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Rev. 12-9-47
ID0148F-0051F
PRINTED IN USA
25 or
60 cycle AC
For DP-25 Relays with Magnetic Blowout contacts, see Service Manual 2378-K.
**********
DP-25
These relays have been furnished in two designs: the original design and an
improved efficiency design. The improved efficiency design can be identified
by the backstrap, which is held by a clamp attached to the permanent magnet
rather than by two bolts screwed directly into the neutral cores as on the
original design, and also by the short (DN-11 type) contact fingers instead of
the long (DP-14 type) contact fingers that were used on the original design.
All of the information given in Service Manual 2378 for standard DP-14 relays
applies to these relays with the following exceptions:
1.
-
CHARGING COIL
NO GAP HERE
......
:
._ __ _
...
Figure 1
NOTE:
2378-J, p.
2.
Force or weight,
to check hold-down
Original Design
Improved Design
Both adjusting screws should be set approximately the same. After adjustments have been completed, the lock nuts should be securely tightened.
3.
POLAR ARMATURE
Per Service Specification 2378, Section 4, except air gap to be 0.019 inch.
4.
CONTACT ADJUSTMENT
Per Service Specification 2378, Section 5 and 6, except the following:
A.
front
contacts
should
be
adjusted
with
spacers
Nominal Spacer
Minimum Spacer
Original Design
Improved Design
0.019 Inch
0.017 Inch
0.021 Inch
0.018 Inch
The high voltage front contacts should be adjusted to make 0.027 inch
before the low voltage front contacts.
This adjustment should be
made with a spacer . 0.008 inch thicker than that used for adjusting
the low voltage contacts of the original design and 0.011 inch
thicker than that used for adjusting the low voltage contacts of the
improved design.
2378-J, p. 2
For example, when an 0.019 inch spacer is used for the low voltage
contacts of the original design, an 0.027 inch spacer should be used
for the high voltage contacts.
The high voltage front contacts should be in line when adjusted and
tightened and should extend beyond the carbon on the contact spring
at least 1/64 inch on each side with the armature end play taken up
on the inspected side. With the relay energized, the carbon on the
contact spring should be approximately centered on the front contact
carbon.
B.
Back Contacts
Back contacts should be adjusted to give an O.030 inch maximum back
contact opening when the high voltage front contacts of the original
design are just made.
On the improved design, the back contacts should be adjusted to give
an 0.050 inch minimum back contact opening with the armature in the
fully deenergized position.
With the relay deenergized, the armature back stop screw should be
tightened against the armature to give a back contact compression of
0.040 inch.
This adjustment can be obtained by inserting an 0.012
inch spacer for original design relays and an 0.020 inch spacer for
improved design relays between the bottom edge of the armature and
the armature back stop screw and tightening the back stop screw until
the back contacts just touch.
In no case should the high voltage contact opening be less than 0.060
inch.
5.
2378-J, p. 3
Iv
-.I
CD
..c..
Table 1.
'O
No Extra Contacts (2 L.V. & 2 H.V. Neutral and 4N-4R Polar Contacts)
RELAY
RESIS.
CHARGE
(4X DPU)
MINIMUM
DIRECT
PICK-UP
MINIMUM
RELEASE
MAXIMUM
DIRECT
PICK-UP
IN OHMS
Amps.
Volts
Amps.
Volts
Amps.
Volts
110
.138
15.2
.020
2.2
.0303
3.33
1000
.048
48.0
.007
7.0
.0105
Table 2.
10.5
Amps.
.036
.0125
MAXIMUM
POLAR ARM.
REVERSAL
Volts
Amps.
Volts
3.96
0212
.0074
12.5
REV. NEUTRAL
ARM. TO STOP
Amps.
Volts
2.32
.050
5.5
7.4
.0175
17.5
2 Extra Contacts (4 L.V. & 2 H.V. Neutral and 4N-4R Polar Contacts)
RELAY
RESIS.
IN OHMS
CHARGE
(4X DPU)
Amps.
MAXIMUM
DIRECT
PICK-UP
MINIMUM
DIRECT
PICK-UP
MINIMUM
RELEASE
MAXIMUM
POLAR ARM.
REVERSAL
REV. NEUTRAL
ARM. TO STOP
Volts
Amps.
Volts
Amps.
Volts
Amps.
Volts
Amps.
Volts
Amps.
Volts
44
.217
9.56
.0333
1.47
.0478
2.10
.0567
2.49
.0333
1.47
.1244
5.47
70
.183
12.81
.0269
1.88
0385
2.70
.0458
3.21
.0269
1.88
.1005
7.04
110
.138
15.2
.0212
2.32
.0303
3.33
.036
3.96
.0212
2.32
.079
8.69
Table 3.
No Extra contacts (2 L.V. & 2 H.V. Neutral and 4N-4R Polar contacts)
RELAY
RESIS.
CHARGE
(4X DPU)
MINIMUM
DIRECT
PICK-UP
MINIMUM
RELEASE
MAXIMUM
DIRECT
PICK-UP
MAXIMUM
POLAR ARM.
REVERSAL
REV. NEUTRAL
ARM. TO STOP
IN OHMS
Amps.
Volts
Amps.
Volts
Amps.
Volts
Amps.
Volts
Amps.
Volts
Amps
Volts
110
280
450
700
1000
138
.086
.068
.057
. 048
15.2
24.1
30.6
40.0
48.0
.0188
.0117
.0092
.0078
.0065
2.07
3.28
4.14
5.46
6.5
.0303
.0189
.0149
.0125
0105
3.33
5.29
6. 71
8.75
10.5
.0345
0215
.017
.0143
.012
3.80
6.02
7.65
10.0
12.0
.0212
.0132
.0105
.0088
.0074
2.33
3.70
4.73
6.16
7.4
.0345
.0215
.017
.0143
.012
3.80
6.02
7.65
10.0
12.0
Table 4.
2 Extra Contacts (4 L.V. & 2 H.V. Neutral and 4N-4R Polar Contacts)
RELAY
RESIS.
IN OHMS
-.I
CD
..c...
.
'd
,
V1
0\
110
280
450
700
1000
MAXIMUM
MINIMUM
MAXIMUM
REV. NEUTRAL
CHARGE
MINIMUM DIRECT
DIRECT
POLAR ARM.
REVERSAL
(4X DPU)
RELEASE
PICK-UP
PICK-UP
Amps.
.138
.086
.068
.057
.048
Volts
15.2
24.1
30.6
40.0
48.0
Amps.
.0197
.0123
.0097
.0081
.0068
Volts
2.17
3.44
4.37
5.67
6.8
Amps.
.0303
.0189
.0149
.0125
.0105
Volts
3.33
5.29
6.71
8.75
10.5
Amps.
.0345
.0215
.017
.0143
.012
Volts
3.80
6.02
7.65
10 .o
12.0
Amps.
.0212
.0132
.0105
.0088
.0074
ARM. TO STOP
Volts
2.33
3.70
4.73
6.16
7.4
Amps.
.0345
.0215
.017
.0143
.012
volts
3.80
6.02
7 . 65
10.0
12.0