X-1000-Quickdoc Nordson

Axiom Series
X-1000 Series
Dispensing System
Quick Operations Manual
P/N 7203768, Rev A
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Technical Support
Trademarks
Asymtek, DispenseJet, and Fluidmove are registered trademarks of Asymtek.
Axiom and Heli-Flow are trademarks of Asymtek.
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Diffuse On Axis Light is a trademark of Northeast Robotics.
P/N 7203768, Rev A
Table of Contents
1
Introduction ...................................................................................................................................... 1-1

Overview ............................................................................................................................................ 1-1
System Status.................................................................................................................................... 1-1
Safety First......................................................................................................................................... 1-1
Training .............................................................................................................................................. 1-1
System Configuration......................................................................................................................... 1-2
Safety ................................................................................................................................................ 2-1

Intended Use...................................................................................................................................... 2-1
Basic Safety Precautions and Practices ............................................................................................ 2-2
Safety of Personnel.................................................................................................................... 2-2
Preventing Dispensing System and Workpiece Damage .......................................................... 2-3
Facility Environmental Health and Safety Practices .................................................................. 2-3
Safety Warning Labels....................................................................................................................... 2-4
Emergency Shutdown........................................................................................................................ 2-7
Emergency Shutdown Situations ............................................................................................... 2-7
Emergency Shutdown Recovery................................................................................................ 2-8
Safety Interlock System ..................................................................................................................... 2-9
Light Beacon .................................................................................................................................... 2-10
Component Description .................................................................................................................. 3-1

Front View Features........................................................................................................................... 3-1
X-1010 Dispensing Chamber Features...................................................................................... 3-4
X-1020 Dispensing Chamber Features...................................................................................... 3-6
Lower Front Cabinet Features ................................................................................................... 3-8
Rear View Features ......................................................................................................................... 3-10
Rear View Features Close-up.................................................................................................. 3-12
Computer Features .................................................................................................................. 3-14
Operation .......................................................................................................................................... 4-1

System Startup/Shutdown ................................................................................................................. 4-1
Startup........................................................................................................................................ 4-1
Starting Fluidmove for Windows (FmNT)................................................................................... 4-1
To start FmNT: ................................................................................................................... 4-1
Shutdown ................................................................................................................................... 4-3
Emergency Shutdown ........................................................................................................ 4-3
Production Shutdown (End of Shift) ................................................................................... 4-3
Service Shutdown .............................................................................................................. 4-4
Operation of Dispensing System Controls......................................................................................... 4-4
Positioning the Conveyor and Dispensing Head ....................................................................... 4-4
Using the Mouse ................................................................................................................ 4-4
Using the Keyboard............................................................................................................ 4-7
Control Buttons and Switches.................................................................................................... 4-8
Pneumatic Regulators and Gauges ......................................................................................... 4-10
Main Air Regulator............................................................................................................ 4-10
Fluid Air Pressure Regulator and Gauge ......................................................................... 4-12
Cooler Air Pressure Regulator and Gauge ...................................................................... 4-12
Tooling Air Pressure Regulator and Gauge ..................................................................... 4-12
Valve Air Pressure Regulator and Gauge ........................................................................ 4-12
Impingement Flowmeters................................................................................................. 4-14
Dispensing Head Accessories Pneumatic and Electrical Connections ................................... 4-15
Pneumatic Fittings............................................................................................................ 4-15
Running Production ......................................................................................................................... 4-17
Table of Contents
Maintenance ..................................................................................................................................... 5-1

Machine Status .................................................................................................................................. 5-1
Hazardous Materials .......................................................................................................................... 5-1
Scheduled Maintenance .................................................................................................................... 5-2
Record Keeping ................................................................................................................................. 5-2
Replacing Consumables .................................................................................................................... 5-4
Draining the Water Trap..................................................................................................................... 5-8
Replacing a Height Sensor Probe ................................................................................................... 5-10
Table of Figures
Figure 2-1
Figure 2-2
Figure 2-3
Figure 3-1
Figure 3-2
Figure 3-3
Figure 3-4
Figure 3-5
Figure 3-6
Figure 3-7
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
Figure 4-6
Figure 4-7
Figure 4-8
Figure 4-9
Figure 4-10
Figure 4-11
Figure 5-1
Figure 5-2
Figure 5-3
Figure 5-4
Figure 5-5
Typical Warning Label Locations, Front View ........................................................................... 2-5

Warning Label Locations, Rear View ........................................................................................ 2-6
EMO Locations .......................................................................................................................... 2-7
Front View (Typical)................................................................................................................... 3-3
X-1010 Dispensing Chamber Close-up..................................................................................... 3-5
X-1020 Dispensing Chamber Close-up..................................................................................... 3-7
Lower Front Cabinet Close-up (Typical).................................................................................... 3-9
Rear View (Typical) ................................................................................................................. 3-11
Rear View Close-up................................................................................................................. 3-13
Computer Control Panel .......................................................................................................... 3-14
FmNT Message 30416 .............................................................................................................. 4-2
FmNT Main Window .................................................................................................................. 4-2
Conveyor Position Controls ....................................................................................................... 4-5
Dispensing Head Position Controls........................................................................................... 4-6
Operator Accessible Switches and Buttons .............................................................................. 4-9
Main Air Pressure Regulator and Gauge ................................................................................ 4-11
Regulator and Gauge Locations.............................................................................................. 4-13
Pneumatic Bulkheads Close-up .............................................................................................. 4-16
Production Window Setup Scripts ........................................................................................ 4-17
Production Window Load Program....................................................................................... 4-18
Production Window Run Program ........................................................................................ 4-18
Replacing the Purge Boot.......................................................................................................... 5-5
Replacing Purge and Weigh Station Cups ................................................................................ 5-7
Draining the Water Trap ............................................................................................................ 5-9
Height Sensor Probe Installation............................................................................................. 5-11
Probe-to Needle-Alignment ..................................................................................................... 5-11
Table of Tables
Table 1-1
Table 2-1
Table 2-2
Table 4-1
Table 4-2
Table 4-3
Table 4-4
Table 4-5
Table 4-6
Table 5-1
Table 5-2
Table 5-3
ii
System Configurations: Axiom X-1000 Series........................................................................... 1-2

Safety Warning Symbols ........................................................................................................... 2-4
Beacon Color Indications......................................................................................................... 2-10
Conveyor Position Controls: Jog Distance(1) ............................................................................. 4-5
Dispensing Head Position Controls: Jog Distance and Velocity(1)............................................. 4-7
Position Control Keyboard Commands...................................................................................... 4-7
Control Buttons and Switches.................................................................................................... 4-8
Recommended Pressure Settings and Flowrates ................................................................... 4-10
Dispensing Head Pneumatic Fittings and Hoses .................................................................... 4-15
Recommended Maintenance..................................................................................................... 5-2
Purge Boot Colors, Sizes, and Compatible Needles ................................................................. 5-4
Replacement Height Sensor Probes ....................................................................................... 5-10
Table of Contents
Introduction
Overview
Congratulations on your choice of the Axiom X-1000 Series Dispensing System! This Quick Operations
Manual is intended primarily as a reference for production operators. However, process engineers, service
technicians, and others unfamiliar with Asymtek products may also find this manual useful as a general
introduction to the system. Refer to the Axiom X-1000 Series Operations Manual or the Axiom X-1000 Series
Installation and Service Manual for detailed information.
The Axiom X-1000 Series Dispensing System is designed to solve the diverse fluid dispensing needs of the
electronics industry. This dispensing system provides a modular approach to hardware, software, and factory
integration. Advanced platform architecture provides precision control for calibrated fluid delivery, closedloop thermal management with multi-zone substrate heating, an integrated vision system for fiducial
detection, chip corner detection, and flexible material handling capabilities. Fluidmove for Windows NT
(FmNT), an advanced user-friendly software interface, controls the entire system. This software control
ensures consistent high-level system performance.
System Status
The X-1000 Series Dispensing System is completely installed and tested on-site by Asymtek-trained
personnel. Only Asymtek-trained personnel should move or reinstall the dispensing system. This ensures
that your dispensing system will be ready to provide you with accurate, dependable dispensing.
Safety First
Operation of your X-1000 Series Dispensing System involves heat, air pressure, electrical power,
mechanical devices, and the use of hazardous materials. It is essential that every person servicing or
operating the dispensing system fully understands all hazards, risks, and safety precautions. When properly
operated and maintained, the dispensing system should be safe and reliable. Thoroughly review the Safety
section of this manual prior to operating your dispensing system.
WARNING!
CAUTION!
Consult the Material Safety Data Sheet (MSDS) for all fluids used with the
dispensing system. The MSDS provides material usage instructions, disposal
instructions, and safety precautions.
Training
In order to optimize the full capabilities and features of your dispensing system, Asymtek recommends
certification for all operators, technicians, and engineers using, programming, and servicing the dispensing
system.
Asymtek offers several levels of training courses to enable customer operators, technicians, and engineers
to become fully certified in dispensing system safety, operation, hardware, software, and fluid applications.
For more information on training courses and certification, contact Asymtek.
Introduction
1-1
System Configuration
Your dispensing system was configured at the Asymtek factory for your specific application prior to shipping.
Table 1-1 compares the features and capabilities of the X-1000 Series Dispensing System models covered
by this manual.
Table 1-1 System Configurations: Axiom X-1000 Series
Model
Features
X-1010
X-1020
Applications
Surface Mount
Flip Chip Underfill, Dam & Fill, Cavity Fill
Recommended
Valve Series
DJ-2000, DJ-9000
DV-7000, DV-8000
*Dual Valve Combinations (option)
DJ-2000, DJ-9000
DP-3000
DV-01 through DV-05, DV-07 through DV-09,
DV-7000, DV-8000,
*Dual Valve Combinations (option)
Needle Heater
(For DV & DP
Series Valves)
Option - Resistive Temperature Detector (RTD)

type [Ambient to 120 C (50 to 70 F) typical]
Standard - RTD type [Ambient to 120 C (50 to 70

F) typical]
Weigh Station
None
Standard
Conveyor
Control by Conveyor/Heater Controller

SMEMA Compliant
O-ring Drive
Motorized Rail Spacing
Board Edge Clamp
2 Stations
Under-the-Rail Board Sensors at All
Stations
Over-the-Rail Stop Pins
Control by Conveyor/Heater Controller

SMEMA Compliant
O-ring Drive
Motorized Rail Spacing
3-Lift Tables Standard for Tooling
Engagement
3 Stations
Fiber-optic Over-the-Rail Board Sensors at
All Stations
Over-the-Rail Stop Pins
CAD Import
Standard
Software
Fluidmove for Windows NT (FmNT)
SECS-GEM
Interface
Option
Substrate
Heating
Option (Contact or Impingement Heaters)
Needle Sensor
Standard
Height Sensor
Standard: Slim Line Retractable Tactile (option)

Option:
Laser
Purge Station
Standard
Vision System
Type: Automatic Pattern Recognition

Camera: Miniature, High Resolution with 12.7-mm (0.5-inch) Image Size
Lighting: Red & Blue Variable Diffuse On-Axis LED Through Lens
Computer
System
CPU:
Celeron PC with 88.9-mm (3.5-in.) floppy and CD-RW drives and Ethernet network port
Monitor: 307-mm (12.1-in.) color LCD flat-panel display,
Keyboard: ASCII
Dual-Action
Dispensing
Head
Option
Low Fluid
Sensor
Option
Free-Standing
Loader
Option (upstream and downstream)
1-2
Option
Introduction
Safety
This section is intended to provide basic safety information necessary for operating and servicing the Axiom
X-1000 Series Dispensing System. To further optimize safe dispensing system operation, precautions and
recommended practices are included with the procedures throughout this manual.
WARNING!
CAUTION!
Unsafe equipment conditions can result in personal injury or property damage.
Failure to properly operate and maintain the system in accordance with this manual
may jeopardize the built-in safety features.
"
NOTE
Safety is considered a joint responsibility between the original equipment manufacturer

(Asymtek) and the end-user (owner). All safety precautions and practices should be in
accordance with local regulations and facility practice.
Intended Use
Use of Asymtek equipment in ways other than those described in the documentation supplied with the
equipment may result in injury to persons or damage to property. Some examples of unintended use of
equipment include:
Safety
Using incompatible materials
Making unauthorized modifications
Removing or bypassing safety guards or interlocks
Using incompatible or damaged parts
Using unapproved auxiliary equipment
Operating equipment in excess of maximum ratings
2-1
Basic Safety Precautions and Practices

Compliance with the following recommended precautions and practices will prevent personal injury or
damage to property during X-1000 Series Dispensing System operation and maintenance:
Safety of Personnel
Only trained personnel should be permitted to perform operation, maintenance, and troubleshooting
procedures.
There should always be a second person present when performing maintenance on a system under
power.
Locate, identify, and obey all safety warning labels on your system before initial use. Refer to Safety
Warning Labels later in this section.
Immediately push the red Emergency Machine Off (EMO) button if personnel are in danger of being
injured. Refer to Emergency Shutdown later in this section.
Lock out and tag out power and disconnect facility air to the dispensing system before performing
service or maintenance on the dispensing system. Refer to the Axiom X-1000 Series Operations
Manual or the Axiom X-1000 Series Installation and Service Manual.
Lock out and tag out power to upstream and downstream machines before performing service or
maintenance on the dispensing system.
Do not wear loose clothing or jewelry while operating the system. Tie back long hair to prevent it
from being caught in moving parts.
Do not touch the Dispensing Head, Conveyor, and other moving parts while the dispensing system is
operating.
To prevent burn injury, wear thermal gloves when working around Heater Tooling and Fluid Heaters.
Make sure that power cables and air supply hoses do not cross walkways or aisles.
Follow Material Safety Data Sheet (MSDS) recommendations for the proper handling, cleanup, and
disposal of hazardous materials.
Always wear appropriate personal protective equipment (PPE) as recommended by facility safety
practices and the material manufacturers MSDS.
Know the MSDS recommendations for treatment of injury resulting from exposure to hazardous
materials.
Make sure that the Main Power Cable and Main Air Supply Hose are securely connected before
operating the dispensing system.
Before attempting to lift a load, take into consideration facility lifting and transport precautions.
Before performing maintenance or service on the Dispensing Head, position it at the front of the
dispensing chamber. This will provide easy access to components and limit exposure to hazardous
areas.
If your system is equipped with a Laser Height Sensor, use extreme care to avoid looking directly at
the laser beam or its reflection off of mirror-like surfaces.
2-2
Safety
Preventing Dispensing System and Workpiece Damage

Immediately push the EMO button if dispensing system or a workpiece is in danger of
being damaged.
Use standard Electrostatic Discharge (ESD) precautions when working near sensitive components.
Always wear a grounding strap and connect it to the ESD ground before handling workpieces.
Immediately contain and clean up any caustic or conductive fluid spills as recommended in the
material manufacturers MSDS. If fluid gets into internal portions of the machine, immediately contact
Asymtek Technical Support.
Follow all recommended system maintenance procedures.
Always keep the dispensing area clear of any fallen workpieces or obstacles.
Ensure that no air intakes or exhaust grilles are blocked when the system is in operation.
Facility Environmental Health and Safety Practices

Operators and technicians should know the closest location of the following safety-related items in
your facility:
-
Emergency Exits
Emergency Telephone
Eye-Wash Station
Fire Extinguisher
First Aid Station
MSDS Station
If in a confined room, ensure adequate and uninterrupted air ventilation, heating, and cooling to meet
environmental stress limits of personnel and the dispensing system.
Where volatile organic compound (VOC) emissions can exceed safe limits, facility ventilation and
filtration systems must be operational.
Provide adequate space around the dispensing system to allow for movement of maintenance and
service personnel. Allow space for access doors and service panels to open fully.
Make sure all facility power sources are safely grounded.
Routinely inspect all air hoses and electrical cables for damage.
Make sure that power cords and air supply hoses do not cross a walkway or aisle.
Make sure power and air connections to the dispensing system are securely attached.
Maintain a clean and orderly work area.
Strictly follow facility clean room practices.
Dispose of hazardous materials and items contaminated with hazardous materials in accordance
with applicable national and local statutes and regulations, facility practice, and the MSDS.
Always replace damaged or worn Safety Warning Labels on the dispensing system with new labels.
See Table 2-1 for part numbers.
Safety
2-3
Safety Warning Labels
WARNING!
CAUTION!
Comply with all safety warning labels or serious injury to personnel or damage to the
dispensing system will occur. Worn or damaged labels should be replaced with new
labels having the same part number.
Warning labels on your Axiom X-1000 Series Dispensing System point out areas where personnel must use
extreme caution to prevent serious injury and property damage. Table 2-1 shows the warning symbols that
may be found on your dispensing system or optional equipment.
The location of warning labels found on a typical Axiom X-1000 Series Dispensing System is shown in
Figure 2-1 and Figure 2-2.
"
NOTE
Label size, shape, and content may vary according to your local laws and regulations, but
the symbols will be the same.
Table 2-1 Safety Warning Symbols
Warning Type
Electrical
(Shock Hazard)
Symbol
Part
Number(1)
70-0116-00
or
70-0050-00
Hot Surface
(Thermal Hazard)
70-0121-00
or
70-2150-00
Fuse
(Fire Hazard)
70-0119-00
or
196667
Heavy Object
(Lifting Hazard)
Laser Radiation
Warning
Notes:
2-4
(1)
(2)
(1)
(2)
This label warns of a high-voltage component that can

cause shock, burn, or death. Use extreme caution
when working in or around these areas.
Disconnect and lock out power before servicing.
This label warns of a potentially hot component or
surface that can cause severe burns.
Use thermal protection or allow heaters to cool before
performing service or maintenance in these areas.
(1)
This label warns of a fuse requirement that, if not met,

can cause fire or severe damage to the equipment.
For protection against risk of fire, replace a fuse with
one having the same type and current rating.
(1)
This label warns that the labeled component is heavy

and can cause muscle strain or back injury to
personnel trying to lift it.
(2)
70-0118-00
or
196666
Hazard
(2)
7201438
This label appears on the optional Laser Height

Sensor. The label warns the user to avoid looking
directly at the laser beam.
(1) Rectangular labels with symbols and text.

(2) Triangular labels with symbols only.
Safety
Item
Description
Electrical Hazard Warning Label
Heavy Object Warning Label (on side of Computer)
Thermal Hazard Warning Label

Figure 2-1 Typical Warning Label Locations, Front View
Safety
2-5
4
2
Item
Description
Electrical Hazard Warning Label
Heavy Object Warning Label (on side of Transformer)
Thermal Hazard Warning Label
Fire Hazard Warning Label

Figure 2-2 Warning Label Locations, Rear View
2-6
Safety
Emergency Shutdown
Your Axiom X-1000 Series Dispensing System features EMO buttons that the operator or service technician
can use to immediately stop all dispensing operations in case of emergency. This feature helps prevent
injury to personnel and damage to the dispensing system and workpieces being processed.
Your dispensing system design includes two EMO buttons. One EMO button is located on the Operators
Console, and the second is located on the rear panel of the dispensing system (see Figure 2-3). The
EMO vents all pressure in the pneumatic system, de-energizes the servo power supply capacitors, and cuts
power to all system components except the Computer and Monitor.
"
NOTE
If the operator or technician is unable to reach the EMO button, the Main Circuit Breaker
(Figure 3-6) can be used for emergency shutdown, but doing this will also shut down the
Computer.
2
Item
Description
Front EMO Button
Rear EMO Button

Figure 2-3 EMO Locations
Emergency Shutdown Situations

As a minimum, activate the EMO in the following situations:
WARNING!
CAUTION!
In an emergency, failure to completely shut down power to the dispensing system
with the EMO can cause serious injury to the user and damage to the
dispensing system.
Safety
If anyone is in immediate danger of being injured by moving parts, hazardous materials, or

electrical shock.
If valuable dispensing system components or the workpieces are in danger of being damaged.
This can include:
-
Physical damage to the Dispensing Valve or workpiece by unexpected Dispensing

Head movement.
Thermal damage to the workpiece due to overheating of Heat Tooling.
Electrical damage to the dispensing system.
2-7
Emergency Shutdown Recovery

To recover after an emergency shutdown:
WARNING!
CAUTION!
Do not restart the dispensing operation until the condition causing the emergency
shutdown has been alleviated. Failure to comply could cause serious injury to the
user and serious damage to the dispensing system.
"
NOTE
1.
Open the Hatch and clear the Conveyor of all workpieces.
2.
Locate and remedy the cause of the emergency shutdown. If necessary, refer to the
Troubleshooting sections of the Axiom X-1000 Series Operations Manual or the Axiom X-1000
Series Installation and Service Manual.
3.
Close the Hatch.
4.
Turn the red EMO knob counterclockwise until it pops back into position.
5.
Press ON (l) on the Operators Console.

!
6.
2-8
If the Main Circuit Breaker has been tripped, you will need to switch it back ON (I) and
execute standard startup procedure. Refer to the Operation section.
FmNT will display a prompt asking if you want to reinitialize or abort the program.
Restart the dispensing system as specified in the Operation section.
Safety
Safety Interlock System

The Safety Interlock System is a built-in safety feature that automatically reduces dispensing system servo
power when the Hatch is opened. This system mainly prevents personnel from being injured by movement of
the Dispensing Head and Conveyor. This system consists of the following:
A key attached to the dispensing system Hatch that fits into a switch that is attached to the right
side doorframe.
A Light Beacon.
The system Computer and FmNT software.
If the Hatch is opened while a dispensing program is running, the key is extracted from the switch. The break
in the Interlock circuit causes the following actions:
The FmNT software commands all dispensing motion to stop.
The Dispensing Valve shuts off.
The system goes into a low power level.
The Light Beacon displays a solid yellow light.
To recover from a shutdown triggered by the Interlock:

1.
Close the Hatch.

!
Safety
The dispensing program will resume at the same place it was when the Hatch was opened.
2-9
Light Beacon
The Light Beacon is a device that displays system status and can warn the Operator when fault conditions
exist. The Beacon has red, yellow, green, and blue lights that can be solid or flashing. The Beacon also has
an audible alarm. Table 2-2 provides possible reasons for each color indication.
Software and hardware share control of the Beacon lights. Sometimes, hardware-driven displays override
those caused by software conditions and sometimes software-driven displays override. Safety critical
conditions always have priority. Flashing light software commands have priority over solid light commands.
"
NOTES For systems running FmNT 4.8 and later with the correct Programmable Logic Device (PLD)
installed, Light Beacon action can be custom configured using the Beacon Control feature.
Refer to Beacon Control in FmNT Online Help for details.
Refer to the Troubleshooting section of the Axiom X-1000 Series Operations Manual or the
Axiom X-1000 Series Installation and Service Manual for suggested recovery from common
fault conditions.
Table 2-2 Beacon Color Indications
Beacon Color
System Status
ALERT
All motion, outputs, Dispensing Valve, and motion controls are disabled until
the fault is cleared.
One of the following conditions may exist:
A. Solid Emergency Stop condition or Heater error.
RED
B. Flashing General error or Vision error. Software driven error message is

displayed on the Computer Monitor.
C. Software has been configured to display a solid or flashing red light.
CAUTION
System in a low power state or lacks sufficient air pressure.
A. Solid Hatch is open.
B. Flashing Low-pressure Sensor has been activated.
YELLOW
C. Software has been configured to display a solid or flashing yellow light.

OPERATION
A. Solid The system is fully operational with the Hatch closed.
B. Flashing Software has been configured to display a flashing green light.
GREEN
USER DEFINED
A. Solid Software has been configured to display a solid blue light.
B. Flashing Low fluid level in syringe or software has been configured to
display a flashing blue light.
BLUE
2-10
Safety
Component Description
Front View Features

Below are functional descriptions of X-1000 Series Dispensing System components shown in Figure 3-1.
Unless otherwise noted, Figures 3-1 to 3-4 apply to both the X-1010 and X-1020 models
1. Light Beacon
The Light Beacon is a device that visually and audibly indicates dispensing system operating status. It
has red, yellow, green, and blue status indication lights that can be solid or flashing. Refer to the Safety
section for additional information.
2. Work Light
The Work Light is a florescent light that illuminates the inside of the dispensing chamber for maintenance
or servicing operations whenever the dispensing system is powered up. It is turned ON and OFF using a
power switch on the side of the light fixture.
3. Cooling Fan (Servo Shelf)

The DC-powered Cooling Fan blows air through the Servo Shelf to cool the electronic components.
4. Conveyor
The Conveyor allows parts to be conveyed by an o-ring belt from upstream systems, to the dispensing
station, and then to downstream systems. All Conveyors are SMEMA compatible and have adjustable
rear rail width.
5. Conveyor Port
The Conveyor Port is the entrance from upstream systems into the dispensing area and the exit to
downstream systems.
6. ON and OFF Buttons

The ON and OFF buttons are momentary push buttons located on the left side of the Operators
Console. When pressed, the green ON (l) button illuminates and switches ON power to the dispensing
system mechanics. When the OFF (0) button is pressed, the dispensing activity shuts down and the air
pressure is vented, but the Computer and Monitor power is not affected.
7. Grounding Strap Jack

The Grounding Strap Jack is located on the Operators Console. Grounding straps worn by the operator
plug into this jack to prevent electrostatic discharge (ESD) damage to workpieces during dispensing
operations. Refer to the Safety section for additional information.
8. Levelers
The Levelers are the footpads of the dispensing system. They are adjusted during installation and should
not need attention unless the system is moved to a new location.
9. Lower Front Cabinet Door

The Lower Front Cabinet Door allows access to the system Computer, Conveyor/Heater Controller, and
pneumatic regulators and gauges. On the inside of the door, there is space to store spare fluid syringes
and documentation.
3-1
10. Keyboard/Mouse Tray

The Keyboard and Mouse Tray holds and protects the Computer System keyboard and mouse.
11. Emergency Off (EMO) Button

The EMO button is a built-in safety feature located on both the front panel and back panel of the
dispensing system. Activating the EMO vents all pressure in the pneumatic system, de-energizes the
servo power supply capacitors, and cuts power to all system components except the Computer and
Monitor. See Figure 3-5 for the location of the rear EMO.
12. Monitor
The LCD Flat Panel Monitor provides the operator with FmNT software displays and a view of the work
area through the system Camera.
13. Safety Interlock Switch

The Safety Interlock Switch is located just inside the hood on the right side doorframe. When the Hatch
is opened, the Safety Interlock immediately stops all dispensing activity to protect the operator from
injury. At the same time, the Light Beacon displays a solid yellow warning light. Refer to the Safety
section for additional information.
14. Hatch
The Hatch allows the operator to view and, if necessary, access the dispensing area. Opening the Hatch
activates the Safety Interlock feature.
3-2
14
12
13
11
10
5
9
6
8
7
Item
Description
Item
Description
Light Beacon
Leveler (Foot Pad)
Work Light
Lower Front Cabinet Door
Servo Shelf Cooling Fan (intake)
10
Keyboard/Mouse Tray
Conveyor
11
Front EMO Button
Conveyor Port
12
LCD Flat Panel Monitor
ON/OFF Buttons
13
Safety Interlock Switch
Grounding Strap Jacks
14
Hatch
Figure 3-1 Front View (Typical)
3-3
X-1010 Dispensing Chamber Features

1. Dispensing Head
The Dispensing Head is mounted on the X-beam and is moved by a positioning system in the X, Y, and
Z-axes. It carries the Dispensing Valve to a precise position over the workpiece in the dispense station of
the Conveyor. The Camera and Height Sensor (option) are also mounted on the Dispensing Head.
2. Electrical/Pneumatic Bulkhead
The bulkhead consists of a sheet metal plate that supports electrical and pneumatic connectors for
accessories on the Dispensing Head. The bulkhead for Dispensing Valve 1 is on the left side of the
Dispensing Head and the bulkhead for Dispensing Valve 2 is mounted on the right side of the Head.
3. Camera and Lens

The compact, high resolution, black and white Camera and its vibration-resistant Lens are part of the
Vision System. They are mounted on the Dispensing Head and are used to view work surfaces in the
dispensing chamber.
4. Red/Blue Diffuse On-Axis Light

The Diffuse On-Axis Light (DOAL), mounted on the Dispensing Head, provides variable red and blue
LED lighting for the Camera. Adjusting the light color and intensity improves video display contrast that
results in accurate fiducial identification on the workpiece.
5. Needle Sensor
The Needle Sensor includes a fiber-optic sensor that measures Dispensing Valve needle position in the
X- and Y-axes and a tactile sensor that measures needle position in the Z-axis. The FmNT software uses
this information to automatically compensate for changes in needle location. This allows you to change
needles and continue production without reprogramming the system.
6. Purge Station
The Purge Station is a location at the front of the dispensing chamber where the dispensing needle is
cleaned and the Dispensing Valve is automatically purged at user-defined intervals. A disposable plastic
cup inside of the Purge Station catches the dispensed fluid.
7. Look Up Board Sensor (X-1010)

Optical Board Sensors mounted under the front Conveyor rail detect the presence of the workpiece at
each Conveyor station. Depending upon system configuration, there may be as many as two Board
Sensors mounted along the length of the Conveyor rail.
8. Stop Pins
Stop Pins are pneumatic devices that physically stop the workpiece at a specific Conveyor station. There
may be as many as two Stop Pins attached to the rear Conveyor rail.
9. Height Sensor
The Height Sensor is a device that measures substrate height and sends a signal to the system
Computer. The height information is used to position the dispensing needle at an exact distance above
the workpiece surface. A Tactile Height Sensor is standard. A Class 2 Laser Height Sensor is optional.
3-4
10. Fluid Syringe

The Fluid Syringe is mounted on the Dispensing Valve and contains the fluid to be dispensed. The fluid
manufacturer packages the fluid in the syringe according to your application requirements.
11. Dispensing Valve

The Dispensing Valve also referred to as a pump or jet is mounted on the Dispensing Head and
dispenses fluid onto the workpiece. Refer to the appropriate Dispensing Valve manual for additional
information.
1
11
10
2
9
8
7
Item
Description
Item
Description
Look Up Board Sensor (shown on rear rail

for clarity)
Dispensing Head
Electric/Pneumatic Bulkhead (for Valve 1)
Camera and Lens
Stop Pin (dispense station)
Red/Blue Diffuse On-Axis Light
Height Sensor (tactile type shown)
Needle Sensor
10
Fluid Syringe
Purge Station
11
Dispensing Valve (DV-7000 shown)
Figure 3-2 X-1010 Dispensing Chamber Close-up
3-5
X-1020 Dispensing Chamber Features

1. Dispensing Head`
The Dispensing Head is mounted on the X-beam and is moved by a positioning system in the X, Y, and
Z-axes. It carries the Dispensing Valve to a precise position over the workpiece in the dispense station of
the Conveyor. The Camera and Height Sensor (option) are also mounted on the Dispensing Head.
2. Electric/Pneumatic Bulkhead
The bulkhead consists of a sheet metal plate that supports electrical and pneumatic connectors for
accessories on the Dispensing Head. The bulkhead for Dispensing Valve 1 is on the left side of the
Dispensing Head and the bulkhead for Dispensing Valve 2 is mounted on the right side of the Head.
3. Camera and Lens

The Camera and Lens are part of the Vision System. They are mounted on the Dispensing Head and are
used to view work surfaces in the dispensing chamber.
4. Red/Blue Diffuse On-Axis Light

The Diffuse On-Axis Light, mounted on the Dispensing Head, provides variable red and blue LED lighting
for the Camera. Adjusting the light color and intensity improves video display contrast that results in
accurate fiducial identification on the workpiece.
5. Needle Heater
The Needle Heater is an RTD-controlled heating element attached to the needle on DV-7000 and
DP-3000 Dispensing Valves. The Needle Heater heats the dispensing fluid to maintain a consistent
viscosity and flowrate.
6. Dispensing Calibration Module (DCM)

The Dispensing Calibration Module on the Axiom X-1020 consists of the Weigh Station, Purge Station,
fiber-optic and tactile Needle Sensors, and a ceramic tile substrate.
6a Needle Sensor
The Needle Sensor includes a fiber-optic sensor that measures Dispensing Valve needle position in
the X- and Y-axes and a tactile sensor that measures needle position in the Z-axis. The FmNT
software uses this information to automatically compensate for changes in needle location. This
allows you to change needles and continue production without reprogramming the system.
6b Weigh Station
The Weigh Station is a location on the X-1020 Dispensing System where a scale measures the
weight of dispensed fluid and sends the information to the FmNT software for mass flow calibration.
6c Purge Station
The Purge Station is a location at the front of the dispensing chamber where the dispensing needle
is cleaned and the Dispensing Valve is automatically purged at user-defined intervals. A disposable
plastic cup inside of the Purge Station catches the dispensed fluid.
7. Heater Tooling (Option)

Heater Tooling (contact or impingement) is an option available on systems performing applications that
require heat. Contact Heaters have vacuum ports to hold the workpiece against the heated surface
during heating. Impingement Heaters blow heated air onto the underside of the workpiece from below
without direct contact. Heaters can be installed at up to three Conveyor stations.
3-6
8. Look Down Board Sensors (X-1020)

Board Sensors mounted on top of the Conveyor rail detect the presence of the workpiece at each
Conveyor station. There may be as many as three Board Sensors mounted along the length of the rail.
9. Stop Pins
Stop Pins are pneumatic devices that physically stop the workpiece at a specific Conveyor station. There
may be as many as three Stop Pins attached to the rear Conveyor rail.
10. Height Sensor

The Height Sensor is a device that measures substrate height and sends a signal to the system
Computer. The height information is used to position the dispensing needle at an exact distance above
the workpiece surface. A Tactile Height Sensor is standard. A Class 2 Laser Height Sensor is optional.
11. Fluid Syringe

The Fluid Syringe is mounted on the Dispensing Valve and contains the fluid to be dispensed. The fluid
manufacturer packages the fluid in the syringe according to your application requirements.
12. Dispensing Valve

The Dispensing Valve also referred to as a pump or jet is mounted on the Dispensing Head and
dispenses fluid onto the workpiece. Refer to the appropriate Dispensing Valve Installation and
Operations Manual for additional information.
1
12
2
11
10
3
9
4
8
7
5
Item
1
2
3
4
5
6a
6b
Description
Dispensing Head
Electric/Pneumatic Bulkhead (for Valve 1)
Camera and Lens
Red/Blue Diffuse On-Axis Light
Needle Heater
Needle Sensor
Weigh Station
6a
Item
6c
7
8
9
10
11
12
6b
6c
Description
Purge Station
Heater Tooling (Contact Heater shown)
Board Sensor (post-dispense station)
Stop Pin (post-dispense station)
Height Sensor (tactile type shown)
Fluid Syringe
Dispensing Valve (DP-3000 shown)
Figure 3-3 X-1020 Dispensing Chamber Close-up

3-7
Lower Front Cabinet Features

1. Valve 1 Fluid Air Regulator and Digital Gauge

The Valve 1 Fluid Air Regulator and Gauge set controls air pressure for the Dispensing Valve 1 fluid
syringe on the Dispensing Head. There is also a Valve 2 Fluid Air Regulator and Gauge set that is used
for systems configured with the Dual-Action Dispensing Head option. Each Fluid Air Regulator receives
air from the Main Air Regulator located on the back panel of the dispensing system. Refer to Pneumatic
Regulators and Gauges in the Operation section for recommended pressure settings and operating
instructions.
2. Syringe Rack/Documentation Holder

Located inside the front cabinet door, this convenient feature can hold documentation and spare fluid
syringes needed by the operator.
3. Conveyor/Heater Controller
The Conveyor/Heater Controller manages all Conveyor-related functions including the width and belt
motors, Heater Tooling, sensors, pneumatic actuators, and the SMEMA interface with upstream and
downstream systems. The X-1010 has a Conveyor Controller that performs all of the same functions of
the Conveyor/Heater Controller except for the operation of the Heater Tooling. The X-1010 is not
equipped with Heaters.
4. Computer
The Computer runs the FmNT dispensing software. The Computer-operator interface includes a 307-mm
(12.1-in.), color LCD, flat panel Monitor, and a Keyboard with Mouse as shown in Figure 3-1. Refer to
Computer Features later in this section for a detailed description of features.
5. Impingement Flowmeters
The Impingement Flowmeters control the airflow through the Impingement Heaters in the dispensing
chamber. A manual shut-off valve controls the air going to the flowmeters. Refer to Pneumatic
Regulators and Gauges in the Operation section for recommended pressure settings and operating
instructions.
6. Tooling Air Regulator and Gauge

The Tooling Air Regulator and Gauge control the air pressure being supplied to the Conveyor Stop Pins
and Lift Tables/Clamp Bars. The regulator receives air from the Main Air Regulator located in the back of
the dispensing system. Refer to Pneumatic Regulators and Gauges in the Operation section for
recommended pressure settings and operating instructions.
7. Cooler Air Regulator and Digital Gauge (standard on the X-1020)

The Cooler Air Regulator and Gauge set controls air pressure for the Thermal Control Assembly on a
DJ-9000 Series Dispensing Valve.
8. Valve 2 Fluid Air Regulator and Digital Gauge

The Valve 2 Fluid Air Regulator and Gauge set controls air pressure for the Dispensing Valve 2 fluid
syringe on the Dispensing Head. There is also a Valve 1 Fluid Air Regulator and Gauge set that is used
for systems configured with the Dual-Action Dispensing Head option.
3-8
9. Valve (Dispensing Valve) Air Regulator and Gauge

The Valve Air Regulator and Gauge control the air pressure being supplied to the Dispensing Valve. The
type of Dispensing Valve installed on your system dictates how this air is used. Refer to the applicable
Dispensing Valve Installation and Operations Manual for recommended pressure settings. Refer to
Pneumatic Regulators and Gauges in the Operation section for recommended pressure settings and
operating instructions.
5
2
3
4
Item
Description
Valve 1 Fluid Air Regulator and Gauge
Syringe Rack/Documentation Holder
Conveyor/Heater Controller (X-1020)
Computer
Impingement Flowmeters (X-1020)
Tooling Air Regulator and Gauge
Cooler Air Regulator and Digital Gauge (X-1020)
Valve 2 Fluid Air Regulator and Gauge
Valve Air Regulator and Gauge (for Dispensing Valve)

Figure 3-4 Lower Front Cabinet Close-up (Typical)
3-9
Rear View Features

Unless otherwise noted, Figure 3-5 and Figure 3-6 apply to both the X-1010 and X-1020 models.
1. Light Beacon
The Light Beacon is a device that visually and audibly indicates system operating status. It has red,
yellow, green, and blue status indication lights that can be solid or flashing. Refer to the Safety section
for additional information.
2. Side Air Vent

The Side Air Vent allows heat from Servo Shelf components to be exhausted to atmosphere to prevent
overheating. Airflow is provided by an intake fan on the opposite side of the Servo Shelf as shown in
Figure 3-1.
3. Cooling Fan (Dispensing Chamber)

The Cooling Fan exhausts heated air from the dispensing chamber to protect system components and
workpieces from overheating. The fan also exhausts any volatile organic compounds (VOC) that may be
present in the dispensing chamber.
4. Main Power Inlet

The Main Power Inlet is where the Main Power Cable connects to the Power Manager.
5. Rear Cabinet Door

The Rear Cabinet Door allows access to the electrical, pneumatic, and mechanical components inside.
Because there are high-voltage components inside the cabinet, only trained service technicians should
open this door. Refer to the Safety section for additional safety information.
6. Main Air Inlet

The Main Air Inlet is where the facility air supply hose attaches to the dispensing system.
7. Electrical Cable Safety Cover

The Electrical Cable Safety Cover protects the electrical cables and pneumatic lines that run from the
lower cabinet to the Servo Shelf.
8. Emergency Off Button (EMO)

The EMO button is a built-in safety feature located on both the front panel and back panel of the
dispensing system. Activating the EMO vents all pressure in the pneumatic system, de-energizes the
servo power supply capacitors, and cuts power to all system components except the Computer and
Monitor. See Figure 3-1 for the location of the EMO button on the front of the dispensing system.
9. XY Servo Motor Safety Cover

The XY Servo Motor Safety Cover protects personnel from inadvertent contact with the high-voltage
X and Y Servo Motors. Because the Servo Motors are high-energy components, only trained service
technicians should remove this cover. Refer to the Safety section for electrical safety information.
10. Servo Shelf Safety Cover

The Servo Shelf Cover allows access to the electrical and pneumatic components inside. Because there
are high-voltage components on the Servo Shelf, only trained service technicians should remove this
cover. Refer to the Safety section for electrical safety information.
3-10
11. Top Air Vents

The two Top Air Vents allow heat from the Dispensing Chamber to be exhausted to atmosphere. On
X-1010 systems, air flows passively out of the Chamber. On X-1020 systems, exhaust fans rapidly
remove heated air from the Chamber.
1
11
10
5
4
Item
Description
Item
Description
Light Beacon
Electrical Cable Safety Cover
Side Air Vent (passive)
Rear EMO Button
Cooling Fan (air exhaust)
XY Servo Motor Safety Cover
Main Power Inlet
10
Servo Shelf Safety Cover
Rear Cabinet Door
11
Top Air Vents
Main Air Inlet

Figure 3-5 Rear View (Typical)
3-11
Rear View Features Close-up

1. Main Air Gauge

The Main Air Gauge measures the regulated air pressure supplied to all other dispensing system
regulators.
2. Main Circuit Breaker

The Main Circuit Breaker is the main power switch for the dispensing system. It protects the dispensing
system from facility power surges and controls the flow of facility AC power supplied to the Power
Manager. A flange to the right of the Main Circuit Breaker allows it to be locked in the OFF position
during servicing. Switching OFF the Main Circuit Breaker cuts power to all dispensing system electrical
components.
3. Rear Cabinet Door

The Rear Cabinet Door allows access to the electrical, pneumatic, and mechanical components inside.
Because there are high-voltage components inside the cabinet, only trained service technicians should
open this door. Refer to the electrical safety practices and procedures in the Safety section.
4. Main Power Cable

The Main Power Cable connects the dispensing system to the facility AC power source. It attaches to the
Power Manager on the back panel of the dispensing system.
5. SMEMA Connector (downstream)

The downstream SMEMA connector allows for SMEMA communication between the dispensing system
and a downstream machine such as an unloader.
6. SMEMA Connector (upstream)

The upstream SMEMA connector allows for SMEMA communication between the dispensing system and
an upstream machine such as a loader.
7. SECS/GEM Port (Optional)

The SECS/GEM Port allows the dispensing system to communicate with factory management software
running on the facility computer network.
8. Downstream Loader Port

The Downstream Loader Port allows the dispensing system to communicate with a downstream
Free-Standing Loader (FSL) for programming purposes only.
9. Upstream Unloader Port

The Upstream Unloader Port allows the dispensing system to communicate with an upstream
Free-Standing Unloader for programming purposes only.
10. Main Air Filter/Regulator

The Main Air Regulator controls the air pressure supplied to all other system regulators. The regulator
contains a built-in air filter and water trap to ensure that only clean, dry air enters the system. Refer to
Table 4-5 in the Operation section for the recommended pressure setting and other important
information.
3-12
10
1
9
8
7
6
5
4
Item
Description
Item
Description
Main Air Gauge
SMEMA Connector (upstream)
Main Circuit Breaker
SECS/GEM Port
Rear Cabinet Door
Downstream Loader Port
Main Power Cable
Upstream Unloader Port
SMEMA Connector (downstream)
10
Main Air Filter/Regulator
Figure 3-6 Rear View Close-up
3-13
Computer Features
Below are functional descriptions of the Computer Control Panel features shown in Figure 3-7.
1. CD-RW Drive
The Computer is equipped with a CD-RW Drive. Press the button below and to the right to load or eject a
writeable compact disk.
2. Disk Drive
The Computer has a 3.5-inch, 1.4-MB floppy disk drive. Insert disks through the drive door flap.
3. On-Off Switch
Press (l) to turn the Computer ON. Press (0) to turn the Computer OFF.
4. Power Indicator
This LED is green when power to the Computer is turned ON. See Power Switch below.
5. Hard Drive Activity Indicator

This Light Emitting Diode (LED) blinks when the Computer hard drive is active.
6. Reset Button
Pressing the Reset Button restarts (reboots) the Computer after a system failure.
7. CD Eject Button
Press this button to load or eject a compact disk
8. Diskette Eject Button

Press this button to eject a 3 inch floppy disk.
3
4
5
6
7
8
Item
Description
Item
Description
CD-RW Drive
Hard Drive Activity Indicator
3.5-inch Disk Drive
Reset Button
On-Off Switch
CD Eject Button
Power Indicator
Diskette Eject Button
Figure 3-7 Computer Control Panel

3-14
Operation
System Startup/Shutdown
This subsection details basic start-up and shutdown procedures based on different levels of operation. These
procedures are offered as general recommendations and suggestions when starting and/or shutting down
your Axiom X-1000 Series Dispensing System. Your actual start-up and shutdown procedures may vary.
Startup
If necessary, refer to the figures in the Component Description section to identify system components.
To power on the dispensing system:
1.
Verify that the dispensing system Hatch is closed.
2.
Check the EMO Switches on the front and rear of the dispensing system to see if they have
been activated. If they have been activated, turn the red EMO knob counterclockwise until it
pops out.
3.
If not already on, turn the Main Circuit Breaker ON (I).

!
4.
Verify the Computer and Monitor power switches are ON (I).

!
5.
The Light Beacon should display a solid yellow light.
The Computer and Monitor power LEDs should be green. The Computer should go into the
boot sequence.
Press ON (l) on the Operators Console.

!
The green Start button will illuminate and the Light Beacon will display a green light.
Starting Fluidmove for Windows (FmNT)

The FmNT startup procedure assumes that FmNT is already installed on your computer and that the
computer is turned ON and running Windows NT.
To start FmNT:
"
1.
Click on Start in the lower left-hand corner of your Computer screen.
2.
Select Programs from the Start menu.
3.
Select FMNT from the Programs menu.
NOTE
Alternatively, you can double-click the FMNT icon
CAUTION!
Operation
on the Windows NT desktop.
Do not press any keys or the mouse while FmNT is starting unless prompted to do
so.
FmNT will now start. It will check to see that all the Input and Output (I/O) devices for your
dispensing system are communicating properly with FmNT.
4-1
4.
If a message to run a Valve Offsets routine appears, click on OK.

!
5.
When the FMNT Message 30416 - Dispenser Motor References Not Found (Figure 4-1)
appears, click OK to Home the Dispenser.
!
6.
"
A message should appear that indicates the dispensing system is being initialized.
The FmNT Main Window (Figure 4-2) will open.
Check to make sure the Dispensing Head is in the proper Home position.
NOTE
To start a production run, see Running Production later in this section.
Figure 4-1 FmNT Message 30416
Figure 4-2 FmNT Main Window
4-2
Operation
Shutdown
Emergency Shutdown
WARNING!
CAUTION!
In an emergency, failure to completely shut down power to the dispensing system
with the EMO can cause serious injury to the user and damage to the
dispensing system.
During an emergency or malfunction, press the EMO button the large red button on the Control Panel or on
the back of the dispensing system (see Figure 2-3 in the Safety section for locations). Pressing EMO button
cuts the power to all dispensing system components except the Computer and Monitor and vents all
pneumatic pressure.
For more information on emergency shutdown situations and instructions on restoring system power after an
emergency shutdown, refer to the Safety section.
Production Shutdown (End of Shift)

Depending on your companys requirements, your X-1000 Series Dispensing System may be left ON or OFF
at the end of a shift. However, we recommend that you incorporate the following procedure into your
production shutdown routine:
1.
Wait for the dispensing program to complete.
2.
Purge the Dispensing Valve as specified in the applicable Dispensing Valve Installation and
Operation Manual.
3.
Save any changes to dispensing programs and then exit FmNT.
4.
Press OFF (0) on the Operators Console.
5.
Verify that all dispensing system motion has stopped.
WARNING!
The Needle Heater and Tooling Plates retain heat for a time after the system has
been shut down. Use extreme caution around these components to prevent burn
injuries.
6.
Remove all workpieces from the dispensing chamber.
7.
Remove the fluid syringe from the Dispensing Head as specified in the applicable Dispensing
Valve Installation and Operation Manual.
8.
Clean the Dispensing Valve as specified in the applicable Dispensing Valve Installation and
Operation Manual.
Operation
4-3
Service Shutdown
We recommend that you incorporate the following steps into your service shutdown routine:
1.
Perform a Production Shutdown as described in the previous subsection.
2.
Turn OFF (0) the Main Power Circuit Breaker at the rear of the system. Lock out and tag out the
power as specified in the Safety section of the Axiom X-1000 Series Operations Manual or the
Axiom X-1000 Series Installation and Service Manual.
3.
Verify pressure at the Main Air Inlet is 0 psi.
4.
Disconnect the facility air supply hose.
WARNING!
5.
If the facility air hose does not have a quick-disconnect fitting, turn off the facility air
and depressurize the line before disconnecting. Otherwise, injury to personnel may
occur.
Disconnect the Main Power cable from the machine or the facility outlet as applicable.
Operation of Dispensing System Controls

Positioning the Conveyor and Dispensing Head
When necessary, an operator can use FmNT position (jog) controls to adjust Conveyor rail width, reposition
the workpiece X-axis location on the Conveyor, and reposition the Dispensing Head in the X, Y, and Z-axes.
These position controls can be operated using the Mouse to click on-screen buttons, or by pressing key
combinations on the Keyboard. Both methods are described below.
"
NOTE
These procedures assume that the Computer and the dispensing system have been turned
on as specified in the Start-up/Shutdown section.
Using the Mouse

To operate position controls with the Mouse:
1.
In the FmNT Main Window, click on Jog.

!
"
2.
4-4
The Position Controls dialog box opens. See Figure 4-3.

NOTE
The position controls can be accessed from the Main Window, the Production
Window, the Run Window, the Programming Window, and the Tools Window.
Click on the Conveyor 1 radio button to activate the Conveyor position controls or click on the
Dispenser radio button to activate the Dispensing Head position controls.
Operation
Item
Description
Y-axis Controls (rear rail forward and backward movement)
X-axis Controls (belt left and right movement)
Conveyor Radio Button

Figure 4-3 Conveyor Position Controls
3.
Conveyor position controls (Figure 4-3) operate as follows:

!
On the X-Y control panel, the arrows pointing to the Left move the Conveyor belt to the left
and the arrows pointing to the Right move it to the right.
On the X-Y control panel, the arrows pointing Up move the rear rail toward the back of the
dispensing area and the arrows pointing Down move the rear rail toward the front of the
dispensing area.
"
NOTE
The single arrows

and double arrows
move the Conveyor rail or belt
different distances per Mouse click as specified in Table 4-1.
Table 4-1 Conveyor Position Controls: Jog Distance(1)
Movement
Axis
Distance
mm (inch)(2)
0.0254 (0.001)
0.127 (0.005)
2.032 (0.080)
10.16 (0.400)
Notes: (1) Default distances. Refer to the FmNT User Guide or FmNT
Online Help to modify jog distances.
(2) Distance per Mouse click on the arrow button.
Operation
4-5
4.
Dispensing Head position controls (Figure 4-4) operate as follows:

!
On the X-Y control panel, the arrows pointing to the Left move the Dispensing Head to the
left and the arrows pointing to the Right move it to the right.
On the X-Y control panel, the arrows pointing Up move the Dispensing Head toward the back
of the dispensing area and the arrows pointing Down move it toward the front of the
dispensing area.
On the Z control panel, the arrows pointing Up move the Dispensing Head upward and the
arrows pointing Down move it downward.
"
!
NOTE
The single arrows

and double arrows
move the Dispensing Head different
distances per Mouse click and at different velocities as specified in Table 4-2.
Clicking on Home sends the Dispensing Head to its home position. The home position is
the extreme left front corner of the dispensing area, where the Dispensing Head X, Y, Z-axis
coordinates are set to (0, 0, 0).
5
2
Item
Description
Target Box (click to move dispenser to selected location)
Y-axis Controls (forward and back movement)
X-axis Controls (side to side movement)
Dispenser Radio Button
Z-axis Controls (up and down movement)
Home Button
Figure 4-4 Dispensing Head Position Controls
4-6
Operation
Table 4-2 Dispensing Head Position Controls: Jog Distance and Velocity(1)
Movement
Axis
Distance
mm (inch)(2)
Velocity
mm/sec (in/sec)
Distance
mm (inch)(2)
Velocity
mm/sec (in/sec)
X-Y
0.0254 (0.001)
1.27 (0.050)
2.54 (0.100)
88.9 (3.50)
0.0254 (0.001)
2.54 (0.100)
1.27 (0.050)
10.16 (0.40)
Notes: (1)
Default distances and velocities. Refer to the FmNT User Guide or FmNT Online
Help to modify jog distances and velocities.
Distance per Mouse click on the arrow button.
(2)
Using the Keyboard

To operate position controls using Keyboard commands:
1.
Press [Ctrl + J] to open the Position Controls dialog box.
2.
Using the Mouse, click on the Conveyor 1 radio button to activate the Conveyor position
controls or click on the Dispenser radio button to activate the Dispensing Head position controls.
3.
Press the appropriate keys shown in Table 4-3 to jog the selected device (Conveyor or
Dispensing Head).
Table 4-3 Position Control Keyboard Commands
Speed of
Movement
Slow(2)
(3)
Fast
Command(1)
Conveyor
Response
Dispensing Head
Response
Ctrl + H
Rear rail moves all the way

to the back of dispensing
chamber
Moves to front left corner

of dispensing chamber
Ctrl +
Belts move left
Moves left
Ctrl +
Rear rail moves to back
Moves backward
Ctrl +
Belts move right
Moves right
Ctrl +
Rear rail moves to front
Moves to front
Ctrl + Z +
Moves downward
Ctrl + Z +
Moves upward
Ctrl + Shift +
Belts move left
Moves left
Ctrl + Shift +
Rear rail moves to back
Moves backward
Ctrl + Shift +
Belts move right
Moves right
Ctrl + Shift +
Rear rail moves to front
Moves forward
Ctrl + Shift + Z +
Moves downward
Ctrl + Shift + Z +
Moves upward
Note: (1) Simultaneously press the keys shown.

(2) Slow is the same as clicking on a single arrow
in the Position Control dialog box.
(3) Fast has the same effect as clicking on a double arrow
Operation
in the Position Control dialog box.
4-7
Control Buttons and Switches

The location of the primary control buttons and switches that are accessible to the operator are located as
shown in Figure 4-5. The function of these buttons and switches is described in Table 4-4.
Table 4-4 Control Buttons and Switches
Button/Switch
Appearance
Function
The large, red EMO button is located on the right side of
the Operators Console and on the rear right side of the
dispensing system. Pressing this button causes the
Power Manager to power down potentially hazardous
electrical and pneumatic energy sources in the system.
The Computer and the monitor remain operational.
EMO Buttons
WARNING!
Although the system has been powered down, Heater
Tooling and Needle Heaters still present a thermal hazard
until they cool.
System ON/OFF
Buttons
ON/I
OFF/0
The System ON and OFF buttons are located on the left

side of the Operators Console. They control power to
major system components. The left (green) button is the
system ON button. The right (black) button is the System
OFF button.
I
The Main Power Circuit Breaker, on the lower left rear
panel of the dispensing system, control all power being
supplied to the dispensing system. The I position is ON,
and the 0 position is OFF.
Main Power Circuit

Breaker
4-8
Operation
2
1
Item
Description
System ON and OFF Buttons
Front EMO Button
Rear EMO Button
Main Power Circuit Breaker

Figure 4-5 Operator Accessible Switches and Buttons
Operation
4-9
Pneumatic Regulators and Gauges

The Axiom X-1000 Dispensing System has Pneumatic Regulators and Gauges that control the air for the
following systems:
Main Air
Fluid
Dispensing Valve [Operation and Cooling (DJ-9000)]
Tooling (if applicable)
Impingement Heaters (if applicable)
The Main Air Pressure Regulator and Gauge set is located on the back panel at the right rear of the
dispensing system as shown in Figure 4-6. The Fluid, Valve, and Tooling Regulators and Gauges are
located inside the lower front cabinet under the keyboard tray (see Figure 4-7). The Impingement Air Shutoff
Valve and Flowmeters are also in the lower front cabinet. The function and operation of these air
pressure/flow control devices are explained in the following paragraphs. Recommended pressure settings
are provided in Table 4-5.
Table 4-5 Recommended Pressure Settings and Flowrates
Device
Recommended
Pressure/Flowrate
Comments
Main Air Pressure Regulator
620.5 kPa (90 psi)
Facility pressure is 586 to 620 kPa

(85 to 90 psi).
Fluid Air Pressure Regulator
206.8 to 275.7 kPa

(30 to 40 psi)
Depends on fluid being dispensed

and Dispensing Valve being used.
Refer to the manual applicable to the
Dispensing Valve on your system.
Tooling Air Pressure

Regulator
X-1010: 413.6 kPa (60 psi)

X-1020: 275.7 kPa (40 psi)
Valve Air Pressure Regulator
482.6 kPa (70 psi), approximate
Depends on Dispensing Valve used.

Refer to the manual applicable to the
Valve on your dispensing system.
Cooler Air Pressure (X-1020)
413.6 kPa (60 psi)
Used with the DJ-9000 Series Valve

only.
Impingement Flowmeters
113 L/min. (4.0 SCFM) maximum
Depends on the design of the

Impingement Heater.
--
Main Air Regulator

The Main Air Pressure Regulator (Figure 4-6) is a combination filter and Regulator with an attached pressure
gauge that provides clean, dry, regulated air pressure to the dispensing system from your facility air source.
The Gauge indicates the regulated air pressure going into the system.
4-10
Operation
To adjust the Main Air Pressure Regulator:

1.
Verify that the facility air supply is connected to the Main Air Inlet.
2.
At the top of the Filter-Regulator, locate the Regulator adjustment knob. See Figure 4-6.
3.
Gently pull up on the adjustment knob to unlock it.
4.
While watching the gauge, rotate the adjustment knob:

!
Clockwise to increase pressure up to the desired level.
Counterclockwise to decrease pressure.
"
5.
NOTE
When decreasing pressure, lower the pressure past the target level, then rotate the
adjustment knob clockwise (right) to raise pressure to the desired setting. This will
help prevent false readings.
Gently push down on the adjustment knob to lock it in position.
2
3
6
5
Item
Description
Regulator Adjustment Knob
Filter-Regulator
Main Air Inlet
Facility Air Supply Line
Water Drain Valve
Water Trap
Main Air Pressure Gauge

Figure 4-6 Main Air Pressure Regulator and Gauge
Operation
4-11
Fluid Air Pressure Regulator and Gauge

The Fluid Air Pressure Regulator and Gauge set (Figure 4-7) consists of a precision Regulator and a digital
gauge. This set precisely controls the air pressure going to the receiver head of the fluid syringe or reservoir.
The system maintains a steady flow of dispensing fluid to the Dispensing Valve by applying air at a constant
pressure to the syringe or reservoir while the dispensing system is operating.
The level of air pressure supplied to the syringe or reservoir depends on the type of fluid and the Dispensing
Valve being used in the dispensing process. Refer to the Installation and Operation Manual applicable to the
Dispensing Valve installed on your dispensing system for recommended pressure settings.
Your X-1000 Series Dispensing System has two independent Fluid Air Pressure Regulator and Gauge sets
to support a Dual-Action Dispensing Head option.
Cooler Air Pressure Regulator and Gauge

The Cooler Air Regulator and Gauge set (Figure 4-7) controls air pressure for the Thermal Control Assembly
on a DJ-9000 Series Dispensing Valve. Refer to Table 4-5 for the recommended pressure setting.
To adjust Fluid and Cooler Air Pressure Regulators:
1.
Verify that the dispensing system is ON.

!
The Light Beacon will display a green or solid yellow light.
2.
Open the lower front cabinet door and find the regulator to be adjusted. See Figure 4-7.
3.
While watching the appropriate gauge, rotate the adjustment knob:

!
Clockwise to increase pressure.
Counterclockwise to decrease pressure.
"
NOTE
Tooling Air Pressure Regulator and Gauge

The Tooling Regulator and Gauge set (Figure 4-7) controls air pressure for Stop Pins and Lift Tables/Clamp
Bars. Refer to Table 4-5 for the recommended pressure setting for tooling air.
Valve Air Pressure Regulator and Gauge

The Valve Air Pressure Regulator and Gauge set (Figure 4-7) controls the air pressure that actuates some
Dispensing Valves (DJ-2000, DP-3000) during dispensing. For details on how air is used for Dispensing
Valve operation, refer to the manual applicable to the Valve installed on your dispensing system.
In dispensing systems with a Dual-Action Dispensing Head, the Valve Air Pressure Regulator and Gauge set
can supply both Dispensing Valves with air pressure.
Consult the manual applicable to the Valve installed on your dispensing system for the recommended
pressure setting for your Dispensing Valve.
4-12
Operation
11
2
10
9
X-1020
12
2
X-1010
Item
Description
Item
Description
Fluid Air Pressure Regulators
Cooler Air Pressure Regulator
Fluid Air Pressure Digital Gauge
Tooling Air Pressure Regulator
Valve Air Pressure Gauge
Tooling Air Pressure Gauge
Valve Air Pressure Regulator
10
Cooler Air Pressure Digital Gauge
Tooling Vacuum Gauges (optional)
11
Impingement Air Shutoff Valve
12
Lift Table Air Shutoff Valve
Figure 4-7 Regulator and Gauge Locations
Operation
4-13
To adjust Valve and Tooling Air Pressure Regulators:

1.

!
2.
Open the lower front cabinet door and find the appropriate pressure
Regulator. See Figure 4-7.
3.
Gently pull the Regulator adjustment knob downward to unlock.
4.
While watching the appropriate gauge, rotate the adjustment knob:

!
Clockwise (right) to increase pressure.
Counterclockwise (left) to decrease pressure.
"
5.
NOTE
Gently push the Regulator adjustment knob upward to lock.
For dispensing systems equipped with Impingement Heaters, these flowmeters (Figure 4-7) control airflow
going to the heater modules. A manual shutoff valve controls the air supply to the flowmeters. Refer to Table
4-5 for the recommended flowrate.
To adjust Impingement Flowmeters:
1.

!
4-14
2.
Open the lower front cabinet door and find the Impingement Flowmeters.
See Figure 4-7.
3.
While watching the gauge, rotate the adjustment knob:

!
Counterclockwise to increase airflow.
Clockwise to decrease airflow.
Operation
Dispensing Head Accessories Pneumatic and Electrical Connections

Pneumatic Fittings
The pneumatic fittings and hoses supplying pneumatic pressure to components on the Dispensing Head are
color coded for easy identification. Table 4-6 provides fitting and hose colors with a description of their use.
Table 4-6 Dispensing Head Pneumatic Fittings and Hoses
Bulkhead
Valve 1
(Figure 4-8a)
Valve 2
(Figure 4-8b)
Operation
Fitting
Color
Hose
Color
Usage
Silver
Clear
Fluid Air
Provides constant air pressure to the fluid syringe.
Green
Green
Cooler Air
Provides air for the Thermal Control Assembly on a

DJ-9000 Series Valve in the Valve 1 position.
Blue
Blue
Valve ON
On DP-3000 Series Dispensing Valves, pressurizes

actuator that rotates stopcock to fluid refill position.
Toggles with the black Valve OFF pneumatic line.
Black
Black
Valve
OFF
Silver
Clear
Fluid Air
Provides constant air pressure to the fluid syringe.
Green
Green
Cooler Air
Provides air for the Thermal Control Assembly on a

DJ-9000 Series Valve in the Valve 2 position.
Blue
(Front)
Blue
Valve ON

actuator that rotates stopcock to fluid refill position.
Toggles with the black Valve OFF pneumatic line.
Blue
(Rear)
Blue
Toggle
Cylinder
ON
Actuates Dual-Action Dispensing Head Toggle Cylinder

to lower Valve 2. Toggles with the black Toggle Cylinder
OFF pneumatic line.
Black
(Front)
Black
Valve
OFF

actuator that rotates stopcock to the fluid dispense
position. Toggles with the blue Valve ON pneumatic line.
For DJ-2000 Series Dispensing Valves, provides air
pressure that raises the needle and retracts the ball from
the extension seat during fluid refill.
Black
(Rear)
Black
Toggle
Cylinder
OFF
Actuates Dual-Action Dispensing Head Toggle Cylinder

to raise Valve 2. Toggles with the blue Toggle Cylinder
ON pneumatic line.
Description

actuator that rotates stopcock to fluid dispense position.
Toggles with the blue Valve ON pneumatic line.
For DJ-2000 Series Dispensing Valves, provides air
pressure that raises the needle and retracts the ball from
the extension seat during fluid refill.
4-15
3
4
4-8a
Valve 1 Bulkhead
10
4-8b
Valve 2 Bulkhead
Item
Description
Valve 1 Fluid Air Fitting (Silver)
Valve 1 OFF Fitting (Black)
Valve 1 ON Fitting (Blue)
Valve 1 Cooler Air (Green)
Toggle Cylinder ON (Blue)
Valve 2 ON (Blue)
Valve 2 OFF (Black)
Valve 2 Fluid Air Fitting (Silver)
Valve 2 Cooler Air (Green)
10
Toggle Cylinder OFF (Black)

Figure 4-8 Pneumatic Bulkheads Close-up
4-16
Operation
Running Production
The following procedure assumes that the Computer and Monitor are on and FmNT has been started as
described in Starting Fluidmove for Windows (FmNT) previously in this section.
To start a production run:
1.
Verify that the Main Air, Valve, and Fluid pressures are set to the desired level.
!
If not, adjust pressure as described under Pneumatic Regulators and Gauges earlier in this
section.
2.
Verify that all Dispensing Head accessories are properly connected. See Dispensing Head
Accessories Pneumatic and Electrical Connections previously in this section.
3.
In the FmNT Main Window, click on Run a Program.

!
4.
In the Production Window, click on the Setup button and then click on Setup Scripts.
!
5.
This opens the Production Window.
The Run Script Window opens. See Figure 4-9.
In the Run Script Window, select Prompted Setup and when the Prompted Setup dialog box
opens, click on Run to End.
Figure 4-9 Production Window Setup Scripts

6.
"
Follow the on-screen prompts and when finished, click on Exit to return to the
Production Window.
!
NOTE
7.
The Open dialog box will appear.
In the Open dialog box, select the program you wish to run and click on Open.
See Figure 4-10
!
Operation
If the program shown in the upper left corner of the Production Window is not the desired
program, proceed with Step 7. Otherwise, skip to Step 9.
In the Production Window, click on the Load button.

!
8.
If necessary, refer to the FmNT User Guide or Online Help for assistance.
The name of the selected program should appear in the Production Window.
4-17
9.
In the Production Window, click on Run and then click on the Run Production button.
!
10.
This brings up the Run Window.
Click on Go to activate the dispensing process. See Figure 4-11
CAUTION!
If the message Clear conveyor before continuing appears on the Monitor screen,
remove any workpieces from the Conveyor before clicking on OK.
Dots.fmw
VVS.fmw
Lines.fmw
WCLine.fmw
Multipas.fmw
Program1.fmw
SR_Rectangle.fmw
Underfill.fmw
Figure 4-10 Production Window Load Program
Figure 4-11 Production Window Run Program

4-18
Operation
Maintenance
This section contains the recommended scheduled, routine, and preventive maintenance procedures for your
Axiom X-1000 Series Dispensing System. Performing the recommended maintenance procedures at the
intervals suggested in this section will increase system life and ensure high quality dispensing performance
for every production run.
Machine Status
Unless otherwise specified, the dispensing system may be left powered ON while performing the following
maintenance procedures. Lifting the Hatch to access the dispensing area will automatically activate the
Safety Interlock putting the system in a low-power state.
CAUTION!
Avoid opening the Hatch while a dispensing program is running or the workpiece
may be not be completely dispensed.
Hazardous Materials
Some maintenance procedures involve the use of hazardous materials. Always follow all applicable national
and local statutes and regulations, facility safety practice, and the material manufacturer's Material Safety
Data Sheet (MSDS) recommendations including:
Personal protective equipment (such as rubber gloves, safety glasses, thermal gloves)
Disposal of contaminated items (such as purge boots, fluid syringes, cleaning cloths)
Disposal of hazardous materials (such as cleaning agents, dispensing fluid, lubricants)
Treatment of injury to personnel
Material flammability
WARNING!
CAUTION!
A trained service technician must perform any maintenance or servicing not included
in this section.
Maintenance
5-1
Scheduled Maintenance
Following a routine maintenance schedule can prevent part degradation and ensure high quality
performance for every production run. There are several simple procedures you can perform on a regular
basis to ensure quality dispensing and optimize system performance.
The maintenance schedule for the X-1000 Series Dispensing System is predicated on normal operation. The
maintenance task, interval, and instructions are summarized in Table 5-1.
"
NOTES The recommendations are for systems operating in a 24-hour, 7-days a week production
environment. Except for the daily and weekly requirements, maintenance for single-shift
operations may be performed at less frequent intervals.
Performing a visual inspection in conjunction with a scheduled maintenance shutdown may
optimize your preventive maintenance effort.
Record Keeping
Record keeping is essential to efficient maintenance. The type of maintenance performed (such as
preventive and parts replacement) should be recorded in maintenance records for each model and serial
number. Dates, part numbers of replaced parts, and other pertinent data should accompany the maintenance
record.
"
NOTE
Keep records of dispensing system wear characteristics unique to your production methods.
These records can then be used for planning purposes.
Table 5-1 Recommended Maintenance
Maintenance Task
Recommended
Frequency
Instructions
Clean Purge Station boot.
Daily
1. Remove the Purge Station cover. Do not

attempt to remove the boot from the cover or
the boot may be damaged.
2. Carefully clean the boot and Purge Station
cover with a small brush or soft cloth and the
cleaning agent recommended by the fluid
manufacturer (see the MSDS).
3. Replace Purge Station cover.
Replace Purge Station cup.
Daily
See Replacing Consumables in this section.
Replace Weigh Station cup

and banjo wiper (if applicable
to your system).
Daily
Inspect Conveyor belt o-rings.
Daily
Visually inspect the o-rings for cracks or splits.

Notify a service technician immediately if you
notice any damage. Do not use the system if the
o-rings are damaged.
5-2
Maintenance
Table 5-1 Recommended Maintenance (continued)

Maintenance Task
Inspect Height Sensor Probe.
Recommended
Frequency
Daily
Instructions
Visually inspect the probe for fluid buildup
and damage.
Clean fluid on the probe using a soft cloth with

cleaning agent recommended by the fluid
manufacturer (see the MSDS).
Drain Water Trap.

Clean Hatch window and
Monitor screen.
Weekly or
When Full
Weekly
To replace damaged probes, refer to

Replacing a Height Sensor Probe in
this section.
Refer to Draining the Water Trap in this section.
Use ammonia-based window cleaner or isopropyl
alcohol and a clean, soft cloth.
Replace Purge Station boot.
Every 2 weeks
Clean Conveyor belts

and rails.
Every 2 weeks
1. Clear the Conveyor of all boards or carriers.

2. Open the Hatch and manually move the
Dispensing Head to the back of the
dispensing area.
3. Using isopropyl alcohol and a soft cloth, wipe
the length of each Conveyor belt.
4. Using MSDS-recommended cleaning agent
and a soft cloth, clean any wet or dry fluid that
may have spilled on the Conveyor rails.
5. Close the Hatch.
Clean dispensing system

chassis.
Every 2 weeks
Use isopropyl alcohol and a clean, soft cloth to

wipe down the top, sides and front of the
dispensing system. Make sure that you remove all
residual fluid and dirt.
Clean fluid from miscellaneous

surfaces (such as the DCM).
Clean Dispensing Valve.
"
NOTE
Maintenance
As needed
As recommended
in the applicable
Dispensing Valve
manual.
For damp spills, wipe with a clean, dry,

soft cloth.
For dried spills, clean with the manufacturer

MSDS recommended cleaning agent and a
clean, soft cloth.
For cleaning instructions and recommended

cleaning schedule, refer to the maintenance
section of the applicable Dispensing Valve
Installation and Operations manual.
Other recommended maintenance procedures that should be performed only by a

trained service technician are outlined in the Axiom X-1000 Installation and
Service Manual.
5-3
Replacing Consumables
Consumables are items that are discarded and replaced on a regular basis. The following items are common
consumables and should be replaced at the intervals recommended in Table 5-1:
Purge Boots
Weigh Station Cup
Purge Cup
Banjo Wiper
Tools and Materials Needed
Needle-nosed Pliers
Replacement Purge Boot (see Table 5-2)
Isopropyl Alcohol
Replacement 1 oz. (29 ml) Plastic Cups (P/N 58-0030)
Clean Shop Cloth
One Replacement Banjo Wiper (P/N 02-1570-03)
Rubber Gloves
Small Brush
Table 5-2 Purge Boot Colors, Sizes, and Compatible Needles

Purge Boot Color
Inside Diameter
Compatible Needle Gages
Asymtek P/N
Orange
0.5 mm (0.020 in.)
26, 27, 30, 32
01-0019-00
Pink
0.8 mm (0.031 in.)
22, 23, 24, 25
01-0021-00
Green
1.1 mm (0.045 in.)
19, 20, 21
01-0018-00
Olive*
3.0 mm (0.120 in.)
14, 15, 16, 18
01-0022-00
*Recommended size for nozzles on DJ-2000 and DJ-9000 Series Dispensing Valves.
To replace the purge boot:
WARNING!
1.
When the dispensing system is idle, open the dispensing system Hatch.
2.
Remove the Purge Station Cover as shown in Figure 5-1.
3.
Using needle-nosed pliers, grip the top of the purge boot and pull it out from the top of the cover.
Discard the used purge boot.
!
5-4
Follow all manufacturer MSDS, facility requirements, and local ordinances

concerning personal protective equipment and disposal of hazardous materials.
Tearing the boot will not cause a problem because it is being replaced.
4.
If the cover is dirty, clean it with the MSDS recommended cleaning agent and a soft cloth.
5.
Obtain a new boot. See Table 5-2 for compatibility information.
6.
Insert the new boot, narrow end first, into the top of the cover.
7.
Push the boot downward through the hole in the cover until it starts to emerge from the bottom.
8.
Using fingers or needle-nosed pliers, grip the bottom of the boot and pull gently through the hole
until it is fully seated. Slight scoring on the bottom end of the boot is acceptable, but the top of
the boot must be undamaged.
Maintenance
9.
10.
Reinstall the cover onto the Purge Station.

Close the Hatch.
!
If a dispensing program was running, it will restart where it left off.
1
2
Item
Description
Purge Boot
(see Table 7-2)
Purge Station Cover
(P/N 194701)
Figure 5-1 Replacing the Purge Boot
Maintenance
5-5
To replace the Purge and Weigh Station cups:
WARNING!
"
NOTE
The Valve Offsets routine does not need to be performed after replacing the Purge Station
and Weigh Station cups.
1.
When the dispensing system is idle, open the dispensing system Hatch.
2.
Remove the Purge and Weigh Station covers. See Figure 5-2.
3.
Remove and discard the plastic cup inside the Purge Station and inspect the interior surfaces for
spilled fluid.
!
4.
If the interior of the Purge Station has spilled fluid, clean with the fluid manufacturer MSDS
recommended cleaning agent and a soft cloth.
Remove and discard the cup and banjo wiper inside the Weigh Station and inspect the interior
surfaces for spilled fluid.
!
If the interior of the Weigh Station has spilled fluid, call a service technician.
CAUTION!
Avoid putting downward pressure on the Scale or damage to the sensitive weighing
mechanism will occur.
5.
Place a new plastic cup inside of each station.
6.
Place a new banjo wiper into the Weigh Station cup such that the wide sides of the wiper are
perpendicular to the Conveyor Rail.
7.
Clean the covers using isopropyl alcohol and a soft cloth.
WARNING!
Isopropyl alcohol is flammable. Do not use near heat or flame.
8.
Replace the Purge Station and Weigh Station Covers.
9.
Close the Hatch.

!
5-6
Follow all local regulations, the material manufacturer MSDS, and facility practices
concerning personal protective equipment and disposal of hazardous materials.
If a dispensing program was running, it will restart where it left off.
Maintenance
4
1
5
2
3
Item
Description
Weigh Station Cover
(P/N 194543)
Banjo Wiper
(P/N 02-1570-03)
Weigh Station Cup
(P/N 58-0030)
Purge Station Cover
(P/N 194701)
Purge Station Cup
(P/N 58-0030)
Figure 5-2 Replacing Purge and Weigh Station Cups
Maintenance
5-7
Draining the Water Trap

The facility air supply may contain moisture that can damage the dispensing system. The Water Trap
condenses this moisture before it enters the dispenser pneumatic system. The operator or technician should
drain the Water Trap weekly or whenever it is full.
WARNING!
Do not remove the bowl guard protecting the Water Trap. The bowl is made of
polycarbonate plastic, which could rupture from over-pressurization or if the bowl
has been exposed to chemicals incompatible with polycarbonate. Removing the
bowl guard can result in serious bodily harm to the user.
Container for Waste Water
Shop Cloth
To drain the Water Trap:

1.
If the dispensing system is ON, press OFF (0) on the Operators Console.
!
Pneumatic pressure will vent.
The Light Beacon will display a yellow light.
2.
Disconnect the facility air supply hose from the Main Air Inlet.
3.
Verify that all pneumatic pressure gauges read 0 psi.
4.
Locate the Water Trap at the rear of the system (see Figure 5-3).
5.
Hold a container under the Water Trap to catch the water.
WARNING!
5-8
Make sure that all air pressure to the system has been removed before opening the
drain or serious injury may occur.
6.
Slowly open the water drain knob by turning to the left (counterclockwise).
7.
After the trap has been drained, close the Water Trap drain by turning the knob to the
right (clockwise). Wipe up any spilled water with a shop cloth.
8.
Reconnect the facility air supply to the Main Air Inlet.
9.
To turn on the dispensing system, press ON (l) on the Operators Console.
Maintenance
OPEN
Item
CLOSE
Description
Regulator
Main Air Inlet
Drain Knob
Water Trap Bowl Guard (bowl inside)

Figure 5-3 Draining the Water Trap
Maintenance
5-9
Replacing a Height Sensor Probe
"
NOTE
Each valve used on the X-1000 Series Dispensing System has a specific Height Sensor
probe. If you change from one Dispensing Valve to another, you may also need to
change the Height Sensor probe. Contact Asymtek for additional information.
0.050-inch Hex Key
Replacement Height Sensor Probe (Table 5-3)
Table 5-3 Replacement Height Sensor Probes

Dispensing Valve
Series
Height Sensor
DJ-2000
HS-DJ-DB09
03-5201-01
DP
HS-DP-DB09
195507
DV and DJ-9000
HS-DV-DB09
03-0268-20
All
All
Probe P/N
03-0267-20 (Straight Probe)(1)
Notes:
(1) This optional probe may be required for use in special applications.
2. To order probes, contact Asymtek or your local distributor.
To remove and replace the Height Sensor probe:

1.
Verify the following:
The probe is in the down position.
The Dispensing Head is at the top of its Z-axis travel.
The Dispensing Head is at the front of the dispensing chamber.
2.
Press OFF (0) on the Operators Console and open the Hatch.
3.
Insert a 0.050-inch hex key through the access hole in the side of the Height Sensor. If
necessary, rotate the probe until the hex key fits into the setscrew on the probe bushing. See
Figure 5-4.
4.
After noting the probe position in the bushing, slowly loosen the setscrew on the bushing and
slide the probe out.
CAUTION!
5-10
Loosen the setscrew just until the probe slides out of the bushing or the setscrew
may fall out.
5.
Slide the replacement probe up through the probe block and into the bushing in approximately
the same position as the removed probe. The bend in the probe should be approximately even
with the tip of the dispensing needle as shown in Figure 5-5.
6.
While holding the probe in place, tighten the setscrew just until the probe is held firmly in place.
Remove the hex key and rotate the probe to its former position.
7.
Perform adjustments of the probe as specified in the Height Sensor section to precisely align the
probe bend with the needle tip and adjust the probe-to-needle distance.
8.
After the probe position has been adjusted, close the Hatch and press ON (l) on the Operators
Console.
Maintenance
9.
Perform a Valve Offsets routine. Refer to the FmNT User Guide or Online Help.
Item
Description
Item
Description
Probe Bushing
Probe Block
Height Sensor Probe
Probe Setscrew Access Hole
Figure 5-4 Height Sensor Probe Installation
1
2
1.78 2.54 mm
(0.07 0.10 in.)
3
1.0 mm
(0.04 in.)
Item
Description
Dispensing Needle
Height Sensor Probe
Probe-to-Needle Alignment
Figure 5-5 Probe-to Needle-Alignment
Maintenance
5-11
Asymtek Headquarters
2762 Loker Avenue West
Carlsbad, CA 92008-6603 USA
Tel: (760) 431-1919
1-800-ASYMTEK (1-800-279-6835)
P/N 7203768, Revision A
2005

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2762 Loker Avenue West

www.asymtek.com Tech Support

P/N 7203768, Rev A

Introduction ...................................................................................................................................... 1-1

Safety ................................................................................................................................................ 2-1

Component Description .................................................................................................................. 3-1

Operation .......................................................................................................................................... 4-1

Maintenance ..................................................................................................................................... 5-1

Typical Warning Label Locations, Front View ........................................................................... 2-5

System Configurations: Axiom X-1000 Series........................................................................... 1-2

Flip Chip Underfill, Dam & Fill, Cavity Fill

Option - Resistive Temperature Detector (RTD)

Standard - RTD type [Ambient to 120 C (50 to 70

Control by Conveyor/Heater Controller

Control by Conveyor/Heater Controller

Fluidmove for Windows NT (FmNT)

Option (Contact or Impingement Heaters)

Standard: Slim Line Retractable Tactile (option)

Type: Automatic Pattern Recognition

Option (upstream and downstream)

Safety is considered a joint responsibility between the original equipment manufacturer

Using incompatible materials

Making unauthorized modifications

Removing or bypassing safety guards or interlocks

Using incompatible or damaged parts

Using unapproved auxiliary equipment

Operating equipment in excess of maximum ratings

Basic Safety Precautions and Practices

Preventing Dispensing System and Workpiece Damage

Facility Environmental Health and Safety Practices

First Aid Station

Safety Warning Labels

This label warns of a high-voltage component that can

This label warns of a fuse requirement that, if not met,

This label warns that the labeled component is heavy

This label appears on the optional Laser Height

(1) Rectangular labels with symbols and text.

Electrical Hazard Warning Label

Heavy Object Warning Label (on side of Computer)

Thermal Hazard Warning Label

Electrical Hazard Warning Label

Heavy Object Warning Label (on side of Transformer)

Thermal Hazard Warning Label

Fire Hazard Warning Label

Front EMO Button

Rear EMO Button

Emergency Shutdown Situations

If anyone is in immediate danger of being injured by moving parts, hazardous materials, or

Physical damage to the Dispensing Valve or workpiece by unexpected Dispensing

Thermal damage to the workpiece due to overheating of Heat Tooling.

Electrical damage to the dispensing system.

Emergency Shutdown Recovery

Open the Hatch and clear the Conveyor of all workpieces.

Close the Hatch.

Press ON (l) on the Operators Console.

Restart the dispensing system as specified in the Operation section.

Safety Interlock System

The system Computer and FmNT software.

The FmNT software commands all dispensing motion to stop.

The Dispensing Valve shuts off.