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3-1-605
Ist Edition
PAH
TRIPLEX
31-605
PUMP
GARDNER-DENVER
INDUSTRIES
INDUSTRIAL
COOPER
MACHINERY
DIVISION
GARDneR-DENVER
TRIPLEX
Gardner-Denver
(the Company)
warrants
its products
only
AND
WARRANty
QUINTUPLE
PUMPS
PERIOD
as follows:
Except
GENERAL
The
PROVIS1ONS
Company
warrants
(Purchaser)
its
of
authorized
time
of
its new
each
products
that
provided
LIMITATIONS
original
that
retail
from
such
to the Purchaser,
and workmanship,
respect
to
distributor
delivery
AND
the
made with
no
purchaser
Company
products
are,
good
warranty
or
the
Any
product
a way,
which
has
been
or three
months
after start-up,
delivery
to Purchaser,
the product
Power
end
start-up
with
not
whichever
hours
to exceed
occurs
Fluid
in
warranted
for
18
months
from
whichever
occurs
end is conditionally
three years
as to affect
is
or
from
below,
the
of operation
12
months
date
of
from
date
of
to
the
delivery
first.
warranted
date of delivery
on pro-rata
basis for
to the Purchaser.
adversely.
Expendable
2,
listed
is 1,250
are as follows:
material
or altered
judgment,
components
at the
is made
repaired
in the Companys
or
Purchaser,
such
products
Period
to:
1.
for
Warranty
Any
product
been
subject
which
to negligence,
or improper
installation
accident,
liners
judgment,
improper
fluid
to variable
storage,
end
and pistons,
parts, including
are not
abrasive
covered
nature
by this warranty
of material
due
pumped.
or application.
DISCLAIMER
Any
3.
product
tained
which
has not
in accordance
with
the recommendations
been
operated
normal
practice
or mainand
with
THE
COMPANY
ANY
of the Company.
KIND
AND
4.
Components
or
and serviced
accessories
manufactured,
warranted
ALL
FITNESS
any
Claims
reconditioned
for items
directly
or prior
described
in (4)
owned
product.
above
should
be submitted
Companys
repairing
hours
or,
any
90
within
days
delivery,
under
at its option,
part which
warranted
first
obligation
this warranty
replacing,
start-up,
ofsuchnew
will be provided
user
during
working
portation
normal
distributors
of product
and of repaired
facility
shall be borne
the return
RESPECT
PRODUCTS
TURED
OR
under
at
by
to be as
COMPANY
OR
Companys
of
or
trans-
or employee
Warranty
the
product
for
upon
original
ACTS
REMEDY
BE THE SOLE,
AVAILABLE
ANY
TO PUR-
SHALL
SPECIAL,
CONSEQUENTIAL
OR
PRO-
DAMAGES,
HOWSOEVER
THE
INDIRECT,
EXPEN-
CAUSED.
writing
of the Company
will be binding
and executed
which
upon
is not
contained
the Company
by an officer
in this
unless made in
of the Company.
The Company
may
not to be
by Company,
establish
a claim
This
warranty
is not
the
shall not
presented
product
a. tion
be effective
within
is claimed
for
breach
one
year
30
days
as to any claim
which
which
not
to have been
of
this
warranty
after
the
date
upon
as warranted.
must
be
which
ch
Any
commenced
the
cause
of
occurred.
the remainder
which
ANY
SHALL
WITH
MANUFAC-
such service
within
parts provided
OTHER
NO statement, representation)
agreement or understanding,
oral or written, made by any agent, distributor, representative,
action
Replacement
OR
THE
REMEDY
DELAYS
COMPANY
ANY
SERVICES
IT
FOR
AND
HEREBY
the labor
this warranty.
are warranted
TO
CIRCUMSTANCES
LIABLE
OR
not to be as warranted
to
BE
NO
SES,
costs
as designated
UNDER
LOSSES
BY
ARE
WHATSOEVER
THERETO.
ONLY
OF
IMPLIED
THE
SUBJECT
THIS WARRANTY
AND
INCIDENTAL
or part claimed
Purchaser,
CHASER.
charge to the
the
All
UNDER
EXCLUSIVE
PURPOSE
OR
FURNISHED
OR
MERCHANTABILITY
LIABILITIES
RELATING
days
with
without
by the Purchaser.
of any product
prepaid
TO
WARRANTY
COMPANY.
BE
OR
business
after
THE
CASE
During the
120
parts to or from
transportation
Period.
to
facility.
or parts claimed
or replacement
require
as warranted
hours
service
not
part along
orrepaired
authorized
normal
to exceed
Such
is limited
proved
Warranty
not
for installation
during
in its judgment
the applicable
after
NO
OMISSIONS
to the manufacturer.
OF
OBLIGATIONS
VIDED
The
BY
IN
OTHER
EXPRESSED
A PARTICULAR
DISCLAIMED
by others.
NO
WARRANTIES
FOR
SHALL
5.
MAKES
WHATSOEVER
of
installed
components
the Warranty
to the
same
Period
extent
of
as if
Any
adjustment
construed
was not
thereof,
3-1-605
Page 1
made
pursuant
as an admission
as warranted.
to this warranty
by the Company
shall not be
TABLE
WARranTY
OF
CONTENTS
Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . ...7
. . . . . . . . . . . . . . . . . . . . . . . . . . . ...1
OF CONTENTS
. . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . ...2
Pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . ...7
. . . . . . . . . . . . . . . . . . . . . . . . ...3
Location . . . . . . . . . . . . . . . . . . . . . . . . . . ...3
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . ...3
SERVICE
INSTRUCTIONS
POWER END
. . . . . . 9
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . ...3
JackShaft
Starting aNew
Connecting Rods . . . . . . . . . . . . . . . . . . . . . .
10
. . . . . . . . . . .
10
. . . . . . . . . . . . . . . . . . . . . . . . .
10
. . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
11
Recommended
Running Clearances. . . . . . . . . .
12
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . ...7
Manufacturing Fits . . . . . . . . . . . . . . . . . . . . .
12
Recommended
12
Operation
Pump . . . . . . . . . . . . . . . . . ...3
. . . . . . . ...+
. . . . . . . . ...+
. .. .. 4
. . . . . . . . . . . . . . . . . . . . . . . . . ...9
Main Gears,
SECTIONAL
VIEW OF PUMP . . . . . . . . . . . . . . . . . 5
Push Rods
SERVICE
INSTRUCTIONS
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
valve
s. . . . . . . . . . . . . . . . . . . . . . . . . . ...6
. . . . . . . . . ...7
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Page 2
Torques . . . . . . . . . . . . . . . . . .
OPERATING
AND MAINTENANCE
INSTRUCTIONS
FOR PAH TRIPLEX
PUMP
INSTALLATION
1.
LOCATION The pump should be installed as close
to the fluid supply and as low as possible. Whenever possible, ample space should be provided around the pump
to facilitate inspection and adjustment, with particular attention being given to the space required for removal and
installation of jackshaft, eccentric, packing etc.
The drive must be accurately aligned pump properly leveled
and securely fastened to foundation or base.
Pump must have a positive suction head, 10 foot (3048 cm)
minimum. Maximum allowable temperature of fluid handled
is 200 F. (93 C.).
2.
SUCTION PIPING Suction pipe (or hose if used)
should be the full size of the suction opening. If for any
reason the suction line is of greater length than usual, the
next larger size should be used. A long horizontal suction
line should slope up toward the ump at uniform grade
so that air pockets are eliminated. Suction line must be
absolutely tight as any sir leaking into the line will reduce
the capacity of the pump. If it is necessary to have bends
in the suction line, they should have long radius sweeps.
all piping must be supported independently of the pump
to insure that no strain is imposed on the pump by misalignment or improperly fitted pipe.
3.
RELIEF
VALVE
safety valve and the pump cylinder. The relief valve should
be set to operate at approximately 1-1/4 times the discharge
pressure.
LUBRICATION The power end is lubricated by
4.
oil within the crankcase. Gear oil API Service Classification
GL-4
SAE 90 is recommended. Essential additives for
oil are rust, foam and oxidation inhibitors.
in freezing weather, warm oil before starting pump. It
is also recommended that a cold pump be brought up to
speed gradually, if possible.
Crankcase capacity is 30 U.S. gallons (113.6 liter).
Oil must be added as required to maintain the level to
top of the oil level gauge on the side of the frame.
Time between oil changes depends on local or operating
conditions.
ordinarily, if the crankcase is kept closed,
it should not be necessary to change oil more often than
once in 1000 working hours. The pressure auge must
be watched and if it shows lack of pressure, th e oil level
should be checked. Oil should be changed if found to be
dirt . The screen on the suction of the circulating pump
mig h t be stopped up so the pump cannot get sufficient
oil to maintain pressure. This screen should be examined
at rather frequent intervals and thoroughly cleaned. It
can be removed without draining the oil from the crankcase.
3-1-605
Filter element is protected from excessive internal oil pressure by a relief valve between it and the oil pump. Relief
valve setting is 110 PSIG (7.73 kg/cm2 ),
Oil flows through the oil titer before
heat exchanger.
Page 3
of rotation
3-1-605
Page 4
3-1-605
Page 5
II
SERVICE
INSTRUCTIONS
FLUJD
END
Place the new seat in the bore. Use an old valve bumper or
a block of hard wood and drive with a sledge to a snug
initial fit. The pressure load on the valve in operation will
drive the seat home. NOTE: Never reuse an old seat once
FIGURE
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Page
3-1-605
Page 7
3-1-605
be regulated by a valve in the discharge line of the centrifugal circulating pump to prevent splashing and being
blown about by the wind. Besides making things messy
and wasting washing fluid this could result in dan erous
conditions around the pump when using any of t h e oil
based solutions.
Page
SERVICE
INSTRUCTIONS
END
POWER
16.
JACKSHAFT It is advisable to remove eccentric
and gear assembly before attempting to remove the jackshaft. Jackshaft bearings wiU not clear the gears.
3.
Remove all sheaves or other drive members from the jackshaft. Support each end of shaft during removal.
Remove bearing retainer from inner end of bearing housing.
Remove bearing end plate from each side of the pump. Remove bearing housing from one side and pull jackshaft and
bearing assembly through this opening. Opposite bearing
housing need not be removed from the frame.
Recommended
,GASKET 8 SHIM
/e>/_-
m-?
A K HAFT
R-
-------1
d ERRETAINER
D74236
u
FIGURE 4.
JACKSHAFT
3-1-605
BEARING
Page 9
INSTALLATION
that outer ends of gear and pinion teeth lead. This means
that when viewing from the hood opening the outer ends
of the gear teeth point upward toward the jackshaft and
the outer ends of the pinion teeth point toward the ear.
Gears may be reversed but the direction of rotation o f the
WELL SERVICING PUMP MUST NOT BE REVERSED.
Inner ends of teeth will lead after gear set has been reversed.
After jackshaft is in place with the pinion in mesh with
the gear, install the bearing housings. The housing is to be
started on the bearing and in the bore of the frame and
lightly driven in. Be careful to keep dirt from bearings
durin assembly. Be sure the gasket is on the housing. Long
threaded studs may be used to pull the housing into the
frame bore. It is well to work both ends at the same time
after they have been well started over the bearing outer
race. This will minimize end thrust on the gear teeth. permanently bolt ackshaft bearing housings and remove the
split discs use d for positionin
bearings during assembly.
When discs are removed inst
the bearing inner retainer,
with cap screws and locking wire, on the right hand side
of pump only.
The outer grease seals are to be placed in the bearing end
plates after they are bolted to the bearing housings and
frame. Coat inside of the oil seals liberally with bearing
grease. Each outer seal is to be installed with garter spring
to inside, toward bearing. Seal bears on a replaceable wear
sleeve shrunk onto shaft to prevent wear under the seal,
18.
ECCENTRIC
AND
BEARING
ASSEMBLY
IMpoRTANT:
Be sure to remove oil pump drive pinon
when removing or replacing eccentric and gear assembly
to avoid bending oil pump shaft when gear is moved.
Eccentric runs on two double row spherical roller bearings
supported by the stationary main shaft.
To remove the eccentric and gear assembly, remove hood,
and remove the connectin rod caps. Be sure caps are marked
so they can be replace d In their original position. Keep
shims in their original position.
Remove clamps that hold the main, or eccentric . aft to
frame. Be sure clamps are identified so they can be returned
to their original position.
lift the eccentric assembly from the frame. Remove the
main bearing retainer plates from each end of the eccentric and drive the shaft out with a block of wood and a
hammer.
Berings are a slip fit on the shaft and a light press fit in
the bearing bore in the eccentric.
Bearings are to be replaced if worn excessively or if darnaged.
A darnaged bearing will be noisy. Do not remove protective
grease in new bearings. It will not contaminate the crankcase
oil.
When new bearings are to be installed, be sure to replace
the rubber quad ring seals inside the bronze seal retainers
pressed into the eccentric bore just inside the eccentric
bearings. These seals bear on the shaft and prevent loss
of oil pressure to the eccentric cams and connecting rods.
19.
MAIN GEARS After long wear the main gears can
be reversed by changing eccentric and gear assembly end
for end, or by exchanging the gears on the eccentric. in
either case it is also necessary to change the jackshaft end
for end. When gear set is reversed it is necessary to install
a new oil pump drive pinion to match the opposite spiral
main gear. It is not possible to move the oil pump to opposite side of the frame in this pump.
in a new pump the gears are mounted so the outer ends
of the teeth lead. If gears are reversed, the outer ends of
the teeth will follow.
Gears are located on the eccentric flange b means of one
cap screw which is larger than the rest. It should be inserted first, and all cap screws tightened evenly and wired
in pairs.
Lower the eccentric assembly, with main shaft installed,
into the frame after jackshaft has been installed. Secure
shaft to frame with saddles. See torque table on page 12
for proper tightening of the saddle stud nuts.
Reassemble connecting rod caps in original position. Be
sure original shims are in place. See table on page 12 for
tightening of the connecting rod bolt nuts.
Check crankcase for tools or other parta and fill with new
oil before replacing hood,
20.
PUSH RODS Push rods can be removed from the
crossheads by working through handhole plates in the sides
of the frame and also throu h the oil stop openings after
the oil stop head assemblies havebeen removed.
Page 10
21.
CROSSHEADS
The
and
rods
DO
rod
22.
OIL STOP HEADS Oil stop heads keep crankcase
oil within the frame. They also keep mud and liner washing
water from entering the crankcase.
3-1-605
Page 11
23.
RECOMMENDED
RUNNING
CLEARANCES
FEELER
Millimeters
Inches
Min.
max
Min.
Max.
Crosshead to Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.010
.018
.254
.457
Main Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.002
.004
.051
.102
Jackshaft
.002
.003
.051
.076
.0005
.0015
.0127
.0381
. . . . . .
.008
.010
.203
.254
Backlash . . . . . . . . . . . . . . . . . . .
.010
.020
.254
.508
. . . . . . . . . . . . . . . . . . . . . . . .
.010
.020
.254
.508
.0003
Tight
.0021
Loose
.0076
Tight
.0533
.0003
Tight
.0021
Tight
.0076
Tight
.0533
Tight
.003
Tight
.005
Tight
.076
Tight
.127
Tight
.0026
Tight
.0008
Loose
.0660
Tight
.0203
.0004
Tight
.0015
Loose
.0102
Tight
.0381
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rod Linerto
Eccentric
24.
MANUFACTURING
FitS
Housing.
Eccentric
ACTUAL
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
25.
RECOMMENDED
Loose
Loose
Loose
TORQUES
Ft. Lbs.
kg-m
Nom
. . . .
800
111
1085
440
61
597
1110
153
1505
600
83
813
. . . . . . . . . . . .
600
83
813
3000
415
4067
6Ft.
Wrench)
Ft. Wrench)
. . . . . . . . . . . . . . . .
Stuffing Box to Frame Stud Nut (185 Lb. Man on 3-1/4 Ft. Wrench)
Liner Clamp Nut (185 Lb. Man on 3-1/4 Fr. Wrench).
Main Shaft Sadclle Stud Nuts (Two
3-1-605
Page 12
Litho
in
U.S.A.
lM-6-82
GARDNER-DENVER
INDUSTRIAL
1800
GARDNER
SALES
EXPRESSWAY
.
AND
SERVICE
MACHINERY
QUINCY,
OFFICES
ILLINOIS
DIVISION
62301
.
IN ALL PRINCIPAL
(217) 222-5400
CITIES