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Research Article
Fracture and Delamination Assessment of Prestressed
Composite Concrete for Use with Pipe Jacking Method
Qing Gong,1 Hehua Zhu,1,2 Zhiguo Yan,1,2 Boqi Huang,1 Yao Zhang,1 and Zeyu Dong1
1
Department of Geotechnical Engineering, Civil Engineering College, Tongji University, Shanghai 200092, China
State Key Laboratory for Disaster Deduction in Civil Engineering, Tongji University, Shanghai 200092, China
1. Introduction
Prestressed concrete cylinder pipe (PCCP) has been widely
used in water-transmission line and has proven to have
many advantages such as high performance price ratio and
convenient installation process. PCCP also provides high
bearing capacity, long durability, and resistance to corrosion
and leakage. The total length of PCCP lines installed in North
America is estimated to be 35,150 km [1]. And two types of
PCCP, Embedded Cylinder Pipe and Lined Cylinder Pipe,
have been applied since the first application in US in the
1940s [1, 2]. Research has been carried out on the operational
condition assessment of PCCP with statistical analysis [1, 3
5], experiments [6, 7], and numerical modeling [8, 9]. These
studies have shown that PCCP have low levels of damage and
low distress rate as compared to conventional concrete pipes.
The cut and cover method is mostly used in PCCP construction. Recently, PCCP structure has been attempted to
be used with pipe-jacking construction method, for example,
the water-intake project at Langshan Mountain, Nantong city,
China. In that project, the pipe has an internal diameter of
2200 mm and the total jacking length was 340 m. Compared
with steel pipe or other jacking pipes, PCCP used as a
80 mm
200 mm
10 mm
10 mm
180 mm
80 mm
160 mm
Y
Z
Sliding formulation
Small sliding
Finite sliding
Small sliding
= 1
=
01
((1/ ) 1) + 01
pl
pl
,
in
= 1
(1)
(2)
01
((1/ ) 1) + 01
pl
(3)
pl
,
ck
(4)
Material
Concrete
Steel cylinder
Prestressing wire
Configurational steel bar
Wood cushion
Guide rail
Iron band
40.0
35.0
Stress (MPa)
30.0
25.0
20.0
15.0
10.0
5.0
0.0
0.004 0.002 0.000 0.002 0.004 0.006 0.008 0.010 0.012
5.0
Strain
Density (kg/m3 )
2500
7800
7800
7800
S, S11
(avg.: 100%)
+1.011e + 09
+1.010e + 09
+1.008e + 09
+1.007e + 09
+1.005e + 09
+1.003e + 09
+1.002e + 09
+1.000e + 09
+9.987e + 08
+9.971e + 08
+9.955e + 08
+9.939e + 08
+9.924e + 08
= sw .
(5)
The effective prestressing force sw considering all kinds of
prestressing loss by design is 1003 MPa, which is also the
target value of the wires stress. The initial stress of steel
wire after the temperature descent as shown in Figure 5 is
precise enough for our analysis. Figure 6 depicts the initial
axial stress of concrete of the pipe. The initial condition takes
into account the prestressing and gravity. It is noticed that the
maximum tensile axial stress exists at the inner wall near the
spigot and the value is about 2.1 MPa. Actually, some micro
cracks were found at the inner wall near the spigot in axial
loading tests, but when and how these cracks formed and
5
S, S33
(avg.: 75%)
+2.096e + 06
+1.790e + 06
+1.484e + 06
+1.178e + 06
+8.728e + 05
+5.671e + 05
+2.614e + 05
4.430e + 04
3.500e + 05
6.557e + 05
9.614e + 05
1.267e + 06
1.573e + 06
S, S33
(avg.: 75%)
+2.096e + 06
+1.790e + 06
+1.484e + 06
+1.178e + 06
+8.728e + 05
+5.671e + 05
+2.614e + 05
4.430e + 04
3.500e + 05
6.557e + 05
9.614e + 05
1.267e + 06
1.573e + 06
7000.0
6000.0
Strain ()
5000.0
4000.0
3000.0
2000.0
1000.0
0.0
1000.0
0.0
FE model
Monitoring
400.0
0
180
180
0
818 (11 tk )
270
270
S, S11 (CSYS-1)
(avg.: 75%)
S, S12 (CSYS-1)
(avg.: 75%)
4.473e + 06
3.728e + 06
2.982e + 06
2.237e + 06
1.491e + 06
745.512e + 03
500.000e 03
745.513e + 03
1.491e + 06
2.237e + 06
2.982e + 06
3.728e + 06
4.473e + 06
403.360e + 03
59.740e + 03
283.879e + 03
627.499e + 03
971.119e + 03
1.315e + 06
1.658e + 06
2.002e + 06
2.346e + 06
2.689e + 06
3.033e + 06
3.376e + 06
3.720e + 06
Figure 9: Stress at the interface of exterior concrete and intermediate concrete core.
0.0
100.0
150.0
200.0
Load (kN)
Interior-monitor
Intermediate-FE
Interior-FE
Exterior-monitor
Intermediate-monitor
Exterior-FE
18750
17500
15000
12500
10000
7500
5000
2500
250.0
sz ()
50.0
7
S, S33
(avg.: 75%)
+1.695e + 06
+8.596e + 05
+2.394e + 04
8.117e + 05
1.647e + 06
2.483e + 06
3.319e + 06
4.154e + 06
4.990e + 06
5.826e + 06
6.661e + 06
7.497e + 06
8.333e + 06
S, S33
(avg.: 100%)
+1.695e + 06
+8.596e + 05
+2.394e + 04
8.117e + 05
1.647e + 06
2.483e + 06
3.319e + 06
4.154e + 06
4.990e + 06
5.826e + 06
6.661e + 06
7.497e + 06
8.333e + 06
S, S33
(avg.: 100%)
+1.737e + 06
+8.499e + 05
3.713e + 04
9.241e + 05
1.811e + 06
2.698e + 06
3.585e + 06
4.472e + 06
5.359e + 06
6.246e + 06
7.133e + 06
8.020e + 06
8.907e + 06
S, S33
(avg.: 75%)
+1.737e + 06
+8.499e + 05
3.713e + 04
9.241e + 05
1.811e + 06
2.698e + 06
3.585e + 06
4.472e + 06
5.359e + 06
6.246e + 06
7.133e + 06
8.020e + 06
8.907e + 06
S, S33
(avg.: 75%)
+2.345e + 06
+7.747e + 03
2.329e + 06
4.667e + 06
7.004e + 06
9.341e + 06
1.168e + 07
1.402e + 07
1.635e + 07
1.869e + 07
2.103e + 07
2.336e + 07
2.570e + 07
32.4 MPa
30
25
20
15
10
5
2.64 MPa
0
0.3
0.4
0.5
0.6
Deection angle ( )
S, S22 (CSYS-1)
(avg.: 75%)
+2.455e + 06
+9.453e + 05
5.645e + 05
2.074e + 06
3.584e + 06
5.094e + 06
6.603e + 06
8.113e + 06
9.623e + 06
1.113e + 07
1.264e + 07
1.415e + 07
1.566e + 07
S, S22 (CSYS-1)
(avg.: 75%)
+2.455e + 06
+9.453e + 05
5.645e + 05
2.074e + 06
3.584e + 06
5.094e + 06
6.603e + 06
8.113e + 06
9.623e + 06
1.113e + 07
1.264e + 07
1.415e + 07
1.566e + 07
E, E11 (CSYS-1)
(avg.: 100%)
139.77e 06
121.50e 06
103.22e 06
84.94e 06
66.67e 06
48.39e 06
30.11e 06
11.84e 06
6.44e 06
24.72e 06
42.99e 06
61.27e 06
79.55e 06
80.0
sr ()
60.0
40.0
20.0
5. Conclusions
0.0
0
270-FE model
270-monitor
10
Deflection angle
References
Radius of curve
A number of structural problems are highlighted and suggestions are given accordingly. Firstly, the initial axial tensile
stress at the inner wall of the spigot of the pipe is high and
may cause circumferential cracks during pipe-jacking, which
has been reproduced in full scale experiments. The axial
eccentric force increases the tensile stress and results in the
local structure damage. Secondly, the deflection angle in pipejacking project for this pipe should not exceed 0.5 during
the piping process. Thirdly, the prestressing wire exhibits low
stress growth and low prestress loss during the loading. And
it will not be damaged due to pipe-jacking process. Finally,
softer wood cushion will improve the structure safety of the
pipe. Further study is needed to determine the relationship
between material property of cushion and the mechanical
characteristics of pipe, providing suggestions on the design
of cushion.
Conflict of Interests
The authors declare that there is no conflict of interests
regarding the publication of this paper.
Acknowledgments
The authors gratefully acknowledge the supports from the
NSFC Program (51379147), the National Basic Research Program of China (973 Program: 2011CB013800), the Program
[11]
[12]
[13]
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11
[27]
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