ACB Commissioning Procedure

Document Number: ECP 11-0514

Version: 1.0
Date: 23/06/2014

11

Secondary Injection Tests (using Full-function Test Kit)

11.1

Carry out the secondary injection tests below using the Schneider full-function
(suitcase) test kit (refer to Schneider instruction bulletin 48049-183-02 for further
details) and record the results on the test form.

11.2

Close the ACB.

11.3

Assemble the test kit as follows:

1Connect the test lead to test kit and to 10-pin test socket on the trip unit.
2Connect the power cable to full-function test kit.
3Turn on the test kit and observe the power on test.
4If Spinning Schneider Electric logo resolves to the title screen, proceed with

use, if it continues to spin after 10 seconds and the title screen does not appear,
abort the test and return the test kit for repair.

11.4

Press Next on the touch screen.

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ACB Commissioning Procedure

Document Number: ECP 11-0514

Version: 1.0
Date: 23/06/2014

11.5

Press Test Breaker Trip. Note: When the Test Kit Function screen appears there
will be a short delay before the Test Breaker Trip option appears.

11.6

Enter the ACB parameters using the table below into the Configure Circuit
Breaker Parameters screen for the ACB under test and press Next. These settings
will be stored in the test set for future tests.

Note: All details must be entered before progressing.

Parameter

NS1250

NT16H1

NT16H2

NW16H1

NW16H2

NW20H1

Trip Unit Family

Micrologic

Micrologic

Micrologic

Micrologic

Micrologic

Micrologic

Trip Unit Type

5.0

5.0A

5.0A

5.0A

5.0A

5.0A

Breaker Family

Compact

Masterpact

Masterpact

Masterpact

Masterpact

Masterpact

Breaker Type

NS

NT

NT

NW

NW

NW

Standard

IEC

IEC

IEC

IEC

IEC

IEC

Interrupt Rating

H1

H2

H1

H1

H1

In

1250

1600

1600

1600

1600

2000

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ACB Commissioning Procedure

Document Number: ECP 11-0514

Version: 1.0
Date: 23/06/2014

11.7

On the Select Circuit Breaker Test screen select Automatically Test Trip Curve.

11.8

Confirm that the protection settings shown on the Configure Protection

Parameters screen match those applied to the Micrologic unit and press Next.

Note: If the settings are incorrect, press the value on the screen to show the
appropriate dial screen to enable the settings to be amended using the dials, e.g.
the Select Ir DIAL is shown below. The Trip units with the letter A, P and H have a
communication link with the test set and will ensure the setting are correct. The
units without the letter will need to be cross referenced.

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ACB Commissioning Procedure

Document Number: ECP 11-0514

Version: 1.0
Date: 23/06/2014

11.9

On the Configure Automatic Trip Curve Test screen ensure that all four options
read Enabled and press Next.

11.10

The screen will present the Automatic Trip Curve Test Alert, ensure that the ACB
is closed and press Yes to start the test.

11.11

The Automatic Trip Curve Test screen displays a table with three columns:
injection current, trip time and status which indicates testing progress for each
protection function.

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ACB Commissioning Procedure

Document Number: ECP 11-0514

Version: 1.0
Date: 23/06/2014

11.12

The test set will confirm PASS or FAIL after the equipment completes its test cycle,
at this stage record the test figures on the test form. On completion of each test,
close the ACB before continuing to next test.

Note: The Micrologic 5 may fail the short term test if the long term test is performed
first. If the short term test fails wait 15 minutes for the unit to cool down and then
run the short term test again on its own.

11.13

Once testing has been completed, press Home to return to the start screen, turn-off
the test kit and disconnect all cabling.

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