Documente Academic
Documente Profesional
Documente Cultură
Cell : 09860240852
TECHNOLOGIES
Technical
A PROJECT REPORT
ON
ABSOLUTE TECHNLOGIES
Cell : 09860240852
A PROJECT REPORT
ON
Disclaimer :
All efforts have been made for reasonable accuracy of information
presented in the following report. However, it is clarified that all the
information is based on the desk research and not the field research.
Therefore we disclaim any responsibility for and consequences, financial or
otherwise which may result of the owner action based on the information
contained in this report. If, the owner feels that he can pursue the project
further on the basis of this desk research, it is strongly recommended that,
the owner commission us for a Detailed Techno-Commercial Feasibility &
Detailed Engg. Report which will include a comprehensive field research,
market projections and the details of designing, engineering and cost
estimation to enable the owner to decide investment decision-making and
bigger financial commitments. The owner may please email, fax or write to
us for such a consultancy work and a Price _ Quotation to undertake such
an assignment.
ABSOLUTE TECHNLOGIES
Cell : 09860240852
A PROJECT REPORT
ON
INDEX
CHAPTER
PAGE NO.
1.0 INTRODUCTION
31
33
37
39
ABSOLUTE TECHNLOGIES
Cell : 09860240852
1.0 INTRODUCTION
1.1. BACKGROUND :
Visakhapatnam in Andhra Pradesh is a mega industrial city on the
Indian Eastern Coast. It boasts of a very huge industrial economy
sustained by continuous corporate growth in the public and private
sectors. The city has grown from a sleeping coastal town to a major
metropolitan city on the East Coast with appx. More than 20 Lakhs
population, largely supported by big public sector units like Visakh
Steel Plant,
ABSOLUTE TECHNLOGIES
Cell : 09860240852
proposed project.
1.2
ACTIVITIES :
equipment and tools, employing highly skilled manpower for the job
work of Stainless Steel Pipes, vessels, structural materials, spools and
other
process
equipments
normally
used
in
Oil
&
Gas
and
Petrochemical industries.
In the proposed fabrication workshop, most important activity will be
specialized welding of job works, mostly ordered from premier public
sector corporations like ONGC and others . As M/s ONGC is engaged in
various Oil & Gas Exploration and Processing activities particularly its
off shore exploration venture in Krishna Godavari basin, the proposed
fabrication workshop is expecting a reasonably good work load from
M/s ONGC at Viskhapatnam, specially for repair welding of pipes and
long length fabrication of pipe spools made of Stainless Steel and
Inconel Alloys.
ABSOLUTE TECHNLOGIES
Cell : 09860240852
. Contd
ABSOLUTE TECHNLOGIES
Cell : 09860240852
space.
Regardless
of
location,
however, welding
remains
ABSOLUTE TECHNLOGIES
Cell : 09860240852
Name
Characteristics
Applications
Atomic hydrogen
welding
Historical
Historical
Copper, repair
(limited)
Electrogas welding
Storage tanks,
shipbuilding
Electroslag welding
Storage tanks,
shipbuilding
Industry,
construction
Industry
ABSOLUTE TECHNLOGIES
Cell : 09860240852
Aerospace
Tubing,
instrumentation
Construction,
shipbuilding
Submerged arc
welding
Ship industry
1. Also known as metal inert gas (MIG) welding or metal active gas (MAG) welding
2. Also known as tungsten inert gas (TIG) welding
3. Also known as manual metal arc (MMA) welding or stick welding
2.2.2 Oxyfuel gas welding
Name
Characteristics
Applications
Air acetylene
welding
Limited
Oxyacetylene
welding
Maintenance, repair
Oxyhydrogen
Limited
ABSOLUTE TECHNLOGIES
Cell : 09860240852
welding
produces flame
Characteristics
Applications
Flash welding
Pressure-controlled
resistance welding
Projection welding
Resistance seam
welding
Resistance spot
welding
Upset welding
Automobile industry
ABSOLUTE TECHNLOGIES
Cell : 09860240852
Characteristics
Electron beam
welding
Electroslag welding
Applications
Aerospace industry,
railway, land
transport
Heavy plate
fabrication,
construction
Flow welding
Induction welding
Automotive,
Shipbuilding,
Steelwork industries
Percussion welding
Thermite welding
Railway tracks.
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
2.3.5 Quality
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
GTAW torch with various electrodes, cups, collets and gas diffusers
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
AWS
Class
AWS
Color
Alloy
WP
EWP
Green
None
WC20 Gray
EWCe-2
WL10 Black
EWLa-1
Black
WL15 Gold
EWLa-1.5 Gold
Green
[18]
~1% La2O3
~1.5% La2O3
Blue
~2% La2O3
WT10 Yellow
EWTh-1
WT20 Red
EWTh-2
Red
~2% ThO2
WT30 Violet
~3% ThO2
WT40 Orange
~4% ThO2
WY20 Blue
~2% Y2O3
ABSOLUTE TECHNLOGIES
Cell : 09860240852
EWZr-1
ABSOLUTE TECHNLOGIES
Cell : 09860240852
4. Shielding gas
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
2.3.8 References
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
land ) of industrial shed will be built in the area which would be closest
to the road / highway to facilitate heavy vehicle movement for
transporting heavy equipments, long and big diameter pipes, spool
pieces and other job work items. Also this will enable easy dumping
of raw materials ( metal sheets ) and consumables
like electrodes,
ABSOLUTE TECHNLOGIES
Cell : 09860240852
3.4
Safety
Showers
and
Fire
Fighting
Facilities
Administration Building :
Accounts
section,
Inventory
Control
section,
Shift
Rs. 000
250
100
50
80
20
100
20
100
350
ABSOLUTE TECHNLOGIES
Cell : 09860240852
30
12.
20
13.
50
14.
30
-----------1200
Rs. 12 Lakhs
Item
Est. Cost
( Rs. Lakhs )
50
70
10
Remarks
ABSOLUTE TECHNLOGIES
Cell : 09860240852
7.5
15
10
12
4
178.5
See chap. 3
See chap. 3
overall
operating
cost
is
distributed
over
labor,
power,
40
2. Power / Electricity
10
3. Consumables
20
4. Contingencies
5. Overheads
10
6. Margins
35
----------------120
-----------------
Total
1.
General Manager
30,000
30,000
2.
Shift Supervisor
10,000
20,000
ABSOLUTE TECHNLOGIES
Cell : 09860240852
Skilled welders
10
4.
5.
15,000
1,50,000
15,000
30,000
10
9,000
90,000
12,000
60,000
7. Accountant / Clerks
10,000
50,000
4
7,500
30,000
------------------------------------
39
4,60,000
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
400
= 1,92,00,000 . A
EXPENSES :
-
=
=
12 x 4,60,000
Rs. 55,20,000 .. B
ABSOLUTE TECHNLOGIES
Cell : 09860240852
Electricity Expenses
12 x 1,33,000
= Rs. 15,96,000 C
-
Consumables
12 x 2,66,000
31,92,000 .. D
12 x 2,00,000
Rs. 24,00,000 .. E
Total Expenditure = B + C + D + E
=
Therefore Yearly Profitability
Rs. 1,27,08,000 F
=
AF
Rs. 64,92,000
64.92 Lakhs
20.4 %
ABSOLUTE TECHNLOGIES
Cell : 09860240852
192 / 199.7
96.1 %
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
Project profiles
Feasibility studies
Industry studies
6.4
LOCATION OF INDUSTRY
6.5
REGISTRATION
OF
THE
UNIT
IN
THE
REQUIRED
FOR
REGISTRATION
ON
PROVISIONAL BASIS
* PERMISSIONS/CLEARENCES REQUIRED
7.0 CENTRAL GOVT. POLCIY INITITATIVES TO INCREASE EXPORTS :
Since agricultural exports offer greatest potential for increasing the
farm income, tackling unemployment, earning foreign exchange, the
Govt. has been providing a thrust to agricultural exports by building
upon conducive policy environment. A number of policy changes have
been introduced to make agricultural exports more viable. Some of
the measures include:
Import of capital goods on concessional custom duty
Zero duty in case of CIF value of capital goods of Rs. 5 crores or more
for agriculture, aquaculture, horticulture, floriculture etc. with export
obligation of 6 times CIF value of CG on FOB prices or 5 times CIF
value of CG on NFE basis with 6 years period for fulfillment of export
obligation.
Permitting 50% of the production in value terms to be sold in the
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
NRI
Investment
Approval:
ABSOLUTE TECHNLOGIES
Cell : 09860240852
FINANCING ARRANGEMENTS:
o
o
o
o
o
o
o
o
o
Institutional arrangement
Credit to SSI Sector from Public Sector Banks
Credit to tiny sector
Nayak Committee recommendations
Reserve Bank measures
Monitoring
Fresh initiatives announced in the Budget
Kapur Committee recommendations
Amendment of interest on delayed payment act
Bill Financing
Working Capital Finance
Export Development Finance
Equipment Leasing Scheme
Raw Materials Procurement Support
Marketing Assistance Programme & Exports Assistance
Stores Purchase Programme
Single Point Registration Scheme & other services
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
9.10 cordingly, Gazette Notification No. S.O. 232 (E) dated 2nd April,
1991 has been issued (copy enclosed) under sub-section (1) of
Section 11B and sub-section (1) of Section 29b of the Industries
(Development & Regulation) Act, 1951 enhancing investment
limits in fixed assets in plant and machinery, whether held on
ownership term or by lease or by hire purchase, for small scale
and ancillary industrial undertakings as per details below:No. Category Of Undertakings
Limit in fixed assets in plant
and machinery increased investment
From
To
a. Small Scale Industrial Undertaking Rs. 3.5 million ($79 thousand)
Rs. 6 million ($134 thousand)
b. An Industrial Undertaking referred to in (a) above which undertakes
to export atleast 30 percent of its annual production by the end of 3rd
year from the date of its commencing production
Rs 3.5 million
($79 thousand)
Rs. 7.5 million ($167
thousand)
c. Ancillary Industrial Undertaking
Rs. 4.5 million ($101
thousand )
Rs. 7.5 million ($167
thousand)
(The investment limit has since been enhanced to Rs. 10
million ($224 thousand) both in respect of SSI and
ancillary industrial undertakings w.e.f. 24.12.1999) The
definition for Export oriented units as at (b) above
dropped
from
December
1997.
Besides the criterion of investment ceiling an ancillary industrial
undertaking is one which is engaged or is proposed to be
engaged in the manufacture or production of
parts, components, sub-assemblies, tooling or intermediates of
the rendering of services, and the undertaking supplies or
renders or proposes to supply or render not less than 50 per
cent of its production or services, as the case may be, to one or
more
other
industrial
undertakings.
An undertaking within the investment limits in plant and
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
- On starting a factory.
- Throughout the life of the factory.
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
A supply order is placed on the supplier who in turn sends the order
confirmation (for imported machines, an application for import
license is made, if required).
At this stage, other formalities like deposits of balance Earnest
Money, if any, Sales Tax, as applicable etc., need to be completed.
Instructions are then sent to the supplier to despatch the machines
to the applicant. [ In case of imported machines, Letter of Credit is
opened ]
The Railway receipt or Goods Consignment note, received by
NSIC, is endorsed to the applicant for taking delivery of the
machines.
In case of imported machines the shipping documents are received
by NSIC, clearance from port is arranged by NSIC & finally
machines are despatched to the unit.
Note : For Details of Hire Purchase Schemes from NSIC, please refer Table.
Application Forms are Available at :
13.5 MARKETING
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
ABSOLUTE TECHNLOGIES
Cell : 09860240852
Report Ends
_____________________
ABSOLUTE TECHNLOGIES
Cell : 09860240852