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TECHNOCRAFT INDUSTRIES (INDIA) LTD

SCAFFOLDING& FORMWORK

www.technocraftgroup.com

Introduction
Technocraft is a multi-product multinational group,
which was established in 1972 by a group of
technologists with the aim of manufacturing high
precision and sophisticated products, mainly for
discerning worldwide markets.
Technocraft enjoys a significant position in five main
business industries viz., Scaffolding & Formwork systems,
Drum Closures, Pipes & Tubes, Engineering Services and
Cotton Yarn.
We are an ISO 9001:2000 certificate company having our
head office in Mumbai (India) & overseas offices &
Warehouses in Manchester (U.K.), Lodz (Poland); Chicago
(U.S.A.), New Orleans (U.S.A.) and China.

Milestones :
1972 1977 1979 1980 1993 1994 1997 1998 2000 2000 -

2000 Technocraft is now a government recognized Foreign


Trading House.

2001 -

Our Set Up :
The Technocraft family consist of more than 3000 skilled
workmen, technicians and technologists all working
towards the common goal of giving the best quality
product to our customers, all over the world.
The manufacturing process is continuously upgraded
with latest technology to yield higher productivity with
improved quality product. Our manufacturing plants are
located at five locations near Mumbai, India on a built up
area of over 50,000 square meters and in China.
Our Exports :
The company launched a major export drive in 1977. It
was recognized as an export house by government of
India in 1979. The company won a number of awards for
export excellence including the Best Export
Performance by Prime Minister of India.

2003 2004 2005 2005 2006 2006 2007 2008 2009 2010 2011 -

2013 -

Started manufacturing Drum Closures


Launched Export Drive
Recognized as an Export House
Expanded Drum Closure Capacity
Setup its first Foreign subsidiary in UK
Acquired Maharashtra Steel Tubes Limited
Started 100% EOU Yarn Unit
Setup Subsidiary in Poland
Setup Subsidiary in Hungary
Awarded the National Award for Export
Excellence by Ministry of Commerce and
Industry, Award Presented by then Prime
Minister of India Shri. Atal Bihari Vajpayee
Started Technosoft Information Technologies,
Engineering Software and Design Services Co.
Awarded Export Excellence Award for all steel
products by Engineering Export Promotion
Council Maharashtra
Started Garments as - Danube Fashions Limited
Awarded 3 Star Export House Certificate
Setup a Subsidiary in Germany
Launched Haute Chilli Brand in India through
its Subsidiary
Setup a Subsidiary in Australia
Filed the DRHP with SEBI
Got listed on the Mumbai Stock Exchange and
the National Stock Exchange
Installation of 15MW power plant
Established manufacturing plant in CHINA
Joint Venture with Canadian company for
manufacturing building formworks
Design & Manufacturing of custom formwork
for Infrastructure Projects and Transmission &
Telecom Towers
Acquisition of Calgary based EPCM company
Swift Engineering Inc.

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Introduction
Technical Services
Technocraft Industries (I) Ltd. provides services in designing of Formwork and Scaffolding products. This is done in the
design department of the company. The design department receives the necessary technical information of the project
in order to design the most optimum solution to use scaffolding and formwork system in accordance with the project
criterion and the applicable standards.

Product Range
Technocraft Industries (I) Ltd. has been developing new and innovative products since it started the manufacturing of
scaffolding products in 1998. Now it has complete range for the Formwork solution, Scaffold Fittings, Scaffolding
Systems and Frames.

Quality Standards
Technocraft Industries (I) Ltd implements BS and ASTM standards in the designing and production of Scaffolding and
Formwork systems. Production is strictly controlled within the tolerance of these standards. All products are designed
and produced by its personnel, applying the latest production methods with modern machinery. Our Quality Control
team, under the supervision of mechanical engineers, is selected from long serving and experienced foreman. All
products are checked during each production step and are compared with production drawings and specifications. The
company is strictly bound to the concept of ISO 9001:2000 and Total Quality Management. The application of this
management system is maintained and is a part of day to day operations.

Technical Know How


Technocraft Industries (I) Ltd is working in this field since 1998 and with our experienced technical team we have the
capacity and know how about the designing of scaffolding & formworks systems. We have in-depth knowledge about
castings, Forgings, Press working and Fabrications which allows us to carry the production in the highest professional
manner. Knowledge and experience over design and structural calculation work enables Technocraft Industries (I) Ltd. to
provide design services to projects for Scaffolding and Framework.

Edge of Technocraft over others


The foremost edge we have is our strict compliance with the applicable standards or as per the customer drawings.

Infrastructure:1. Tool room with latest machineries:


a. Electronic discharge Machine
b. Milling Machine
c. Shapers
d. Lathe Machines
e. Surface Grinders
f. Wire Cut Machines g. Drill Machines
2. Mechanical Presses with the capacity of 20 tons to 200 tons
3. Welding Machines
4. Bolt forming Headers with Threading and Trimming Machines
5. Induction melting Furnace with the capacity of 500kgs / 350 KW of Induct on them
6. Drop forging Presses
7. Complete painting unit
8. Complete Hot Dip Galvanising Unit

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Introduction
OUR QUALITY POLICY
TECHNOCRAFT is committed to being a leader in the manufacturing of scaffolding and will always deliver high quality,
innovative, products that meet or exceed our customers requirements.

ISO Certificate

DIN Certificate
for Props

Works Cover, Australia

DIN Certificate
for Cuplok

Welding Certification as per DIN 18800 from SLV, Germany


Welding Standards as per AWS D1.1 / D1.1M
Techlok System tested as per EN 12810/12811 at Oxford University England.
Proven Quality System from Design to Delivery and beyond.

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SLV, Germany

Table of Contents
Techlok System

Techring System

Tech-Stage System

Telescopic Steel Props

Steel planks

Tubes & Fittings

Building Formwork

Infrastructure Formwork

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Techlok System
This is the most popular system scaffold in the world used for general access and supporting vertical loads.
It is made out of high tensile steel tube with special designed forged or casting top & bottom cups fabricated at every
0.5m to get the desired optimum strength and support.

Standards

Ledgers
With Welded Spigot
Length
3.0 meter (9'10")
2.5 meter (8'2")
2.0 meter (6'6")
1.5 meter (4'11")
1.0 meter (3-3)
With loose Spigot
Length
3.0 meter (9'10")
2.5 meter (8'2")
2.0 meter (6'6")
1.5 meter (4'11")
1.0 meter (3-3)

Weight
(lbs)
36.60
30.73
24.87
19.18
13.14

Weight
(lbs)
37.35
31.48
25.61
19.93
13.89

(kg)
16.60
13.94
11.28
8.70
5.96

(kg)
16.94
14.28
11.62
9.04
6.30

Length
3.05 meter (10') Horizontal
2.74 meter (9') Horizontal
2.50 meter (8'2") Horizontal
2.44 meter (8') Horizontal
2.13 meter (7') Horizontal
1.83 meter (6') Horizontal
1.80 meter (5'11") Horizontal
1.52 meter (5') Horizontal
1.50 meter (4'11") Horizontal
1.25 meter (4'1") Horizontal
1.22 meter (4') Horizontal
1.07 meter (3'6") Horizontal
0.91 meter (3') Horizontal
0.90 meter (2'11") Horizontal
0.79 meter (2'7") Horizontal
0.56 meter (1'10") Horizontal

Adjustable Jack

Caster Adaptor

Board Bracket

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Weight
(lbs)
26.5
23.8
21.0
20.9
18.4
15.7
15.5
13.1
13.0
11.2
11.0
10.2
9.6
9.5
7.3
5

(kg)
12.02
10.79
9.52
9.48
8.35
7.12
7.03
5.94
5.89
5.08
4.98
4.62
4.35
4.31
3.31
2.27

Swivel Jack

Techlok System

Socket base plate

Twist lock tubes

Stair Unit

Stair Unit

Trusses

System Rack

Storage Basket

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Techring System
Standards / Verticals
Length
9'10"
8'2"
6'6"
4'11
3-3
1-7

Weight
(lbs)
35
30
25
18
13
7

Length
(kg)
15.88
13.61
11.34
8.17
5.90
3.18

Ledgers / Horizontals

10'-1"
10'-1/8"
8'-6"
8'-0"
7'-0"
6'-9"
5'-2"
4'-10"
4'-3"
4'-0"
3'-9"
3'-6"
3'-3"
3'-0"
2'-11"
2'-4"
2'-2"
2'-0"

Weight
(lbs)
(kg)
28.73 13.03
28.66 13.00
24.25 11.00
22.73 10.31
20.66 9.37
19.84 9.00
15.81 7.17
15.54 7.05
13.22 6.00
11.84 5.37
12.12 5.50
11.24 5.10
10.44 4.74
10.36 4.70
9.26
4.20
7.93
3.60
7.76
3.52
7.7
3.49

Double Ledger

Ladder Girder
Side Bracket
Ladder Bracket

Base Collar

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Bay Brace

Techstage System
Length
3.0 meter
2.5 meter
2.0 meter
1.5 meter
1.0 meter
0.5 meter

Weight (kg)
16.90
14.18
11.50
8.81
6.12
3.60

Length
3.0 meter
2.4 meter
1.8 meter
1.2 meter
0.8 meter
0.7 meter

Weight (kg)
11.40
9.21
7.04
5.05
3.43
3.25

Standards

Ledgers

Transoms

Diagonal Braces

Stage Bracket

Return Transom

Tie Bar

Toe Board Bracket

Swing/Swivel Gate

Wall Tie Bracket

Transom Truss

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Telescopic Props
Technocraft Adjustable Steel Props are designed to support a range of floors and temporary beams. These props provide
an ideal and economical method of support for all kind of frameworks, slabs, columns, beams and walls. Large number
of obtainable adjustments between closed and open height, makes these props the most versatile to use.
SECTION A: Props as per British Standards
The props are manufactured from outer tube of 60.3mm and inner tube of 48.3mm.
Technical Information:
All props are manufactured to BS 4074:1982 and tested to BS 5507-3:1982.
The base plates used are of the dimension 150 x 150 x 6 mm
Technocraft adjustable props are available in five categories
depending on the minimum and maximum extended lengths.
Adjustable Length In 'mm'
Product
Code
TMSP-0
TMSP-1
TMSP-2
TMSP-3
TMSP-4

Minimum
Extension
1.04
1.75
1.98
2.59
3.20

Maximum
Extension
1.82
3.12
3.35
3.95
4.87

Weight In
kg
11.92
17.16
18.17
20.83
24.49

SECTION B: TECH EURO PROPS

The PROPS are made for European market and confirm to DIN EN 1065.
Props are designed to take 20kN and 30Kn loads at extended heights.
TECH EURO I MEDIUM DUTY PROPS: 20kN
Code No.
Closed Height Extended Height
PRP-CE-25
1.47
2.50
PRP-CE-30
1.75
3.00
PRP-CE-35
2.00
3.50
PRP-CE-41
2.35
4.10
PRP-CE-55
3.10
5.50

Weight in Kgs
14.0
16.0
19.0
25.0
36.0

EN 1065 CERTIFIED TECH EURO II MEDIUM DUTY PROPS: 20kN


Code No.
Closed Height Extended Height
Weight in Kgs
BD-25
1.47
2.50
14.0
CD-30
1.17
3.00
17.7
CD-35
1.97
3.50
20.4
CD-40
2.22
4.00
25.4
CD-50
2.48
4.50
30.5
CD-55
2.98
5.50
37.5
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Steel Planks
Steel Board

Batten Boards

To fit tubular ledger

To fit U-transom

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Tubes & Fittings


Black and Galvanized steel pipe in following sizes:

, , 1, 1 , 1 , 2, 2 , 3, 4
Pipes conforming to following standards:
ASTM-A Plain ended pipe
IS 1161 for structural purposes

DIN2440/2444
BS EN 10219-1 & 10219-2

IS:1239 / Part 1 BS:1387 / EN 10255


EN 10255 / ISO 65

Top Cup

Ledger blade

Swivel Coupler

Right Angle Coupler

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Scaffolding Services
Technocrafts Scaffolding Services division combines our strengths in project planning, engineering design, scaffold
manufacturing and site management to provide high quality and best in class scaffold solutions to customers ranging
from Refineries, Steel Plants, Power plants, petrochemical plants, Oil and Gas and commercial construction.
Every project we work on begins with safety first, as we always adhere to stringent rules, guidelines and worldwide
standards leaving nothing to chance.
Our comprehensive service capabilities include:
Design & Engineering
Planning & Estimation
Equipment Supply
Training and site supervision
Project tracking and reporting
Design & Engineering
Using advanced 3D CAD tools, Technocraft can effectively deliver a
complete BOM (bill of materials), labor estimates and 2-D and
3-D drawings for most scaffolding builds and requirements.
Using these tools, EPC customers and owners receive detailed
estimates of the total quantity of scaffold needed by the site.
The result is less scaffold costs because of decreased labor and material,
and less safety incidents.

Project Planning & Estimating


A well-defined scaffolding plan is the most important factor in determining a projects success, whether the field be new
construction, maintenance or plant turnarounds.
The key factors in scaffold planning include:
1.
2.
3.
4.

Detailed scaffolding work packages


Planning material dispatch and erection schedule
Tracking and reporting field performance
Coordination and communication

In the pre-planning stages, we provide accurate estimates for labor and


materials based on historical data as well as critical information learned
from the project questionnaire. When more information about the
scope of work, engineered drawings and dimensions is available, our engineers and estimators can provide more precise
estimates and budgets for scaffold labor and material.

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Scaffolding Services
Equipment Supply
Technocraft offers a variety of creative supply solutions for large capital
projects and strategic clientele based on our customers requirements.
From traditional Rental & Sale supply packages, to Lease-To-Own and Buy
Back Programs, Technocraft will create a tailored solution to fit your needs.
Our systems have been used in some of the largest projects in Refineries
and Power plants in the USA, Refineries in Columbia, Oil and Gas plants in
USA, Columbia and Venezuela, Canadian Oil Sands, Metals and Mining and
LNG plants as well as Commercial construction.

Training & Supervision


Technocraft offers global facilitation and yard set up for any major project that requires an onsite scaffold yard location.
We can also offer scaffold training services to the local or imported labor in any language needed.

Project Tracking & Reporting


Our project tracking and reporting starts with site services and involves
not only our computerized tracking software for both labor and
materials, but also crew management, additional equipment utilization
(non scaffold related), and reports that can facilitate various client
requests.
Technocraft prides itself on proven reporting techniques that allow EPC customers or owners to fully understand what is
happening on-site and why. This includes utilization and productivity reports that are fully transparent and describe the
scaffold situation on a weekly basis.
Fully understanding this data ensures a better-planned and better-executed final project. Our coordination and
communication efforts result in money-saving projects with less re-builds or over-built scaffolds, and also reduce overall
man-hours needed for the scaffolding budget.

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Building Formworks
Slab & Wall Formwork

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Infrastructure Formworks

STAGING& PIER CAP

LONG LINE

PIERS

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TECHNOCRAFT INDUSTRIES (INDIA) LTD.


Corporate Office :
TECHNOCRAFT HOUSE
A-25, M.I.D.C.,Marol Industrial Area,
Road No. 3, Opp. ESIC Hospital,
Andheri (East),Mumbai - 400 093, India.
Tel. No.: (91)-22-4098 2222 / 4098 2202
Fax No.: (91)-22-2835 6559 / 2836 7037
E-Mail: technocraft@technocraftgroup.com
Website: http://www.technocraftgroup.com

INDIA Factories:
DRUM CLOSURES
C-5, M.I.D.C. M-6,
Murbad, Dist. Thane,
Maharashtra, India
Tel. No: 91-2524-222278 / 222380
Fax No: 91-2524-22378

PIPE DIVISION
A-4/1, M.I.D.C.
Murbad, Dist. Thane-421 401
Maharashtra, India.
Tel. No.: 91-2524-222676 / 222678.
Fax No. : 91-2524-222013.

YARN & GARMENTS DIVISION.


Village Dhanivali,
Dist. Thane-421 401.
Maharashtra, India.
Tel. No.: 91-2524-222941 To 45.
Fax No.: 91-2524-222946

CHINA Factory:
ANHUI RELIABLE STEEL TECHNOLOGY CO LTD.
Room no 401, Block No.1, Building No. 258, Rulin Road, QuanjiaoCounty , Anhui Province, China, 239500.
Tel: 0086-550-5181308
Fax: 0086-550-5182224
E-Mail: krispadia@gmail.com

Foreign Trading Subsidiaries:


TECHNOCRAFT INTERNATIONAL LTD.
Unit 2 Hammond Avenue
Whitehill Industrial Estate
Stockport SK4 1PQ, England, U.K.
Tel: 44-161-480 6888
Fax: 44-161-480 6844
E-Mail: enquiries@technocraftgroup.com
leigh@technocraftgroup.com

TECHNOCRAFT HUNGARY Kft.


1191 Budapest,
Hunyadi u. 6 fsz, Hungary
Tel: 36-1-280 8236
Fax: 36-1-377-04-17
E-Mail: technocraft@technocraft.hu

TECHNOCRAFT AUSTRALIA PTY. LTD.


Unit 11, 19, Chifley Street,
Smithfield, Sydney NSW 2164,
Australia.
Tel: +61-2-9756 5425
Fax: +61-2-9756 5427
Mobile: +61 408 807 173
E-Mail: ashokamin@technocraftgroup.com

TECHNOCRAFT TRADING Sp.zo.o.


ul. Gornicza 18/36,
91-765 Lodz, Poland
Tel: 0048-42-2093801/3802/3803
Tel/Fax: 48-42-656 8565
E-Mail:technocraft@21net.pl

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