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Prepared By:
Reviewed By:
Approved By:
Amar Abbas
Manager Process
Date of Issue:
June 4, 2016
Distribution:
CC:
GM Refinery
Manager TSD
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Objective:
The objective of this report is to study limitations of GASCON at higher refinery load and local
crude processing.
Introduction:
Gas Concentration unit has capacity to process unstabilized naphtha flow of 146m 3/hr (100%
AL, Case-I) and 178m3/hr (70/30% UZ/MU, Case-II). The unit is designed to process Off-gases
and Unstabilized Naphtha received from various process units (CDU, VBU, D-Max & NHT).
Gases received are compressed at 411-C1 and routed to ATU after absorption at absorption
section (Primary Absorber & Sponge Absorber) for maximum recovery of C3/C4 (LPG).
Unstabilized Naphtha coming from process units is process to separate LPG & stabilized
naphtha. LPG is routed to A-500 & Stabilized Naphtha is R/D to NHT & stabilized naphtha
tankage.
Liquid hydrocarbon from 411-V3 (High Pressure Receiver) is routed to 411-V6 (Stripper) where
H2S & lighter components are stripped out. Stripper (411-V6) feed enters the column above the
top tray. Stripping action is facilitated through re-boilers (411-E8/E9) at the bottom of the
column. Heat is supplied from the debutanizer bottoms and MP steam. Stripper bottoms stream
is fed to the Tray 10 of debutanizer (411-V7). Heat is supplied via Debutanizer reboiler (411E11). The heating oil to the reboiler is the circulating diesel from the Crude Distillation Unit.
Design
Current
480
309171
0.664
0.667
320160
0.664
0.667
100TI072
263
260
411TI089
224
39.000
236
24.500
7.846
5.1028
Design
Current
143056
143056
0.793
0.793
0.523
0.523
411TI087
186
167
411TI244
Tag No.
411FIC090
411FIC090
Tag No.
149
143
37.00
24.00
3.778
2.723
Tag No.
411TI071
Design
33681
241192
0.689
Current
33681
142
133
164
22.66
147.6
22.66
22.00
14.60
4.930
3.528
241192
0.689
Conclusion:
On basis of above tabulated data, Debutanizer Reboiler (411-E11) heat duty has been reduced
due to suspected fouling of its tubes. The heat duty of Stripper Reboiler Exchanger (411-E8)
and Stripper Reboiler (411-E9) is affected due to their internal fouling in addition to effected
Debutanizer Reboiler (411-E11) fouling.
Recommendations:
Cleaning of Debutanizer Reboiler (411-E11), Stripper Reboiler Exchanger (411-E8) and Stripper
Reboiler (411-E9) is to be carried out in any available shut down opportunity.