PE ADZ 7E05010104 PIT 178 R00 Inspection and Test Plan Excitation

R00
First issue
06.01.2014
AM
AM
AM
Rev.
Index
Modificacin
Modification
Fecha
Date
Dibuj
Prep. By
Revis
Checked
Aprob
Appr.
OWNER:
Referencia Cliente / Customer Reference
Este documento es propriedad de ANDRITZ HYDRO GmbH, Eibesbrunnergasse 20, 1120 Vienna, Austria.
Respectar la nota de proteccin ISO 16016
STAMP RESERVED SPACE
CONTRACT:
TURNKEY ENGINEERING , PROCUREMENT AND CONSTRUCTION

CONTRACT FOR THE CERRO DEL AGUILA HYDRO POWER PLAN
CONTRACTOR:
Lista de Piezas / Partslist
WA N
Dimensin / Dimension
Class N
Grupo / Group
Tipo / Type
Test and Inspection Plan Excitation
Escala / Scale
1:1
Peso / Weight (kg)
HAV
Fech/Date
Nom/Name
Cliente/Client
Material
Cerro del guila S.A.
Dib/Drawn
Proyecto/Plant Cerro del guila HPP
Rev/Check
Pedido/Project N H110.002217
Rev/Check
Contrato/Contract N
Similar/Similar
Apr/Appr
File/Date
Remplaza/Replace
Interno N / Internal N
CDA12-EXC-0601
Dibujo N / Drawing N
PE-ADZ-7E05010104-PIT-178
=
+
Rev/Index Hoja / Sht. 1
R00
de / of 9
R00
ITP No.
Inspection and Test Plan (ITP)
R HY QM 016/502
Main Cover Sheet of ITP

Standard ITP Excitation System - WS / FAT
Plant Name:
Cerro del Aguila
Unit:
Project Number:
H180.002217.03
Customer:
Contractual Language:
Revision(-,A,B,C)
Date of Issue:
English
Modification
01.10.2013
Prepared
Checked/Approved
Checked/Approved
Date
W.Spanny
Prepared
Checked/Approved
Signature:
Signature:
Signature:
All rights in connection with the present document are reserved by Andritz Hydro. It must not be wholly or partly duplicated or made accessible to third parties without previous consent in writing by
Andritz Hydro.
CS Main
2/10

Customer:
ITP No.
Rev.
R HY QM 016/502
The ITP lists all tests and/or inspections to be made on Excitation System during Workshop Test. The WT has to be performed by AH
and/or Manufacturer on behalf of AH.
The FAT has to be performed by AH and/or Manufacturer on behalf of AH, witnessed by Customer Representative(s). The scope of the
FAT is defined individually for each project.
The sequence of tests may deviate from the sequence of the tests in this ITP.
The Test and/or Inspection results will be recorded either in the ITP itself or in the ITP referenced documents. The attachments are
integral part of this ITP and serve as detailed test and/or inspection records.
Attachments:
P AT QC2 300/1
Printed Circuit Boards
P AT QC2 300/2
AC/DC Supply
P AT QC2 300/3
Inputs/Outputs
P AT QC2 300/4
Actual Value Circuits
P AT QC2 300/5
Heat Run
Related Drawings
Drawing
Revision
Type
Remarks
Parts List
Assembly Drawing
Dimension Drawing
Circuit Diagram
Wiring Diagram
Interface List
Project specification
acc. to Contract
Abbreviations
WT
Workshop Test(s)
AH
Andritz Hydro / Contractor
FAT
Factory Acceptance Test(s) / Wittness Test(s)
AHR
Andritz Hydro Representative(s) / Contractor Representative(s)
n/a
not applicable
Customer
n/r
not required
CR
Customer Representavie(s)
pos
to be performed on site
Manufacturer
test passed
By undersigning of this test protocol of FAT the customer or its represantative confirms the full and
succesfully performed extend of FAT and releases the delivery of Excitation System.
DATE
CUSTOMER'S SIGNATURE
Explanations&Abbr.
DATE
CONTRACTOR'S SIGNATURE
DATE
TESTED BY
3/10
ITP No.

0
Position
Customer:
Rev.
R HY QM 016/502
Type of Inspection
International Standard
Internal Specification
Drawing
WT
FAT
Remarks / References / Readings
GENERAL TESTS
Cubicle
assembly dwg.
project specification
0110
Check of cubicle(s) dimensions
0025
dimension/assembly dwg.
0110
Check of compartments number
0030
0110 Check of separation between the

0035 compartments
0110
Check the division for transport
0040
0110
Doors open to the correct side
0045
parts list
0110
Check of arrangement of terminals
0070
assembly dwg.
0110
Check cleanliness of the cubicle(s)
0075
---
0110
Verification of cubicle design
0000
0110
Verification of colour of the painting
0005
0110
Check of lock (handle) type
0050
0112 Check conductivity and ratings of
0015 fuses and MCBs
0110
Check of cubicle identification
0065
0110 Check protection class in acc. to

0080 area of installation
Check of the Devices
0111
Verification of devices arrangement
0000
0111
Verification of devices
0005
DATE
ITP General Tests
assembly dwg.
parts list
DATE
DATE
TESTED BY
4/10
ITP No.

0
Position
Customer:
Rev.
R HY QM 016/502
Type of Inspection
Drawing
WT
FAT
GENERAL TESTS
Check of the Devices
0111 Verification of marking (labeling) of

0010 devices
0111
Check of cable marking
0015
0111
Verification of wiring
0020
0111 Verification of protection against
0025 accidental contact
assembly dwg.
circuit/terminal diargram
colours, cross section
Grounding
0112 Check of grounding connection of

0000 metal parts of cubicle(s)
---
0112 Check of tightness of ground

0005 connections
---
0112 Check of proper grounding of all

0010 equipment
---
0112 Marking of connection point for plant

0015 grounding
---
0113 Check of correct installation of PCB

0000 GMR3 (CH1 and CH2 if applicable)
P AT QC2 300
assembly dwg.
Racks, boards, relays etc.
Check of printed circuit boards (PCBs)

in the appropriate slot as configurated in
"GMR3_Configur.xls", details in P AT QC2 300/1
Wiring details
Check of wiring / bus bar connection
P AT QC2 300
circuit
0114
/ cable connection of power parts /
diargram
0000
field flashing
Insulation Tests
0115
Insulation test of power circuit
0000
0115
Insulation test of VTs circuit
0005
check of wiring by ohmmeter
Test voltage:
IEEE 421.3
P AT QC2 300
Test duration:
Test duration:
Test duration:
0115 Insulation test of auxiliary circuit

0015 (220/110 VDC)
EN/IEC 60439-1
P AT QC2 300
Test duration:
0115 Insulation test of auxiliary circuit

0020 (24 VDC)
EN/IEC 60439-1
P AT QC2 300
ITP General Tests
DATE
60
60
DATE
s
kV
60
Test voltage:
s
kV
Test voltage:
Test duration:
s
kV
Test voltage:
EN/IEC 60439-1
P AT QC2 300
60
Test voltage:
EN/IEC 60439-1
P AT QC2 300
0115
Insulation test of CTs circuit
0010
DATE
kV
s
kV
60
TESTED BY
5/10
ITP No.

0
Position
Customer:
Rev.
R HY QM 016/502
Type of Inspection
Drawing
WT
FAT
FUNCTIONAL TESTS
AC/DC Supply
0120 Check internal AC/DC circuits for
0000 short circuits and earth faults
P AT QC2 300
0120 Check of DC supply of incoming

0005 line(s) for control voltages
P AT QC2 300
value and polarity, details in P AT QC2 300/2
0120 Check of AC supply of incoming line

0010 for light and heater(s)
P AT QC2 300
value, details in P AT QC2 300/2
0120
Cubicle energizing
0015
P AT QC2 300
details in P AT QC2 300/2
Cubicle Light
0120 Check of cubicle light and door
0020 switch (if applicable)
P AT QC2 300
Cubicle Heating
0120
Check of cubicle heater(s)
0025
P AT QC2 300
0120
Adjustment of thermostat/hygrostat
0030
P AT QC2 300
Set value:
Regulator
0121 Preparation for the check of I/O of
0000 GMR3 (CH1 and CH2 if applicable)
P AT QC2 300
Check of digital I/O of GMR3,

0121
connected relays and optocouplers
0005
function
P AT QC2 300
Field Flashing
0122
Check of field flashing
0010
P AT QC2 300
check with test voltage
Gate Pulse, Power Circuit

0123 Energizing of power part (AC
0000 voltage)
P AT QC2 300
circuit
diargram
0123 Check correct tapping and

0005 transformer output voltages
P AT QC2 300
circuit
diargram
circuit
0123 Check phase sequence at AC supply P AT QC2 300
diargram
0010 of thyristors
Check variable V78 of regulator

0123
(ELTERM) CH1 and CH2 if
0015
applicable
P AT QC2 300
0123
Verification of air flow of bridge fans
0020
P AT QC2 300
0123 Verification of voltage and current of

0025 fan motor
P AT QC2 300
circuit
diargram
0123 Check of voltage at the capacitor of

0035 the AC surge protection (DSB)
P AT QC2 300
circuit
diargram
---
Check all copper links (AC and DC) if

0123
the mechanical design fits in all
0040
possible positions
DATE
ITP Functional Tests
DATE
supplied AC voltage:
VAC
must not exceed fan rating

Set value:
V*2=
VDC
Actual value:
DATE
VDC
TESTED BY
6/10
ITP No.

0
Position
Customer:
Rev.
R HY QM 016/502
Type of Inspection
Drawing
WT
FAT
FUNCTIONAL TESTS
Gate Pulse, Power Circuit
0123 Check of maximum field voltage
0245 (open circuit) CH1
P AT QC2 300
circuit
diargram
Set value:

0246 (open circuit) CH2 if installed
P AT QC2 300
circuit
diargram
Set value:

0250 (with load resistor) CH1
P AT QC2 300
circuit
diargram
Set value:

0251 (with load resistor) CH2 if installed
P AT QC2 300
circuit
diargram
Set value:
Check of field volt. measurement

0123
(input terminals IWK, transducer,
0255
analogue instrument)
P AT QC2 300
circuit
diargram
V*2=
VDC
Actual value:
VDC
V*2=
VDC
Actual value:
VDC
V/0,74=
VDC
Actual value:
VDC
V/0,74=
VDC
Actual value:
VDC
Rotor Over Voltage Protection

0124
Check function of the PUS panel
0000
0124
0005
0124
0010
0124
0015
0124
0020
P AT QC2 300
circuit
diargram PUS
P AT QC2 300
Measurement of voltage at relay

Measurement of field voltage
Measurement of U+
P AT QC2 300
Measurement of U-
0124
Measurement of discharge resistor
0025
depending on PUS type
Measured voltage:
VDC
Measured voltage:
VDC
Measured voltage:
VDC
Measured voltage:
VDC
Measured voltage:
VDC
Measured current:
Calculated resistance:

0125
Performance of PGS3 calibration
0000
P AT QC2 300
0125
Performance of scaling
0005
P AT QC2 300
0125 Performance of phase angle

0010 correction
P AT QC2 300
0125 Verification of actual value indication

0015 at ELTERM display
P AT QC2 300
Transmitters
0126 Programming and check of
0000 transmitters
DATE
P AT QC2 300
DATE
DATE
TESTED BY
7/10
ITP No.

0
Position
Customer:
Rev.
R HY QM 016/502
Type of Inspection
Drawing
WT
FAT
FUNCTIONAL TESTS
Plant specific program
Check of condition "Excitation
0127
Ready" on ELTERM CH1 and CH2 if
0000
applicable
P AT QC2 300
Check of start sequence test mode

0127
on ELTERM CH1 and CH2 if
0005
applicable
P AT QC2 300
Check stop sequence operational

0127
shut down on ELTERM CH1 and
0010
CH2 if applicable
P AT QC2 300
0127 Check stop sequence protection trip

0015 CH1 and CH2 if applicable
P AT QC2 300
0127 Check a switch over on ELTERM

0020 CH1CH2
P AT QC2 300
0127 Check a switch over on ELTERM

0025 CH2CH1
P AT QC2 300
0127 Check of all alarms and trips on

0030 ELTERM CH1 and CH2 if applicable
P AT QC2 300
0127 Check of site specific software

0035 functions
P AT QC2 300
Plant specific program:

Parameter CH1 / CH2:
.fps
.e2p
Heat Run
0128
Gate pulse check (with load)
0000
P AT QC2 300
Temperature rise of thyristors,

0128
screwed connections and fuses
0005
(current test)
P AT QC2 300
DATE
DATE
DATE
TESTED BY
8/10
ITP No.

Customer:
Rev.
R HY QM 016/502
0
REMARKS
DATE
Remarks
DATE
DATE
TESTED BY
ITP No.

Customer:
Rev.
R HY QM 016/502
0
TEST EQUIPMENT
No.
Equipment
Type
Serial No.
Next Calibration
Multimeter
Fluke, True RMS 87
67000359
04/2014
Multimeter
Fluke, True RMS 87
67000360
04/2014
Oscilloscope
Fluke 123/001
DM9880335
04/2014
High voltage device
HV 1000 Helbo
Gallspach
94/17972
12/2014
High voltage device
HP5000 AC/DC
3807101
02/2015
High voltage device
HERA 294.001.100
07.1090.002
06/2013
DATE
Test Equipment
DATE
DATE
TESTED BY
Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Printed Circuit Boards (PCBs)
ITP No.
P AT QC2 300/1
ITP pos.
Customer project ID:

Type of Inspection
Customer doc. no.:

Inspection acc. to:
Verification of PCBs
installation in
GMR3 (CH1)
1)
GMR3 (CH2)
2)
Plant/Unit
WT
FAT
Remarks / Referenced / Readings

Each PCB shall be installed in the
appropriate slot!
Assembly dwr.
Jumper settings
verified CH1 and CH2
if applicable
ID Number and Serial
Number read and
entered CH1 and CH2
if applicable
1)
configured in "GMR3_Configur.xls"
2)
if installed
PCB descriptions
Settings.xls
P AT QC2 300
GMR3 PCB Table (Channel 1)

GMR3 PCB
Check Jumper acc. to
ID Number and Serial Number
Firmware / Non factory set jumpers
GMR3
NGT2
MRB3-70
MRB3 Description of Cards
MRB3_36A1.BIN
COM4 Jumper for serial

ports
ECOM4V13.HEX
COM4
PGSA_312c.HEX
PGSB_313c.HEX
PGSC_415.HEX
PGS3-Var1
PGS3 Description of Cards
Signal
Range
Rectifier
Settings.xls
Ain6
30 VDC
ON
LCOM_Jumper
LCOM
Card address (X517):
Settings.xls
IWN_B-Var2
AA8 Description of Cards
AA8
DATE
Outputs:
Settings.xls
CUSTOMERS SIGNATURE
patqc2 300_1_e.doc
DATE
CONTRACTORS SIGNATURE
DATE
TESTED BY
Seite/Page 1/4
Excitation System
Test Report
ITP No.
P AT QC2 300/1
ITP pos.

GMR3 PCB
Plant/Unit
Customer doc. no.:
1. DE32
2. DE32
3. DE32
4. DE32
1. DA32
2. DA32
3. DA32
ELTERM1
BED502DS.HEX
IWK2
PCB version: IWK2-
GMR3 PCB Table (Channel 2, if installed)

GMR3 PCB
GMR3
NGT2
MRB3-70
MRB3 Description of Cards
MRB3_36A1.BIN
COM4 Jumper for serial

ports
ECOM4V13.HEX
COM4
PGSA_312c.HEX
PGSB_313c.HEX
PGSC_415.HEX
PGS3-Var1
PGS3 Description of Cards
Signal
Range
Rectifier
Settings.xls
Ain6
30 VDC
ON
LCOM_Jumper
LCOM
DATE
Card address (X517):
Settings.xls
CUSTOMERS SIGNATURE
patqc2 300_1_e.doc
DATE
DATE
TESTED BY
Seite/Page 2/4
Excitation System
Test Report
ITP No.
P AT QC2 300/1
ITP pos.

GMR3 PCB
Plant/Unit
Customer doc. no.:
IWN_B-Var2
AA8 Description of Cards
AA8
Outputs:
Settings.xls
1. DE32
2. DE32
3. DE32
4. DE32
1. DA32
2. DA32
3. DA32
ELTERM1
BED502DS.HEX
IWK2
PCB version: IWK2-
DATE
CUSTOMERS SIGNATURE
patqc2 300_1_e.doc
DATE
DATE
TESTED BY
Seite/Page 3/4
Excitation System
Test Report
ITP No.
P AT QC2 300/1
ITP pos.
Plant/Unit
Customer doc. no.:
NON GMR3 PCB Table

Type of Inspection
Inspection acc. to:
WT
FAT
PCB descriptions
Jumper settings
verified
Settings.xls
ID Number and Serial

Number read and
entered
P AT QC2 300
PCB
1.LG6X
Actual PCB description
2.LG6X
3.LG6X
4.LG6X
1.LG6LU3B
2.LG6LU3B
3.LG6LU3B
ZUP1
EZB31
DATE
CUSTOMERS SIGNATURE
patqc2 300_1_e.doc
DATE
DATE
TESTED BY
Seite/Page 4/4
Excitation System
Test Report
AC/DC Supply
P AT QC2 300/2
ITP No.
ITP pos.
Plant/Unit

Type of Inspection
Check battery supply
value and polarity at
input terminals
Customer doc. no.:

Inspection acc. to:
WT
FAT

Value of supply 1:
P AT QC2 300
Value of supply 2:
Value of supply 3:
Check AC voltage for

light and heaters
Check of 24 VDC at
distribution terminal
strip with:
P AT QC2 300
Value of AC supply:
P AT QC2 300
Required
DC/DC converter 1
P AT QC2 300
24 VDC 10%
DC/DC converter 2
P AT QC2 300
24 VDC 10%
AC/DC converter
P AT QC2 300
24 VDC 10%
Transformer/Rectifier
P AT QC2 300
24 VDC 10%
Check polarity on plug

socket of cable to
NGT2 / IWN
CH1 and CH2 if
installed
Check output of power
supply NGT2 / IWN
on front-side jacks
CH1:
P AT QC2 300
P AT QC2 300
Required
+15 VDC
P AT QC2 300
+15 VDC 0,3 VDC
- 15 VDC
P AT QC2 300
-15 VDC 0,6 VDC
+ 5 VDC
P AT QC2 300
+5,2 VDC 0,05 VDC
Check output of power

supply NGT2 / IWN
on front-side jacks
CH2 if installed:
P AT QC2 300
+15 VDC
P AT QC2 300
+15 VDC 0,3 VDC
- 15 VDC
P AT QC2 300
-15 VDC 0,6 VDC
+ 5 VDC
P AT QC2 300
+5,2 VDC 0,05 VDC
DATE
Required
CUSTOMERS SIGNATURE
patqc2 300_2_e.doc
Measured
DATE
DATE
Measured
Measured
TESTED BY
Seite/Page 1/2
Excitation System
Test Report
AC/DC Supply
P AT QC2 300/2
ITP No.
ITP pos.
Plant/Unit
Type of Inspection
Verification of yellow
LEDs on MRB3 (CH1)
RUN
HWOK
POWER
Verification of yellow
LEDs on MRB3 (CH2)
RUN
HWOK
POWER
LED function test on
PCB DE32, CH1 and
CH2 if installed:
DATE
Customer doc. no.:
Inspection acc. to:
FAT
P AT QC2 300
P AT QC2 300
Verification of the CH2 if installed
P AT QC2 300
Verification of the CH2 if installed
CUSTOMERS SIGNATURE
patqc2 300_2_e.doc
WT
DATE
DATE
TESTED BY
Seite/Page 2/2
Excitation System
Test Report
Inputs/Outputs
P AT QC2 300/3
ITP No.
ITP pos.
GMR (CH1)
No. DE DA
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Legend:
DATE
Customer doc. no.:
GMR (CH1)
No. DE DA
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
X
GMR (CH1)
No. DE DA
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
GMR (CH2)
No. DE DA
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
GMR (CH2)
No. DE DA
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
GMR (CH2)
No. DE DA
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
Not used
Check passed
CUSTOMERS SIGNATURE
patqc2 300_3_e.doc
Plant/Unit
DATE
DATE
TESTED BY
Seite/Page 1/2
Excitation System
Test Report
Inputs/Outputs
P AT QC2 300/3
ITP No.
ITP pos.
Transducers
DATE
Input Range
CUSTOMERS SIGNATURE
patqc2 300_3_e.doc
Plant/Unit
Customer doc. no.:
Output Range
DATE
Checked
DATE
TESTED BY
Seite/Page 2/2
Excitation System
Test Report
P AT QC2 300/4
ITP No.
ITP pos.
Plant/Unit
Type of Inspection
Customer doc. no.:
Inspection
acc. To
WT
FAT

CH1
CH2
Actual Value Circuits, Regulator - PGS3 Calibration

Measurement of offset
variable
synchronisation voltage
P AT QC2
300
variable
stator voltage
P AT QC2
300
variable
stator current
P AT QC2
300
variable
field current
P AT QC2
300
variable
field voltage
P AT QC2
300
variable
analogue input 1
P AT QC2
300
variable
analogue input 2
P AT QC2
300
variable
analogue input 3
P AT QC2
300
variable
analogue input 4
P AT QC2
300
variable
analogue input 5
P AT QC2
300
variable
analogue input 6
P AT QC2
300
DATE
CUSTOMERS SIGNATURE
patqc2 300_4_e.doc
DATE
V1800
V1801
V1810
V1811
V1814
V1815
V1804
after offset correction V500 shall be 0 0,001
V1807
V1809
V1865
V1867
V1878
V1880
V1882
DATE
TESTED BY
Seite/Page 1/3
Excitation System
Test Report
P AT QC2 300/4
ITP No.
ITP pos.
Plant/Unit
Customer doc. no.:
Actual Value Circuits, Regulator - Scaling

Check indication of Ipn ,
P AT QC2
Ugn ,Ign , Ufn at the
300
analogue instruments
Measurement of
normalized value Ipn
(field current)
P AT QC2
300
Measurement of
normalized value Ugn
(generator voltage)
P AT QC2
300
Measurement of
normalized value Ign
(generator current)
P AT QC2
300
Measurement of
normalized value Ufn
(generator field voltage)
P AT QC2
300
Scaling of
analogue input 1
P AT QC2
300
Scaling of
analogue input 2
P AT QC2
300
Scaling of
analogue input 3
P AT QC2
300
Scaling of
analogue input 4
P AT QC2
300
Scaling of
analogue input 5
P AT QC2
300
Scaling of
analogue input 6
P AT QC2
300
DATE
CUSTOMERS SIGNATURE
patqc2 300_4_e.doc
DATE
if applicable
V1805
for Ipn of
V1813
for Ugn of
V1817
for Ign of
V1817
for Ign of
V1808
for rated value
of
V1864
for rated value
of
V1866
for rated value
of
V1868
for rated value
of
V1879
for rated value
of
V1881
for rated value
of
DATE
TESTED BY
Seite/Page 2/3
Excitation System
Test Report
P AT QC2 300/4
ITP No.
ITP pos.
Plant/Unit
Type of Inspection
Customer doc. no.:
Inspection
acc. To
WT
FAT

CH1
CH2
Actual Value Circuits, Regulator - Phase Angle Correction

"Measurement of
Test point 1"
V503 (V1855)
P AT QC2
300
V504 (V1856)
Check of correction point 1

V504 = 0 0,0010
"Measurement of
Test point 2"
V503 (V1857)
P AT QC2
300
V504 (V1858)

V504 = 0 0,0010
"Measurement of
Test point 3"
V503 (V1859)
P AT QC2
300
V504 (V1860)

V504 = 0 0,0010
Actual Value Circuits, Regulator - Actual Value Display
Scale If
(V2004) for I of:
f
Scale Pg
(V2005) for P of:
g
Verification of the Nominal
Data
All values set up correctly?
P ATQC2
300
Scale Ig
(V2006) for I of:
g
Scale Ug
(V2007) for U of:
g
Language
(V2008) Language:
DATE
CUSTOMERS SIGNATURE
patqc2 300_4_e.doc
DATE
DATE
TESTED BY
Seite/Page 3/3
Excitation System
Test Report
Heat Run
P AT QC2 300/5
ITP no.
ITP pos. 0128 0005
Customer doc. no.:
Project no:
Techn. data of bridge:
Manufact. no:
Manufacturer:
Type:
Fuse:
Item no:
Current test:
time
[h]
hottest
fuse
[C]
I DC
[A]
Reference
ambient
[C]
R+
[C]
Connection:
Bridges in parallel:
Thyristor
temperature
S+
T+
RS[C]
[C]
[C]
[C]
T[C]
total test time:

Gate pulse check (with load):
4<a<6V
2,0 < b < 3,5 V

0,95<z<1,1 ms
thyr.
a [V]
b [V]
z [ms]
R+
S+
Temperature rise of thyristors and

screwed connections checked:
T+
RS-
T-
Thyristor temperatures
Temperature [C]
15,0 C
10,0 C
05,0 C
time [h]
00,0 C
0h
R+ [C]
1h
S+ [C]
T+ [C]
R- [C]
S- [C]
T- [C]
NOTE:
DATE / CUSTOMER'S SIGNATURE

Edition 15.09.2013
DATE / CONTRACTOR'S SIGNATURE

EXC \ patqc2 300_5_e.xlsx
DATE / TESTED BY
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PE ADZ 7E05010104 PIT 178 R00 Inspection and Test Plan Excitation

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R00

STAMP RESERVED SPACE

TURNKEY ENGINEERING , PROCUREMENT AND CONSTRUCTION

Lista de Piezas / Partslist

Test and Inspection Plan Excitation

Cerro del guila S.A.

Proyecto/Plant Cerro del guila HPP

Inspection and Test Plan (ITP)

Main Cover Sheet of ITP

Cerro del Aguila

Inspection and Test Plan (ITP)

Printed Circuit Boards

Actual Value Circuits

Andritz Hydro / Contractor

Factory Acceptance Test(s) / Wittness Test(s)

Andritz Hydro Representative(s) / Contractor Representative(s)

Inspection and Test Plan (ITP)

Remarks / References / Readings

0110 Check of separation between the

0110 Check protection class in acc. to

Check of the Devices

ITP General Tests

Inspection and Test Plan (ITP)

Remarks / References / Readings

0111 Verification of marking (labeling) of

colours, cross section

0112 Check of grounding connection of

0112 Check of tightness of ground

0112 Check of proper grounding of all

0112 Marking of connection point for plant

0113 Check of correct installation of PCB

Racks, boards, relays etc.

Check of printed circuit boards (PCBs)

check of wiring by ohmmeter

0115 Insulation test of auxiliary circuit

0115 Insulation test of auxiliary circuit

ITP General Tests

Inspection and Test Plan (ITP)

Remarks / References / Readings

0120 Check of DC supply of incoming

value and polarity, details in P AT QC2 300/2

0120 Check of AC supply of incoming line

value, details in P AT QC2 300/2

details in P AT QC2 300/2

Check of digital I/O of GMR3,

details in P AT QC2 300/3

check with test voltage

Gate Pulse, Power Circuit

0123 Check correct tapping and

Check variable V78 of regulator

0123 Verification of voltage and current of

0123 Check of voltage at the capacitor of

Check all copper links (AC and DC) if

ITP Functional Tests

must not exceed fan rating

Inspection and Test Plan (ITP)

Remarks / References / Readings

0123 Check of maximum field voltage

0123 Check of maximum field voltage

0123 Check of maximum field voltage

Check of field volt. measurement

Rotor Over Voltage Protection

Measurement of voltage at relay

depending on PUS type