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ZXMBW B9100

BaseBand Unit type B

Installation Manual

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn

LEGAL INFORMATION
Copyright 2010 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION
or of their respective owners.
This document is provided as is, and all express, implied, or statutory warranties, representations or conditions are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the
information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject
matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee,
the user of this document shall not acquire any license to the subject matter herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History
Revision No.

Revision Date

Revision Reason

R1.0

08/10/2009

First Edition

R1.1

10/30/2010

Modified installation preparation and wall-mount


installation mode, optimized some figures and
sentences

Serial Number: SJ-20100712162421-003

Contents

About This Manual............................................. I


Declaration of RoHS Compliance ....................... I
Safety Description .............................................1
Safety Specifications Guide .............................................. 1
Safety Symbols .............................................................. 2
Safety Instructions ......................................................... 3

Installation Overview ........................................7


Product Appearance ........................................................ 7
Installation Components Description ................................. 8
Hardware Installation Flow............................................... 9
Installation Precautions ..................................................10

Installation Preparation .................................. 13


Installation Environment Check .......................................13
Equipment Room Space Requirements..........................13
Equipment Room Environment Requirements ................15
Cabinet Power Supply Requirements ............................16
Lightning Grounding Requirements ..............................17
Cabling Requirements ................................................17
Staff Requirements ........................................................18
Tools and Instruments Preparation ...................................19
Documentation Preparation.............................................21
Unpacking Acceptance....................................................21
Counting Goods.........................................................21
Unpacking the Crate ..................................................22
Unpacking the Carton.................................................24
Goods Acceptance and Handover .................................25

Caninet Installation......................................... 27
Installing B9100 in 19inch Standard Cabinet (Shelf) .........27
Installing B9100 in M07 Cabinet ......................................29
Installing B9100 in Simplified Cabinet ..............................34
Installing Wall-mount HUB ..............................................38

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ZXMBW B9100 Installation Manual

Cable Installaltion ........................................... 45


Installation Cable List.....................................................45
Cable Connection...........................................................46
DC Power Cable Installation ............................................48
Grounding Cable Installation ...........................................48
R6 Interface Transmission Fiber Installation ......................49
Baseband-RF Remote Fiber Installation.............................50
Field Operational Fiber Installation ...................................52
R6 Interface Ethernet Cable Installation............................53
NE-to-OMC Ethernet Cable Installation .............................54
Internal Monitoring Transform Cable (MON-96515-001)
Installation ...........................................................54
External Monitoring Transform Cable (MON-96515-002)
Installation ...........................................................56
NE-to-M07 Special Interconnection Cable (DS-96515-003)
Installation ...........................................................58
Non-special Interconnection Cable (MON-96508-002)
Installation of NE to other Equipment .......................59
GPS Jumper Cable Installation.........................................60

GPS Antenna Feeder System Installation ........ 63


GPS Antenna Feeder System Installation Flow ...................63
GPS Antenna Feeder System Installation Preparation..........64
GPS Antenna Installation ................................................65
GPS Antenna Appearance ...........................................65
GPS Antenna Installation Position ................................66
Installing a GPS Antenna in Vertical Placement ..............69
Installing a GPS Antenna in Horizontal Placement ..........70
Wall-Mounting a GPS Antenna .....................................72
GPS Feeder Cable Installation..........................................74
GPS Feeder Cable Selection Principle ............................74
Installing the GPS Feeder ...........................................74
Feeder Grounding Clip Installation ...................................76
Arrester Installation .......................................................77
Arrester Installation in HUB Cabinet .............................77
Arrester Installation in M07 Cabinet .............................79
Arrester Installation in Other Scenarios ........................81

Installation Check ........................................... 85


Cabinet Installation Check ..............................................85
Cabinet Check...........................................................85
Cable Check..............................................................85

II

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Socket and Plug and Slice Check..................................86


Label Check ..............................................................86
Environment Check....................................................86
GPS Antenna Feeder System Installation Check .................87
Feeder Cable Check ...................................................87
Waterproofness Check................................................87
Power-on......................................................................87

Cable Preparation............................................ 89
Ethernet Cable Preparation .............................................89
1/4 inch Feeder Cable with N-Type Connector
Preparation...........................................................91
Grounding Cable Preparation...........................................96

Figures ............................................................ 99
Tables ........................................................... 103
Index ............................................................ 105
Glossary ........................................................ 107

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III

ZXMBW B9100 Installation Manual

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IV

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About This Manual


Purpose

Thank you for choosing WiMAX radio network system of ZTE Corporation!
This manual provides procedures and guidelines that support
ZXMBW B9100 installation.

Intended
Audience

This document is intended for engineers and technicians who perform installation activities on ZXMBW B9100.

Prerequisite Skill
and Knowledge

To use this document effectively, users should have a general understanding of wireless telecommunications technology. Familiarity with following is helpful:

What is in This
Manual

Conventions

WiMAX technology

IEEE802.16e - Standard

ZXMBW B9100 and its various components

This manual contain the following chapters:


Chapter

Summary

Chapter 1 Safety Description

This chapter introduces the safety


symbols and safety specifications
during ZXMBW B9100 installation.

Chapter 2 Installation Overview

This chapter introduces the


product appearance, engineering
indices, installation components,
flow and precautions.

Chapter 3 Installation Preparation

This chapter introduces necessary


ZXMBW B9100 installation
preparations and unpacking
acceptance process.

Chapter 4 Cabinet Installation

This chapter introduces three


modes of ZXMBW B9100
installation.

Chapter 5 Cable Installation

This chapter introduces the


installation of ZXMBW B9100
external cables.

Chapter 6 GPS Antenna Feeder


System Installation

This chapter introduces ZXMBW


B9100 GPS antenna feeder system
installation.

Chapter 7 Installation Check

This chapter introduces the


procedures of ZXMBW B9100
hardware check after installation.

Appendix A Cable Preparation

The appendix describes the


procedure of on-site cable
preparations.

ZTE documents employ the following typographical conventions.

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ZXMBW B9100 Installation Manual

Typeface

Meaning

Italics

References to other manuals and documents.

Quotes

Links on screens.

Bold

Menus, menu options, function names, input fields,


radio button names, check boxes, drop-down lists,
dialog box names, window names.

CAPS

Keys on the keyboard and buttons on screens and


company name.
Note: Provides additional information about a certain
topic.
Checkpoint: Indicates that a particular step needs to
be checked before proceeding further.
Tip: Indicates a suggestion or hint to make things
easier or more productive for the reader.

Mouse operation conventions are listed as follows:

II

Typeface

Meaning

Click

Refers to clicking the primary mouse button (usually


the left mouse button) once.

Double-click

Refers to quickly clicking the primary mouse button


(usually the left mouse button) twice.

Right-click

Refers to clicking the secondary mouse button (usually


the right mouse button) once.

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Declaration of RoHS
Compliance
To minimize environmental impacts and take more responsibilities
to the earth we live on, this document shall serve as a formal declaration that ZXMBW B9100 manufactured by ZTE CORPORATION
is in compliance with the Directive 2002/95/EC of the European
Parliament - RoHS (Restriction of Hazardous Substances) with respect to the following substances:

Lead (Pb)

Mercury (Hg)

Cadmium (Cd)

Hexavalent Chromium (Cr (VI))

PolyBrominated Biphenyls (PBBs)

PolyBrominated Diphenyl Ethers (PBDEs)

ZXMBW B9100 manufactured by ZTE CORPORATION meets the


requirements of EU 2002/95/EC; however, some assemblies
are customized to client specifications. Addition of specialized,
customer-specified materials or processes which do not meet the
requirements of EU 2002/95/EC may negate RoHS compliance of the
assembly. To guarantee compliance of the assembly, the need for
compliant product must be communicated to ZTE CORPORATION in
written form.
This declaration is issued based on our current level of knowledge.
Since conditions of use are outside our control, ZTE CORPORATION
makes no warranties, express or implied, and assumes no liability in
connection with the use of this information.

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ZXMBW B9100 Installation Manual

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II

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Chapter

Safety Description
Table of Contents
Safety Specifications Guide .................................................. 1
Safety Symbols .................................................................. 2
Safety Instructions ............................................................. 3

Safety Specifications Guide


These safety instructions must be considered as supplementary for
local safety regulations. The priority must be given to local safety
regulations if there is any conflict between the two.
The maintenance personnel must have the knowledge of safety
operations and maintenance with required qualification and technical background.

Warning:
This device complies with part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved
by the party responsible for compliance could void the user's authority to operate the equipment.
All the operation and maintenance personnel must follow the
safety precautions and instructions provided by ZTE Corporation
to avoid any accident.

Note:
ZTE Corporation does not bear any liabilities incurred because of
violation of the universal safety operation requirements, or violation of safety standards for designing, manufacturing and using
the equipment.
FCC Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set
forth for an uncontrolled environment. This equipment should be

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ZXMBW B9100 Installation Manual

installed and operated with minimum distance 3m between the


radiator and your body.

Safety Symbols
Table 1 lists safety symbols. They are to prompt the user of the
safety precautions to be observed during ZXMBW B9100 operation
and maintenance.
TABLE 1 SAFETY SYMBOLS DESCRIPTION
Safety Symbols

Meaning
No smoking: Smoking is forbidden

No flammables: No flammables can be stored.

No touching: Do not touch.

Universal alerting symbol: General safety


attentions.
Electric shock: Risk of electric shock.

Electrostatic: The device may be sensitive to


static electricity.
Microwave: Beware of strong electromagnetic
field.
Laser: Beware of strong laser beam.

Scald: Beware of scald.

Amongst these safety symbols, the universal alarm symbols are


classified into three levels: danger, warning, and caution. The
formats and meanings of the three levels are described as below:

Danger:
Indicates a potentially hazardous situation which, if not avoided,
will result in death or serious injury of people, or equipment damages and breakdown.

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Chapter 1 Safety Description

Warning:
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.

Caution:
Indicates a potentially hazardous situation which, if not avoided,
could result in serious injuries, equipment damages or interruption
of part services.

Safety Instructions
This section describes the safety instructions related to electrical
safety, antistatic, heavy objects and modules.
Electrical Safety
Instructions

The following are the electrical safety instructions about tools, high
voltage, power cables, holes and lightning:

Tools
Use special tools rather than common tools for high-voltage
and AC operations.

High Voltage

Danger:
High voltage is hazardous. Direct or indirect contact with high
voltage or main supply using a wet object could result in death.

Strictly follow local safety rules to install AC power devices.


Installation staff must be qualified for performing high-voltage and AC operations.
Do not wear any watch, hand chain, bracelet, ring or any
other conductive objects during such operations.
Prevent moisture from accumulating on the equipment during operations in a damp environment.

Power Cable

Warning:
Never install or uninstall power cables while they are live. Otherwise, the power cable, when contacting a conductor, may result in sparks or electric arc causing a fire or even damage to
eyes.

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ZXMBW B9100 Installation Manual

Make sure of shutting off power supply before installing or


disconnecting a power cable.
Before connecting the power cable, make sure that the connecting cable and its label are appropriate for the actual
installation requirements.

Drilling Holes

Warning:
It is not allowed to drill chassis holes without permission.

Unqualified drilling could damage wiring and cables inside


the chassis. Additionally, metal pieces inside the chassis
created by the drilling could result in a short circuit. Use
insulation protection gloves and first move cables inside a
chassis away when drilling is necessary on a chassis.
Protect eyes during drilling as dust or flying debris may
damage eyes.
Clean any debris in time after drilling.

Lightning

Danger:
Do not perform high-voltage, AC, iron tower or mast operations
in a thunderstorm.
Thunderstorms would give rise to a strong electromagnetic
field in the atmosphere. Therefore, the equipment must be
grounded and protected in time against lightning strikes.
Antistatic Safety
Instructions

Electrostatic:
Static electricity produced by human body can damage static-sensitive components on circuit board, such as large-scale integrated
circuits.

Friction caused by human body activities is the root cause of


electrostatic charge accumulation. Static voltage carried by a
human body in a dry environment can be up to 30 kV, and can
remain there for a long time. An operator with static electricity
may discharge electricity through a component when he/she
touches the conductor and cause damage.

Wear an antistatic wrist strap (the other end of wrist strap must
be well grounded) before touching the equipment or holding
a plug-in board, circuit board, Integrated Circuit (IC) chip or
other devices, to prevent human static electricity from damaging sensitive components.

The antistatic wrist strap used must be subject to regular


check. Do not replace the cable of an antistatic wrist strap
with any other cables.

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Chapter 1 Safety Description

Do not contact static-sensitive modules with any object that


easily generates static electricity. For example, friction of package bag, transfer box and transfer belt made from insulation
plastic may cause static electricity on components. Discharge
of static electricity may damage components when they contact a human body or the ground.

Modules should only contact materials such as an antistatic


bag. Keep modules in antistatic bags during storage and transportation.

Discharge static electricity of the test device before use, that


is, ground the test device first.

Do not place the module near a strong DC magnetic field, such


as the cathode-ray tube of a monitor. Keep the module at least
10 cm away.

Hoisting Heavy
Objects

Warning:
When hoisting heavy objects, ensure that nobody is standing or
walking under the hoisted object.

Unplugging/Plugging a Module

Rack-mounting
Safety
Instructions

Ensure the hoister can meet hoisting requirements when disassembling heavy equipment, or moving and replacing equipment.

The installation personnel must be duly trained and qualified


for hoisting operations.

Hoisting tools must be inspected and complete before service.

Make sure that hoisting tools are fixed firmly on a sufficiently


secured object or wall before the hoisting operation.

Give brief oral instructions during hoisting operations to prevent any mishap.

Never plug a module with excessive force, to ensure that the


pins on the backplane do not get deformed.

Plug the module right into the slot and make sure module circuit faces do not contact each other lest any short circuit may
occur.

Keep hands off the module circuit, components, connectors


and cable trough when holding a module.

Rack-mounting Instructions - The following or similar rack-mount


instructions are included with the installation instructions:

Elevated Operating Ambient - If installed in a closed or multiunit rack assembly, the operating ambient temperature of the
rack environment may be greater than room ambient. Therefore, consideration should be given to installing the equipment
in an environment compatible with the maximum ambient temperature (Tma) specified by the manufacturer.

Reduced Air Flow - Installation of the equipment in a rack


should be such that the amount of air flow required for safe
operation of the equipment is not compromised.

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ZXMBW B9100 Installation Manual

Mechanical Loading - Mounting of the equipment in the rack


should be such that a hazardous condition is not achieved due
to uneven mechanical loading.

Circuit Overloading - Consideration should be given to the connection of the equipment to the supply circuit and the effect
that overloading of the circuits might have on overcurrent protection and supply wiring. Appropriate consideration of equipment nameplate ratings should be used when addressing this
concern.

Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained. Particular attention should be
given to supply connections other than direct connections to
the branch circuit (e.g. use of power strips).

Other Safety
Instructions

Note:
Do not perform maintenance or debugging independently, unless
a qualified person is present.

Perform an airtight test before RRU delivery, and prohibit disassembling the RRU on site.

Replacing any parts or making any changes to the equipment


might result in an unexpected danger. Therefore, be sure not
to replace any parts or perform any changes to the equipment
unless authorized otherwise.

Due to that RRU is in high temperature during running, the RRU


should be installed in some regions out of operators' reach or
strictly restricted.

Contact ZTE office if you have any question, to ensure your


safety.

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Chapter

Installation Overview
Table of Contents
Product Appearance ............................................................ 7
Installation Components Description ..................................... 8
Hardware Installation Flow................................................... 9
Installation Precautions ......................................................10

Product Appearance
ZXMBW B9100 is a 19-inch standard chassis with its dimension as
482.6 mm 308.4 mm (about 7U) 197 mm (width height
depth).
Figure 1 shows the ZXMBW B9100 appearance.
FIGURE 1 ZXMBW B9100 APPEARANCE

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ZXMBW B9100 Installation Manual

Installation Components
Description
Figure 2 shows the components installed during the hardware installation of ZXMBW B9100.
FIGURE 2 INSTALLATION COMPONENTS

ZXMBW B9100 installation components involve the following:


1. ZXMBW B9100 cabinet, as shown in Figure 3, includes:

Shelf

Module

FIGURE 3 ZXMBW B9100 CABINET INTERNAL STRUCTURE

1.
2.
3.

Monitor
Module
Cable slot

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4.
5.
6.

Fan module
Dust filter mesh
Shelf

Chapter 2 Installation Overview

Note:
In the case where the ZXMBW B9100 cabinet is already installed, it is necessary only to check whether the installation is
proper.
2. External Cables including:

Power Cable

Grounding Cable

Ethernet Cable

Optical Fiber

GPS Jumper Cable

Monitoring Cable

3. GPS Antenna Feeder System, including:

GPS Antenna

GPS Feeder Cable

GPS Feeder Grounding Clip

Hardware Installation Flow


Figure 4 shows the sequence of installation process for ZXMBW
B9100 hardware installation. However, for installation convenience this sequence can be altered and adjusted according to
the on-site situation.

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ZXMBW B9100 Installation Manual

FIGURE 4 ZXMBW B9100 HARDWARE INSTALLATION SEQUENCE

Installation Precautions
ZXMBW B9100 technical personnel must check the equipment running environment before installation. Moreover, knowledge about
communication networking, data configuration, status of equipment within the network, interfaces of line transmission equipment
and lengths of various cables should be learnt from operators prior
to installation.
The following is the installation preparation that should be performed before and during installation.

10

Use an antistatic wrist strap during installing modules, in order


to avoid damage that may result from ESD.

Do not perform outdoor installation while lightning or thunder


storm occurs.

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Chapter 2 Installation Overview

Technical personnel should check whether various arresters


(including power arrester, GPS arrester and network cable arrester) are in working condition.

Do not locate an antenna near to overhead power lines or other


electric light or power circuits, or where it can come into contact with such circuits. When installing the antenna, take extreme care not to contact with such circuits, as they may cause
serious injury or death.

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Chapter

Installation Preparation
Table of Contents
Installation Environment Check ...........................................13
Staff Requirements ............................................................18
Tools and Instruments Preparation .......................................19
Documentation Preparation.................................................21
Unpacking Acceptance........................................................21

Installation Environment
Check
Equipment Room Space
Requirements
Figure 5 shows the minimum operation space for cabinet installation with specifications of 4 sides.

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ZXMBW B9100 Installation Manual

FIGURE 5 OPERATION SPACE

14

FOR

CABINET INSTALLATION

The equipment supports against-wall installation and front


maintenance in virtue of the front air intake and back air
exhaust of ZXMBW B9100. The distance between the cabinet
back and the wall should be not less than 500 mm.

It is suggested to place the cabinet closely beside the equipments on both sides, if any, and space out a 100 mm more
distance between the wall on both sides.

The cabinet front demands a space more than 800 mm.

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Chapter 3 Installation Preparation

Equipment Room Environment


Requirements
Equipment
Room Layout
Requirements

Equipment room layout contains cable routing arrangement and


cabinet location. The installation personnel should draw line to
make sure the location according to the layout diagram, cabinet
dimensions and the engineering design.
Cabinet placement should take into full account the direction of the
feeder to the cabinet. The feeder is required to be short enough
with a proper radius. The main cabinet should be placed in the
middle if more than two cabinets are needed.
The single-row or multi-row arrangement of the cabinets depends
on the room space and cabinet amount.
To be convenient for operation, the equipment should meet the
following requirements:

Equipment Room
Construction

The distance between cabinet and wall should be more than 10


cm.

One cabinet row should be not less than 1 m apart from another.

Cabinets side by side should be pleasant to eyes.

The cabinet front should be not less than 1 m away from the
obstacles.

The room construction is completed with its space applicable for


equipment installation and maintenance.

The main room passage should be 2.2 m high and 1.8 m wide
so as not to obstruct the equipment convey. The headroom
should be more than 3 m.

The floor level error is to be no more than 2 mm per square


meter.

The room floor, wall, roof, reserved process holes and grooves
should comply with the technological design requirements.

The surface water is not to immerge indoors when the process


holes get through the external wall. Besides, a moisture preventive measure should be adopted to keep a proper humidity
in the grooves.

No gaps exist in all inward tubes, holes and ground slot cover
plates. The material selected should be free from deformation
and crack.

A place should be reserved for temporary stacking of installation articles and equipments.

Note:
No high-voltage cables, high magnetic fields, strong electric sparks
or other hazardous factors near the equipment room.

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ZXMBW B9100 Installation Manual

Temperature and
Humidity

The room air conditioning equipments should provide and maintain


the required temperature and humidity conditions.

Environment temperature: -5 ~+55 . Recommended: 15


~35 .

Relative Humidity: 5%~95%. Recommended: 40%~60%.

Noise

Make sure room noise is less than 70 dB for the health benefit of
maintenance personnel.

Fire Fighting

To be fireproof, the equipment room should meet the following


requirements:

Dust Proof

The wall indoor is dry enough. Wall and roof are painted with
white dim varnish or other fire-resistant material.

The equipment room is not to store flammable and explosive


articles and must be equipped with necessary fire devices.

The equipment room should satisfy the following demands for dust
proof:

Make sure the doors and windows can be closed tightly.

Keep the ventilation dust tidy and clean. Well install the air
conditioning equipment with dust filter.

Block the holes and cable routing channels through adjacent


rooms to prevent dust flow.

Lighting

The equipment room should be qualified for equipment maintenance and well equipped with 3 sets of lighting system for daily,
standby and emergency use.

Water Supply and


Drainage

No water supply, water drainage and fire pipelines should go


through the internal equipment room.

Cabinet Power Supply Requirements


Power Supply
Requirements

Table 2 gives some requirements for ZXMBW B9100 power supply.


TABLE 2 ZXMBW B9100 POWER SUPPLY REQUIREMENTS

Equipment Room
Power Supply
Requirements

16

Item

Requirement

DC

-48V (Variation Range: -40V -57V)

The power supply for equipment room should meet the following
requirements:

The power supply voltage of DC distribution equipment must


be stable and its nominal value is -48 V (-40 V~-57 V).

The storage battery is enough in capacity.

There should be obvious labels on different sockets in the room


equipment, especially for power electricity and illumination
electricity.

Audible and visible alarms occur for power undercurrent, undervlotage and overvoltage.

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Chapter 3 Installation Preparation

Caution:

If the 220 V or 380 V AC voltage is used in the equipment


room, take more care to prevent electric shock.

While installing DC power, make sure that power polarities are


consistent to prevent incorrect connection from damaging devices.

Before checking all power, make sure that all switches are in
Close status.

Lightning Grounding Requirements


The equipment room grounding should meet the following requirements for lightning-proof:

The grounding measures up the standard with the grounding


impedance not more than 5 .

The indoor grounding system (of all equipments) connects directly with the ground strap which joins the main busbar of the
whole building.

Cabling Requirements
Arraying
Technological
Requirements

The installation personnel should do as follows to meet the arraying technological requirements:

Wrap the connectors of power cable and grounding cable before


arraying.

Separate the signal cable from power cable and grounding cable while arraying.

Make sure the distance between signal cable and power cable
and grounding cable is not less than 10 mm inside the cabinet
or 100 mm outside the cabinet while parallel arraying.

Make sure the cross angle of signal cable and power cable as
90 degree, if needed.

Make sure the cable bending radius is more than 5 times its
diameter.

Make straight routing and smooth bending of the power cable


during its connection to the earthing terminals of power distribution box inside the cabinet.

Keep the cable installation position up to the engineering requirements and consistent with the data configuration.

Array cables in a distinct and reasonable way with proper bending according to the working design.

Make organized and smoothing routing of signal cables without


cross.

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ZXMBW B9100 Installation Manual

Make the cable arraying convenient for maintenance and capacity expansion.

Get acquainted with the feeder route and make practical drawings before arraying to prevent cable cross.

Make sure the minimum bending radius is not less than 20


times that of the feeder.

See Table 3 below for detailed feeder bending radius requirements.

TABLE 3 BENDING RADIUS REQUIREMENTS ON FEEDERS OF DIFFERENT TYPES


Feeder Type

Binding
Technological
Requirements

Recommended Minimum Bending Radius


Single Bending

Repeated Bending
(15 times)

Super flexible 1/2"


feeder

150 mm

300 mm

1/2" feeder

500 mm

1,250 mm

7/8" feeder

900 mm

2,500 mm

5/4" feeder

1,500 mm

3,800 mm

The installation personnel should do as follows to meet the binding


technological requirements:

Keep an equal spacing between wire fasteners and an appropriate degree of binding tightness with the same orientation.

Cut out the redundant cable strap to the end.

Bind signal cables separately from power cables and grounding


cables.

Tie the cables inside the cabinet to the wire bushing.

Bind the cables closely and orderly before arraying on the cable
tray.

Make allowance of each plug for extra plugging.

Staff Requirements
The installation personnel for ZXMBW B9100 should take part in
ZTE training first to obtain installation and debugging methods.
They are not qualified until passing the exams and getting the
work certificate.

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Chapter 3 Installation Preparation

Tools and Instruments


Preparation
Table 4 lists the tools and instruments required during installation.
TABLE 4 TOOLS

AND

INSTRUMENTS PREPARATION
Name

Category

1 feeder connector knife


1 75 coaxial wire stripper
1 75 coaxial wire crimping pliers
Special-purpose
Tools

1 multi-functional crimping pliers


1 multimeter
1 VSWR tester
1 earth resistance tester
1 electric percussion drill
Several auxiliary drill bits

Concrete
Tools

Drilling

1 vacuum cleaner
1 power terminal board (3 two-phase sockets and
3 three-phase sockets at least ) with the current
capacity greater than 15 A
Cross screwdrivers (4, 6 and 8 each)
Flathead screwdrivers (4, 6 and 8 each)
Adjustable wrenches (6, 8, 10 and 12 each)
Dual-purpose spanners (17 and 19 each)

General-purpose
Tools

1 set of Ge socket wrench


1 5 kg (11lb) claw hammer
1 300 W iron
1 40 W iron
1 coil of solder wire

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ZXMBW B9100 Installation Manual

Name

Category

1 50 m (164 feet) measuring tape


1 5 m (16 feet) steel tape
1 400 mm (16 inches) level bar
Measurement Tools

1 angle instrument
1 compass
Level bar
Plumb
antistatic wrist strap

Protection Tools

Safety helmet
Slip-proof gloves
1 hacksaw (with several saw blades)
1 pair of sharp-nose pliers (8)
1 pair of diagonal pliers (8)
1 pair of slip joint pliers (8)
1 pair of vices (8)
1 set of needle files (medium size)

Clamp Tools

forceps
1 varnish brush
1 pair of scissors
1 hot air blower
1 solder sucker
1 hydraulic crimper
Crow bar
Chain wheel

Auxiliary Tools

Rope
Ladder

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Chapter 3 Installation Preparation

Name

Category

Spectrum Analyzer (on special occasions)


Base station tester
Test handset
Instruments
Compass
Multimeter
Filed strength tester (on special occasions)

Documentation Preparation
Prepare the following technical documents for installing ZXMBW
B9100:

ZXMBW B9100 BaseBand Unit Type B Project Survey Report

ZXMBW B9100 BaseBand Unit Type B Environment Acceptance


Report

A suite of ZXMBW B9100 documents include the following:

ZXMBW B9100 BaseBand Unit Type B Technical Manual

ZXMBW B9100 BaseBand Unit Type B Installation Manual

ZXMBW B9100 BaseBand Unit Type B Operation and Maintenance Manual

ZXMBW B9100 BaseBand Unit Type B Commissioning and Data


Configuration Manual

Unpacking Acceptance
Counting Goods
Context

The representative of customer and the project supervisor must


be present on site when counting received goods. If either party
is not present, transporter must be responsible for the intactness
of the goods.

Steps

1. Check the Delivery Checklist of ZTE Corporation. Check the


total number of the goods and the intactness of the packing
boxes. Check the packing list to see if the place of arrival is
the actual installation place. If the goods are intact, unpack
and inspect them.

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ZXMBW B9100 Installation Manual

Note:
It is recommended to unpack the goods about 30 minutes after
receipt, because there is a possibility of moisture content due
to temperature variations.
2. The equipment inspection list and unpacking acceptance report
are present in the first packing carton. Firstly, open first the
packing carton and take out the Unpacking Acceptance Report
to check whether the goods received are in accordance with
the inspection list.
3. During the counting and unpacking inspection process, if any
material is found short, or goods damaged, fill in the Unpacking
Acceptance Feedback Table and contact ZTE promptly.
END OF STEPS

Unpacking the Crate


Prerequisites
Context
Steps

Prepare the appropriate tools such as straight screwdriver, pliers,


and crowbar.
Perform the following steps to open the crate:
1. Insert a flathead screwdriver or nail hammer into the mental
latch of the cover board of the crate, and move the flathead
screwdriver or nail hammer to loosen the iron sheet. Then use
the crowbar or pincers to put the mental latch in the straight
direction, as shown in Figure 6.
FIGURE 6 PUTTING

1.
2.
3.

THE

MENTAL LATCH

Mental sheet
Cover board
Mental latch

IN

4.

STRAIGHT DIRECTION

Flathead screwdriver or nail


hammer

2. Use the tools to put all the mental latches on the cover board
of the crate, and then remove the cover board of the crate, as
shown in Figure 7.

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Chapter 3 Installation Preparation

FIGURE 7 REMOVING COVER BOARD

3. Put the other mental latches on the four sides of the crate,
remove the boards and take out the equipment from the crate,
as shown in Figure 8.

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ZXMBW B9100 Installation Manual

FIGURE 8 REMOVING OTHER BOARDS

END OF STEPS

Unpacking the Carton


Prerequisites
Context
Steps

Prepare the appropriate tools such as straight screwdriver, diagonal pliers, and paper knife.
Perform the following steps to unpack the carton:
1. Use diagonal pliers to cut packing straps.
2. Use a paper knife to cut adhesive tape along the slits on carton
cover, avoid damaging goods inside.
3. Open the carton, and remove the foam board.
4. Check the goods within the carton.
5. Take out the antistatic packing bag.
6. Open the antistatic packing bag to take out the electronic
equipment components, as shown in Figure 9.

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Chapter 3 Installation Preparation

FIGURE 9 TAKING OUT COMPONENT

WITH AN

ANTISTATIC WRIST STRAP

Note:

Avoid damaging the antistatic bag (It can be used in the


future for storage of spare parts) during unpacking.
While the equipment is moved to a hotter and damper
place, wait for 30 minutes before unpacking the equipment.
Otherwise, moisture may condense on the surface of the
equipment and cause damage.
Properly dispose of recycle desiccants.

END OF STEPS

Goods Acceptance and Handover


Context
Steps

Perform this procedure for accepting goods, and handing them


over to operators.
1. Acceptance
Based on the name, category and number mentioned on the
shipping list, carefully check the goods piece by piece. Make
sure that all goods meet the following conditions:
i.

There is no bubbly, peeling, nick and filth mark on the surface of the chassis.

ii. The oil paint on the chassis surface is intact.


iii. All clamping screws are tight and intact.
iv. All components are properly installed in position.

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ZXMBW B9100 Installation Manual

v. The inspected goods are placed by category.


2. Handover
After completing the unpacking procedure, representative of
customer and project supervisor should approve and sign the
Unpacking for Inspection Report. Both parties should have a
copy of Unpacking for Inspection Report.
END OF STEPS

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Chapter

Caninet Installation
Table of
Installing
Installing
Installing
Installing

Contents
B9100 in 19inch Standard Cabinet (Shelf) .............27
B9100 in M07 Cabinet ..........................................29
B9100 in Simplified Cabinet ..................................34
Wall-mount HUB ..................................................38

Installing B9100 in 19inch


Standard Cabinet (Shelf)
Prerequisites

ZXMBW B9100 unpacking and acceptance is eligible.

Install a 19inch standard cabinet completely and remain 8U


space at least for installing ZXMBW B9100.

Note:
Completely assemble all the modules of ZXMBW B9100 into the
cabinet before shipment.
Context

When there are other devices (for example, power, transmission or other base stations types) installed in a 19inch standard cabinet, and there is still 8U ( ZXMBW B9100 occupies
7U and GPS panel occupies 1U) space available at least in the
cabinet, it is suggested that ZXMBW B9100 should share the
cabinet with other devices.

The ventilation system of ZXMBW B9100 should match with


the 19inch standard cabinet. In ZXMBW B9100, air blows
from the lower part of front side to upper part of back side
(observation from the face), as shown in Figure 10.

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ZXMBW B9100 Installation Manual

FIGURE 10 ZXMBW B9100 AIRFLOW PATH

1.
2.

Vent
Module

3.
4.

Fan module
Dust filter mesh

Caution:

Steps

28

Do not lay out cables at the vent of ZXMBW B9100. No


blocking the vent with other objects.
If the 19inch cabinet adopts the vertical wind path (normally air intake from the bottom and exhaust from the top),
then a distance of 1 U to 2 U must be maintained between
ZXMBW B9100 and other equipments within the cabinet.
Otherwise, it will cause equipment air path blockage within
the cabinet.

1. Install the GPS panel at the position of 1U of 8U space available


in the 19inch cabinet by using floating nuts and M6 screws,
as shown in Figure 11.

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FIGURE 11 INSTALLING GPS PANEL

1.
2.

GPS panel
ZXMBW B9100

IN

19INCH STANDARD CABINET

3.

19inch standard cabinet

2. Install ZXMBW B9100 under the GPS panel by using 8 floating


nuts and 8 M6 screws (respectively 4 at left and right).
END OF STEPS

Installing B9100 in M07


Cabinet
Prerequisites

ZXMBW B9100 unpacking and acceptance is eligible.

Install the ZXDU58 W121 M07 cabinet completely. Refer to


ZXDU58 W121 (M07) Outdoor Combined Power Installation
Manual for installing the W121 M07 cabinet.

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ZXMBW B9100 Installation Manual

Note:
Completely assemble all the modules of ZXMBW B9100 into the
cabinet before shipment.
Context

The W121 M07 cabinet is of an outdoor combined power cabinet


in 30 A (-48 V) series, with great field environment adaptability. It
can provide centralized monitoring as well as battery maintenance
and management to meet the requirement of outdoor unmanned
monitoring.
Due to adopting an advanced rectifier transform technology, the
ZXDU58 W121 cabinet can provide enough power supply for access network devices, remote exchange, mobile communication
devices, transmission devices, satellite ground station and microwave communication devices.

Steps

1. Open the door of W121 M07 cabinet with a special key attached
in the cabinet.
2. Check the W121 M07 cabinet.
Check whether the installation positions of all devices in the
W121 M07 cabinet are proper. ZXMBW B9100 installed in the
W121 M07 cabinet occupies 7U room at least. Figure 12 illustrates the structure of W121 M07.

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Chapter 4 Caninet Installation

FIGURE 12 ZXDU58 W121 M07 STRUCTURE

1.
2.
3.
4.
5.

Heat exchanger
Blank filler panel1U)
IDH (1U)
Blank filler panel (1U)
IDH (3U)

6.
7.
8.

ZXMBW B9100 installation position (7U)


Power conversion subrack installation position (3U)
ZXDU B121 power installation
position (6U)

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ZXMBW B9100 Installation Manual

9.

Storage battery installation


position
10. Base

11. Top cover


12. Cabinet door
13. Floor

3. Install ZXMBW B9100 to the appointed position in the W121


M07 cabinet with eight floating nets and eight M6 screws (respectively four at left and right), as shown in Figure 13.

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Chapter 4 Caninet Installation

FIGURE 13 INSTALLING ZXMBW B9100

IN

W121 M07 CABINET

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ZXMBW B9100 Installation Manual

1.
2.

Smog sensor installation position (behind IDU)


ZXMBW B9100

3.
4.
5.

Power conversion subrack


ZXDU B121 power
Storage power

END OF STEPS

Installing B9100 in Simplified


Cabinet
Prerequisites

ZXMBW B9100 unpacking and acceptance is eligible.

Note:
Completely assemble all the modules of ZXMBW B9100 into the
cabinet before shipment.
Context

The appearance of simplified cabinet is as shown in Figure 14.


FIGURE 14 SIMPLIFIED CABINET APPEARANCE

Steps

1. Install expansion bolts.


i.

34

Determine the positions in the equipment room for installing a simplified cabinet according to the engineering
design drawing. Then mark the hole positions on the floor

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Chapter 4 Caninet Installation

with a hole design template. The installation hole positions


are as shown in Figure 15.
FIGURE 15 INSTALLATION HOLE POSITIONS

ii. Use an electrical percussion drill to drill holes at these positions. Use a vacuum cleaner to clear dust while drilling.

Caution:
Clench a drill handle to keep the drill bit vertical with the
wall.
iii. Lead an expansion tube through the expansion bolt and
slightly tighten the nut. Insert them vertically into the hole
and use a claw hammer to strike the expansion bolt into
the hole. Screw down the nut to make the expansion tube
expanded enough and then remove the nut, as shown in
Figure 16.

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ZXMBW B9100 Installation Manual

FIGURE 16 INSTALLING EXPANSION BOLTS

iv. Put expansion bolts through the simplified cabinet and


screw down nuts, as shown in Figure 17.

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Chapter 4 Caninet Installation

FIGURE 17 INSTALLING SIMPLIFIED CABINET

2. Install the GPS panel.


Mount the GPS panel to the simplified cabinet with floating nuts
and M6 screws, as shown in Figure 18.

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ZXMBW B9100 Installation Manual

FIGURE 18 INSTALLING GPS PANEL

1.

GPS panel

2.

ZXMBW B9100

3. Install ZXMBW B9100.


Install ZXMBW B9100 into the simplified cabinet with eight
floating nuts and eight M6 screws (respectively 4 at left and
right).
END OF STEPS

Installing Wall-mount HUB


Prerequisites

38

ZXMBW B9100 unpacking and acceptance is eligible.

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Chapter 4 Caninet Installation

Note:
Completely assemble all the modules of ZXMBW B9100 into the
cabinet before shipment.
Context

HUB cabinet
The HUB cabinet is called as ZXSDR BC8180. Dimension of
the cabinet is 400 mm 600 mm 300 mm (height width
Depth), which occupies 8U space.

HUB installation components


Figure 19 shows the components used in the HUB cabinet installation.
FIGURE 19 HUB CABINET INSTALLATION COMPONENTS

1.
2.
3.
4.

Steps

Insulation washer
Big insulation washer
Hook hole
Cabinet installation bracket

5.
6.

M10100 expansion bolt


M516 cross small-headed
combination bolt

1. Install M10100 expansion bolts.


i.

Mark installing hole positions of HUB cabinet on the wall using the hole template according to the engineering drawing.
The hole positions of HUB cabinet is as shown in Figure 20.

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ZXMBW B9100 Installation Manual

FIGURE 20 HUB CABINET INSTALLATION HOLE POSITION

ii. Use an electrical percussion drill (12) to drill holes at these


positions. Use a vacuum cleaner to clear dust while drilling.

Caution:
Clench the drill handle to keep the drill bit vertical with the
wall.
iii. Lead an expansion tube through the expansion bolt and
slightly tighten the nut. Insert them vertically into the hole
and use a claw hammer to strike the expansion bolt into
the hole. Screw down the nut to make the expansion tube
expanded enough and then remove the nut. The process
is as shown in Figure 21.

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Chapter 4 Caninet Installation

FIGURE 21 INSTALLING M10100 EXPANSION BOLT

2. Mount a HUB installing bracket.


i.

Put insulation sheets, a HUB installing bracket, insulation


washers, flat washers and spring washers in turn through
the expansion bolts and then screw down M10 nuts, as
shown in Figure 22.
FIGURE 22 INSTALLING HUB INSTALLATION BRACKET

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ZXMBW B9100 Installation Manual

Caution:
The head end of insulation washer must directly touch the
wall through the installing bracket and insulation sheet, as
shown in Figure 23.
FIGURE 23 INSULATION WASHER POSITION

3. Install a HUB cabinet


i.

Align the hooks at the back of the HUB with the holes of
the installing bracket.

ii. Insert the hooks into the holes of the installing bracket, as
shown in Figure 24.
FIGURE 24 HANGING HUB CABINET

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Chapter 4 Caninet Installation

iii. Use M516 cross recessed small pan head screws to fix the
HUB into the bracket, as shown in Figure 25.
FIGURE 25 INSTALLING HUB CABINET

4. Install ZXMBW B9100.


Install ZXMBW B9100 into the 1U~7U of HUB cabinet with eight
floating nuts and eight M6 screws (respectively 4 at left and
right), as shown in Figure 26.
FIGURE 26 INSTALLING ZXMBW B9100

1.
2.

HUB
ZXMBW B9100

3.

IN

HUB CABINET

Blank filler panel

5. If there is no other devices installed under ZXMBW B9100 (the


8U position), install a the blank filler panel with floating nuts

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ZXMBW B9100 Installation Manual

and M6 screws. Every blank filler panel occupies 1U space, as


shown in Figure 26.
END OF STEPS

44

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Chapter

Cable Installaltion
Table of Contents
Installation Cable List.........................................................45
Cable Connection ..............................................................46
DC Power Cable Installation ................................................48
Grounding Cable Installation ...............................................48
R6 Interface Transmission Fiber Installation ..........................49
Baseband-RF Remote Fiber Installation.................................50
Field Operational Fiber Installation .......................................52
R6 Interface Ethernet Cable Installation................................53
NE-to-OMC Ethernet Cable Installation .................................54
Internal Monitoring Transform Cable (MON-96515-001) Installation ..........................................................................54
External Monitoring Transform Cable (MON-96515-002) Installation ..........................................................................56
NE-to-M07 Special Interconnection Cable (DS-96515-003)
Installation .......................................................................58
Non-special Interconnection Cable (MON-96508-002) Installation of NE to other Equipment...........................................59
GPS Jumper Cable Installation.............................................60

Installation Cable List


ZXMBW B9100 external cables include:
1. DC power cable
2. Grounding cable
3. Baseband-RF remote outdoor optical fiber (or field optical fiber)
4. R6 interface transmission optical fiber (R6 interface Ethernet
cable)
5. NE-to-OMC Ethernet cable
6. Internal monitoring transfer cable (MON-96515-001)
7. External monitoring transfer cable (MON-96515-002)
8. Special interconnection cable to M07
9. GPS jumper

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ZXMBW B9100 Installation Manual

Cable Connection
The cable connection of ZXMBW B9100 which is installed in the
W121 M07 cabinet is illustrated in Figure 27.
FIGURE 27 ZXMBW B9100 CABLE CONNECTION INSTALLED
M07 CABINET

IN

W121

The cable connection of ZXMBW B9100 which is installed in the


19inch standard cabinet with other devices is illustrated in Figure
28.

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Chapter 5 Cable Installaltion

FIGURE 28 ZXMBW B9100 CABLE CONNECTION SHARED


STANDARD CABINET

WITH

19INCH

The cable connection of ZXMBW B9100 which is installed in the


HUB cabinet is illustrated in Figure 29.
FIGURE 29 ZXMBW B9100 CABLE CONNECTION INSTALLED
CABINET

IN

HUB

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ZXMBW B9100 Installation Manual

DC Power Cable Installation


Prerequisites
Context

ZXMBW B9100 installation is completed.


Only DC power supply is available for ZXMBW B9100 at present.
Figure 30 shows the DC power cable structure.
FIGURE 30 DC POWER CABLE STRUCTURE

Table 5 lists the cable connection relationship.


TABLE 5 -48 V DC POWER CABLE CONNECTION RELATIONSHIP

Steps

End A

End B

Signal Description

D connector

B2 (brown
conductor)

-48 V GND with the maximum


power as 300 W

B3 (blue
conductor)

-48 V with the maximum power


as 300 W

1. Connect End A to the -48V/-48VRTN interface of the PM module


in ZXMBW B9100.
2. Connect End B to the -48V output port of DC power.
END OF STEPS

Postrequisite

Install the grounding cable of ZXMBW B9100.

Grounding Cable Installation


Prerequisites

Context

ZXMBW B9100 installation is completed.

The grounding cable (10 mm2 yellow and green fireproof


bunched wire) is prepared.

Users are required to construct the grounding net, the tower and
building grounding project, and the connection point of indoor and
outdoor ground copper strap. The on-site engineers need to install
the protection earthing (PE) cable for ZXMBW B9100 chassis.
The ZXMBW B9100 chassis is equipped with protection grounding
terminals on the sub-rack mounting flange, as is shown in Figure
31.

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Chapter 5 Cable Installaltion

FIGURE 31 ZXMBW B9100 GROUNDING TERMINAL POSITION

1.

Steps

Grounding Terminal

1. Press to connect the copper lug on one end of the grounding


cable to the protection grounding terminal of ZXMBW B9100.
2. Press to connect the copper lug on the other end of the grounding cable to the earthing bolt of the cabinet where ZXMBW
B9100 locates.

Note:
Fix tightly the copper lug and the wire post with plain washer
and spring mat between.
END OF STEPS

R6 Interface Transmission
Fiber Installation
Prerequisites

Context

ZXMBW B9100 installation is completed.

The optical fiber is well prepared for the on-site installation.

Optical fiber has indoor and outdoor modes for different application. The indoor optical fiber is of single mode and single core.
Its connector type depends on the equipment interface. Figure 32
shows a LC-LC single-mode singlecore indoor fiber. The water
proof outdoor fiber is of LC/PC-LC/PC single-mode and dualcore,
whose appearance is shown in Figure 33.

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ZXMBW B9100 Installation Manual

FIGURE 32 LC-LC INDOOR FIBER APPEARANCE

FIGURE 33 LC/PC-LC/PC WATERPROOF OUTDOOR FIBER APPEARANCE

Steps

1. Choose the proper fiber (indoor/outdoor) according to the installation environment and the equipment interface.
2. Connect one end of the fiber to ZXMBW B9100 CSIM board OPT
interface.
3. Connect the other end to the corresponding optical interface in
AGW.

Caution:
Waterproof and Anti-ultraviolet treatment is necessary for outdoor fiber installation.
END OF STEPS

Baseband-RF Remote Fiber


Installation
Prerequisites

Context

50

ZXMBW B9100 installation is completed.

The optical fiber is well prepared for on-site installation.

The optical fiber structure of ZXMBW B9100 is illustrated in Figure


34.

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Chapter 5 Cable Installaltion

FIGURE 34 SINGLE-MODE TWO-CORE WATERPROOF OUTDOOR FIBER


STRUCTURE

1.

Steps

Sealed flange connecting with RRU

2.

LC connector connecting with BBU

1. Install an optical module (blue handle upwards) into the optical


interface of WBPM panel in the ZXMBW B9100. The appearance
of optical module is as shown in Figure 35.
FIGURE 35 OPTICAL MODULE

1.

Optical module

2.

Blue handle

2. Connect the LC connector to the optical module.


3. Connect the sealed flange to a basebandRF fiber interface
(LC1/2) at the RRU side, as shown in Figure 36.

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ZXMBW B9100 Installation Manual

FIGURE 36 RRU-FIBER CONNECTION

1.

Color mark

4. Attach a label on the fiber.


END OF STEPS

Field Operational Fiber


Installation
Prerequisites
Context

ZXMBW B9100 is installed and fixed.


Figure 37 shows structure of ZXMBW B9100 optical fiber.
FIGURE 37 SINGLE-MODE
STRUCTURE

1.

Steps

52

AND

DUAL-CORE WATERPROOF OUTDOOR FIBER

1to-2 Cable Distributor (Indoor)

1. Install an optical module (blue handle upwards) into the optical


interface of WBPM panel in the ZXMBW B9100. The appearance
of optical module is as shown in Figure 38.

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Chapter 5 Cable Installaltion

FIGURE 38 OPTICAL MODULE

1.

Optical module

2.

Blue handle

2. Connect the LC connector of End B to the optical module.


3. Connect End A to the LC1/2 interface at the RRU side.
4. Attach a label on the optical fiber.
END OF STEPS

R6 Interface Ethernet Cable


Installation
Prerequisites

Context

ZXMBW B9100 and boards installation is completed.

The Ethernet cable is well prepared according to the practical


length.

Ethernet cable is made of CAT 5e shielding data cable. Figure 39


shows its appearance.
FIGURE 39 ETHERNET CABLE APPEARANCE

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ZXMBW B9100 Installation Manual

Note:
A special Ethernet cable is adopted for outdoor use, which is
wrapped with an additional rubber cover compared with indoor
cables.
Steps

1. Connect one end of the Ethernet cable to the ETH interface in


CSIM panel.
2. Connect the other end of the Ethernet cable to AGW or the
switch.
END OF STEPS

NE-to-OMC Ethernet Cable


Installation
Prerequisites

Context

ZXMBW B9100 and boards installation is completed.

The Ethernet cable is well prepared according to the practical


length.

Ethernet cable is made of CAT 5e shielding data cable. Figure 40


shows it appearance.
FIGURE 40 ETHERNET CABLE APPEARANCE

Steps

1. Connect one end of the Ethernet cable to OMC/MON interface


in CSIM panel.
2. Connect the other end to OMC or the switch.
END OF STEPS

Internal Monitoring
Transform Cable
(MON-96515-001)
Installation
Prerequisites

54

ZXMBW B9100 installation is completed.

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Chapter 5 Cable Installaltion

Context

Every monitoring equipment is installed.

Figure 41 shows the structure of the internal monitoring transit


cable (MON-96515-001).
FIGURE 41 INTERNAL MONITORING TRANSIT CABLE (MON-96515-001)
STRUCTURE

Steps

1. Connect End A of the internal monitoring cable to the BB-MON


interface in ZXMBW B9100 monitoring assembly. Figure 42
shows the interface position.
FIGURE 42 BB-MON INTERFACE POSITION

1.

BB-MON interface

2.

EX-MON interface

2. Connect End B of the internal monitoring cable to each sensor


in the cabinet according to the connection relationship listed in
Table 6.

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ZXMBW B9100 Installation Manual

TABLE 6 INTERNAL MONITORING CABLE CONNECTION RELATIONSHIP


End B

Connection

B1

CABINET_TEM, cabinet temperature monitoring

B2

CABINET_WAT, cabinet flooding monitoring

B3

CABINET_DOOR, cabinet door inhibition monitoring

B4

RS485, reserved external monitoring interface

B5

RS232, reserved external monitoring interface

END OF STEPS

External Monitoring
Transform Cable
(MON-96515-002)
Installation
Prerequisites

Context

56

ZXMBW B9100 is installed.

Every monitoring equipment is installed.

Figure 43 shows the structure of the external monitoring transit


cable (MON-96515-002).

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Chapter 5 Cable Installaltion

FIGURE 43 EXTERNAL MONITORING TRANSIT CABLE (MON-96515-002)


STRUCTURE

Steps

1. Connect End A of the external monitoring transit cable (MON96515-002) to the EX-MON interface shown in Figure 44.
FIGURE 44 EX-MON INTERFACE POSITION

1.

BB-MON interface

2.

EX-MON interface

2. Connect End B of the external monitoring cable to each external sensor of the cabinet according to the connection relationship listed in Table 7.

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TABLE 7 EXTERNAL MONITORING CABLE CONNECTION RELATIONSHIP


End B

Connection

B1

B9100_SMOG_MON, smog monitoring

B2

B9100_FRARED_MON, infrared monitoring

B3

B9100_HUM.TEMP_MON, temperature and humidity


monitoring

B4

B9100_DOOR_MON, door inhibition monitoring

B5

B9100_SWL_OUT, reserved for external Boolean


value access

B6

B9100_SW_IN, reserved for external Boolean value


access

END OF STEPS

NE-to-M07 Special
Interconnection Cable
(DS-96515-003) Installation
Prerequisites

Context

ZXMBW B9100 is installed.

The MOC cabinet installation is completed.

Figure 45 shows the structure of special interconnection cable (DS96515-003).


FIGURE 45 SPECIAL INTERCONNECTION CABLE (DS-96515-003)
STRUCTURE

Steps

1. Connect one end of the special interconnection cable


(DS-96515-003) with the external monitoring interface
RS 232 reserved by the internal monitoring transit cable
(MON-96515-001)
2. Connect the other end to the corresponding interface in the
power supply equipment.
END OF STEPS

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Chapter 5 Cable Installaltion

Non-special Interconnection
Cable (MON-96508-002)
Installation of NE to other
Equipment
Prerequisites

Context

ZXMBW B9100 is installed.

The MOC cabinet installation is completed.

Figure 46 shows the structure of non-special interconnection cable


(MON-96508-002).
FIGURE 46 NON-SPECIAL INTERCONNECTION CABLE (MON-96508-002)
STRUCTURE

Steps

1. Connect End A of non-special interconnection cable (MON96508-002) to the corresponding external monitoring interface RS232 or RS485 reserved by the internal monitoring
transit cable (MON-96515-001).
2. Connect End B to the corresponding interface in the power supply equipment according to the connection relationship listed
in Table 8.
TABLE 8 NON-SPECIAL INTERCONNECTION CABLE (MON-96508-002)
CONNECTION RELATIONSHIP
End A
Pin No.

Signal Definition

Cable Color

GNDD

White (white and green)

O_RS485RX-_EM

White (white and blue)

O_RS485RX+_EM

Blue (white and blue)

GNDD

Green (white and green)

I_RS485TX-_EM

White (white and orange)

I_RS485TX+_EM

Orange (white and


orange)

O_UARTRX_EM

Blue (red and blue)

I_UARTTX_EM

Orange (red and orange)

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End A
Pin No.

Cable Color

Signal Definition

GNDD

Red (red and blue)

DB9
metal
shell

GND

Shielding layer

END OF STEPS

GPS Jumper Cable


Installation
Prerequisites
Context

ZXMBW B9100, TFM board and GPS arrester are all installed.
Currently, there are two types of GPS arresters used in installation:
one is one-to-one, as shown in Figure 47 and the corresponding
GPS jumper is as shown in Figure 48; the other is one-to-two, as
shown in Figure 49 and the corresponding GPS jumper is as shown
in Figure 50.
FIGURE 47 ONE-TO-ONE GPS ARRESTER STRUCTURE

FIGURE 48 GPS JUMPER

60

WITH

N CONNECTOR

End A is a SMA connector, connecting with the GPS interface.


End B is an N connector, connecting the GPS feeder.

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Chapter 5 Cable Installaltion

FIGURE 49 ONE-TO-TWO GPS ARRESTER STRUCTURE

FIGURE 50 GPS JUMPER

Steps

WITH

TWO-END SMA CONNECTOR

Both ends of jumper are SMA connectors.

1. Connect the SMA connector of jumper to the ANT antenna interface of TFM module.
2. Connect End B to the GPS arrester.
END OF STEPS

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Chapter

GPS Antenna Feeder


System Installation
Table of Contents
GPS Antenna Feeder System Installation Flow .......................63
GPS Antenna Feeder System Installation Preparation..............64
GPS Antenna Installation ....................................................65
GPS Feeder Cable Installation .............................................74
Feeder Grounding Clip Installation .......................................76
Arrester Installation ...........................................................77

GPS Antenna Feeder


System Installation Flow
Figure 51 illustrates the installation flow of GPS Antenna system
with 1/4 in. cables.
FIGURE 51 GPS ANTENNA SYSTEM
INSTALLATION)

WITH

1/4

IN.

CABLE (INDOOR

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GPS Antenna Feeder


System Installation
Preparation
Proper GPS antenna installation is very important to the reliability
of ZXMBW B9100 system. Before installation, make sure that the
installation staff are qualified and the following requirements are
satisfied.
Personnel
Requirement

Normally, the supervisor is in charge of direction and supervision,


whereas installation personnel carry out the installation.

Installation Supervisor
The requirements for the installation supervisor are as follows:

Familiar with all materials, tools and operation methods.


In charge of assigning different work to the proper employee who is good at the operation, especially while working on the iron tower.

Note:
Safety is the top priority during the installation.

Installation Personnel
The requirements for the installation personnel are as follows:

Environment
Requirement

Installation employees are required to install the antenna


system skillfully under the direction of supervisor.
Employees working on tower must be qualified and be in
good physical state.
Forbid drinking before installation.

Pay attention to following items and check whether they satisfy


requirements in engineering design. Normally, the following are
completed by the network operator (carrier).

Lightning protection and grounding


ZXMBW B9100 is usually located outdoors. The grounding
stake and outdoor lightning protection grounding cables are
installed by the operator, and the supervisor should confirm
lightning protection grounding cables are installed properly.

Pole and supporting rack


Accomplish installation of the antenna supporting rack and pole
according to project design requirements. The stability of the
supporting rack and pole should be in accordance with the design requirements.

Feeder layout
Field engineers need to consult with operator engineers, and
determine the route of feeder.

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Electronic power environment


The ZXMBW B9100 antenna and feeder system cannot be installed too near to public electric power cables.

Safety
Precautions

Tools Requirement

Ensure the following precautions before antenna installation:

Take necessary measures for personal and equipment safety.

Personnel under tower must wear safety helmets.

Personnel on tower must wear a safety belt.

Never climb tower with loose clothes and wet/slippery shoes.

During adjustment for an active antenna, wear radiation-shielding clothing and turn off the power amplifier to
avoid radiation effects.

If possible, install in sunny and windless days. Installation is


forbidden in rain, strong wind, thunder and lightning.

Make a caution brand in engineering field and keep passengers


away from the engineering field, especially kids.

When working on tower, put unused tools in a tool bag and prevent them from dropping down from the tower to hurt people.

The following tools are required for main antenna feeder system
installation:

Measure tools
Compass, multimeter, angle meter, and tape measure

Special tools
Special tools and instruments for main feeder connector making and test

Regular tools
Adjustable wrench, sharp-nose pliers, diagonal pliers, hacksaw
(with several saw blades)

Protection tools
Safety helmet, safety belt, safety rope, gloves, radiation-shielding clothes, multiple power socket and sealed
canvas tool bag

Other tools
Tools for lifting, such as a ladder

GPS Antenna Installation


GPS Antenna Appearance
GPS antenna varies from each other in appearance, which is subject to the actual article delivered. Figure 52 shows just one type.

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FIGURE 52 GPS ANTENNA APPEARANCE

GPS Antenna Installation Position


There are two types of GPS antenna installation positions:

Tower Mounted

Tower Mounted

Roof Mounted

The vertical distance between the GPS antenna and the ground
must be shorter than 5 m. And the horizontal distance between
the GPS antenna and the iron tower is required to be 30 cm.
Figure 53 illustrates the position of the GPS antenna mounted on
the tower.

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FIGURE 53 TOWER MOUNTED GPS ANTENNA

Roof Mounted

The GPS antenna must be installed in the shadow of lightning rod


in the roof installation mode.
Figure 54 illustrates the position of the GPS antenna mounted on
the roof.

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FIGURE 54 ROOF MOUNTED GPS ANTENNA

Installation
Position
Requirements

Lightning
Protection
Requirements

68

Following are GPS antenna installation requirements:

The GPS antenna installation position should have a broader


view to track on maximum satellites.

Ensure that there are no obstacles in a 90o GPS antenna elevation angle for both installation modes.

Keep the GPS feeder cable as short as possible to reduce signal


loss and lightning induction.

Do not install the GPS antenna under a microwave antenna,


high-voltage lines, television transmitting tower, or within the
radiation range of a mobile system antenna.

Following are lightning protection requirements to install a GPS


antenna:

Install the GPS antenna within a 45o lightning protection coverage area of tower. Otherwise, install a special lightning arrester
for the GPS antenna.

Place the GPS antenna away from lightning strikes.

Ensure that the pole supporting the GPS antenna is grounded.

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Chapter 6 GPS Antenna Feeder System Installation

Installing a GPS Antenna in Vertical


Placement
Prerequisites

Following tools must be ready.

Adjustable spanner

Normal Spanner

It is recommended to have a pole with a diameter between 30 mm


~ 60 mm (48 mm is recommended). The antenna should not be
installed during rain and heavy wind.
Steps

1. Open the package and take out the GPS antenna and GPS rack.
2. Use the U-shaped clamp to install the GPS rack to the mounting
pole. Insert a spring washer and washer between the U-shaped
clamp and mounting pole.
3. Use a M6 nut to fix the U-shaped clamp and the pole together
firmly.
Figure 55 shows the fixing process.
FIGURE 55 U-SHAPED CLAMP INSTALLATION

1.
2.

GPS settled clamp


Cable strip

3.
4.

Mounting pole
U-shaped clamp

4. Fix the GPS antenna to the GPS settled clamp. Screw the bolt
(M4x14) to firmly fix the antenna.
END OF STEPS
Result

Figure 56 shows the antenna fixed in the vertical position.

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FIGURE 56 GPS ANTENNA VERTICAL INSTALLATION

1.
2.
3.

GPS settled clamp


Feeder
Feeder strip

4.
5.
6.

GPS antenna
Mounting pole
U-shape clamp

Installing a GPS Antenna in


Horizontal Placement
Prerequisites

Confirm the installation mode and installation position of GPS antenna.


Following tools must be ready:

Context

Steps

Adjustable spanner

Normal spanner

It is recommended to have a pole with a diameter between 30


mm ~ 60 mm (48 mm is optimal).

The pole used to fix the GPS antenna must be grounded well.

The antenna cannot be installed during rain and heavy wind.

1. Open the package and take out the GPS antenna and GPS rack.
2. Use the U-shape clamp to install the GPS rack to the mounting
pole.
3. The installation support of GPS antenna is as shown in Figure
57. Align holes on the U-shape clamp with Hole 1 and Hole 3,
or Hole 4 and Hole 6 on the installation support. Then cover
a spring wash and flat washer respectively on these holes and
fasten them with M6 screws, as shown in Figure 58.

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FIGURE 57 GPS ANTENNA RACK INSTALLATION SUPPORT

1~6 hole position

FIGURE 58 GPS RACK INSTALLATION (HORIZONTAL PLACEMENT)

4. Fix the GPS antenna to the GPS settled clamp. Screw down
the bolt (M4x14) to firmly fix the antenna.
END OF STEPS
Result

Figure 59 shows the GPS antenna fixed horizontally.

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FIGURE 59 GPS ANTENNA FIXED HORIZONTALLY

1.
2.
3.

GPS settled clamp


Feeder
Feeder strip

4.
5.
6.

GPS antenna
Mounting pole
U-shape clamp

Wall-Mounting a GPS Antenna


Prerequisites

The following tools must be ready.

Adjustable spanner

Normal spanner

Hammer

Expansion anchor bolts (M5x30 or M5x40)

Context

For installing the GPS Antenna on the wall, the U-shape clamp is
unnecessary.

Steps

1. Open the package and take out the GPS antenna and GPS rack.
2. Use the design template for marking holes on the wall. Then
drill holes on the wall according to the size of the expansion
anchor bolts that are to be used.
Figure 60 shows the design template.

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FIGURE 60 DESIGN TEMPLATE

FOR

MARKING HOLES

3. Insert the expansion bolts, and hammer them to fix properly.


4. Install the GPS antenna rack to the corresponding bolt position.
5. Insert a spring washer and flat washer onto expansion bolts
and use the M6 nut to fix the rack on the wall firmly.

Note:
The torque used to fix the clamp is 45 Nm.
6. Fix the GPS antenna to the GPS settled clamp and screw the
M4x14 bolt tightly.
END OF STEPS
Result

Figure 61 shows the GPS antenna fixed on the wall.

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FIGURE 61 GPS ANTENNA FIXED

ON

WALL

GPS Feeder Cable


Installation
GPS Feeder Cable Selection
Principle
The selection of GPS feeder cable should be made based on the
following two conditions:
1. If the feeder length is less than 100 m, then select an 1/4
feeder cable.
2. If the feeder length is more than 100 m, contact the local representative office of ZTE Corporation.

Installing the GPS Feeder


Prerequisites

Steps

The GPS antenna must be installed completely.

The ZXMBW B9100 chassis must be installed completely.

The GPS feeder must be ready according to the on-site requirement.

1. Connect one connector of the GPS feeder to the GPS antenna


and clockwise screw down the feeder connector.
2. Perform waterproof processing on the connection part of the
GPS feeder and the GPS antenna.
Generally, the "1+3+3" mode is adopted in the waterproof
processing of the outdoor feeder connector. "1+3+3" means:
Wrap a layer of PVC insulated adhesive tape, three layers
of waterproof insulated adhesive tape and three layers of
UV-proof adhesive tape at the connector.

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Chapter 6 GPS Antenna Feeder System Installation

i.

Starting from the root of the antenna connector, wrap the


PVC insulated adhesive tape in an overlapping manner. The
upper-layer tape must have at least 1/2 overlap with the
lower-layer tape. While wrapping the tape, do not stretch
the tape with the strength larger than that is used in unwrapping the tape. While wrap the tape, follow the direction in which the feeder connector is twisted tight.

ii. Stretch the adhesive waterproof tape evenly to extend its


width to 75%~50% of its original size. Wrap the tape in an
overlapping manner from the lower to the upper part. The
upper-layer tape must have at least 1/2 overlap with the
lower-layer tape. Wrap three layers of the tape around the
cable. After wrapping the tape, press the tape so that the
layers of tape are tightly attached to each other.
iii. While wrapping the UV-proof adhesive tape, ensure that
the two ends of the UV-proof adhesive tape be at least
20mm beyond the ends of the lower-layer adhesive waterproof tape. Wrap the tape in an overlapping manner
from the lower to the upper part. The upper-layer tape
must have at least 1/2 overlap with the lower-layer tape,
and three layers of the UV-proof adhesive tape is required.
While wrapping the tape, do not stretch the tape with the
strength larger than that is used in unwrapping the tape.
iv. After wrapping the tape, bind the two ends with black wire
fasteners.
3. Place the GPS feeder along the pole or wall to the position
where the ZXMBW B9100 chassis is located.
4. Connect the other connector of the GPS feeder to the antenna
feeder interface ANT of the ZXMBW B9100, and perform waterproofing on the connector part.
i.

Remove dirt such as dust and oil dirt from the connector.

ii. Wrap the PVC insulated adhesive tape around the cable in
an overlapping manner from the upper to the lower part.
The upper-layer tape must have at least 1/2 overlap with
the lower-layer tape.
iii. Wrap the adhesive waterproof tape around the cable.
Stretch the adhesive waterproof tape evenly to extend its
width to 75%~50% of its original size. Wrap the tape in
an overlapping manner from the lower to the upper part.
The upper-layer tape must have at least 1/2 overlap with
the lower-layer tape.
iv. Wrap the UV-proof adhesive tape around the cable in an
overlapping manner from the upper to the lower part. The
upper-layer tape must have at least 1/2 overlap with the
lower-layer tape.

Caution:
When wrapping the PVC insulated adhesive tape, waterproof
insulated adhesive tape, and UV-proof adhesive tape, follow
the direction in which the connector is twisted tight. Wrapping
the tape in the reverse direction is prohibited.

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5. In the case of GPS feeder cable layout on the cabling rack, bind
the GPS feeder one time every crosspiece of the cable tray and
keep an equal binding space of shorter 0.5 m for along-wall
layout with a necessary fixation at both turning sides.
END OF STEPS

Feeder Grounding Clip


Installation
Context

The feeder grounding clip is installed when the ZXMBW B9100 is


installed indoors. GPS 1/4" feeder grounding clip is easy to install.
It has waterproof material inside, so waterproofing operation is
not necessary during installation.
Figure 62 shows the structure of the grounding clip.
FIGURE 62 FEEDER GROUNDING CLIP STRUCTURE

1.
2.

1/4" feeder grounding clip


M6 bolt (including plane washer
and sprint washer)

3.

Grounding cable

Perform the following steps to install the grounding clip.


Steps

1. Determine the position of 1/4" feeder cable grounding point.


Cut off the cables sheath about 25 mm according to the clips
size.
2. Insert the cable into the grounding clip. And put the clip just
at the cut-off position.
3. Use M6 bolt to fix the grounding terminal with two fixing points
onto the grounding clip. Tighten the bolt to fix the clip and
make it close.

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Chapter 6 GPS Antenna Feeder System Installation

Note:
The plane washer and spring washer of M6 bolt are required to
be installed between bolt and grounding terminal.
4. Fix the grounding terminal of the other end onto the grounding
bar with M8 bolt.

Note:
The plane washer and spring washer of M6 bolt are required to
be installed between bolt and grounding terminal.
5. Brush a layer of copper oil onto the bare metal surface evenly
to avoid rusting.
END OF STEPS

Arrester Installation
Arrester Installation in HUB Cabinet
Prerequisites
Context

Install the HUB cabinet completely.


Currently, there are two types of GPS arresters available: one is
one-to-one arrester, as shown in Figure 63; the other is one-to-two
arrester, as shown in Figure 64.
FIGURE 63 ONE-TO-ONE GPS ARRESTER STRUCTURE

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FIGURE 64 ONE-TO-TWO GPS ARRESTER STRUCTURE

Note:
The installation methods of two GPS arrester are identical.
Steps

1. Figure 65 shows the installation hole position of GPS arrester


inside the HUB cabinet.
FIGURE 65 INSTALLATION HOLE POSITION

2. Insert the GPS arrester into the installation hole at the left
bottom corner of HUB cabinet, as shown in Figure 66.

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Chapter 6 GPS Antenna Feeder System Installation

FIGURE 66 INSTALLING GPS ARRESTER

3. Connect the GPS arrester with the GPS antenna jumper.

Note:
GPS antenna feeder arrester is grounded via HUB cabinet.
END OF STEPS

Arrester Installation in M07 Cabinet


Prerequisites
Steps

Install the W121 M07 cabinet completely.


1. Figure 67 illustrates the installation position of GPS arrester in
the W121 M07 cabinet.

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FIGURE 67 GPS ARRESTER BRACKET

1.

Bracket

2. Insert the GPS arrester through the hole of bracket, as shown


in Figure 68.
FIGURE 68 INSTALLING GPS ARRESTER

IN

W121 M07 CABINET

3. Connect the GPS arrester with the GPS antenna jumper.

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Note:
GPS antenna feeder arrester is grounded via the W121 M07
cabinet.
END OF STEPS

Arrester Installation in Other


Scenarios
Context

For other scenarios (for example, install the GPS arrester in the
19inch standard cabinet and simplified rack), the bracket used to
install the GPS arrester is unavailable in the cabinet. So first install
the GPS arrester in the GPS panel. The GPS panel is illustrated in
Figure 69.
FIGURE 69 GPS PANEL

1.
2.

Panel
GPS arrester

3.

Bracket

Caution:

The GPS panel is only used to the installation of one-to-two


arrester.

When the installation bracket for one-to-one GPS arrester is


unavailable in the cabinet, directly install this arrester and perform near grounding for grounding cable.

Grounding method is illustrated in Figure 70.

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FIGURE 70 INSTALLING GROUNDING CABLE

1.

Steps

OF

ONE-TO-ONE GPS ARRESTER

Grounding cable

1. Install the GPS arrester in the GPS panel, as shown in Figure


69.
2. Install the GPS panel to the cabinet. Figure 71 illustrates the
GPS panel installed in the simplified cabinet.

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FIGURE 71 INSTALLING GPS PANEL

1.
2.

GPS panel
ZXMBW B9100 cabinet

IN

SIMPLIFIED RACK

3.

Simplified rack

3. Connect the other end of GPS arrester with the GPS jumper.
END OF STEPS

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Chapter

Installation Check
Table of Contents
Cabinet Installation Check ..................................................85
GPS Antenna Feeder System Installation Check .....................87
Power-on..........................................................................87

Cabinet Installation Check


Cabinet Check
The working personnel are required to check and ensure the following items after cabinet installation:

The cabinet installation location complies with the engineering


design.

The cabinet is firm enough up to the 4th anti-seismic grade.

The cabinet is clean, tidy and in good painting condition with


all the parts undamaged and all the labels clear and correct.

The internal cabinet is tidy and clean without sundries such as


metal debris and wires in each corner.

All the bolts are screwed down and The plain washers and
spring mats are placed in correct direction.

Cable Check
The working personnel should check the cables after installation
and make sure the following items:

All cables are laid flat and smooth without cross or flying.

The cable bending is smooth and well-proportioned.

The cables are identically labeled at both ends with its purpose.

The cable connectors are firmly connected, well contacted and


correctly inserted without break or bending.

All the metal terminals of power cable and grounding cable are
installed with plain washers and spring mats.

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The cable strap is pleasant to eyes with equal space in between,


proper tightness, same direction and flat strap ends.

Socket and Plug and Slice Check


The working personnel are required to check the sockets, plugs
and slices after installation and make sure the following items:

All the sockets, plugs and slices are correctly connected.

The plugs are connected firmly to the socket. The board fixation bolts are screwed down. The orientation card is well placed
without damage.

The core wire is free from damage during connector preparation.

The cable plugs and slices are firmly fastened without pin loss
or pin bending.

Label Check
Label Check includes:

The labels are of ZTE special-purpose plaster.

The labels are pasted with the side of cable direct upward or
toward the maintenance operation area.

The label contents of rack rows or columns comply with the


engineering design. ZTE equipments in the equipment room
are all ready and in order without repetition.

Both ends of all cables (power cable, grounding cable, transmission cable and jumper cable, etc.) are labelled (not necessary for cabinet door or side door protection cables) with
distinct writing and in correct positions. The labels are 20 mm
apart from the cable ends.

The boards are neat without labels or writings or with distinct


writings and orderly labels when necessary.

Environment Check
The on-site environment check after installation includes:

86

No extra cable strap or thread is found in the internal cabinet.


The cabinet doors as well as cabinet surfaces are kept clean.

The articles not in use are cleaned out while those in use placed
in order. The operation console and raised floor are tidy and
clean.

Sundries such as cable strap, thread and desiccant are cleared


away from beneath the cable tray, cabinet and the raised floor.
The cabling is in good order.

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Chapter 7 Installation Check

GPS Antenna Feeder


System Installation Check
Feeder Cable Check
Prerequisites

GPS Feeder System is installed.

Context

Make sure the following items after GPS feeder system installation:

Steps

1. The actual height of an antenna is consistent with the network


planning and its installation position measures up the design.
2. The antenna mount is firmly connected with the tower.
3. The antenna is in the arrester protection area.
4. All the antenna fixation bolts are screwed down and the spring
mats are pressed flat.
5. The SWR of the antenna feeder is not more than 1.3 dB.
6. All the outdoor jumper connectors are waterproof treated.
7. The feeder cable is bound with its equal space between less
than 0.5 m.
END OF STEPS

Waterproofness Check
Context
Steps

Make sure the following for waterproofness check:


1. All the feeder connectors are waterproof treated.
2. The feeder gets indoors through the feeder seal ring.
END OF STEPS

Power-on
Prerequisites

1. The sub-racks and boards are installed in the cabinet.


2. Necessary instrument (multimeter) is ready for use.

Context
Steps

1. Power-on check
i.

Set the multimeter to volt band and then measure the output terminal of -48 V DC power to confirm that the output
voltage is -48 V.

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ii. Power off the output terminal of -48 V DC power and set
the output switch as OFF.
iii. Correctly wear an antistatic wrist strap and ground it
through the antistatic jack in the cabinet. Figure 72 shows
the position of antistatic jack at the bottom of ZXMBW
B9100.
FIGURE 72 ANTISTATIC JACK POSITION

1.

Antistatic jack

iv. Set the mulitmeter to ohm band and then measure the
power input terminal on the PM board of ZXMBW B9100
to confirm the -48 V power without short circuit.
2. Connect the DC power cable of ZXMBW B9100 with the power
supply equipment.
3. Set the output switch of DC power as ON to finish the power-on
process.
4. Power off the switch and check the causes if any abnormality
occurs.
END OF STEPS

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Appendix

Cable Preparation
Table of Contents
Ethernet Cable Preparation .................................................89
1/4 inch Feeder Cable with N-Type Connector Preparation .........91
Grounding Cable Preparation...............................................96

Ethernet Cable Preparation


Prerequisites

Context

The following tools must be ready.

Knife for cutting cable

Network cable pliers

Based on the connection relations at both ends, the network cable


falls into a straight-through cable and a crossover cable.
Figure 73 shows the structure of the Ethernet cable.
FIGURE 73 ETHERNET CABLE STRUCTURE

The procedure to prepare a network cable is as follows:


Steps

1. Peel off about 20 mm of external sheath from one end of network cable to expose the four pairs of wires.
2. As the bending at the connector may damage the wire pairs
inside the tube, at least 8 mm of wires inside the tube must be
arranged parallel to each other, forming the flat part of cable.
The remaining part of cable has an oval cross section.
Figure 74 shows locating four pairs of wires, 1-2, 3-6, 5-4 and
7-8 in sequence.

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FIGURE 74 WIRE PAIRS LOCATION

3. Untwist the insulated wires to make them parallel to each other.


Figure 75 shows the untwisted wires in the sheath.
FIGURE 75 UNTWISTED WIRES

4. Arrange the untwisted wires in the same sequence in the tube


according to step 2, except that orders of wires 6 and 4 are
reverse.
Figure 76 shows wires 4 and 6 cross over in a swap place (4
mm after 10 mm).
FIGURE 76 WIRES 4

AND

IN

SWAP PLACE

5. Cut wires end flatly (end face of each wire must be smooth and
flat to avoid impairing performance ) at 14 mm away from the
end of sheath. Do not cross the wires up to (101) mm.
6. Insert wires into the RJ-45 connector until copper cores are
visible from the head of RJ-45 connector as orderly arrange.
Figure 77 shows the RJ45 Connector.

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Appendix A Cable Preparation

FIGURE 77 RJ45 CONNECTOR

7. Crimp the connector with the special crimping pliers. If the


spring plate of RJ-45 connector is not crimped to enough depth,
its high position may have the RJ-45 socket and it is, specified
in the FCC standards that the spring plate of RJ-45 connector
to be crimped to the depth of 5.89 mm ~ 6.15 mm.
Figure 78 shows the final crimped connector.
FIGURE 78 FINAL CRIMPED CONNECTOR

END OF STEPS

1/4 inch Feeder Cable


with N-Type Connector
Preparation
Prerequisites

The following items must be prepared:

1/4" feeder cable of proper length

N-model connector

Tools needed:

Electric knife

Ruler with minimum scale of 1 mm

Coaxial cable stripper

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Context

Brush

Wrench

File

Figure 79 illustrates the dimension requirements of preparing the


connector.
FIGURE 79 REQUIRED DIMENSION
CONNECTOR

1.
2.

TO PREPARE

Wave crest of a feeder corrugation


O-shape sealing ring

3.

1/4 CABLE N-MODEL

1/4 inch feeder cable

Note:

Steps

14.50+1 mm is a way to express length which means the minimum length is 14.5 mm while the maximum length is 15.5
mm.

1/4 inch cable copper bellow is thin and easy to be broken. It is


forbidden to stand on the 1/4 inch cables in engineering field.

1. Measure a straight feeder section of about 50 mm to be installed with the connector. Cut and strip the feeder sheath at
20 mm away from end, as shown in Figure 80.
FIGURE 80 CUTTING

92

AND

STRIPPING 1/4 CABLE SHEATH

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Appendix A Cable Preparation

2. Use electric knife to cut the external conductor of feeder cable,


as shown in Figure 81.

Note:

The cut position is just 14.5 mm away from the cable sheath
edge. (The metric measure value is the exact value, and
there are small errors in the British measure value.)
Ensure that the cut position is just on the wave crest of a
feeder corrugation.
If the above two requirement can not be satisfied simultaneously, measure and adjust the cable sheath edges position until two requirements are both satisfied.

FIGURE 81 CUTTING POSITION

OF

EXTERNAL CONDUCTOR

Figure 82 illustrates the cutting of external conductor.


FIGURE 82 CUTTING

THE

EXTERNAL CONDUCTOR

3. Use a file to file the inner conductor gently, and make it satisfy
the requirement of 0.345. 0.345 means to file a slope at
the edge of inner conductors top. Ensure the angle between
the slope and the inner conductor just 45, and the inner conductor length corresponding to the slope is 0.3 mm, as shown
in Figure 83.

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Note:
Make sure that no burr is on the surface of inner conductor or
the GPS signal quality will reduce a lot.

FIGURE 83 1/4" FEEDER INNER CONDUCTOR PROCESSING

1.

1/4 inch cable inner conductor

2.

1/4 inch cable external conductor

Figure 84 shows the 1/4" feeder cable after processing.


FIGURE 84 CABLE CONDUCTOR DIMENSIONS

AFTER

PROCESSING

4. Brush off the copper powders on the conductor and cable. Wipe
a coating of lubricant onto the bare conductors, and pack the
O-shape sealing ring to the fourth trough of the external conductor, as shown in Figure 85.

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Appendix A Cable Preparation

FIGURE 85 INSTALLING O-SHAPE SEAL RING

5. Separate the front and rear parts of feeder connector. Insert


the feeder cable into the rear part firmly. When the rear part
touches the first wave crest of a feeder corrugation, turn it left
and right to expand feeder external conductor, so that the rear
part of the connector is fixed on the first trough of the external
conductor, as shown in Figure 86.
FIGURE 86 INSTALLING REAR PART

OF

FEEDER CONNECTOR

6. Screw the front part of connector onto the rear part. Then
fix the front part and rear part with wrenches. During fixing,
keep the rear part still and screw the front part until they are
firmly fixed. The recommended torque is between 7 and 10
Nm. Figure 87 shows this procedure.

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FIGURE 87 FIXING FRONT PART

ONTO

REAR PART

END OF STEPS

Grounding Cable
Preparation
Prerequisites

Context

To prepare a grounding cable, the following should be ready.

Black 10 mm2 (8 AWG) copper-core grounding cable

Grounding terminal (grounding cable side)

Grounding terminal (grounding bar side)

Black shrinking pipe

Usually engineers should take the following items for installing the
grounding clip on-site.

Grounding clip (including tin-covered iron belt)

Two M625 bolts (including spring washer and plane washer)

0.8 m grounding cable

One M8 25 bolt (including spring washer and plane washer)

A small package of copper oil (10 ml)

Sometimes it is possible that installation engineers need to prepare


the grounding cable on site. The procedure to prepare a grounding
cable is described here.
Steps

1. Strip about 13 mm sheath at the two ends of copper-core cable.


2. Insert the two ends of copper-core cable into two 12 shrinking
pipes.
3. Crimp two terminals with a pair of crimping pliers.
4. Use a hot blower to blow shrinking pipes to make them shrink
to the surface of cable and terminal.

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Appendix A Cable Preparation

Note:
Cut two ends of shrinking pipe flatly, and make sure that
the shrinking pipes touch terminals and cables closely. If the
shrinking pipe is broken, remove the broken one and prepare
a new one.
END OF STEPS
Result

Figure 88 shows the structure of the grounding cable.


FIGURE 88 GROUNDING CABLE

1.
2.
3.
4.

FOR

GROUNDING CLIP STRUCTURE

Grounding terminal (grounding


clip side)
12 shrinking pipe
10 mm2 Copper-core cable
Grounding terminal (grounding
bar side)

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Figures

Figure 1 ZXMBW B9100 Appearance...................................... 7


Figure 2 Installation Components ......................................... 8
Figure 3 ZXMBW B9100 Cabinet Internal Structure ................. 8
Figure 4 ZXMBW B9100 Hardware Installation Sequence.........10
Figure 5 Operation Space for Cabinet Installation...................14
Figure 6 Putting the Mental Latch in Straight Direction............22
Figure 7 Removing Cover Board...........................................23
Figure 8 Removing Other Boards .........................................24
Figure 9 Taking Out Component with an Antistatic Wrist Strap...25
Figure 10 ZXMBW B9100 Airflow Path...................................28
Figure 11 Installing GPS Panel in 19inch Standard Cabinet ....29
Figure 12 ZXDU58 W121 M07 Structure ...............................31
Figure 13 Installing ZXMBW B9100 in W121 M07 Cabinet........33
Figure 14 Simplified Cabinet Appearance ..............................34
Figure 15 Installation Hole Positions .....................................35
Figure 16 Installing Expansion Bolts .....................................36
Figure 17 Installing Simplified Cabinet..................................37
Figure 18 Installing GPS Panel.............................................38
Figure 19 HUB Cabinet Installation Components ....................39
Figure 20 HUB Cabinet Installation Hole Position ....................40
Figure 21 Installing M10100 Expansion Bolt ........................41
Figure 22 Installing HUB Installation Bracket .........................41
Figure 23 Insulation Washer Position ....................................42
Figure 24 Hanging HUB Cabinet...........................................42
Figure 25 Installing HUB Cabinet .........................................43
Figure 26 Installing ZXMBW B9100 in HUB Cabinet ................43
Figure 27 ZXMBW B9100 Cable Connection Installed in W121
M07 Cabinet .....................................................46
Figure 28 ZXMBW B9100 Cable Connection Shared with
19inch Standard Cabinet...................................47
Figure 29 ZXMBW B9100 Cable Connection Installed in HUB
Cabinet ............................................................47
Figure 30 DC Power Cable Structure.....................................48
Figure 31 ZXMBW B9100 Grounding Terminal Position ............49

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Figure 32 LC-LC Indoor Fiber Appearance .............................50


Figure 33 LC/PC-LC/PC Waterproof Outdoor Fiber Appearance...50
Figure 34 Single-mode Two-core Waterproof Outdoor Fiber
Structure..........................................................51
Figure 35 Optical Module ....................................................51
Figure 36 RRU-Fiber Connection ..........................................52
Figure 37 Single-mode and Dual-core Waterproof Outdoor
Fiber Structure ..................................................52
Figure 38 Optical Module ....................................................53
Figure 39 Ethernet Cable Appearance ...................................53
Figure 40 Ethernet Cable Appearance ...................................54
Figure 41 Internal Monitoring Transit Cable (MON-96515-001)
Structure..........................................................55
Figure 42 BB-MON Interface Position ....................................55
Figure 43 External Monitoring Transit Cable (MON-96515002) Structure ..................................................57
Figure 44 EX-MON Interface Position ....................................57
Figure 45 Special Interconnection Cable (DS-96515-003)
Structure..........................................................58
Figure 46 Non-special Interconnection Cable (MON-96508002) Structure ..................................................59
Figure 47 One-to-one GPS Arrester Structure ........................60
Figure 48 GPS Jumper with N Connector ...............................60
Figure 49 One-to-two GPS Arrester Structure ........................61
Figure 50 GPS Jumper with Two-end SMA Connector ..............61
Figure 51 GPS Antenna System with 1/4 in. Cable (Indoor
Installation) ......................................................63
Figure 52 GPS Antenna Appearance .....................................66
Figure 53 TOWER MOUNTED GPS ANTENNA ..........................67
Figure 54 ROOF MOUNTED GPS ANTENNA.............................68
Figure 55 U-shaped Clamp Installation .................................69
Figure 56 GPS Antenna Vertical Installation...........................70
Figure 57 GPS Antenna Rack Installation Support ..................71
Figure 58 GPS Rack Installation (Horizontal Placement) ..........71
Figure 59 GPS Antenna Fixed Horizontally .............................72
Figure 60 Design Template for Marking Holes ........................73
Figure 61 GPS Antenna Fixed on Wall ...................................74
Figure 62 Feeder Grounding Clip Structure ............................76
Figure 63 One-to-one GPS Arrester Structure ........................77
Figure 64 One-to-two GPS Arrester Structure ........................78

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Figures

Figure 65 Installation Hole Position ......................................78


Figure 66 Installing GPS Arrester .........................................79
Figure 67 GPS Arrester Bracket ...........................................80
Figure 68 Installing GPS Arrester in W121 M07 Cabinet ..........80
Figure 69 GPS Panel ..........................................................81
Figure 70 Installing Grounding Cable of One-to-one GPS
Arrester ...........................................................82
Figure 71 Installing GPS Panel in Simplified Rack ...................83
Figure 72 Antistatic Jack Position .........................................88
Figure 73 Ethernet Cable Structure ......................................89
Figure 74 Wire Pairs Location ..............................................90
Figure 75 Untwisted Wires ..................................................90
Figure 76 Wires 4 and 6 in Swap Place .................................90
Figure 77 RJ45 Connector .................................................91
Figure 78 Final Crimped Connector ......................................91
Figure 79 Required Dimension to prepare 1/4 Cable N-model
Connector.........................................................92
Figure 80 Cutting and Stripping 1/4 Cable Sheath.................92
Figure 81 Cutting Position of External Conductor....................93
Figure 82 Cutting the External Conductor..............................93
Figure 83 1/4" Feeder Inner Conductor Processing .................94
Figure 84 Cable Conductor Dimensions after Processing..........94
Figure 85 Installing O-shape Seal Ring .................................95
Figure 86 Installing Rear Part of Feeder Connector .................95
Figure 87 Fixing Front Part onto Rear Part .............................96
Figure 88 Grounding Cable for Grounding Clip Structure .........97

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Tables

Table 1 Safety Symbols Description....................................... 2


Table 2 ZXMBW B9100 Power Supply Requirements ...............16
Table 3 Bending Radius Requirements on Feeders of Different
Types ...............................................................18
Table 4 Tools and Instruments Preparation ............................19
Table 5 -48 V DC Power Cable Connection Relationship ...........48
Table 6 Internal Monitoring Cable Connection Relationship ......56
Table 7 External Monitoring Cable Connection Relationship ......58
Table 8 Non-special Interconnection Cable (MON-96508-002)
Connection Relationship......................................59

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Index
19inch standard
cabinet ........................... 27

Z
ZXSDR BC8180 ................. 39

A
appearance.........................7

B
bending radius .................. 18

D
DC power cable ................. 48

F
FCC
radiation exposure ............1
rules ...............................1

G
GPS arrester ..................... 79
GPS panel ........................ 81

H
HUB cabinet...................... 39

I
installation process ..............9

S
safety
antistatic wrist strap .........4
discharge static
electricity .......................5
drilling holes ....................4
high voltage.....................3
hoist heavy objects ...........5
human body.....................4
rack-mounting..................5
thunderstorm ...................4
unplug/plug a module .......5
simplified cabinet .............. 34

W
W121 M07 cabinet ............. 79

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Glossary
AGW
- ASN Gateway
CSIM
- Control & Switch Interface Module
GPS
- Global Positioning System
PM
- Power Module
TFM
- Timing Frequency Module

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