Emc 10-4T

Illustrated Parts Manual
for the EMC 10/4

embroidery peripheral
A Complete Illustrated Parts

Manual
Advanced Trimmer System
Under Thread Control
110236-01, Revision A
1575 West 124th Avenue

Denver, Colorado 80234
United States of America
Internet Address: publications@melco.com
Copyright Melco Embroidery Systems, 1994, 1995.

ALL RIGHTS RESERVED No part of this publication may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise)
without prior written approval of Melco Embroidery Systems. Melco reserves the right to revise this publication
and to make changes in it at any time without obligation of Melco to notify any person or organization of such
revisions or changes.
All precautions have been taken to avoid errors or misrepresentations of facts, equipment, or products.
However, Melco Embroidery Systems does not assume any liability to any party for loss or damage caused by
errors or omissions.
Printed in the United States of America
Revision A
November, 1995
i-i
Table of Contents
Description
Page
Number
Machine Assemblies (Covers) (1 of 2)
1-1
2-1
Keyboard Cover Assembly
3-1
Machine Assemblies (Tables)
4-1
Table Top Assembly
5-1
Machine Assemblies (General) (1 of 2)
6-1
7-1
Sewing Head Assemblies (1 of 2)
8-1
Sewing Head Assemblies (2 of 2)
9-1
Color Change Assembly
10-1
Thread Tree Assembly
11-1
Gearbox Assembly
12-1
Needle Case Assembly (1 of 2)
13-1
14-1
Thread Tensioner Assembly
15-1
Sewing Head Components (1 of 3)
16-1
17-1
18-1
Bobbin Idler Assembly
19-1
Take-Up Drive Lever Assembly
20-1
Trimmers, Head Level Parts (1 of 2)
21-1
22-1
Trimmer Drive Assembly
23-1
X-Drive Motor Assembly
24-1
Y-Drive Motor Assembly
25-1
Electronics Box Assembly
26-1
EMC 10/4 Embroidery Peripheral
Melco Embroidery Systems
i-ii
Description
Page
Number
X-Beam w/Carriage Assembly
27-1
Right Side Carriage Assembly
28-1
Left Side Carriage Assembly
29-1
Ball Spline Assembly
30-1
Z-Drive Assembly (1 of 2)
31-1
32-1
Encoder Plate Assembly
33-1
Z-Drive Mount Assembly
34-1
Y-Drive Assembly
35-1
Left Y-Carriage Assembly
36-1
Y-Idler Pulley Assembly
37-1
Right Y-Carriage Assembly
38-1
Power Distribution (1 of 3)
39-1
40-1
41-1
Grabber Motor Assembly
42-1
Cap Frame Mount Assembly
43-1
Harness Assembly (1 of 7) (Head 4)
44-1
45-1
46-1
47-1
Harness Assembly (5 of 7) (General)
48-1
Harness Assembly (6 of 7) (XYZ Motor Drive)
49-1
Harness Assembly (7 of 7) (AC Power Distribution)
50-1
110236-01, Rev. A
i-iii
Description
Page
Number
OPTIONS
Melco Cap Frame Assembly
51-1
Cap Frame Drive Assembly
52-1
Sash Frame Assembly
53-1
Disk Drive Assembly
54-1
Harness Assembly - Disk Drive Option
55-1
i-iv
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110236-01, Rev. A
i-v
INTRODUCTION
Model and Serial Numbers
The contents of this manual must be understood by the user to ensure that the correct
part for the correct machine model is selected.
Some equipment built by Melco containing the same "common" name may be
identified by more than one model part number. In some cases, a different serial number
sequence is also prevalent between two models of the same machine.
There are two models of the Melco EMC 10/4 Sewing Peripherals. Each model has a
domestic (120v) and an international (220v) version. This manual represents all four
models of the product. The EMC 10/4 (without trimmers) is identified as model part
numbers 006887-01 (120v) and 006887-02 (220v). The EMC 10/4T (with trimmers) is
identified as model part numbers 006790-01 (120v) and 006790-02 (220v).
Determine the model number of your machine before you use this manual to order
parts. The machine MODEL number is located on the label that is placed on the front of
the frame, under the table and to right side of the machine.
Remember, although many parts are identical between the various embroidery
peripheral models, this manual should only be used for identifying and ordering parts for
the machines described above.
How To Use This Manual

The manual is divided into several sections, each containing a set of parts most common
to each other, or to a function of the machine.
FIGURES
Accompanying each section is a figure showing the general area of the machine that is
represented in that section. Parts are identified with letters and numbers in these figures.
Letters contained in circles generally are used to refer the user to a different figure or
section of the manual that identifies the assembly with more detail. Part numbers and part
identifications of the numbers inside circles are found on the pages adjacent to the figure.
i-vi
ITEM NUMBERS
All the numbers in circles on a diagram are listed in the first column of the parts listing
accompanying that figure. Each item number in each figure is identified independently in
hopes to help prevent any confusion that may occur by trying to "cross-reference" part
numbers.
PART NUMBERS
The Melco part number is found in the second column of the parts list, directly in line
with each item number from the first column.
PART DESCRIPTIONS
Each part listed has a descriptive name in the third column of the parts listing. Hardware
(such as screws, washers, etc.) are described by size in order to help the user to identify
common hardware items that can be obtained by local sources if desired.
CAUTION: When purchasing hardware from a source

other than Melco, it is the users responsibility to
ensure that such hardware is of sufficient quality and
grade to meet or exceed Melcos original equipment
hardware. Melco assumes no liability for the use of
inadequate hardware that was purchased by and/or
installed by other than an authorized Melco factory
representative.
110236-01, Rev. A
i-vii
Special Parts Handling

If care is not taken in handling certain parts of the sewing head, there is a high
probability that the sewing head will not function properly or the parts will fail
prematurely.
These parts are to have special handling considerations from the vendor, through quality
control inspection, into spare parts inventories, then on to packaging for shipping, and
finally to installation.
Handling of these parts (and for that matter all parts), is not limited to the considerations
below. Please use common sense, good judgement, and accepted handling practices in
handling all parts. If you have any questions or concerns, please call your area service
department.
General Considerations
* Painted and coated surfaces need to be protected from dirt, other foreign matter,
nicks, and scratches.
* Non-painted and coated surfaces must not be touched by the human hand, to
prevent corrosive body oils, dirt, and other foreign matter from contaminating
the surfaces.
* Protect all bearings, bushings, cams, rails, gears, rollers, needle bars, pins, studs,
connecting rods, guide shafts, and other surface finishes from dirt, other foreign
matter, marring, scratches, and nicks, etc.
* Bearing surfaces and shaft bore surfaces need to be thoroughly cleaned and
mating parts oiled before assembly.
Printed Circuit Boards
Printed circuit boards are packaged and shipped in anti static bags. The components of
the printed circuit boards are sensitive to static electrical discharges. The use of standard
anti static precautions is recommended.
Special Packaging
Several parts are packaged in specially sealed packages. These packages keep lubricant
on the parts and protect them from contamination during shipment. To install these
parts, clean your hands and place a small amount of sewing machine oil on your fingers
to kept the integrity of the part intact.
1-1
Figure 1
1-2

Item
No.
1
2
3
4
5
6
7
8
9
Reference Figure 1
Part
Number
Item
Description
003344-21
000394-21
000393-21
006891-01
006796-01
004262-30
003197-01
690034-38
672982-08
Cover, #5, Grey

Cover, #4, Grey
Cover, #2 & #3, Grey
Cover, Grabber Motor
Cover, #1, 4HD
Screw, Pan Head Phillips, M4 x 0.7 x 30 Lg
Screw, Thread Form, #8 x 1/2"
Washer, Flat, #8
Screw, Pan Head Phillips, 8-32 x 1/2"
110236-01, Rev. A
Comments
2-1
Figure 2
2-2

Item
No.
A
1
2
3
4
5
6
7
8
Reference Figure 2
Part
Number
Item
Description
-------------003509-06
006812-01
006456-01
006530-01
007094-01
006458-01
006802-01
343109-01
Assembly, Keyboard
See Page 3-1
Screw, Button Head Cap, M4 x 0.7 x 6 Lg
Cover, Tensioner Bracket, Left
Cover, Spacer, Tensioner Bracket
Cover, Rear, Tensioner
Cover, Tensioner Bracket, Right
Cover, Spacer, Lower
Damper, Spacer Cover
Grommet, Rubber
110236-01, Rev. A
Comments
3-1
Figure 3
3-2

Item
No.
1
2
3
4
Reference Figure 3
Part
Number
Item
Description
006457-01
384309-21
690364-38
671855-12
Cover, Keyboard
PCB, Keyboard
Washer, Flat, Nylon, #8
Screw, Pan Head Slotted, M3 x 0.5 x 12 Lg
110236-01, Rev. A
Comments
4-1
Figure 4
4-2

Item
No.
A
1
2
3
4
Part
Number
Item
Description
-------------006848-01
672927-33
690811-03
006863-01
Table Top Assembly

Shelf, Half, Frame, Black
Screw, Thumb, 10-32 x 1/2"
Washer, Internal Star, #10
Mat, Rubber
110236-01, Rev. A
Reference Figure 4
Comments
See Page 5-1
5-1
Table Top Assembly
Figure 5
5-2
Table Top Assembly

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
Reference Figure 5
Part
Number
Item
Description
Comments
006820-21
006822-21
006821-21
006819-21
006840-01
006839-01
005340-01
006841-01
690034-03
690033-03
670038-08
006029-01
Table Top, Left, Front

Table Top, Center, Drive
Table Top, Right, Front
Insert, Table
Guide, Table, Insert
Retainer, Table Insert
Stiffener, Insert, Table Top
Guide, Table Insert
Washer, Flat, #10
Washer, Lock, Split, #10
Screw, Socket Head Cap, 10-32 x 1/2"
Hanger, Table Top
(See Pages 8-1 & 8-2)
110236-01, Rev. A
6-1
Figure 6
6-2

Item
No.
A
B
C
D
E
F
G
H
J
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part
Number
Item
Description
---------------------------------------------------------------------------------------------------------------------000454-01
671639-08
690427-08
690439-08
000379-21
000438-21
003249-21
344090-01
344090-02
342293-01
670035-12
690033-04
690034-04
000453-01
670267-06
690034-38
345068-11
000434-01
Sewing Head Assemblies

X-Beam Assembly
Z-Drive Assemblies
Y-Drive Assembly
Spacer, Frame, Large
Screw, Socket Head Cap, M8 x 60 Lg
Washer, Lock, Split, M8
Washer, Flat, M8
Support, Electronic Cover, Front
Bracket, Cover, Right Rear
Bracket, Cover, Left Rear
Castor, Swivel, w/Brake
Castor, Swivel, wo/Brake
Switch, Operator, Rocker, Red
Screw, Socket Head Cap, 1/4-20 x 3/4"
Washer, Lock, Split, 1/4"
Washer, Flat, 1/4"
Support, Rear Panel
Screw, Button Head Cap, 8-32 x 3/8"
Washer, Flat, #8
Cable, Data, 5 Conductor w/Drain, 8" Lg
Coupler, Inline, 6-Position
110236-01, Rev. A
Reference Figure 6
Comments
See Pages 8-1 & 9-1
See Page 24-1
See Page 25-1
See Page 26-1
See Page 28-1
See Pages 31-1 & 32-1
See Page 35-1
See Page 36-1
See Page 38-1
7-1
Figure 7
7-2

Item
No.
1
2
3
4
5
6
7
8
Part
Number
Item
Description
006799-01
690034-03
680043-03
670812-12
670147-10
007203-01
007059-01
340743-03
Bracket, Support, Light

Washer, Flat, #10
Nut, Lock, 10-32
Screw, Flat Head Socket, 10-32 x 3/4"
Light, Fluorescent, 3 Ft., Fixture
Bumper, Light
1/4" Cable Clamp
110236-01, Rev. A
Reference Figure 7
Comments
8-1
Sewing Head Assemblies (Head 4)
Figure 8
8-2
Sewing Head Assemblies (Head 4)

Item
No.
A
B
C
D
E
1
2
3
4
5
6*
7
8*
9
10
11
12
13
14
15
16
17
18
19*
20*
Reference Figure 8
Part
Number
Item
Description
-----------------------------------------------------------------003136-06
006529-01
006034-21
003509-06
007526-01
005704-01
004779-01
005702-01
672018-12
690427-04
690439-04
006687-01
006740-01
004262-06
005707-01
008054-01
006518-01
001922-10
006029-01
006029-01
Needle Case Assemblies

See Pages 13-1 & 14-1
See Page 15-1
See Page 10-1
See Page 11-1
Sewing Head Components
See Pages 16-1 to 18-1
Screw, Button Head Socket, M3 x 0.5 x 6 Lg
Set, Cover, Rotary Hook
Cover, Bed, Rear
Cover, Bed, Front
Tubing, .125" ID x .187" OD
Key, Color Change Mount
Guide, Thread, Thread Tree
Screw, Socket Head Cap, M4 x 0.7 x 12 Lg
Washer, Flat, M4
Cover, Drive, Color Change, Right
Cover, Drive, Color Change, Left
Clip, Tubing
Clamp, Needle Case Linkage
Shaft, Needle Case Linkage
Hanger, Table Top
Hanger, Table Top
*NOTE:
Items 6 and 8 should be replaced as a factory built assembly:

006937-01 Tubing, Thread Tree, 24", Assembly
Comments
Item 19 is located only on the left side of Heads 2 and 4.

Item 20 is located only on the right side of Heads 1 and 3.
110236-01, Rev. A
9-1
Sewing Head Assemblies (Heads 1-3)
Figure 9
9-2
Sewing Head Assemblies (Heads 1-3)

Item
No.
A
B
C
D
E
1
2
3
4
5
6*
7*
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Reference Figure 9
Part
Number
Item
Description
-----------------------------------------------------------------003136-06
006529-01
006034-21
003509-06
007526-01
005704-01
005702-01
672018-12
690427-04
690439-04
005707-01
008054-01
006518-01
001922-10
008067-01
008068-01
001922-08
008069-01
690811-34
006582-01
690439-03
Needle Case Assemblies

See Pages 13-1 & 14-1
See Page 15-1
See Page 10-1
See Page 11-1
Sewing Head Components
See Pages 16-1 to 18-1
Set, Cover, Rotary Hook
Cover, Bed, Rear
Cover, Bed, Front
Tubing, .125" ID x .187" OD
Guide, Thread, Thread Tree
Washer, Flat, M4
Clip, Tubing
Clamp, Needle Case Linkage
Shaft, Needle Case Linkage
Bracket, Support, Thread Break
Bracket, Detect, Thread Break
Brush, Contact, Thread Break
Harness, Thread Break
Washer, Flat, M3
*NOTE:

006937-01 Tubing, Thread Tree, 24", Assembly
110236-01, Rev. A
Comments
10-1
Figure 10
10-2

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Reference Figure 10
Part
Number
Item
Description
003504-01
001960-04
008059-01
008129-35
006514-01
690439-03
001922-08
008068-01
008069-01
690811-34
007565-01
007561-11
670174-08
690033-36
690034-36
006340-01
008129-22
000465-01
008062-01
006485-01
007574-01
008061-01
001927-08
008056-01
007573-01
006782-01
690439-04
004262-06
008060-01
006582-01
702876-08
008129-38
008129-48
Belt, Timing, 39T, 1/5P

Screw, Set, Flat Point, M4 x 0.7 x 4 Lg
Pulley, Timing, 5.08mmP, 12 Groove
Standoff, Hex, M-F, M4 x 0.7 x 35 Lg
PCB, Color Change, Assembly
Washer, Flat, M3
Bracket, Detect, Thread Break
Brush, Contact, Thread Break
Bracket, Mounting, Sensor, Thread Break
Washer, Flat, Nylon
Washer, Flat, #6
Housing, Drive, Color Change
Motor, X-Y Servo
Clamp, Split-Hub, 8mm ID
Shaft, Cam, Color Change
Washer, Thrust, 1.00mm Thick
Bearing, Thrust, 8mm
Screw, Set, Socket, Flat Point, M5 x 0.8 x 8 Lg
Cam, Color Change
Washer, Thrust, 2.75mm Thick
Bracket, Wire Guard
Washer, Flat, M4
Pulley, Timing, 5.08mmP, 16 Groove
Spacer, Shaft, 5/16" ID x .016" Thick
110236-01, Rev. A
Comments
11-1
Figure 11
11-2

Item
No.
1
2
3
4
5
6
7
8
9
10
11
Part
Number
Item
Description
005703-01
005701-01
006349-01
006348-01
690034-03
690033-03
670038-08
006798-01
680043-03
006797-01
670038-12
Tube, Guide, Thread, Thread Tree

Seat, Cone, Thread, Thread Tree
Pad, Thread Tree
Plate, Thread Spool
Washer, Flat, #10
Bracket, Front, Support, Thread Tree
Nut, Hex, 10-32
Bracket, Rear, Support, Thread Tree
110236-01, Rev. A
Reference Figure 11
Comments
12-1
Gearbox Assembly
Figure 12
12-2
Gearbox Assembly
Item
No.
1*
2*
3*
4
5
6
7
8
9
10
11*
12*
Reference Figure 12
Part
Number
Item
Description
006043-21
003195-01S
002668-01
004945-01
670038-10
672018-16
342630-01
001971-06
693155-15
004263-21
003199-01
004258-12
Gear, Case, Assembly, Grey

Assembly, Gears, Bevel
Collar, Support, Gear
Collar, Shaft, 15mm ID
Screw, Set, Flat Point, M6 UNF x 6 Lg
Washer, Thrust, 15mm
Cover, Gearbox
Bearing, Gear, Main Shaft
Pin, Dowel, .1875" OD x .75" Lg
*NOTE:
Items 2, 3, 11 and 12 are assembled at the factory as (item 1) and

should be replaced by assembly: 006043-21 Gear, Case, Assembly, Grey
110236-01, Rev. A
Comments
13-1
Figure 13
13-2

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Reference Figure 13
Part
Number
Item
Description
007511-01
003509-06
007510-01
003509-10
007509-01
007519-01
007503-01
001924-06
001935-06
007508-01
007528-01
007527-01
672018-16
006347-01
690439-04
672018-06
Cover, Needle Case, Lower

Cover, Needle Case, Upper
Guide, Thread, Lower
Spring, Thread, Retaining
Plate, Guide, Needle Bar
Screw, Cheese Head, Slotted, M4 x 0.7 x 6 Lg
Screw, Flat Head Phillips, M3 x 0.5 x 6 Lg
Guide, Thread, Middle
Support, Tensioner Bracket
Magnet, Thread, Retaining
Blade, Sensor, Interruptor
(Head 4 Only)
Washer, Flat, M4
110236-01, Rev. A
Comments
14-1
Figure 14
14-2

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17a
17b
18
19
20
21
22*
23
24
25
26*
27
28
29a
29b
29c
30
31*
32
Reference Figure 14
Part
Number
Item
Description
001828-01
001528-01
007591-01
007924-01
001535-01
001922-08
001922-10
001840-01
005577-01
007408-01
007505-01
007506-01
005009-01
001537-01
001532-01
002637-08
702876-05
702876-08
001868-01
007502-01
007504-01
007501-01
007512-01
002884-01
672018-20
671855-08
007513-01
007518-01
671855-06
700837-01
700837-02
700837-03
662744-08
007545-01
001960-06
Screw, Set, Needle Clamp

Clamp, Needle
Damper, Needle Clamp
Foot, Presser, Assembly
Spring, Presser Foot
Clamp, Stop, Needle Bar
Damper, Needle Case
Stud, Connecting, Needle Bar
Shim, Needle Case
Felt, Needle Case
Washer, Flat, .260" ID x .420" OD x .03" Thick
Spring, Holding, Needle Bar
Bar, Needle
Screw, Socket Head Cap, Low Head, M5 x 0.8 x 8 Lg
Spacer, Precision, .313" ID x .010" Thick (Use as Required)
Spacer, Precision, .313" ID x .016" Thick (Use as Required)
Lever, Take-Up, Assembly
Rail, Guide, Lower
Shaft, Take-Up Lever
Case, 10 Needle
Bracket, Grabber
Spacer, Support, Velcro
Bar, Grabber
Spacer, Shaft, Take-Up Lever
(Use as Required)
(Use as Required)
(Use as Required)
Pin, Dowel, .25" OD x .50" Lg
Velcro, Wiper, Pile
*NOTE:

008070-01 Grabber Bar Assembly
Comments

008071-01 Grabber Bracket Assembly
110236-01, Rev. A
15-1
Figure 15
15-2

Item
No.
1
2
3
4
5
6
7
8
9
10*
11*
12*
13*
14
15*
16*
17*
18*
19*
20*
21
22
23
24
25
26
27
Reference Figure 15
Part
Number
Item
Description
007080-01
003654-01
005137-01
007531-01
007524-01
007523-01
005531-01
001924-06
672018-16
005196-01
004854-01
005422-01
005197-01
003560-01
005198-02
005198-01
006474-01
004908-01
004897-01
007559-01
007529-01
001922-10
007548-01
007525-01
003509-06
002897-01
007659-02
Knob, Adjust, Pretensioner, Plastic

Spring, Pretensioner
Disk, Pretensioner
Post, Pretensioner
Bracket, Pretensioner
Bracket, Tensioner
PCB, Thread Break, Assembly
Screw, Cheese Head, Slotted, M4 x 0.7 x 6 Lg
Base, Tensioner
Spring, Tensioner, Thread
Cap, Spring
Knob, Tensioner, Black, Assembly
Tab, Tensioner
Pad, Felt, .095" Thick
Pad, Felt, .065" Thick
Disk, Tensioner, Thread, Assembly
Disk, Plastic
Post, Tensioner
Spring, Check, Tensioner, Thread
Collar, Tensioner, Assembly
Cover, LED
Guide, Thread, Upper
Post, Guide
Standoff, M-F, 3/16" Round
*NOTE:
Items 10-13 and 15-20 should be replaced as a factory built assembly:

007547-01 Tensioner, Thread, Main, Black, Assembly
110236-01, Rev. A
Comments
16-1
Figure 16
16-2

Item
No.
A
1
2
3a
3b
4
5
6
7
8
9*
10
11
12
13
14
14a
15
16*
17
18
18a
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37*
38
Reference Figure 16
Part
Number
Item
Description
004504-01S
003539-01
003535-01
005601-01
006576-01
001522-01
003545-01
003546-01
002698-01
003532-01
005332-01
002809-01
001939-01
003531-01
004261-01
001801-01
------------006561-01
001955-14
004267-01
009000-01
-------------006520-01
004643-01
007353-01
003533-05
002697-09
002696-15
001926-12
003534-10
002696-08
002697-03
671855-06
761002-11
002610-14
672018-16
001971-06
002637-10
001926-12
702946-30
006560-01
672018-12

See Page 19-1
Counterweight, Phase II
Shaft, Bobbin, Phase II
Bracket, Needle Plate
(Trimmer Only)
(Non-Trimmer Only)
Pulley, Drive, Bobbin, Bottom, 16T, 1/5P
Cam, Drive, Lever, Take-Up
Screw, Set, Cam
Rod, Crank, 90 Deg
Shaft, Arm
Pulley, Adjustable, Top, 32T, 1/5P
Belt, Timing, 1/5P, 104 Groove, 3/8" Wide
Rod, Connecting
Plate, Retainer, Bearing, Arm Shaft
Collar, Shaft, Headup
Solenoid, Jump Stitch
Nut, Panel
Included in Item #14
Bracket, Solenoid
Ring, Retaining, External, .188"
Case, Bobbin
Hook, Rotary, Small Bobbin
Screw, Rotary Hook
Included in Item #18
Plate, Needle, UTC
Screw, Needle Plate
Sensor, Under Thread Control, Assembly
Ring, Retainer, External, Arm Shaft
Washer, Wave, 35mm OD
Bearing, Ball, Radial, 15mm ID
Screw, Flat Head Socket, M4 x 0.7 x 12 Lg
Ring, Retaining, External, Bobbin Shaft
Bearing, Ball, Radial, 8mm ID
Washer, Wave, 22mm OD
Thread, Bobbin, White
Pin, Spring, 3mm x 14mm Lg
Screw, Set, Flat Point, M6 UNF x 6 Lg
Screw, Socket Head Cap, Low Head, M5 x 0.8 x 10 Lg
Spacer, Shaft, .187" ID x .312" OD x .03" Thick
Bracket, Latch
110236-01, Rev. A
Comments
16-3
Sewing Head Components (1 of 3) (cont)

Item
No.
39
40
41a
41b
42
43
44
45
46
47
48*
49*
50
51*
52
Reference Figure 16
Part
Number
Item
Description
002668-01
670038-10
002893-21
003622-21
006526-01
003509-08
007257-01
001927-10
007272-10
001922-20
006559-01
002876-21
690427-04
005331-01
006549-03
Collar, Support, Gear

Cover, Grabber
(Trimmer Only)
Cover, Solenoid
(Non-Trimmer Only)
Bracket, Picker
Cam, Trimmer
Screw, Set, Cone Point, M5 x 0.8 x 10 Lg
Pin, Latch
Latch, Jump Stitch
Pulley, Hub, Adjustable
O-Ring, .187" ID x .06" Thick
*NOTE:

005191-01 Pulley, Adjustable, Assembly
Comments
Items 16, 37, 48 and 49 should be replaced as a factory built

assembly: 007340-01 Bracket, Latch, Jump Stitch, Assembly
16-4
This page intentionally left blank
110236-01, Rev. A
17-1
Figure 17
17-2

Item
No.
1*
2*
3*
4*
5*
6*
7*
8
9
10
11
12
13
Reference Figure 17
Part
Number
Item
Description
001845-01
001864-01
001865-01
002807-01
001842-01
004676-01
004878-01
671855-06
672018-10
001858-01
001875-01
001955-18
004264-08
Bushing, Spring Cradle

Spring, Jump, Reciprocator
Bushing, Shaft, Needle Bar
Stud, Connecting, Reciprocator, Machined
Bracket, Stopper, Steel
Bracket, Stopper, Delrin
Reciprocator
Shaft, Guide, Needle Bar
Bearing, Shaft, Guide
Ring, Retainer, External, 5/16" ID
Screw, Set, Cone Point, M4 x 0.7 x 8 Lg
*NOTE:
Items 1-7 should be replaced as a factory built assembly:

001990-01S Assembly, Reciprocator
110236-01, Rev. A
Comments
18-1
Figure 18
18-2

Item
No.
1
2
3*
4*
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Reference Figure 18
Part
Number
Item
Description
672018-16
-------------007515-01
007516-01
007517-01
007562-06
007520-01
672018-12
672018-06
007546-01
007507-01
671855-06
007473-01
003509-08
007514-01
007521-01
002610-14
007522-01
001942-01
002821-01

Needle Case Assembly
See Pages 13-1 & 14-1
Plate, Bearing, Retainer
Stud, Retainer
Bearing, Radial, 4mm ID x 9mm OD
Ring, Retaining
V-Rail, Needle Case
Bracket, Support, Take-Up Lever Guide
Rail, Guide, Take-Up Lever
Cover, Front, Arm, Right
Cover, Front, Arm, Left
V-Rail, Arm
Pin, Spring, 3mm
Bearing, Cross Roller
Plate, Position, Machined
Pad, Resevoir, Felt
*NOTE:

007558-01 Plate, Retainer, Bearing, Assembly
110236-01, Rev. A
Comments
19-1
Figure 19
19-2
Bobbin Idler Assembly (004504-01S)

Item
No.
1
2
3
4
5
6
7
8
9
10
11
Reference Figure 19
Part
Number
Item
Description
003593-01
002817-01
002816-06
003668-01
003188-01
660278-01
003543-05
672036-10
690713-04
702876-08
001955-18
Roller, Idler
Bar, Idler, Assembly
Spring, Idler
Cover, Head, Rear
Screw, Shoulder, 7mm OD, M5 x 0.8 x 5 Lg
Stud, Press, 1/4" x 1/2" Lg
Nut, Jam, Hex, M5
Washer, Lock, External Star, 1/4"
Ring, Retainer, External, 5/16" ID
110236-01, Rev. A
Comments
20-1
Figure 20
20-2

Item
No.
1*
2*
3*
4
5*
6
7
8*
9
10
11
12
13
14
Reference Figure 20
Part
Number
Item
Description
003567-01
001947-01
004821-01
001983-01
004820-01
001893-01
001894-01
660830-10
003543-05
672018-14
690427-04
690439-04
671855-08
672018-10
Base, Drive, Lever, Take-Up, PHS II

Bushing, Base, Drive, Lever, Take-Up
Lever, Drive, Lever, Take-Up
Follower, Assembly
Shaft, Drive, Lever, Take-Up
Case, Gear, Drive, Lever, Take-Up
Gear, Drive, Lever, Take-Up
Pin, Groove, 1/8" OD x 5/8" Lg
Nut, Jam, Hex, M5
Washer, Flat, M4
*NOTE:

005362-01 Assembly, Bushing, Take-Up Lever
Comments
Items 3, 5, and 8 should be replaced as a factory built assembly:

004768-01 Lever, Drive, Lever, Take-up, Assembly
110236-01, Rev. A
21-1
Figure 21
21-2
Reference Figure 21
Item
No.
Comments
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part
Number
Item
Description
003185-01
002892-01
003168-01
003166-01
003586-01
003587-01
003588-01
003589-01
003590-01
003592-21
001962-03
670406-02
003509-08
672018-10
690439-04
003157-06
003155-01
007139-01
002893-21
003178-01
003509-10
Rod, Guide
Mount, Conduit, Front
Mount, w/Bearing
Arm, Actuator
Blade, Grabber
Guide, Blade
Cover, Blade, Front
Cover, Blade, Top
Bracket, Transition
Cover, Blade, Rear
Washer, Flat, M4
Ring, Retainer, Crescent
Swivel, Wire
Collar, Clamp
Cover, Grabber
Shaft, Pivot, Grabber
110236-01, Rev. A
22-1
Figure 22
22-2

Item
No.
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Reference Figure 22
Part
Number
Item
Description
007265-01
005610-01
003679-01
671852-16
690364-32
005616-01
006526-01
003509-08
007443-06
001962-06
003511-01
001955-08
003141-01
005615-01
003136-06
003131-01
001962-03
006305-01
003685-01
005601-01
005602-01
005617-01
005600-01
003136-04
006671-01
005098-01
006387-01
004550-01
001926-10
Assembly, Lower Trimmer Drive

See Page 23-1
Link, Connecting
Screw, Shoulder, 4-40 x 1/8" OD x 1/8" Lg
Washer, Flat, #2, .032" Thick
Link, Picker
Bracket, Picker
Mount, Picker
Ring, Retainer, External, .125"
Base, Picker
Picker
Pin, Swivel, Front
Screw, Cheese Head, M2 x 0.4 x 3 Lg
Clip, Fixing, Drive Arm
Arm, Drive, Movable Knife
Knife, Movable
Knife, Spring, Fixed
Presser, Under Thread
Bracket, Bed, Cable
Mount, Cable Tie
110236-01, Rev. A
Comments
23-1
Figure 23
23-2

Item
No.
1
2
3
4
5
6
7
8
9
10*
10a
11
12
13
14
15
16
17
18
19*
20*
21
22
23
24
25
Reference Figure 23
Part
Number
Item
Description
001922-06
690427-03
690439-03
005611-01
007258-01
005661-01
005669-01
001962-06
003627-01
007273-01
-------------003686-01
004746-01
007259-01
670174-08
005609-01
001922-14
005661-02
680430-05
007264-01
007262-01
001922-10
001962-03
007255-01
007256-01
001955-15

Washer, Flat, M3
Bracket, Switch, Adjusting
Frame, Movable, Machined
Shaft, Roller, Movable Frame
Roller, Movable, Frame
Clamp, Swivel, Picker
Picker, Solenoid, Assembly
Nut, Panel, Solenoid
(Included with Item 10)
Spring, Return, Solenoid
Standoff, 10mm Hex, M-F, M5 x 0.8 x 16 Lg
Bracket, Solenoid, Mounting
Plate, Link Adjusting
Shaft, Roller, Movable Frame
Nut, Hex, M5
Switch, Optical, Assembly
Solenoid, Trimmer, Assembly
Mount, Solenoid, Trimmer
Bolt, Adjuster, Trimmer
Ring, Retaining, External, .188"
*NOTE:
Items 10, 19 and 20 should be replaced as a factory built assembly:

007261-01 Trimmer, Picker, Solenoid, Opto, Assembly
110236-01, Rev. A
Comments
24-1
Figure 24
24-2

Item
No.
1
2
3
4
5
6
7
8*
9
10
11
12*
13
14
15
16*
17
18*
Reference Figure 24
Part
Number
Item
Description
005650-01
005693-01
005657-01
670050-02
006302-10
690033-06
690034-06
670035-10
690033-04
690034-04
005687-01
007177-01
690034-38
690033-38
670149-06
007167-02
007041-01
006306-01
Mount, Motor, X-Y Drive

Motor, X-Y Servo, Assembly
Sprocket, 1/5P, 13T
Screw, Set, Knurled Cup, 8-32 x 1/8"
Washer, Lock, Split, 3/8" ID
Washer, Flat, 3/8" ID
Washer, Flat, 1/4"
Belt, Timing, 1/5P, 78T, Kevlar
Pulley, X-Drive, w/Keyway
Washer, Flat, #8
Key, Pulley, X-Drive
Cover, Motor, X-Y Drive
Encoder, Motor, 1000 Line
*NOTE:
Items 8, 12 and 16 may be ordered as a set:

007440-01S Assembly, Pulley, X-Drive, w/Keyway
Comments
Item 18 can be replaced by a service technician only using Kit Number

009028-01 Kit, Encoder Replace, X & Y Motor and Part Replacement
Instruction 110262-01 Instruct, Encoder Installation
110236-01, Rev. A
25-1
Figure 25
25-2

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17*
Reference Figure 25
Part
Number
Item
Description
005650-01
005693-01
005657-02
006302-10
690033-06
690034-06
670035-10
690033-04
690034-04
005686-01
512569-01
670050-02
690034-38
690033-38
670149-06
007041-01
006306-01
Mount, Motor, X-Y Drive

Motor, X-Y Servo, Assembly
Sprocket, 1/5P, 13T
Washer, Flat, 3/8"
Washer, Flat, 1/4"
Belt, Timing, 1/5P, 72T
Pulley, Y-Drive
Screw, Set, Knurled Cup, 8-32 x 1/8"
Washer, Flat, #8
Cover, Motor, X-Y Drive
Encoder, Motor, 1000 Line
*NOTE:
Item 17 can be replaced by a service technician only using Kit Number

009028-01 Kit, Encoder Replace, X & Y Motor and Part Replacement
Instruction 110262-01 Instruct, Encoder Replacement
110236-01, Rev. A
Comments
26-1
Figure 26
26-2

Item
No.
1
2
3
4
5
6
7
8
9
10
11
Part
Number
Item
Description
005697-01
000539-01
006115-01
006550-01
006422-01
004967-01
690034-38
672982-08
670131-05
690033-34
690034-34
Enclosure, EMI, Bottom

Bracket, Cover #4, Rear
PCB, Backplane, Assembly
PCB, DSP188/Disk, Assembly
PCB, Trimmer Interface, Assembly
Enclosure, EMI, Top
Washer, Flat, #8
Washer, Flat, #4
110236-01, Rev. A
Reference Figure 26
Comments
27-1
X-Beam w/Carriage Assembly
Figure 27
27-2
X-Beam w/Carriage Assembly (007461-01S)

Item
No.
A
B
C
1
2
3
4
5
6
7
8
9
10
11
12
Part
Number
Item
Description
005652-02S
005652-01S
007441-01S
000397-01
000378-32
009037-01
000399-01
000411-01
670149-08
670149-06
670267-06
670174-08
690811-36
670068-08
862320-12
Assembly, Carriage, Left Side

Assembly, Carriage, Right Side
Assembly, Ball Spline
Strut, X-Carriage
Pin, Dowel, 1/8"
Clamp, X-Belt
Beam, X-Axis
Rail, X-Axis
Tape, Foam 1/16" Thick x 3/4" Wide
110236-01, Rev. A
Reference Figure 27
Comments
See Page 29-1
See Page 28-1
See Page 30-1
(16.25" length required)
28-1
Left Side Carriage Assembly
Figure 28
28-2
Left Side Carriage Assembly (005652-02S)

Item
No.
1*
2*
3*
4*
5*
6
7
8
9
10
11
12
13*
14
15
Reference Figure 28
Part
Number
Item
Description
005648-02
005685-02
454307-01
454308-01
454308-02
340045-01
504396-01
000398-01
000423-01
670174-10
702875-12
690811-38
344377-01
702875-13
670149-06
Carriage, X-Axis, Left

Actuator, Hoop Holder, Left
Pivot, Hoop Holder
Pin, Hoop Holder, Carriage
Pin, Hoop Holder, Actuator
Bearing, Flanged, 3/16" ID
Spring, Extension
Plate, Mounting, Bearing
Shaft, X-Bearing
Washer, Flat, #8, Teflon
*NOTE:
Items 1-5 and 13 should be replaced as a factory built assembly:

007459-02 Carriage, X, Left, Assembly
110236-01, Rev. A
Comments
29-1
Right Side Carriage Assembly
Figure 29
29-2
Right Side Carriage Assembly (005652-01S)

Item
No.
1*
2*
3*
4*
5*
6
7
8
9
10
11
12
13*
14
15
Reference Figure 29
Part
Number
Item
Description
005648-01
005685-01
454307-01
454308-01
454308-02
340045-01
504396-01
000398-01
000423-01
670174-10
702875-12
690811-38
344377-13
702875-13
670149-06
Carriage, X-Axis, Right

Actuator, Hoop Holder, Right
Pivot, Hoop Holder
Pin, Hoop Holder, Carriage
Pin, Hoop Holder, Actuator
Bearing, Flanged, 3/16" ID
Spring, Extension
Plate, Mounting, Bearing
Shaft, X-Bearing
Washer, Flat, #8, Teflon
*NOTE:
Items 1-5 and 13 should be replaced as a factory built assembly:

007459-01 Carriage, X, Right, Assembly
110236-01, Rev. A
Comments
30-1
Figure 30
30-2

Item
No.
A
1*
2*
3*
4*
5*
6*
7*
8*
9*
10*
11*
12*
13*
14*
15
16*
17*
18*
19*
20*
21*
22
23
24
25
26
27
28
29
30
31
32*
33*
34*
35
36
37
38
Reference Figure 30
Part
Number
Item
Description
000440-01S
007455-01
452558-01
552932-01
000470-01
000401-01
503052-01
007178-01
342588-14
342592-01
000378-28
670267-10
690033-38
670149-06
690034-38
342591-08
000375-01
000426-01
000439-01
000427-01
000436-01
006568-01
671272-03
006567-01
700134-06
690034-36
690033-36
670174-12
006492-01
006569-01
690034-36
670174-06
006390-12
009037-01
000378-32
000376-01
000372-01
690033-03
670038-16

See Page 37-1
Plate, Linkage, X-Drive
Pulley, Ball Spline
Retainer, Bearing, X-Drive
Bracket, Clamp, Belt, Assembly
Idler, X-Drive
Spacer, Plate, X-Drive
Spline, Ball, w/Keyway, Assembly
Bearing, Torque Tube
Belt, Timing, 371T, .080P, 1.19" Wide
Pin, Dowel, 1/8" OD x 1-3/4" Lg
Washer, Flat, #8
Bearing, Flanged, Shielded, 3/8" Bore
Support, Ball Spline
Shaft, X-Home
Gear, Pinion, 14 Tooth, 2mm ID
Housing, X-Home
Gearbox, Reduction, 5:1
Shaft, X-Home/Limit
Screw, Set, Socket, 6-32 x 3/16"
Flag, X-Home/Limit
Spacer, Nylon, .149" ID x .250" OD x .38" Thick
Washer, Flat, #6
PCB, X-Home Limit, Assembly
Support, X-Home/Limit
Washer, Flat, #6
Pin, Dowel
Clamp, X-Belt
Pin, Dowel, 1/8" OD x 2.00" Lg
Belt, Y-Drive
Clamp, Belt
Screw, Socket Head Cap, 10-32 x 1.00"
*NOTE:
Items 1-14, 17, 18, 33 and 34 should be replaced as a factory built

assembly: 007463-01 Assembly, Ball Spline
Comments
Items 16, 19, 20, 21 and 32 should be replaced as a factory built assembly:
007442-01S Assembly, Gear Box, X-Home/Limit
110236-01, Rev. A
31-1
Figure 31
31-2
Item
No.
A
B
C
1
2
3
4
5
6
7
8
9
10
11
12
Reference Figure 31
Part
Number
Item
Description
---------------------------------------003225-01
006676-01
003237-01
000381-01
000382-01
342751-13
004945-01
342630-01
005435-01
693155-15
671686-12
670872-04

See Page 33-1
See Page 34-1
Gearbox Assembly
See Page 12-1
Shaft, Drive, Z-Axis
Cover, Z-Shaft, 16.69" Lg
Disk, Indicator, Headup
Sprocket, 5mmP, 72T
Sprocket, 5mmP, 20T
Belt, Timing, 5mmP
Collar, Shaft, 15mm ID
Spacer, Z-Shaft
Washer, Thrust, 15mm ID
Screw, Set, Knurled Cup, 1/4-20 x .25"
110236-01, Rev. A
Comments
32-1
Figure 32
32-2
Item
No.
1
2
3
4
5
Reference Figure 32
Part
Number
Item
Description
006661-01
690439-04
690427-04
672018-10
006660-01
Plate, Cover, Z-Shaft

Washer, Flat, M4
Plate, Clamp, Z-Shaft
110236-01, Rev. A
Comments
33-1
Figure 33
33-2

Item
No.
1
2
3
4
4a
4b
5
6
7
Reference Figure 33
Part
Number
Item
Description
003553-01
004790-01
005423-01
004729-01
--------------------------712934-28
690034-38
670149-08
Coupler, Shaft, Helical, 1/4" x 1/4"

Plate, Mounting, Encoder
Cable, Z-Encoder, Assembly
Encoder, Z-Axis
Washer, Lock
(Included in Item #4)
Nut, Panel
(Included in Item #4)
Standoff, Round, Female, 8-32 x 1.75" Lg
Washer, Flat, #8
110236-01, Rev. A
Comments
34-1
Figure 34
34-2

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part
Number
Item
Description
005434-01
005621-01
862294-01
680032-04
690033-04
690034-04
690034-38
670149-08
690713-38
690034-38
690033-38
670149-08
690033-03
670038-10
005437-01
005436-01
005438-12
690034-03
Bracket, Z-Drive Motor

Motor, Z-Axis, Assembly
Protector, Edge, Rubber, 3/32" x 5/16"
Nut, Hex, 1/4-20
Washer, Flat, 1/4"
Washer, Flat, #8
Washer, Lock, External Star, #8
Washer, Flat, #8
Flange, Pair, Bearing, Z-Drive
Bearing, Spherical, 15mm ID
Bolt, Carriage, 1/4-20 x 3/4"
Washer, Flat, #10
110236-01, Rev. A
Reference Figure 34
Comments
35-1
Y-Drive Assembly
Figure 35
35-2
Y-Drive Assembly
Item
No.
1
2
3
4
5*
6*
7
8
9
10
11
Reference Figure 35
Part
Number
Item
Description
443059-01
512569-01
343054-08
005686-01
512574-01
342571-16
670051-16
690033-04
690034-04
672929-11
674489-06
Shaft, Drive, Y-Axis

Pulley, Y-Drive
Bearing, Centering, Flange, 1/2"
Pulley, Y-Drive, 16T
Flange, Pulley, 1/5P, 16T
Screw, Socket Head Cap, 5/16-18 x 1"
Washer, Flat, 1/4"
Screw, Set, Silver Tip, 1/4-20 x 1/4"
Screw, Set, Brass Tip, 8-32 x 3/16"
*NOTE:

372574-01 Pulley, Motor, Y-Drive, Assembly
110236-01, Rev. A
Comments
36-1
Figure 36
36-2
Left Y-Carriage Assembly (007460-01S)

Item
No.
A
1*
2*
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Reference Figure 36
Part
Number
Item
Description
000440-01S
007454-01
005342-08
553057-01
000376-01
000372-01
452749-01
000373-01
670149-06
690033-38
690034-38
670038-10
690033-03
690034-03
674489-09
342910-01
342872-08
006566-01
670174-07
690034-36
007171-01
700134-01

See Page 37-1
Carriage, Y-Axis
Bearing, Sleeve, Frelon
Bracket, Clamp, Belt
Belt, Y-Drive
Clamp, Belt
Rail, Y-Axis
Support, Rail, Y-Axis
Washer, Flat, #8
Washer, Flat, #10
Screw, Set, Socket, Brass Tip, 10-32 x 3/16"
Washer, Rubber, 1/2" ID
Collar, Shaft, 1/2" ID
Flag, Y-Home/Limit
Washer, Flat, #6
PCB, Y-Home/Limit, Assembly
Spacer, Nylon, .140" ID x .250" OD x .18" Lg
*NOTE:

007462-01 Carriage, Assembly
110236-01, Rev. A
Comments
37-1
Figure 37
37-2
Y-Idler Pulley Assembly (000440-01S)

Item
No.
1*
2*
3*
4*
5
6
7
8
Reference Figure 37
Part
Number
Item
Description
000431-01
000430-01
000424-01
344375-04
344378-01
003419-30
670149-12
690034-38
Pulley, Y-Idler, 1/5P, 16T

Shaft, Y-Idler, 1-1/8" Lg
Bracket, Y-Tensioner
Bearing, Split-sleeve, 3/16" x 1/4"
Ring, Retaining, .181" ID
Washer, Flat, #8
*NOTE:
Items 1-4 should be replaced as a factory built assembly:

000440-01S Assembly, Pulley, Y-Idler
110236-01, Rev. A
Comments
38-1
Figure 38
38-2
Right Y-Carriage Assembly (007460-01S)

Item
No.
A
1*
2*
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Reference Figure 38
Part
Number
Item
Description
000440-01S
007454-01
005342-08
553057-01
000376-01
000372-01
452749-01
000373-01
670149-06
690033-38
690034-38
670038-10
690033-03
690034-03
674489-09
342910-01
342872-08

See Page 37-1
Carriage, Y-Axis
Bracket, Clamp, Belt
Belt, Y-Drive
Clamp, Belt
Rail, Y-Axis
Support, Rail, Y-Axis
Washer, Flat, #8
Washer, Flat, #10
Screw, Set, Socket, Brass Tip, 10-32 x 3/16"
Washer, Rubber, 1/2" ID
*NOTE:

007462-01 Carriage, Assembly
110236-01, Rev. A
Comments
39-1
Figure 39
39-2
Item
No.
A
B
1
Part
Number
Item
Description
006723-01S Assembly, Motor Driver, XYZ

007480-01 Power Distribution, 500W
282292-01 Switch, Rocker, 15A, Non-Lighted
110236-01, Rev. A
Reference Figure 39
Comments
See Page 40-1
See Page 41-1
40-1
Figure 40
40-2
Power Distribution (2 of 3) (006723-01S)

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part
Number
Item
Description
670149-10
690033-38
690034-38
007687-01
007688-01
670267-10
006756-01
007686-01
007671-01
006757-01
670149-06
680032-36
670823-12

Washer, Flat, #8
Cap, Electrolytic, 2000uF, 200V
Mount, Electrolytic Cap, 2" Diameter
Mount, Motor Driver
Diode, Bridge Rectifier, 25A, 200V
Amplifier, Servo
Cover, Motor Driver
Nut, Hex, 6-32
Screw, Round Head Slotted, 6-32 x 3/4"
110236-01, Rev. A
Reference Figure 40
Comments
41-1
Figure 41
41-2
Item
No.
1
2
3
4
5
6
6a
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
31
32
Part
Number
Item
Description
670035-12
006133-21
005570-01
006129-01
006131-01
180742-12
-------------005696-01
006114-21
006130-01
670174-06
690034-36
690033-36
670119-06
672982-06
672982-05
005695-01
192298-10
006895-01
190662-05
006320-01
004912-01
690034-38
690033-38
690033-03
690034-03
690033-04
690034-04
670174-02
690811-36
007076-01
007097-01

Plate, Mounting, Transformer
Power Supply, 265W
Bracket, Mounting, Power Supply
Module, Power Entry
Breaker, Circuit, 10 Amp
Washer, Lock, Internal Star
Switch, Selector, Voltage
Cover, Power Input
Filter, EMI
Washer, Flat, #6
Transformer, 120/240
Block, Terminal, Connector Strip
Marker, Terminal Strip, 10 Position
Jumper, Barrier, Terminal Strip
Bracket, Mounting, +24VDC Supply
Power Supply, 500W, +24VDC
Washer, Flat, #8
Washer, Flat, #10
Washer, Lock, 1/4"
Washer, Flat, 1/4"
Load Resistor
Clip, Snap-on, Dual "AA"
110236-01, Rev. A
Reference Figure 41
Comments
(Included with item 6)
42-1
Figure 42
42-2

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Reference Figure 42
Part
Number
Item
Description
000363-05
003170-01
282911-01
003501-01
003502-01
003525-01
002971-01
672018-10
690427-04
690439-04
690033-36
670174-08
003504-01
003180-01
003176-01
003156-01
003503-01
003509-08
003537-01
003178-01
003538-01
001960-08
671855-12
Sprocket, 1/5P, 13T, .562" x .281"

Mount, Motor, Grabber, Threaded
Switch, Limit, Roller
Mount, Motor, Grabber
Mount, Limit Switch
Bearing, Flange, 6mm
Motor, Grabber
Washer, Flat, M4
Arm, Motor Stop
Bumper, Motor Stop
Handle, Stop, Motor
Sprocket, 1/5P, 20T
Mount, Limit Switch Stop
Shaft, Pivot, Grabber
Stop, Limit Switch
Screw, Set, Socket Head, M4 x 0.7 x 8 Lg
110236-01, Rev. A
Comments
43-1
Figure 43
43-2

Item
No.
1
2
3
4
5
6*
7
8*
9*
10*
11
12
13*
Reference Figure 43
Part
Number
Item
Description
006526-01
003509-08
006523-01
001926-12
672018-20
009013-01
006525-01
009033-01
003122-10
009014-01
671852-10
006538-01
003136-06
Bracket, Picker
Mount, Dove Tail, Cap Frame
Bracket, Cap Frame, Rear
Key, Shaft, 6mm x 6mm x 32mm
Cap Frame Switch, Assembly
Cover, Cap Frame Bracket
Knob, Knurled, M5, Black
*NOTE:
Items 6, 8-10 and 13 should be replaced as a factory built assembly:

009075-01 Bracket, Cap Frame, Assembly
110236-01, Rev. A
Comments
44-1
Figure 44
44-2

Item
No.
1
2
3
4
5
6
7
Part
Number
Item
Description
006932-01
006788-01
006582-01
005821-01
005839-01
006125-01
006581-01
Harness, Motor, Color Change

Harness, Power, Color Change
Harness, 18 Color Interface
Harness, Bed, Under Thread Control
Harness, Power
Harness, Head 4
110236-01, Rev. A
Reference Figure 44
Comments
45-1
Figure 45
45-2

Item
No.
1
2
3
4
5
6
7
8
9
10
Reference Figure 45
Part
Number
Item
Description
006583-01
006580-03
005839-01
006769-01
003509-08
690713-38
004720-02
340743-07
003509-10
690713-38
Harness, Thread Break, Heads 1,2,3

Harness, Trunk (Hd 3)
Harness, Keyboard
Washer, External Star, #8
Cable, Ground
Clamp, Cable, 1/2"
110236-01, Rev. A
Comments
46-1
Figure 46
46-2

Item
No.
1
2
3
Part
Number
Item
Description
006583-01
006580-02
005839-01

110236-01, Rev. A
Reference Figure 46
Comments
47-1
Figure 47
47-2

Item
No.
1
2
3
Part
Number
Item
Description
006583-01
006580-01
005839-01

110236-01, Rev. A
Reference Figure 47
Comments
48-1
Figure 48
48-2

Item
No.
A
1
2
3
4
5
6
7
8
9
10
11
12
13
Part
Number
Item
Description
006723-01S
006783-01
006319-01
005423-01
004722-01
006587-01
006318-01
007476-01
006586-01
006828-01
006829-01
006828-03
006828-02
006585-01
XYZ Motor Driver Assembly

Harness, Command/Hall Assembly
Harness, Y-Home
Harness, Z-Encoder, Assembly
Harness, Jumper, CPU/XYZ
Harness, Command Amp XYZ
Harness, X-Home, Limit
Cable, DC Power
Harness, Hall, Switch Motor XYZ
Harness, Motor Driver, ABC
Harness, Motor Driver, XYZ
Harness, Amp Power, 110 VAC
110236-01, Rev. A
Reference Figure 48
Comments
(See Page 40-1)
49-1
Figure 49
49-2

Item
No.
1
2
3
Part
Number
Item
Description
006766-01
006767-01
006768-01
Cable, Amplifier, #1
110236-01, Rev. A
Reference Figure 49
Comments
50-1
Harness Assembly (7 of 7) (AC Power Distribution)
Figure 50
50-2
Harness Assembly (7 of 7) (AC Power Distribution) Reference Figure 50

Item
No.
A
B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part
Number
Item
Description
-------------282292-01
006876-01
006921-01
006878-01
006877-01
006881-01
006879-01
006876-01
006885-01
006884-01
006875-01
006874-01
006886-01
006880-01
006883-01
006882-01
Grn/Yel Ground Wire

Switch, Rocker, 15A, Non-Lighted
Cable No. 1
Cord, Power Supply
Cable No. 6
Cable No. 5
Cable No. 9
Cable No. 7
Cable No. 4
Cable No. 13
Cable No. 12
Cable No. 3
Cable No. 2
Cable No. 14
Cable No. 8
Cable No. 11
Cable No. 10
110236-01, Rev. A
Comments
(Part of Transformer)
(See Page 39-1)
51-1
Melco Cap Frame Assembly
Figure 51
51-2
Melco Cap Frame Assembly (006674-01)

Item
No.
1
2*
3*
4*
5
6*
7*
8
9
10
11*
12*
13
14
15
16
17
18*
19*
20*
21*
Reference Figure 51
Part
Number
Item
Description
004938-01
006010-01
005949-01
002629-01
005071-01
005487-01
005486-01
004904-01
002632-01
004240-01
690439-03
680430-03
690033-36
004963-01
005068-01
005073-01
670174-06
006019-01
003128-03
005934-01
005948-01
Base, Cap Frame, Assembly

Frame, Lower, w/Rubber, 6-Panel
Strap, Clamping, 72mm, 6-Panel
Bracket, Hinge
Holder, Cord, Visor Clamp
Catch, Pull
Bracket, Latch
Block, Locator, Brim
Spacer
Ring, Retainer, E-Style
Washer, Flat, M3
Nut, Hex, M3
Screw, Special, Cap Frame
Terminal, Shock Cord
Cord, Shock, Cap Frame
Screw, Pan Head, Phillips, 6-32 x 3/8"
Strap, Clamping, 82mm, 6-Panel
*NOTE:
Items 3, 4, 6, 7, 11, 12, 18, 19 and 20 should be replaced as a factory

built assembly: 007199-01 Strap, Clamping, 72mm, 6-Panel, Assembly
Comments
Items 4, 6, 7, 11, 12, 18, 19, 20 and 21 should be replaced as a factory

built assembly: 007198-01 Strap, Clamping, 82mm, 6-Panel, Assembly
Item 2, 007198-01, 007199-01 are included in:
006674-01 Capframe, Adjustable, 6-Panel
110236-01, Rev. A
52-1
Figure 52
52-2

Item
No.
1*
2*
3*
4*
5*
6*
7*
8*
9*
10*
11*
12*
13*
14*
15*
16*
17
18
19*
20*
21*
22
23*
24*
25
Reference Figure 52
Part
Number
Item
Description
452732-01
006496-01
552912-01
004229-01
454861-01
554862-01
552915-01
402913-01
452916-01
442917-01
006522-01
005342-08
670131-03
690034-34
006521-01
672982-06
670174-04
690033-36
670267-06
670149-06
670131-02
660830-10
671852-16
006538-01
342872-08
Ring, Drive, Cap Frame

Hub, Cap Driver, Phase II
Locator, Cap Frame
Clip, Roller, Cap Frame Driver, Assembly
Bracket, Drive
Mount, Drive Ring
Washer, Flat, Rectangle
Cable, Drive Ring
Bracket, Cable
Bar, Guide
Shaft, Cap Frame
Washer, Flat, #4
Mount, Male, Cap Frame
Pin, Groove, 1/8" OD x 7/8" Lg
Knob, Knurled, M5, Black
*NOTE:
Items 1-16 and 19-21 should be replaced as a factory built assembly:

006541-01 Ring, Drive, Adv, Assembly
Comments

007401-01 Screw, Thumb, 16mm Lg, Assembly
110236-01, Rev. A
53-1
Sash Frame Assembly
Figure 53
53-2
Sash Frame Assembly

Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part
Number
Item
Description
006897-01
006896-01
006910-03
006698-01
006694-01
006913-01
680430-05
690713-03
006911-02
690630-02
006693-01
006697-01
002637-12
006909-01
006912-03
007456-01
006692-01
007456-02
Pad, Sliding, Sash Frame

Insert, Wood, Sash Frame
Screw, Small Head, Flat, M4 x 0.7 x 8 Lg
Brace, Sash Frame
Front, Frame, Sash
Cover, Cup, Hex, M5
Nut, Hex, M5
Bolt, Stud, M5 x 0.8 x 20 Lg
Washer, Precision, #10, H=.078"
Side, Frame, Sash
Bracket, Corner, Sash Frame
Screw, Cap, Low Head, M5 x 0.8 x 12 Lg
Screw, Retractable, #8-32
Screw, Cup, Low Head, M4 x 0.7 x 10 Lg
Bracket, Sash Frame, Right Hand
Back, Frame, Sash
Bracket, Sash Frame, Left Hand
110236-01, Rev. A
Reference Figure 53
Comments
54-1
Disk Drive Assembly
Figure 54
54-2
Disk Drive Assembly

Item
No.
1
2
3
Part
Number
Item
Description
006893-01
004243-01
671855-08
Cover, #1, EMC 10D/4

Disk Drive, Floppy, 1.44MB
110236-01, Rev. A
Reference Figure 54
Comments
55-1
Figure 55
55-2

Item
No.
1
2
3
4
Part
Number
Item
Description
005166-01
006550-01
005165-01
006893-01
Cable, Data, Disk Drive

PCB, DSP188/Disk, Assembly
Cable, Power, Disk Drive
Cover, #1, EMC 10D/4
110236-01, Rev. A
Reference Figure 55
Comments

Emc 10-4T

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Illustrated Parts Manual

for the EMC 10/4

A Complete Illustrated Parts

1575 West 124th Avenue

Copyright Melco Embroidery Systems, 1994, 1995.

Machine Assemblies (Covers) (1 of 2)

Machine Assemblies (Covers) (2 of 2)

Keyboard Cover Assembly

Machine Assemblies (Tables)

Table Top Assembly

Machine Assemblies (General) (1 of 2)

Machine Assemblies (General) (2 of 2)

Sewing Head Assemblies (1 of 2)

Sewing Head Assemblies (2 of 2)

Color Change Assembly

Thread Tree Assembly

Needle Case Assembly (1 of 2)

Needle Case Assembly (2 of 2)

Thread Tensioner Assembly

Sewing Head Components (1 of 3)

Sewing Head Components (2 of 3)

Sewing Head Components (3 of 3)

Bobbin Idler Assembly

Take-Up Drive Lever Assembly

Trimmers, Head Level Parts (1 of 2)

Trimmers, Head Level Parts (2 of 2)

Trimmer Drive Assembly

X-Drive Motor Assembly

Y-Drive Motor Assembly

Electronics Box Assembly

EMC 10/4 Embroidery Peripheral

Melco Embroidery Systems

X-Beam w/Carriage Assembly

Right Side Carriage Assembly

Left Side Carriage Assembly

Ball Spline Assembly

Encoder Plate Assembly

Z-Drive Mount Assembly

Left Y-Carriage Assembly

Y-Idler Pulley Assembly

Right Y-Carriage Assembly

Grabber Motor Assembly

Cap Frame Mount Assembly

Harness Assembly (1 of 7) (Head 4)

Harness Assembly (2 of 7) (Head 3)

Harness Assembly (3 of 7) (Head 2)

Harness Assembly (4 of 7) (Head 1)

Harness Assembly (5 of 7) (General)

Harness Assembly (6 of 7) (XYZ Motor Drive)

Harness Assembly (7 of 7) (AC Power Distribution)

Illustrated Parts Manual

Cap Frame Drive Assembly

Sash Frame Assembly

Disk Drive Assembly

Harness Assembly - Disk Drive Option

EMC 10/4 Embroidery Peripheral

Melco Embroidery Systems

This page intentionally left blank

Illustrated Parts Manual

How To Use This Manual

EMC 10/4 Embroidery Peripheral

Melco Embroidery Systems