Documente Academic
Documente Profesional
Documente Cultură
Microwave Heating
Technology
M. Benlloch-Tinoco, A. Salvador,
D. Rodrigo, and N. Martnez-Navarrete
Contents
8.1
8.2
8.3
8.4
8.5
8.6
Introduction........................................................................................................................... 297
Principles of Microwave Heating.......................................................................................... 298
Microwave Heating Systems and Equipment........................................................................ 298
Industrial Applications in Food Processing..........................................................................300
Establishing a Novel Thermal Preservation Process: Kinetic Data Analysis.......................300
Microwave Preservation of Fruit-Based Products: Application to Kiwifruit Puree.............. 303
8.6.1 Microbial Decontamination.......................................................................................304
8.6.2 Enzyme Inactivation..................................................................................................306
8.6.3 Impact on Sensory Properties....................................................................................308
8.6.4 Impact on Nutrients and Functional Compounds...................................................... 311
8.6.5 Shelf Life of Fruit-Based Products............................................................................ 312
8.7 Conclusions and Future Trends............................................................................................. 315
Acknowledgments........................................................................................................................... 315
References....................................................................................................................................... 315
8.1Introduction
Thermal technologies have been at the core of food preservation and production for many years.
However, despite the fact that heat treatments provide the required safety profile and extension
of shelf life (Osorio et al., 2008), some more recent thermal technologies, for example, microwave energy, are being explored in an attempt to find alternatives to conventional heating methods
that essentially rely on conductive, convective, and radiative heat transfer and lead to dramatic
losses of both desired sensory properties and nutrients and bioactive compounds (Picouet et al.,
2009). Currently, given the recent increased demand for health-promoting foods with fresh-like
characteristics (Elez-Martnez etal., 2006), the industrial sector is showing a greater interest in the
development and optimization of novel food preservation processes, intending to meet consumer
expectations by marketing a variety of high-quality, minimally processed food products in which
the required safety and shelf-life demands are achieved but the negative impact on quality attributes
is minimized (Seorans etal., 2003).
Microwave energy might replace traditional heating methods, at least partially, providing food
products of superior quality with extended shelf life (Elez-Martnez et al., 2006; Picouet et al.,
2009; ODonnell etal., 2010). This technology can be considered as a key factor in food innovation
to successfully differentiate products (Deliza etal., 2005) or to find new uses for foods by helping
to develop novel ways to process them.
In this chapter, the fundamental mechanisms of microwave heating are presented, followed by
a review of the microwave systems and equipment used at an industrial level and the applications
297
2016 by Taylor & Francis Group, LLC
298
of this technology in unit operations in the food industry. This chapter also deals with the kinetic
data analysis of microwave processes and describes the impact of microwaves on microorganisms,
enzymes, nutrients, and bioactive compounds, and also on the shelf life of a fruit-based product.
Finally, conclusions and future improvements for the application of microwave energy to industrial
food processing are discussed.
299
that is limiting the exploitation of this technology to its fullest potential in the food industry. Despite
the fact that the number of working installations increases every year, it is still considered to be
quite low (Hebbar and Rastogi, 2012). Inhomogeneous field distribution may lead to an undesired
inhomogeneous heating pattern, producing hot spots that damage the item being heated and cold
spots where the item may be under-heated or under-processed, thereby compromising product quality, stability, and repeatability (IMS, 2014). Bearing in mind that the homogeneity of the electromagnetic field distribution depends strongly both on microwave equipment features and on food
properties, improvement of industrial microwave systems design could be a key factor to promote a
greater spread of this technology in the industrialized world.
In fact, it could be claimed that microwave systems design has shown a spectacular evolution over the years. Early operational systems included batch processing of, for example, yogurt
in cups (Anonymous, 1980), their primary drawback being their inability to heat materials in
a predictable and uniform manner. Then continuous microwave applicators were developed in
an attempt to solve these problems, which allowed continuous processing to improve heating
uniformity and at the same time accomplish the high throughputs desired by the food industry (Hebbar and Rastogi, 2012). Since then, microwave equipment has improved remarkably.
Figure 8.1 shows a model of the industrial microwave equipment currently used by American and
European companies to heat, cook, and pasteurize different kind of food products. Nowadays,
there is a variety of continuous microwave systems with features that address the major obstacles
to the commercialization of microwave heaters for many industrial applications. For example, the
fact that microwave energy can optionally be irradiated in modern industrial ovens by one highpower magnetron or by several low-power magnetrons, or be used under vacuum conditions, as
in microwave-assisted air-drying and microwave-assisted freeze-drying operations, in order to
improve the efficiency of the process, can be taken as proof of this substantial evolution (Schubert
and Regier, 2005; Vadivambal and Jayas, 2007).
Magnetron
(microwave
energy)
Power
supply
Control
system
Hot
product out
Water
load
Product heating
tubes
Applicators
Figure 8.1 Major components of a model microwave heating system currently used in the food industry.
300
However, the applicator must be considered the essence of these novel systems, given that the
unique structures and geometries of the applicators employed in the currently used operational systems may be considered as the key factor that allows the target material to pass through a uniform
microwave field and efficiently absorb the available microwave energy, thereby providing evident
competitive advantages (IMS, 2014).
301
Since safety must always be the primary concern, thermal treatments are constrained by the
requirement to achieve the target lethality, but lethality is not the only aspect to be considered;
quality loss must also be taken into account. Thermal processes tend to be optimized to maximize
microbial and enzyme inactivation and minimize degradation of sensory attributes and loss of nutritional value (Awuah etal., 2007; Wang and Sun, 2012). To perform this optimization, knowledge of
the processing parameters and of the inactivation kinetics of target microorganisms, enzymes, and
quality attributes is of utmost importance (Valdramidis etal., 2012).
The calculations involved in the kinetic studies used to design and optimize conventional heat
processes are well established. However, when it comes to microwave processes, the issue becomes
more complicated, and the main concern lies in the particular form of heating that takes place during microwave exposure (Banik etal., 2003). In conventional heating, a holding period is expected,
but in case of microwaves, the heating that takes place is exclusively non-isothermal (Matsui etal.,
2008). Furthermore, it is usually not possible to fix the parameters that affect the heating process,
such as (1) the heating rate, (2) the range of temperatures at which the samples are exposed, or
(3) provision of appropriate sample homogenization. At present, little is known kinetically about the
general basic relationship between microbial and enzyme inactivation and quality retention in foods
and microwave exposure.
More specifically, focusing on microbial inactivation, Fujikawa etal. (1992), Tajchakavit etal.
(1998), Caumir etal. (2002), Yaghmaee and Durance (2005), and Pina-Prez etal. (2014) have
conducted some of the few studies regarding the kinetics of destruction of foodborne pathogens and
spoilage microorganisms by microwave irradiation. According to their results, microbial inactivation due to microwave processing can be fitted using first-order kinetics, which has been successfully employed to describe destruction of Cronobacter sakazakii, Saccharomyces cerevisiae, and
Lactobacillus plantarum under microwave processing (Fujikawa et al., 1992; Tajchakavit et al.,
1998; Pina-Prez etal., 2014).
When first-order kinetics models are used to describe the inactivation process, the existence
of a linear relationship between the logarithm of the microbial population and time is assumed.
Two key parameters (D and z values) are then determined from the survival and resistance curves,
respectively (Awuah etal., 2007; Tajchakavit and Ramaswamy, 1997). The D-value represents the
heating time required to reduce 90% of the existing microbial population under isothermal conditions (Equation 8.1). The z-value represents the temperature change that results in a 90% reduction
of the D-value (Equation 8.2).
log
N
t
=
N0
D
(8.1)
where
N is the survivor counts after treatment (CFU/g)
N0 is the initial microorganism population (CFU/g)
t is the processing time (s)
D is the D-value at the temperature studied (s)
log
T T
D
= ref
Dref
z
where
D is the D-value at each temperature studied (s)
Dref is the D-value at reference temperature (s)
T is the processing temperature
Tref is the reference temperature (s)
z is the z-value or temperature sensitivity (C)
(8.2)
302
Temperature (C)
60
50
40
30
20
0
(a)
200
400
600
800
Processing time(s)
1000
1200
70
60
Temperature (C)
10
50
40
30
20
10
0
(b)
50
100
150
200
250
Processing time(s)
300
350
Figure 8.2 Mean kiwifruit puree temperature profile for conventional thermal processing (a) at 60C (),
55C ( ), and 50C (-----) and microwave processing (b) at 1000 W (), 900 W ( ), and 600 W (-----).
As previously mentioned, one of the main aspects to take into consideration when performing kinetic
data analyses in microwave processes is the fact that, as opposed to conventional heat treatments, the
heating that takes place is exclusively non-isothermal. This can be seen in Figure 8.2, which shows
temperature profiles of a kiwifruit puree sample subjected to different conventional and microwave
treatments. Accordingly, correction of processing time values for come-up periods is essential prior
to kinetic data analyses. Timetemperature profiles have to be used to calculate the effective time (te)
(Equation 8.3), which represents the isothermal holding time at the selected reference temperature
that causes the same level of microbial destruction as the heating actually applied, as if the microwave treatments had been performed under isothermal conditions (Tajchakavit and Ramaswamy,
1997; Awuah etal., 2007; Matsui etal., 2008; Latorre etal., 2012). Since no holding period at a
preset temperature is expected in microwave processes, the maximum temperature reached during
the treatment is considered as Tref (reference temperature) (Matsui etal., 2008; Latorre etal., 2012).
te = 10(
T ( t ) Tref /z )
dt
where
te is the effective time (s)
T(t) is the processing temperature at each processing time
Tref is the reference temperature (s)
z is the z-value or temperature sensitivity (C)
(8.3)
303
Matsui etal. (2008) proposed a method for calculating D and z-values under microwave heating by
nonlinear regression. According to their reports, the predicted surviving microbial population for
each microwave experimental run can be calculated from Equation 8.4. Then a nonlinear estimation procedure can be used to minimize the sum of squared errors (SSE) between experimental and
predicted surviving microorganisms, defined in Equation 8.5.
N
t
= e =
log
DTref
N 0 predicted
10
((Tref T ( t )) /z )
DTref
dt
(8.4)
where
N is the survivor counts after treatment (CFU/g)
N0 is the initial microorganism population (CFU/g)
te is the effective time (s)
DT is the D-value at reference temperature (s)
Tref is the reference temperature (s)
T(t) is the processing temperature at each processing time
z is the z-value or temperature sensitivity (C)
ref
SSE =
N
N
log
N
0 experimental
0 predicted
log N
i =1
(8.5)
where
N is the survivor counts after treatment (CFU/g)
N0 is the initial microorganism population (CFU/g)
N is the number of experimental runs
A further aspect to be taken into consideration is that the ability to properly understand and carry
out kinetic data analysis in microwave heating is important not only for the accurate design of preservation processes but also for the establishment of appropriate comparisons between microwave
and conventional heat treatments (Latorre etal., 2012). A comparison of microwave and conventional heating has been the basis of many studies dealing with microwave process applications, such
as those performed by Gentry and Roberts (2005) or Igual etal. (2010). Nevertheless, poor correction of processing time values for come-up periods prior to kinetic data analysis owing to the nonisothermal nature of microwave processes may lead to mistaken interpretations, hinder comparison
of different research works, and cause conflicting opinions regarding the superiority, of microwave
technology over conventional heat treatments.
304
8.6.1Microbial Decontamination
Thermal preservation treatments are particularly designed to minimize public health hazards and
to extend the useful shelf life of food products, information regarding thermal resistance of microorganisms, pathogenic or otherwise, being crucial to a correct understanding of their lethal effect.
In the present study, the safety of a ready-to-eat kiwifruit puree subjected to microwave heating
was investigated by checking how effective microwaves are at inactivating Listeria monocytogenes,
taken as the pathogen of greatest concern in the product (Figure 8.3). Although fruit products of
an acidic nature, such as kiwifruit (pH = 3.4), have not been recognized as being potentially the
main vehicles for foodborne illnesses, there has been increasing concern because some outbreaks
have been caused by consumption of unpasteurized juices contaminated with Escherichia coli or
Salmonella spp. (Buffler, 1993; Picouet etal., 2009) or of salad vegetables or mixed salads with
L. monocytogenes (EFSA, 2013). L. monocytogenes is currently recommended by the National
Advisory Committee on Microbiological Criteria for Foods as an appropriate target organism to
be used for fruit juices. Despite the fact that the minimum pH allowing growth of this pathogen in
food products has been reported to be pH 4.6 (Carpentier and Cerf, 2011), ready-to-eat fruit-based
acidic products may still represent a potential hazard to health, given the well-known ability of
L. monocytogenes to proliferate in products stored under refrigeration for long periods.
Microwave inactivation of L. monocytogenes in the kiwifruit product (Actinidia deliciosa var.
Hayward) was determined by using the following experimental procedure. The puree was inoculated by adding 1 mL of a concentrated suspension of the microorganism so as to give an initial
L. monocytogenes concentration of 107 CFU/g. The product was then processed in a microwave
oven (model: 3038GC, Norm, China) provided with a turntable plate and a fiber-optic probe
0
1
2
log N/N0
Bearing in mind that the application of microwave heating would be justified only from the standpoint of obtaining high-quality products (Vadivambal and Jayas, 2007), in-depth research work on
the impact of microwaves on microorganisms, enzymes, bioactive compounds, and sensory properties of a variety of foods might make an important contribution to expanding the use of this
technology on an industrial level.
In the present chapter, the particular case of a kiwifruit puree has been selected as a model
fruit-based product to evaluate the impact of a microwave preservation process on some safety and
quality issues.
3
4
FDA
criteria
5
6
7
8
25
50
75
100
Effective time (s)
125
150
175
Figure 8.3 Survival of L. monocytogenes under microwave processing at 1000 W (experimental (), model
()), 900 W (experimental (), model (----)) and 600 W (experimental (), model ()). The plotted values and
error bars represent the average of three replicates and the corresponding standard deviation.
305
306
under microwave heating. Caumir etal. (2002) reported higher D-values for microwave apple juice
pasteurization when the inactivation kinetics of E. coli was evaluated, ranging between D 70.3C =
25.2 s to D38.3C = 238.8 s for 900 and 270 W, respectively. Yaghmaee and Durance (2005) found
similar D-values for microwave inactivation of E. coli in peptone water at 510 W, with D55.6C = 30 s
and D 60.5C = 18 s. Once more, the power level effect can be evaluated by comparing the D 60Cvalues. Microwave processing performed at 900 and 1000 W led to considerably faster bacterium
reduction than processing at 600 W.
Like the results of other authors (Fujikava etal., 1992), the results obtained in this study proved
the effectiveness of microwave heating against foodborne pathogens of concern, such as L. monocytogenes, showing that safety can be properly ensured in fruit-based products by means of this
technology.
8.6.2Enzyme Inactivation
Enzymes are naturally present in fruit and vegetables and can cause product deterioration in
many ways (Whitaker etal., 2003). Enzymes such as peroxidase (POD) and polyphenol oxidase
(PPO) are principally responsible for the degradation of color and nutritive value of most food
products of vegetable origin (Queiroz etal., 2008), while pectin methylesterase (PME) causes
changes in the rheological properties of foods by means of pectin de-esterification (Jolie etal.,
2010). In view of the very negative impact that enzymes of this kind could have on kiwifruitbased products, POD, PPO, and PME were selected to check how effective microwave heating
is at inactivating enzymes in the product. To study the effect of microwave power and process
time on the inactivation of POD, PPO, and PME in the product using the minimum number of
experimental trials (Beiro-da-Costa et al., 2006), an experimental design based on a central
composite design was applied (Cochran and Cox, 1957). Power and time were designed to vary
between 300 and 900 W and between 100 and 300 s, respectively. Each microwave treatment
was carried out as described in Section 8.6.1. The temperature of the sample was recorded continuously, in this case in the hottest spot, previously identified (data not shown). Enzyme activity
was measured in all the treated samples and also in the untreated sample, which was used as the
control, following the methods described by De Ancos etal. (1999) for POD and PPO and by
Rodrigo etal. (2006) for PME. The percentage of enzyme inactivation (I) was then calculated
by using Equation 8.6.
I=
AF AT
100
AF
(8.6)
where
AF is the enzyme activity of fresh kiwifruit puree
AT is the enzyme activity of treated kiwifruit puree
The results obtained showed that the inactivation of POD, PPO, and PME in the kiwifruit puree
produced by processing in the desired range of microwave power (300900 W) and time (100300 s)
varied from 43% 6% to 88.0% 0.7%, from 11.4% 0.5% to 81% 2%, and from 19.0%
1.3% to 57% 6%, respectively. These results indicate that, in kiwifruit, PME and POD were the
enzymes that were most resistant and most sensitive to microwaves, respectively, while PPO showed
an intermediate behavior. Similar results have been reported by other authors for this fruit as well
as for strawberry when subjected to conventional heat processes (McFeeters etal., 1985; De Ancos
etal., 1999; Beiro-da-Costa etal., 2008; Terefe etal., 2010). Despite the fact that POD was the
most sensitive enzyme in this case, it could still be considered as a suitable indicator of treatment
efficiency since it has been reported to be very important in kiwifruit because of its high activity and
extensive contribution to the quality of this fruit (Fang etal., 2008).
307
One of the microwave treatments applied (300 W100 s) led to a promotion of PME activity. This
might be related with the low temperature reached by the sample in this case, around 43C, and the
short exposure time. A similar phenomenon was observed by Beiro-da-Costa etal. (2008), who
found a significant (p < 0.05) increase in PME activity in kiwifruit slices subjected to mild heat
treatment prior to inactivation. Another sample subjected to 300 W reached 45C, but the treatment
time was 300 s. Under these conditions, inactivation of PME was only 4.3% (standard deviation 0.7).
The temperature reached by the other samples was in the range of 60C100C.
The results obtained from the enzyme inactivation study were also analyzed by means of the
Response Surface Methodology, yielding 3D plots for POD, PPO, and PME inactivation (Figures 8.4
through 8.6). As can be observed in Figure 8.4, there was a significant (p < 0.05) increase in POD
inactivation up to a power of 800 W, decreasing slightly when a higher microwave power was
applied. De Ancos etal. (1999) observed that inactivation of papaya POD behaved similarly under
microwave heating. They reported an increase in peroxidase inactivation when the microwave
power increased from 285 to 570 W for 30 s of processing time. Thereafter, a higher power level
(800 W) did not increase POD inactivation. In accordance with other authors, as the process time
increased, there was a linear increase in POD inactivation (Matsui etal., 2008).
Figure 8.5 shows the PPO inactivation behavior as related to microwave power and process
time. As can be observed, the level of PPO inactivation rose significantly (p < 0.05) as the microwave power increased. However, the increase in the PPO inactivation observed was smaller at
greater powers. Process time also had a significant (p < 0.05) effect, leading to a greater inactivation of this enzyme. Latorre etal. (2012) and Matsui etal. (2008) found that there was a greater
100
POD
80
60
40
20
0
300
400
500
600 700
Power (W)
800
900
300
260
220
180 Time (s)
140
100
Figure 8.4 Response surface plot for the percentage of peroxidase (POD) inactivation in kiwifruit puree
as a function of microwave power and process time.
100
80
PPO
60
40
20
0
300
400
500
600 700
Power (W)
800
900
300
260
220
180
Time (s)
100 140
Figure 8.5 Response surface plot for the percentage of polyphenoloxidase (PPO) inactivation in kiwifruit
puree as a function of microwave power and process time.
308
74
PME
54
34
14
6
26
300
400
500
600 700
Power (W)
800
900
300
260
220
180
140
Time (s)
100
Figure 8.6 Response surface plot for the percentage of pectin methylesterase (PME) inactivation in kiwifruit puree as a function of microwave power and process time.
level of PPO inactivation in red beet and green coconut water, respectively, after longer microwave exposure. De Ancos et al. (1999) observed that PPO inactivation in kiwifruit and strawberry was controlled better by prefixing the power rather than the exposure time. In addition, an
interactive effect on PPO inactivation was observed between microwave power and process time.
As expected, as greater microwave power was applied, the level of PPO inactivation rose faster
in samples subjected to longer treatment times than in kiwifruit puree subjected to shorter treatment times.
From Figure 8.6, it can be said that PME inactivation increased significantly (p < 0.05) as
the microwave power level rose and the processing time lengthened. Similarly, Tajchakavit and
Ramaswamy (1997) reported a linear relationship between time and PME inactivation during
microwave heating of orange juice, and Kratchanova etal. (2004) found, when microwaving orange
peel, that as microwave power increased, PME inactivation also increased.
Summarizing, in accordance with what has been reported by other authors, the results of the
present study highlight the suitability of microwave heating for enzyme inactivation (De Ancos
etal., 1999; Matsui etal., 2008; Latorre etal., 2012), which means that stability and quality can be
properly ensured during the shelf life of fruit-based products by means of this technology (Igual
etal., 2010; Zheng and Lu, 2011).
309
Table 8.1
Attributes, Scale extremes, and Evaluation Technique Used in Descriptive Sensory
Assessment of Kiwifruit Puree Treated with Microwaves
Attribute and Scale Extremes
Technique
Observe
Observe
Observe
Observe
Observe
Evenness of the samples surface. Take a spoonful of the sample and observe its surface.
Take enough quantity of kiwi puree with a spoon and drop it to evaluate its visual consistency.
Taste the necessary quantity of kiwi puree to notice the intensity of sweetness.
Taste the necessary quantity of kiwi puree to notice the intensity of acidity.
Taste the necessary quantity of kiwi puree to notice the intensity of astringency.
Taste the necessary quantity of kiwi puree to notice the intensity of typical kiwi taste.
Taste the necessary quantity of kiwi puree to notice the intensity of typical kiwi taste.
Assess the persistence of taste after ingesting kiwi puree.
Taste the sample and evaluate its consistency during ingestion.
tasting room. The selection of descriptors was made over two 1h sessions using the checklist
method (Table 8.1) (Lawless and Heymann, 1998). During the training period, all the treated
and untreated samples were tasted. Tests of three different samples in each session were used
by the panelists for each descriptor until the panel was homogeneous in the ranking of the
samples. Panel members were then trained in the use of scales by using reference samples
(10cm unstructured scales for all the attributes). Panel performance was checked by an analysis
of variance (ANOVA) for the discrimination ability of the panelists and the reproducibility of
their assessments. Once the training period was over, the formal assessment was performed.
To this end, a balanced complete block experimental design was carried out in duplicate (two
d ifferent sessions), using the Compusense program release five 4.6 software (Compusense Inc.,
Guelph, Ontario, Canada) to evaluate the samples. The intensity of the sensory attributes was
scored on a 10cm unstructured line scale. Samples were selected randomly and served with a
random three-digit code. All the treated samples were subjected to formal analysis, as well as
the untreated sample.
The results obtained from the sensory assessment indicated that significant differences
(p < 0.05) among samples were only found in the sensory descriptors typical kiwifruit color,
tone, visual consistency, lightness, and atypical taste. As a general rule, for these five
descriptors (Figure 8.7), noticeable differences increased in treated samples compared with
untreated samples when heating intensity increased. In fact, significant differences were not
found (p > 0.05) between fresh kiwifruit puree and samples processed at 200 W200 s, 300
W100 s, and 600 W60 s as the lines in the spider plot nearly overlapped (Figure 8.7a). Figure
8.7b shows greater differences in each significant attribute between treated samples and fresh
kiwifruit puree, except in visual consistency. Panelists considered that samples 600 W200 s
and 900 W100 s had less lightness and a lower typical kiwifruit color intensity than fresh puree
(p < 0.05). These samples and also the 300 W300 s one seemed to be significantly (p < 0.05)
browner, or rather less green, than the fresh kiwifruit puree. Figure 8.7c shows greater differences in the assessments given to samples 600 W340 s, 900 W300 s, and 1000 W200 s as
compared with fresh kiwifruit puree. In general, the panelists considered that the three processed
samples had significantly (p < 0.05) less lightness and greenness, with a lower typical kiwifruit
color intensity and higher atypical taste intensity; however, they had the same visual consistency
as fresh kiwifruit puree.
310
Fresh kiwifruit
200200
300100
60060
Kiwifruit
color
10
Atypical
taste
Kiwifruit
color
10
Fresh kiwifruit
300300
600200
900100
8
6
4
6
4
Atypical
taste
Tone
(a)
Tone
Visual
consistency
Lightness
Fresh kiwifruit
600340
900300
1000200
Atypical
taste
(b)
Visual
consistency
Lightness
Kiwifruit
color
10
8
6
4
2
Tone
(c)
Visual
consistency
Lightness
Figure 8.7 Average values (on a 010 scale) of panel member assessments of kiwifruit color, tone, lightness, visual consistency, and atypical taste of treated samples: 200 W200 s, 300 W100 s, and 600 W60 s
(a); 300 W300 s, 600 W200 s, and 900 W100 s (b); and 600 W340 s, 900 W300 s, and 1000 W200 s
(c), compared with fresh sample.
Additionally, the XLSTAT 2009 program was employed to make a principal component analysis (using a correlation matrix), with the aim of studying the correlation between the various
microwave treatments applied in the present study and the sensory attributes of kiwifruit puree.
Figure8.8 shows the first two component maps of the principal component analysis constructed
using the sensory data. Two components were extracted that explain 80.59% of the data variability.
The first component explained most of this variance (63.83%); for this reason, it has been used to
describe all the kiwifruit puree characteristics. This component showed a positive correlation with
the sensory attributes typical kiwifruit color intensity, kiwifruit odor intensity, lightness,
acidity, astringency, and kiwi taste intensity and a negative correlation with the sensory
attributes atypical odor, tone, atypical taste, visual consistency, and mouth consistency.
Samples 200 W200 s, 300 W100 s, and 600 W60 s were characterized by a similar acidity,
astringency, color, odor, and taste to the fresh kiwifruit, owing to the less intensive treatments that
were applied to these samples. On the other hand, when the most severe treatments were applied
(600 W340 s, 900 W300 s, and 1000 W200 s), the samples were characterized by a higher
atypical odor and taste, higher visual and mouth consistency, and more browning. Finally, the
granularity and consistency of samples 300 W300 s, 600 W200 s, and 900 W100 s were higher
than those of the other samples.
On the whole, it can be said that the application of intense treatments of high microwave power
mainly affected the color and taste of the kiwifruit puree. Significant perceivable differences
311
1.5
PC2 (16.76%)
1.0
600200
1000200 Granularity
Visual consistency
300300
Mouth consistency
0.5
0.0
0.5
1.0
600340
1.5
2.0
Fresh
Astringency
Typical kiwi color
Acidity
Kiwi odor intensity
Kiwi taste intensity
Lightness
60060
Aftertaste
300100
200200
900300
2
0
PC1 (63.83%)
Figure 8.8 Plot of the first two components of the Principal Component Analysis carried out on fresh and
treated samples and sensory attributes.
between kiwifruit puree samples were only found in the five descriptors mentioned earlier, and
they increased when microwave power increased. As expected, the most severely treated samples
showed the highest variation in these parameters.
312
Table 8.2
Mean Values and Standard Deviation of the Vitamin C, Vitamin A, and Vitamin E Contents,
Total Phenols, Total Flavonoids, and Total Tannins of Fresh and Microwaved Kiwifruit Puree
Vitamin C (mg/100 g)
Vitamin A (mg/100 g)
Vitamin E (mg/100 g)
Total phenols (mg GAE/100 g)
Total flavonoids (mg RE/100 g)
Total tannins (mg GAE/100 g)
Antioxidant activity (mM Trolox/g)
a
b
Fresh
75.9 1.3a
0.057 0.007b
2.45 0.06b
22 2b
1.16 0.05b
14.40 0.10a
5.81 0.05b
Microwaved
75.5 1.1a
NDa
2.22 0.07a
17.2 0.5a
0.74 0.06a
10.6 0.8a
1.99 0.06a
The bioactive compound contents of the microwaved and control samples are summarized in
Table 8.2. Unexpectedly, vitamin C was not shown to be the compound that was most sensitive to
microwaves in kiwifruit, given that all the components analyzed in the puree decreased significantly
(p < 0.05) as a result of the microwave pasteurization treatment except vitamin C and total tannins,
which remained significantly (p > 0.05) unchanged after processing. Variations in the other component contents due to processing were calculated as the difference in each compound in the treated
puree in comparison with the fresh puree, with reference to 100 g of fresh puree. The calculated
values are 100% of vitamin A, which was shown to be the compound that was most sensitive to
microwaves, 36.2% of total flavonoids, 21.8% of total phenols, 9.4% of vitamin E, and 65.7%
of antioxidant activity. The losses observed in the pasteurized kiwifruit are in the range typically
expected for pasteurization processes, which are considered as treatments severe enough to reduce
the levels of most bioactive compounds present in fruit, with vitamins found to be among the most
heat-sensitive food components (Awuah etal., 2007; Rawson etal., 2011). In both microwave and
conventional heat processes, simple thermal decomposition would appear to be the most likely
cause for these losses, but this degradation may be a complex phenomenon that is also dependent
on oxygen, light, pH, water solubility, and the presence of chemical, metal, or other compounds that
could catalyze deteriorative reactions (Awuah etal., 2007). On the other hand, it is worth highlighting that the concentration of vitamin C, one of the most important bioactive compounds in kiwifruit
because of its particularly high amount and its attributable antioxidant activity, was significantly
(p < 0.05) unaffected by microwaves. Barrett and Lloyd (2012) reviewed the effect of microwave
processing on bioactive compounds in products of vegetable origin and reported that the use of
microwaves leads to a higher retention of vitamin C in most fruits and vegetables than the application of conventional heating.
313
Having shown the suitability of microwave energy for effective inactivation of microorganisms
and enzymes without strongly affecting the nutritive and functional value of the kiwifruit puree,
it was proposed to investigate whether microwaves could potentially replace conventional heating
for pasteurization purposes. To this end, the shelf life of a microwave-pasteurized kiwifruit puree
was compared with that of a conventionally heat-pasteurized kiwifruit puree, on the basis of their
microbial stability and the impact on the bioactive compounds and antioxidant activity of the product when stored at 4C.
Accordingly, a microwave pasteurization treatment designed on the basis of the enzyme (90%of
POD) and microbial (5D of L. monocytogenes) inactivation to be achieved was applied (1000
W340 s) in the same way as described in Section 8.6.1. Additionally, a conventional thermal
pasteurization treatment, which was equivalent to the microwave process in terms of POD and
L.monocytogenes inactivation, was carried out to establish a comparison between the two technologies. The conventional thermal treatment consisted in heating the sample at 97C for 30 s in a
thermostatic circulating water bath (Precisterm, Selecta, Barcelona, Spain). After the kiwifruit had
been triturated, 20 g of puree was placed in TDT stainless steel tubes (1.3cm inner diameter and
15cm length) and closed with a screw stopper. A thermocouple that was connected to a datalogger
was inserted through the sealed screw top in order to record the timetemperature history of the
sample during treatment. Prior to this heating step, the samples were preheated to 25C to shorten
and standardize the come-up time (150 s). Treated samples were immediately cooled in ice-water
until the puree reached 35C. The treated and untreated kiwifruit purees were then packaged in
clean, sterile plastic tubes (1.7cm inner diameter and 11.8cm length) and then stored in darkness at
4C for 188days. The microbial population and the concentrations of the main bioactive compounds
and antioxidant activity were measured in the samples during storage. Survival of L. monocytogenes was evaluated as previously explained in Section 8.6.1. The total mesophilic bacteria (TMB)
and yeast and mold (Y&M) counts were examined by diluting the uninoculated samples in 0.1%
(w/v) sterile peptone water (Scharlab Chemie S.A., Barcelona, Spain) and enumerating the viable
cells in plate count agar (PCA, Scharlab Chemie S.A., Barcelona, Spain) and potato dextrose agar
(PDA, Scharlab Chemie S.A., Barcelona, Spain) acidified with tartaric acid (10%) (Sigma-Aldrich,
Germany) by adding 1 mL of tartaric acid per 10 mL of PDA, respectively. The selected dilutions
were incubated at 30C for 48h for TMB and at 25C for 5days for Y&M. Additionally, the vitamin C content, total phenols and flavonoids, and antioxidant activity were determined as previously
described (see Section 8.6.3).
The shelf life of the treated products was determined, taking into account the acceptable limit
established by EU legislation (L. monocytogenes 2.0 log10 CFU/g, and TMB and Y&M 3.0 log10
CFU/g) (EU, 2005). On this basis, the shelf life of the microwaved and conventionally pasteurized
purees was found to be 123 and 81days, respectively (Figure 8.9). These results are in the range
of those published by other authors for various fruits subjected to conventional thermal processes.
The shelf life of heat-pasteurized orange and carrot juice (98C for 21 s) stored at 2C, thermally
pasteurized pomegranate (90C for 5 s) stored at 5C, and conventionally heat-pasteurized orange
juice (90C for 50 s) stored at 4C was found to be 70, 120, and 105days, respectively (Leizerson
and Shimoni, 2005; Rivas etal., 2006; Vegara etal., 2013). Picouet etal. (2009) reported that an
apple puree preserved by gentle microwave heating (652 W35 s) had a shelf life of at least 14days
under refrigeration conditions.
The nutritional and functional value of the microwaved and conventionally heat-treated kiwifruit purees at the beginning and end of their shelf life is presented in Table 8.3. Variations in the
components due to the combined effects of processing and storage were calculated as the difference
in each compound in the treated puree at the end of its shelf life in relation to the fresh puree, with
reference to 100 g of fresh puree. Losses of 43%, 23%, and 62% in vitamin C, total phenols, and
total flavonoids were found for the microwave-pasteurized sample (123days at 4C), while losses of
61%, 58%, and 56% in vitamin C, total phenols, and total flavonoids were observed for the conventionally thermally pasteurized puree (81days at 4C), respectively. However, antioxidant activity
314
8
7
log (N)
6
5
4
MW
C
2
0
(a)
25
50
75
100 125
Days
150
175
200
4
3
4
3
0
(b)
log (N)
log (N)
25
50
75
100 125
Days
150
175
200
0
(c)
25
50
75
100 125
Days
150
175
200
Figure 8.9 Survival of (a) L. monocytogenes, (b) total mesophilic bacteria, (c) and Y&M in the kiwifruit
puree (F, fresh; MW, microwaved; C, conventionally heated) during storage at 4C.
Table 8.3
Mean Values and Standard Deviation of the Vitamin C Content (mg/100 g), Total Phenols
(mg GAE/100 g), Total Flavonoids (mg RE/100 g), and Antioxidant Activity (mMTrolox/100g)
of Microwaved and Conventionally Heated Kiwifruit Puree, at the Beginning and at the
End of Their Shelf Life at 4C
Beginning of Shelf-Life
0days
Vitamin C
Total phenols
Total flavonoids
Antioxidant activity
End of Shelf-Life
123 days
81days
Microwaved
Conventionally
heated
Microwaved
Conventionally
heated
64.2 0.7a
25.50 0.07a
0.825 0.004a
1211 37a
62.3 0.7a
22.2 0.3b
0.67 0.02b
1117 27b
37.2 0.6b
13.92 0.08c
0.437 0.013c
478 35c
25.4 1.5c
9.3 0.3d
0.505 0.010d
463 41c
Note: In rows, different letters (a, b, c or d) denote significant differences (p < 0.05) according to the Tukey test.
was reduced by 62% in both cases. These results clearly indicate the superiority of microwaves to
preserve the nutritional and functional value of the product. Igual etal. (2010, 2011) found losses
of similar magnitude and reported that microwave-pasteurized grapefruit juices stored at 18C
preserved total phenols, individual flavonoids, and antioxidant capacity better when compared with
fresh or conventionally pasteurized ones.
315
In view of the results obtained in the present study, microwave heating not only seems to provide greater microbial stability than conventional heat processing, allowing longer preservation of
kiwifruit puree, but also maintains the bioactive compound contents and antioxidant activity of the
product to an equal or greater extent.
Acknowledgments
The authors thank the Ministerio de Educacin y Ciencia for the financial support given through
Projects AGL 2010-22176 and AGL2013-48993-C2-2-R and the Generalitat Valenciana for the
financial support given through Project ACOMP/2012/161 and the grant awarded to the author
Mara Benlloch.
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