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LED Backlight
LCD-TV Market
Power Reduction Trend
Edge LED LCD TV Backlight
Conclusion
Source: Displaysearch 2Q 09
Source: Sharp
Merit
Concerns
Thermal limitations
High system cost due to number
of LEDs and # of Drivers
Picture artifacts
PFC
CRM
Interleave FCCrM
CCM
70 - 400+ W
ECO Standby
<5W
Backlight Power
Flyback / Resonant HB
24V / 150V+ for LED
HV-LIPS for CCFL / EEFL
50 300 W
12 CCFL
175 mm x 330 mm x 25 mm
All-in-one board with current balancer
Green Point Reference design documentation:
http://www.ONSemiconductor.com/pub_link/Collateral/TND3
60-D.PDF
PFC Summary
BD1
GBU806
Gnd_Lug
CN401
D1
1
L2
200uH
C3
C1
0.47uF
450V
C4
Y 1nF
5
6 *
nc 9
8
7
11 *
50uH
L1
C2
0.47uF
450V
R1
1M
Y 1nF
R2
1M
3
4
10
9
7
6 *
D3
L3Q2
MUR550APF
275V
8.7mH
Q3
BC808-25LT1
R15
1M
CFS28
1
R42
68u
47
R3
X2 1uF
R12
NA
1K
O_UVP
275V
0.065 2 W 5%
C10
NA
R39
1K
INSTALL
1
C11
NA
R11
J106
MMSD4148
R28
1M
8.7mH
C12
Backlight
Input
Power and
Signal
R24
1K5
R30
24K
D8
3
L5
450V
47
R20
1M
CN003
4324-07S
1
2
3
4
5
6
7
8
450V
R13
1M
10K
R6
68u
C6
+
R7
10K
L4
Q4
BC808-25LT1
R10
1M
R43
1
R9
1M
4
C7
10nF 500V
1
3
D5 MMSD4148
C8
+
D6 MMSD4148
2
Q1 STP9NK50ZFP
2
R8
1M
PFC_OUT
R5
1M
Q2 STP9NK50ZFP
CFS28
1
NTC 2R5
PFC_OUT
X2 100nF
RT1
D2 MUR550APF
L2Q1
R4
1M
L3
200uH
2
1 *
C5
1N5406
FB_PFC
R16 22K
ZCD1_10
R17 150K
R18 150K
R19 150K
IC1
NCP1631
R14 22K
R23 150K
4
5
6
RELAY1
BO_PFC
RELAY2
7
8
C21
C13
Rt
DRV1
OSC
GND
Vcontrol
Vcc
Freq-Fall Back
BO
DRV2
Latch OFF
OVP/UVP
CS
VCC4
PFC-OK
14
R27
47k
13
Q6
12
11
C15
10
100n
1
2
4
3
220n
R29
120K
C19
C17
1nF
C18
220p
R31
20K
R41
270K
O_UVP
R33
39K
Q5
1
BC856ALT1
POWER_BOOST
BC856ALT1
680n
220n
R25
15K
R38
1K
C20
SW1
R26
2K2
2
R22 150K
16
15
10n
C22
R34
10K
NA
R37
1K
R36
10k
R35
0
C16
RELAY SPST
10u 50V
D11 1N4007
R21 150K
PFC-OK
ZCD1
FB
FB_PFC
ZCD2
ZCD1_1
PC001A
SFH817A
F1
FUSE 6A-250V
F2
4R7 1W
Standby_supply
LINE_NEUTRAL
RV5
90-264_VAC_INPUT
TVR10471KSY
FG
CN001
4333-W05ST
FG
FG
+
C24
3.3 uF 400V
C25
3.3 uF 400V
PFC_OUT
R251
33K 2W
C200
10n 500V
D201
1N4937
do41d
11
3
P
R252
33K 2W
+
2
C207
D207
C208
N
470u 16V
470u 16V
D205
R203 33k
R207 4R7
+
C217
47u 25V
R213
470u 16V
P
Q201
BC858ALT1
BO
CS
VCC
Q203
STP5NK70ZFP
3
470u 16V
470u 16V
V1
+
8
7
CS
C225
2
Q205
BC858ALT1
Q204
BC808-25LT1
R222
1K
Regulation
V2
10M 2W
R236
4K7
D215
R226 1K
D217
VS-Stby
R227
1K
C230
470nF
R241
R231 16K2
2K2
1
MMSD4148
VS1
VS2
R238
10K
VS2
D219
2_5VREF
VS1
R233
2K49
D221
MMSD4148
R232 6K19
+
R242
2K2
MMSD4148
N
TL431BCLPRA
C232
470u 16V
VS1
Regulation
R228 1K
CN202
4324-03S
1
2
3
Backlight
controller
supply to
Backlight
board
Q207
BC858ALT1
MMSD4148
R237
10K
D216
IC201
VS2
MMSD4148
V1
SFH817A
R223
1K
R255
R209 100
PC101A
D211
MMSD4148
VCC4
SFH817A
C224
470u 16V
Y 1nF
R219
2K2
MBRF20L80CTG
Gnd_Lug
CN403
R221
0.47R 2W
R220
47k
10u 50V
470u 16V
3K3
100n
C216
470u 16V
C215
220p
C218
100p 1KV
1n
2
to220
R218
R249
8K2
VS1
+
C220
N
DRV
C212
10uH
2
C219
N
GND
D210
5
MMSD4148
C211
R211
1K
L202
1
R217 27
4
Regulation
10
9
*
R212
1K
P
C222
N
R215
MJD200 220
DPAK
R216
220
100n
R210
1K
C221
C214
D209
C210
68p
P
+
CS
FB
Q202
D208
MMSD4148
CT
470
ZCD
C213
330p
2
PC101B
R208
2K2
C209
470u 16V
470u 16V
5
VS2
+
ZD201
MMSZ6V8T1
IC200
NCP1379
C206
D206
MMSD4148
C205
ZD200
MMSZ15T1
R206
MMSD4148
10uH
R214
10k
D203
BAV21
470k
L201
1
*
*
PFC-OK
V2
12
6
VCC3
R205
1K
to220
MBRF20L80CTG
CN201
4324-11S
11
10
9
8
7
6
5
4
3
2
1
Flyback power to
Signal processing
and Audio board
Top Trace
Vin = 400 Vdc Pout = 34 W
1.75 A at 42.7 kHz
V max = 572 V
Bottom Trace
Vin = 400 Vdc Pout = 70 W
2.62 A at 39 kHz
V max = 618 V
Efficiency (%)
70
60
50
Efficiency / 230V
40
Efficiency / 120V
30
20
0.03 0.04 0.05 0.10 0.25 0.50 1.00 1.50 2.00 4.00 5.00
OFF mode / no load: Pin < 20 mW @ 230 Vac (15 @ 120 Vac)
Standby / 40 mW Out: Pin < 90 mW @ 230 Vac (86 @ 120 Vac)
Top Trace:
90 Vac
D101 1N4937
D100
9
8
1
4
L100
1
+
MBR360
7
6
2
10uH
C102
PC100A
470 16V
R101
1K
C101
10p 1KV
R102
30K
SFH817A
VCC3
2
C103
47 25V
1
R105
10K
IC101
TLV431ASN1
R120 0
BAV21
MMSD4148
HV Barrier
R114
2K2
VS-Stby
PC200B
P
+
D102
VCC1
R113 4K7
100 n
1.25VREF
MMSD4148
D105
ON-OFF Switch
"Optional"
VCC2
C106
R104
10K
2
VCC4
CN100
4324-02S
VS-Stby
D104
Q101 BC808-25LT1
3
2
2
1
J100
INSTALL
1
C100
220p 400V
R100
100K 1/4W
Standby_supply
D109 MMSD4148
V1
3
SFH817A
Regulation
D108 MMSD4148
STANDBY
RELAY1
D110 MMSD4148
ZD101
MMSZ5V1T1
RELAY2
VS1
R103 8.2K
GND
PC200A
D106
MMSD4148
GND
R109
10K
R110
1K
D107
GND
R116 1K
R115 1K
BC848ALT1
R118
470
R117
4.7K
C107
10nF
VS-Stby
4
NC Power Drain
VS2
Q103
BC848ALT1
MMSZ15T1
R112
1K
MMSD4148
Q102
POWER_OK
PC001B
SFH817A
SFH817A
ZD102
Q100
BC858ALT1
R111
10K
Control in
R108
4.7K
SFH817A
2
PC100B
D103
MMSD4148
VCC
C105
47u 25 V
R107
4.7K
IC100
NCP1053P44G
R106
470
+
C104
10u 25 V
R119
22K
POWER_OK
VS-Stby
STANDBY
CN101
4324-05S
5
4
3
2
1
46LIPS Inverter
Higher power LCD-TVs
ON Semiconductor ICs
2 High Side Drivers NCP5111
1 single signal driver transformer
Current
balancing
Board
Current
sensing
CCFL
I Lamp regulation
OCP, OVP
PWM 1
PWM 2
Open lamps
protection
Back-light
Controller
LX6503
ON/OFF, Dimming,Synchro
CrM Interleaved
PFC
NCP1631
400 Vdc
OFF in Stand-by
QR Flyback
SMPS
NCP1379
OFF in Stand-by
12 Vdc
5 Vdc
13 Vdc Audio
Power Good
Relay
St-by / ON
Bias
Mains Input
90-264 Vac
Stand by SMPS
NCP1053A
ON/OFF
5 VdcStand-by
LCD TV
Signal
processing
and
Audio
amplifiers
ON Semiconductor ICs
New NCP1397
New
New LED driver controller CAT4206
Special technologies
PCB size: 250 mm x 165 mm
Benefits:
flexibility
EMI
use resonant coil for OCP
Drawbacks:
cooling
insulation
Benefits:
insulation
cooling
One component
Drawbacks:
flexibility
EMI + stray flux
window utilization
Secondary Rectification
Push-pull configuration
Benefits:
voltage drop
Single diodes
Drawbacks:
secondary winding
matching
window utilization
Higher voltage rectifiers
Bridge rectifier
Benefits:
one winding
Lower voltage diodes
Matching
Drawbacks:
Higher losses
HB LLC Waveforms
Traces:
Top: Output current from 0 to 1
A (0.5 A/div)
Middle: Primary current 2 A/div
Bottom: Output voltage ripple
2 V/div (120 Vdc)
6 Ch = 6 x Driver IC
Fault diagnostics
External power
devices (low JA)
UVP
Current sense
TYPICAL EFFICIENCY
100%
20
DISSPATION [WATTS]
200V
100V
EFFICIENCY
95%
90%
85%
15
10
80%
0%
5%
10%
15%
20%
0%
5%
10%
15%
20%
LED STRING MISMATCH [Pk-Pk]
CHANNEL MATCHING %
1.0%
0.2%
MATCHING %
VARIATION %
0.4%
0.0%
-0.2%
-0.4%
-0.6%
0
2
4
6
BJT BASE CURRENT [mA]
VARIATION % .
0.4%
0.0%
-0.2%
-0.4%
CHANNEL
0.2%
0.0%
-1.0%
0.6%
0.5%
-0.6%
3
9 12 15 18 21 24 27 30
CATHODE VOLTAGE [V]
CURRENT % [FSB]
100%
No concept limitation
for very short ON
time
CAT4026 Linear
Driver is optimized
for PWM dimming
Strong power
variation managed
directly by SMPS
10%
1%
0%
0%
1%
10%
PWM DUTY CYCLE
100%
Minimizes EMI
Conclusion
Complete roadmap of LCD TV solutions
32 LIPS
A cost optimized solution for CCFL from 26 up to 42
46 Power
Power for any type of Backlight from 40 up to 55< 13 or 8
mm
46 LIPS
< 13 mm with separate LIPS
46 Edge LED
SLIM < 8 mm with separate LED Drivers with very efficient
Linear Edge LED driver solution
Approach
Synergy by re-use solutions, speeding up the design process