FUNCTIONAL DESCRIPTION

CONTAINER SERIES
POWERMODUL
For Type Series 4000

DK-FB-3018 / V02 / 22.10.2014

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2014 MTU Onsite Energy GmbH

Original document was created in German.
This publication including all its parts is protected by copyright. Each instance of use requires the prior written
consent of MTU Onsite Energy GmbH. This applies in particular to duplication, dissemination, editing,
translation, microfilming, and storage and/or processing in electronic systems, including databases and online
services.
Subject to technical alterations in the interest of further development.

DK-FB-3018 / V02 / 22.10.2014

Table of Contents

Table of Contents
Table of Contents ....................................................................................................................................................... 3
1
General description ............................................................................................................................... 4
1
Container................................................................................................................................................. 5
2
Series Powercontainer .......................................................................................................................... 6
3
Container enclosure .............................................................................................................................. 6
4
Generator power control panel ............................................................................................................. 7
5
Gas system ............................................................................................................................................. 8
6
Ventilation system ................................................................................................................................. 9
7
Cooling system for engine cooling water and mixture cooling ...................................................... 10
8
Heat extraction ..................................................................................................................................... 11
9
Exhaust system .................................................................................................................................... 12
10
Lube oil system .................................................................................................................................... 13
11
Genset ................................................................................................................................................... 14
12
MMC / MIP ............................................................................................................................................. 15

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DK-FB-3018 / V02 / 22.10.2014

General description
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General description

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The container unit is made up of the following main groups:

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Steel construction container enclosure

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MTU Series 4000 (gas engine with generator mounted onto base frame)

Pos : 4.4 /Grne Wies e/02- SA-MMC (z ur Steuerung, R egelung, Di agnos e)-10N- A @ 23\mod_1363171599341_433021.doc x @ 596853 @ @ 1

MMC (for system control, control, diagnosis)

Pos : 4.5 /Grne Wies e/02- SA-MIP (MTU Interfac e Panel) zur M otorsteuer ung-10N-A @ 23\mod_1363171765507_433021.doc x @ 596882 @ @ 1

MIP (MTU Interface Panel) for engine control, regulating, and diagnosis

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Generator power control panel

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Gas system (incl. controlled gas system)

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Ventilation system

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Cooling system for engine cooling water and mixture cooling

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Heat extraction HP circuit (optional)

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Exhaust system

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Lube oil system

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The delivery object of MTU Onsite Energy satisfies the requirement specified in the EC
Machinery Directive and in the German directives and standards.

SH-H-150

NOTICE

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When using the unit supplied in a foreign country or special regions, MTU Onsite Energy is
not responsible for adherence to the legal or other regulations / standards at the place of use.

SH-H-151

NOTICE

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The images may not be identical to the actual design since some available customer options
may be hidden or omitted on purpose. Furthermore, any tailor-made designs are not shown in
these images.

SH-H-150

NOTICE

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DK-FB-3018 / V02 / 22.10.2014

Container
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Container

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This container is a complete enclosure and comprises all necessary component necessary for the safe operation of
the generators contained therein. This container unit has been thoroughly tested and is ready to use after
connecting the necessary media at the client's site (fuel gas, power connections, third-party supply auxiliary drives,
heat provided by the customer (if applicable). The tasks performed are limited to the installation of the roof
structures (if applicable), connecting interfaces as described above, as well as those operating fluids available
(cooling water, lubricants, etc.).
The container enclosure provides the necessary protection from the environment. The containment enclosure
ensures that the noise created by the gas generators are kept to a predefined residual volume.
Access and maintenance doors are provided. Furthermore, certain structural elements are installed that make it
possible to move components in and out of the container.
In order to protect the environment, the floor plates of the container are designed as an oil sump and equipped with
detection devices (holding capacity 110 % of the fluids inside the container). This is compliant with the WHG
(German Federal Water Act).
Depending on the series or their application, the technical data of the containers may change.
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DK-FB-3018 / V02 / 22.10.2014

Series Powercontainer
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Series Powercontainer

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Pos : 15 /Gr ne Wi es e/01-S-C ontai nerhlle @ 23\mod_1363183758189_433021.doc x @ 598657 @ 1 @ 1

Container enclosure

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A modified version of the ISO 40ft High Cube Container is the basis for this structure that will be used for special
applications.
The container is stackable and easy to transport (CSC certified).
Basically, the container is divided into two rooms.
The machine room contains the generator, the control system, and the auxiliary drives. The radiator room is a
separate area.
The generator is placed on the support rails that are anchored into the floor. All other components that are
necessary for the operation of the generator, e.g., gas, lubrication oil, or cooling system as well as the control units
and the generator's power control panel are located here.
The second partitioned area of the container houses the necessary heat exchangers for cooling the engine and
mixture. Installation of the plate heat exchanger and optimizing the use of the generated heat.
The connections provided by the customer include gas, power supply, and auxiliary drives and are located along
the side wall.
Connections for utilizing the heat (optional) of the engine cooling water are located on the container's roof.
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DK-FB-3018 / V02 / 22.10.2014

Generator power control panel

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Generator power control panel

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The generator's power control panel is completely wired and mounted onto the side wall of the container.
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It comprises the following main components

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Generator circuit breaker

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Connections provided by the customer

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Power supply for auxiliary drives

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Terminals and interfaces for customer communication

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The generator power control panel is the interface to the customer's network.
This sub-assembly will also be used when disconnecting the system from the main power supply.
All necessary external feed-in lines for the most important axillary drives which are necessary for the safe
operation are supplied via a separate feed-in point.
Accessibility/operation of the above-mentioned components from the outside.
Place of installation is along the side wall of the container.
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Please refer to wire diagram or operating instructions.

SH-H-150

NOTICE

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DK-FB-3018 / V02 / 22.10.2014

Gas system
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Gas system

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Fully assembly ready gas control system

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It comprises the following components:

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Gas filter

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Two solenoid valves (or a double solenoid valve)

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Low pressure regulator

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Valve tightness check

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Flexible stainless steel hose assembly

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Shut-off devices

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A safety shutoff valve is included for the installation into the gas line outside of the container.

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A welded DIN-compliant flange in the container wall is used to provide an interface to the customer.
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NOTICE
SH-H-150

Please refer to operating instructions and manufacturer's documentation.

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Compliance with the currently valid specifications for fluids and lubricants is mandatory!

SH-H-023

INFORMATION

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DK-FB-3018 / V02 / 22.10.2014

Ventilation system
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Ventilation system

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A ventilation system is integrated into the container and ensures the following features.
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It ensures the proper amount of compressed air is supplied to the machine base (cp. safety concept).

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Transporting the engine's combustion air.

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Transporting the cooling air for the generator and other components installed in the system.

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One or several fans are used to carry the necessary amount the air.
The operating mode of the fans as well as their activation may be indifferent, depending on the series of the
container.
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Powercontainer

Exhaust air fan

CHP Container

Supply air fan

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The supply as well as the exhaust air ducts:

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It comprises the following components:

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Sound dampeners

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Weather protection and screens to keep out small animals

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Outlet

Exhaust via front

Inlet

Supply air through the sidewalls

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Refer to operating instructions

DK-FB-3018 / V02 / 22.10.2014

SH-H-150

NOTICE

Cooling system for engine cooling water and mixture cooling

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Cooling system for engine cooling water and mixture

cooling

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For removal, the waste heat of the gas engine complete cooling systems are mounted.
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The cooling system consists of two separate circuits:

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Mixture cooling circuit (LT)

This removes the heat generated from the 2nd stage of the mixture cooler.

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Engine cooling water circuit (HT)

This removes the heat generated from the engine (engine block, oil cooler, etc.) and from the 1st
stage of the mixture cooler.

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The cooling system must be filled with a mixture of water and antifreeze/corrosion protection agent in accordance
with the fluids and lubricants specifications of MTU Onsite Energy.
An electrical pump is used to deliver the cooling media. Mechanically or electrically operated mixing valves are
used to control the necessary temperatures in the cooling system.
Radiators with electric fans are integrated into the container and ensure the heat exchange to the surroundings.
The design of the radiators (sandwich/split core etc.) can vary.
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Pos : 47 /Gr ne Wi es e/04-HI- Siehe- Bedienungs anl eitung-005 @ 23\mod_1363343627308_433021.doc x @ 600142 @ @ 1

Refer to operating instructions

SH-H-150

NOTICE

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10

DK-FB-3018 / V02 / 22.10.2014

Heat extraction
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Heat extraction

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The heat extraction (optional) of the HT circuits is realized by using plate heat exchangers and can be used by the
customer for subsequent applications (heat circuit, process heat, etc.). These plate heat exchangers are the
hydraulic separation of the systems.
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Refer to operating instructions

SH-H-150

NOTICE

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DK-FB-3018 / V02 / 22.10.2014

11

Exhaust system
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Exhaust system

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In the container is equipped with a complete exhaust gas system.

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It comprises the following components:

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Expansion joints

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Exhaust gas line

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Exhaust gas silencers

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Oxidation catalytic converter (optional)

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Exhaust gas heat exchanger (optional)

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In the following features are provided with the installed exhaust gas system:
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Reducing/damping exhaust gas noises to predefined residual values.

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Compliance with the necessary emission rules (when utilizing the option of oxidation catalytic
converter)

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Safe removal the combustion gases

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The design or installation location of the exhaust gas system may vary depending on the requirements, scope, etc.
of the system.
Utilization of the exhaust gases (optional) can be achieved with the help of a waste-gas heat exchanger. In this
case, it will be installed outside of the container.
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Pos : 59 /Gr ne Wi es e/04-HI- Siehe- Bedienungs anl eitung-005 @ 23\mod_1363343627308_433021.doc x @ 600142 @ @ 1

Refer to operating instructions

SH-H-150

NOTICE

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12

DK-FB-3018 / V02 / 22.10.2014

Lube oil system

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10

Lube oil system

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Completely installed lubricating oil system for the necessary supply of lubricants for the installed engines.
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It comprises the following components:

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Oil pump (mounted to the base frame of the generator) for pre-lubrication/emptying the oil sump

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Solenoid valves/shut-off devices

Pos : 63.4 /Gr ne Wi ese/02-SA-Sc hmi erls ys tem-N achflltank-10N-A @ 23\mod_1363860881784_433021.doc x @ 601260 @ @ 1

Tank with min/max level monitoring feature

Pos : 63.5 /Gr ne Wi ese/02-SA-Sc hmi erls ys tem- Steuerung-ls ystem-MMC-10N-A @ 23\mod_1363860980327_433021.doc x @ 601289 @ @ 1

Control of the oil system via the MMC (included)

Pos : 63.6 /Gr ne Wi ese/02- WO- Schmi erls ystem- Vol umen-10N-A @ 23\mod_1363861083487_433021.doc x @ 601318 @ @ 1

Volume approx. 150 l

Pos : 63.7 /Gr ne Wi ese/02-SA-Sc hmi erls ys tem- Schl auchanschl uss- 10N- A @ 23\mod_1363861232715_433021.doc x @ 601347 @ @ 1

Hose connections fulfilling/emptying

Pos : 64 /Gr ne Wi es e/04-HI- Standz eiten-Reic hweite-l vol umen- 007 @ 23\mod_1363861707358_433021.doc x @ 601429 @ @ 1

Service life/range of the oil volume depending on the engine variant/operating mode.

SH-H-150

NOTICE

Pos : 65 /Gr ne Wi es e/04-HI- Siehe- Bedienungs anl eitung-005 @ 23\mod_1363343627308_433021.doc x @ 600142 @ @ 1

Refer to operating instructions

SH-H-150

NOTICE

Pos : 66 /OX-Seitenumbruc h @ 0 \mod_1218433559331_0.doc x @ 441052 @ @ 1

DK-FB-3018 / V02 / 22.10.2014

13

Genset
Pos : 67 /Gr ne Wi es e/01-S- Aggregat @ 23\mod_1363861927305_433021.doc x @ 601433 @ 1 @ 1

11

Genset

Pos : 68 /Gr ne Wi es e/02-T X-Aggregat-Ver brennungs motor-10N @ 23\mod_1363861980272_433021.doc x @ 601462 @ @ 1

In the internal combustion engine the energy contained in the fuel is converted into mechanical work and heat. The
generator which converts the mechanical work into electrical energy is connected to the engine by means of a
flexible coupling. The generator is mounted on two slide rails, so that it can be moved when the coupling element
needs to be replaced. The engine and the generator are connected to the base frame via flexible, vibrationdampening elements.
Pos : 69 /Gr ne Wi es e/05-FO- 0050-008 @ 43\mod_1377865211801_0.doc x @ 779765 @ @ 1

Pos : 70 /Gr ne Wi es e/04-HI- Siehe-F unktions beschr eibung-Aggregat-008 @ 23\ mod_1363862256466_433021.doc x @ 601545 @ @ 1

NOTICE
SH-H-150

See function description of the genset

Pos : 71 /Gr ne Wi es e/04-HI- Siehe- Bedienungs anl eitung-Aggregat-009 @ 23\mod_1363862352150_433021.doc x @ 601574 @ @ 1

See operating instruction of the genset

SH-H-150

NOTICE

Pos : 72 /OX-Seitenumbruc h @ 0\mod_1218433559331_0.doc x @ 441052 @ @ 1

14

DK-FB-3018 / V02 / 22.10.2014

MMC / MIP
Pos : 73 /Gr ne Wi es e/01-S-MMC / MIP @ 23\mod_1363862630546_433021.doc x @ 601578 @ 1 @ 1

12

MMC / MIP

Pos : 74 /Gr ne Wi es e/02-T X-MMC-MIP-Steuer ung-10N @ 23\mod_1363862699418_433021.doc x @ 601636 @ @ 1

All regulators, controllers and monitoring systems, as well as communication to and from outside, are implemented
by means of the hardware and software from inside the control cabinet.
The cabinet is installed inside the machine room. Operation of the control system takes place outside of the
container.
Pos : 75 /Gr ne Wi es e/05-FO- 0050-009 @ 43\mod_1377865267972_0.doc x @ 779795 @ @ 1

Pos : 76 /Gr ne Wi es e/04-HI- Steuerung-Regel ung-Modul-Aggregat-010 @ 23\mod_1363862980407_433021.doc x @ 601719 @ @ 1

For precise and detailed information concerning the control and regulation of the
module / genset, see the MMC operating manual / function description.

SH-H-150

NOTICE

=== Ende der Liste fr T extmar ke Inhalt ===

DK-FB-3018 / V02 / 22.10.2014

15

MTU Onsite Energy GmbH

Postfach 10 21 30 86011 Augsburg
Dasinger Str. 11 86165 Augsburg
Tel.: +49 (0)821 / 7480-0
Fax: +49 (0)821 / 7480-2119
Internet: http://www.mtu-online.com
Europe / Middle East / Africa / Latin America

Asia / Australia / Pacific

USA / Canada / Mexico

MTU Friedrichshafen GmbH

88040 Friedrichshafen
Germany

MTU Asia Pte. Ltd.

1, Benoi Place
Singapore 629923,
Republic of Singapore
Phone +65 6861 5922
Fax +65 6861 3615
regionalcenter2@mtu-online.com
www.mtu-online.com

MTU Detroit Diesel, Inc.

13400 Outer Drive West
Detroit, Michigan 48239,
USA
Phone +1 313 592 7000
Fax +1 313 592 7788
regionalcenter3@mtu-online.com
www.mtu-online.com

Phone +49 7541 90 7001

Fax +49 7541 90 7081
regionalcenter1@mtu-online.com
www.mtu-online.com

16

DK-FB-3018 / V02 / 22.10.2014