Plant Engineering and Design Foundations

Part 1 - Introduction to Oil & Gas facilities Design

Welcome!

Training objectives & scope

To get familiar with how Oil & Gas facilities Projects are developed

To get familiar with how Oil & Gas facilities design is conducted

To get familiar with the work of each Engineering discipline

Training Agenda

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o
o
o
o
o
o
o
o
o

PROCESS
PLANT LAYOUT
EQUIPMENT
SAFETY & ENVIRONMENT
MATERIALS & CORROSION
CIVIL
PIPING
INSTRUMENTATION & AUTOMATION
ELECTRICAL

Training Agenda

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o
o
o
o
o
o
o
o
o

PROCESS
PLANT LAYOUT
EQUIPMENT
SAFETY & ENVIRONMENT
MATERIALS & CORROSION
CIVIL
PIPING
INSTRUMENTATION & AUTOMATION
ELECTRICAL

Project development phases

Step 1

Pre-Project/Conceptual

Objective: Define the

business opportunity, select
technology, estimate cost
Content: technical
assessment, develop process
design, milestone schedule,
cost estimate
Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule
By: Company

Project development phases

Step 1

gate

Pre-Project/Conceptual

Objective: Define the

business opportunity, select
technology, estimate cost
Content: technical
assessment, develop process
design, milestone schedule,
cost estimate
Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule
By: Company

Project development phases

Step 1

gate

Step 2

Pre-Project/Conceptual

Front End Engineering Design

(FEED)

Objective: Define the

business opportunity, select
technology, estimate cost

Objective: refine cost estimate,

prepare EPC phase

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Content: Develop Plant design

(P&IDs, layout etc.)

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Deliverables: +/-10% cost

estimate, Technical exhibits of
EPC Contract, Project schedule

By: Company

By: Contractor

Project development phases

Step 1

gate

Step 2

Pre-Project/Conceptual

Front End Engineering Design

(FEED)

Objective: Define the

business opportunity, select
technology, estimate cost

Objective: refine cost estimate,

prepare EPC phase

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Content: Develop Plant design

(P&IDs, layout etc.)

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Deliverables: +/-10% cost

estimate, Technical exhibits of
EPC Contract, Project schedule

By: Company

By: Contractor

gate

Project development phases

Step 1

gate

Step 2

Step 3

gate

Pre-Project/Conceptual

Front End Engineering Design

(FEED)

Project Execution (EPC)

Objective: Define the

business opportunity, select
technology, estimate cost

Objective: refine cost estimate,

prepare EPC phase

Objective: Delivery of the Plant

ready for Start-Up

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Content: Develop Plant design

(P&IDs, layout etc.)

Content: Detail Engineering,

Procurement, Construction

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Deliverables: +/-10% cost

estimate, Technical exhibits of
EPC Contract, Project schedule

Deliverables: Mechnically
completed Plant, ready for StartUp

By: Company

By: Contractor

By: Contractor

Project development phases

Step 1

gate

Step 2

Step 3

gate

Pre-Project/Conceptual

Front End Engineering Design

(FEED)

Project Execution (EPC)

Objective: Define the

business opportunity, select
technology, estimate cost

Objective: refine cost estimate,

prepare EPC phase

Objective: Delivery of the Plant

ready for Start-Up

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Content: Develop Plant design

(P&IDs, layout etc.)

Content: Detail Engineering,

Procurement, Construction

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Deliverables: +/-10% cost

estimate, Technical exhibits of
EPC Contract, Project schedule

Deliverables: Mechnically
completed Plant, ready for StartUp

By: Company

By: Contractor

By: Contractor

Project execution overall view

Design

Procurement

Manufacturing

Installation

Construction &
erection

Inspection & tests

Shipping

Hand-over

Training Agenda

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

Engineering organisation

Engineering
Process
Safety
Equipment / Mechanical
Plant Layout
Piping
Civil
Instrumentation and Automation
Electrical

Training Agenda

Project development phases: the role of Engineering

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

Engineering document register

Document number

Document title

Document
revision

48104

Service building instrument. rooms cables routing

48102

Trouble shooting diagrams

48134

F&G system architecture drawing

50100

Instrument index

50003

Spec for instrument installation works and service

50960

Instrument Data sheets for temperature switches

50110

Requisition for pressure relief valves

62059

General plot plan

62020

Piping details standard

62070

Piping general arrangement Area 1

60100

Special items list

62250

Piping isometrics booklet

60000

Pipes and fittings thickness calculation

62351

Calculation note CN1 - piping stress analysis

60001

General piping specification

60103

Data sheets for station piping material

60200

Requisition for pipes

Engineering document codification

Discipline code

Document number

Document title

Serial number

Document
revision

Revision index

Instrumentation & Control

Civil engineering

Electrical

Project general documents

48104

Service building instrument. rooms cables routing

Mechanical

48102

Trouble shooting diagrams

Safety

48134

F&G system architecture drawing

Piping & Layout

50100

Instrument index

Processes

50003

Spec for instrument installation works and service

Steel Structures

Vessels Heat exchangers

50960

Instrument Data sheets for temperature switches

Materials Welding

50110

Requisition for pressure relief valves

62059

General plot plan

62020

Piping details standard

62070

Piping general arrangement Area 1

60100

Special items list

62250

Piping isometrics booklet

60000

Pipes and fittings thickness calculation

62351

Document type
1

Installation drawings

Detail drawings

Diagrams

Lists Bill of Quantities

Isometrics

Calculation note CN1 - piping stress analysis

Calculation notes

60001

General piping specification

Specifications

60103

Data sheets for station piping material

Data sheets

60200

Requisition for pipes

Requisitions

The common engineering deliverables

Training Agenda

Project development phases: the role of Engineering

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

Plant Design
Business case

Plant Design
Business case
Process
Simulations

PFD,
HMB

Process Design, PFD, HMB

Plant Design
Business case
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Process Equipment sizing & Data Sheet

Process Equipment sizing & Data Sheet

Plant Design
Business case
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Equipment design by
vendors

Plant Design
Business case
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Fluids composition
& conditions

Equipment design by
vendors

Material selection and

specifications

Plant Design
Business case
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Fluids composition
& conditions

Plant Layout

Equipment design by
vendors

Material selection and

specifications

Plant Design

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Fluids composition
& conditions

Plant Layout

Equipment design by
vendors

Material selection and

specifications

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Fluids composition
& conditions

Plant Layout

Equipment design by
vendors

Material selection and

specifications

Electrical power
generation & distribution

Electrical design

Electrical design

Electrical design
Turbogenerator

Switchgear

Transformer

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Fluids composition
& conditions

Plant Layout

Equipment design by
vendors

Material selection and

specifications

Electrical power
generation & distribution

Civil design

Civil Foundation Drawings

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Fluids composition
& conditions

Plant Layout

Equipment design by
vendors

Material selection and

specifications

Electrical power
generation & distribution

Civil design

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

P&IDs

Fluids composition
& conditions

Material selection and

specifications

Electrical power
generation & distribution

Civil design

P&ID

Compare the
information shown on
the PFD and the P&ID

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Piping Routing
P&IDs

Fluids composition
& conditions

Material selection and

specifications

Electrical power
generation & distribution

Civil design

Piping isometric drawing

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Piping Routing
P&IDs

Instrumentation &
Control design
Fluids composition
& conditions

Material selection and

specifications

Civil design

Instrumentation design

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Piping Routing
P&IDs

Instrumentation &
Control design
Fluids composition
& conditions

Material selection and

specifications

Civil design

Structural steel
design

Structural steel design

Structural steel design drawings

Plant Design
Utility Units Design

Business case
Utility consumption
Process
Simulations

PFD,
HMB

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Piping Routing
P&IDs

Instrumentation &
Control design
Fluids composition
& conditions

Material selection and

specifications

Civil design

Structural steel
design

Training Agenda

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o
o
o
o
o
o
o
o
o

PROCESS
PLANT LAYOUT
EQUIPMENT
SAFETY & ENVIRONMENT
MATERIALS & CORROSION
CIVIL
PIPING
INSTRUMENTATION & AUTOMATION
ELECTRICAL