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Documente Profesional
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Project
Owner
Contractor
WORK PROCEDURE
FOR
ELECTRODE QUALIFICATION
INDCON-PJPL-STN-MECH-WPS-16
00
Rev. No
27.10.07
Date
Submitted
for approval
description
Ajit
Prepared
by
Amit
Checked
by
GSB
Approved
by
Approved by
IOCL
INDEX
Sr.No.
Description
Page No.
Purpose
References
Scope
Equipment
Methodology
35
Sketches
57
Documentation
10
11
10-11
ELECTRODE QUALIFICATION
Project: Panipat-Jalandhar LP Gas Pipeline Project
1.
PURPOSE
The procedure covers the requirement to carry out the necessary tests for
qualification of electrodes.
2.
REFERENCE
1)
2)
3)
4)
3.
IOCL Specification
ASTM A 106 Gr. B
ASME Sec-II Part C
Attached inspection and test plan
SCOPE
This scope covers the qualification test requirements for the electrodes to be
used for Panipat Jalandhar LP Gas Pipeline Project.
4.
EQUIPMENT
Welding Machine, Consumables, Tongue Tester, Stop watch etc.
5.
METHODOLOGY
1. a
For testing
Process
: GTAW
Electrode Diameter
: 2.0 mm
Electrical Characteristics
Tungsten type
: EWTh02
Shielding Gas
: Argon
Joint Design
: As per Sketch No : 1
ELECTRODE QUALIFICATION
Project: Panipat-Jalandhar LP Gas Pipeline Project
DETAIL OF CONSUMABLES
1. c
a.
Manufactures Name
b.
Batch No.
c.
d.
e.
Welding Position
Pre-Heat Temperature
Inter pass Temperature
REQUIRED TEST
a. Chemical Analysis
b. All-Weld Metal
Tension Test
c.
d. Radiographic Test
2. a
2. b
:
:
:
:
:
:
DETAIL OF CONSUMABLES
a.
Manufactures Name
b.
Batch No.
c. Welding Position
d. Pre-Heat Temperature
e. Inter pass Temperature
Procedure for
ELECTRODE QUALIFICATION
Project: Panipat-Jalandhar LP Gas Pipeline Project
2. c
REQUIRED TEST
a.
Chemical Analysis
b.
Part C
: As Per ASME Sec II Part C, SFA 5.1
c.
d.
Radiographic Test
e.
Moisture Test
1.
SKETCHES
45 0
.
16 mm
6.35mm Min.
150 mm
7.0 mm
Procedure for
ELECTRODE QUALIFICATION
Project: Panipat-Jalandhar LP Gas Pipeline Project
60 0
.
16 mm
6.35mm Min.
150 mm
13mm
45 0
.
16 mm
6.35mm Min.
150 mm
13mm
ELECTRODE QUALIFICATION
Project: Panipat-Jalandhar LP Gas Pipeline Project
45 0
.
20 mm
6.35mm Min.
150 mm
16mm
2.
8.
DOCUMENTATION
Welding Procedure Specification : INDCON-PJPL-STN-MECH-WPS-16
Inspection Test Plan
: INDCON-PJPL-STN-MECH-ITP-16
Inspection Report
: INDCON-PJPL-STN-MECH-FM-16
Note:
In case of conflict between the requirements of this procedure and that of the
above referred specifications the requirements of the latter shall govern, until and
unless specific intention is meant.
Contractor: Indcon
Project
: 27 th Oct. 2007
Sr.
No
Activity Description
Frequency of Insp./
Testing
Safety
App Proc
Once for each
classification, thk. Of
electrode
Once for each
classification, thk. Of
electrode
Once for each
classification, thk. Of
electrode
Once for each
classification, thk. Of
electrode
Throughout
Inspection Category
INDCON
IOCL
AP
Remarks
Legend
P
: Person
AP : Approval
R
: Review Documents
Name:
Name:
Sign:
Sign:
Date:
Date:
INSPECTION REPORT
FOR
ELECTRODE QUALIFICATION FOR STATION PIPING
Client
Revision : 00
Date:
ELECTRODE DETAILS
AWS Classification
Batch No.
Current Conditions
Brand Name
MTC No.
Welding Currents
Size of Electrodes
MANUFACTRURE DETAILS
Name:
TEST SPECIMEN DETAILS
Material Specification:
Thickness:
Joint Type:
WELDING DETAILS:
Layers
Process
Filler Metal
Class
Dia
Current Type
Ampere
Range
Volt
Range
Travel
Speed
Range
Welder Name:
Welder No:
Test Results
Visual Inspection
Report No
Radiography Test
Report No
Bend Test
Report No
Report No
Report No
Moisture Test
Report No
Name:
Sign:
Date:
Name:
Sign:
Date:
Company name
Welding Procedure
Welding PQR No.
Welding Process
JOINT (QW-402)
Joint Design : As per fabrication drawing
Backing
: Without backing
Backing material : Weld metal
30 deg + 2 deg
Any
TO
:
SA 106 Gr. B
P No.: 1
Fillet : All
All
Up hill
All
16 C min
250 C
Not Required
GTAW
5.18
ER-70S-2
6
1
2.0 mm
SMAW
5.1
E7018
6&4
1
2.5 mm
1.6 mm to 17.48 mm
All sizes
None
All sizes
None
Shielding
Trailing
Backing
Percent Composition
Gas
Mixture
Argon
99.95 % purity
None
-None
--
Flow rate
10-20 LPM
---
D.C.
See table
Polarity
Volts
3 mm, EWTH-2
Not applicable
Not applicable
None
WPS - 16
Dated : 27.10.2007
EN for GTAW, EP for SMAW
See Table
Electrode spacing
Multiple or single pass (per side)
Multiple or single electrodes
Travel speed (range)
Weld- Layers
Process
FILLER METAL
Root run
1st run
2nd run &
Subsequent runs
GTAW
SMAW
SMAW
Performed by
Class
Dia.
ER-70S2
ER-7018
ER-7018
2.0 mm
2.5 mm
2.5 mm
Not applicable
Multiple. (No singe pass is greater than 13 mm)
Not applicable (Manual)
Refer table
CURRENT
Volt
Travel
Heat input
range speed
KJ/mm
range
( Max )
(mm /Min)
Type
Amp.
polarity
Range
DCEN
DCEP
DCEP
Checked by
Approved by