Manual - SMG Battery - UPS PDF

ENGINEERING MANUAL
SMG (OPzV)
Valve Regulated Recombination Cells
SMG (OpzV) Valve regulated Recombination Batteries Engineering manual
August 2005
TABLE OF CONTENTS
1. INTRODUCTION .............................................................................................................3
2. FEATURES .....................................................................................................................3
No topping-up ...................................................................................................................................................3
Compatibility .....................................................................................................................................................3
Office compatibility ..........................................................................................................................................3
Savings ..............................................................................................................................................................3
Long life.............................................................................................................................................................3
Installation.........................................................................................................................................................3
Reliability...........................................................................................................................................................3
3. MAIN APPLICATIONS ....................................................................................................4

4. OPERATING PRINCIPLE OF THE RECOMBINATION TECHNOLOGY........................4
Recombination..................................................................................................................................................4
5. CONSTRUCTION FEATURES........................................................................................5
FIAMM production of SMG (OPzV) cells.........................................................................................................5
Plates .................................................................................................................................................................6
Containers .........................................................................................................................................................6
Separators .........................................................................................................................................................6
Electrolyte .........................................................................................................................................................6
Valves ................................................................................................................................................................6
Intercell connectors..........................................................................................................................................6
Terminal protection ..........................................................................................................................................6
Marking ..............................................................................................................................................................6
6. OPERATING FEATURES ...............................................................................................7

Capacity.............................................................................................................................................................7
Cell Voltage .......................................................................................................................................................7
Capacity as a function of temperature ...........................................................................................................7
Internal impedance and short circuit..............................................................................................................7
Open circuit.......................................................................................................................................................8
Gassing..............................................................................................................................................................8
Operation of batteries in parallel ....................................................................................................................8
7. CHARGING .....................................................................................................................9
Introduction.......................................................................................................................................................9
Recommended procedure for charging of SMG (OPzV) cells......................................................................9
a) Float charge ..................................................................................................................................................9
b) Recharge following discharge ..................................................................................................................10
8. APPLICABLE STANDARDS ........................................................................................10

9. STORAGE .....................................................................................................................10
10. INSTALLATION ..........................................................................................................10
11. CONSTANT CURRENT DESCHARGE DATA............................................................11
12. CONSTANT POWER DESCHARGE DATA................................................................13
This document and the confidential information it contains shall be distributed, routed or made available solely with written permission of FIAMM.
FIAMM S.p.A. reserves the right to change or revise without notice any information or detail given in this publication.
2
August 2005
1. INTRODUCTION
It has always been extremely important to have a backup power source when possible main power failure
can cause severe problems.
After a careful study of new industrial and applicable needs FIAMM is proud to have developed the valve
regulated recombination battery (VRLA) with gelled electrolyte.
Wherever a stationary battery is required, SMG (OPzV as per DIN Standard) cells can offer considerable
advantages such as: ready for installation as delivered; no topping-up necessary during life; virtually sealed;
can be installed where people work and are office compatible.
SMG (OPzV) cells utilise the most advanced technology and rigorous quality control which guarantees the
utmost reliability and quality of the battery.
2. FEATURES
No topping-up
SMG (OPzV) cells require no topping-up throughout their life.
Install and forget properly describes the SMG (OPzV) concept.
Compatibility
SMG (OPzV) cells are specifically designed to meet the requirements of modern electronic equipment and
are compatible with normally available recharging systems without special modifications.
Office compatibility
FIAMM SMG (OPzV) cells, which are valve regulated and virtually sealed, under normal operating conditions
do not give off perceptible amounts of gas; thus they can be installed with complete confidence in the same
environment where people live and work.
Savings
SMG (OPzV) cells offer substantial savings over the installation and maintenance costs of conventional
vented batteries.
In fact, no special rooms and virtually no maintenance operations are required during the battery life.
Long life
Rigorous laboratory tests and extensive field experience have enabled FIAMM to manufacture a highly
reliable product with a designed life of more than twelve years.
Installation
SMG (OPzV) cells are normally installed in the upright position, placed on steel stands. When necessary,
they can be installed in the horizontal position, thus reducing the occupied floor space (horizontal installation
is available only for cells with a capacity up to 1500 Ah).
SMG (OPzV) cells are supplied filled and charged, ready for installation and connection to the equipment.
Reliability
SMG (OPzV) cells have been tested in the field for a number of years and fully comply with established
international standards.
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August 2005
3. MAIN APPLICATIONS
SMG (OPzV) cells, thanks to their construction and the use of tubular positive plates, are best suited for
telecommunications systems, where the load normally needs to be backed-up for long periods of time.
In general, FIAMM SMG (OPzV) cells are best suited for following applications:
telecommunications
power generation back up systems
solar energy systems
wind energy systems
computer stand-by
alarm systems
emergency lighting
UPS systems (with long back-up time).
4. OPERATING PRINCIPLE OF THE RECOMBINATION

TECHNOLOGY
Recombination
During cycling of conventional lead acid cells, water is lost from the cell due to electrolysis and results in the
venting of hydrogen, oxygen and droplets of sulphuric acid entrained in the gas stream.
This action results in the need for regular battery checks and periodic topping-up operations to maintain the
electrolyte at the proper level. The sealed, valve regulated lead acid battery design, eliminates these
problems through continuous recombination of the oxygen during charging.
The oxygen recombination process in the SMG (OPzV) cells occurs because of the progressive formation of
microfractures in the gellified mass. This creates a passage for the oxygen diffusion from the positive plates
(where it is generated) directly to the negative plates where it reacts to form water again.
During charging the following reactions occur:
1) Oxygen is evolved at the positive plate by the reaction H2O
the cracks in the gel to the surface of the negative plate.
O2 + 2H+ + 2e- and diffuses through
2) At the negative plate oxygen combines with Pb and sulphuric acid

Pb + H2SO4 + O2 Pb SO4 + H2O
3) The charging process electrochemically regenerates the lead in the negative plate, completing the cycle.
Pb SO4 + 2H+ + 2e- Pb + H2SO4
As a result, the recombination process, which is virtually 100% efficient, completes and reverses the water
oxidation. At the end of the process, the recombination has replaced the water, the electrolyte and the lead
in the negative plates without having modified the state of charge of the plates.
The gas pressure within the cells during operation is normally above atmospheric pressure and consists of
oxygen, hydrogen, nitrogen and carbon dioxide. It is thus necessary that each cell has an outlet for the
release of non recombined gases to avoid excessive internal pressure. Safety valves are used for this
purpose. It is also very important that the valves in the cell construction be in proper working conditions to
prevent air from entering the cell since the internal pressure can be less than the external atmosphere,
particularly during periods of open circuit; air leakage would allow the oxygen in the air to be in contact with
the (Pb) lead of the negative plates and would chemically oxidise the lead.
To meet these needs, each cell has a one way relief valve which permits the release of gases when
necessary, while assuring that no air enters the cells.
For this reason these accumulators cannot be described as fully sealed, but virtually sealed, valve regulated
accumulators.
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August 2005
5. CONSTRUCTION FEATURES
FIAMM production of SMG (OPzV) cells
Table 1 lists the types of cells now available and their principal characteristics.
CELL
TYPE
NOMINAL CAPACITY in Ah at 20C

DIMENSIONS (mm) WEIGHT No. of
Equivalent
Nominal
DIN Standard Voltage 10 hrs to
5 hrs to
3 hrs to
1 hr to Length Width Height
(kg)
positive
Designation
(V)
1.80 VPC 1.77 VPC 1.75 VPC 1.67 VPC
A
B
H1
poles
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
2
2
2
2
2
2
2
200
250
300
350
420
490
600
172
215
258
300
360
420
516
150
187.5
225
262.5
315
367.5
450
106
132.5
159
185
222
259
312
103
124
145
124
145
166
145
206
206
206
206
206
206
206
398
398
398
514
514
514
689
18.4
22.2
26
29.2
34.1
39.1
48.2
1
1
1
1
1
1
1
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
2
2
2
2
2
2
800
1000
1200
1500
2000
2500
688
860
1032
1260
1680
2100
600
750
900
1116
1488
1860
416
520
624
744
992
1240
210
210
210
210
212
212
191
233
275
275
397
487
689
689
689
840
816
816
66
80
95
121
162
203
2
2
2
2
3
4
SMG 3000
24 OPzV 3000
3000
2520
2232
1488
212
576
816
240
Table 1
In the following drawing (Fig. 1) are indicated the relevant dimensions of the SMG (OPzV) cells:
Front view
Top view
S
S
S
S
M
M
M
M
G
G
G
G
200 - SM G 420
250 - SM G 490
300 - SM G 600
350
S
S
S
S
M
M
M
M
G
G
G
G
800
1000
1200
1500
SM G 2000
Fig. 1
SM G 2500
SM G 3000
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August 2005
CUTAWAY DRAWING OF ONE SMG 200 (4 OPzV 200) CELL
Fig. 2
Plates
Positive plates are of tubular construction, incorporating a special grid pressure cast from antimony free
alloy, with highly porous gauntlets that retain the active material.
Negative plates are of flat, pasted construction with a service life compatible with the positive plates.
The active material paste is made of lead oxide, water, sulphuric acid and other ingredients needed to
guarantee full capacity throughout the battery life.
Containers
Battery cases and lids are made of plastic ABS material. Upon request, we can also supply SMG (OPzV)
cells housed in ABS flame retardant cases to IEC707, method FV, category FVO and UL 94 class VO.
Separators
Separators are of extremely high porosity and low internal resistance.
Electrolyte
The electrolyte is immobilised in a gel structure with the same purity characteristics as other types of high
quality lead acid batteries.
Valves
Each cell has a one way valve to allow the release of gases from the cell whenever the internal pressure
gets too high.
Intercell connectors
Flexible connectors are provided together with insulated bolts.
Terminal protection
Each terminal is protected by plastic cover to avoid damage during shipment and handling.
Marking
Each cell is permanently marked with the following information:
name of manufacture
cell type designation
nominal capacity
date of assembling and first charge.
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August 2005
6. OPERATING FEATURES
Capacity
The battery capacity is rated in ampere hours (Ah) and is the quantity of electricity which the battery can
supply during discharge.
The capacity depends on the quantity of the active materials contained in the battery plates as well as the
discharge rate and temperature.
The nominal capacity (C10) of SMG (OPzV) cells in accordance with international standards refers to the 10
hr discharge rate with constant current at 20 C down to 1.80 VPC.
Cell Voltage
The voltage of lead acid cells is due to the electrochemical potential differences between the active electrode
materials (PbO2 and Pb) in the presence of electrolyte (sulphuric acid). Its value depends on the electrolyte
concentration in contact with these electrodes, but is approximately 2 Volts under most open circuit
conditions.
Capacity as a function of temperature
The capacity available from a battery, at any particular discharge rate,varies with temperature.
For SMG (OPzV) cells at 20C please refer to table 2:
Temperature
-20
-10
0
+20
+30
+40
C
C
C
C
C
C
Capacity at 20C
at 10 hours discharge rate in %
50
70
80
100
105
106
End voltage
(Volt per cell)
1.80
1.80
1.80
1.80
1.80
1.80
Table 2
Internal impedance and short circuit
The internal impedance of a lead acid battery is a function of the type of internal construction, plate
thickness, number of plates, separator material, electrolyte sp. gr., temperature, state of charge and short
circuit current.
The internal resistance and short circuit current of SMG (OPzV) cells at 100% state of charge and 20 C is
given in the following table 2. The values of the internal resistance and short circuit current, have been
determined by the method described in IEC 60896 part 2, or BS6290
For the SMG (OPzV) cells short current at 20C please refer to table 3:
CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
Equivalent DIN
Standard designation
Capacity
( Ah )
Short circuit current

(Amps.)
Internal Resistance
(m)
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
200
250
300
350
420
1600
2000
2400
2600
3200
1.25
1.00
0.94
0.833
0.625
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
490
600
800
1000
1200
1500
2000
3700
3800
5000
6300
7600
9500
12000
0.540
0.539
0.404
0.324
0.270
0.216
0.162
SMG 2500
SMG 3000
20 OPzV 2500
24 OPzV 3000
2500
3000
15000
18000
0.129
0.108
Table 3
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August 2005
Open circuit
The state of charge of lead acid batteries slowly decreases when left in open circuit condition.
In SMG (OPzV) cells self discharge rate is approximately 2% a month at 20C. During prolonged storage it
is necessary to charge the battery at least once every 6 months from date of shipment according to the
instructions in paragraph 7.
Failure to do so will result in permanent damage to the battery capacity.
Gassing
As previously stated, SMG (OPzV) cells have a high recombination efficiency and for cells operated at 20C
under normal operating conditions venting is virtually negligible.
The quantity of gas given off in the air (it basically consists of 80-90% hydrogen) is very low and thus it is
clear that SMG (OPzV) recombination batteries can be installed in rooms containing electric equipment with
no explosion danger or corrosion problems under normal conditions.
The only requirement is that these rooms or cabinets must have a natural ventilation.
Operation of batteries in parallel
When the required capacity is greater than the maximum available from our
range, it is possible to connect batteries in parallel to obtain the desired capacity.
Certain guidelines should be followed, summarised as follows:
use only batteries of the same type, i.e. same capacity and same number of cells per
battery;
make all electrical connections of parallels as equal as possible and symmetrical between
the batteries (e.g., length and type of connector) to minimise possible impedance
variations.
do not connect more than 4 batteries in parallel.
8
August 2005
7. CHARGING
Introduction
After installation, batteries are an energy source ready to be used whenever necessary.
It is very important that batteries are:
Float charged in order to maintain a fully charged condition during the standby period.
Completely recharged after a discharge. Recharged as soon as possible to ensure maximum

protection against subsequent power outages.
Early recharge also ensures the maximum
battery life.
Recharge can be done in a number of ways, depending on the needs of recharge time or life of the batteries.
In general, charging is performed as follows:
at recharge voltages equal to the float voltage (long recharge time);
at recharge voltage not higher than 2.4 VPC (faster recharge).

The IU recharge method, also known as modified constant potential, has been used for many years and in a
variety of applications, as it combines the need of having the battery quickly recharged while ensuring
maximum battery life.
With this method, recharge starts at a constant current rate. The voltage increases up to a pre-set value.
The pre-set voltage is maintained and the current then decreases to a minimum defined value.
Finally, the recharge is completed at a final constant voltage value equal to or less than that defined for float
charge with the current decreasing to the value used in float.
Recommended procedure for charging of SMG (OPzV) cells
It is important to recharge valve regulated recombination batteries using methods which do not cause
excessive gassing.
Such methods would cause excessive water consumption and a loss of battery life in addition to the venting
of gases.
The only charging methods which should be used are those which operate automatically with a preset
constant voltage value supplying a charging current whose maximum value cannot be exceeded; i.e.,
constant voltage charging with current limit and automatic crossover.
Recommended values for charging, voltage and current:
a) Float charge
Cell voltage (Volt)
The voltage recommended for float

charge, which will ensure the maximum
life of the SMG (OPzV) cells is 2.23
VPC at 20C.
These batteries can operate over a
temperature range of -15 to +40C.
However operation at temperature
higher and lower of 20C will affect
respectively life and performance.
The recommended float voltages to
maximise the battery life over the range
of temperatures between -15 and +40C
are shown in the following figure 4:
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
-20
-10
10
20
30
40
Temperature (C)
Fig. 4 Float Voltage vs. temperature

The normal float current observed in fully charged SMG (OPzV) cells at 2.23 VPC and a temperature of 20C is
approximately 0.3 mA/Ah.
9
August 2005
Because of the nature of recombination phenomena, the float current observed in the case of the SMG
(OPzV) cells is normally higher than that of vented batteries and is not an indication of the state of charge of
batteries.
b) Recharge following discharge
110%
Fig. 5
100%
90%
80%
recharged capacity
The recommended recharge method of SMG

(OPzV) cells to maximise the battery life is to use
a constant voltage equal to the float charge
voltage (2.23 VPC at 20C) with a maximum
charge current of 0.25 C10 amperes.
Using this procedure, the recharge times at
different values of maximum current to recharge
the discharged capacity are shown on the
following figure 5:
70%
60%
0,1 C10
50%
0,15 C10
0,25 C10
40%
30%
20%
10%
If it is necessary to reduce the recharge time, the

0%
0
2
4
6
8
10
12
14
16
IU recharge method previously explained can be
hours
used with a maximum voltage of 2.4 VPC at
20C with a maximum current of 0.25 C10.
However this recharge should be limited to no more than once a month to ensure the maximum service life
of the battery.
8. APPLICABLE STANDARDS
SMG (OPzV) cells fully comply with:
DIN 40742
IEC 896-2 - Part 2
Eurobat Guide to the specification of valve regulated Lead acid stationary cells and batteries: 12
years and longer-long life.
9. STORAGE
Batteries are delivered filled, charged and ready for installation.

No operations such as filling, commissioning or any other type is required.They need only to be
connected in series and/or in parallel as required by the particular application.
If they cannot be installed immediately, batteries are to be kept in fresh, clean dry
rooms.Furthermore, considering that on open circuit, batteries lose part of their capacity due to
self discharge (2% per month at 20C), a float recharge is recommended at least every 6
months.Float recharge consists in applying a voltage of 2.23 VPC for approx. 48 hours.
10. INSTALLATION
Please refer to the Installation and Operating Instruction Manual supplied with the battery.
If additional copies are needed, please contact FIAMM or local distributor.
10
August 2005
11. CONSTANT CURRENT DISCHARGE DATA

CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
AMPERES TO 1.65 VPC ( AT 20C )

DISCHARGE TIME (MINUTES)
15
30
60
120
180
300
480
600
282
312
366
400
456
496
572
896
1055
1176
1306
1741
2177
2612
24.6
30.8
36.9
43.6
52.3
61.1
74.8
100
124
149
188
251
313
376
20.6
25.8
31
36.3
43.6
50.9
62.3
83
104
125
157
209
261
313

15
30
60
120
180
300
480
600
259
294
342
368
410
444
516
802
950
1048
1159
1545
1932
2318
24.5
30.6
36.7
43.4
52.1
60.7
74.4
99
124
148
187
249
312
374
20.6
25.7
30.9
36.2
43.4
50.7
62.1
83
103
124
156
208
260
312

15
30
60
120
180
300
480
600
232
265
313
324
359
388
443
700
830
912
1005
1340
1675
2010
24.3
30.3
36.4
43
51.6
60.2
73.7
98
122
147
185
247
309
371
20.4
25.6
30.7
36
43.2
50.4
61.7
82
103
123
155
207
259
310
186
223
260
290
348
391
466
658
822
956
1104
1472
1840
2208
179
214
247
277
323
360
429
616
770
872
994
1325
1657
1988
167
198
236
255
291
321
384
549
686
771
873
1164
1455
1746
114
143
172
197
235
274
333
460
565
682
810
1080
1350
1620
112
140
168
192
227
265
324
440
550
649
765
1020
1275
1530
109
136
164
180
213
243
297
413
516
596
699
932
1165
1398
71.8
90
108
126
151
176
215
287
361
431
533
710
888
1066
70.4
88
106
123
148
172
211
281
353
422
520
694
867
1041
69
86
104
119
142
166
203
271
341
407
500
667
833
1000
52.6
65.8
79
93
112
131
160
213
269
318
401
535
669
803
52
65
78
92
110
129
158
210
265
313
396
528
660
792
51.4
64.3
77
90
108
126
154
205
259
308
387
516
645
774
35.2
44
53.1
62.8
75
88
108
144
180
215
274
365
457
548
34.9
43.7
52.6
62.3
74.8
87
107
142
178
214
272
362
453
543
34.6
43.2
51.8
61.4
73.7
86
105
140
175
211
268
357
446
536
11
CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
August 2005

15
30
60
120
180
300
480
600
202
235
270
278
307
329
382
596
707
773
810
1080
1350
1620
24
30
36
42.5
51
59.5
72.8
97
121
145
183
244
305
366
20.3
25.4
30.4
35.7
42.8
50
61.2
82
102
122
154
205
257
308

15
30
60
120
180
300
480
600
167
195
221
230
245
259
299
467
554
606
593
790
988
1185
22
27.5
33
38.8
46.6
54.3
66.5
89
111
133
162
216
270
323
18.5
23.1
27.8
32.6
39.1
45.7
55.9
74.6
93
112
135
181
226
271

15
30
60
120
180
300
480
600
129
146
163
165
173
181
203
317
376
411
405
540
675
810
19.2
24
28.8
33.4
40
46.7
57.2
76
95
114
139
185
231
278
16.1
20.1
24.2
28.4
34.1
39.8
48.7
65
81
97
117
156
195
234
154
185
215
224
256
282
336
491
600
670
747
996
1245
1494
131
157
180
189
209
228
272
391
489
546
573
764
955
1146
104
125
143
146
158
168
197
289
361
388
405
540
675
810
103
133
155
166
197
221
267
374
468
534
630
840
1050
1260
93
116
135
141
164
186
221
310
387
442
489
652
815
978
76
94
109
111
127
142
172
244
305
332
380
506
633
759
67
85
101
113
135
158
193
258
324
387
473
630
788
945
61.3
76
91
98
118
137
168
224
280
330
378
504
630
756
51.4
63.5
76
79
95
110
135
180
225
263
296
394
493
591
50
62.5
75
87
105
122
149
199
251
301
375
500
625
750
45.8
57.3
68.7
76
92
107
131
174
218
262
305
406
508
609
39.4
49.3
59.1
63.5
76
89
109
145
181
216
245
326
408
489
33.9
42.3
50.8
60.2
72.2
84
103
138
172
206
263
350
438
525
31.6
39.5
47.4
54.5
65.4
76
93
124
156
187
225
300
375
450
27.4
34.3
41.1
46.2
55.4
64.7
79
106
132
158
184
246
307
369
12
August 2005
12. CONSTANT POWER DISCHARGE DATA

CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
CELL
TYPE
480
600
64.9
81
97
115
138
161
197
263
328
394
499
666
832
999
45.8
57.3
68.8
81
97
114
139
185
231
277
349
465
581
698
38.8
48.5
58.3
68.3
82
96
117
156
195
234
294
392
489
587
WATT PER CELL TO 1.70 VPC ( AT 20C )

DIN CELL
TYPE
15
30
60
120
180
300
480
600
45.8
57.2
68.7
81
97
113
139
185
231
277
348
465
581
697
38.8
48.5
58.2
68.2
82
95
117
156
195
234
293
391
489
587
480
600
45.8
57.2
68.6
81
97
113
139
185
230
276
348
464
580
696
38.8
48.4
58.1
68.1
82
95
117
156
195
233
293
391
488
586
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000

15
30
60
120
180
300
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
465
520
612
666
762
835
964
1485
1760
1970
2181
2909
3636
4363
440
500
583
627
703
766
891
1365
1626
1802
1988
2651
3313
3976
318
383
448
497
596
672
800
1123
1404
1633
1874
2499
3124
3749
311
374
433
483
565
631
751
1073
1341
1522
1727
2303
2879
3455
201
253
303
346
413
482
585
805
990
1192
1408
1877
2346
2815
200
251
301
343
405
473
577
783
979
1154
1353
1804
2256
2707
129
161
193
225
270
315
385
513
645
770
946
1262
1577
1892
128
160
192
223
268
313
382
510
641
765
938
1251
1564
1876
96
120
144
169
202
236
289
385
485
573
721
962
1202
1442
96
120
144
168
202
236
288
385
485
572
721
961
1201
1441
64.8
81
97
115
138
161
197
262
328
394
499
665
832
998

15
30
60
120
180
300
406
464
547
567
632
687
785
1225
1458
1609
1770
2360
2950
3540
297
353
421
454
520
575
687
978
1222
1376
1553
2071
2589
3107
198
247
297
326
387
441
539
747
934
1079
1260
1680
2101
2521
128
159
191
219
262
306
374
499
627
749
915
1220
1525
1830
96
120
143
167
200
234
286
381
480
572
714
952
1190
1429
64.7
81
97
115
138
161
197
262
328
393
499
665
831
997
13
CELL
TYPE
DIN CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
CELL
TYPE
SMG 200
SMG 250
SMG 300
SMG 350
SMG 420
SMG 490
SMG 600
SMG 800
SMG 1000
SMG 1200
SMG 1500
SMG 2000
SMG 2500
SMG 3000
August 2005

15
30
60
120
180
300
363
423
487
500
554
597
693
1073
1275
1399
1468
1958
2447
2937
279
336
391
408
467
516
614
893
1093
1222
1361
1814
2268
2721
190
245
286
306
363
408
493
690
863
985
1158
1544
1929
2315
126
159
190
211
253
295
361
481
605
722
878
1171
1464
1757
94
118
142
164
197
230
281
375
472
566
702
936
1170
1404
64.3
80
96
114
137
160
195
261
326
391
496
661
826
991

DIN CELL
TYPE
15
30
60
120
180
300
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
309
360
408
426
454
482
558
864
1027
1126
1107
1475
1844
2213
243
292
336
351
390
427
509
730
912
1020
1072
1429
1786
2143
175
218
254
266
309
350
416
583
729
832
920
1227
1534
1840
117
144
173
186
224
261
319
426
532
627
717
956
1195
1434
88
110
132
146
175
204
250
333
417
500
581
774
968
1161
60.8
76
91
105
126
147
179
239
299
359
432
575
719
863

DIN CELL
TYPE
15
30
60
120
180
300
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
6 OPzV 600
8 OPzV 800
10 OPzV 1000
12 OPzV 1200
12 OPzV 1500
16 OPzV 2000
20 OPzV 2500
24 OPzV 3000
245
277
309
313
331
347
389
604
718
786
777
1036
1295
1554
198
237
273
279
301
322
378
552
690
743
777
1036
1295
1554
146
180
210
214
245
274
330
469
586
640
729
972
1215
1459
100
123
147
153
183
214
261
348
435
508
571
762
952
1143
77
96
115
123
148
173
211
282
352
419
474
632
791
949
53.5
66.9
80
90
108
126
155
206
258
309
359
479
599
718
480
600
45.7
57.1
68.6
81
97
113
139
185
230
276
348
464
580
695
38.7
48.4
58.1
68.1
82
95
117
156
194
233
293
390
488
586
480
600
42.5
53.1
63.8
74.9
90
105
128
171
214
257
312
415
519
623
35.8
44.7
53.7
63.1
76
88
108
144
180
216
261
349
436
523
480
600
37.6
47
56.4
65.3
78
91
112
149
187
224
271
362
452
542
31.6
39.5
47.4
55.7
66.9
78
95
127
159
191
229
305
381
457
14
ENGINEERING MANUAL
SMG (OPzV)
www.fiamm.com

Manual - SMG Battery - UPS PDF

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ENGINEERING MANUAL

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

3. MAIN APPLICATIONS ....................................................................................................4

6. OPERATING FEATURES ...............................................................................................7

8. APPLICABLE STANDARDS ........................................................................................10

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

power generation back up systems

solar energy systems

wind energy systems

UPS systems (with long back-up time).

4. OPERATING PRINCIPLE OF THE RECOMBINATION

O2 + 2H+ + 2e- and diffuses through

2) At the negative plate oxygen combines with Pb and sulphuric acid

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

NOMINAL CAPACITY in Ah at 20C

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

CUTAWAY DRAWING OF ONE SMG 200 (4 OPzV 200) CELL

cell type designation

date of assembling and first charge.

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

Short circuit current

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

Completely recharged after a discharge. Recharged as soon as possible to ensure maximum

at recharge voltages equal to the float voltage (long recharge time);

at recharge voltage not higher than 2.4 VPC (faster recharge).

Cell voltage (Volt)

The voltage recommended for float

Fig. 4 Float Voltage vs. temperature

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

The recommended recharge method of SMG

If it is necessary to reduce the recharge time, the

Batteries are delivered filled, charged and ready for installation.

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

11. CONSTANT CURRENT DISCHARGE DATA

AMPERES TO 1.65 VPC ( AT 20C )

AMPERES TO 1.70 VPC ( AT 20C )

AMPERES TO 1.75 VPC ( AT 20C )

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

AMPERES TO 1.80 VPC ( AT 20C )

AMPERES TO 1.85 VPC ( AT 20C )

AMPERES TO 1.90 VPC ( AT 20C )

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

12. CONSTANT POWER DISCHARGE DATA

WATT PER CELL TO 1.70 VPC ( AT 20C )

WATT PER CELL TO 1.65 VPC ( AT 20C )

WATT PER CELL TO 1.75 VPC ( AT 20C )

SMG (OpzV) Valve regulated Recombination Batteries Engineering manual

WATT PER CELL TO 1.80 VPC ( AT 20C )

WATT PER CELL TO 1.85 VPC ( AT 20C )

WATT PER CELL TO 1.90 VPC ( AT 20C )

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