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Method Of Statement for Khabat PP

132kV Switchyard Electrical Works

TOTAL 35 PAGES
(Including Cover)

PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

Purpose

DOCUMENT NO.

: KP-00+++-MQ758-E0001

For Information

TITLE

: Method of Statement for Khabat PP


132kV Switchyard Electrical Works

OWNER

: Ministry of Electricity (MOE) of


Kurdistan Regional Government

For Review
For Approval
For Construction
As-Built

02.03.2015

Issued for Approval

DE

AY

19.01.2015

Issued for Approval

DE

AY

02.01.2015

For Review

DE

AY

03.09.2014

First Issue

SIEMENS/TY
CHECKED

REVIEWED

APPROVED

Rev.
No.

PREPARED
DATE

DESCRIPTION

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)


of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA POWER SYSTEMS


ENGINEERING & CONTRACTING,INC.

METHOD OF STATEMENT FOR 132kV SWITCHYARD


ELECTRICAL WORKS
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Khabat Thermal Power Plant Units 1&2 Project


132kV Air Insulated Switchgear

METHOD OF STATEMENT FOR 132kV


SWITCHYARD ELECTRICAL WORKS
DOCUMENT NO: KP-00+++-MQ758-E0001
SUBCONTRACTOR: SIEMENS
GAMA REVIEW
Discipline
Superintendent

HSE Manager

QA/QC Manager

Site Manager

Name
Date
Sign
Remarks:
Any such review or consent by GAMA, shall not relieve the Subcontractor, in any case or for any reason whatsoever,
from any obligation, liability or responsibility arising out of or in connection with the Contract, including without being
limited thereto, to the responsibility for errors, omissions, discrepancies and non-compliances. Within this context, this
document shall not prevail over or amend the Contract, or relieve the Subcontractor from any of its duties, obligations,
responsibilities or liabilities under the Contract.
Anything presented herein by the Subcontractor shall in no event
i) excuse the Subcontractors non-performance under the Contract, or
ii) entitle him to a variation under the Contract or an adjustment to the Contract Price.

SUBCONTRACTOR
Rev.
No.

Date

Description*

Prepared
by

HSE
Manager

QA/QC
Manager

Site
Manager

Project
Manager

03.09.2014

132kV Switchyard
Electrical Works

Turgut
YILDIZ

Eyyp
ZBAY

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ELECTRICAL WORKS
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02.01.2015

132kV Switchyard
Electrical Works

Deniz
EREN

Eyyp
OZBAY

19.01.2015

132kV Switchyard
Electrical Works

Deniz
EREN

Eyyp
OZBAY

02.03.2015

132kV Switchyard
Electrical Works

Deniz
EREN

Eyyp
OZBAY

DOCUMENT HISTORY:
Remarks

Rev.
No.

Date

(Reason for Revision)

03.09.2014

First Issue

02.01.2015

For Review

19.01.2015

Issued for Approval

02.03.2015

Issued for Approval

* Description:
Document issue purpose
-

First Issue

For Information

For Review

For Approval (or Issued for Construction)

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CONTENT

1.0

PURPOSE .................................................................................................................................. 4

2.0

SCOPE OF WORK...................................................................................................................... 4

3.0

RESPONSIBILITIES ................................................................................................................... 5

4.0

DEFINITIONS / ABBREVIATIONS .............................................................................................. 5

5.0

PERSONNEL .............................................................................................................................. 5

6.0

MATERIALS ............................................................................................................................... 6

7.0

EQUIPMENT ............................................................................................................................... 6

8.0

SUBCONTRACTORS SUB-TIER CONTRACTORS ................................................................... 6

9.0

EXECUTION ............................................................................................................................... 7

10.0

TIME LINE OF ACTIVITIES .......................................................................................................23

11.0

PROGRESS MEASUREMENT ...................................................................................................23

12.0

QUALITY REQUIREMENTS ......................................................................................................23

13.0

HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS .................................................23

14.0

RISK ASSESSMENTS ...............................................................................................................23

15.0

REFERENCES...........................................................................................................................24

16.0

TECHNICAL APPENDICES .......................................................................................................24

17.0

ATTACHMENTS ........................................................................................................................24

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PURPOSE
The method statement is prepared for 132kV Switchyard Electrical Works at Khabat Thermal
Power Plant Units 1 & 2 Project.

2.0

SCOPE OF WORK
Khabat Thermal Power Plant Units 1&2 132kV AIS shall be outdoor type with 132kV double
busbars system.
The following 132kV feeders shall be installed at the substation:
132kV line feeders
132kV cable feeders
Transformers feeders
Coupling feeders

( 6 pcs)
( 2 pcs)
(2 pcs)
(1 pcs)

The following Control & Protection Panels shall be installed at the substation:
Protection Panels for 132kV Line Feeders
( 6 pcs )
Protection Panels for 132kV Cable Feeders
( 2 pcs )
Protection Panels for 132kV Step-Up Transformer Feeders
( 2 pcs )
Protection Panels for 132kV Coupling Feeders
( 1 pc )
Control Panels for 132kV Line Feeders
( 3 pcs )
Control Panels for 132kV Cable Feeders
( 1 pc )
Control Panel for 132kV Step-Up Transformer Feeders
(1 pc)
132kV Busbar VT&Buscoupler Control Equipments
(1 pc)
400VAC/220VDC/48VDC Control Panels
( 5 pcs + 1pc + 1 pc )
SCADA (DAS) Panel
(1 pc)
Common Signalling Panel
(1 pc)
Metering Panel
(2 pcs)
Busbar and Breaker Failure Protection (BBP) Panel
(2 pcs)
The following Primary Projects shall be applied at the substation:
Single Line Diagram
General Layout
General Sections
General Site Layout
General Cable Trench and Foundation Layout
Building Equipment Layout
Steel Structure Fabrication Drawings
Substation Grounding Mesh Layout
General and Outdoor Equipment Earthing and Cable Tray Connection Details
Outdoor Lighting & Power Socket Layout Plan
Switchyard and Control Building Lightning Protection Layout
HV Hardware & Connectors Layout Plan & Section

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Equipment Outline Drawings

The following Secondary Projects shall be applied at the substation:


High Voltage
BusBar Protection
Common Signalling
Meter Board
AC/DC Boards
Cable Lists
Special Notes:
Secondary projects should be demanded as the names of cable processed on it.
The list of all the wiring regarding secondary wiring for AIS does not include the cables
between AIS and PP.
Cable lists necessarily shall be in Excel format.

3.0

RESPONSIBILITIES
This MS is under responsibility of Siemens. When any changes occur, Siemens will revise this
document and issue according to communication plan on which Siemens and Gama agreed.

4.0

DEFINITIONS / ABBREVIATIONS
PP:
AIS:
MS:
ITP:
QA/QC:
HSE:
JSA:
PPE:
HV:
MV:
LV:
AC:
DC:
UPS:

5.0

Thermal Power Plant


Air Insulated Switchgear
Method Statement
Inspection & Test Plan
Quality Assurance / Quality Control
Health, Safety, Environment
Job Safety Analysis
Personal Protective Equipment
High Voltage
Medium Voltage
Low Voltage
Alternative Current
Direct Current
Uninterruptable Power Supply

PERSONNEL

Site Manager
Site Engineer(s)
QA/QC Engineer
HSE Supervisor
Site Supervisor(s)
Survey Team
Site Foreman(s)
Workers (steel, electrical etc)
Operator(s) (Construction Machine, crane etc.)

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6.0

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Circuit Breakers
Disconnectors
Voltage Transformers
Current Transformers
Surge Arresters
LV Boards
Rectifier and Battery Systems
Fabricated structural steel members
Fasteners ( bolts, nuts )

EQUIPMENT

8.0

Doc. No:

MATERIALS

7.0

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Excavator
Truck (if necessary)
Crane 60 t (if necessary)
Survey equipments
Bus pipe bending machine
Pressing Tool
Calibrated and certified Dilo gas compression
Vacuum apparatus for pressing the SF6 gas to the circuit breakers
Jigsaw for the required situations.
Mobile cranes
Manlift
Trifor
Hubzug ( hoisting gear )
Hand tools ( wrenches, pliers, scissors )
Rigging gear ( Slings, shackles )
Welding machine
Surveying equipment and instruments
Safety block
Safety belt with double Lanyard
Safety Set
Trailer
Magnetic Drills / Hand Drills / Chipping Hammer

SUBCONTRACTORS SUB-TIER CONTRACTORS

Mr.Mesut AYDIN

Civil Subcontractor

Silopi Aypa Ltd.ti

Mr.Ufuk MANAV

Erection & Commissioning Subcontractor

YNE Enerji Elektrik Mhendislik


inaat San.Tic.ltd.ti.

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9.0

EXECUTION

9.1

Steel Structure Works

9.1.1

Traffic Management Plan

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Works shall not interrupt any kind of vehicle traffic on any access road leading to any gates. In
case of interruption a revised traffic management plan shall be provided.
9.1.2

Handling Storage and Presentation


Handling, storage, preservation and protection will be carried out as per project specification.

9.1.3

Site Preparation
When the steel installation starts, steel packages are distributed to the parts of the site in
accordance with the "general layout plan" and "Steel Layout Plan". The erection operation of a
steel structure starts with a request for a permit to work. Only after issuance of the related
permit will be the execution of the work start.
The view of the site is approximately as stated as follows:

Before beginning of erection at site, it would be helpful to see how the finished site will be after
the steel installation and specify which equipments will be mounted.

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Large columns (P1) in this picture called as Pylon and the large structures between pylons are
called as Beams (K1). These structures are the support elements for transporting protection
conductor with the main conductor and making landing feeders.
Equipment support elements are used for transporting the switchgear devices like Disconnector,
Circuit Breaker, Surge Arrester, Current Transformer, Capacitive Voltage Transformer.

Steel erection starts with P1 pylon assembly on the ground. Bolts are not fully tightened at main
profile joints, while building on the ground. This provides flexibility of the elements while
combining pylon and beams at final stage.

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After fixing two pylons on anchor bolts, beam ( assembly on ground ) will be fixed between
pylons as per overhead lines directions. At this stage, axes and levels of system has to be
checked by measuring devices, such as nivo or total station. After fixing pylon and beams to
each other and taking to exact coordinates and levels, all bolts and anchor bolts have to be fully
fixed.
After the completion of the P1-K1 system erection, P6-K6 erection will start, with similar steps to
P1-K1 system.
And as last stage, all equipment supports (Circuit breaker, Disconnecting switches, Surge
Arresters, Current transformers etc.) steel structure assembly, have to be done at ground as per
steel structure layout and fixed over Anchor bolts.
At this stage, the technical documents required for the combination of steel parts are the steel
fabrication drawings. All erection has to be according to the fabrication drawings.
After completing steel structure assembly and erection of equipments at last stage, the empty
space between base plate and concrete foundation has to be filled by grouts.

9.2

Equipments
Steel manufacturing can begin after the completion of device assembly and conductor shooting.
Devices are mounted on bearings which will bring them together so that there will be insulators
between them. Devices can be shipped by size in one piece; at the same time they can be
referred 2-3 parts. The bolts connecting these parts are supplied by the manufacturer and may
be found in the package of device.

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But the bolts connecting devices to the steel bearing should be ordered additionally. Bolt
number, type and size of the device should be selected according to the project. Bolts should be
made of stainless steel. Bolt can be Inox, galvanized or coated with Dacromet.
Another important issue related to the bolts is each bolt must be spraying in torque value. It
must be controlled how much torque in Nm will be done from the catalog of the device
manufacturer. The combined raw material in torque value and the type of bolt is an important
criteria. The same sized bolts are tightened in different torque values while combining the
aluminum and steel material.
According to the past experiences the used torque values are compiled at following table and
we want to remind you to consider the advice of material catalog and manufacturer company.

9.2.1

Bolt Type,
d

Nominal Radius,
mm.

Quality Class 8.8


Recommended Torque
Value Nm.

M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39

8
10
12
14
16
18
20
22
24
27
30
33
36
39

16
32
59
94
146
200
284
388
492
720
979
1331
1709
2211

Circuit Breaker
They are used to open the circuit under load. The principles of the assembly catalog of the
related device should be followed for the assembly. Critical points to be cared are:

One of the critical point is changing all the red bolts which are for shipping, with the
normal bolts
Changing bolts which are for shipping with the new ones
Completion of the assembly according to the catalog
Installation of Control Box
Adjustment of the circuit breaker for open position
Filling of the gas with the help of filling device
The test of gas reduction alarm and opening contacts with the pressure in the filing
device

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All of the devices must be in site for the completion of the assembly.

9.2.2

Disconnecting Switch
It is used for the isolation of the de-energized part from the energy after circuit is opened. The
principles of the related device's assembly catalog must be followed for the assembly. Critical
points to be cared are:
The setting of the disconnecting contact is important.
Contacts should be set to touch each other at the same time otherwise arc damages
contacts.
This setting can be balanced with the bolts which are seated on support of
disconnecting switch.
The greases which mentioned on the assembly catalog must be applied for the contact
points.

9.2.3

Current and Voltage Transformers


They are used for measuring the current and voltage information at the connection point. The
principles of the related device's assembly catalog must be followed for the assembly. Oil leak
situation and the oil level must be controlled.

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Surge Arrester
It is used to prevent reaching the very high impulse voltages to the device. The principles of the
related device's assembly catalog must be followed for the assembly.

9.2.5

Post Insulator
If the conductors between the devices traverse long distance then it is supported with the
support insulator. This insulator provides carrying the aluminum tubular busbar in main busbars.
There are different types of post insulator. Most suitable one as per the carrying capacity will be
used after final design.

9.3

Conductors

9.3.1

Aluminum Pipe Busbar


The transmission in the feeders and in main busbars, is supplied with pipe busbar or
conductors. 120/10 pipe busbars are used for the main busbar. A vibration conductor is pulled
into the all pipe busbars which are over 5 meters.

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Aluminum Conductor
There are types like 625 AAC, 800 AAC. 800 AAC is used for coupling feeder and 625 AAC is
used for OHL, cable and transformer feeders; it is pulled 1x or 2x according to the required
capacity.

625 AAC is used as a vibration conductor.

152.8 mm 2 Dorking rope, as a protection conductor protects site against the lightning via pulling
between the top points of the site. Turnbuckle is applied the both ends of protection and current
transport conductors. Turnbuckle is used to tense conductors such as lugs for cables. It is
assembled to conductor by using turnbuckle pressing tool.

9.3.3

Suspension Tension Set and Composite Insulator


Conductors are fixed to steel structures with suspension and tension sets. Connection
equipment is built by hardware assemblies and this equipment reaches to steel through string
insulators. Horizontal string insulators are named as tension and vertical ones are named as
suspension sets.

Total creepage distance is calculated according to the voltage of substation. Tension sets
reaches to steel horizontally with a slight slope and not recommended to be tight. Suspension
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sets runs through conductors with a slight slope as well and not recommended to be tight or
loosed.

9.3.4

Aluminum Terminals
High Voltage Aluminum terminals are the supported elements for the devices like Measure
Transformers, surge arresters, circuit breaker, disconnector, bearing insulator and for the
connections between the conductive line or the busbars. Basically there are five types;
1. The terminals in between line and equipment
Connects AAC conductors with HV device terminals. It has two ends. Choosing the end while
selecting the end which faces the device; it should be considered that device HV terminal is
strand or rod type and the selection must be done according to this. If it is rod, rod radius or if it
is strand, strand section and hole type/number is critical. Conductor section and number of
conductor is important for the end which faces the conductor.

2. The terminals in between pipe busbars and equipment


Connects HV device terminals with aluminum pipe busbars. It has two ends. Choosing the end
while selecting the end which faces the device; it should be considered that device HV terminal
is strand or rod type and the selection must be done according to this. If it is rod, rod radius or if
it is strand, strand section and hole type/number is critical. Pipe busbar inner and outer radius is
important for the end which faces the conductor.

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3. The terminals in between lines


It is used for moving along branch lines from current conductor to the devices. Because of that it
is important the number of conductor and conductor section which face the two ends of the
terminal.
4. The terminals in between pipe busbars
The conductive pipe busbars are manufactured in pieces(max 21 meters) and then they are
transported to the site. They are connected on the support isolators to constitute the main
busbar. Because of that not only the inner and outer radius of the pipe busbar which will be
connected, but also the head section and the number of holes of the support insulator which the
pipe busbars seated on is important.
Because of pipe busbars constitute the main busbars in very long distances by combining each
other. So that in some points flexible terminals, sliding terminals and fixed terminals are used
according to their projects.

5. Transition terminals
These terminals are used to hold conductors which will be through over support isolators. It
provides the transition of Line-Line, Pipebusbar-Pipebusbar or Line-Pipebusbar. Therefore not
only the section and number of entering and leaving conductor but also the head section and
the number of holes of the support insulator which the pipe busbars seated on is important.

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Cables
These are the low-voltage cables for controlling and protecting the switchgear devices by the
central control room. Completed assembling Cables pass through the cable shelves in the
switchgear site to the inside of the cable channels. For the inside of the building the cables
pass through the cable trays or ladders.

Cables are secured with the fitting clips according to the external and internal environment.

9.5

Grounding

9.5.1

Underfloor Grounding
Excavating the soil is made in accordance with the project at the level of ground lines The
conductor is laid underground in accordance with the project, shoots are removed to the
bearings of the device and to the pylons. Red buds are connected to the red terminals.

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The intersection points of conductors which layed under ground to set a ring are connected by
using cadweld connections.

9.5.2

Grounding of the Equipment


Ground conductors in all devices are fixed by saddles to the bearing of the steel according to
the project. Ground conductors are connected to the red terminal at the downloaded point.

9.6

Outdoor Lighting
According to the lighting project the lighting in switchgear is provided to the required pylons with
the fixture assembly. Cables are through the galvanized pipe till the lighting fixtures. The sharp
surfaces on the pipe outlets are softened with the plastic. Galvanized pipe is fixed to the pylons
with the natural gas clamps. The junction box is created at the lower point of the pylon.

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9.7

Low Voltage Panels

9.7.1

AC-DC Rectifier and Batteries

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The assembly of the internal needed transformer primarily is required for feeding of the AC and
DC distribution panels. Here fed AC Board, provides all AC Distribution and at the same time
with UPS through the battery uninterruptible the points of AC not remain unenergized is
provided. At the same time on Rectifiers batteries not only can be charged continuously but also
feeding of DC distribution panels is provided. According to the MoE standard there are two DC
level; 220 V DC and 48 V DC. Both DC level is supported with two battery groups. Project
should be considered for the connection. During working in battery room, there will be airconditioning and necessary PPE will be used.

9.7.2

Protection and Control Panels


The panels are for controlling the site devices from the control building. Equipments connected
first to the marshalling kiosk and from here to the panels by multi core cables.

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In the bottom access of panels, cables fixed to the cable rail and after seperating wires, they are
connected to terminals with labels. Metal labelling is on the both sides of the cable. The
monitors in the input side of the dashboard are connected to the screen busbar through the
yellow/green busbar relay panels. Boards are responsible for the protection of site devices.
Installation and wiring is done according to the project.

Suitable type cable glands will be used during the construction. Type of cable gland will be
decided during the site installation works.

9.8

Control Building Electrical Services


Control building electrical services will consist of the following services for the suitable working
inside the control building:
1) Normal Lightning System
2) Emergency Lightning system
3) Power Socket
4) Air Condititoning System
Following areas will be equipped with suspended ceiling; hence all the installation in these
areas will be suitable for suspended ceiling:
1)
2)
3)
4)

Main Hall
Meeting Room
Telecommunication Room
Kitchen

In other areas all installation will be embedded type.

9.9

Installation

9.9.1

Equipment Installation
Authorized employees will climb up to the steel structure with rewinding of self-locking
functioned enabled fall arrest system which has been well hunged to the crane. When
employees have been reached to the erection site (inside manlift)., they shall use fall protection
device full body harness and it should be 100% tie off with double lanyard.
After safety situation has been optimized, equipment which will be installed shall be lifted by a
crane. Personnels shall make the equipment ready to install (inside manlift). After controlling,
equipment will be fixed according to drawings.

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After installation has been completed, authorized personnels will go down with rewinding of selflocking functioned enabled fall arrest system which has been well hunged to the crane as well.
(inside manlift)
Self-locking functioned enabled fall arrest system which is well hunged to the crane would also
be used horizontal moves over the steel structures.
9.9.2

Conductor Installation
Aluminum Conductors which will be installed over the P1 and P2 steel structures shall be cut
down according to dimensions. Conductors shall be made ready with stabilization and pressing
equipments. Conductors now are ready for installation.
Authorized employees will climb up to the steel structure with rewinding of self-locking
functioned enabled fall arrest system which has been well hunged to the crane. When
employees have been reached to the erection site inside manlift and they shall use fall
protection device full body harness and it should be 100% tie off with double lanyard.
Conductors are fixed to steel structures with suspension and tension sets. Connection
equipment is built by hardware assemblies and this equipment reaches to steel through string
insulators. Horizontal string insulators are named as tension and vertical ones are named as
suspension sets
Cable end shall be tied via swab sling to the crane and will be lifted up to the erection site.
Cable end will be fixed to tension-suspension sets and horizontal string insulators by an
authorized employee.
In order to fix other ends of conductors, two spools will be installed to the pylons. Crane hook
shall be dismantled and swing of the crane will be hooked up to the spools. Conductor on the
ground will be lifted up as near as to the spools. Personnel will take control of the conductor and
will complete the fixing of conductors via chain hoist according to technical drawings.
After installation has been completed, authorized employees will climb down with rewinding of
self-locking functioned enabled fall arrest system which has been well hunged to the crane as
well.

9.9.3

Installation of Earthing Materials


All installation works shall be carried out fully in accordance with the approved working
drawings.
120mm2 copper earthing conductors will be layed down over backfilled area. Earthing
conductors will be passing through all steel structures and they will be kept ready to connect the
system. All steel structure materials will be effectively connected onto the earth system as
stipulated on the construction drawings. Copper conductor which will be layed down,
transversally&longitudinally shall be connected via thermowelding. After connections have been
completed, site will be filled and compaction will be done according to technical drawings.
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Conductors will be kept safely and keep waiting until grounding rods and Outputs for Switchyard
Fence are completed.
After backfilling works have been completed, same works which have been above-stated will be
done for the other two parts of the Switchyard.
In case of ruptures on conductors, conductors shall be connected via cadweld connection in
order to ensure the continuity of transmission and connection between conductors.

9.9.4

Installation of Cable Ladders


Cable ladder supports shall be fixed to the ground properly and consoles shall be located over
the supports via connection equipments. Cable ladders shall be layed over the consoles and will
be fixed to the consoles via connection equipments. Horizontal and vertical turns shall be done
according to drawings and cutting edges shall be grinded before Zinga paint has been
implemented.

9.9.5

Control Building Installation


1) Tray Installation
Trays will be installed on main cable route from main hall though the corridor. Hanging rods
shall be fixed to the ceiling properly and consoles shall be located over the supports via
connection equipments. Cable ladders shall be layed over the consoles and will be fixed to the
consoles via connection equipments. Horizontal and vertical turns shall be done according to
drawings and cutting edges shall be grinded before Zinga paint has been implemented.
2) Conduit Installation
Conduits where suspended ceiling is available will be exposed all conduits will be routed to the
suitable location of the tray for ease of installation of cables. Conduits will be fixed in every 70
cm. From cable tray to the conduits and conduits to the equipment will be done via flexible
conduits suitable glands. Where suspended ceiling is not available the conduit installation will
be embedded type. For ceiling and beams suitable sleeves or conduits will be installed as per
drawings and necessary controls will be done before concrete pouring. Where ceiling type
lighting fixtures are available conduits should be installed at least 10 cm away from the fixtures
in order not to damage the conduit while installation of the fixtures. Boxes will be installed where
branching is available.
Conduits on walls will be installed after completion of the wall works as the following: Wall will
be chipped from the main entrance to the equipment as per the location of the power socket or
the switch, conduits will be fixed with the help of gypsum to the chipped wall.
3) Lighting Switches and Power Sockets
Lighting switches and power sockets will be embedded type. The installation will be done as per
the following: Wall will be chipped as per the sizes of the switch or socket box size, switch or
socket boxes will be fixed to the wall with the help of the plastic anchor bolt and the connection
between conduit and boxes will be done via flexible conduit and suitable gland.

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4) Lighting Fixtures
Lighting fixtures where suspended ceiling is available will be suspended ceiling type, others will
be installed on the ceiling.
a) Suspended Ceiling Type Lighting Fixtures
Fixtures will be fixed to the suspende ceiling supports as per drawings, the connection between
conduit and suspended ceiling will be done via flexible conduit and gland. The connection
between two fixtures will not be done directly, it will be through conduits.
b) Ceiling Type Lighting Fixtures
The fixtures will be fixed to the ceiling via plastic anchor bolt as per drawings while installation of
anchor bolts special care should be taken in order not to damage the conduits.
9.9.6

Installation of Foundations
Foundation works and erection works duration will be as per time schedule, 4-5 months
approximately. Please find main Items of Foundation Installation below:
Marking the coordinates of Foundation
Excavation according to approved design
Compaction under foundation
Lean Concrete casting
Formwork and Reinforcement activities of foundation
Casting concrete for foundation part
Anchor bolt fixing
Casting concrete for column part
Curing
Isolation
Backfill around foundation
Grouting
Please find main civil activites listed below:
Control Building
Swithcyard Foundations
Cable Trenches
Drainage
Roads
Gravelling and Fence

9.10

Test and Commissioning


When cabling and connection works is at 70%, commissioning team can start working at the
site. If two teams are created for primary and secondary tests, they will work parallel and it will
accelerate the works. The information should be given to the related MoE group management

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before tests start. If the management orders, tests will be done with the team created by
themselves. The detailed commissioning documents and its procedure can be obtained by
group commissioning management.

10.0

TIME LINE OF ACTIVITIES


Time line of activies are based on contractual time schedule, which is updated on a weekly
basis. Baseline time schedule submitted to Gama with Siemens e-mail KHB-SIE-GAM-AIS00024 dated 27.07.2014 for approval. Updated time schedule is submitted to GAMA weekly
with a transmittal for review.

11.0

PROGRESS MEASUREMENT
Monthly progress reports will permanently be submitted to Gama for progress measurement.

12.0

QUALITY REQUIREMENTS
Siemens will submit a Project Quality Plan to Gama officially. After Gama approval, this
document will be attached to this MS.

13.0

HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS


Toolbox talk will be done with the team who is involved in the steel and electrical works. Job
Safety Analysis (JSA) will be prepared and distributed to Site Supervisor(s). Using related JSA,
Method Statement and Risk Assessment will be discussed during the toolbox talk.
While excavation works, barricade will be installed to the around the pit and warning signs will
be put to warn other people to keep away.
Mandatory Personal Protective Equipment will be used by the person involved in the operation.
There is no requirement for additional PPE.
Risk Assessment will be taken into consideration and required precautions will be taken.
Mandatory Personal Protective Equipment:
Safety Helmet
Safety Shoes
Safety Vest
Safety Gloves
Safety Glassess/Goggles
Personal Protective Equipment Required Due to Specific Risks,
Safety Harness,
Dust and/or Chemical Masks
Welding Shield
Safety Barricading Fence/Netlon Fence
Related Safety/Warning Signs

14.0

RISK ASSESSMENTS
A work specific risk assessment in accordance with the Projects Risk Assessment Procedure is
prepared by Siemens which is covering all steps of the work and reducing all the risks to an

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acceptable level. The prepared Work Risk Assessment document is attached to this MS as
Attachment-1.
15.0

REFERENCES
Below listed Gama procedures will be used as references:
Traffic Management Procedure
Risk Assessment Procedure
PPE Procedure
Permit To Work Procedure
Manual Handling Procedure
Lifting Procedure
Energy Response Procedure

16.0

TECHNICAL APPENDICES
Please see attached Khabat Project Vendor List as Attachment-2.

17.0

ATTACHMENTS
Attachment-1 Risk Assessment
Attachment-2 Vendor List

Dok. No: KP-00+++-MQ758-E0001, Rev. No: 1

ATTACHMENT 2 (2 pages)

Workplace Risk Assessment - Worksheet


SITE / UNIT: Iraq- Khabat Project
ACTIVITY DESCRIPTION: Pylon Foundation, Steel Erection,
Electrical Works.

ASSESSMENT TEAM LEADER:Ali Ugur Benli


ASSESSMENT TEAM MEMBERS:Ali Ugur Benli, Eyup Ozbay

Likelihood of Occurrence.

Residual Risk Evaluation


H/M/L.

Before start to work

Inexperienced
personnel
involved in the
operation

Injury to personnel
damage to equipment
due to incompetency

Only trained and experienced personnel to be


involved in the activity.

Before start to work

Inadequate
working
environment

Injury to personnel
damage to unsafe
working environment

HSE department will check the area and


ensure that all precautions are taken prior to
start to work.

Contact with
existing
buried services

Injury to personnel,
material damage due
to electrocution and
explosion due to
contact with existing
buried services.

Obtain a valid PTW for Excavations before


starting any digging activity.
Ensure that all buried services are properly
identified. Follow the instructions
contained in the PTW. Execute only manual
digging close to energized buried cable lines
and pressurized buried pipelines.

15

Any excavation deeper than 1.2 m or any


different elevations more than 1,2 m shall be
barricaded with scaffolding or any other strong
materials.
Temporary barricades shall be netlon fence,
which provides solid visual
barricade. The height of the barricades shall

10

For excavations deeper than 170 cm, sheet


piles will be used. When necessary an efficient
dewatering system must be installed. In cases
of deep excavations with reduced width and
difficult access, a valid PTW for Confined
Spaces must be obtained before starting any
activity inside and all prescribed precautions
strictly followed.

No

Job Stages

Excavation

Excavation

Excavation

Pylon / Equipment
Pylon Foundations

Civil Operations
/Handtools /
Electrical
Equipments

All activities

Description

Open
Excavations,
Trenches

Open
Excavations,
Trenches

Manual Handling
Physical Force

Mechanical /
Physical Risk

Lack of
supervision

Target P.E.A.R.

Control & Recovery Measures Required

Hazard Severity

RESIDUAL RISK

Risk Rating.

CONTROLS

Likelihood of Occurrence.

INITIAL RISK

Hazard Severity

HAZARD

ASSESSMENT Ref No:


DATE OF ASSESSMENT: 09/14
TIMEOF ASSESSMENT:14.00

Impacts
(Consequences)

4C

Injury to personnel
due to falling into
open excavations

4C

Injury to personnel
due to Collapse of the
excavations and
entombment of
personnel.

2C

Injury to personnel
due to
Handling/loading
materials by body
force Improper
equipment.

4C

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Fatality due to unsafe
working conditions,
Electrical shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

4B

Injury, fatality,
property damage due
to insufficient
management

15

10

All working instructions & checklist related to


civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

All safety devices should be checked before


for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. All electrical hand tools will be
checked by site EHS officer and inspection
label will be put on tools as green; safe to use,
red; not safe dont use. Workplace to be
restricted, not allow to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
Handtools run with 24V if possibel especially
in Confined Spaces.

Dedicated team leader will be in place during


all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.

10

All activities

All activities

Visibility

Vehicle
Movement

3B

injury due to poor


vision, not enough
illumination

4C

Injury, fatality,
property damage due
to Vehicle collisions.

10

Operation (including preparations) will be done


in day time only.

15

Follow the site roads only and respect the


speed limits. Flashing lights always on and
use of a trained banks man, when and where
necessary. It is forbidden to use the mobile
phone, smoking and eating while driving. Sit
belts must be used at all times by the driver
and any passenger.

Wearing high visibility vests is mandatory all


over the site area. Follow the
pedestrian walkways. All vehicles must be
provided with audible reversing
warning devices or accompanied by a qualified
banks man. Keep the safety distance from all
vehicles in operation.

11

All activities

Vehicle
Movement

4B

Injury, fatality,
property damage due
to Crushing of
personnel by
vehicles in movement.

12

Backfilling

Machinery

3C

injury or material
damage due to poor
maintenance of
vehicle / equipment

12

Vehicles and equipment will be visually


checked by drivers / operators prior to start to
operation.Banksman (watchman) will be also
on site, communicating with vehicle operator.

13

Simultaneous
Operations

Working in
conjunction with
the truck or
equipments

3C

Injury to personnel or
material damage due
to hit by truck or
equipment

12

Vehicle / equipment movements around the


wall will be controlled by a watchman.

14

Transportation of
the backfilling
material from
storage area to
backfilling area

Loading,
transportation
and unloading
the backfilling
material

3C

Injury or material
damage due to hit by
truck / equipment

12

Trucks and equipments will be operated by


experienced and authorized personnel.
Smoking, eating and talking by mobile phone
strictly forbidden. Trucks will obey the speed
limit at all times. (20 km/h) The vehicle
movements around the wall will be controlled
by a watchman

15

Completion of Work

Incorrect waste
management
procedures in
place

2C

Pollution,
Environmental
Damage

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable

4C

Multiple injuries (eye,


arm,face,etc.),
Electrical shock, Fire,
Environmental impact
due to Materials (civil,
electrical, mechanic )
that are not stored in a
proper place and safe,
Cable bobbins left
random along the
ways without scotchs
around, Equipment
usage in an unsafe
way, Electrical,
lighting cables left
random on the floors,
Probable night works,
Chemical, oil leakage
around the workplace,
Wastes stored
random within site
witout segragation

15

Materials to be stored in proper, well defined


area
Permanent walkways and stairs installed
Road access shall not be obstructed by parked
vehicles, trucks, cranes and machinery.
Wastes segragated and stored in a proper
place
Leakages to be removed within site
All trailing leads and cables shall be safely
suspended or fully protected.
Obstruct materials should be removed from
workplace.

16

Housekeeping

Mechanic risks
Chemical risks
Physical Effects
Non-quality work
Chemicals
Wastes
Not accessible
fire fighting
systems

17

18

Preperations for
work

Smoking

Civil Work Stage


19

P
R

Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment

10

Fire and Health


Hazard

P
E
A
R

Burn Injuries, Fire and


Explosion, Multiple
Fatalities

15

12

Mechanical /
Physical Risk

Assembly Operation
(Ground level)

Civil Work Stage


20
Steel base erection

Civil Work Stage


21

Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment

P
(Hand tools
Power tools )

Access/ Exit to
Plylon Socket

Mechanical /
Physical Risk

Assembly Operation
(Foundation Level)

(Hand tools
Power tools )

Mechanical /
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)

Civil Work Stage


23

24

Mechanical /
Physical Risk

Assembly operation
; Butt splice / beam
(Hand tools )
assembly

Cable laying

Manual Handling
Physical Force

Lifting equipment
failure, fall from
height and run
over

25

Lifting

26

Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights

Injury to personnel
due to falling into
socket, major injury

12

P
A
R

Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality

16

P
E
A

Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.

15

Civil Work Stage


22

Electrical shock,
single fatality or
permanent disability

Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;

Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.

P
E
A

Fatality, Major Injuries,


Leakege from hoisting
equipments, Property
damages.

P
E
A
R

Fatality
Fracture, major
injuries

12

16

12

PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.
Toolbox
(STARRTatCard
Smokingtalk
is prohibited
site System)
area.
Fire extinguisher.
It is allowed at designated area only.
Ensure that all personnel shall undergo for the
induction training to know they dos and donts
at site.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
Obtain a valid PTW for Access/Exit to
sockets''
Ensure that ladders are in line with Siemens
Standards; aluminum, fixed at the bottom and
the upper part, and exceed the final level to be
reached of at least 1m.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Color code and inspection at all electrical
equipments
Inspection, maintainance and repair of
electrical equipments by certified electrician
Color code and inspection at all lifting gears
Insurance documents shall be provided
Outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices.
Plan
& follow
the proper
procedure.
All
safety
devices
shouldlifting
be checked
before
for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. Workplace to be restricted, not allow
to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
All working instructions & checklist related to
civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

Color code and inspection at all lifting gears


Insurance documents shall be provided
All outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices and certificates shall be kept for
all of them.
Ladders shall not be used as platform
Fall protection device full body harness shall
be used and it should be 100% tie off with
double lanyard
Dont carry materials while climbing on ladder.
Ensuring the personnel get the education for
working at height.

27

28

29

30

Fall hazards and


Working with manlift objects falling
from heights

Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning

Mechanical
Assembly
/Handtools /
Electrical
Equipments

Working with Dilo


compression set

Slip, trip, injuries


due to broken
and metal
ladders and fall
from ladder

Mechanical /
Physical Risk
(Handtools
/Power Tools)

Compressed
SF6 gas
cylinders

31

All activities

Lack of
supervision

32

All activities

Visibility

33

All activities

Vehicle
Movement

P
A
R

P
A
R

P
A
R

Fatality, Major Injuries,


Leakege from hoisting
equipments

Death, fall from height


and sprain injuries

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Single Fatality due to
unsafe working
conditions, Electrical
shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

Permanent disability,
multiple fatalities,
major damage, major
national impact

12

15

12

20

Color code and inspection for manlift


Manlift shall be equipped with railings for each
open part and each end: a rigid top rail, 1
meter high, an average rail, 0.45 meter high
and a baseboard (0.15 m. high).
Insurance documents shall be provided
Proper manlift setup, especially near
excavations
Supervision
of qualified
operator
Ensure appropriate
ladders
in usewith approved
Three point contact is must
Check the ladders before use
Position it properly and tie where necessary
Check the ladder before each use
While using more than 3mtr ladder, a person
has to hold it
Before use, ladder has to be visually checked.
Ladders have to be placed that horizontal and
vertical ratio is 1:4. Approximately angel of 75.
Ladder shell not is used as working platform.
Regular checking of safety devices and proper
positioning of the ladder.
Periodical inspection for ladder by competent
person

Use right tool fit for the purpose


Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Periodical inspection with color coding system
Certified electricians shall repair power tools
Color code system will be applied to all
electrical equipments

Gas cylinders will be kept at proper storage


area
Storage area will be protected from climate
effects (rain, direct sun light, overtemp,
extreme cold etc.)
Storage area shall be locked and key shall be
hand in responsible person
Storage area will be marked as indicating risks
and stored material
All cylinders shall be kept constantly tied in an
Dedicated team leader will be in place during
all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.
STARRT code system shall be applied.
Supervision of work team shall be provided by
a competent supervisors during all activities.

Permanent disability,
single fatality,
property damage due
to insufficient
management

12

Major injury due to


poor vision, not
enough illumination

Operation (including preparations) will be done


in day time only.
In poor visibility (heavy rain, dust storm, sand
storm etc.) activities shall be suspended.

15

Driver should follow Safety Rules while Driving


Transport Vehicles.
Seat belt shall be worn at all times by all
passengers and driver.
Daily checlist shall be done before start
driving.
The Drivers should:
Seat belt shall be worn all times
Have valid certificate and driver license
Do daily checlist before driving
Follow Speed Restriction Signs in accordance
with Road Requirements; Always be on the
alert to potential hazards; Look at mirrors and
use signals before maneuvering; Keep safety
distance behind other transport-vehicles; Use
Dipped Headlight and Slow Speed in condition
of poor visibility; Do not use cell phones or
other means of communication in Driving; Do
not smoke inside the Vehicles.

P
E
A
R

Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/

Working in
conjunction with
the truck or
equipments

34

Simultaneous
Operations

35

Incorrect waste
management
Completion of Work
procedures in
place

36

Territory
housekeeping by
work completion

Waste. Sharp
materials, fall,
trip, slip

P
A

Permanent disability
to personnel, single
fatality or material
damage due to hit by
truck or equipment

Pollution,
Environmental
Damage
Soil contamination

P
E

Slight injuries. Trip,


fall.
Wrong wastes
disposal.
Fuel and Lubricants
spillage.

Vehicle / equipment movements around the


wall will be controlled by a watchman.
Banksman will manage vehicle activities
Vehicle road and pedestrian route shall be
identified.

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable.
Any contamination shall be removed
immediately and shall be sent to the waste

All trailing leads and cables shall be safely


suspended or fully protected.
Obstruct materials should be removed from
workplace.
Control by Foremen, Supervisors, Safety
Engineers.
Regular, routine housekeeping and working
place compulsory cleaning at the end of
working shift.

Min. 10 meter approach limit must be kept.


Never conductive objects such as shovel,
digger etc.

Getting closer than


limit approach value

Unsafe working
without taking
necessary
safety
measures.

P
A
R

38

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working in bad
weather conditions

12

There must not be working under rainy and


foggy weather. Visibility must be clear and
communication between workers must be
clear.

39

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working with no Ekat


certificate personal

A personal who has EKAT certificate must


accompany to workers while working inside
switcyard zone.

40

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Throwing materials

12

Inside the switchyard zone, none of hand tools


such as hummer, screw driver

37

Working under 380


kV High Voltage

Hand tools must be suplied from outside


grounded board. ( 30 mA residual current
circuit breaker )

Working with

41

Preperations for
work

Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment

P
R

Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment

10

42

Smoking

Fire and Health


Hazard

P
E
A
R

Burn Injuries, Fire and


Explosion, Multiple
Fatalities

16

16

Civil Work Stage


43

Mechanical /
Physical Risk

Assembly Operation
(Ground level)

Civil Work Stage


44
Steel base erection

P
(Hand tools
Power tools )

Access/ Exit to
Plylon Socket

Electrical shock,
single fatality or
permanent disability

Injury to personnel
due to falling into
socket, major injury

Also it must be forbidden to use construction


wire inside the switchyard zone.

12

PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.
Toolbox
(STARRTatCard
Smokingtalk
is prohibited
site System)
area.
Fire extinguisher.
It is allowed at designated area only.
Ensure that all personnel shall undergo for the
induction training to know they dos and donts
at site.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
Obtain a valid PTW for Access/Exit to
sockets''
Ensure that ladders are in line with Siemens
Standards; aluminum, fixed at the bottom and
the upper part, and exceed the final level to be
reached of at least 1m.

Civil Work Stage


45

Mechanical /
Physical Risk

Assembly Operation
(Foundation Level)

(Hand tools
Power tools )

Mechanical /
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)

P
A
R

Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality

16

P
E
A

Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.

15

Civil Work Stage


46

Civil Work Stage


47

48

Assembly operation
; Butt splice / beam
(Hand tools )
assembly

Cable laying

Manual Handling
Physical Force

Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.

Fatality, Major Injuries,


Leakege from hoisting
equipments, Property
damages.

Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights

P
E
A
R

Fatality
Fracture, major
injuries

Fall hazards and


Working with manlift objects falling
from heights

P
A
R

Fatality, Major Injuries,


Leakege from hoisting
equipments

Lifting

50

51

Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning

Lifting equipment
failure, fall from
height and run
over

Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;

P
E
A

49

52

Mechanical /
Physical Risk

Slip, trip, injuries


due to broken
and metal
ladders and fall
from ladder

Death, fall from height


and sprain injuries

15

15

20

20

20

In addition to mandatory PPEs;mechanical


resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Color code and inspection at all electrical
equipments
Inspection, maintainance and repair of
electrical equipments by certified electrician
Color code and inspection at all lifting gears
Insurance documents shall be provided
Outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices.
Plan
& follow
the proper
procedure.
All
safety
devices
shouldlifting
be checked
before
for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. Workplace to be restricted, not allow
to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be
worn
All working instructions & checklist related to
civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

Color code and inspection at all lifting gears


Insurance documents shall be provided
All outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices and certificates shall be kept for
all of them.
Ladders shall not be used as platform
Fall protection device full body harness shall
be used and it should be 100% tie off with
double lanyard
Dont carry materials while climbing on ladder.
Ensuring the personnel get the education for
working at height.
Color code and inspection for manlift
Manlift shall be equipped with railings for each
open part and each end: a rigid top rail, 1
meter high, an average rail, 0.45 meter high
and a baseboard (0.15 m. high).
Insurance documents shall be provided
Proper manlift setup, especially near
excavations
Supervision
of qualified
operator
Ensure
appropriate
ladders
in usewith approved
Three point contact is must
Check the ladders before use
Position it properly and tie where necessary
Check the ladder before each use
While using more than 3mtr ladder, a person
has to hold it
Before use, ladder has to be visually checked.
Ladders have to be placed that horizontal and
vertical ratio is 1:4. Approximately angel of 75.
Ladder shell not is used as working platform.
Regular checking of safety devices and proper
positioning of the ladder.
Periodical inspection for ladder by competent
person

12

12

53

54

Mechanical
Assembly
/Handtools /
Electrical
Equipments

Working with Dilo


compression set

Mechanical /
Physical Risk
(Handtools
/Power Tools)

Compressed
SF6 gas
cylinders

P
A
R

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Single Fatality due to
unsafe working
conditions, Electrical
shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

P
A
R

Permanent disability,
multiple fatalities,
major damage, major
national impact

16

12

Use right tool fit for the purpose


Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Periodical inspection with color coding system
Certified electricians shall repair power tools
Color code system will be applied to all
electrical equipments

Gas cylinders will be kept at proper storage


area
Storage area will be protected from climate
effects (rain, direct sun light, overtemp,
extreme cold etc.)
Storage area shall be locked and key shall be
hand in responsible person
Storage area will be marked as indicating risks
and stored material
All cylinders shall be kept constantly tied in an
Dedicated team leader will be in place during
all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.
STARRT code system shall be applied.
Supervision of work team shall be provided by
a competent supervisors during all activities.

55

All activities

Lack of
supervision

Permanent disability,
single fatality,
property damage due
to insufficient
management

12

56

All activities

Visibility

Major injury due to


poor vision, not
enough illumination

12

Operation (including preparations) will be done


in day time only.
In poor visibility (heavy rain, dust storm, sand
storm etc.) activities shall be suspended.

Driver should follow Safety Rules while Driving


Transport Vehicles.
Seat belt shall be worn at all times by all
passengers and driver.
Daily checlist shall be done before start
driving.
The Drivers should:
Seat belt shall be worn all times
Have valid certificate and driver license
Do daily checlist before driving
Follow Speed Restriction Signs in accordance
with Road Requirements; Always be on the
alert to potential hazards; Look at mirrors and
use signals before maneuvering; Keep safety
distance behind other transport-vehicles; Use
Dipped Headlight and Slow Speed in condition
of poor visibility; Do not use cell phones or
other means of communication in Driving; Do
not smoke inside the Vehicles.

12

Vehicle / equipment movements around the


wall will be controlled by a watchman.
Banksman will manage vehicle activities
Vehicle road and pedestrian route shall be
identified.

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable.
Any contamination shall be removed
immediately and shall be sent to the waste

All trailing leads and cables shall be safely


suspended or fully protected.
Obstruct materials should be removed from
workplace.
Control by Foremen, Supervisors, Safety
Engineers.
Regular, routine housekeeping and working
place compulsory cleaning at the end of
working shift.

57

All activities

Vehicle
Movement

58

Simultaneous
Operations

Working in
conjunction with
the truck or
equipments

59

Incorrect waste
management
Completion of Work
procedures in
place

60

Territory
housekeeping by
work completion

Waste. Sharp
materials, fall,
trip, slip

P
E
A
R

P
A

Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/

Permanent disability
to personnel, single
fatality or material
damage due to hit by
truck or equipment

Pollution,
Environmental
Damage
Soil contamination

P
E

Slight injuries. Trip,


fall.
Wrong wastes
disposal.
Fuel and Lubricants
spillage.

Min. 10 meter approach limit must be kept.


Never conductive objects such as shovel,
digger etc.

Getting closer than


limit approach value

Unsafe working
without taking
necessary
safety
measures.

P
A
R

62

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working in bad
weather conditions

12

63

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working with no Ekat


certificate personal

64

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Throwing materials

65

General Working
Site

Terrorist Attacks

61

Working under 380


kV High Voltage

Unsafe working
without taking
necessary
safety
measures.

12

Also it must be forbidden to use construction


wire inside the switchyard zone.

There must not be working under rainy and


foggy weather. Visibility must be clear and
communication between workers must be
clear.

A personal who has EKAT certificate must


accompany to workers while working inside
switcyard zone.

12

Inside the switchyard zone, none of hand tools


such as hummer, screw driver

25

No one must enter or go out of site during


woking activities.
Also site security must protect the working
site 7 /24 against any attacks.

12

Hand tools must be suplied from outside


grounded board. ( 30 mA residual current
circuit breaker )

Working with

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