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FIELD SERVICE
magicolor
5650EN/5670EN
2008.04
Ver. 1.0
Duplex option
General ........................................................................................................................... 1
Maintenance ................................................................................................................... 3
Troubleshooting............................................................................................................... 9
Staple finisher
General ........................................................................................................................... 1
Maintenance ................................................................................................................... 5
Troubleshooting............................................................................................................. 23
MAINTENANCE:
Explanation of service schedule, maintenance steps, service tools, removal/reinstallation methods of major parts,
and firmware version up method etc.
ADJUSTMENT/SETTING:
TROUBLESHOOTING:
APPENDIX:
adjustment etc.
their countermeasures etc.
chart, overall layout drawing are attached.
C-1
SERVICE MANUAL
FIELD SERVICE
magicolor
5650EN/5670EN
Main body
2008.04
Ver. 1.0
System configuration............................................................................................... 1
2.
Maintenance
Periodical check ...................................................................................................... 7
Maintenance items................................................................................................ 7
3.1.1
3.1.2
3.2.1
Replacement parts........................................................................................ 8
3.3
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
4.
4.1
CE tool list........................................................................................................... 28
4.2
4.2.1
4.2.2
4.2.3
5.1
5.2
5.2.1
5.3
5.3.1
Updating method......................................................................................... 32
Appendix
5.
Maintenance
3.2
Adjustment / Setting
3.1
Troubleshooting
3.
General
magicolor
5650EN/5670EN
CONTENTS
agicolor
EN/5670EN
5.3.2
6.
Other ..................................................................................................................... 46
6.1
6.2
6.2.1
6.2.2
Appendix
Troubleshooting
Adjustment
6.3
ii
Disassembly/assembly procedure...................................................................... 49
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
Rear Cover.................................................................................................. 51
6.3.6
6.3.7
6.3.8
Tray 2 .......................................................................................................... 53
6.3.9
Tray 1 .......................................................................................................... 54
6.3.10
6.3.11
6.3.12
6.3.13
6.3.14
6.3.15
6.3.16
6.3.17
6.3.18
PH Unit ....................................................................................................... 68
6.3.19
Driving unit.................................................................................................. 75
6.3.20
6.3.21
Backup battery............................................................................................ 77
6.3.22
6.3.23
6.3.24
6.3.25
6.3.26
6.3.27
6.3.28
6.3.29
6.3.30
6.3.31
6.3.32
6.3.33
6.3.34
6.3.35
6.3.36
6.4.1
6.4.2
6.4.3
General
6.4
magicolor
5650EN/5670EN
Adjustment/Setting
7.
8.
8.1.2
8.1.3
8.1.4
8.1.5
8.1.6
8.2
8.2.1
8.2.2
8.2.3
8.3
9.1
9.2
9.3
9.3.1
9.3.2
9.3.3
9.3.4
9.3.5
9.3.6
9.4
9.4.1
9.4.2
DUPLEX.................................................................................................... 135
iii
Troubleshooting
Appendix
9.
Maintenance
8.1.1
Adjustment / Setting
8.1
magicolor
5650EN/5670EN
9.4.4
COLLATE.................................................................................................. 136
9.4.5
FINISHING................................................................................................ 136
9.4.6
9.4.7
General
9.5
9.5.1
9.5.2
9.5.3
HALFTONE............................................................................................... 137
9.5.4
9.5.5
9.5.6
9.5.7
9.5.8
9.5.9
9.5.10
9.5.11
9.6
9.6.1
9.6.2
9.7
9.7.1
9.7.2
9.7.3
9.7.4
9.8
9.8.1
9.8.2
9.8.3
9.8.4
Appendix
9.9
iv
9.9.1
9.9.2
9.9.3
9.9.4
9.9.5
9.9.6
9.9.7
9.9.9
9.9.10
9.9.11
9.9.12
9.9.13
CLOCK...................................................................................................... 166
9.9.14
9.9.15
9.9.16
9.9.17
9.10.2
9.10.3
9.10.4
9.10.5
10.
11.
11.3.2
11.3.3
11.3.4
11.3.5
11.3.6
11.3.7
11.3.8
11.3.9
Troubleshooting
Adjustment / Setting
Outline....................................................................................................... 198
12.1.2
Appendix
12.1 Rewriting security information into the hard disk kit and the compact flash ..... 198
magicolor
5650EN/5670EN
Troubleshooting
13.
General
14.
13.4.1
13.4.2
13.4.3
13.4.4
13.4.5
13.4.6
Maintenance
Adjustment / Setting
14.3.2
14.3.3
14.3.4
14.3.5
14.3.6
14.3.7
14.3.8
14.3.9
Troubleshooting
Appendix
15.1 Machine is not energized at all (DCPU operation check) ................................. 223
15.2 Control panel indicators do not light ................................................................. 223
15.3 Fusing heaters do not operate.......................................................................... 224
16.
Adjustment / Setting
16.1.2
16.1.3
16.1.4
16.1.5
16.1.6
16.1.7
16.1.8
16.1.9
vii
Appendix
16.1.1
Troubleshooting
Appendix
17.
Appendix
Troubleshooting
Adjustment / Setting
Maintenance
viii
18.
19.
1. System configuration
1.
magicolor
5650EN/5670EN
General
System configuration
General
[2]
[6]
[3]
[5]
[4]
A011F1C501DA
[1]
magicolor 5650EN
magicolor 5670EN
magicolor 5670EN (MPC type)
[4]
[2]
Duplex option
[5]
[3]
[6]
Staple finisher
SPCU
for mc5600 Series/bh C31P
4537615
CONTENTS
No.
DESCRIPTION
PAGE No.
EXTERNAL PARTS
P1
P2
DRIVE SECTION
P3
P4 P5
P6
ACCESSORY PARTS
P7
SPCU
EXTERNAL PARTS
20
P1
20
22
b
19
21
18
a
b
1
18
a
b
2
23
16
4
a
17
5
a
PCCB
9
15
b
MS2
11
10
a
12
14
7
13
10
a
a
9
9
SPCU
Duplex
for mc5600 Series/bh C31P
4538725
CONTENTS
No.
DESCRIPTION
PAGE No.
EXTERNAL PARTS
P1
DRIVE SECTION
P2
WIRING
P3
P4
Duplex
EXTERNAL PARTS
PC1
15
b
c
a
P1
16
17
18
13
M2
23
3
19
12
21
14
20
4
22
2
3
11
b
10
9
b
a
8
5
6
7
b
Duplex
magicolor 5650EN/
magicolor 5670EN/
magicolor 5670EN(M)
A0EA011
GENERAL CONTENTS
No.
Description
Model
PRINTER COLOR
DUPLEX
Duplex
PAPER FEEDER
SPCU
OTHER OPTION
SORTER/FINISHER
Finisher
1
5
12
REAR SIDE
11
9
2
10
13
14
SERVICE MANUAL
THEORY OF OPERATION
magicolor
5650EN/5670EN
2008.04
Ver. 1.0
NTENTS
SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1
IMPORTANT NOTICE ................................................................................................S-1
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION .........................S-1
SAFETY WARNINGS .................................................................................................S-2
WARNING INDICATIONS ON THE MACHINE ........................................................S-18
MEASURES TO TAKE IN CASE OF AN ACCIDENT ....................................................S-21
Composition of the service manual ................................................................................. C-1
Notation of the service manual ....................................................................................... C-2
Duplex option
Outline ............................................................................................................................ 1
Composition/Operation ................................................................................................... 2
Staple finisher
Outline ............................................................................................................................ 1
Composition/Operation ................................................................................................... 5