Sinamics g120 at s7-300400-dp Doku v23 en

Application description 11/2014
SINAMICS G: Speed control

of a G110M, G120, G120C,
G120D or G120P using S7300/400 (STEP 7 V5) with
PROFIBUS, Safety Integrated
and HMI
SINAMICS G110M / G120 / G120C / G120D / G120P (with FW
SIMATIC S7-300/400
4.6)
http://support.automation.siemens.com/WW/view/en/58820849
Table of Contents
Warranty and liability

Note
The Application Examples are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. The Application
Examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are used correctly. These application examples do not
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operation and maintenance. When using these Application Examples, you
recognize that we cannot be made liable for any damage/claims beyond the
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Application Examples at any time without prior notice.
If there are any deviations between the recommendations provided in these
application examples and other Siemens publications e.g. Catalogs the
contents of the other documents have priority.
We do not accept any liability for the information contained in this document.
Copyright
Siemens AG 2014 All rights reserved
Any claims against us based on whatever legal reason resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this Application Example shall be excluded. Such an exclusion shall
not apply in the case of mandatory liability, e.g. under the German Product Liability
Act (Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life,
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proof to your detriment.
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SINAMICS G120 at S7-300/400

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Table of Contents
Table of Contents
Warranty and liability................................................................................................... 2
Table of Contents ......................................................................................................... 3
1
Task ..................................................................................................................... 5
Solution............................................................................................................... 6
2.1
2.2
2.2.1
2.2.2
2.3
Setup and Commissioning of the Application .............................................. 13

3.1
3.2
3.3
3.4
3.5
3.6
3.6.1
3.6.2
3.6.3
4.3.3
Requirements ..................................................................................... 27
Operation of the application ............................................................... 27
Monitoring and parameter access via operator panel ........................ 29
Screens and screen navigation .......................................................... 29
Process data exchange ...................................................................... 30
Control and status word ..................................................................... 30
Setpoints and actual values ............................................................... 31
Parameter access .............................................................................. 33
Read/write parameters ....................................................................... 33
Fault buffer ......................................................................................... 35
Functional Mechanisms of this Application ................................................. 37

5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.2
5.3
5.3.1
5.3.2
5.4
Wiring ................................................................................................. 13
IP addresses and PN names ............................................................. 14
Settings on the PG/PC ....................................................................... 14
Settings on the SINAMICS G ............................................................. 14
Downloading the SIMATIC program .................................................. 15
Downloading the SINAMICS configuration ........................................ 18
Preparations for using the LAN port of the PG/PC ............................ 18
Preparations for using the USB port of the PG/PC ............................ 22
Downloading the configuration to the SINAMICS G .......................... 25
Operation of the Application .......................................................................... 27

4.1
4.2
4.3
4.3.1
4.3.2
Copyright
Overview of the overall solution ........................................................... 6

Description of the core functionality ..................................................... 7
Configuring the communication ............................................................ 7
SIMATIC S7-300/400 ........................................................................... 7
SINAMICS G ........................................................................................ 7
Data exchange ..................................................................................... 7
Cyclic process data exchange ............................................................. 8
Acyclic data exchange (parameter access) ......................................... 8
Hardware and software components used........................................... 9
Sample files and projects ................................................................... 11
Process data exchange functionality .................................................. 38

Accessing process data in the user program of the SIMATIC
S7-300/400 ......................................................................................... 39
Normalizing the setpoints and actual values ...................................... 39
Control and status word ..................................................................... 40
FB10 PZD_G120_Tel_352 .............................................................. 42
Change to Siemens telegram 1 (with FB11) .................................... 45
Parameter access functionality .......................................................... 46
FB 20 Parameter_Access ................................................................ 47
The read/write_drive_parameters and
answer_from_drive_Read/write DBs ............................................... 51
Functions of the other blocks in the sample projects ......................... 54
Configuration and Project Engineering ......................................................... 55

6.1
Configuring the SIMATIC S7-300/400 controller ................................ 55

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Table of Contents
6.2
Configuring the SINAMICS G drive .................................................... 61
References ....................................................................................................... 70
History............................................................................................................... 71
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1 Task
Task
The SIMATIC S7-300/400 can be operated as a PROFIBUS master. A SINAMICS
G110M, G120, G120C, G120D or G120P drive can be used as a PROFIBUS slave
and controlled by the SIMATIC S7-300/400.
This application example shows how to configure and commission the SINAMICS
G110M/G120/G120C/G120D/G120P and the SIMATIC S7-300/400 and how to
access process data and parameters.
Overview of the automation problem

The figure below provides an overview of the automation problem:
Figure 1-1
MPI, PROFIBUS
or Ethernet
Copyright
PROFIBUS
Requirements for the automation problem

Table 1-1
Requirement
Explanation
Access to process data
The SINAMICS G is to be switched on and off via the control

word and the speed setpoint is to be specified.
This is to be done as quickly as possible.
Access to parameters
Read and write access to parameters in the SINAMICS G (in

the example: Ramp-up and ramp-down time) is to be possible
from the SIMATIC S7-300/400.
It is to be resource-friendly, i.e. with minimized communication
load.
Safety function of the

SINAMICS G
The SINAMICS G inverters offer the option to perform a failsafe shutdown (e.g., emergency stop.).

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2 Solution
2.1 Overview of the overall solution
Solution
This application example shows an example of how to connect a SINAMICS
G110M, G120, G120C, G120D or G120P to an SIMATIC S7-300. It uses blocks
you can use directly in your own applications.
2.1
Overview of the overall solution
Diagrammatic representation
The diagrammatic representation below shows the most important components of
the solution:
Figure 2-1
S7-300/400
SINAMICS G120
KTP 600
PC/PG
Ethernet
Copyright
PROFIBUS
USB
Motor
(as an alternative to the configuration

via the field bus)
The example shows you how to ...

... configure the SIMATIC S7-300/400 controller.
... program the communication in the SIMATIC S7-300/400 controller.
... configure the SINAMICS G inverter using STARTER.
CAUTION
This example is only for SINAMICS G110M with FW4.7 and SINAMICS
G110M, G120, G120C, G120D und G120P with FW4.6 or higher.

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2 Solution
2.2 Description of the core functionality
2.2
Description of the core functionality
2.2.1
Configuring the communication
TIA (Totally Integrated Automation)

The programming of the SIMATIC S7-300/400 and the configuration of the
SINAMICS G are stored centrally in a STEP 7 project. The STEP 7 Manager is
used to call the required editors.
SIMATIC S7-300/400
In this example, the SIMATIC S7-300/400 is programmed with STEP 7 V5.
In HW Config, the SIMATIC S7 and the slave stations connected via PROFIBUS,
for example the SINAMICS G, are configured and the communication is defined.
One of several telegram types can be selected for data exchange. It is important
that the same telegram type be selected as for the configuration of the SINAMICS
G.
SINAMICS G
The SINAMICS G is configured using the STARTER commissioning tool.
For the SINAMICS G, the PROFIBUS address can be predefined either using DIP
switches or if all DIP switches are set to ON or OFF, via parameter 918.
The remaining PROFIBUS parameters (e.g., baud rate) are detected automatically
or transferred when the PROFIBUS master starts so that it is not necessary to
configure them.
For the SINAMICS G, one of several telegram types can be selected for data
exchange (parameter 922). This defines which data is sent or received in which
order. It is important that the same telegram type be selected when configuring the
SIMATIC S7-300/400.
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When inserting the SINAMICS G into the SIMATIC project, the I/O addresses to be
used by the SIMATIC S7-300/400 for access to the SINAMICS G are also defined.
2.2.2
Data exchange
Data exchange between the SINAMICS G and the SIMATIC S7-300/400 takes
place in two areas:
Process data,
i.e. control word(s) and setpoint(s) or status word(s) and actual value(s)
Parameter area,
i.e. reading/writing parameter values
Note
The two areas, process data area and parameter area, are independent of each
other and can also be used individually.

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2 Solution
2.2 Description of the core functionality
Cyclic process data exchange
Process data is transferred cyclically, i.e. in each bus cycle, in order for it to be
transferred as quickly as possible.
The SIMATIC S7-300/400 as the PROFIBUS master sends the control word and
the setpoint to the SINAMICS and receives the status word and the actual value
from it.
Depending on the telegram type, other setpoint or actual values or extended
control or status words can additionally be transferred. The available message
frame types are listed in chapter 7.4.1 of the SINAMICS G120C operating
instructions (/7/), for example.
On the SIMATIC S7-300/400 side, the process data is provided as I/O input or
output words.
In the SINAMICS G, the configuration defines which bits of the control word are
used and which data is sent to the SIMATIC S7-300/400.
Acyclic data exchange (parameter access)
The original PROFIBUS specification (now referred to as PROFIBUS DPV0) only

allowed exchange of cyclic data.
To be able to transfer parameters, telegram types were defined, where four words
are reserved for parameter transfer. As these four words, like the process data, are
always sent, a permanent communication load is generated although the
parameters themselves are generally transferred only rarely.
PROFIBUS DPV1 provides the option to use acyclic data exchange, used only
when required, in addition to cyclic data exchange.
This allows acyclic transfer of the parameter area when required, without
generating a permanent communication load. Acyclic transfer lasts considerably
longer than cyclic transfer of process data.
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In the SIMATIC S7-300/400, parameter jobs are sent to the SINAMICS G by

writing data record 47 and the response of the SINAMICS G is read in by
reading data record 47.
On the SINAMICS G side, no special action is required.
Note
When using a CP342-5 as a DP master, the parameters of the SINAMICS G

cannot be accessed with acyclic data transfer.

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2 Solution
2.3 Hardware and software components used
2.3
Hardware and software components used

The application was created with the following components:
General hardware components

Table 2-1 Hardware components
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Component
Qty.
Order no.
CPU 315-2 DP/PN
6ES7315-2EH14-0AB0
Or other S7-300/400 CPU

with PFOFIBUS that
supports data record
routing, see /9/
MMC 128KB
6ES7953-8LG30-0AA0
Or larger MMC
SM 323
6ES7323-1BH01-0AA0
Or other module with DIs
SIMATIC Panel, KTP600

Basic color PN
6AV6647-0AD11-3AX0
SINAMICS IOP or
SINAMICS BOP-2
6SL3255-0AA00-4JA1
6SL3255-0AA00-4CA1
SINAMICS G120
PC inverter
connection kit -3m
PROFINET connector
Optional
6SL3255-0AA00-2CA0
6GK1901-1BB10-2AA0
Two for the connection

between PG/PC and S7
CPU and two for the
optional connection
between S7 CPU and HMI.
6XV1840-2AH10
PROFIBUS cable
6XV1830-0EH10
1
The panel is optional
Includes STARTER on
DVD and a USB cable
Alternatively, the software
can be downloaded and a
standard micro USB cable
can be used as well
PROFINET cable
Motor
Note
1LA7083-4AA60
Hardware components when using a SINAMICS G110M

Komponente
Anz.
Stecker und Kabel fr

Netz- und
Motoranschlsse

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Hinweis
6SL3517-1BE12-3AM0
(PM240M)
or any other G110M

power module
6SL3544-0TB02-1PA0
(CU240M DP)
or any other G110M

PROFIBUS control unit
6GK1905-0EA00
3RK1902-2DA00
or
3RK1 902-1BA00
3RK1 902-1DA00
straight, pin insert

receptacle insert
or
angled, pin insert
receptacle insert
SINAMICS G110M
PROFIBUS
connector plug M12
Bestellnummer
siehe /10/
2 Solution
Hardware components when using a SINAMICS G120
Component
Qty.
Order no.
Note
6SL3224-0BE22-2UA0
(PM240)
any PM230, PM240
Control Unit (CU)
6SL3244-0BB12-1PA1
(CU 240E-2 DP)
or CU240B-2 DP
(6SL3244-0BB00-1PA1)
or CU250S-2 DP
(6SL3246-0BA22-1PA0)
PROFIBUS connector
6ES7972-0BA52-0XA0
Or 6ES7972-0BA520XA0 (with PG socket)
Power Module (PM)
Hardware components when using a SINAMICS G120C

Copyright
Component
Qty.
Order no.
Note
SINAMICS G120C
6SL3210-1KE14-3UP1
Or other
SINAMICS G120C
PROFIBUS connector
6ES7972-0BA52-0XA0
Hardware components when using a SINAMICS G120D

Component
Qty.
1
SINAMICS G120D
Order no.
6SL3544-0FB20-1PA0
(CU 240D-2 DP) and
6SL3525-0PE21-5AA1
(PM250D)
PROFIBUS M12
connecting plug
6GK1905-0EB00
PROFIBUS connector
6ES7972-0BA52-0XA0
Connectors and cables

for mains and motor
connections
Note
Or other PM250D
power module
5 connecting plugs
For the connectors and cables, please refer to the operating

instructions (/7/) Chapter 4.2.3 Connections and cables.
Hardware components when using a SINAMICS G120P

Component
Qty.
1
SINAMICS G120P
PROFIBUS connector

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2
Order no.
6SL3243-0BB30-1PA2
(CU 230P-2 DP) and
6SL3223-0DE21-1BA0
(PM230)
6ES7972-0BA52-0XA0
Note
Or other PM230
power module
10
2 Solution
Software components
Table 2-7 Software components
Component
Qty.
Order no.
SIMATIC STEP 7
V5.5 SP4
Floating license
6ES7810-4CC10-0YA5
STARTER
V4.4
6SL3072-0AA00-0AG0
WinCC flexibel
Version: 2008 SP3
Note
Free download: See /6/
6AV6613-0AA51-3CA5
Sample files and projects

The following list contains all files and projects that are used in this example .
The project files differ only in the SINAMICS drive configured in the files. The documentations
apply to all SINAMICS types projected.
Table 2-8 Sample files and projects
Copyright
Component
Note
STEP 7 project mit
SINAMICS G110
58820849_SINAMICS_G110M_at_S7-300400-DP_CODE_v23.zip
STEP 7 project with

SINAMICS G120 and
CU240B-2 DP
58820849_SINAMICS_G120_B_at_S7-300400-DP_CODE_vnn.zip
STEP 7 project with

SINAMICS G120 and
CU240E-2 PN
58820849_SINAMICS_G120_E_at_S7-300400-DP_CODE_vnn.zip
STEP 7 project with

SINAMICS G120 and
CU240E-2 PN F
58820849_SINAMICS_G120_EF_at_S7-300400-DP_CODE_vnn.zip
STEP 7 project with

SINAMICS G120 and
CU250S-2 PN
58820849_SINAMICS_G120_S_at_S7-300400-DP_CODE_vnn.zip
STEP 7 project with

SINAMICS G120C
58820849_SINAMICS_G120C_at_S7-300400-DP_CODE_vnn.zip
STEP 7 project with

SINAMICS G120D and
CU240D-2 PN
58820849_SINAMICS_G120D_CU240D_at_S7-300400-DP_CODE_vnn.zip
58820849_SINAMICS_G120D_CU240DF_at_S7-300400-DP_CODE_vnn.zip
STEP 7 project with

SINAMICS G120D and
CU240D-2 PN
58820849_SINAMICS_G120P_at_S7-300400-DP_CODE_vnn.zip
STEP 7 project with

SINAMICS G120P
58820849_SINAMICS_G120_at_S7-300400_SHORT-DOKU_v23_en.pdf
Short documentation for

experienced users
58820849_SINAMICS_G120_at_S7-300400-DP_DOKU_v23_en.pdf
This document
nn = 22: for SINAMICS G120 with FW 4.6

nn = 23: for SINAMICS G120 with FW 4.7

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2 Solution
The STARTER sample project is designed for use with the sample
components listed in Table 2-1. If a SINAMICS G with a different rating or
motor is connected without adjusting the respective parameters, the
inverter and/or motor may be damaged or destroyed.
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CAUTION

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3 Setup and Commissioning of the Application

3.1 Wiring
Setup and Commissioning of the

Application
Notes
3.1
A common project name, G120_at_S7-300400-DP or SINAMICS G120, is used in the

following screen shots and figures. The used SINAMICS type is specified in the respective
sample project.
Wiring
The figure below shows the hardware configuration of the application.
Figure 3-1
L1
L2
L3
N
PE
24V
0V
L1
L2
L3
on off2 off3 Ack Rev
PE
n+ n-
+24 V OUT
DI 4
F-D
DI 5
1)
L+ M
DI COM 1
DI COM 2
PB
2)
GND
E 0.0 0.1 0.2 0.3 0.4
PN
PN
0.5 0.6 0.7
SM323
CPU 315-2 PN/DP
USB
USB cable
is optional.
PB
Copyright
SINAMICS
G120
U2 V2 W2 PE
M
Y
L+ M
PN
SIMATIC Panel
KTP600
PN
USB
PG/PC
1) F-DI not for CU230P-2 DP and CU240B-2 DP

2) For CU250S-2: DI5-
Notes
Always follow the installation guidelines in the SINAMICS G manual (see /7/) and the
SIMATIC manual.
Make sure to enable the bus terminating resistors for the last nodes at the bus end or
to activate the bus terminator for the SINAMICS G120D.

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3.2 IP addresses and PN names
3.2
IP addresses and PN names

The following IP addresses and device names are used in the example:
Table 3-1
IP
3.3
Component
Device name
192.168.0.1
S7 CPU
S7-CPU
192.168.0.3
KTP600
KTP600
192.168.0.200
PG/PC
Settings on the PG/PC

Table 3-2
Action
Remark
Copyright
In the Windows settings for

the network card to be used,
set the static TCP/IP address
192.168.0.200 and network
address 255.255.255.0.
You can also use another
available IP address
(192.168.0.x).
3.4
Settings on the SINAMICS G

For the SINAMICS G, the PROFIBUS address can be predefined either using DIP
switches or if all DIP switches are set to ON or OFF, via parameter 918.
In the downloadable examples, the SINAMICS G has address 5 and this address is
defined using DIP switches.
After changing the PROFIBUS address, a power reset must be performed to apply
the address.

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3.5 Downloading the SIMATIC program
3.5
Downloading the SIMATIC program

This chapter describes the steps for installing the sample code in the SIMATIC.
Table 3-3
Copyright
No.
Action
1.
Connect the SIMATIC S7300/400 to the PG/PC using a

network cable.
2.
Start STEP 7.
3.
Select Options > Set PG/PC

Interface ... to open the online
interface settings.
Remark
You can connect the two devices directly or via a switch.
Select TCP/IP -> network card

with the network card you are
using.

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Action
4.
Call the Edit Ethernet Node

dialog.
5.
Click on Browse....
Select the CPU and click
on OK.
Enter IP address
192.168.0.1 and network
mask 255.255.255.0 and
click on Assign IP
configuration.
In Device name, enter
s7-cpu and click on
Assign Name.
Exit the dialog with Close.
Remark
Copyright
No.

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No.
Copyright
6.
Action
Remark
Click on Accessible Nodes.
7.
Use <Ctrl><A> to select all

blocks in the CPU and
delete them.
Confirm that system blocks
and system data cannot be
deleted.
8.
If you have not yet retrieved the

project, click on File >
Retrieve to select a project
file (see Fehler! Verweisquelle
konnte nicht gefunden
werden.) and retrieve it.

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3.6 Downloading the SINAMICS configuration
No.
Action
Open the project, select the
Blocks folder and click on
Download.
Download the system data
as well.
10.
After downloading, restart the

CPU.
11.
If you want to use the HMI,

assign it address 192.168.0.3
and download the HMI
configuration.
3.6
Downloading the SINAMICS configuration

This chapter describes the steps for downloading the sample configuration.
This can be done either via the network (LAN) port (with routing through the
SIMATIC S7 CPU) or directly via a USB port of the PG/PC.
Copyright
9.
Remark
Notes
3.6.1
If you are using a different SINAMICS G or motor, you have to perform the
configuration yourself. In this case, follow the instructions in chapter 6 Configuration
and Project Engineering, especially steps 22 and 23.
A SINAMICS GC is used in the following screen shots. Where appropriate, different
names of the other SINAMICS G inverter types are given in the instruction texts.
The SIMATIC S7-300/400 CPU must support data record routing. (CPU 31x with
FW3.x or CPU 41x with FW5.1 or newer), see /9/
Preparations for using the LAN port of the PG/PC

To be able to use routing, the PG/PC is inserted and an Ethernet network is
configured in the network configuration in the sample programs.
As you are using a network card that differs from the one used when creating the
project, your network card must be assigned to the configured PG/PC.
In addition, the following requirements must be met:
The SIMATIC program has already been downloaded to the SIMATIC S7 CPU,
see chapter 3.2.

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The PROFIBUS connection between SIMATIC S7 CPU and SINAMICS G was
established.
The PROFIBUS address (in the example: 5) of the SINAMICS G was set using
DIP switches (or via P918), followed by a power reset.
Table 3-4
Copyright
No.
Action
1.
Open the project.

Double-click on PG/PC(1).
2.
Confirm that you want to change

the assignment.
3.
Remark
In the Assignment tab,

select TCP/IP --> network
card; instead of network
card, the name of the
network card you want to
use must be listed.
Click on Assign.

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No.
Remark
If necessary, acknowledge that

the network card cannot be
configured by STEP7.
5.
Make sure that the selected

component is shown in
Assigned and single-click
on it.
Make sure that Active is
checked.
Click on OK.
6.
Confirm that the assignment was

changed.
7.
Make sure that the yellow arrow

is now displayed in STEP 7 in
PG/PC(1):
8.
Use a PROFIBUS cable to

connect the SINAMICS G to the
S7 CPU and a network cable to
connect the S7 CPU to the
PG/PC.
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4.
Action

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No.
9.
Remark
Click on the SINAMICS G.

Depending on the project
used, the SINAMICS G is
called
G110M_DP
G120_CU240B_2_DP
G120_CU240E_2_DP
G120_CU240E_2_DP_F
G120_CU250S_2_V_ DP
G120_CU240D_2_DP
G120_CU240D_2_DP_F
G120_CU230P_2_DP
G120C_DP
Double-click on
Commissioning
This opens STARTER with
the project.
After STARTER has opened,
select the SINAMICS G and
right-click to open its properties.
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10.
Action

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Copyright
No.
Action
11.
Select
S7ONLINE(TCP/IP->network
card and click on OK.
12.
Continue with the instructions in

chapter 3.6.3.
3.6.2
Remark
Preparations for using the USB port of the PG/PC
Table 3-5
No.
1.
Action
Remark
Use the USB cable to connect the

SINAMICS G to the PG/PC.
Wait until Windows detects the
SINAMICS G (USB mass storage
device).

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No.
Copyright
2.
Action
Remark
Click on the SINAMICS G.

Depending on the project
used, the SINAMICS G is
called
G110M_DP
G120_CU240B_2_DP
G120_CU240E_2_DP
G120_CU240E_2_DP_F
G120_CU250S_2_V_ DP
G120_CU240D_2_DP
G120_CU240D_2_DP_F
G120_CU230P_2_DP
G120C_DP
Double-click on
Commissioning
This opens STARTER with
the project.
3.
Open Set PG/PC interface.
4.
Make sure that the S7USB

interface configuration is selected
for the
DEVICE (STARTER,SCOUT)
access point and confirm with OK.

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Action
5.
Select the SINAMICS G and rightclick to open its properties.
6.
Select DEVICE(S7USB) and

click on OK.
7.
Continue with the instructions in

chapter 3.6.3.
Remark
Copyright
No.

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3.6.3
Downloading the configuration to the SINAMICS G
Tabelle 3-6
Copyright
No.
Aktion
1.
Go online.
2.
If the Target Device Selection

window opens,
check the SINAMICS G,
select the desired access
point (S7Online for the
network interface and
DEVICE for the USB
interface) and
click on OK.
3.
If the Online/offline comparison

window opens, select Load HW
configuration to PG and then click
on Close.

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Anmerkung
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No.
4.
Aktion
Anmerkung
Start downloading and check

After loading, copy RAM to
ROM.
5.
Open Functions>Safety
Integrated in the tree and click on
Change settings first, then on
Copy Parameters and then on
Activate settings.
6.
Enter a password (e.g.12345)

and klick on OK.
7.
Select Yes, to save the

parameters in the ROM.
8.
Go offline.
9.
Make a power reset.
Copyright
If you are informed of different

parameters for the power module,
you have to perform the
configuration yourself. In this
case, follow the instructions in
chapter 6 Configuration and
Project Engineering, especially
steps 22 and 23.
If you use a CU30P-2DP or
CU240B-2DP, continue with step
8 fort

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Switch off all power supplies of the SINAMICS G and wait

until all LEDs are gone off. Switch on again.
26
4 Operation of the Application

4.1 Requirements
Operation of the Application
4.1
Requirements
To be able to switch on the SINAMICS G via the digital inputs, the following
requirements must be met:
If you have activated the safety functions of the SINAMICS G120, 24 V must
be applied to terminals 16 and 17 (DI 4 and 5) of the SINAMICS G120.
Otherwise, the STO safety function is active, the yellow SAFE LED on the
SINAMICS G120 flashes and the SINAMICS G120 cannot be switched on.
For the SINAMICS G120D, these are terminals X9.2 and X9.4.
24 V must not be applied to terminal 8 (DI 3) of the SINAMICS G120.
Otherwise, (for default configuration) the command data record is switched
over.
For the SINAMICS G120D, this is terminal X8.2.
When using an IOP, check if the network icon ( ) is displayed on the top right.
If the hand icon ( ) is displayed there, select the Hand/Auto button ( ).
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When using a BOP-2, check if the hand icon (

select the Hand/Auto button ( ).
4.2
) is displayed. If it is displayed,
Operation of the application

The SINAMICS G is moved via digital inputs. The HMI is then only used for
monitoring.
Table 4-1
Terminal
Name
E 0.0
ON
Switches the SINAMICS G on/off,

(for operation, the following must apply: OFF2 and OFF3 =1)
E 0.1
OFF2
0= immediately switches off the motor, drive coasts down
E 0.2
OFF3
0= quick stop, decelerates the motor to a standstill with the OFF3

ramp-down time (P1135)
E 0.3
Ack
Rising edge acknowledges pending errors in the SINAMICS G
E 0.4
Rev
Direction reversal, the polarity of the setpoint is negated
E 0.5
The setpoint is set to 0
E 0.6
n+
The setpoint is increased
E 0.7
n-
The setpoint is decreased

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4.2 Operation of the application
To switch on the SINAMICS G, follow the steps below:
Table 4-2
Step
Action
Note / result
Apply 24 V to OFF2(E0.1) and

OFF3(E0.2).
The other required control bits for

operation are permanently set to 1 by
the program.
2.
Apply a pulse (switch on and off) to

Ack (E0.3).
This acknowledges a possibly pending

error message.
3.
Apply a pulse (switch on and off) to

0 (E0.5).
The setpoint is set to 0.
4.
Apply 24 V to ON(E0.0).
The SINAMICS G switches on.
5.
Change the setpoint with inputs n+

(E 0.6), n- (E0.7) and 0 (E0.5)
The motor speed changes.
6.
Remove the 24 V from ON(E0.0).
The SINAMICS G switches off.
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1.

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4.3 Monitoring and parameter access via operator panel
4.3
Monitoring and parameter access via operator panel
4.3.1
Screens and screen navigation
Start screen
Figure 4-1
Support
Overview screen
Online Support - Promotion
Application example
Read/write parameters
Fault buffer
Parameter access
Status word, Control Word
Process data exchange
Setpoints and actual values
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From all
subordinate screens
From all
subordinate screens
Quit runtime
Change language (English/German)

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4.3.2
Process data exchange

The two screens for process data exchange access the idb_Process_Data (DB10)
data block.
Control and status word
Copyright
Figure 4-2
The bit commands you can partially specify via the digital input module are
displayed in the 16-bit wide control word.
The current state of the SINAMICS G is shown via the status word that is also 16
bits wide.
Manual mode
The manual mode button enables you to activate manual mode of the block.
Instead of the control signals applied to the block, in the example the digital inputs,
switchover to an internal control word that can be specified, for example, via HMI is
performed in this mode. Likewise, an internal setpoint is used instead of the
present setpoint.
This allows easy manual/automatic switchover.
DANGER
When de(activating) manual mode, control word and setpoint will not be
adjusted. It is therefore possible that the SINAMICS G starts up
automatically or changes the speed when a switchover is performed.

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In the example, it is thus possible to switch from the digital inputs to operation via
HMI. The set control word bits are then displayed in yellow.
Setpoints and actual values
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Figure 4-3
Speed setpoint:
The speed setpoint, in this example set via digital inputs E0.4 to E0.7 (see
Table 4-1), is shown here.
In manual mode, the speed setpoint can be specified directly using the HMI; the
input field is then silhouetted in yellow.
DANGER
When de(activating) manual mode, control word and setpoint will not be
adjusted. It is therefore possible that the SINAMICS G starts up
automatically or changes the speed when a switchover is performed.
Actual values:
The current actual values for speed, current and torque are displayed below the
speed setpoint input.
Control and status word:
To keep an eye on the control and status word without having to switch to the
respective screen, they are also shown as thumbnails.

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Current messages:
Current faults and alarms are displayed with the respective number. 0 means that
no fault or alarm exists. If a message is pending, it will be displayed as shown in
Figure 4-4.
Figure 4-4
Tap or click on the message number to show the associated message text.
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Figure 4-5
The message text is displayed as long as you keep the message number pressed.

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4.3.3
Parameter access
The two screens for process data exchange access the idb_Parameter_Access
(DB20) data block.
Read/write parameters
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Figure 4-6

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Table 4-3
No.
Action
1.
Use the Read parameters and Write

parameters buttons to select the
access type.
2.
Read parameters:
Continue with point 3 of the table.
Write parameters:
When you tap or click on the yellow
input field for the ramp-up/ramp-down
time, a keyboard form opens, where you
can enter the values. Finish the entry
with the return key.
Remark
A bright green button indicates the
selected access type.
8,0
3.
Use the Start button to start the write

or read job.
The job status specifies how the job

was completed:
done = done without error
errori = job aborted with error
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The status refers to the processing of

the SFB 52 RDREC and SFB 53
WRREC system function blocks in the
STEP7 code. For error diagnostics, see
/3/.
done and drive_errori means that the
job was transferred without errors, but
that the SINAMICS G could not process
the job or process it only partially.
For the structure of the jobs and
responses, please refer to chapter
6.1.5.1 Configuring the field bus,
PROFIdrive profil for PROFIBUS and
PROFINET, acylic communication in
the operating instructions (/7/).
4.
Note
Once again, click on Start to stop the

transfer request.
Once the transfer request is no longer

pending, the job status bits are deleted.
If, after a write job, you want to check the parameters, you have to trigger an
additional read job.

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Fault buffer
The screen displays the fault codes of eight current and eight acknowledged faults
that are saved in the SINAMICS G.
Note
The values are read from the SINAMICS G using the Read parameters function
in Figure 4-6 and saved in the SIMAITC S7-300/400.
When the Fault buffer screen is displayed, the data saved in the SIMATIC S7300/400 is displayed that can therefore be obsolete.
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Figure 4-7
Tap or click on the message number to show the associated message text.

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Figure 4-8
Copyright
The message text is displayed as long as you keep the message number pressed.

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5 Functional Mechanisms of this Application

Functional Mechanisms of this Application
Program overview
Figure 5-1
OB 1
CYCL_EXC
FC 5 setpoint_
simulation
FB 10 process data
DB 10
idb process data
FB 20 parameter
access
DB 100 write drive

parameter
SFB 53 WRREC
DB 102 answer
from drive_write
SFB 52 RDREC
DB 101 read drive

parameter
DB 20 idb parameter access
DB 103 answer
from drive_read
The program of the SIMATIC S7-300/400 consists of three areas:

Setpoint simulation
In this area, a user program is simulated and a speed setpoint is generated
with the digital inputs.
Copyright
Process data
In this area, the process data is sent to the SINAMICS G (e.g., On command
and setpoint) or received (status and actual values)
Parameter access
In this area, the parameters of the SINAMICS G are accessed.
Note
The two communication areas, process data and parameter access, are
independent of each other and can also be used individually.

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5.1 Process data exchange functionality
5.1
Process data exchange functionality

Figure 5-2
FC 5 setpoint_
simulation
OB 1
CYCL_EXC
FB 10 process data
DB 10
idb process data
FB 20 parameter
access
DB 100 write drive

parameter
SFB 53 WRREC
DB 102 answer
from drive_write
SFB 52 RDREC
DB 101 read drive

parameter
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DB 103 answer
from drive_read
Process data contains values that are exchanged between the SIMATIC S7300/400 and the SINAMICS G at regular intervals. These values are at least the
control and status word and the setpoint and actual value. Selecting the telegram
type defines the exact length and structure.
The Siemens telegram 352, PZD 6/6 telegram type used in the example
exchanges 6 words in both directions. These words are listed in the following table:
Table 5-1 Siemens Telegram 352, PZD 6/6 structure
Transmit direction
(from the SIMATICs perspective)
Receive direction
(from the SIMATICs perspective)
Control word
Status word
Speed setpoint
Current speed (actual speed value)
(Not used)
Current electric current
(Not used)
Current torque
(Not used)
Current alarm
(Not used)
Current fault

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5.1.1
Accessing process data in the user program of the SIMATIC S7300/400

At the start of the cycle, the operating system of the SIMATIC S7-300/400 stores
the (user) data received from the SINAMICS G in the input I/O area of the SIMATIC
S7-CPU and, at the end of the cycle, sends the data stored in the output I/O area
to the SINAMICS G. In the user program, the data can be accessed by reading
from/writing to the I/O area. The address areas used are defined when setting the
hardware configuration. See step 13 in Table 6-1.
I/O access with the SFC 14/15 system functions ensures consistency over the
entire data; therefore, these functions are used in the sample program.
5.1.2
Normalizing the setpoints and actual values

The setpoints and actual values are transferred as normalized values. The
reference values are stored in parameters P2000 to P2006 of the SINAMICS G.
The following applies: 16384dec = 4000hex = 100%, with 100% referring to the
reference value for the transferred value.
Example:
If P2000 (reference speed or reference frequency) is 1500 1/min and if a speed
of 500 1/min is to be used, then 33% or 5461dec must be transferred.
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FB20 Parameter_Access completely converts the setpoints and actual values.

For this purpose, the reference values for speed, current and torque stored in
parameters P2000, P2003 and P2004 of the SINAMICS must also be entered at
the block input.

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5.1.3
Control and status word

The control and status word has already been defined. The following figures show
the control and status word when selecting the Siemens telegram 352, PZD 6/6
telegram type.
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Figure 5-3: Control word of the Siemens telegram 352, PZD 6/6 telegram type
Note
A control word for which all bits are 0 is rejected as invalid by the SINAMICS G.
Therefore, at least bit 10 must always be set.

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Copyright
Figure 5-4 Status word of the Siemens telegram 352, PZD 6/6 telegram type

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5.1.4
FB10 PZD_G120_Tel_352
This FB transfers the process data from and to the SINAMICS G. It copies the
essential control and status bits and converts the setpoints and actual values. You
can therefore use it as an interface to the SINAMICS G in your own applications.
Copyright
Figure 5-5 FB10 PZD_G120_Tel_352
Table 5-2 Interface of FB10 PZD_G120_Tel_352

Parameter
Data
type
Initial
value
Description
Input parameter
Address
INT
IO address of the SINAMICS

The IO address assigned in HW Config
for telegram 352 of the SINAMICS
must be specified here.
In order to use this block, input and
output address must be identical.
ON_OFF1
BOOL
FALSE
A rising edge at ON_OFF1 switches on

the SINAMICS.
Requirements:
OFF2 and OFF3 must already
have been TRUE before
No error must be pending

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Data
type
Initial
value
Description
OFF2
BOOL
TRUE
Immediate STOP (motor coasts down)
OFF3
BOOL
TRUE
Quick stop (with ramp-down time in

P1153)
Acknowledge
BOOL
FALSE
Pending errors are acknowledged with

a rising edge.
Direction_reversal
BOOL
FALSE
The setpoint polarity can be changed

with this input.
Activate_manual_mode
BOOL
FALSE
Switches the block to manual and

automatic mode.
When FALSE, control word and
setpoint are created from the signals
applied to the block; when TRUE,
control word and setpoint are used
from variables in the instance DB and
can thus, for example, be specified via
HMI.
Speed_setpoint
REAL
0.0
Speed setpoint in rev/min

Negative values change the direction of
rotation
Reference_speed_P2000
REAL
1500.0
Reference speed
The same value as in the P2000
parameter of the SINAMICS G must be
specified here.
Reference_current_P2002
REAL
0.0
Reference current
specified here.
Reference_torque_P2003
REAL
0.0
Reference torque
specified here.
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Parameter
Output parameter
Operation_enabled
BOOL
SINAMICS G is switched on, motor

follows the setpoint.
Closing_lockout_active
BOOL
Closing lockout active.

To cancel it, ON_OFF1 must be set to
FALSE and possibly pending errors
must be acknowledged.
Alarm_active
The SINAMICS G outputs an alarm.
Rotating_forward
BOOL
BOOL
BOOL
Actual_speed
REAL
Actual speed in rev/min.

Negative values mean that the motor
rotates backwards.
Actual_current
Actual motor current in A
Actual_torque
REAL
REAL
Actual_alarm
REAL
Code of the currently pending alarm
Fault_active

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The SINAMICS G outputs a fault.

Direction of rotation of the motor.
The output is TRUE when the motor
rotates forwards.
Actual motor torque in Nm

Negative values mean that the motor
brakes.
43

Parameter
Actual_fault
NOTICE
Data
type
REAL
Initial
value
Description
Code of the currently pending fault
To switch on the SINAMICS G, OFF2 and OFF3 must first be set to TRUE;
then the SINAMICS G can be switched on with a positive edge (i.e. the
signal changes from FALSE to TRUE) at ON/OFF1.
Manual / automatic switchover (manual mode)

This function enables you to select whether the SINAMICS G is to be controlled
with the values at the block inputs or whether internal values are to be used and
the block inputs are to be ignored.
The internal values are located in the instance DB (internal_Control_word and
internal_Status_word) and can be specified by means of HMI.
Copyright
This allows the implementation of a switchover between the values provided by the
SIMATIC S7 (automatic) and the selection by means of HMI (manual).
Regardless of this setting, the bits of the status word and the actual values are
always output.
DANGER
When switching over (activating or deactivating manual mode), control

word and setpoint will not be adjusted. It is therefore possible that the
SINAMICS G starts up automatically or changes the speed when a
switchover is performed.
Created in language: SCL

FB10 PZD_G120_Tel_352 was created in SCL. When compiling, the SCL editor
generates a function block created in STL in the block folder. This block can even
be copied and inserted into your own projects if SCL is not installed.
The SCL source is located in the Sources subfolder of the S7 program.
You can export the SCL source using the context menu and then view it with any
text editor.
Figure 5-6

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5.2 Change to Siemens telegram 1 (with FB11)
5.2
Change to Siemens telegram 1 (with FB11)

Like FB10 PZD_G120_Tel_352, FB11 PZD_G120_Tel_1 is provided for
transferring process data; however, it expects Siemens telegram 1 instead of
Siemens telegram 352.
Telegram1 transmits only two words in each direction: Control word and setpoint or
status word and actual value.
Copyright
Figure 5-7
To change the example to telegram 1, you have to do the following:

In HW Config, select telegram 1 for the SINAMICS G.
In OB1, call FB11 PZD_G120_Tel_1 instead of FB10 PZD_G120_Tel_352.
Once again, download the program folder to the SIMATIC S7-CPU (incl.
system data, see Table 3-5, step 9).
In STARTER, set the interface configuration of the SINAMICS G to telegram1,
see Table 6-2, step 24).
Adjust the HMI project.

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5.3 Parameter access functionality
5.3
Parameter access functionality

Figure 5-8
OB 1
CYCL_EXC
FC 5 setpoint_
simulation
FB 10 process data
DB 10
idb process data
FB 20 parameter
access
DB 100 write drive

parameter
SFB 53 WRREC
DB 102 answer
from drive_write
SFB 52 RDREC
DB 101 read drive

parameter
DB 103 answer
from drive_read
Acyclic parameter access takes place parallel to the cyclic process data exchange.
This saves resources as this connection is made only when required, i.e. when a
parameter is to be accessed.
In the SIMATIC S7-300/400, the Write data record and Read data record
functions must be used for this purpose. Data record 47 must always be used.
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Writing data record 47 sends a job to the SINAMICS G. It executes the job and
provides a response. By reading data record 47, the response of the SINAMICS G
is made available in the SIMATIC S7-300/400 and can be evaluated.
In the SIMATIC S7-300/400, the SFB 53 WRREC and SFB 52 RDREC system
function blocks are used to read or write data records.
For the Data record 47 please refer to chap. 3.1.2 in the function manual Fieldbus
systems (/7/).
Note
As SFB 53 WRREC and SFB 52 RDREC cannot be used with the CP342-5,
parameter access is not possible when using this CP.

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5.3.1
FB 20 Parameter_Access
Parameter access takes place with FB 20 Parameter_Access. It is called
cyclically by OB 1. The block was created so that you can easily use it in your own
applications.
Figure 5-9
Table 5-3 Interface of FB 20 Parameter_Access
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Parameter
Data
type
Initial
value
Description
Input parameter
Address
INT
IO address of the SINAMICS G

The IO address assigned in HW Config
for telegram 352 of the SINAMICS
must be specified here.
In order to use this block, input and
output address must be identical.
DB_No_send
INT
Number of the DB in which the data

record to be sent is stored.
DB_No_rev
INT
Number of the DB in which the

response of the SINAMICS G is to be
stored.
START
BOOL
FALSE
A rising edge at START starts the

transfer.
Output parameter
Busy
Done
Drive_Error
Error
ErrorID

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BOOL
BOOL
BOOL
Transfer active
BOOL
WORD
Access terminated with (transfer) error
Job transferred successfully

Job transferred successfully, but
SINAMICS G could not or not
completely finish the job.
The response contains the error ID.
Termination cause
47

Error list
FB 20 Parameter_Access can output the following error codes:
Table 5-4
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Error number
Description
Note
No error
8000
DB_No_send and DB_No_rev

are identical.
8001
DB_No_rev or DB_No_send is
0.
8002
SFC53 WEREC returns an

error.
In the instance DB, the error code of

the SFC is stored in
#WD_REC_STATUS.
8003
SFC52 RDREC returns an

error.

the SFC is stored in
#RD_REC_STATUS.
8004
Send DB is empty (length: 0),

does not exist or is faulty.

SFC24 TEST_DB is stored in
#TEST_DB_1_STATUS. If the code
is 0, the DB is empty or
write-protected.
8005
Receive DB is empty (length:

0), does not exist or is faulty.

SFC24 TEST_DB is stored in
#TEST_DB_2_STATUS. If the code
is 0, the DB is empty or
write-protected.
Check the parameterization of FB 20

Parameter_Access.
Drive error
If an error occurred when processing a job in the SINAMICS G and the error ID
was set in the response, you have to analyze the response DB to determine the
cause of the error.
Function
FB 20 Parameter_Access transfers only the selected DBs to or from the
SINAMICS G and checks if the transfer was successful. It also checks if the error
ID has been set in the response of the SINAMICS G.
For the structure of the jobs and responses, please refer to chapter 6.1.5.1
Configuring the field bus, PROFIdrive profil for PROFIBUS and PROFINET, acylic
communication in the operating instructions (/7/).
Structure
Parameter_Access consists of three areas:
Check of the DB_No_xx input parameters.
Network 1
Sequencer that controls the parameter access sequence.
Networks 2 to 10
Call of the Write data record or Read data record system functions.
Network 11

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Check of the DB_No_xx input parameters
Checks if the DB_No_send and DB_No_rev input parameters are identical or if one
of them was parameterized with 0. A respective error message will be output.
Note
Network 1 with the check of the DB_No_xx input parameters can be deleted to
save computing time and memory without impairing the other functions of the
block.
Sequencer
The figure below shows the sequencer of FB 20 Parameter_Access. It also
shows the possible transitions between the individual steps.
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Figure 5-10 Sequencer

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In the individual states of the sequencer, the following functions are executed:
Table 5-5: Function of the states of FB 20 Parameter_Access
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State
Function
Wait for start trigger
Waits for a rising edge of the START signal.

If it is detected, all output signals are deleted, BUSY is set
and step 1 is activated.
Start WR_REC
The REQ signal of SFB 53 WRREC is set and step 2 is

activated.
Wait for end of

WR_REC
Waits until the busy signal of SFB 53 WRREC returns to

0. Then step 3 is activated.
Check result of
WR_REC
Checks if the data record was written successfully.

If yes, the REQ signal of SFB 53 WRREC is deleted and
step 4 is activated.
If SFB 53 WRREC reports error 16#DF80_B500 (peer not
ready), step 3 is reactivated so that SFB 53 WRREC
repeats the job.
If a different error has occurred, the REQ signal of SFB 53
WRREC is deleted, an internal error bit is set and step 7 is
activated.
Start RD_REC
The REQ signal of FB RDREC is set and step 5 is

activated.
Wait for end of

RD_REC
Waits until the busy signal of FB RDREC returns to 0.

Then step 6 is activated.
Check result of
RD_REC
Checks if the data record was read successfully. If yes, the

REQ signal of SFB 52 RDREC is deleted and step 7 is
activated.
If SFB 52 RDREC reports error 16#DE80_B500 (peer not
ready), step 5 is reactivated so that FB RDREC repeats the
job.
If a different error has occurred, the REQ signal of SFB 52
RDREC is deleted, an internal error bit is set and step 7 is
activated.
Check for errors,

copy outputs
Checks if one of the internal error bits is set.

If an error bit is set,
the ERROR signal is set,
the BUSY signal is deleted,
step 0 is activated.
If no error bit is set, the read times are output, the BUSY
signal is deleted, the DONE signal is set and step 0 is
activated.
Call of the Write data record or Read data record system functions
Once the currently required control bits have been set in the sequencer of FB 20
Parameter_Access, the Write data record and Read data record system functions
(SFB 53 WRREC and SFB 52 RDREC) are called in network 10.
For this purpose, it is initially checked if the DB to be used exists in the SIMATIC
S7 CPU and how long it is. This is used to create an ANY pointer that references to
the data to be sent/received and the SFC is called.

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5.3.2
The read/write_drive_parameters and

answer_from_drive_Read/write DBs
In order to access parameters, a specified job structure must be complied with. The
response of the SINAMICS G also contains a specified response structure.
Job and response structure

For the structure of the jobs and responses, please refer to chapter 6.1.5.1
Configuring the field bus, PROFIdrive profil for PROFIBUS and PROFINET, acylic
communication in the operating instructions (/7/).
Note
As the structure of the data record to be sent or received depends on the number
of jobs and their numerical format, a generally applicable structure cannot be
used.
Copyright
Therefore, FB 20 Parameter_Access is limited to sending and receiving the

data record. The DBs for the data record to be sent and received must be
created by the user.
The job to access a parameter consists of at least 10 words. Therefore, the job
should be put together in a DB. The response of the SINAMICS G also consists of
several words.
A job can contain access to several parameters. As the length of the data to be
transferred per job depends on the number and data types of the SINAMICS G
parameters, no generally applicable structure can be created.
In the example, the ramp-up and ramp-down time (P1120 and P1121) and a part of
the fault memory (P945.x) are accessed. The job to write the parameters is stored
in DB 100 write_drive_parameters and the job to read them is stored in
DB 101 read_drive_parameters.
The respons of the SINAMICS G is copied to DB 102 answer_from_drive_write or
DB 103 answer_from_drive_read. The structure created in it corresponds to the
structure for read/write parameters successful.

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Figure 5-12 DB 102 for the response of the write job
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Figure 5-11 DB 100 for writing the ramp-up and ramp-down time (in the figure: 10s and 15 s)

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Copyright
Figure 5-13 DB 101 for reading the ramp-up and ramp-down time and 16 values of the fault memory

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5.4 Functions of the other blocks in the sample projects
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Figure 5-14: DB 103 for the response of the read job
Note
5.4
As the structure of the data record to be sent or received depends on the number
of jobs and their numerical format, a generally applicable structure cannot be
used.
Functions of the other blocks in the sample projects

Aside from FB10 and FB20, the sample projects include other blocks necessary to
make the examples executable.
These blocks are listed in the following table:
Table 5-6
Block
Function
OB86
If the connection to a PROFIBUS station is interrupted or

re-established, the SIMATIC S7 CPU calls this error
organization block. If this OB does not exist in the SIMATIC S7
CPU, it instead goes to STOP.
In this OB, the user can program a response to the station
failure or return; it is empty in the example.
FC5
Function to generate a speed setpoint with the aid of the digital

inputs. The setpoint is written directly to the instance DB of
FB10, i.e. to DB10.DBD 4.
VAT_Process_Data
VAT_Parameter_Access

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Value tables to monitor and control FB10 and FB20.
54
6 Configuration and Project Engineering

6.1 Configuring the SIMATIC S7-300/400 controller
Configuration and Project Engineering

Note
If you only want to download and start up the sample program, follow the
instructions in chapter 3 Setup and Commissioning of the Application.
The tables below describe what you have to do if you do not want to or cannot use
the sample code and if you want to or have to configure the SINAMICS G and the
SIMATIC S7 CPU yourself.
6.1
Configuring the SIMATIC S7-300/400 controller

This chapter describes how to configure the SIMATIC S7-300/400 for the sample
program. This chapter does not discuss integrating the operator panel and
programming the SIMATIC S7-300/400.
The screen shots below use a common STEP 7 project name:
G_at_S7.
Table 6-1
No.
Action
1.
Start STEP 7 V5.5
2.
Start the New Project Wizard.
Remark
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Note

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No.
Action
Select the CPU 315-2DP/PN or
another CPU that supports data
record routing, see /9/.
4.
In this screen, click on Next >.
5.
Assign a name for the project

(e.g.,G120_at_S7-300).
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3.
Remark

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No.
6.
Action
Remark
Click on the S7-300 station.

Double-click on the
Hardware icon to open the
hardware configuration.
Double-click on the MPI/DP

interface of the CPU.
8.
For the type, select PROFIBUS

and click on Properties....
Select address 1 and
create a new PROFIBUS.
Then close the interface
configuration.
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7.

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No.
Action
Remark
9.
Make sure that PROFIBUS is

displayed.
10.
In the catalog, search for your SINAMICS G120. The path in the catalog is as follows:
> PROFIBUS-DP > SINAMICS > SINAMICS G110M
G120
G120C
G120D
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Note:
The CU230P-2 DP is in the G120 folder.
The figure shows an example of selecting a SINAMICS G120C.

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No.
Action
11.
Remark
Move the selected CU to the

PROFIBUS cable and
release the mouse button.
The window for selecting the
PROFIBUS interface opens
automatically:
Select the address for the
1)
SINAMICS G , in the
example: 5.
Click on OK.
1)
12.

SINAMICS G firmware opens
automatically:
Then select the CU firmware
version of your SINAMICS
G.
It can be found on the name
plate of the CU or for the
SINAMICS GC, on the name
plate of the inverter.
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The address must match the

one set on the SINAMICS G.
13.

telegrams opens automatically.
Select Siemens message
frame 352, PZD-6/6.
If available, select the No
PROFIsafe option.
Make sure that I and O
address are identical, in the
example: 256.
Close the dialog with OK.

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No.
Action
In slot 4 of the central rack,
insert a DI or DI/DO module
(e.g., 6E7S323-1BH01-0AA0).
For the example, make sure that
the I address is 0.
15.
The hardware configuration has

been completed.
Click on Save and Compile.
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14.
Remark

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6.2 Configuring the SINAMICS G drive
6.2
Configuring the SINAMICS G drive

The following configuration instructions assume that the SINAMICS G is to be
accessed via routing. Therefore, the SIMATIC S7-300/400 station is first extended
accordingly and then (step 17 and the following steps) the SINAMICS G is
configured.
Table 6-2
Action
1.
If not yet done, install the

STARTER commissioning
software (see also /6/).
2.
Connect the SINAMICS G to the

SIMATIC S7-300 using the
PROFIBUS cable and connect
your PG/PC, to the SIMATIC S7300 with the network cable.
Remark
SINAMICS G120
S7-300/400
PROFIBUS
3.
Start the SIMATIC Manager and

open the project created in
chapter 6.1.
4.
Open the hardware configuration

of the SIMATIC S7-300 station.
Ethernet
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No.

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Action
5.
Open the properties of the

SIMATIC S7 CPU.
In the General tab in the
Interface area, click on
Properties.
6.
Click on New.
In the dialog that opens,
select only OK.
Remark
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No.

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No.
7.
Action
Remark
Make sure that the Ethernet

network was created and
that the SIMATIC CPU is
connected to it.
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Close the SIMATIC S7 CPU

properties also with OK.
8.
Open NetPro
9.
Insert a PG/PC station.
10.
Figure 6-1
Double-click on the icon to

open the PG/PC station.
Go to the Interfaces tab.
Click on New and select
Industrial Ethernet.

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No.
Copyright
11.
Action
Remark
In the dialog that opens,

enter IP address
192.168.0.200 and subnet
mask 255.255.255.0.
In Subnet, select
Ethernet(1).
12.
Make sure that the Ethernet

interface of the PG/PC has been
created.
13.
Go to the Assignment tab.

Select TCP/IP -> your
network card and click on
Assign.
If necessary, confirm
message 2775:809 that
the parameters could not
be adjusted.

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No.
14.
Make sure that the interface

is shown in the area
assigned and klick one
time on it.
Check Active is set.
15.
Make sure that the PG/PC

station is connected to
Ethernet and that the
connection is active (marked
in yellow).
Click on Save and
Compile.
If it has been compiled
without errors, open NetPro.

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Action
16.
Remark
In HW Config:
Also click on Save and
Compile.
Then download the
configuration to the
SIMATIC S7 CPU.
Close HW Config.

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Copyright
No.
Action
17.
In the tree of the SIMATIC

Manager, select the SINAMICS
G and start commissioning (e.g.,
by double-clicking on the
Commissioning icon), which
opens STARTER.
18.
In STARTER, select Target

system > Select target
devices to call the Target
Device Selection dialog.
Select the CU and the
S7ONLINE access point and
click on OK.
19.
Go online.
20.
In the tree, select the SINAMICS

G and then click on Restore
factory settings.
21.
Uncheck Save factory settings

to ROM and click on OK.

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66

No.
Action
Expand the tree and double-click
on Configuration.
Then call the wizard.
23.
Run the wizard and enter the

data you need.
If you have no special
requirements, use, except for the
following exceptions, the default
values.
Make sure that the field bus
is selected in the Defaults
of the setpoints/command
sources step.
In the Motor step, enter the
data of the connected motor.
24.
Once you have completed the

wizard, double-click on
Communication > PROFIBUS
in the tree, select one of the
Receive or Send direction
tabs, and select
if the PROFIsafe selection is
available, :No PROFIsafe
telegram selected and
Siemens telegram 352,
PZD 6/6).
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22.
Remark
Note:
Telegram type and address are
matched to the example.
The decisive factor is that the
same telegram and the same
address as in the STEP 7
hardware configuration are
selected.

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No.
Action
If you do not want to use safety
functions or if you are using a
CU230P-2DP or CU240B-2DP,
continue with step 31.
26.
In the tree, open Safety

Integrated and click on Change
settings.
27.
Select Basic functions via

onboard terminals, click on
Copy parameters and then on
Activate settings.
28.
Enter a password and once

again click on Activate settings.
When using an F-CPU, you can address safety functions

also via the field bus, but this is not part of this example.
For more information, please refer to the Safety Integrated
Function Manual for the SINAMICS G (/7/) or the example
with PROFIsafe (/8/).
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25.
Remark
(The password used in the

example is 12345).
29.
Select Yes to save the

parameters to the ROM.
Continue with step 31.

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Action
30.
In the tree, select the SINAMICS

G and then click on Copy RAM
to ROM.
31.
Upload the configuration created

online to the PG.
32.
Go offline.
33.
Save the project to your hard

drive.
Remark
Copyright
No.

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7 References
References
This list is by no means complete and only provides a selection of useful
information.
Table 7-1
Topic
Automating with STEP7 in STL and SCL

Author: Hans Berger
Publisher: Publicis Publishing
ISBN: 978-3-89578-412-5
/1/
/2/
Title / link
STEP7
SIMATIC S7300/400
/3/
Automating with STEP 7 in LAD and FBD

Author: Hans Berger
Publisher: Publicis Publishing
ISBN: 978-3-89578-410-1
Reference manual
System Software for S7-300/400 System and Standard
Functions Volume 1 and Volume 2
/4/
Reference to the
document
/5/
Siemens Industry
Online Support
http://support.automation.siemens.com
/6/
STARTER
STARTER Software
/7/
SINAMICS
G110M
manuals
Operating instructions (V4.7):

http://support.automation.siemens.com/WW/view/de/102316337
List manual (V4.7) (parameters and error list):

http://support.automation.siemens.com/WW/view/de/99684082
Function manual Safety Integrated (V4.7):
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Function manual Fieldbus systems (V4.7):

SINAMICS
G120
manuals




SINAMICS
G120C
manuals





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8 History
Topic
SINAMICS
G120D
manuals
Title / link
Operating instructions CU240D-2 (V4.7):

Function manual Safety Integrated (4.7):


SINAMICS
G120P
manuals



SINAMICS G: Speed Control for G120, G120C or G120D using

S7-300/400F (in STEP 7 V5) via PROFINET/PROFIBUS with
Safety Integrated and HMI
/8/
Application
example with
PROFIsafe
/9/
FAQ about data

record routing
/10/
FAQ for
supplementary
products
SINAMICS G110D/G110M/G120D, SIMATIC ET 200pro/ET

200pro FC, SIRIUS M200D: Listing of supplementary products
(cables, connectors and accessories) for distributed frequency
converter and motor starters.
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History
Table 8-1
Version
Date
Modification
V1.0
07/2012
First edition
V2.0
08/2012
Complete revision focusing on easier usability of the blocks

in customer projects
SINAMICS G120C, G120D and G120P added
V2.1
04/2013
Extended by CU250S-2 DP
V2.1a
04/2013
Corrected used STARTER version in chap. 2.3
V2.2
04/2014
Update FB10
(initialize the input buffer with 0, when SFC14 shows error)
Use of STARTER V4.3.3
V2.3
11/2014
Extended by SINAMICS G120 with FW 4.7 and

STARTER V4.4.

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