Install 210 Cell Sampler

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INSTALLATION, OPERATION & MAINTENANCE

MANUAL
FOR
210 MKII CELL SAMPLER
This Jiskoot Product is designed to provide outstanding service if correctly installed, used and
maintained recognising the effects of the process conditions (temperature, pressure, wax/pour point,
sediment, etc.).
Truly representative sampling of crude oils etc., cannot be achieved by one single product in isolation.
A well designed system and operating procedures as laid down in the Sampling Standards ISO 3171,
API 8.2 and IP Chapter VI section 2 are mandatory.
Please consult Jiskoot for further information and assistance.
No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the
express written permission of Jiskoot Ltd.
2006 Jiskoot Ltd. All rights reserved. Jiskoot Ltd., formerly Jiskoot Autocontrol Ltd., also trades as Jiskoot and Jiskoot In
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210 MkII Cell Sampler

TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9
WARRANTY..........................................................................................................................................4
INTRODUCTION..................................................................................................................................4
OPERATING INSTRUCTIONS............................................................................................................5
GLOSSARY OF SPECIAL TERMS......................................................................................................5
UTILITIES REFERENCE.....................................................................................................................6
FULL FUNCTIONAL DESCRIPTION.................................................................................................7
GENERAL ASSEMBLY & BILL OF MATERIAL..............................................................................9
INSTALLATION DETAILS................................................................................................................11
MAINTENANCE AND TROUBLESHOOTING................................................................................13
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.7.1
9.7.2
9.7.3
9.7.4
9.7.5
9.7.6
HEALTH AND SAFETY PRECAUTIONS.................................................................................................13

WEEKLY MAINTENANCE ..................................................................................................................13
ANNUAL MAINTENANCE (OR AS DETERMINED BY SITE CONDITIONS)...................................................13
OVERHAUL INSTRUCTIONS ...............................................................................................................13
TORQUE SETTINGS...........................................................................................................................14
BOTTOM PLUG SUB-ASSEMBLY .......................................................................................................15
ACTUATOR SUB-ASSEMBLY .............................................................................................................16
Removal of Sample Tube Head ................................................................................................16

Overhaul of Actuator...............................................................................................................17
Overhaul of Piston/Sample Tube Actuator/Lower Piston Rod Assembly....................................17
Reassembly of Piston/Catch Plate/Actuator Assembly ..............................................................18
Lower Sample Tube Balseal.....................................................................................................19
Reassembly of Top Housing.....................................................................................................19
9.8 MAIN BODY ....................................................................................................................................19

9.9 REASSEMBLY OF ACTUATOR AND BOTTOM PLUG TO MAIN BODY .....................................................20
9.10 TESTING ..........................................................................................................................................20
10 FREQUENTLY ASKED QUESTIONS...........................................................................................20

10.1
10.2
10.3
10.4
10.5
10.6
10.7
SAMPLER DOES NOT OPERATE .........................................................................................................20

SAMPLER OPERATES BUT DOES NOT PRODUCE A SAMPLE ................................................................20
SAMPLER FAILS TO TAKE ADEQUATE SAMPLE ....................................................................................21
SAMPLER TAKES EXCESSIVE SAMPLE ................................................................................................21
LEAKS FROM ACTUATOR .................................................................................................................22
PROCESS FLUID LEAKS ....................................................................................................................22
VIBRATION......................................................................................................................................22
12.1
12.2
12.3
12.4
12.5
SERIES 210, EH & EH-HP CELL SAMPLER SPARE PARTS..................................................................23

SERIES 210 HP CELL SAMPLER SPARE PARTS ...................................................................................24
ALTERNATIVE SEALS FOR MTBE & SIMILAR APPLICATIONS ............................................................24
SPECIAL TOOLS ............................................................................................................................... 25
ANCILLARY EQUIPMENT ..................................................................................................................25
11 SUB SUPPLIER INFORMATION ..................................................................................................22

12 RECOMMENDED SPARES LIST..................................................................................................23
13 PRODUCT SPECIFIC DRAWINGS...............................................................................................25

14 ADDENDA - 2CC CELL SAMPLER ..............................................................................................26
15 DISCLAIMER..................................................................................................................................28
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1 Warranty
This product should be supplied with a warranty card.
Please complete and return it to
register for warranty support.

In the event it is missing, to register for support, please contact us on +44 (0)1892 518000 or
support@jiskoot.com,
quoting
the
Jiskoot
Order
Number
or Serial
No
with the following
information:
Date installed
Full installation site details, including contact details
Maintenance and operator contact details (where different from above)
Product comments/feedback
If the product has been supplied as part of a Jiskoot system or assembly, please complete the
warranty card for the system.
Introduction
Figure 1 - Series 210 Mk II Cell Sampler Version shown included optional flanges,
standard version is a wafer mount.
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The 210 Cell Sampler provides a means of extracting a sample from liquids flowing in a small
pipeline or bypass.
Primarily designed for applications where air pressure is available to
provide the motive power, the 210 Cell Sampler is normally installed into a 1" bypass loop
taken off the main pipeline.
Other options include a version for use in 2 pipelines and a
hydraulically operated version for use with a Hydraulic Power Pack for installations with no air
supply.
The
Jiskoot
Series
210
Cell Sampler
is
designed
to
extract
nominal 1cc
samples from
products ranging from crude oil, refined hydrocarbons (including non-lubricating products) and
non-corrosive chemicals, operating in a pressure range from 3 to 50 Barg, within a product
temperature range of -20 to 100 C, on viscosities 0.5 to 5000cSt in an ambient temperature
range of -20 C to 40 C.
Versions giving a 2cc sample size and conversion kits to change
existing samplers to the larger sample size are available to meet specific site requirements
(refer to Section 13,
Addenda - 2cc Sampler).
The performance and seal life of the 210 Cell Sampler is dependent on the process pressure,
viscosity and outlet configuration which includes the tubing, valves, and sample collection
pressure in the sample receivers.
Consult Jiskoot for optimal configuration.
The cell sampler/bypass configuration allows the sampler to be located at the convenience of
the user rather than restricted by the position of the off take in the main pipeline.
It provides
the facility of easy isolation for maintenance and extremely low internal (retained) volume.
The flow rate through the cell sampler/bypass loop will be crucial to ensuring accuracy (see
installation)
The Sampler incorporates features to minimise and simplify maintenance as well as providing
integrity against leakage under all circumstances.
The standard 210 Sampler is designed for wafer installation between a pair of 1" 150#, 300#
or 600# raised face flanges and can withstand static pressure testing to full flange rating.
Other flange sizes may be available to special order as are cell samplers for spool mounting
and higher process ratings.
The 210 Cell Sampler is supplied with three actuator options. These are:
{
{
210
Standard air actuated Cell Sampler
210 HP
Air actuated Cell Sampler for high-pressure (ANSI 900#) applications

or where there is low air pressure (<5 Barg)
210 EH
210 Cell Sampler fitted with Electro-Hydraulic actuator.
Note: When requesting assistance or spare parts, please provide the Cell Sampler
Model and Serial Numbers to ensure that the correct options are quoted.
3
Operating Instructions
The 210 Cell Sampler must be installed in accordance with the Installation Details, and be
connected to a suitable sample collection system.
To operate the Sampler, it requires a regulated air supply at 5 - 8 Barg (70 - 120 psig) and a
signal to energise the Sampler Solenoid to actuate the sampler at the required intervals.
Any
pipeline conditioning facility must be active to ensure a representative product is available to

the Sampler.
Electro-Hydraulic versions (210 EH) require a Hydraulic Power Pack to provide
the pressure source.

Control of the Sampler, including changeover of Sample Receivers will be determined by the
type of Sampler Control System being used.
Glossary of Special Terms

Grab
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The action of taking an individual sample (normally 1 or 2 ml) from the pipeline.
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5
Utilities Reference
Air Supply (Pneumatic samplers only)
4 - 10 Barg (40 - 145 psig)
Air Consumption
3
0.8 m /hr or 0.47 scfm (5 Barg
210 standard Cell

Sampler
at 30 grabs/min)
210 HP Cell Sampler
3
1.67 m /hr or 1.0 scfm (5 Barg
AC
100-254 Volts 50/60 Hz
DC
24 Volts DC
at 30 grabs/min)
Solenoid Voltages Available:
Solenoid energisation time
Maximum Sampling Rates*
Power Consumption
10 Watts
Pneumatically
250 milliseconds
210 EH Cell Sampler
500 milliseconds
210 standard Cell
120 Samples/min
Sampler
210 HP Cell Sampler
60 Samples/min
210 EH Cell Sampler
30 Samples/min
210 EH-HP Cell
15 Samples/min
Sampler
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6
Full Functional Description
Figure 2 - 210 MkII Cell Sampler

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The
210
Cell
Sampler
operates
on
Jiskoots
standard
3-step
principle,
using
an
air
or
hydraulically actuated piston to provide the motive power.

In the idle, or de-energised state, air pressure is applied to the bottom of the Actuator Housing
(13) through Port 'B', holding the Capture Tube and the Sample Tube at the top of their
stroke, and allowing the product to flow through the Cell Sampler Body (1).
When the external Sampler Solenoid is energised, it applies air pressure to Port 'A', onto the
top of the Piston (15), while venting the pressure from the underside to atmosphere.
The air
pressure on the Piston moves the Capture Tube (47) downwards over the Lower Capture
Tube Seal (79), trapping a sample of product inside the Capture Tube in the void between the
Sample Tube (37) and the Bottom Plug (73).
Continuing downward motion pushes the Catchplate (17) against the Sample Tube Actuator
(16), moving the Sample Tube down with the Capture Tube and forcing the trapped sample
through the centre of the Bottom Plug past the Check Valve (75) and down the Check Valve
Stem (74).
The sample is then expelled from the Connector (81) in the Bottom Plug via the
external Check/Relief Valve to the sample receptacle.

When the Sampler Solenoid is de-energised, air is vented from the top of the Actuator
Housing and applied to the underside of the Piston, moving the Capture Tube and Sample
Tube away from the Bottom Plug, while a small valve, Vacuum Breaker (41), incorporated in
the Sample Tube opens to relieve the vacuum created in the void between Sample Tube and
Bottom Plug by this movement.
Fresh product can now pass through the Cell Body and the Sampler is ready for the next grab
to be initiated.
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7
General Assembly & Bill Of Material
Figure 3 - 210 Cell Sampler

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Item
No
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
121
123
125
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Description
Part
Item
Main Body
Balseal
Pan Head Screw M3 * 6
O Ring
Bottom Housing
Piston
Catchplate
Sample Tube Head
Split Collet
Lock Ring
Quadring
O Ring
O Ring
Split Collar
Cap Head Screw M5 * 20
O Ring
Sample Tube
Valve
O Ring
Spring
Capture Tube
Number
No
Shim 0.010 Thick

Shim 0.020 Thick
Balseal
Bottom Plug
Check Valve Tip
Spring
Balseal
Male Connector
EH Piston Liner
O Ring
EH Piston
36-1273-00 2
4
37-0531-00 6
8
10
37-0705-00 12
36-1184-00 14
36-1186-00 16
18
36-1188-00
36-1224-00 20
36-1103-00 22
36-1191-00 24
37-0551-00 26
37-0033-00 28
37-0706-00 30
36-1209-00 32
34
37-0550-00 36
38
36-1231-00 40
37-0702-00 42
40-0085-00 44
46
36-5000-00 48
50
52
54
48-0439-00 56
58
48-0442-00 60
37-0519-00 62
64
66
68
70
72
36-1227-00 74
36-1229-00 76
40-0084-00 78
37-0519-00 80
48-0467-00 82
36-1216-00 122
37-0713-00 124
36-1215-00 126
Description
Part
Adaptor Ring
Slydring
Label
Label
O Ring
Top Housing
Bush
Sample Tube Actuator
Lower Piston Rod c/w Capture
Tube
Seal Nut
Seal Ring
Flat Washer M6
O Ring
Quadring
Spring
Balseal
Gaiter
Valve Stem
Star Washer
Cheese Head Screw M3 * 6
Number
Shim 0.020 Thick

Shim 0.010 Thick
Slydring
48-0440-00
48-0441-00
37-0532-00
Check Valve Stem

Sample Tube End
O Ring
Dowty Seal
36-1228-00
36-131000
37-0043-00
37-0403-00
O Ring
O Ring
37-0704-00
37-0550-00
36-1226-00
37-0518-00
33-0700-00
33-0239-00
37-0701-00
36-1183-00
36-1185-00
36-1187-00
36-5000-00
36-1102-00
36-1190-00
99-0001-00
37-0015-00
37-0544-00
40-0082-00
37-0530-00
48-0465-00
99-0002-00
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Figure 4 - Electro-hydraulic (EH) Actuator Components

8
Installation Details
Sample Pulse
>=250ms
Pulse Length
>7600ms (Standard)
>1300ms (High Pressure/Hydraulic)
Customer Pulse
Signal to Sampler
Port "A"
Customer Air
(4-7 Bar)
" NPT Air

Connections
Port "B"
" NPT Vent
(Do not plug)
Electrically
operated 5 port
Solenoid Valve
FLOW
In-line Check Valve

Set to 5 Bar above Line
Pressure
Line Balance Relief

Valve
(used as alternative to
In-line Check Valve)
Sample
Line
Inlet
Pressure
Sample
Outlet
Over-pressure
Relief Valve
Setting dependant upon
Sample Receiver System
Change-over Valve for

Sample Receivers
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The standard 210 Cell Sampler is designed to be bolted as a "wafer" between a pair of 1"
ANSI 150#, ANSI 300#RF or ANSI 600#RF flanges and can withstand static pressure testing
to full flange rating.
applications.
Alternative flange sizes and finishes may be supplied to suit specific
The axis of the outlet pipe connection should be horizontal or downward facing
to prevent water traps.
It is crucial that the flow through the bypass loop and cell sampler is
adequately mixed in regard to the properties of interest. Where sampling for water content we
would normally recommend that a minimum flow velocity within the cell sampler and for 1
metre upstream exceed 3.5 m/s (6 m3/h).
A Sampler Solenoid Valve must be selected to suit the specific application and will require
connecting to suitable supplies via glands and cables appropriate to the area classification.
Note:
The correct rating fuse must be included in the Solenoid Valve supply circuit.
A regulated air supply must be connected to the Solenoid and the normally energised outlet
connected to Port 'B' of the Sampler. The normally de-energised port of the Solenoid must be
connected to Port 'A'.
The exhaust port(s) of the Solenoid may be piped away or fitted with
silencers as required.
(On Electro-Hydraulic applications, the Solenoid is incorporated into
the Hydraulic Power Pack.)

If required, the bottom port (drain cavity) of the Actuator may be connected to a closed drain
or a pressure switch.
The " Swagelok Sample Outlet Port in the Bottom Plug (73) must be connected to the
Sample Receiver System using " or 6mm stainless steel tubing via either an in-line Check
Valve or a Jiskoot Line Balanced Relief Valve and a relief valve as shown in the above
diagram.
Note:
Failure to fit an external check valve may result in the Sampler continually discharging product
from the outlet due to the line pressure exceeding the internal check valve setting.
The Check Valve will normally be set to 5 Bar above the maximum line pressure, ensuring
that
this
is
sufficient
to
allow
for
any
additional
pressure
increase
created
by
thermal
expansion when any isolating valves are closed and the effects of trace heating and or solar
energy.
If the cracking pressure is set too low, the valve may open under adverse conditions,
causing the Sample Receiver System to overfill and the sample to leak through the relief
valve to atmosphere.
Where line-balanced, high-pressure sample receivers are being used (i.e. where the sample
is being collected at, or close to line pressure), and the installation uses the Swagelok R3A or
any similar valves unaffected by back pressure, to avoid placing unnecessary load on the
Sampler seals, the Check Valve should be set to operate at 1 Bar.
If the valve is found to lift
and fill the Sample Receiver due to pressure surges, this setting may be increased slightly.
The relief valve fitted to the sample line is to provide protection to the Sampler in the event of
the sampler being operated against a blocked sample line, e.g. without a sample receiver
being fitted or with a full sample receiver.
This relief valve should be within the maximum
pressure rating of the receiver system, but may need to be increased slightly to allow for
momentary pressure surges as the sample is being taken.
Ensure that lengths of tubing connecting the sampler to the receiver system are kept to a
minimum to minimise "dead" i.e. trapped volume (long lengths of tubing also create extra back
pressure and premature seal wear), and that the sample travels downhill at a minimum angle
of 15 degrees from the Sampler Outlet to the Receiver to avoid water traps.
The sample
outlet piping may require heat tracing to prevent blockage.

The Sampler Control System must be capable of supplying a pulse of a minimum 250
milliseconds duration to the Sampler Solenoid Valve to ensure that there is sufficient time for
the
Sampler
to
complete
500milliseconds is normal).
full
stroke
at
each
actuation
(in
most
systems
using
air
The Actuator should dwell momentarily at the bottom of its travel
before the Solenoid is de-energised and the Sampler returns to its 'rest' state.
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9
Maintenance and Troubleshooting
9.1
Health and Safety precautions

The 210 Cell Sampler may be used in applications involving hazardous products.
Care must
be taken to avoid contamination by any product trapped within the internal components that
may be released as the Sampler is stripped down.
9.2
Weekly maintenance
Regular maintenance is limited to draining excess moisture from the air filter/regulator or on
EH applications, checking the level in the hydraulic oil reservoir on the Hydraulic Power Pack.
9.3
Annual maintenance (or as determined by site conditions)

The 210 Cell Sampler is designed to operate continuously for a period of about 1,000,000
grabs or 12 months before a major overhaul, however this service interval will be affected by
the type of product being sampled, particularly the amount of particulate matter such as sand,
and therefore can not be guaranteed. When used in crude oils with high levels of sediment or
from mixed carrier shipments, the maintenance interval may be shortened.
The service
intervals will therefore need to be determined from the experience gained on the particular
application.
The Sampler should be removed from the pipeline and taken to a clean area for servicing.
It is essential that soft vice jaws are used whenever components are required to be held, and
that all components, particularly those with sealing faces are thoroughly cleaned of dirt and
other contamination by degreasing and drying prior to re-assembly.
A Special Tool Kit, Part No 45-0127-00, is available to assist in fitting some components and
seals.
Failure to use the correct tools may damage seals and other components, and will
have a direct effect on the future performance of the Sampler.
9.4
Overhaul Instructions
The instructions for strip down and reassembly are for the standard version of the Cell
Sampler, but are applicable to all variants, as the main differences between the standard
pneumatically
operated
Sampler,
EH
Samplers
and
HP
Samplers
are
in
the
Actuator
assembly.
Hydraulically actuated (EH) Cell Samplers may be tested using compressed air or gas instead
of hydraulic oil where this is more convenient.
See Section
11
for details of Spares Kits and the Special Tools required to overhaul all
versions of the Cell Sampler.

Separate details are given for overhaul of individual sub-assemblies and replacement of the
Sample Tube Seal.
The item numbers in brackets in each section relate to the item numbers
of the components shown on the drawing given at the beginning of that section.
The item
numbers of the components for all the standard versions are identical.
The complete overhaul should be carried out in the following order:
Step
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Description
Removal and overhaul of the Bottom Plug Sub-Assembly
Removal and overhaul of the Actuator Sub-Assembly
Overhaul of the Main Body
Reassembly of the Actuator and Bottom Plug Sub-Assemblies to Main Body
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NOTE:
It is essential that soft vice jaws are used whenever components are required to be held, and that
all components, particularly those with sealing faces are thoroughly cleaned of dirt and other
contamination by degreasing and drying prior to re-assembly. If any of the sliding surfaces are
damaged, leakage will occur from the seals.
All joints, 'O' Rings and moving parts must be lubricated on assembly using a general purpose
grease such as Castrol Spheerol B2 grease or an equivalent lithium based water-resistant grease.
Jiskoot recommend that to prevent seizure, all screwed components are lubricated with copper
grease on assembly.
9.5
Torque Settings
The following torque settings should be used in the reassembly of the sampler:
Screw Location
Size
Torque
Bottom Actuator Housing to
M8 * 25mm Cap Head (Item 52)
25Nm/18.4lbfft
Adaptor Ring
Lower Piston Rod to Capture Tube
Sample Tube Actuator to
75Nm/55.3lbfft
10Nm/7.4lbfft
Pre August 1992
15Nm/11.1lbfft
Catchplate
Actuator Top to Bottom Housing

Post August 1992
25Nm/18.4lbfft

Sample Tube Head to Sample Tube Actuator
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60Nm/44.5lbfft
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9.6
Bottom Plug Sub-Assembly
Figure 5 - Bottom Plug Assembly

Using C Spanner, Tool A, unscrew and remove the Bottom Plug (73) from the bottom of the
Main Body (1).
Remove any shims fitted in the bore of the Cell Body and retain for fitting on
reassembly.
Unscrew and remove the Sample Outlet Connector (81) complete with the Dowty Seal (80)
from the Bottom Plug.
Remove the Spring (77) from the Sample Outlet Connector.
Remove the Check Valve Stem (74) - complete with the Check Valve Tip (75) - from the
Bottom Plug.
Pull the Check Valve Tip (75) out of the Check Valve Stem (74) and fit the new Check Valve
Tip using a twisting motion to screw it in.
Remove the 'O' Ring (78) from the Bottom Plug. Fit the new 'O' Ring.
Remove
the
Balseal
(79) from the
Bottom Plug.
Replace
Bottom Plug if there
is
any
indication of wear in the groove.

Warm the new Balseal (79) in hot water. Place the Balseal over the Balseal Loading Mandrel,
Special Tool G and push down approximately half the mandrel's length to expand the lip seal
so it will fit over the Bottom Plug.
Remove Seal from Mandrel and fit to Bottom Plug ensuring the Balseal is fitted with the seal
spring toward the head of the Bottom Plug.
Using fingers, reform the Balseal into the groove and then place Balseal Assembly Tool,
Special Tool J over the Bottom Plug (tapered end first) to set the Balseal to the required size.
Leave for 3-5 minutes.
Remove Balseal Sizing Tool and check Balseal for damage.
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Fit the new Spring (77) inside the Connector (81).

Tip into the Bottom Plug.
Insert the Check Valve Stem/Check Valve
Fit and tighten the Connector (81), complete with a new Seal (79),
to the Bottom Plug.
9.7
Actuator Sub-Assembly
Figure 6 - Actuator Sub-Assembly

Note:
It is recommended that the Lower Sample Tube Balseal (61) be changed when the Actuator is
overhauled.
Fit NPT Tommy Bar, Tool P, into the lower (vent) " NPT port in the Actuator Bottom
Housing (13).
Loosen the Actuator Sub-Assembly from the Cell Body (1) by gently tapping
the fitting or Special Tool, using a soft-faced hammer.
The Actuator Sub-Assembly unscrews
in an anti-clockwise direction when viewed from above.
9.7.1
Removal of Sample Tube Head

Remove the Gaiter (36) to expose the machined flats on the Sample Tube Actuator (16)
through the Spring (30).
Hold the Sample Tube Actuator (16) with a 19mm (3/4) A/F open-ended spanner on the flats
and, using C Spanner, Tool A, in the slot in the Sample Tube Head (19), loosen the Sample
Tube Head by gently tapping the C Spanner with a soft-faced hammer.
The Sample Tube
Head unscrews in an anti-clockwise direction when viewed from above.

Remove the
Sample Tube
Head
(19)
and
Sealing Washer
(24) from the
Sample Tube
Actuator.
Remove the Spring and remove the two halves of the Split Collar (31).
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Apply slight air pressure to the Lower Actuator Port to move the Piston to the top of its stroke.
9.7.2
Overhaul of Actuator
Remove the six M8 screws (34), which attach the Top Housing (12) to the Bottom Housing
(13).
Apply slight air pressure to the Lower Actuator Port and withdraw the complete assembly,
comprising Piston, Catchplate, Sample Tube Actuator, Lower Piston Rod, Sample Tube,
Capture Tube and Top Housing from the Lower Actuator Housing.
Place sub-assembly to one side.
Mark the location of the Adaptor Ring (2) to Lower Actuator (13) in order that the ports will
face in the original direction on reassembly.
Remove the M8 cap head screws (65) retaining the Adaptor Ring (2) from the Lower Actuator
(13) and remove the Quadring Seal (28).
Clean the Lower Actuator and the Adaptor Ring.
Replace Quadring (28) in the Lower Actuator.
Note:
From 1999, Item 28 on all variants of the 210 Cell Sampler was replaced by a Quadring, Part No. 370544-00. This Seal is fully interchangeable with all options previously supplied.
Reassemble the Adaptor Ring (2) to the Bottom Actuator (13), ensuring the correct orientation
of the Adaptor to the Actuator.
Torque up the M8 cap head screws (65) to the specified
torque.
9.7.3
Overhaul of Piston/Sample Tube Actuator/Lower Piston Rod Assembly

Hold the Lower Piston Rod (18) in a soft jawed vice - taking care to protect its surface.
Remove the Top Housing, complete with the Sealing Bush (14) and Lock Ring (23), from the
Sample Tube Actuator (16).
Push the bottom end of the Sample Tube (37) 20mm up inside the Capture Tube (47) using a
suitable rod of soft material e.g. Delrin.
This will expose the Split Collet (21) at the opposite
end of the Sample Tube.

Remove the two halves of the Split Collet and any Shims (55/56) fitted underneath it.
Retain
Shims for reassembly.

Push the top end of the Sample Tube (37) down until the Lower Sample Tube Balseal (61) is
exposed at the opposite end of the Sample Tube. Remove the Balseal (61) and Slydring (62).
Push the Sample Tube upward to expose the Split Collet groove.
Ensure that the groove has
no burrs or damage, which might impede removal of the Sample Tube Actuator.
Remove the
six M5 screws (33), which attach the two halves of the Catchplate (17) to the Piston (15) and
Lower Piston Rod (18).
Remove the Catchplate and Piston.
Remove the Sample Tube
Actuator (16) from the Sample Tube.

Remove the Sample Tube by tapping it gently downwards through the Capture Tube.
Unscrew and remove the Seal Nut (20) using Lower Piston Rod Seal Nut Peg Spanner, Tool
E.
Remove the Balseal (25), Seal Ring (22) and Upper Sample Tube Balseal (32) from the
Lower Piston Rod.
The Balseal (32) may be removed from the Lower Piston Rod by gently
tapping it upwards using the top of the Sample Tube.

Use a screwdriver in the M3 cheese head screw (44) to rotate and depressing the Vacuum
Breaker Stem (38) so that the hole in the Sample Tube (37) aligns with the hole in the
Vacuum Breaker Stem.
H05 Issue 9
Page 17
def
Use a 1.5mm drill through the holes to hold the assembly whist unscrewing the M3 Screw
(43).
Remove Star Washer (42) and Spring (43).
Remove
the
1.5mm
drill
from
the
Sample
Tube
and
withdraw
Stem/Valve Assembly through the bottom of the Sample Tube.
the
Vacuum
Breaker
Remove the 'O' Ring from the
Vacuum Breaker Valve (39).

Clean all components.
straightness.
Note:
Examine all tubes and sealing surfaces for wear, scratches and
Any components with damage in the sealing area must be replaced.
If the Capture Tube is to be replaced, a complete sub-assembly (part no 36-5000-00, including the
Lower Piston Rod must be obtained from Jiskoot.
Fit a new Vacuum Breaker 'O' Ring (41) to the Vacuum Breaker Valve (39).
Replace Vacuum Breaker Assembly in the Sample Tube, hold in position with the 1.5mm drill
and fit Spring (43) and Star Washer (42).
Tighten M3 cheese head screw (44) and remove
drill from assembly.

Fit 'O' Ring (Part No.
37-0709-00)
supplied in the Spares Kit, to the Sample Tube Collet
groove to prevent damaging the Balseal as it is pushed over the groove.

Fit the new Upper Sample Tube Balseal (32) onto the Sample Tube (37) from the top of the
Sample Tube.
Ensure that the Balseal is fitted with the seal spring facing towards the bottom
of the seal recess in the Lower Piston Rod (18), as shown on the drawing.
Insert
the
Sample
Tube
into
the
Lower
Piston
Rod/Capture
Tube
Assembly,
carefully
positioning the Balseal (32) in the seal recess in the Lower Piston Rod, using Upper Sample
Tube Seal Assembly Tool, Special Tool L.
Fit the O Ring (124) into the recess in the Lower Piston Rod (18).
Note:
From 1999, Item 25 on all variants of the 210 Cell Sampler was replaced by a Quadring, Part No. 370551-00. This seal is fully interchangeable with all options previously supplied.
Fit the Seal Ring (22), Balseal (25), and Seal Nut (20) to the Sample Tube above the Balseal
(32).
Screw the Seal Nut (20) into the Lower Piston Rod (18) and tighten using Lower Piston Rod
Seal Nut Peg Spanner - Tool E.
9.7.4
Reassembly of Piston/Catch Plate/Actuator Assembly

Fit Piston (15) to Lower Piston Rod (18), ensuring Piston is correct way round.
Fit new 'O' Ring (11) to bore of the Sample Tube Actuator (16).
Fit Sample Tube Actuator (16) and Catchplate Assembly over the Sample Tube and attach to
the Piston/Lower Piston Rod Assembly using the six new M5 * 20 cap head screws (33)
supplied in Spares Kit, ensuring Sample Tube Actuator is correctly retained by the Catchplate.
Note:
Care must be taken when pushing the Sample Tube Actuator over the Sample Tube that the Sample
Tube is not pushed back down the Capture Tube.
Tighten M5 * 20 cap head screws (33) to specified torque setting.
Note:
HP Samplers use M5 * 25 cap head screws.
Fit the two halves of the Split Collet (21) to the Sample Tube.
the recess in the top of the Sample Tube Actuator.
78) ARE REFITTED UNDER SPLIT COLLET.
Push the Split Collet down into
ENSURE ALL ORIGINAL SHIMS (76 &
If this is not done, the Sample Tube may strike
the End Plug (43) in the Probe Head when the Sampler is operated and result in damage.
Fit 'O' Ring (27) to Piston.
H05 Issue 9
Page 18
def
Note:
9.7.5
EH Samplers have two 'O' Rings (122) fitted to the Piston and a Liner (127) fitted to the Actuator
Bore, sealed by an 'O' Ring (123).
Lower Sample Tube Balseal

NOTE:
It is recommended that this seal be replaced during the Actuator overhaul.
Warm the Balseal (61) in hot water.
Place the Balseal over the Balseal Loading Mandrel,
Special Tool G and push down approximately half the mandrel's length to expand the lip seal
so it will fit over the Sample Tube (37).
Remove Balseal from Mandrel and fit to Sample Tube ensuring the Balseal is fitted with the
seal spring facing towards the end of the Sample Tube (as shown on the drawing).
Using fingers, reform the Balseal into the groove and then place Balseal Assembly Tool,
Special Tool J over the End Plug (tapered end first) to set the Balseal to the required size.
Leave for 3-5 minutes.
Remove Balseal Sizing Tool and check Balseal for damage.
Fit the new Slydring (62) by wrapping it round its groove in the Sample Tube until its
diagonally cut ends meet.
Push the end of the Sample Tube 20mm up inside the Capture Tube.
This will expose the
groove for the Split Collet at the opposite end of the Sample Tube.
Fit the two halves of the Split Collet (21) to the Sample Tube.
the recess in the top of the Sample Tube Actuator.
Push the Split Collet down into
Ensure all original Shims (55 & 56) are
fitted under the Split Collet.

Refit the Sample Tube Head (19).
Ensure that the Sealing Washer (24) is in position prior to
refitting.
9.7.6
Reassembly of Top Housing

Note:
The Lock Ring (23) on top of the Actuator must not be disturbed. If the Bush (14) is moved, the
grab size of the Sampler will be altered.
Fit the 2 off 'O' Rings (29) in the bore of the Sealing Bush (14).
Fit 'O' Ring (26) in the Top Housing (12).
Liberally grease the internal surface of the Sealing Bush (14), the outside of the Sample Tube
Actuator (16) and the internal bore of the Top and Bottom Housings.
Slide the Top Housing over the Sample Tube Actuator and carefully push the assembly
through the Balseal until the Top and Bottom Housings are together.
Rotate the Top Housing to align the Actuator Ports.
Fit 6 off M8 * 35 cap head screws and tighten to specified torque.
9.8
Main Body
Remove the Capture Tube Balseal (5) from the recess in the top of the Main Body (10).
Remove the Slydring (4) from inside the Main Body of the Sampler.
Fit the new Slydring into the groove in the Main Body. This is done by slightly overlapping the
diagonally cut ends of the Slydring, placing it in the bore of the Main Body and then pushing it
into position in the groove.
Once in position, the Slydring is expanded so that the diagonally
cut ends no longer overlap.
H05 Issue 9
Page 19
def
Using Upper Capture Tube Seal Assembly Tool - Tool M, carefully fit the new Capture Tube
Balseal (5) into the recess.
Ensure that the Balseal is fitted with the seal spring facing toward
the bottom of the recess as shown on the drawing.
9.9
Reassembly of Actuator and Bottom Plug to Main Body

Apply copper grease to the threads of the Main Body and Adaptor Ring.
Refit the Actuator Sub-Assembly to the Main Body of the Sampler.
When pushing the
Capture Tube through the Balseal (5), ensure that Capture Tube is held square to the seal
and is slowly rotated as it is carefully inserted.
Screw the Actuator Sub-Assembly fully into
position and tighten (HAND TIGHT ONLY).

Fully tighten the Sample Tube Head using C Spanner, Tool A, and a 19mm (3/4) AF
spanner to hold the Sample Tube Actuator.
Tighten the Sample Tube Head by tapping C
Spanner, Tool A, with a soft-faced hammer.

Refit the Spring (30), Split Collar (31) and Gaiter (36) to the Actuator, securing the Gaiter with
a Cable Tie.
Apply copper grease to the threads of the Bottom Plug and Main Body. Fit any shims found
when the Bottom Plug was originally removed, and screw the Bottom Plug Sub-Assembly into
the Main Body of the Sampler and tighten using C Spanner - Tool A.
9.10 Testing
It is recommended that where a test facility is available, the Sampler is pressure tested and
re-calibrated prior to returning to service.
10
Frequently Asked Questions
10.1 Sampler Does Not Operate

Check that all Actuator and electrical connections are secure and correct.
Check that the Actuator pressure, indicated on the air regulator or Hydraulic Power Pack
discharge pressure gauge is between 5-6 Barg, re-adjust as required.
Ensure that the electrical pulse signal supplied to the Solenoid Valve is the correct duration
(500 millisecond minimum for air, 1 second minimum for hydraulic applications).
If the Sample Tube Head moves slightly, the sample outlet is obstructed.
Check that the line
to the Sample Receiver is not blocked.

A blockage may have formed within the Cell Sampler.
10.2 Sampler Operates But Does Not Produce A Sample

Check all valves are open and that there is fluid in the pipeline.
Check Sampler Controller is demanding a grab and that any interposing relays are operating
satisfactorily.
Is solenoid being energised? - Check Solenoid Fuse and operate manually where solenoid
has manual override facility.
Check that the Solenoid Valve is energised for minimum of 0.5-1.0 second each cycle.
Short
cycling will prevent the Actuator from stroking fully.

Check that Sample Receiver is not either full, blocked by wax or isolated (Carefully loosen "
connections in sample discharge tubing to test).
H05 Issue 9
Page 20
def
Ensure the Actuator pressure is correct.

fully.
If the pressure is too low, the Actuator will not stroke
Check the stroke of the Actuator is correct - the Sample Tube Head should move
approximately 9mm.
Failure of the Lower Capture Tube Balseal (79), the Vacuum Breaker 'O' Ring (41), or the
Check Valve (75) will cause a reduction or loss of sample grab volume.
The following test
may be carried out to ensure that they are sealing correctly:

NOTE:
Prior
to
performing
this
test,
ensure
that
the
Sampler
is
full
of
fluid
by
rapidly
operating the Sampler (30 cycles).

IMPORTANT: THIS TEST MUST BE CARRIED OUT WITH GREAT CARE BECAUSE THE
SAMPLER
IS
CAPABLE
OF
DEVELOPING
VERY
HIGH
SAMPLE
DISCHARGE
PRESSURES.
Connect a pressure gauge (0 to 400 Bar/6000 psi) to the Sample Outlet Port of the Sampler.
It is recommended that a hydraulic hose is used to connect the pressure gauge.
This will act
as a hydraulic accumulator to dampen the pressure pulse as each sample grab is ejected.
Operate the Sampler
ONE GRAB AT A TIME by manually closing the Sample Solenoid relay
contacts in the safe area (some systems have a manual override on the actuating solenoid).
Each time the Sampler is operated, a pressure increase (approx. 21 Bar/300 psi) should be
produced as the pressure of the isolated sample grab is raised to force it through the Check
Valve. After a small number of operations, the Sampler should be capable of generating a
sample pressure of 140 Bar/2000 psi.
This will only occur if the Capture Tube Seal and
Vacuum Breaker are sealing correctly.

Stop operating the Sampler once the sample discharge pressure has reached 140 Bar/2000
psi.
The pressure shown on the pressure gauge should be maintained.
Check Valve is sealing correctly.
This will only occur if the
The pressure will drop if the Check Valve is leaking.
If the
pressure only drops very slowly (say 10% in 5 minutes or in maximum interval between grabs
if longer), this indicates a very small leak through the Check Valve which should not affect the
sample grab volume of the Sampler
10.3 Sampler fails to take adequate sample

Check Sample Receiver is not full or the sample outlet piping blocked through waxing.
Check the external Check Valve fitted to Sampler Outlet Adapter is set to 5 Bar above line
pressure for normal low-pressure receiver systems and to 1 Bar where high-pressure sample
receivers are being used.
If pressure is too high, excessive wear will be caused to the
Sampler internal seals.

Check that the relief valve fitted to the sample discharge lines is not passing.
Ensure that the Sampler Controller is not either demanding too fast a sample grab rate (120
grabs per minute maximum), or that the signal to the solenoid is too short and not allowing the
Actuator to travel to the full extent of its stroke.
Check that the air supply is at the correct pressure and capacity to operate the Cell Sampler
(Refer to Utilities Section).
If the above are satisfactory, than the Sampler will require a change of internal seals.
10.4 Sampler takes excessive sample

Check the External Check/Relief Valve fitted to Sampler Outlet Adapter is set to 5 Bar above
line pressure for normal low-pressure receiver systems and to 1 Bar where high-pressure
sample receivers are being used.
If pressure is too low, then the internal Check Valve may
be lifting allowing sample to pass at all times.
H05 Issue 9
Page 21
def
If the above are satisfactory, than the Sampler will require a change of internal seals.
10.5 Leaks From Actuator

Leaks will occur from the Actuator between the Top and Bottom Housings if the 'O' Ring (26)
fitted to the Top Housing is damaged.
Leaks from the Actuator between the Sample Tube Actuator and the Grab Size Adjustment
Bush (14) indicate the 'O' Rings (29) are worn or damaged.
If the 'O' Ring (10) is damaged the Actuator will leak between the Top Housing and Grab Size
Adjustment Bush.
Leaks from the Actuator between the Sample Tube Actuator and the Sample Tube Head
indicate the 'O' Ring (11) is damaged.
Air/hydraulic oil leaks will occur from between the Bottom Housing and the Lower Piston Rod
(via the drain port) if Quadring (28) is worn or damaged.
Air/hydraulic oil will leak from the drain hole in the Bottom Housing (via the drain port) under
one or more of the following conditions:
The 'O' Ring (25) fitted between the Seal Ring and the Lower Piston Rod is worn or damaged.
The Seal Nut (20) fitted to the Lower Piston Rod is not properly tightened.
The mating face of the Seal Ring (22) and/or the Lower Piston Rod is damaged and does not
seal properly.
Dismantle the Actuator (see Section 8.5) and inspect the 'O' Rings. If the 'O' rings are worn or
damaged, replacement 'O' Rings must be fitted.
10.6 Process Fluid Leaks

The Series 210 Cell Sampler has been designed so that any seal failures will result in flow
from the drain port in the Actuator.
The following failure may be difficult to observe without
dismantling the Cell Sampler.

Fluid will leak from the drain hole in the Lower Piston Rod if both the Lower Sample Tube
Balseal (61) and the Balseal (32) fitted to the Lower Piston Rod are worn or damaged.
10.7 Vibration
Vibration is unlikely to occur in cell samplers.
11
Sub Supplier Information

The following sub supplied items are used in the 210 Cell Sampler:
Sampler
Solenoid
Valve
(selected
to
suit
application
specific
hazardous
area
requirements and power supply).
Air regulator.
Neither of the above contains any user serviceable parts.

Hydraulic Power Pack (EH versions) - refer to
H05 Issue 9
Hydraulic Power Pack Handbook.
Page 22
def
12 Recommended Spares List

When requesting assistance or spare parts, please advise the Sampler Model and Serial
Numbers to ensure that the correct options are supplied.
12.1 Series 210, EH & EH-HP Cell Sampler Spare Parts

Commissioning
Part/Sub- Assembly
Series 210, EH & EH-HP Cell Sampler

Spare Parts Kit (45-0124-00)
comprising:
Item No.
4
5
10
11
22
24
25
26
27
28
29 (2 off)
30
32
33 (6 off)
36
36(a)
41
42
43
61
62
75
77
78
79
80
122 (2 off)
123
124
Assembly
Aid
H05 Issue 9
Description
Slydring
Balseal
O Ring
O Ring
Seal Ring
Flat Washer M6
Quadring
O Ring
O Ring
Quadring
O Ring
Spring
Balseal
M5 * 20 Cap Head
Screws
Gaiter
Tyrap
O Ring
Star Washer
Spring
Balseal
Slydring
Check Valve Tip
Spring
O Ring
Balseal
Dowty Seal
O Ring
O Ring
O Ring
O Ring
1 Year
2 Year
Operation
Operation
Part No.
37-0518-00
37-0531-00
37-0701-00
37-0705-00
36-1190-00
99-0001-00
37-0551-00
37-0015-00
37-0033-00
37-0544-00
37-0706-00
40-0082-00
37-0530-00
99-0027-00
48-0465-00
99-0026-00
37-0702-00
99-0002-00
40-0085-00
37-0519-00
37-0532-00
36-1229-00
40-0084-00
37-0043-00
37-0519-00
37-0403-00
37-0704-00
37-0713-00
37-0550-00
37-0709-00
Page 23
def
12.2 Series 210 HP Cell Sampler Spare Parts

Commissioning
Part/Sub- Assembly
Series 210 HP Cell Sampler Spare Parts

Kit (45-0176-00) comprising:
Item No.
4
5
10
11
22
24
25
26
27
28
29 (2 off)
30
32
33 (6 off)
36
36(a)
41
42
43
61 (2 off)
62
75
77
78
79
80
124
Assembly
Aid
Description
Slydring
Balseal
O Ring
O Ring
Seal Ring
Flat Washer M6
Quadring
O Ring
O Ring
Quadring
O Ring
Spring
Balseal
M5 * 20 Cap Head
Screws
Gaiter
Tyrap
O Ring
Star Washer
Spring
Balseal
Slydring
Check Valve Tip
Spring
O Ring
Balseal
Dowty Seal
O Ring
O Ring
1 Year
2 Year
Operation
Operation
Part No.
37-0518-00
37-0531-00
37-0701-00
37-0705-00
36-1190-00
99-0001-00
37-0551-00
37-0707-00
37-0708-00
37-0544-00
37-0706-00
40-0082-00
37-0530-00
99-0027-00
48-0465-00
99-0026-00
37-0702-00
99-0002-00
40-0085-00
37-0519-00
37-0532-00
36-1229-00
40-0084-00
37-0043-00
37-0519-00
37-0403-00
37-0550-00
37-0709-00
12.3 Alternative Seals for MTBE & Similar Applications

Commissioning
Part/Sub- Assembly
Alternative 'Kalrez' Seals for MTBE & similar
applications
Item No.
41
75
H05 Issue 9
1 Year
2 Year
Operation
1
Operation
1
Description
O Ring (Replaces 37-0702-00)
Check Valve Tip
(Replaces 36-1229-00)
Page 24
def
12.4 Special Tools
Commissioning
1 Year
2 Year
Operation
Operation
Commissioning
1 Year
2 Year
Operation
Operation
Part/Sub- Assembly
Special Tool Kit (45-0127-00) comprising:
Description
Part No.
C Spanner - Tool A
36-2000-00
Check Valve Nut / Lower Piston 36-2004-00
Rod Seal Nut Peg Spanner Tool E
Tommy Bar - Tool F
36-2005-00
Balseal Loading Mandrel - Tool 36-2006-00
G
Balseal Sizing Tool - Tool J 36-2017-00
Upper Sample Tube Seal
36-2015-00
Assembly Tool - Tool L
Upper Capture Tube Seal
36-2016-00
Assembly Tool - Tool M
NPT Tommy Bar Tool P 36-2018-00
12.5 Ancillary Equipment

Part/Sub- Assembly
Solenoid Coil (to suit application)
13 Product Specific Drawings

Series 210 Mk II Cell Sampler (typical)
B17718
Bottom Plug Assembly
D17722
Seal Assembly Procedure
E18098
Actuator Assembly
C17720
H05 Issue 9
Page 25
def
14 Addenda - 2cc Cell Sampler

The principle of operation of the 2cc version is identical to the standard 210 MkII Cell
Sampler, but achieves the increased sample size through the use of larger diameter Capture
and Sample Tubes and a modified pedestal on the Bottom Plug (Item 73), causing a larger
volume of product to be trapped in the area between the Capture Tube (Item 47) and Bottom
Plug.
The 2cc Cell Sampler utilises the same Actuator and Sampler Body as the standard 1cc
version, but has a different Bottom Plug (Item 73), Sample Tube (Item 37 & 40), Capture Tube
(Item 47) and Adaptor Ring (Item 2).
The main sample seals, (Items 6, 61, 62 & 79) are also
changed.
Overhaul of the Sampler is very similar to the standard unit, the Bottom Plug overhaul being
identical, with the exception of the larger diameter Balseal fitted to the Pillar, and the Capture
Tube Seal (5) being retained between the Seal Extension (Item 3) and the special Adaptor
Ring (2).
Figure 7 -
H05 Issue 9
210 MkII Cell Sampler 2cc Version
Page 26
def
Item
No
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
121
123
125
H05 Issue 9
Description
Part
Item
Main Body
Seal Extension
Balseal
Number
No
Pan Head Screw M3 * 6

O Ring
Bottom Housing
Piston
Catchplate
Sample Tube Head
Split Collet
Lock Ring
Quadring
O Ring
O Ring
Split Collar
Sample Tube
Valve
O Ring
Spring
Capture Tube
Shim 0.010 Thick
Shim 0.020 Thick
Balseal
Bottom Plug
Check Valve Tip
Spring
Balseal
Male Connector
EH Piston Liner
O Ring
EH Piston
36-1273-00 2
2cc Special 4
Component
37-0531-00 6
8
10
37-0705-00 12
36-1184-00 14
36-1186-00 16
36-1188-00 18
36-1224-00 20
36-1103-00 22
36-1191-00 24
37-0551-00 26
37-0033-00 28
37-0706-00 30
36-1209-00 32
34
36
2cc Special 38
Component
40
36-1231-00
37-0702-00 42
40-0085-00 44
46
2cc Special 48
Component
50
52
54
48-0439-00 56
58
48-0442-00 60
2cc Special 62
Component
64
66
68
70
72
36-1227-00 74
76
36-1229-00
40-0084-00 78
2cc Special 80
Component
48-0467-00 82
36-1216-00 122
37-0713-00 124
36-1215-00 126
Description
Part
Adaptor Ring
Slydring
O Ring
Label
O Ring
Top Housing
Bush
Sample Tube Actuator
Lower Piston Rod
Seal Nut
Seal Ring
Flat Washer M6
O Ring
Quadring
Spring
Balseal
Gaiter
Valve Stem
Sample Tube Piston
Star Washer
Cheese Head Screw M3 * 6
Number
Shim 0.020 Thick

Shim 0.010 Thick
Slydring
48-0440-00
48-0441-00
2cc Special
Component
Check Valve Stem

2cc Piston
O Ring
Dowty Seal
36-1228-00
2cc Special
Component
37-0043-00
37-0403-00
O Ring
O Ring
37-0704-00
37-0550-00
2cc Special
Component
37-0518-00
2cc Special
Component
33-0239-00
37-0701-00
36-1183-00
36-1185-00
36-1187-00
36-1189-00
36-1102-00
36-1190-00
99-0001-00
37-0015-00
37-0544-00
40-0082-00
37-0530-00
48-0465-00
2cc Special
Component
99-0002-00
Page 27
def
15 Disclaimer
Whilst Jiskoot Limited has taken every care in the preparation of this document, it cannot
accept responsibility for printing errors or omissions and does not warrant that it is correct and
comprehensive
in
every
particular.
Equipment
supplied
should
always
be
operated
by
persons with an appropriate level of skill and training.

Jiskoot Limited shall not be liable for incidental or consequential damages resulting from the
furnishing, performance or use of this material.
Jiskoot pursue a policy of continuous improvement, and information given herein may be
updated without notice.
Further, this information is proprietary to Jiskoot Limited, and must not be disclosed to any
third party except as may be required to operate the equipment supplied in accordance with
the purposes for which it was sold by the persons properly licensed to operate it.
9
8
7
6
5
Issue
H05 Issue 9
Spares Kit for HP version corrected. Deleted solenoid port

references in installation drawing, as dependent on type of
solenoid used.
Check Valve and Relief Valve settings clarified
Installation drawing added. Company name changed to Jiskoot
Ltd.
Maintenance procedures revised and updated. Part Numbers
revised
Fully Revised and updated.
For Cell Samplers fitted with Back Pressure Regulator (BPR)
refer to Issue 4 Handbook
P.Whittle
M.A.Jiskoot
21/04/2006
P.Whittle
P.Whittle
M.A.Jiskoot
M.A.Jiskoot
15/02/2006
20/10/2005
P.Whittle
M.A.Jiskoot
30/6/2003
P.Whittle
M.A.Jiskoot
21/1/1999
Revision History
Issued
Approved
Date
Page 28
def
Notes
H05 Issue 9
Page 29
def
Notes
H05 Issue 9
Page 30
DEF
Tunbridge Wells, Kent, TN1 2DJ, UK

Tel +44 (0)1892 518000, Fax +44 (0)1892 518100
e-mail: support@jiskoot.com
www.jiskoot.com
DEF
Houston, TX77014, USA

Tel +1 281 583 0583, Fax +1 281 583 0587
e-mail: jinc@jiskoot.com
www.jiskoot.com

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INSTALLATION, OPERATION & MAINTENANCE

210 MKII CELL SAMPLER

210 MkII Cell Sampler

HEALTH AND SAFETY PRECAUTIONS.................................................................................................13

Removal of Sample Tube Head ................................................................................................16

9.8 MAIN BODY ....................................................................................................................................19

10 FREQUENTLY ASKED QUESTIONS...........................................................................................20

SAMPLER DOES NOT OPERATE .........................................................................................................20

SERIES 210, EH & EH-HP CELL SAMPLER SPARE PARTS..................................................................23

11 SUB SUPPLIER INFORMATION ..................................................................................................22

13 PRODUCT SPECIFIC DRAWINGS...............................................................................................25

210 MkII Cell Sampler

This product should be supplied with a warranty card.

Please complete and return it to

register for warranty support.

with the following

210 MkII Cell Sampler

Primarily designed for applications where air pressure is available to

Other options include a version for use in 2 pipelines and a

temperature range of -20 to 100 C, on viscosities 0.5 to 5000cSt in an ambient temperature

Versions giving a 2cc sample size and conversion kits to change

Addenda - 2cc Sampler).

Consult Jiskoot for optimal configuration.

Standard air actuated Cell Sampler

Air actuated Cell Sampler for high-pressure (ANSI 900#) applications

210 Cell Sampler fitted with Electro-Hydraulic actuator.

pipeline conditioning facility must be active to ensure a representative product is available to

Electro-Hydraulic versions (210 EH) require a Hydraulic Power Pack to provide

the pressure source.

Glossary of Special Terms

210 MkII Cell Sampler

4 - 10 Barg (40 - 145 psig)

210 standard Cell

210 HP Cell Sampler

100-254 Volts 50/60 Hz

Solenoid energisation time

Maximum Sampling Rates*

210 EH Cell Sampler

210 standard Cell

210 EH Cell Sampler

210 EH-HP Cell

210 MkII Cell Sampler

Full Functional Description

Figure 2 - 210 MkII Cell Sampler

210 MkII Cell Sampler

hydraulically actuated piston to provide the motive power.

external Check/Relief Valve to the sample receptacle.

210 MkII Cell Sampler

General Assembly & Bill Of Material

Figure 3 - 210 Cell Sampler

210 MkII Cell Sampler

Shim 0.010 Thick

Shim 0.020 Thick

Check Valve Stem

210 MkII Cell Sampler

Figure 4 - Electro-hydraulic (EH) Actuator Components

" NPT Air

In-line Check Valve

Line Balance Relief

Change-over Valve for

210 MkII Cell Sampler

Alternative flange sizes and finishes may be supplied to suit specific