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CONTROL PANEL
PROV. FAN PANEL
INSTRUCTION &
OPERATION
MANUAL
Table of Contents
1.
Instructions
2.
3.
4.
Operation
5.
6.
Programming
7.
Troubleshooting
1.0 INSTRUCTION
The cold chamber electronic controller printed circuit
IMPORTANT
2.0
LED
DESCRIPTION
No.
1
2
3
4
5
6
7
8
9
Name / Description
FAN RUN INDICATOR
SOLENOID VALVE OPEN INDICATOR
DEFROST INDICATOR
ALARM INDICATOR
ROOM TEMPERATURE INDICATOR
COOLING COIL SURFACE TEMP. INDICATOR
FAN RUN HOUR INDICATOR
FAN START BUTTON ON INDICATOR
MANUAL DEFROST BUTTON ON INDICATOR
Color
GREEN
GREEN
GREEN
RED
YELLOW
YELLOW
YELLOW
GREEN
GREEN
BUTTON DESCRIPTION
SYMBOL
A
B
C
D
E
Name / Description
FAN START / STOP
UP BUTTON / LAMP TEST
MANUAL DEFROSTING BUTTON /
DOWN BUTTON
DISPLAY CHANGE / ALARM RESET
BUTTON
PARAMETER SETTING BUTTON
Remark
DUAL
FUNCTION
DUAL
FUNCTION
-
ALPHA-NUMERIC DISPLAY
THE ALPHA-NUMERIC DISPLAY (7-SEGMENT) DISPLAYS ROOM TEMPERATURE, RUNNING
HOURS, SURFACE TEMPERATURE ON COOLING COIL BY PRESSING THE DISPLAY
BUTTON. AN ERROR CODE SHALL BE DISPLAYED UNDER RELEVANT CONDITIONS.
3.1
LED
INDICATOR
1. FAN RUN LED Illuminates when fan motor runs
2. SOLENOID VALVE LED Illuminates when solenoid valve opens.
3. DEFROST LED- Illuminates during defrosting time and power is
supplied to defrosting element under cooling coil.
4. ALARM LED- Illuminates with error code on the alpha-numeric
display when any alarm conditions meet.
5. TEMP. 1 LED- Illuminates when Room Temperature is indicated
on the alpha-numeric display.
6. TEMP. 2 LED- Illuminates when Surface Temperature on the
cooling coil is indicated on the alpha-numeric display.
7. HOUR LED- Illuminates when Fan motor running time (hour) is
indicated on the alpha-numeric display.
For example: display value is room temperature
Room Temperature:
-20OC
PAD BUTTONS
1. START/STOP BUTON By pressing this button, the Fan turns ON
and OFF
2. UP BUTTON / LAMP TEST- Increases the value of input number,
also for lamp testing. Perform lamp test by pressing it off
and on, check for dead LED of 7-segment, if dead LED were
found, replace with new Button and Display PCB
3. DOWN BUTTON / MANUAL DEFROST- Decreases the value of the
input number, also for Manual Defrosting.
Manual Defrost: Press the button to manually start or stop
manually the defrosting.
4. DISPLAY BUTTON- Changes the displayed value on Alphanumeric display. The 3 LEDs on the left side of the Alphanumeric display indicate if the displayed value is room
temperature, surface temperature on cooling coil or fan
running time.
This figure shows alpha-numeric display indicates fan
running hour because the LED Hour illuminates.
4.0 OPERATION
4.1
INITIAL START UP
1. Disconnect power supply to the controller. Check the
external connection (especially, motor power line
and
PT100
sensors). After that, go to the next step.
2. Supply the power again. Then all LEDs and 7-segment will
light up for 5 seconds. Check if it all light up.
*As soon as there is power supply, the cooling / defrosting
timer starts, therefore if you want to restart the cooling
time, disconnect the controllers power supply for at least 10
seconds then supply the power again.
3. Press the Fan Start Button on front of controller.
*During startup, the room temperature is higher than the high
temperature alarm on the setting, so expect an alarm will
occur. This alarm should be neglected as everything is working
normally. Then check whether the room temperature is
decreasing.
4. The individual room temperature is indicated on 7-segment
of each controller.
5. Confirm if each parameter has been set exactly based on the
quick reference guide affixed outside of the door.
*If there is an abnormal status, the alarm will turn ON. It
either go to Auto Reset or it can be Manually Reset. If it
goes to Auto Reset, the Fan remains ON, if it goes to Manual
Reset, the Fan turns OFF.
5. If everything is working normally, check the refrigerators
compressor, it should be running.
*If the Compressor STOPS, the solenoid valve should be OFF
and the Fan should be ON.
7. While in Cooling Time,
*If the Room Temperature is above the set temperature, both
Solenoid Salve and Fan should be ON. But if the Room
temperature is below the set temperature, the Solenoid Valve
should be OFF and the FAN should be ON.
*While in Cooling Time, it is possible to manually defrost by
manually pushing the Defrost button, Heater turns ON, Solenoid
Valve and Fan turn OFF. Also while in Manual Defrost, the
cooling timer is still running.
8. After Cooling Time, Defrosting Time comes next,
*During Defrosting Time if the Temperature on the surface of
cooling pins is below Set Temperature, the Heater should be ON
and the Solenoid Valve and Fan should be OFF. But if it is
above Set Temperature, All the Heater, Fan and Solenoid valve
should be OFF.
9. After the Defrosting Time, the cycle will go back to the
Fan Start ON and repeat the cycle.
Figure 4.2
Figure
4.3
5.1
INPUT DESCRIPTION
5.1.1 Analog Input
A. Room Temperature: (No.1 PT100 Ohm)
Room Temperature via PT100 ohm sensor in the room.
B. Surface Temperature on Evaporator Coil: (No.2 PT100 Ohm)
Temperature above evaporator coil.
5.1.2 Digital Input
Table 5.1.2
INPUT NUMBERS
IN 1
IN 2
IN 3
5.2
NORMAL
OPEN
CLOSE
CLOSE
ERROR CODE
N/A
N/A
Err - 03
REMARKS
REMOTE START/STOP FOR FAN
SOL. V/V OPEN/CLOSE
FAN RUN FEED BACK SIGNAL
OUTPUT DESCRIPTION
5.2.1 FAN RUN SIGNAL
Transistor Output 2: Out 2 shall be energized during fan motor
run. These ports shall be normally connected with fan
magnetic contactor.
5.2.2 DEFROSTING SIGNAL
Transistor Output 1: Out 1 shall be energized during electric
heater run. These ports shall be normally connected with
electric defrosting heater magnetic contactor.
5.2.3 SOLENOID OPEN/CLOSE SIGNAL
Relay Output 2: Relay Out 2 shall be connected to solenoid
valve and energized during compressor run and / or stand-by
condition.
5.2.4 ALARM SIGNAL
Relay Output 1: Relay Out 1 shall be energized when alarm
occurred. The alarm condition has to be transferred to
external alarm device (Normal Close Dry Contact).
HOUR
Pt2
Su
df
St
hi
Su
dF
St
Lo
hi
nt
dt
Ct
rt
DESCRIPTION
CONFIRMATION WHAT ERRORS OCCURRED
MASTER CONTROLLER
SLAVE CONTROLLER
DISPLAY RUNNING HOUR
COLD ROOM
FREEZING ROOM
CORRECTION FOR DISPLAY TEMPERATURE
DIFF. TEMP.FOR DEFROSTING
SET TEMP. FOR DEFROSTING
SET HIGH TEMP. ON THE EVAP. COIL
CORRECTION FOR DISPLAY TEMPERATURE
DIFF. TEMP. FOR SOL. V/V OPEN/CLOSE
SET POINT FOR ROOM TEMP.
UNIT
SET VALUE
HOUR
1
0
0
1
IF REQUIRED
C
- oC
o
C
o
C
o
C
+ oC
o
C
o
C
o
C
MIN
MIN
HOUR
MIN
10
20
11
10~10
20~30
80
IF REQUIRED
2
SEE BELOW
-1
50
AS PER ACTUAL
CONDITION
DESIGN
ACTUAL
MEAT ROOM
-18 oC
FISH ROOM
-18 oC
VEG. ROOM
4 oC
6.1
SET
Initiate Setting
UP or DOWN
Search Mode
SET
UP or DOWN
SET
7.0 TROUBLESHOOTING
DESCRIPTION
CORRECTIVE ACTION
EEPROM ERROR
FAN RUN FEED BACK FAULT
Err 11
Err 12
Err 13
Err 21
The AE-CC-01 Controller has been tested for two (2) years in
our company with actual conditions and it didnt encounter any
malfunction.
It is guaranteed that there will be no problems.
However, if you found any problems with the controller, please
check the following:
-Alarm with error code displaying:
Most errors are caused by mixed-internal wiring or connection
between local instruments and controller Input port.
Therefore, if alarm error code happens, please check external
wiring and connection according to table 7.0. If it does not
work, consult HI AIR KOREA.
-Controller does not work:
Check power supply and correct according to drawing
-Strange display on 7-segment LED
Perform lamp test by pressing it off and on, check for dead
LED of 7-segment, if dead LEDs were found, replace with new
Button and Display PCB (S/N:DS-PT-2-V1-A1).
-Fan and/or solenoid valve dont work under normal condition
INPU
T
IN 1
NORMA
L
OPEN
ABNORMA
L
CLOSE
IN 2
CLOSE
OPEN
TROUBLE
Fan doesnt work. Check Input No.1 whether OPEN or
CLOSED with common
Sol. v/v doesnt work. Check Input No.2 whether
OPEN or CLOSED under compressor stand-by condition