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Documente Profesional
Documente Cultură
ENGINEERING MANUAL
Integrated
Commissioning
And
Progress
System
ICAPS
ENGINEERING MANUAL
Index
1
2
TOTAL
Description
Date
Issued by
ICAPS R3
ICAPS R3.10.02
10/2005
11/2007
Capgemini
Capgemini
Page 1 / 19
TABLE OF CONTENTS
1. Introduction________________________________________________________3
1.1. Aims of the Engineering Manual _________________________________3
1.2. OPERCOM Methodology ______________________________________3
1.3. ICAPS______________________________________________________4
2. Engineering Import-Export Module _____________________________________5
2.1. Main Principles of the Module ___________________________________5
2.1.1 Introduction____________________________________________5
2.1.2 Data format ____________________________________________5
2.1.3 Database code __________________________________________5
2.1.4 Automatic numbering ____________________________________5
2.1.5 Revision Types _________________________________________6
2.1.6 Log report _____________________________________________6
2.1.7 Users groups ___________________________________________6
2.1.8 Import / Export SYSTAL _________________________________7
2.1.9 Punch List Import _______________________________________7
2.2. Man Machine Interface (MMI) __________________________________8
2.3. Importing Engineering Data _____________________________________9
2.3.1 Introduction____________________________________________9
2.3.2 Import of Items _________________________________________9
3. Engineering Import Format Examples __________________________________11
4. Revision Types ____________________________________________________12
5. Glossary _________________________________________________________13
6. Appendix_________________________________________________________14
6.1. Appendix 1: The Typical Phases of a Project ______________________14
6.2. Appendix 2: OPERCOM Methodology ___________________________14
6.3. Appendix 3 Project breakdown ________________________________17
6.4. Appendix 5 - Import Log Report ________________________________19
6.5. Functional Specifications of Import / Export Module ________________19
TOTAL
Page 2 / 19
1. INTRODUCTION
1.1. Aims of the Engineering Manual
ICAPS is the Integrated Commissioning And Progress System application to be
used with the TOTALs OPERCOM methodology.
This ENGINEERING MANUAL intends to explain the importing rules of
Engineering data in the ICAPS software.
- Definition of the main principles of the IMPORT / EXPORT module.
- Definition of the engineering data file format and mandatory data.
This manual is only an introduction of the mechanism of Import into ICAPS.
For a complete description of the Import/Export rules associated with each type
of import, please refer to the Engineering Manual Annexe1 Manual.
1.2. OPERCOM Methodology
The typical phases of a Project are shown in APPENDIX 1 with the main
completion activities highlighted.
The five major precommissioning and commissioning activities detailed in
APPENDIX 2 are:
- General OPERCOM preparation,
- Precommissioning preparation,
- Commissioning preparation,
- Precommissioning execution,
- Commissioning execution.
The OPERCOM methodology has been developed to handle the preparation and
the execution works of both the precommissioning and the commissioning. Its
main objective is to allow a smooth transfer of the installation from the
Construction to the Operator, as quickly as possible, in full confidence, and with
all the required safety.
The OPERCOM methodology consists of the following documents :
- GSEXP-101 : Precommissioning and commissioning guidelines.
- GSEXP-103 : Precommissioning and commissioning preparation.
- GSEXP-105 : Precommissioning execution.
- GSEXP-107 : Commissioning execution.
OPERCOM methodology is used with the commissioning software ICAPS.
The main goal of this Manual is to help the contractor to perform the completion
work preparation, which must be started early in the Project, during the
engineering phase.
The major preparation work concerns the engineering equipment lists which
should be provided using the OPERCOM system approach presented in MDCOM01 and SP-COM512. In addition to that, those lists must be built in order to
suit the formats required by ICAPS.
TOTAL
Page 3 / 19
1.3. ICAPS
ICAPS provides to the precommissioning and commissioning teams the means
to :
- Import the engineering equipment lists into the OPERCOM database,
- Prepare the precommissioning and commissioning databases,
- Prepare the precommissioning and commissioning dossiers, including all the
OPERCOM datasheets,
- Define the precommissioning and commissioning execution staff
requirement,
- Follow-up the precommissioning and commissioning execution,
- Report progress and status.
The APPENDIX 3 gives the architecture of the software. It shows the main
hierarchies and links involved in the model, which are:
- The physical hierarchy for the equipment breakdown,
- The task hierarchy for the associated completion tasks.
The transfer of engineering data is done using the IMPORT / EXPORT module.
TOTAL
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TOTAL
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Page 6 / 19
TOTAL
Page 7 / 19
The import user interface is shown on the following screen view (FIGURE 1) :
Among the several possible importing facilities, this document presents only the
import of Items which concern the Engineering preparation.
They are required to build the OPERCOM database (Main Equipment,
Instruments, Cables, piping, ...).
The Item Number list contain data for all the other equipment.
TOTAL
Page 8 / 19
Field Name
Mandatory
Valid entries
Revision Number
Yes
Any value
Standard
Revision Type
Yes
Character
Item Number
Old Item Number
Yes
Yes (A)
Any value
Character
30
Character
30
50
Item Name
No
Any value
Character
Yes
Character
10
Associated SubSystem
Number
Associated Module Code
Yes
Character
30
no
Character
30
Manufacturer Model
No
Any value
Character
30
Manufacturer Name
No
Any value
Character
30
Manufacturer Type
No
Any value
Character
30
PO Number
No
Any value
Character
30
No
Any value
Character
30
Comments
NO
Any value
Character
50
Data1
No (B)
Character
50
Data2
No
Character
50
No
Character
50
...
Data15
TOTAL
Page 9 / 19
(A) Only when Item Number has been modified (Revision Type = M)
TOTAL
Page 10 / 19
Item Name
Item
Type
Code
ICAB
Associated
SubSystem
Number
9677
Associated Manufacturer
Module
Model
Code
TBD
C-Z-09-1
1c
01-30-CJF-04-2S
1c
01-30-HSL-254A
1c
01-30-HSL-254B
1c
01-30-JBF-04
1c
01-30-WY-01F
Control Cable
CABL 9615
TBD
1c
01-30-WY-03F
Control Cable
CABL 9615
TBD
1c
01-30-WY-06F
Control Cable
CABL 9615
TBD
1c
01-30-WY-07E
Control Cable
CABL 9615
TBD
1c
01-30-ZSH250A/B
01-30HS-241A
INST
9615
FW
INST
9615
FW
1c
TOTAL
Manufacturer
Name
Manufacturer
Type
PO
Serial
Comments
Number Number
C-Z-09-1
FW
FW
TBD
Foster
Wheleer
Foster
Wheleer
Foster
Wheleer
Foster
Wheleer
Foster
Wheleer
F.W. CR102
Page 11 / 19
Data1 Data15
4. REVISION TYPES
Table 6
Revision Types
TOTAL
Page 12 / 19
5. GLOSSARY
PRECOMMISSIONING
COMMISSIONING
SYSTEM
SUBSYSTEM
BASIC FUNCTION
ITEM
TASK ACTIVITY
TASK
TOTAL
Page 13 / 19
6. APPENDIX
TOTAL
Page 14 / 19
TOTAL
Page 15 / 19
COMPLETION ACTIVITY
EXECUTION
(GSEXP-103)
Subsystem Preparation
Start-Up Sequence Preparation
Coloured Marked-Up Drawing Preparation
Subsystem Engineering List Preparation
II PRECOMMISSIONING PREPARATION
1)
2)
3)
4)
IV PRECOMMISSIONING EXECUTION
(GSEXP-105)
1) Conformity Checks
2) Static Tests
3) Piping Tests
IV COMMISSIONING EXECUTION
(GSEXP-107)
1)
2)
3)
4)
TOTAL
Page 16 / 19
Preliminary Checks
Functionnal Tests
Operating tests
Pipinp & Vessels Preparation
Progress
Branch
Project
Project Seq
Subproject
Subproject Seq
Stage
System
Subsystem
Tasks
Tasks
Tasks
Substage
Item
Users Group
Punch
Lists
TOTAL
Page 17 / 19
Commissioning
Tasks
Piping &
- Vessels Preparation
(PVP)
Operational Tests
(OTS)
Functional Tests
(FTS)
PreCommissioning
Tasks
Preliminary Checks
(PRC)
TOTAL
Static Tests
(STS)
Piping Tests
(PIP)
Conformity Checks
(CCK)
Page 18 / 19
TOTAL
Page 19 / 19