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Managing Stock
The Stock Control module is used for material management (raw materials/ingredients) used in production,
various forms of finished goods, and warehouse management. Warehousing supports extensive location
management and warehouse optimization solutions. This module is used in conjunction with the Purchase
Control and Sales Order modules to provide a flexible stock management system. Further links with MPC,
Service Management, Project Management, and Asset Management allow more complex scenarios to be
supported.
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Stock Items
Stock items are any supplies kept regularly in stock. Permanent stock information is entered in the stock file.
Enter Stock Items
To enter stock items, expand the Stock Control folder, expand the Stock Items/Enquiries folder, and select Enter/Adjust Stock
Items.
Note: Status usage may depend on whether the item is physically held in inventory
or not. Physically held materials (status 0-7) may be sorted into Finished Goods
(e.g., Status 1), Purchased Items (generally Status 6, 7), Spare Parts, etc. Non-
physically held items (Status 8, 9) can be services or additional charges such as a kit
which sells multiple products as a bundle, or a simple assembly built to order.
4 Notice other codes available for grouping, sorting, searching, and managing stock items. These are controlled against pre-
defined codes. Most can be used on reports and documents, as necessary.
5 Enter the EAN Code or the GTIN Code, if used. This is the unique identification number guaranteed to be unique by the
organization that issued the number range and is commonly used to label goods when they move between companies.
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10 Enter the Delivery Rule. The various choices here control the treatment of an item at the point of the sales order.
11 Enter the Default Bin to be used to store the item in new warehouses.
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5 Input the level of Safety Stock required. Typically, this should equal the forecasted demand during the time it takes the
supplier to replenish inventory.
6 Enter the number of days of demand used when calculating the safety stock and the number of days before goods are
needed that the demand should be placed in the Due before Need field.
7 Decide what the basis for the stock requirement calculation should be in the Reservation/Forecast field. This parameter
defines how the combination of reservations and forecasts is evaluated when assessing current and future stock demands.
Options include: both reservations and forecasts, only reservations, only forecasts, greatest of reservations or forecasts, and
sum of reservations and forecasts.
Complete any other fields as required, accepting defaults where applicable.
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Pricing
Set Up Price Lists
An extensive array of Price Lists can be set up and used when selling stock items. This allows flexible control of current and
upcoming prices for products in any currency. Price Lists control the default price given to customers.
To set up price lists, expand the Stock Control folder, expand the Other Stock Files folder, and select Price Lists. When the
Option window appears, choose Enter/Adjust Price Lists.
2
3
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Define Discounts
To define discounts, expand the Stock Control folder, expand the Discount/Commission Codes folder, expand the Discount
Schemas folder, and select Enter/Adjust Discount Definitions. When prompted, select the Language Code.
Set Up Discounts
To set up discounts, expand the Stock Control folder, expand the Discount/Commission Codes folder, expand the Discount
Schemas folder, and select Enter/Adjust Discount Setup. When prompted, select the Language Code.
7 Use the Update Max Qty/Amount Counter on Delivery Date to define the moment to update accumulated values to the
right of the Maximum Quantity and Maximum Amount fields.
Move to the next screen to specify discounts for a certain quantity or amount.
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2 Select the Schema Type. Choose between accepting all discounts, only the least, or only the most significant.
3 Link the appropriate Discount Note: Once Advanced Discounts are set up, any sales order for which an
code to the Schema. For each advanced discount is not applied will have a note automatically created
discount code, define if child explaining the reason the discount was not applied.
discount templates are always
processed or if only the parent
is applied, and whether to apply further discounts at the same level, the parent level, or to finish the discount calculation.
Bill of Materials
A Bill of Materials Template is a pre-defined Bill of Materials which generally lists all of the possible components in a Bill of
Materials, as opposed to a Configuration with a specific selection of components from the Template. Optional items cannot exist
in Configurations.
For example, a stock Bill of Materials Template is a BOM that has generic specifications which can be customized for a particular
configuration. For example, the BOM Template may have a configuration created according to a specific customer request or
represent a recipe in a hotel. A stock Bill of Materials Configuration is a specific BOM created for a single customer and has a
unique Serial Number. (If there are multiple versions of a BOM Configuration, each version must have its own serial number.) A
Configuration History is saved and can be referenced in relation to the original or future customers. The process of entering a
Configuration is essentially the same as for a Template and is not documented here apart from to note the menu path.
Create a Bill of Material Template
To create a bill of material template, expand the Stock Control folder, expand the Bill of Material folder, and select
Enter/Adjust BOM Template (or Enter/Adjust BOM Configuration if entering a Configuration).
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5
Note: To create a BOM Configuration based on a BOM Template, right-
click on the top item field, and select Copy from Template.
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Serial Numbers
Serial Numbers are specific codes used to register individual items within batches of stock items. These are often linked to
warranties, configurations, and other contractual obligations.
Create Serial Number
To create serial numbers, expand the Stock Control folder, expand the Serial Numbers and Warranties folder, and select Enter
Serial Numbers Received.
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6
If the Serial Number is part of an
existing BOM Configuration, it can be
selected for later reference.
Note: The same forecasts are used in SRP and MPC to identify
predicted demand.
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Reports
Many standard stock reports including batch traceability, price lists, stocktakes, valuation, and allocation reports are available. The
following procedure is the same for all stock control reports.
Another useful report is the Stock Valuation List B. This list shows the total stock value per stock item and warehouse, calculated
using the stock valuation models plus the standard cost.
When preparing for purchasing, it can be helpful to also print a Deficiency List. The deficiency list can be used as the basis for
purchase orders. The list includes all items where the quantity available is less than or equal to the reorder level.
Use the Physical Stock List Report
To use the physical stock list report, expand the Stock Control folder, expand the Reports folder, expand the Stock Reports
folder, and select Physical Stock List.
1 Define the selection criteria so only stock items that need to be reported are displayed.
2 Define the Order in which sorting should be made. Select and input a Data Code as a basis of sorting.
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4 5
6 If the stock item requires Batch
information to be entered along
with transactions, the Batch Info
dialog box appears. Enter the
appropriate batch details.
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Receive Stock
To receive stock, expand the Stock Control folder, expand the Transactions folder, expand the Enter Transactions folder, and
select Stock Received.
3 4 5
When a window appears, enter the Supplier Code and the Order Number, if needed, and press [Enter] to update. This will
receive the stock items into stock.
Issue Stock
To issue stock, expand the Stock Control folder, expand the Transactions folder, expand the Enter Transactions folder, and
select Stock Issues.
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3 4 5
6 If batch information is
needed, batch
information will display.
Enter the Supplier
Batch ID and the
Order Number. This 6
can be used as needed.
Press [Enter] to update. This
will issue the stock items
from stock.
Use Stock Transaction Lists
Stock Transaction lists give full details about all stock transactions processed in the system.
To use stock transaction lists, expand the Stock Control folder, expand the Transactions folder, and select Stock Transaction
Lists.
1 Define the selection criteria for the Stock Transaction list, as needed.
3 Select whether to Date the order or order the transactions in which they were processed. When finished, press [Enter].
4 Select any Accounting or Dimension selection criteria required. When finished, press [Enter]. Define if calculations are made
in Base Currency. Click on [OK]. Confirm sorting.
Print the General Ledger Journal
Inventory based accounting transactions are generated by printing the General Ledger Journal. These transactions can be validated
or adjusted from the journal as well.
To print the general ledger journal, expand the Stock Control folder, expand the Transactions folder, and select General Ledger
Journal.
4 Define which Date Range should be posted to the GL and with what Book Entry Date. Select Yes to the question Ready
for Check, Sort and Print?
5 Print in the Base currency. Select No to the question Is Reprint of Journal Required? Select Yes to update the General
Ledger.
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1 Define the selection criteria so only the stock items to report are displayed.
2 Define the Order in which sorting should be made. Select and input a Data Code as a basis of sorting.
4 Select whether to include the on-hand balance in the report, whether to sort by Bin Order, and whether to print items with a
zero on-hand balance.
5 Enter the stocktake list number. If a number entered is already in use, you will be asked whether to overwrite the existing
list.
Create a Periodic Counting Proposal
The Physical Stock list displays a report of current stock levels for each stock item in the various warehouses; this is used as the
basis of a traditional periodic stocktake. The following procedure is the same for all Stock Control Reports.
To create a periodic counting proposal, expand the Stock Control folder, expand the Reports folder, expand the Stock Reports
folder, and select Physical Stock List.
Define the selection criteria so only stock items to report are displayed.
1 Define the Order in which sorting should be made. Select and input a Data Code as a basis of sorting.
Cycle Counting
The Cycle Counting feature provides an enhanced stock taking functionality for continuous stocktaking. This feature is designed to
achieve consistency between stock held on the computer and the physical stock held in warehouses.
Create a Counting Proposal
To create a counting proposal, expand the Stock Control folder, expand the Cycle Counting folder, expand the Proposal folder,
and select Counting Proposal.
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1 After selecting the warehouse and date, a List number dialog appears.
Enter a [?] to enquire the Cycle Counting Lists rather than the regular
Stock Taking list. Select the list to use.
1
Note: All stock items and/or batches that have discrepancies over their Tolerance Limit
have a Recount List printed as many times as defined in the setup. The Stock Taking is
to be conducted and entered again. When the recount set is reached and the
discrepancy is still too high, a Reason Code will be requested.
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Stock Management
The system uses both Batch Numbers and Batch IDs. The Batch Number is a unique number created when a batch controlled item
is received, and it remains the same for the life of the item. Batch Numbers are often printed onto items and used for batch
tracing, batch pricing, and other batch related activity. The Batch ID is an internal ID created by the system when goods are
received. Every time an item is moved to a new bin or warehouse or something happens to it (such as it is used in production), a
new batch ID is created. The Batch ID can be used to identify the specific place and condition of a batch controlled item. Thus,
one batch number may be related to many batch IDs for the same physical item.
Enter Batch Information
Batch information, if set up, can be entered along with inventory transactions. Alternatively, the information can be entered
directly into Stock Control when no transaction is occurring.
To enter batch information, expand the Stock Control folder, expand the Stock Items/Enquiries folder, expand the Other Stock
Files folder, and select Batch Information.
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Display Quantities
Warehouse Management
Stock items may have a different physical location, or it may be necessary to separate inventory because it is controlled differently.
Enter Basic Warehouse Information
To enter basic warehouse information, expand the Stock Control folder, expand the Miscellaneous folder, expand the Setup
folder, and select Warehouse.
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Switches
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Note: Bin Type and Bin Location Rule Types should be set up before setting up
warehouse areas. This is done in the Code Files routine for Stock Control.
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Set Up a Bin
To set up a bin, expand the Stock Control folder, expand the Bin Management folder, and select Enter/Adjust Bins.
Bin management provides the key to efficient warehouse usage. Bins can be any separately identifiable location in a warehouse to
store goods. Bins are linked to Warehouse Areas.
Note: Bin Location Rules match the item, Bin Type, and Bin Storage Type to find
the best bin for storage at the time goods are moved from receiving areas to
permanent locations via the Bin Location Proposal report. Default bins can be
set up, and these will be used, if available.
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