Documente Academic
Documente Profesional
Documente Cultură
R. w. WERNE
APPLIED MECHANIcs GROUP
NucLEAR ExPLOSIVEs ENGINEERING DIVISION
MECHANICAL ENGINEERING DEPARTMENT
APRIL
..
1975
.--------NOTICE--------,
This report was prepared as an account of work
sponsored by the United States Government. Ne1ther
the United States nor the United States Energy
Research and Development Administration, nor any of
their employees, nor any of their contractors,
subcontractors, or their employees, makes any
warranty, express or implied, or assumes any legal
liability or responsibility for the accuracy, completeness
or usefulness of any information, apparatus, product or
process disclosed, or represents that its use would not
Lnfrinee privately owned rights.
Prepared for U.S. Atomic Energy Commission under co ntract no. W-7405-Eng-48
'
DISCLAIMER
This report was prepared as an account of work sponsored by an
agency of the United States Government. Neither the United States
Government nor any agency Thereof, nor any of their employees,
makes any warranty, express or implied, or assumes any legal
liability or responsibility for the accuracy, completeness, or
usefulness of any information, apparatus, product, or process
disclosed, or represents that its use would not infringe privately
owned rights. Reference herein to any specific commercial product,
process, or service by trade name, trademark, manufacturer, or
otherwise does not necessarily constitute or imply its endorsement,
recommendation, or favoring by the United States Government or any
agency thereof. The views and opinions of authors expressed herein
do not necessarily state or reflect those of the United States
Government or any agency thereof.
DISCLAIMER
Portions of this document may be illegible in
electronic image products. Images are produced
from the best available original document.
-1-
..
ABSTRACT
The results of an elastic stress analysis of the rupture disk for an internal pressure of 45.5 MPa (6600 psi) indicate that the. maximum von Mises
stresses occur in the membrane and are on the order of 483 - 690 MPa (70,000
psi). This far exceeds the yield of the membrane material of 207 MPa (30,000
psi). These high stresses are expected since the membrane is designed to
burst at that design pressure. The von Mises stresses in the rest of the
body are less than 138 MPa (20,000 psi).
An elastic-plastic analysii of t~e membrane alone subjected to the 45.5
MPa (6600 psi) pressure indicates that it becomes plastically unstable, i.e.,
it continues to deform under constant load.
A second load case with a constant 6.9 MPa (1000 psi) pressure throughout the entire body (i.e., after release of pressure by burst the membrane)
was analyzed. The results indicate that the elastic von Mises stresses are
less than 26~7 MPa (3880 psi) throughout the body.
INTRODUCTION
...
-2-
---,-4. 83-----~-----;~
(0. 190)
..
..
6. 48
. .- ... - .
6.35
lO. 250)
t
19.05
(0.750)
---,.--t---i
(0~255)
3 . 81 ------+oe~....
(0. 150)
1.52 R
~-(o--..o_6o_)_
______
4
r--
(0.150)
11. 94._ .
(0.470)
18.80
7 62 ......---(0. 30) .
(o. 740)
_L
0.76-_T
(o. o3o)
31.75
(1. 250)
See Detail
Figures 2
and 3
14. 73 - - - - - . . . . ! . - . . . . ,
(0.580)
+--+-J'..---~~~~-=
--Groove We 1d
16.51 R
(0.650)
----J
1.04
(0. 041)
---J----- .....
1.52 R
(0.060)
6.48--1(0.255)
3.18 ---+-"111
(0.125)
19.05
(0.750)
12.70
1Note:
-3-
(a)
(b)
PT.:...
PN~- --~I
1.52 R
(0. 06)
'-._ -**--tA
Tl;T~t
I
I
I
0.50
(0.020)
Initial
Contact
Surface
/es~
-'="
I
~--....__,,
{a)
---
{b)
**
A = curved surface
B = flat surface
PN = Normal stress
Dimensions are in mm {in.)
Figure 3.-
-...-..:::J - : - - - - - - - - j
/.
~~~~face
for
Load Case I
~ ~
~1Pa
-5-
elementary friction law, PT = llPN' and that the contact surface is of known
s1hape, then an elementary equilibrium analysis of an element of the membrane
will yield expressions for PT and PN as a function of the contact angle, e,
and the internal pressure, P0. A detailed derivation of the equations are
presented in Appendix A, but the expressions for the normal and tangential
pressures are as follows:
(l)
(2)
Table I.
PN - MPa
Increasing, e
(see Fig. 3(b))
"'
282
261
243
45.5
45.5
(.psil
PT - MPa
{psi)
(40 ,900)
{37,900)
(35 ,000)
99
91
85
(13,300)
(12,300)
(6600)
(6600)
15.9
15.9
(2310)
(231 0)
(14,300) }
Curved Surface
Flat Surface
As can be seen from Table I the contact pressures are significant. However, one might argue that the friction values will be reduced or eliminated
pr ' PT
.
-6'
due to slip along the contact surface. Therefore in order to evaluate the
effect of the fricti.on pressures, two elastic calculations were performed
for this loading case, one with, and one without, friction forces acting on
the membrane and upper section of the body.
An additional elastic analysis was performed for a uniform pressure of
6.9 MPa (1000 psi) acting throughout the body in order to simulate the loading conditions which.would exist after the membrane had burst. In this case
the finite element model of the membrane remained intact and the pressure
was simply applied to all interior surfaces of the body, including both sides
of the membrane. No contact pressures were considered in this analysis.
In all of the elastic analysis the elastic modulus, E, am~ Ppissons
ratio, v were
(3)
E = 206,850 MPa (30 x 106psi)
\) = 0.30
The elastic-plastic behavior of the membrane alone was studied using
the HEMP code [2]. In this model only the membrane and the contact surface
of the upper protion of the body were considered. The model used in the
HEMP code is shown in Figure lO(b} and the pressure loading history is shown
in Figure lO(a). A 11 slide-line 11 was used to model the contact surface between the membrane and upper surface of the body. This allowed the membrane
to 11 wrap 11 around the upper surface. Be.cause of a 1imitation within the HEMP
code, the contacting surface was treated as frictionless.
The material model used in th~ HEMP code contained strain hardening and
was a standard form utilized in a library of constitutive models within the
code. In essence the code treats the material as elastic below the yield
strength, cry. However, as the equivalent state of stress exceeds the initial uniaxial yield strength, cr 0 , the yield increases in accordance with
the relation.
(4)
where IPD is a measure of the 11 Internal Plastic Deformation ... This material
model is very crude and results should therefore be considered as qualitative only.
For this portion of the analysis, the initial yield strength of the
material was assumed to be cr 0 = 207 MPa (30,000 psi).
-7-
RESULTS
1.
Elastic Analysis
The outline of the rupture disk body and the pressure distribution are shown
in Figure 4(a) for Load Case I. As mentioned earlier the pressures along the contact surface between the membrane and upper portion of the body are shown in Figure 3(b). The resulting von Mises stress contours throughout the body are shown
in Figure 4{b). These results include the effect of friction pressures. As can
be seen from the figure, the stress contours are highly concentrated in the yicinity of the groove weld. Figure 5 shows the von Mises stress contours in the lower
portion of the body. The highest von Mises stress in this region is approximately
84 MPa (12,200 psi). Detailed plots of the von Mises stress contours at the
I
Stress - psi
1.
1= 3.:0.0E-0t
2= 1. OOE+IJ4
3= 2. (10E+1)4
.4= 3. ;~1'- ::-.. ::!1
6a !; 1j(1i:+r::14
7= S. ()t;. :-: I(:.-;.
B= 7.00E+84
~= ~.B7E+04
1. z.:::E+f;8
4= 2. (1-il:
;-~~~~:
7= 4. 14!::+08
8= 4. 83:=+1):3
Ci= 6. 8:7;E+08
(a)
Pressure distribution
for 45.5 MPa (6600 psi).
(b)
Figure 4.
-8-
Stress - psi
1= 1. 4:)C:+f:)3
. 2= 2. 4!~F.+03
3== ; 4 1 ~~ 1-(Z.
4= 4. 4eE+J33
5= 5.48E+83
6= 6.40E+83
. 7= 7.48E+83
8= B.48E+03
1 22E+84
. "'=
stress- MPa
. 1=
Figure 5.
~.
6SE+7r.;
2~.
1 . (S~+07
4=
3.0~1::+87
6=
7=
S=
9=
4.41E+07
5.1GE+87
5.7'1E+87
3.41::;07
Stress - psi
1= 3.38E-01
2,; 1 I))E+84
:6= 2. i~i~)C,..J4
4~ ::::. i~';~:i:~!t
s= .:~.o8c+04
6= 5. t1GE+04
7= 6. Ot1E+04
8= 7.00E+04
-=t= q.87E+04
Stress - Pa
2= ,; ::;:=::=+1?;7
0
:;:: 1. :.:~:[:-0::::
S= 2. 7:.-.:=+(:1:~:
,;= ::...::::.E+t2t:3
I
:3= 4. ~':C'E+O:::
;= 6. t:(tE+0:3
(a)
Figure 6.
1.0
I
Point A
{.b)
von Mises stress cdntours in the membrane and body due to Load Case I with
friction.
Stress - psi
1=
2=
3=
4=
5=
6=
7=
8=
"l=
2.SOE-81
1.08E+04
2.00E+04
3.08E+04
4.80E+04
5. (u~;E+~4
6.00E+04
7.00E+84
"l.87E+04
Stress - Pa
I
......
:2= .;.::::;t::+07
3= I 3:::F.:+O:o:::
-t= 2. 87E+1:0~:
5= 2.76E-T88
6= 3. 45Et0f:
7= 4. 14F:+O:::
8= 4. :33E+(1:3
9= 6.
:::or:+ co:::
'(!)) .
(a)
Figure 7.
b~dy
-11-
this conclusion. Therefore we must assume that the presence of the friction
pressure has a negligible effect on the stress distribution in the membrane
and body ..
The second load case for the elastic analysis is shown in Figure 8(a).
In this situation the membrane no longer acts as a barrier and the pressure
is di~tribute~ uniformly throughout the body, including both sides of the
membrane. The overall distribution of von Mises stress contours is shown
in Figure 8(b) with additional plots for the lower, mid~ and upper sections
being shown in Figures 9(a), 9(b), and 9(c), respectively. The figures show.
that the stresses are fairly uniform throughout the body with no significant
Stress - psi
I" 4. 7CE+Ol.
Point B
::111 5. 4 7E+1~12
3= l.OSE+03
4= l.SSE+03
5= 2 ~ CSF.+7f::
6= ~.b!::.i::+Y5
7= 3. OSE+(13
8= 3.55E+03
q: 3. ~::::r:J3
1= Z.
2~t:+(:S
2~
3. 77t+{l(
3= 7. 22r::o:::,
4= 1. 07EH217
5= 1.41::'+07
6= 1 . 7(.:::87
7= :2. i(l~-+07
8= 2. 4SE+(7
-=t= 2.67E+07
(a)
(b)
,.
. f
II
I
.......
(a)
Lower Section
N
I
(b)
(c)
Midsection
Stress - psi
1'"
4~78E+01
2= 5.47E+02
3= 1.050:+(13
4= 1, SSE+1~13
5= 2.0SE+03
6= 2.SSE+03
7= :; . 8~~~:)~
Upper Section
Stress - Pa
1= 3.24E+85
2= 3.7i'E+G6
3= I. 2~t.:+'~'6
4= !.87E+tl7
S= 1.
6=
-tl;.;+,~7
1.7(~+07
7= :. 1C.E-tt.)7
a=
2. 45E.,.c7
'1= 2. 67E+(:J7
Figure 9.
von Mises stress contours at various areas of interest for a uniform internal
pressure of 6.9 MPa (1000 psi) -Load Case II.
-13-
stress concentrations present for this load case. For the loading shown the
maximum von Mises stress is 26.7 MPa (3880 psi) which occurs at Point B in
Figure 8(b). However, in service that point will not be loaded by the internal pressures since it is in reality a threaded surface. The next highest stress is represented by contour No. 6 in Figures 8(b) and 9(c) and represents a mag~itude of 17.6 MPa (2550 psi).
2.
Elastic-Plastic Analysis
"
"
CONCLUSIONS
1.
Elastic Analysis
The results of the elastic analysis for the load case in which the membrane serves as the pressure barrier (see Figure 4(a)) indicate that significant yielding will take place in the membrane as one would expect. This
1s based upon a minimum yield strength for 316 stainless steel of 207 MPa
Pressure
MPa
(psi)
45.5
(6600)
50
~s
Time
(~s
(b).
(a)
= 0.0
~s
(c)
= 25.0
~s
I
__,
+=-
'
t
I
(d)
= 50
~s
(e)
Figure 10.
= 75
~s
Deformed membrane.
(f)
= 95
~s
'
,.J
t x-coordinate
4oo
(I:ll:l)
Velocity,
x (!-!/sec)
Bo.o
12.0
6.0
300
6o.o
200
4o.o
100
II
~-"_::_:__:
Tirr.e - IJS
3.0
50
25
15
95
25
(a)
50
75
20.0
Tii:e - IJS
50
25
95
75
95
(c)
("b)
I
__,
0.0
U1
I
160.0
IPD*
(%)
Stress,
MPa
Strain, e:xx
-40.0
yy
(psi)
4oo
120.0
C1
-80.0
Bo.o
. 200
(28,000)
-120.0
4o.o
Time - 1.1s
Time -
-16-:>.0
0
50
25
75
95
Figure 11.
~s
~---~~..... ~/ ............._~
25
(d)
*Note:
Ti:lle -
]Js
;o
(e)
75
95
25
50
75
95
(f)
Time response for variables at the center of the membrane (Point A in Figure lO(b)).
-16-
(30,000 psi) f4]. The elastic von Mises stresses in the membrane are on the
The elastic
order of 483 - 690 MPa (.70,000 -. 100,000 psil (see Figure 6}.
von Mises stresses in the lower secti'on of the body are below 138 MPa
(20,000 psi) which is well below the minimum yield of the material. For this
loading case, that portion of the body in the vicinity of the membrane, does
not seem to be a significant stress concentration as one might expect. The
high stresses in this region are actually in the membrane rather than the
valve body itself (see Figure 6).
For the load case modeling the post-burst condition in which a 6.9 MPa
(1000 psi) pressure is uniformly distributed throughout the body (see Figure 8(a)), the maximum von Mises stress within the body itself is 17.6 MPa
(2550 psi). This may be linearly extrapolated to any other pressure. In
fact if we assume that the minimum yield of the material is 207 MPa (30,000
psi), then this corresponds to an internal pressure of 81.2 MPa (11,760 psi)
at initial yield.
2.
Elastic-Plastic Analysis
As shown in Figures 10 and 11 the membrane continues to deform plastically even after the applied pressure has reached a constant value. In fact
the plot of the velocity near the centerline of the membrane shown in Figure ll(b) indi~ates that the membrane is actually accelerating. Likewise
the other plots in Figure 11 show a similar behavior for the variables which
they represent. The plot of the stress, a , in Figure ll(f) shows an inYY
.
itial transient dynamic elastic response, until yield occurs at between 25 30 microseconds. In this plot the apparent yield is slightly above the uniaxial yield of 207 MPa (30,000 psi) but it must b~ r~membered that this is
only one component of a three-dimensional state of stress.
The behavior of the membrane under this loading condition indicates
that it has reached a state of plastic instability. Since the membrane
material is incompressible, the total volume of material must remain constant during the deformation. Therefore as the membrane 11 Stretches 11 it
must be reduced in thickness in order to maintain its isochoric mode of de~
formation. A reduction in the thickness of the membrane requires an increase in the nominal membrane stress if equilibrium is to be reached. However, for the given amount of strain, the material does not strain harden
-17-
enough to produce the stress level necessary for equilibrium. Thus a state
of instability results.
It is interesting to note that during the plastic deformation of the
membrane, the stress distribution is essentially uniform through the thickness.
The yielding has caused the stresses to redistribute, resulting in
a true membrane behavior.
ACKNOWLEDGMENT
This work was performed under the auspicies of the United States Energy
Research and Development Administration.
BIBLIOGRAPHY
[1]
[2]
RWW/mr
-18-
APPENDIX A!
r1
Ne !
~~
r~
Ii
I
I-.
I
Figure A-1.
de
Note: cos 2 : : 1
EF 8 = RN 8 - (N 8 +
for
a:~
de
<<
dB}R + dR) - (R +
d~)P 8 r dB
dR
. - R Per de - Por de
--2 = o
-19-
Note:
aNe
dNe
---ae= ae
dNe
dR
PeRr
R
Cia~
rF e = -N e de
Therefore,
[-
-~;:-
=0
1 dR
= -P er
-===-=========::::::i
Cia+ Ne R de
-_-_---~- ~--
Note:
EF r
. de ::: de
s1n
2
2
= N6R d~ +
for
de 1
aN
aN
L:F = N R de + N R Q_ + N dR .@. + _e deR de + _e dedR de
r
e 2
e 2
e
2
ae
2
ae
2
PrRr de
Pr d~ rde
-~
e=
[-----N
P r
r
=o
-20-
(J
dNe
de+ Ne\!
dR)
ae
= -Per
{1 )
Ne = Prr
(2)
(Friction
where
equ~tion)
(3)
= coefficient of friction
(4)
(5)
Let
dR + ~R de
= a(e)
(6)
= ~ ade
where A is a constant of
+ A
integration~
.. :..21-
Ne= Ae
r
ade
(7)
Spherical Membrane
~-Internal
I
a
N$
JA-:
b//t
.Tiff
Figure A-2.
/
J J
- ade
= -
1 dR
R
de
+ ~ de
J J
= -
1 de
dR
R
Pressure, P
0
de -
~de
-22-
Therefore
Note that,
e
-.tnR
= e ~nR
thus if
~ny
= ~nR
=R
~ .-~~--J
(8)
From Figure A-2 assuming that the portibn a-b is a spherical membrane we
have,
(a)
e = o,
N8 = N<l> =
Para
---y- ,
R
0
where
R = R0 + r sin
~calling
<1>
Ne P = Para Ra e-lle
Pr=-r+ o
2 R
+Po.
-23-
[1
RWW/mr
...
R. r
oo
-----]
-
-~e'
+(2Rr). J
DISTRI BUT! ON
LLL Internal
S. Hanel, L-503
G. Stisser, L-424
R. Werne, .L-122 (2 copies)
ME File,l-127
External
Marvin Griffe
Fike Metai Products Corp.
P. 0. Box 38
Blue Springs, MO 64015
NOTICE
"This report was prepared as an account of work
sponsored by the United States Government.
Neither the United States nor the United States
Energy Research & Development Administration,
nor any of their employees, nor any of their
contractors, subcontractors, or their employees,
makes any warranty, express or implied, or
assumes any legal liability or responsibility for the
accuracy, comple.tr.nr.ss or usef1.1lness of any
information, apparat1.1s, prod1.1ct or process
disclosed, or represents that its use wo1.1ld not
infringe privately-owned rights."