Documente Academic
Documente Profesional
Documente Cultură
: IP-OPS-066
Rev.: A1
Date.: Dec.-2014
Page.: 1 of 6
Revision
No.:
Job Ref (Project No. / Work
Order No.:
3839/Epic for Mechanical PCRs
within Dukhan Fields. Contract
No: GC14113600
Area
:
, Zone 1
Job Description: To carry out TIE-IN (T-04, T-05B, T-06A & T-06B) under PCR-14/02/ARBD
S/N
Activity (Job
Steps)
Potential Hazard
Planning
Date:
Risk
Rating
Before
Mitigati
on
3 X B=
Medium
, Zone 2
3 X B=
Medium
, Non
Residu
al Risk
/
Rating
Action
Party /
Remark
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
procedure.
Personnel
moving at site
Working in the
plant
Presence of toxic
fumes and gas
Erection and
dismantling of
scaffold for the
demolition of
Tie-in of pipe
spool
Scaffolding
collapse/toppling
Persons fall while
erecting /using
/dismantling
Personal injury
Isolation of the
line by plant
Medium
present on site.
Conduct tool box talk prior to start of work.
Ensure necessary work permit is obtained.
3 X B=
Conduct safety tool box talk daily and
Medium
prior start of work in order to highlight an
expected hazard related to location of
equipment set-up.
Ensure housekeeping is implemented at
all times.
Follow prevalent rules in the facility while
executing works.
Work shall be carried out under
competent supervisor.
Maintain housekeeping at all times.
Use adequate PPE
H2S monitoring shall be done throughout
5 X B= Conduct tool box talk prior to start of work.
Medium Ensure PTW is obtained prior to start of
work.
4 X B= All scaffolding shall be erected by qualified
and competent personnel.
Medium
Access ground condition
Inspect the materials before erection. Do
not use damage/cracked materials.
Isolate the valve before starting the job.
Provide adequate bracings.
Use proper PPE.
Use scaffolding spanner for fixing couplers.
Do not overstress the spanner.
Do not throw the materials.
Do not allow works below while working on
scaffolding.
3 X B= Obtain the PRC certificate from plant
Page 2 of 6
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
authorities for
Tie-in works
Plant/system upset
(NDT) Carrying
out UT & MPI
Electrocution/fire
Use of Hand
Tools for cold
cutting
Hydrogen
Diffusion
Electric shock
Fire
Medium
authorities.
Low
Burn
Unattended
Tools/Equipment
Changing the
temperature or
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
duration of heat
treatment
10
Use of welding
generator for
welding
Fire /Explosion
Electric shock
Hot surface
11
12
Use of air
compressor for
sand blasting
Inhalation of fumes
and dust
Noise
Fumes
Burns due to hot
surface
Fire
Page 4 of 6
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
2 X B= Engineer /
Low
Supervisor
and Safety
Officer
2 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
burn).
Irritation from eye and
skin contact
Inhalation
Improper use of
equipment
Over tightening
leading to crack in
the bolts
Manual handling
13
Use of torque
equipment
14
Use of Self
loading and
unloading of
materials
15
Work
Environment
Lifting surface
Property damage
Mechanical failure
Fall of materials
Inexperienced
operator/rigging crew
Extrema
heat/cold/high
wind/dust
3 X B=
Medium
3 X B=
Medium
3 X B=
Medium
work site.
Keep the lid of containers closed, when not
in use.
All paints, solvents, equipment, cleaners
and other chemicals shall be stored in
closed, clearly, labeled with original
containers.
Keep fire extinguisher in working condition
Good personal hygiene.
Use fall sleeve coverall/disposable coverall.
Avoid direct exposure of skin.
Competent personal must handle
equipment
Torque value to be set and reset properly.
Ensure use of a whip arrestor.
The equipment shall not exceed 30kg in
weight.
Conduct toolbox talk prior to work.
QP permit condition shall be followed.
Certified lifting equipment shall be used for
lifting load.
Check soil condition use proper mounting
pads and ensure the equipment placed on
level surface.
Ensure valid license & 3rd party certification
for operator and rigger.
Supervisor /foremen shall be available on
site.
Out riggers shall be fully extended.
Provide adequate cold drinking water
especially during extreme hot season.
Provide rest breaks during hot hours.
Page 5 of 6
Officer
2 X B= Engineer /
Low
Supervisor
and Safety
Officer
2 X B= Engineer /
Low
Supervisor
and Safety
Officer
2 X B= Engineer /
Low
Supervisor
and Safety
storm/fog/dust
16
Housekeeping
Scattered materials
Officer
2 X B= Engineer /
Low
Supervisor
and Safety
Officer
S/
N
Position
/ Ref
Indicato
r
Sign
S/
N
Position
Name Site Supervisor &
/ Ref
Safety Officer
Indicato
r
Ref. Indicator:
Sign:
Ref. Indicator:
Sign:
Page 6 of 6
Sign
INCREASING LIKELIHOOD/PROBABILITY
CONSEQUENCES
Poten
tial
Severi
ty
Never
heard of
in
industry
Occurred
in industry
Occurred
in QP
Occurrence
several
times in QP
Occurrence several
times a year at this
site
INCREASING SEVERITY
People
Asset
damage &
business
losses
Environmen
tal Effect
Reputati
on
Impact
No Injury
No Damage
No Effect
No Impact
No Risk
Low
Low
Low
Low
Slight injury or
health effects
Slight damage
(<QR35,000)
Slight effect
Slight impact
Low
Low
Low
Low
Low
Minor injury
or health
effects
Minor damage
(between QR
35,000 and
350,000)
Minor effect
Minor impact
Low
Low
Medium
Medium
Medium
Major injury
or health
effects
Moderate
damage
(between QR
350,000 and
3.5 Million)
Moderate Effect
Moderate
impact
Low
Medium
Medium
Medium
High
Single fatality
or permanent
total disability
Major damage
(between QR
3.5 Million
and 35 Million)
Major effect
Major Impact
Low
Medium
Medium
High
High
Multiple
fatalities
Massive
damage (> QR
35 Million)
Massive Effect
Massive
impact
Medium
Medium
High
High
High
Page 7 of 6