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Table of contents
1.
2.
3.
4.
5.
6.
7.
8.
Introduction
Outline of CCR/CCRR
Feedstock and Product Properties
Catalyst
Platforming Reactions
Process Variables
Regeneration Principles
Simple PFD
Confidential
1. Introduction
Confidential
LPG
Refinery Fuel
LPG Blender
Propane
1,900kl x 3
LPG
Butane
Treater
Light
Reformate
3,000kl x 3
(6.5)
Wild
Naphtha
LPG
Naphtha
FRN
LRU
TPGM
(2,413kTA) 17,500kl x 2
(54)
DHN
Including
LPG Treater
SK
Crude
CDU
No Tank
Kerosene
Aromatic 9,000kl x 1
Gasoline
Isomer
(14)
(40)
JGC
Butane
Gasoline
95 RON
51,000kl x 2
SK
(10)
4,300kl x 6
51,000kl x 2
13,000kl x 2
10,000kl x 2
Alkylation
Diesel
DSGO
JGC LPG
RHDS
80,000kl x 2
JGC
C3s
Treater
(105)
DSAR
RFCC
HMU
SRU
TGTU
145 kTA
3x320 t/d
2x640 t/d
80,000kl x 2
(80)
45,000kl x 3
DSGO
SK
Regular
Diesel
44,000kl x 2
PPU
3,000kl x 6
Premium
Diesel
Polypropylene
(400kTA)
JGCLFG
LFN
JGC
(60)
Propane
PRU
(20)
(43)
Diesel Blndr
GO-HDS
LCO
19,500kl x 2
CYD
AR
10,500kl x 3
10,500k x 1
SK
13,330kl x 3
(LGO, LCO)
14,000kl x 3
Jet
KHDS
(20)
Gas Oil
Slop
Gasoline
92 RON
Mgas Blndr
(200)
120,000kl x 8
Benzene
10,000kl x 2
TPGM
CCR
C4s
(31)
Heavy
Reformate 9,000kl x 1
TPGM
14,000kl x 1
14,000kl x 3
Aromatics
SP
Reformate 13,000kl x1
ParaXylene
SK
9,000kl x 1
SK
MIX-LPG
4,500kl x 2
Treater (24)
HFN
10,500kl x 2
Utility
Fuel
Fuel Oil
11,000kl x 2
CLO
6,500kl x 6
2. Outline of CCR/CCRR
-
Confidential
Pure H2
CCR
To PENEX
and HCDS
To NHDS
H2
To LRU
LPG
Xylene
Reformate Unit
Confidential
Confidential
4. Catalyst
Confidential
Confidential
4. Catalyst
NSRP Ctalyst
R-264
(m3)
(m3)
(m3)
(m3)
5. Platforming Reactions
Naphthene Dehydrogenation
Confidential
5. Platforming Reactions
Naphthene Isomerization
Confidential
5. Platforming Reactions
Paraffin Isomerization
Confidential
5. Platforming Reactions
Paraffin Dehydrocyclization
Confidential
5. Platforming Reactions
Hydrocracking
Confidential
5. Platforming Reactions
Demethylation
Confidential
5. Platforming Reactions
Aromatic Dealkylation
Confidential
5. Platforming Reactions
5
Confidential
4
3
6
5
1 Naphthene Dehydrogenation
5 Hydrocracking
2 Naphthene Isomerization
6 Demethylation
3 Paraffin Isomerization
7 Aromatic Dealkylation
4 Paraffin Dehydrocyclization
6. Process Variables
Confidential
NSRP Lean Feed Case
Feed P/N/A
(WT%)
39657
LHSV
2.48
(1/h)
H2/HC
3.15
2.41
28.27
Catalyst Type
R-264
C5+ RONC
105.1
549
17
6. Process Variables
Confidential
Independent
Dependent
Catalyst type
Catalyst activity
Space velocity
Catalyst selectivity
Feed composition
Catalyst stability
Feed additives
Reactor temperature (WAIT,
WABT)
Reactor pressure
H2/HC ratio
Increasing
Reactor Press.
LHSV
H2/HC
Feed Distillation
EP
Reactor Inlet
Temp.
% Napthenes and
Aromatics in Feed
Selectivity
Activity
Stability
7. Regeneration Principles
Confidential
Confidential
Main Control:
Regeneration tower
Catalyst Flow
PRODUCT
HN
4,660
REFORMATE
total
4,660 total
t/d
82
0.5
158
32
MPa
59.7t/hr
HP STM
158
162
17
240
4,083
4,660
PSA TAILGAS
Pure H2
H2 toNH
LPG
377
482
Confidential
316
RELIEF H/D
A502
NNF
5.1
422
V611
A501
(PSA)
478
to HMU
82
2.45
162
RELIEF H/D
NNF
STACK
529
PSA H2 to PENEX
157t/d
Pure H2
R101
PSA H2 to HCDS
CONT.
BLOW
529
158
NNF
V501
PSA FEED
KO DRUM
H2
NET GAS
CHLORIDE TREATERS
P611A/B
FLUE GAS
R103
A-401
489
6,113 HP BFW
529
0.24
2,515
94
6,154
518
H103
H102
106
47
0.52
2.8
K201
K101
100
NET GAS
COMPRESSOR
2nd STAGE
201
FUEL GAS
E102
V203
3,318
RECONTACT
DRUM
V101
SEPARATOR
HN
1,454
4,660
0.9
40
1,910
SECOND STAGE
DRUM
HC
NNF
From Naph.SPL
E201
202
FIRST STAGE
DRUM
REACTOR PURGE
EXCHANGER
CWR
K201
NET GAS
COMPRESSOR
1St STAGE
RECYCLE
COMPRESSOR
H101
6,143
AC203
AC202
AC201
RECOVERY
PLUS SYSTEM
AC101
E101
H104
CATALYST
Make Up H2 to NH
495
529
REDUCTION GAS
17t/d
17
V204A/B
R102
R104
158t/d
PSA TAIL GAS
TAIL GAS
COMPRESSOR
3,786
3,910
P101A/B
371
94
4,694
P111A/B
SULFIDE INJ.PUMP
N2
STM
E103
ATM
138
N2
043-F102
DUST
COLLECTOR
138
REGENEATION VENT
to HEATER
STM
043-E102
BOOSTER GAS
HEATER
1,286
302
V108
17
477
043-H104
AIR HEATER
V301
CHLORIDE
TREATER
240t/d
LPG
BFW
ATM
Y103
2.2
240
301
A/B
V109
LOCK
HOPPER
A101
AIR
DRIER
043-K101
SPENT CATALYST
LIFT GAS BLOWER
CHLORIDE
TREATER
V110
INST
AIR
177
LPG to MEROX
30
V301
565
043-A102
RESIDUAL
CONTAMINANT
REMOVAL SYSTEM
E104
043-P101
CHLORIDE
INJ. PUMPS
043-E101
043-Y101
043-F104
DUST
COLLECTOR
163
510
043-H101
REDUCTION GAS
HEATER No.1
40
E302
1
ATM
043-R101
REGENERATION
TOWER
CWR
V106
ATM
043-K103
REGENERATION
BLOWER
STM
E105
61
1.24
043-K106
FINES REMOVAL
BLOWER
043-K102
FINES REMOVAL
BLOWER
HP STM
C301
043-K105
REGEN CATALYST
LIFT GAS BLOWER
DEBUTANIZER
233
INTERMEDIATE STORAGE
E303A/B
E301
74
4,083
AC301
4,083t/d
REFORMATE
To XYLENE FRACTIONATION UNIT
5t/d
23
24
25
26
27
28
29