Extended FMEA Worksheet (includes Maintenance strategy decision decision logic)

System:
Equipment:

Component

Function

Functional
Failure

Failure Mode

Effect

Consequence

Note:
For consequence Use Consequence Category Decision Diagram (slide 24)
For Maintenance Strategy selection use Maintenance Strategy Decision Logic as provided in the different tabs in this spread s
For criticality use Risk Matrix as provided on the last tab of this spread sheet

Maintenance
Strategy Ref.

Maintenance
task

different tabs in this spread sheet. (Cat A-E)

Maintenance
Interval

Strategy Decision Chart Category A

No
Is there a point where hazard rate
increases rapidly (age-realated)?
No

Will on-condition Yes

task secure level of
tolerable risk?

Yes

Can we identify a P-F curve for this

failure mode which we can monitor?

Yes

Will scheduled Yes

overhaul restore
performance?

No

Is there a task from among the above

which is most effective in reducing
risks
No

Will scheduled
overhaul reduce
risk sufficiently?

Yes

SCHEDULED
OVERHAUL

A - SO

No

Will scheduled
replacement
reduce Yes
Yes
risk sufficiently?

No

No

A - OCM

No

Will scheduled
replacement
restore
performance?

Can we detect failure by a test or

inspection?

ON CONDITION
TASK

SCHEDULED
REPLACEMENT

A - SR

No

Will test or
inspection secure Yes
ltolerable risk?

Yes

FAILURE
FINDING TASK

A - FFT

No
Yes

SELECT TASK

REDESIGN
MANDATORY

From
above

A - RED

A - OCM

A - FFT

A - RED

Strategy Decision Chart Category B

No
Is there a point where hazard rate
increases rapidly (age-realated)?
No

ON CONDITION
TASK

B - OCM

No
Yes

Will scheduled Yes

overhaul restore
performance?

No

No

Will scheduled
overhaul reduce
risk sufficiently?

Yes

SCHEDULED
OVERHAUL

B - SO

No

Will scheduled
replacement
restore
performance?

Is there a task from among the above

which is most effective in reducing
risks

Will on-condition Yes

task secure level of
tolerable risk?

Yes

Can we identify a P-F curve for this

failure mode which we can monitor?

Will scheduled
replacement
reduce Yes
Yes
risk sufficiently?

SCHEDULED
REPLACEMENT

B - SR

No

Yes

SELECT TASK

From
above

No
REDESIGN
MANDATORY

B - RED

B - OCM

B - RED

Strategy Decision Chart Category C

Will on-condition
task be costeffective?

Yes

Can we identify a P-F curve for this

failure mode which we can monitor?
No
Is there a point where hazard rate
increases rapidly (age-realated)?

ON CONDITION
TASK

C - OCM

No
Yes

No

Will scheduled Yes

overhaul restore
performance?

Will scheduled
Yes
overhaul be costeffective?

No

Will scheduled
replacement
restore
performance?
No

Is on-failure (breakdown)
maintenance applicable and cost
effective?

Yes

SCHEDULED
OVERHAUL

C - SO

No

Yes

Will scheduled
replacement be
cost-effective?

Yes

SCHEDULED
REPLACEMENT

C - SR

No

Yes

ON FAILURE
TASK

C - OFM

No
REDESIGN

C - RED

Strategy Decision Chart Category D

Will on-condition
task be costeffective?

Yes

Can we identify a P-F curve for this

failure mode which we can monitor?
No
Is there a point where hazard rate
increases rapidly (age-realated)?

ON CONDITION
TASK

D - OCM

No
Yes

No

Will scheduled Yes

overhaul restore
performance?

Will scheduled
Yes
overhaul be costeffective?

No

Will scheduled
replacement
restore
performance?
No

Is on-failure (breakdown)
maintenance applicable and cost
effective?

Yes

SCHEDULED
OVERHAUL

D - SO

No

Yes

Will scheduled
replacement be
cost-effective?

Yes

SCHEDULED
REPLACEMENT

D - SR

No

Yes

ON FAILURE
TASK

D - OFM

No
REDESIGN

D - RED

Strategy Decision Chart Category E

Will on-condition
task be costeffective?

Yes

Can we identify a P-F curve for this

failure mode which we can monitor?
No
Is there a point where hazard rate
increases rapidly (age-realated)?

Yes

Will scheduled Yes

overhaul restore
performance?

E - OCM

SCHEDULED
OVERHAUL

E - SO

No

Yes

No

Is on-failure (breakdown)
maintenance applicable and cost
effective?

Will scheduled
Yes
overhaul be costeffective?

No

Will scheduled
replacement
restore
performance?

No

ON CONDITION
TASK

No

No

Can we detect failure by a test or

inspection?

Yes

Will scheduled
replacement be
cost-effective?

Yes

SCHEDULED
REPLACEMENT

E - SR

No

Will test or
inspection be cost- Yes
effective?

Yes

FAILURE
FINDING TASK

E - FFT

No
Yes

ON FAILURE
TASK

E - OFM

No
REDESIGN

E - RED