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Installation Manual
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2010 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION
or of their respective owners.
This document is provided as is, and all express, implied, or statutory warranties, representations or conditions are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the
information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject
matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee,
the user of this document shall not acquire any license to the subject matter herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No.
Revision Date
Revision Reason
R1.0
08/10/2009
First Edition
R1.1
10/30/2010
Contents
Caninet Installation......................................... 27
Installing B9100 in 19inch Standard Cabinet (Shelf) .........27
Installing B9100 in M07 Cabinet ......................................29
Installing B9100 in Simplified Cabinet ..............................34
Installing Wall-mount HUB ..............................................38
II
Cable Preparation............................................ 89
Ethernet Cable Preparation .............................................89
1/4 inch Feeder Cable with N-Type Connector
Preparation...........................................................91
Grounding Cable Preparation...........................................96
Figures ............................................................ 99
Tables ........................................................... 103
Index ............................................................ 105
Glossary ........................................................ 107
III
IV
Thank you for choosing WiMAX radio network system of ZTE Corporation!
This manual provides procedures and guidelines that support
ZXMBW B9100 installation.
Intended
Audience
This document is intended for engineers and technicians who perform installation activities on ZXMBW B9100.
Prerequisite Skill
and Knowledge
To use this document effectively, users should have a general understanding of wireless telecommunications technology. Familiarity with following is helpful:
What is in This
Manual
Conventions
WiMAX technology
IEEE802.16e - Standard
Summary
Typeface
Meaning
Italics
Quotes
Links on screens.
Bold
CAPS
II
Typeface
Meaning
Click
Double-click
Right-click
Declaration of RoHS
Compliance
To minimize environmental impacts and take more responsibilities
to the earth we live on, this document shall serve as a formal declaration that ZXMBW B9100 manufactured by ZTE CORPORATION
is in compliance with the Directive 2002/95/EC of the European
Parliament - RoHS (Restriction of Hazardous Substances) with respect to the following substances:
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
II
Chapter
Safety Description
Table of Contents
Safety Specifications Guide .................................................. 1
Safety Symbols .................................................................. 2
Safety Instructions ............................................................. 3
Warning:
This device complies with part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved
by the party responsible for compliance could void the user's authority to operate the equipment.
All the operation and maintenance personnel must follow the
safety precautions and instructions provided by ZTE Corporation
to avoid any accident.
Note:
ZTE Corporation does not bear any liabilities incurred because of
violation of the universal safety operation requirements, or violation of safety standards for designing, manufacturing and using
the equipment.
FCC Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set
forth for an uncontrolled environment. This equipment should be
Safety Symbols
Table 1 lists safety symbols. They are to prompt the user of the
safety precautions to be observed during ZXMBW B9100 operation
and maintenance.
TABLE 1 SAFETY SYMBOLS DESCRIPTION
Safety Symbols
Meaning
No smoking: Smoking is forbidden
Danger:
Indicates a potentially hazardous situation which, if not avoided,
will result in death or serious injury of people, or equipment damages and breakdown.
Warning:
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Caution:
Indicates a potentially hazardous situation which, if not avoided,
could result in serious injuries, equipment damages or interruption
of part services.
Safety Instructions
This section describes the safety instructions related to electrical
safety, antistatic, heavy objects and modules.
Electrical Safety
Instructions
The following are the electrical safety instructions about tools, high
voltage, power cables, holes and lightning:
Tools
Use special tools rather than common tools for high-voltage
and AC operations.
High Voltage
Danger:
High voltage is hazardous. Direct or indirect contact with high
voltage or main supply using a wet object could result in death.
Power Cable
Warning:
Never install or uninstall power cables while they are live. Otherwise, the power cable, when contacting a conductor, may result in sparks or electric arc causing a fire or even damage to
eyes.
Drilling Holes
Warning:
It is not allowed to drill chassis holes without permission.
Lightning
Danger:
Do not perform high-voltage, AC, iron tower or mast operations
in a thunderstorm.
Thunderstorms would give rise to a strong electromagnetic
field in the atmosphere. Therefore, the equipment must be
grounded and protected in time against lightning strikes.
Antistatic Safety
Instructions
Electrostatic:
Static electricity produced by human body can damage static-sensitive components on circuit board, such as large-scale integrated
circuits.
Wear an antistatic wrist strap (the other end of wrist strap must
be well grounded) before touching the equipment or holding
a plug-in board, circuit board, Integrated Circuit (IC) chip or
other devices, to prevent human static electricity from damaging sensitive components.
Hoisting Heavy
Objects
Warning:
When hoisting heavy objects, ensure that nobody is standing or
walking under the hoisted object.
Unplugging/Plugging a Module
Rack-mounting
Safety
Instructions
Ensure the hoister can meet hoisting requirements when disassembling heavy equipment, or moving and replacing equipment.
Give brief oral instructions during hoisting operations to prevent any mishap.
Plug the module right into the slot and make sure module circuit faces do not contact each other lest any short circuit may
occur.
Elevated Operating Ambient - If installed in a closed or multiunit rack assembly, the operating ambient temperature of the
rack environment may be greater than room ambient. Therefore, consideration should be given to installing the equipment
in an environment compatible with the maximum ambient temperature (Tma) specified by the manufacturer.
Circuit Overloading - Consideration should be given to the connection of the equipment to the supply circuit and the effect
that overloading of the circuits might have on overcurrent protection and supply wiring. Appropriate consideration of equipment nameplate ratings should be used when addressing this
concern.
Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained. Particular attention should be
given to supply connections other than direct connections to
the branch circuit (e.g. use of power strips).
Other Safety
Instructions
Note:
Do not perform maintenance or debugging independently, unless
a qualified person is present.
Perform an airtight test before RRU delivery, and prohibit disassembling the RRU on site.
Chapter
Installation Overview
Table of Contents
Product Appearance ............................................................ 7
Installation Components Description ..................................... 8
Hardware Installation Flow................................................... 9
Installation Precautions ......................................................10
Product Appearance
ZXMBW B9100 is a 19-inch standard chassis with its dimension as
482.6 mm 308.4 mm (about 7U) 197 mm (width height
depth).
Figure 1 shows the ZXMBW B9100 appearance.
FIGURE 1 ZXMBW B9100 APPEARANCE
Installation Components
Description
Figure 2 shows the components installed during the hardware installation of ZXMBW B9100.
FIGURE 2 INSTALLATION COMPONENTS
Shelf
Module
1.
2.
3.
Monitor
Module
Cable slot
4.
5.
6.
Fan module
Dust filter mesh
Shelf
Note:
In the case where the ZXMBW B9100 cabinet is already installed, it is necessary only to check whether the installation is
proper.
2. External Cables including:
Power Cable
Grounding Cable
Ethernet Cable
Optical Fiber
Monitoring Cable
GPS Antenna
Installation Precautions
ZXMBW B9100 technical personnel must check the equipment running environment before installation. Moreover, knowledge about
communication networking, data configuration, status of equipment within the network, interfaces of line transmission equipment
and lengths of various cables should be learnt from operators prior
to installation.
The following is the installation preparation that should be performed before and during installation.
10
11
12
Chapter
Installation Preparation
Table of Contents
Installation Environment Check ...........................................13
Staff Requirements ............................................................18
Tools and Instruments Preparation .......................................19
Documentation Preparation.................................................21
Unpacking Acceptance........................................................21
Installation Environment
Check
Equipment Room Space
Requirements
Figure 5 shows the minimum operation space for cabinet installation with specifications of 4 sides.
13
14
FOR
CABINET INSTALLATION
It is suggested to place the cabinet closely beside the equipments on both sides, if any, and space out a 100 mm more
distance between the wall on both sides.
Equipment Room
Construction
One cabinet row should be not less than 1 m apart from another.
The cabinet front should be not less than 1 m away from the
obstacles.
The main room passage should be 2.2 m high and 1.8 m wide
so as not to obstruct the equipment convey. The headroom
should be more than 3 m.
The room floor, wall, roof, reserved process holes and grooves
should comply with the technological design requirements.
No gaps exist in all inward tubes, holes and ground slot cover
plates. The material selected should be free from deformation
and crack.
A place should be reserved for temporary stacking of installation articles and equipments.
Note:
No high-voltage cables, high magnetic fields, strong electric sparks
or other hazardous factors near the equipment room.
15
Temperature and
Humidity
Noise
Make sure room noise is less than 70 dB for the health benefit of
maintenance personnel.
Fire Fighting
Dust Proof
The wall indoor is dry enough. Wall and roof are painted with
white dim varnish or other fire-resistant material.
The equipment room should satisfy the following demands for dust
proof:
Keep the ventilation dust tidy and clean. Well install the air
conditioning equipment with dust filter.
Lighting
The equipment room should be qualified for equipment maintenance and well equipped with 3 sets of lighting system for daily,
standby and emergency use.
Equipment Room
Power Supply
Requirements
16
Item
Requirement
DC
The power supply for equipment room should meet the following
requirements:
Audible and visible alarms occur for power undercurrent, undervlotage and overvoltage.
Caution:
Before checking all power, make sure that all switches are in
Close status.
The indoor grounding system (of all equipments) connects directly with the ground strap which joins the main busbar of the
whole building.
Cabling Requirements
Arraying
Technological
Requirements
The installation personnel should do as follows to meet the arraying technological requirements:
Separate the signal cable from power cable and grounding cable while arraying.
Make sure the distance between signal cable and power cable
and grounding cable is not less than 10 mm inside the cabinet
or 100 mm outside the cabinet while parallel arraying.
Make sure the cross angle of signal cable and power cable as
90 degree, if needed.
Make sure the cable bending radius is more than 5 times its
diameter.
Keep the cable installation position up to the engineering requirements and consistent with the data configuration.
Array cables in a distinct and reasonable way with proper bending according to the working design.
17
Make the cable arraying convenient for maintenance and capacity expansion.
Get acquainted with the feeder route and make practical drawings before arraying to prevent cable cross.
Binding
Technological
Requirements
Repeated Bending
(15 times)
150 mm
300 mm
1/2" feeder
500 mm
1,250 mm
7/8" feeder
900 mm
2,500 mm
5/4" feeder
1,500 mm
3,800 mm
Keep an equal spacing between wire fasteners and an appropriate degree of binding tightness with the same orientation.
Bind the cables closely and orderly before arraying on the cable
tray.
Staff Requirements
The installation personnel for ZXMBW B9100 should take part in
ZTE training first to obtain installation and debugging methods.
They are not qualified until passing the exams and getting the
work certificate.
18
AND
INSTRUMENTS PREPARATION
Name
Category
Concrete
Tools
Drilling
1 vacuum cleaner
1 power terminal board (3 two-phase sockets and
3 three-phase sockets at least ) with the current
capacity greater than 15 A
Cross screwdrivers (4, 6 and 8 each)
Flathead screwdrivers (4, 6 and 8 each)
Adjustable wrenches (6, 8, 10 and 12 each)
Dual-purpose spanners (17 and 19 each)
General-purpose
Tools
19
Name
Category
1 angle instrument
1 compass
Level bar
Plumb
antistatic wrist strap
Protection Tools
Safety helmet
Slip-proof gloves
1 hacksaw (with several saw blades)
1 pair of sharp-nose pliers (8)
1 pair of diagonal pliers (8)
1 pair of slip joint pliers (8)
1 pair of vices (8)
1 set of needle files (medium size)
Clamp Tools
forceps
1 varnish brush
1 pair of scissors
1 hot air blower
1 solder sucker
1 hydraulic crimper
Crow bar
Chain wheel
Auxiliary Tools
Rope
Ladder
20
Name
Category
Documentation Preparation
Prepare the following technical documents for installing ZXMBW
B9100:
Unpacking Acceptance
Counting Goods
Context
Steps
21
Note:
It is recommended to unpack the goods about 30 minutes after
receipt, because there is a possibility of moisture content due
to temperature variations.
2. The equipment inspection list and unpacking acceptance report
are present in the first packing carton. Firstly, open first the
packing carton and take out the Unpacking Acceptance Report
to check whether the goods received are in accordance with
the inspection list.
3. During the counting and unpacking inspection process, if any
material is found short, or goods damaged, fill in the Unpacking
Acceptance Feedback Table and contact ZTE promptly.
END OF STEPS
1.
2.
3.
THE
MENTAL LATCH
Mental sheet
Cover board
Mental latch
IN
4.
STRAIGHT DIRECTION
2. Use the tools to put all the mental latches on the cover board
of the crate, and then remove the cover board of the crate, as
shown in Figure 7.
22
3. Put the other mental latches on the four sides of the crate,
remove the boards and take out the equipment from the crate,
as shown in Figure 8.
23
END OF STEPS
Prepare the appropriate tools such as straight screwdriver, diagonal pliers, and paper knife.
Perform the following steps to unpack the carton:
1. Use diagonal pliers to cut packing straps.
2. Use a paper knife to cut adhesive tape along the slits on carton
cover, avoid damaging goods inside.
3. Open the carton, and remove the foam board.
4. Check the goods within the carton.
5. Take out the antistatic packing bag.
6. Open the antistatic packing bag to take out the electronic
equipment components, as shown in Figure 9.
24
WITH AN
Note:
END OF STEPS
There is no bubbly, peeling, nick and filth mark on the surface of the chassis.
25
26
Chapter
Caninet Installation
Table of
Installing
Installing
Installing
Installing
Contents
B9100 in 19inch Standard Cabinet (Shelf) .............27
B9100 in M07 Cabinet ..........................................29
B9100 in Simplified Cabinet ..................................34
Wall-mount HUB ..................................................38
Note:
Completely assemble all the modules of ZXMBW B9100 into the
cabinet before shipment.
Context
When there are other devices (for example, power, transmission or other base stations types) installed in a 19inch standard cabinet, and there is still 8U ( ZXMBW B9100 occupies
7U and GPS panel occupies 1U) space available at least in the
cabinet, it is suggested that ZXMBW B9100 should share the
cabinet with other devices.
27
1.
2.
Vent
Module
3.
4.
Fan module
Dust filter mesh
Caution:
Steps
28
1.
2.
GPS panel
ZXMBW B9100
IN
3.
29
Note:
Completely assemble all the modules of ZXMBW B9100 into the
cabinet before shipment.
Context
Steps
1. Open the door of W121 M07 cabinet with a special key attached
in the cabinet.
2. Check the W121 M07 cabinet.
Check whether the installation positions of all devices in the
W121 M07 cabinet are proper. ZXMBW B9100 installed in the
W121 M07 cabinet occupies 7U room at least. Figure 12 illustrates the structure of W121 M07.
30
1.
2.
3.
4.
5.
Heat exchanger
Blank filler panel1U)
IDH (1U)
Blank filler panel (1U)
IDH (3U)
6.
7.
8.
31
9.
32
IN
33
1.
2.
3.
4.
5.
END OF STEPS
Note:
Completely assemble all the modules of ZXMBW B9100 into the
cabinet before shipment.
Context
Steps
34
Determine the positions in the equipment room for installing a simplified cabinet according to the engineering
design drawing. Then mark the hole positions on the floor
ii. Use an electrical percussion drill to drill holes at these positions. Use a vacuum cleaner to clear dust while drilling.
Caution:
Clench a drill handle to keep the drill bit vertical with the
wall.
iii. Lead an expansion tube through the expansion bolt and
slightly tighten the nut. Insert them vertically into the hole
and use a claw hammer to strike the expansion bolt into
the hole. Screw down the nut to make the expansion tube
expanded enough and then remove the nut, as shown in
Figure 16.
35
36
37
1.
GPS panel
2.
ZXMBW B9100
38
Note:
Completely assemble all the modules of ZXMBW B9100 into the
cabinet before shipment.
Context
HUB cabinet
The HUB cabinet is called as ZXSDR BC8180. Dimension of
the cabinet is 400 mm 600 mm 300 mm (height width
Depth), which occupies 8U space.
1.
2.
3.
4.
Steps
Insulation washer
Big insulation washer
Hook hole
Cabinet installation bracket
5.
6.
Mark installing hole positions of HUB cabinet on the wall using the hole template according to the engineering drawing.
The hole positions of HUB cabinet is as shown in Figure 20.
39
Caution:
Clench the drill handle to keep the drill bit vertical with the
wall.
iii. Lead an expansion tube through the expansion bolt and
slightly tighten the nut. Insert them vertically into the hole
and use a claw hammer to strike the expansion bolt into
the hole. Screw down the nut to make the expansion tube
expanded enough and then remove the nut. The process
is as shown in Figure 21.
40
41
Caution:
The head end of insulation washer must directly touch the
wall through the installing bracket and insulation sheet, as
shown in Figure 23.
FIGURE 23 INSULATION WASHER POSITION
Align the hooks at the back of the HUB with the holes of
the installing bracket.
ii. Insert the hooks into the holes of the installing bracket, as
shown in Figure 24.
FIGURE 24 HANGING HUB CABINET
42
iii. Use M516 cross recessed small pan head screws to fix the
HUB into the bracket, as shown in Figure 25.
FIGURE 25 INSTALLING HUB CABINET
1.
2.
HUB
ZXMBW B9100
3.
IN
HUB CABINET
43
44
Chapter
Cable Installaltion
Table of Contents
Installation Cable List.........................................................45
Cable Connection ..............................................................46
DC Power Cable Installation ................................................48
Grounding Cable Installation ...............................................48
R6 Interface Transmission Fiber Installation ..........................49
Baseband-RF Remote Fiber Installation.................................50
Field Operational Fiber Installation .......................................52
R6 Interface Ethernet Cable Installation................................53
NE-to-OMC Ethernet Cable Installation .................................54
Internal Monitoring Transform Cable (MON-96515-001) Installation ..........................................................................54
External Monitoring Transform Cable (MON-96515-002) Installation ..........................................................................56
NE-to-M07 Special Interconnection Cable (DS-96515-003)
Installation .......................................................................58
Non-special Interconnection Cable (MON-96508-002) Installation of NE to other Equipment...........................................59
GPS Jumper Cable Installation.............................................60
45
Cable Connection
The cable connection of ZXMBW B9100 which is installed in the
W121 M07 cabinet is illustrated in Figure 27.
FIGURE 27 ZXMBW B9100 CABLE CONNECTION INSTALLED
M07 CABINET
IN
W121
46
WITH
19INCH
IN
HUB
47
Steps
End A
End B
Signal Description
D connector
B2 (brown
conductor)
B3 (blue
conductor)
Postrequisite
Context
Users are required to construct the grounding net, the tower and
building grounding project, and the connection point of indoor and
outdoor ground copper strap. The on-site engineers need to install
the protection earthing (PE) cable for ZXMBW B9100 chassis.
The ZXMBW B9100 chassis is equipped with protection grounding
terminals on the sub-rack mounting flange, as is shown in Figure
31.
48
1.
Steps
Grounding Terminal
Note:
Fix tightly the copper lug and the wire post with plain washer
and spring mat between.
END OF STEPS
R6 Interface Transmission
Fiber Installation
Prerequisites
Context
Optical fiber has indoor and outdoor modes for different application. The indoor optical fiber is of single mode and single core.
Its connector type depends on the equipment interface. Figure 32
shows a LC-LC single-mode singlecore indoor fiber. The water
proof outdoor fiber is of LC/PC-LC/PC single-mode and dualcore,
whose appearance is shown in Figure 33.
49
Steps
1. Choose the proper fiber (indoor/outdoor) according to the installation environment and the equipment interface.
2. Connect one end of the fiber to ZXMBW B9100 CSIM board OPT
interface.
3. Connect the other end to the corresponding optical interface in
AGW.
Caution:
Waterproof and Anti-ultraviolet treatment is necessary for outdoor fiber installation.
END OF STEPS
Context
50
1.
Steps
2.
1.
Optical module
2.
Blue handle
51
1.
Color mark
1.
Steps
52
AND
1.
Optical module
2.
Blue handle
Context
53
Note:
A special Ethernet cable is adopted for outdoor use, which is
wrapped with an additional rubber cover compared with indoor
cables.
Steps
Context
Steps
Internal Monitoring
Transform Cable
(MON-96515-001)
Installation
Prerequisites
54
Context
Steps
1.
BB-MON interface
2.
EX-MON interface
55
Connection
B1
B2
B3
B4
B5
END OF STEPS
External Monitoring
Transform Cable
(MON-96515-002)
Installation
Prerequisites
Context
56
Steps
1. Connect End A of the external monitoring transit cable (MON96515-002) to the EX-MON interface shown in Figure 44.
FIGURE 44 EX-MON INTERFACE POSITION
1.
BB-MON interface
2.
EX-MON interface
2. Connect End B of the external monitoring cable to each external sensor of the cabinet according to the connection relationship listed in Table 7.
57
Connection
B1
B2
B3
B4
B5
B6
END OF STEPS
NE-to-M07 Special
Interconnection Cable
(DS-96515-003) Installation
Prerequisites
Context
Steps
58
Non-special Interconnection
Cable (MON-96508-002)
Installation of NE to other
Equipment
Prerequisites
Context
Steps
1. Connect End A of non-special interconnection cable (MON96508-002) to the corresponding external monitoring interface RS232 or RS485 reserved by the internal monitoring
transit cable (MON-96515-001).
2. Connect End B to the corresponding interface in the power supply equipment according to the connection relationship listed
in Table 8.
TABLE 8 NON-SPECIAL INTERCONNECTION CABLE (MON-96508-002)
CONNECTION RELATIONSHIP
End A
Pin No.
Signal Definition
Cable Color
GNDD
O_RS485RX-_EM
O_RS485RX+_EM
GNDD
I_RS485TX-_EM
I_RS485TX+_EM
O_UARTRX_EM
I_UARTTX_EM
59
End A
Pin No.
Cable Color
Signal Definition
GNDD
DB9
metal
shell
GND
Shielding layer
END OF STEPS
ZXMBW B9100, TFM board and GPS arrester are all installed.
Currently, there are two types of GPS arresters used in installation:
one is one-to-one, as shown in Figure 47 and the corresponding
GPS jumper is as shown in Figure 48; the other is one-to-two, as
shown in Figure 49 and the corresponding GPS jumper is as shown
in Figure 50.
FIGURE 47 ONE-TO-ONE GPS ARRESTER STRUCTURE
60
WITH
N CONNECTOR
Steps
WITH
1. Connect the SMA connector of jumper to the ANT antenna interface of TFM module.
2. Connect End B to the GPS arrester.
END OF STEPS
61
62
Chapter
WITH
1/4
IN.
CABLE (INDOOR
63
Installation Supervisor
The requirements for the installation supervisor are as follows:
Note:
Safety is the top priority during the installation.
Installation Personnel
The requirements for the installation personnel are as follows:
Environment
Requirement
Feeder layout
Field engineers need to consult with operator engineers, and
determine the route of feeder.
64
Safety
Precautions
Tools Requirement
During adjustment for an active antenna, wear radiation-shielding clothing and turn off the power amplifier to
avoid radiation effects.
When working on tower, put unused tools in a tool bag and prevent them from dropping down from the tower to hurt people.
The following tools are required for main antenna feeder system
installation:
Measure tools
Compass, multimeter, angle meter, and tape measure
Special tools
Special tools and instruments for main feeder connector making and test
Regular tools
Adjustable wrench, sharp-nose pliers, diagonal pliers, hacksaw
(with several saw blades)
Protection tools
Safety helmet, safety belt, safety rope, gloves, radiation-shielding clothes, multiple power socket and sealed
canvas tool bag
Other tools
Tools for lifting, such as a ladder
65
Tower Mounted
Tower Mounted
Roof Mounted
The vertical distance between the GPS antenna and the ground
must be shorter than 5 m. And the horizontal distance between
the GPS antenna and the iron tower is required to be 30 cm.
Figure 53 illustrates the position of the GPS antenna mounted on
the tower.
66
Roof Mounted
67
Installation
Position
Requirements
Lightning
Protection
Requirements
68
Ensure that there are no obstacles in a 90o GPS antenna elevation angle for both installation modes.
Install the GPS antenna within a 45o lightning protection coverage area of tower. Otherwise, install a special lightning arrester
for the GPS antenna.
Adjustable spanner
Normal Spanner
1. Open the package and take out the GPS antenna and GPS rack.
2. Use the U-shaped clamp to install the GPS rack to the mounting
pole. Insert a spring washer and washer between the U-shaped
clamp and mounting pole.
3. Use a M6 nut to fix the U-shaped clamp and the pole together
firmly.
Figure 55 shows the fixing process.
FIGURE 55 U-SHAPED CLAMP INSTALLATION
1.
2.
3.
4.
Mounting pole
U-shaped clamp
4. Fix the GPS antenna to the GPS settled clamp. Screw the bolt
(M4x14) to firmly fix the antenna.
END OF STEPS
Result
69
1.
2.
3.
4.
5.
6.
GPS antenna
Mounting pole
U-shape clamp
Context
Steps
Adjustable spanner
Normal spanner
The pole used to fix the GPS antenna must be grounded well.
1. Open the package and take out the GPS antenna and GPS rack.
2. Use the U-shape clamp to install the GPS rack to the mounting
pole.
3. The installation support of GPS antenna is as shown in Figure
57. Align holes on the U-shape clamp with Hole 1 and Hole 3,
or Hole 4 and Hole 6 on the installation support. Then cover
a spring wash and flat washer respectively on these holes and
fasten them with M6 screws, as shown in Figure 58.
70
4. Fix the GPS antenna to the GPS settled clamp. Screw down
the bolt (M4x14) to firmly fix the antenna.
END OF STEPS
Result
71
1.
2.
3.
4.
5.
6.
GPS antenna
Mounting pole
U-shape clamp
Adjustable spanner
Normal spanner
Hammer
Context
For installing the GPS Antenna on the wall, the U-shape clamp is
unnecessary.
Steps
1. Open the package and take out the GPS antenna and GPS rack.
2. Use the design template for marking holes on the wall. Then
drill holes on the wall according to the size of the expansion
anchor bolts that are to be used.
Figure 60 shows the design template.
72
FOR
MARKING HOLES
Note:
The torque used to fix the clamp is 45 Nm.
6. Fix the GPS antenna to the GPS settled clamp and screw the
M4x14 bolt tightly.
END OF STEPS
Result
73
ON
WALL
Steps
74
i.
Remove dirt such as dust and oil dirt from the connector.
ii. Wrap the PVC insulated adhesive tape around the cable in
an overlapping manner from the upper to the lower part.
The upper-layer tape must have at least 1/2 overlap with
the lower-layer tape.
iii. Wrap the adhesive waterproof tape around the cable.
Stretch the adhesive waterproof tape evenly to extend its
width to 75%~50% of its original size. Wrap the tape in
an overlapping manner from the lower to the upper part.
The upper-layer tape must have at least 1/2 overlap with
the lower-layer tape.
iv. Wrap the UV-proof adhesive tape around the cable in an
overlapping manner from the upper to the lower part. The
upper-layer tape must have at least 1/2 overlap with the
lower-layer tape.
Caution:
When wrapping the PVC insulated adhesive tape, waterproof
insulated adhesive tape, and UV-proof adhesive tape, follow
the direction in which the connector is twisted tight. Wrapping
the tape in the reverse direction is prohibited.
75
5. In the case of GPS feeder cable layout on the cabling rack, bind
the GPS feeder one time every crosspiece of the cable tray and
keep an equal binding space of shorter 0.5 m for along-wall
layout with a necessary fixation at both turning sides.
END OF STEPS
1.
2.
3.
Grounding cable
76
Note:
The plane washer and spring washer of M6 bolt are required to
be installed between bolt and grounding terminal.
4. Fix the grounding terminal of the other end onto the grounding
bar with M8 bolt.
Note:
The plane washer and spring washer of M6 bolt are required to
be installed between bolt and grounding terminal.
5. Brush a layer of copper oil onto the bare metal surface evenly
to avoid rusting.
END OF STEPS
Arrester Installation
Arrester Installation in HUB Cabinet
Prerequisites
Context
77
Note:
The installation methods of two GPS arrester are identical.
Steps
2. Insert the GPS arrester into the installation hole at the left
bottom corner of HUB cabinet, as shown in Figure 66.
78
Note:
GPS antenna feeder arrester is grounded via HUB cabinet.
END OF STEPS
79
1.
Bracket
IN
80
Note:
GPS antenna feeder arrester is grounded via the W121 M07
cabinet.
END OF STEPS
For other scenarios (for example, install the GPS arrester in the
19inch standard cabinet and simplified rack), the bracket used to
install the GPS arrester is unavailable in the cabinet. So first install
the GPS arrester in the GPS panel. The GPS panel is illustrated in
Figure 69.
FIGURE 69 GPS PANEL
1.
2.
Panel
GPS arrester
3.
Bracket
Caution:
81
1.
Steps
OF
Grounding cable
82
1.
2.
GPS panel
ZXMBW B9100 cabinet
IN
SIMPLIFIED RACK
3.
Simplified rack
3. Connect the other end of GPS arrester with the GPS jumper.
END OF STEPS
83
84
Chapter
Installation Check
Table of Contents
Cabinet Installation Check ..................................................85
GPS Antenna Feeder System Installation Check .....................87
Power-on..........................................................................87
All the bolts are screwed down and The plain washers and
spring mats are placed in correct direction.
Cable Check
The working personnel should check the cables after installation
and make sure the following items:
All cables are laid flat and smooth without cross or flying.
The cables are identically labeled at both ends with its purpose.
All the metal terminals of power cable and grounding cable are
installed with plain washers and spring mats.
85
The plugs are connected firmly to the socket. The board fixation bolts are screwed down. The orientation card is well placed
without damage.
The cable plugs and slices are firmly fastened without pin loss
or pin bending.
Label Check
Label Check includes:
The labels are pasted with the side of cable direct upward or
toward the maintenance operation area.
Both ends of all cables (power cable, grounding cable, transmission cable and jumper cable, etc.) are labelled (not necessary for cabinet door or side door protection cables) with
distinct writing and in correct positions. The labels are 20 mm
apart from the cable ends.
Environment Check
The on-site environment check after installation includes:
86
The articles not in use are cleaned out while those in use placed
in order. The operation console and raised floor are tidy and
clean.
Context
Make sure the following items after GPS feeder system installation:
Steps
Waterproofness Check
Context
Steps
Power-on
Prerequisites
Context
Steps
1. Power-on check
i.
Set the multimeter to volt band and then measure the output terminal of -48 V DC power to confirm that the output
voltage is -48 V.
87
ii. Power off the output terminal of -48 V DC power and set
the output switch as OFF.
iii. Correctly wear an antistatic wrist strap and ground it
through the antistatic jack in the cabinet. Figure 72 shows
the position of antistatic jack at the bottom of ZXMBW
B9100.
FIGURE 72 ANTISTATIC JACK POSITION
1.
Antistatic jack
iv. Set the mulitmeter to ohm band and then measure the
power input terminal on the PM board of ZXMBW B9100
to confirm the -48 V power without short circuit.
2. Connect the DC power cable of ZXMBW B9100 with the power
supply equipment.
3. Set the output switch of DC power as ON to finish the power-on
process.
4. Power off the switch and check the causes if any abnormality
occurs.
END OF STEPS
88
Appendix
Cable Preparation
Table of Contents
Ethernet Cable Preparation .................................................89
1/4 inch Feeder Cable with N-Type Connector Preparation .........91
Grounding Cable Preparation...............................................96
Context
1. Peel off about 20 mm of external sheath from one end of network cable to expose the four pairs of wires.
2. As the bending at the connector may damage the wire pairs
inside the tube, at least 8 mm of wires inside the tube must be
arranged parallel to each other, forming the flat part of cable.
The remaining part of cable has an oval cross section.
Figure 74 shows locating four pairs of wires, 1-2, 3-6, 5-4 and
7-8 in sequence.
89
AND
IN
SWAP PLACE
5. Cut wires end flatly (end face of each wire must be smooth and
flat to avoid impairing performance ) at 14 mm away from the
end of sheath. Do not cross the wires up to (101) mm.
6. Insert wires into the RJ-45 connector until copper cores are
visible from the head of RJ-45 connector as orderly arrange.
Figure 77 shows the RJ45 Connector.
90
END OF STEPS
N-model connector
Tools needed:
Electric knife
91
Context
Brush
Wrench
File
1.
2.
TO PREPARE
3.
Note:
Steps
14.50+1 mm is a way to express length which means the minimum length is 14.5 mm while the maximum length is 15.5
mm.
1. Measure a straight feeder section of about 50 mm to be installed with the connector. Cut and strip the feeder sheath at
20 mm away from end, as shown in Figure 80.
FIGURE 80 CUTTING
92
AND
Note:
The cut position is just 14.5 mm away from the cable sheath
edge. (The metric measure value is the exact value, and
there are small errors in the British measure value.)
Ensure that the cut position is just on the wave crest of a
feeder corrugation.
If the above two requirement can not be satisfied simultaneously, measure and adjust the cable sheath edges position until two requirements are both satisfied.
OF
EXTERNAL CONDUCTOR
THE
EXTERNAL CONDUCTOR
3. Use a file to file the inner conductor gently, and make it satisfy
the requirement of 0.345. 0.345 means to file a slope at
the edge of inner conductors top. Ensure the angle between
the slope and the inner conductor just 45, and the inner conductor length corresponding to the slope is 0.3 mm, as shown
in Figure 83.
93
Note:
Make sure that no burr is on the surface of inner conductor or
the GPS signal quality will reduce a lot.
1.
2.
AFTER
PROCESSING
4. Brush off the copper powders on the conductor and cable. Wipe
a coating of lubricant onto the bare conductors, and pack the
O-shape sealing ring to the fourth trough of the external conductor, as shown in Figure 85.
94
OF
FEEDER CONNECTOR
6. Screw the front part of connector onto the rear part. Then
fix the front part and rear part with wrenches. During fixing,
keep the rear part still and screw the front part until they are
firmly fixed. The recommended torque is between 7 and 10
Nm. Figure 87 shows this procedure.
95
ONTO
REAR PART
END OF STEPS
Grounding Cable
Preparation
Prerequisites
Context
Usually engineers should take the following items for installing the
grounding clip on-site.
96
Note:
Cut two ends of shrinking pipe flatly, and make sure that
the shrinking pipes touch terminals and cables closely. If the
shrinking pipe is broken, remove the broken one and prepare
a new one.
END OF STEPS
Result
1.
2.
3.
4.
FOR
97
98
Figures
99
100
Figures
101
102
Tables
103
104
Index
19inch standard
cabinet ........................... 27
Z
ZXSDR BC8180 ................. 39
A
appearance.........................7
B
bending radius .................. 18
D
DC power cable ................. 48
F
FCC
radiation exposure ............1
rules ...............................1
G
GPS arrester ..................... 79
GPS panel ........................ 81
H
HUB cabinet...................... 39
I
installation process ..............9
S
safety
antistatic wrist strap .........4
discharge static
electricity .......................5
drilling holes ....................4
high voltage.....................3
hoist heavy objects ...........5
human body.....................4
rack-mounting..................5
thunderstorm ...................4
unplug/plug a module .......5
simplified cabinet .............. 34
W
W121 M07 cabinet ............. 79
105
106
Glossary
AGW
- ASN Gateway
CSIM
- Control & Switch Interface Module
GPS
- Global Positioning System
PM
- Power Module
TFM
- Timing Frequency Module
107