QUALITY ASSURANCE PLAN

PRODUCT NAME : D. I. SLUICE VALVE.

Sl. Component /
No
Material

Characteristics
Check

Category

Type of Check

Quantum
of Check

Reference
Documents

Acceptance
Norms

Agency

Format of
Record
M

TP

Manufacturer's
Test
Certificates

1.0 RAW MATERIALS CONTROL :

1.1

Material
Identification
Physical, Chemical
& Mechanical
Properties

Major

Lab Test & T.C. Review

1 per lot or BS:5163-89/

DI CI Gr:GGG 40
Batch
IS 14846/2000 IS :
DIN3202 F4/f5 6603,Gr.12,Cr.12,
and as per
R.C.MOC

2.0 FINAL INSPECTION AND TEST :

2.1

Visual Inspection

Major

Surfaces (Cast &

machined)

100%

BS:5163-89/
Free from surface
IS 14846/2000 defects
DIN3202 F4/f5

Internal
inspection
report / record

2.2

Dimensional check

Major

Measurement by
instruments

100%

BS:5163-89/
BS:5163-89/ IS
IS 14846/2000 14846/2000
DIN3202 F4/f5 DIN3202 F4/f5

Final
Inspection
report

2.3

Performance

Major

Operational
(3 times
in each direction full open
& full close)

100%

smooth operation
BS:5163-89/
IS 14846/2000
DIN3202 F4/f5

- do -

2.4

MASS

Major

Weighment

100%

- do -

2.5

Hydrostatic
Pressure Test

Critical

Measurement of body &

seat pressure as per IS
14846/2000

100%

BS:5163-89/
BS:5163-89/ IS
IS 14846/2000 14846/2000
DIN3202 F4/f5
No lekage
BS:5163-89/
IS 14846/2000
DIN3202 F4/f5

- do -

2.6

Coating / Painting

Major

Visual

100%

BS:5163-89/
BS:5163-89/ IS
IS 14846/2000 14846/2000
DIN3202 F4/f5 DIN3202 F4/f5

- do -

2.7

Marking

Major

Visual

100%

BS:5163-89/
BS:5163-89/ IS
IS 14846/2000 14846/2000
DIN3202 F4/f5 DIN3202 F4/f5

- do -

NOTE : 1. Copies of Internal reports should be handed over to the TP before commencement of Inspection.
2. All measuring instruments and testing equipments shall be periodically calibrated and the validity of caliberation certificate should be verified
Legend:

by the TP before testing.

M = Manufacturer
C = Contractor
TP =Third Party
V = Verification
W = Wittness

Chapter13: QAP's

2/15

QUALITY ASSURANCE PLAN

PRODUCT NAME : C. I. SLUICE VALVE.
Sl.
No

Component /
Material

Characteristics
Check

Category

Type of Check

Quantum of
Check

Reference
Documents

Acceptance
Norms

Agency

Format of
Record
M

TP

1.0 RAW MATERIALS CONTROL :

1.1

Major

Lab Test & T.C. 1 per lot or

Review
Batch

IS : 210 FG 200
IS : 320 HT 2,
IS : 318 LTB,
IS : 1538
(flanges)

IS : 210 FG 200
IS : 320 HT 2,
IS : 318 LTB,
IS : 1538
(flanges)

Manufacturer's
Test Certificates

2.0 FINAL INSPECTION AND TEST :

2.1
Visual Inspection

Major

Surfaces (Cast
& machined)

100%

IS: 14846/2000

Free from
surface defects

Internal
inspection
report / record

2.2

Dimensional check

Major

Measurement
by instruments

100%

IS: 14846/2000

In accordance
Final Inspection
with
report
IS:14846 / 2000.

2.3

Performance

Major

Operational
(3 times in
each direction
full open & full
close)

100%

IS: 14846/2000

smooth operation

- do -

2.4

MASS

Major

Weighment

100%

IS: 14846/2000

IS: 14846/2000

- do -

-----------------CONTRACTOR

Material
Identification
Physical, Chemical
& Mechanical
Properties

---------------EMPLOYER

Chapter13: QAP's
Sl.
No

Component /
Material

3/15
Characteristics
Check

Category

Type of Check

Quantum of
Check

Reference
Documents

Acceptance
Norms

Agency

Format of
Record

2.5

Hydrostatic
Pressure Test

Critical

Measurement
of body & seat
pressure as
per IS
14846/2000

100%

IS: 14846/2000

No lekage

- do -

2.6

Coating / Painting

Major

Visual

100%

IS: 14846/2000

As per
IS: 14846/2000

- do -

2.7

Marking

Major

Visual

100%

IS: 14846/2000

In accordance
with
IS: 14846/2000

- do -

NOTE : 1. Copies of Internal reports should be handed over to the TP before commencement of Inspection.
2. All measuring instruments and testing equipments shall be periodically calibrated and the validity of caliberation certificate should be verified
by the TP before testing.
Legend:

-----------------CONTRACTOR

M = Manufacturer
C = Contractor
TP =Third Party
V = Verification
W = Wittness

---------------EMPLOYER

QUALITY ASSURANCE PLAN

PRODUCT NAME :Double Flanged D.I. BUTTERFLY VALVES.
Sl. Component /
No Material
1

Type of Check Quantum of

Check

Reference
Documents

Acceptance
Norms

Format of
Record

Agency
M

TP

RAW MATERIAL CONTROL

1.1

Characteristics Check Category

Material Identification
Physical, Chemical &
Mechanical Properties

Major

Lab Test & T.C. 1 per lot or

Review
Batch

GGG 40 / SG
IRON 420/12
GGG 40 / St.37
DIN 3354/IS
13095

GGG 40 / SG
IRON 420/12
GGG 40 / St.37
DIN 3354/IS
13095

TC / Internal
inspection
record

FINAL INSPECTION AND TEST :

2.1

Surface defects

Major

Visual

100%

DIN 3354/IS
13095

Free from
surface defects

Internal
inspection
report

2.2

Dimensional check

Major

Measurement

100%

DIN 3354/IS
13095

In accordance
with DIN
3354/IS 13095

Final
inspection
report

2.3

Performance Test

Major

Operational
(3 times in each
direction)

100%

DIN 3354/IS
13095

smooth operation

- do -

2.4

Hydrostatic Pressure
Test

Critical

Pressure guage
& leak tightness

100%

DIN 3354/IS
13095

No leakages

- do -

2.5

Coating / Painting

Major

evenness &
smoothness

100%

DIN 3354/IS
13095

In accordance
with IS : 13095

- do -

2.6

Marking

Major

Visual

100%

DIN 3354/IS
13095

In accordance
with DIN
3354/IS 13095

- do -

NOTE :

1. Copies of internal reports shall be given to TP for scruting before commencement of inspection.
2. All measuring instruments and testing equipments shall be periodically calibrated and the validity of the caliberation certificate should be verified
by TP before testing.

Legend:

M = Manufacturer
C = Contractor
TP =Third Party
V = Verification
W = Wittness

QUALITY ASSURANCE PLAN

PRODUCT NAME : BUTTERFLY VALVES.
Sl. Component /
No Material
1

Type of Check Quantum of

Check

Reference
Documents

Acceptance
Norms

Format of
Record

Agency
M

TP

RAW MATERIAL CONTROL

1.1

Characteristics Check Category

Material Identification
Physical, Chemical &
Mechanical Properties

Major

Lab Test & T.C. 1 per lot or

Review
Batch

IS : 210 FG 200
260, IS : 320
HT @ AISI - 410

IS : 210 FG 200 TC / Internal

260, IS : 320
inspection
HT @ AISI - 410 record

FINAL INSPECTION AND TEST :

2.1

Surface defects

Major

Visual

100%

IS : 13095
BS : 5155

Free from
surface defects

Internal
inspection
report

2.2

Dimensional check

Major

Measurement

100%

IS : 13095
IS : 1538

In accordance
with IS : 13095

Final
inspection
report

2.3

Performance Test

Major

Operational
(3 times in each
direction)

100%

IS: 13095

smooth operation

- do -

2.4

Hydrostatic Pressure
Test

Critical

Pressure guage
& leak tightness

100%

IS : 13095

No leakages

- do -

2.5

Coating / Painting

Major

evenness &
smoothness

100%

IS : 13095

In accordance
with IS : 13095

- do -

2.6

Marking

Major

Visual

100%

IS : 13095

In accordance
with IS : 13095

- do -

NOTE :

1. Copies of internal reports shall be given to TP for scruting before commencement of inspection.
2. All measuring instruments and testing equipments shall be periodically calibrated and the validity of the caliberation certificate should be verified
by TP before testing.

Legend:

M = Manufacturer
C = Contractor
TP =Third Party
V = Verification
B.Fly Valve

C:QAP.Pre-Str.pipe(7)

W = Wittness

B.Fly Valve

C:QAP.Pre-Str.pipe(7)

B.Fly Valve

C:QAP.Pre-Str.pipe(7)

B.Fly Valve

C:QAP.Pre-Str.pipe(7)

QUALITY ASSURANCE PLAN

PRODUCT NAME : C. I. AIR VALVES.
Sl.
No

Component /
Material

Characteristics
Check

1.0 RAW MATERIAL CONTROL :

1.1
Material
Identification

Category

Major

Type of Check

Chemical
Physical

Quantum of
Check

1 per Lot or
Batch

Reference
Documents

IS : 210 FG 200
IS : 318 LTB 2
IS : 6603,
AISI - 304

Surface defects

2.2

Major

Agency
Format of Record
M

TP

Suppliers test
certificate /
internal inspection
report of
Manufacturer

Free from harmful Internal inspection

surface defects
report

Final insepction
report

- do -

IS : 210 FG 200
IS : 318 LTB 2
IS : 6603,
AISI - 304

2.0 FINAL INSPECTION AND TESTING ;

2.1

Acceptance
Norms

Visual

100%

IS : 14845:2000

Dimensional Check Major

Measurement

100%

IS : 14845:2000

2.3

Performance Test

Major

Operational

100%

- do -

2.4

Mass

Major

Weightent

100%

- do -

- do -

- do -

2.5

Hydrostatic
Pressure Test

Critical

Pressure
guage & leak
tightness

100%

- do -

No leakage

- do -

2.6

Coating / Painting

Major

Visual

100%

- do -

- do -

- do -

2.7

Marking

Major

Visual

100%

- do -

- do -

- do -

- do smooth operation

NOTE : 1. Copies of internal reports shall be given to TP for scruting before commencement of inspection.
2. All measuring instruments and test equipments shall be caliberated periodically and validity of the caliberation certificate
should be verified by TP before testing.
Legend:

M = Manufacturer
C = Contractor
TP =Third Party
V = Verification
W = Wittness

Chapter 13: QAP's

KUWASIP

10/15

QUALITY ASSURANCE PLAN

PRODUCT NAME : C. I. AIR VALVES.
Sl.
No

Component /
Material

Characteristics
Check

1.0 RAW MATERIAL CONTROL :

1.1
Material
Identification

Category

Major

Type of Check

Chemical
Physical

Quantum of
Check

1 per Lot or
Batch

Reference
Documents

IS : 210 FG 200
IS : 318 LTB 2
IS : 6603,
AISI - 304

Surface defects

2.2

Major

Agency
Format of Record
M

TP

Suppliers test
certificate /
internal inspection
report of
Manufacturer

Free from harmful Internal inspection

surface defects
report

Final insepction
report

- do -

IS : 210 FG 200
IS : 318 LTB 2
IS : 6603,
AISI - 304

2.0 FINAL INSPECTION AND TESTING ;

2.1

Acceptance
Norms

Visual

100%

IS : 14845:2000

Dimensional Check Major

Measurement

100%

IS : 14845:2000

2.3

Performance Test

Major

Operational

100%

- do -

2.4

Mass

Major

Weightent

100%

- do -

- do -

- do -

2.5

Hydrostatic
Pressure Test

Critical

Pressure
guage & leak
tightness

100%

- do -

No leakage

- do -

2.6

Coating / Painting

Major

Visual

100%

- do -

- do -

- do -

2.7

Marking

Major

Visual

100%

- do -

- do -

- do -

- do smooth operation

NOTE : 1. Copies of internal reports shall be given to TP for scruting before commencement of inspection.
2. All measuring instruments and test equipments shall be caliberated periodically and validity of the caliberation certificate
should be verified by TP before testing.
Legend:

M = Manufacturer
C = Contractor
TP =Third Party

----------------------CONTRACTOR

------------------EMPLOYER

Chapter 13: QAP's

KUWASIP

11/15

V = Verification
W = Wittness

----------------------CONTRACTOR

------------------EMPLOYER

QUALITY ASSURANCE PLAN

PRODUCT NAME : D.I CHECK VALVE (Without Damper Arrangements)
Sl.
No

Component /
Material

Characteristics
Check

Category

Type of Check

Quantum of
Check

Reference
Documents

Acceptance
Norms

1.0 RAW MATERIALS CONTROL :

1.1

Material
Identification
Physical, Chemical
& Mechanical
Properties

Agency

Format of
Record

Manufacturer's
Test Certificates

TP

Major

Lab Test & T.C. 1 per lot or

Review
Batch

GGG 40/ SG
IRON 420/12

In accordance
with GGG 40

2.0 FINAL INSPECTION AND TEST :

2.1
Visual Inspection

Major

Surfaces (Cast
& machined)

100%

GGG 40/ SG
IRON 420/12

Free from surface Internal

defects
inspection
report / record

2.2

Dimensional check

Major

Measurement
by instruments

100%

GGG 40/ SG
IRON 420/12

In accordance
with GGG 40

2.3

Performance

Major

Operational
(3 times in each
direction full
open & full
close)

100%

GGG 40/ SG
IRON 420/12

smooth operation

- do -

2.4

MASS

Major

Weighment

100%

GGG 40/ SG
IRON 420/12

In accordance
with GGG 40

- do -

2.5

Hydrostatic
Pressure Test

Critical

Measurement of
body & seat
pressure as per
IS 14846/2000

100%

GGG 40/ SG
IRON 420/12

No leakage

- do -

2.6

Coating / Painting

Major

Visual

100%

GGG 40/ SG
IRON 420/12

In accordance
with GGG 40

- do -

2.7

Marking

Major

Visual

100%

GGG 40/ SG
IRON 420/12

In accordance
with GGG 40

- do -

Final Inspection
report

NOTE : 1. Copies of Internal reports should be handed over to the TP before commencement of Inspection.
2. All measuring instruments and testing equipments shall be periodically calibrated and the validity of caliberation certificate should be verified
by the TP before testing.
Legend:

M = Manufacturer
C = Contractor
TP =Third Party

V = Verification
W = Wittness

QUALITY ASSURANCE PLAN

PRODUCT NAME : CAST STEEL DUAL PLATE CHECK VALVE
Sl.
No

Component /
Material

Characteristics
Check

Category

Type of Check

Quantum of
Check

Reference
Documents

Acceptance
Norms

1.0 RAW MATERIALS CONTROL :

1.1

Material
Identification
Physical, Chemical
& Mechanical
Properties

Agency

Format of
Record

Manufacturer's
Test Certificates

TP

Major

Lab Test & T.C. 1 per lot or

Review
Batch

API : 594

In accordance
with API : 594

2.0 FINAL INSPECTION AND TEST :

2.1
Visual Inspection

Major

Surfaces (Cast
& machined)

100%

API : 594

Free from surface Internal

defects
inspection
report / record

2.2

Dimensional check

Major

Measurement
by instruments

100%

API : 594

In accordance
with API : 594

2.3

Performance

Major

Operational
(3 times in each
direction full
open & full
close)

100%

API : 594

smooth operation

- do -

2.4

MASS

Major

Weighment

100%

API : 594

In accordance
with API : 594

- do -

2.5

Hydrostatic
Pressure Test

Critical

Measurement of
body & seat
pressure as per
IS 14846/2000

100%

API : 594

No leakage

- do -

2.6

Coating / Painting

Major

Visual

100%

API : 594

In accordance
with API : 594

- do -

2.7

Marking

Major

Visual

100%

API : 594

In accordance
with API : 594

- do -

Final Inspection
report

NOTE : 1. Copies of Internal reports should be handed over to the TP before commencement of Inspection.
2. All measuring instruments and testing equipments shall be periodically calibrated and the validity of caliberation certificate should be verified
by the TP before testing.
Legend:

M = Manufacturer
C = Contractor
TP =Third Party

V = Verification
W = Wittness