Documente Academic
Documente Profesional
Documente Cultură
fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TIE.2015.2404825, IEEE Transactions on Industrial Electronics
A Zero-Voltage-Transition Bidirectional
DC/DC
Converter
Serkan Dusmez, Student Member, IEEE, Alireza Khaligh, Senior Member, IEEE, and A. Hasanzadeh
Abstract A three-level (TL) bidirectional dc/dc converter is a
suitable choice for power electronic systems with high voltage dc
link, as the voltage stress on the switches is half and inductor
iS1
S1
vS1
D1
current ripple frequency is twice of the converters switching
frequency. This study proposes a zero-voltage-transition (ZVT)
TL dc/dc converter to enable operation with higher switching
frequency in order to achieve higher power density and enhance
efficiency. Two identical ZVT cells, each one composed of two
resonant inductors, a capacitor, and an auxiliary switch are
integrated with the conventional TL topology to enable softswitching in all four switches in both buck and boost operation
modes. In addition, a variable dead-time control is proposed to
increase the effective duty ratio at heavy loads. The proposed
soft-switching feature has been demonstrated under different
Lr
iLi
Lin
1 Sa1
Lr2
va
Co
1
Vco1
Da1
iLr
2
iS2
Vin
S2
D
2
S3
D3
vS2
Vo
+
vS3
ZVT Circuit 2
Lr3
INTRODUCTION
vcr
Cr
I.
ZVT Circuit 1
icr1
iLr1
Lr
Co
vcr2
Cr
2
Sa2
Da2
Vco2
va2
S4
D4
vS4
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TIE.2015.2404825, IEEE Transactions on Industrial Electronics
2
the switches [14]-[17]. Similarly, an auxiliary inductor can
be coupled to the main inductor to reduce the cost of the
circuit [18]-[23].
Another method to effectively achieve soft-switching is
through employing auxiliary switch to store the switching
energy in the auxiliary capacitor, which is then used to softswitch the main switch either during turn-on or turn-off
instants. Soft-switching cells, consisting of an auxiliary
switch, a resonant inductor and a capacitor, are common [24][27]. In [24], the soft-switching cell is used to turn off the
switch under zero current, and turn on the auxiliary switch
under near zero current. Another ZCS was introduced in [25]
for boost converter, which is then generalized for other
converter types such as buck, buck/boost, SEPIC, and Cuk. In
[26], unified analysis for these soft-switching cells was
0278-0046 (c) 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See
http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Lin
Lin
Lr2
Sa1
S2
C2
S3
C3
Vin
S2
Lr3
C2
D1
Sa1
C2
S3
Lin
D1
S3
D3
Sa1
Lr2
Vin
Lr3
(d)
D1
S1
Cr
Lr1
Da1
Lr2
S2
Co
C2
(c)
S1
Cr
S2
Vin
D3
(b)
Lr1
Da1
Lr2
Lr3
(a)
Lin
Sa1
Da1
Co1
Cr
Lr1
D3
Lr3
S1
Lin
Sa1
S3
Co
Cr
Lr2
Vin
D1
S1
Lr1
Da1
S2
C2
S3
Vin
Lin
Lr2
Vin
Co
Cr
Lr1
D1
S1
C1
S1
Co
Lin
Sa1
Da1
S2
C2
Cr
Lr1
Lr2
Vin
S2
D2
S3
D3
Lr3
Lr3
(f)
(e)
Co
Lin
D3
Lr3
(g)
Co1
Sa1
Da1
Lr2
S2
S3
S3
Cr
Lr1
Vin
D3
D1
S1
Da1
D2
D3
Lr3
(h)
Fig. 2. Operation intervals and equivalent circuits; (a) Operation interval 1: t<t0, (b) Operation interval 2: t0<t<t1, (c) Operation interval 3: t1<t<t2, (d) Operation
interval 4: t2<t<t3, (e) Operation interval 5: t3<t<t4, (f) Operation interval 6: t4<t<t5, (g) Operation interval 7: t5<t<t6, (h) Operation interval 8: t6<t<t7.
TABLE I. SUMMARY OF THE ZVT OPERATION.
Boost mode
Buck mode
Resonant
Inductor
Auxiliary
Switch
ZVT
Switch
Lr2
Sa1
S2
Lr3
Sa2
S3
Lr4
Sa2
S4
Lr1
Sa1
S1
t01 t
1
t23
t34 t45
t67
t5
6
vgs2
vgsa1
iS1
iS2
iCr1
iLr1
iLr2
vS1
vS2
vCr1
vLr1
vLr2
t0 t1 t2
t3 t4 t5 t6 t7
Fig. 3. The switching scheme and circuit waveforms of the proposed ZVT converter.
iLr 2 t
i
Li
t7 n
Lr
2
(1)
Vin
t
2Lr
Lr 2
Lr 2
Vin
t
2
2L
L
in
iLr1 t0 0
iLr 2 t CrvCr1 t3
70
r
vCr1 t0 0
(4)
(8)
Cr1
34
t sint
Cr1
(15)
(16)
CV2
2 o
2L
iLr t
2
t4
(17)
Vo
C v
Lr1
r1
5 Lr1 4
Lr 2
t i
Cr1
r1 Cr1
2L 4
(18)
t sin
t
(19)
Vo
(20)
t
4Lr
V
Lr1
t5 o
(21)
t C
v
(7)
Cr1
iLr2 t2 0
Lr1
(3)
cost
iLr1 t iLr 2 t0 1
cost
i t0 be written as
vt C
Lr1
2Lr Cr1
iLr 2 t iLr 2 t0
sint
i i
t
(2)
(14)
(9)
iLr 2 t iLr t5
iLr1 t
t
02
4Lr
(10)
i
Cr1
Lr 2
Operation interval 8 [t6 t < t7]: This interval starts after the
main switch S2 is turned on. At t=t6, the main switch S2 is
turned on while its body diode is conducting. The zerovoltage-transition can be achieved at this instant. With the
assumption of negligible t45 in comparison to t56, t46 t56; the
ZVT time interval can be expressed as
4Lr iLr 2 t6 iLr 2 t5
t56
(22)
V
o
4
L
i
Lr1
t i
t
Lr1
2t
Vo / 2 Vin
L L
in
r
(12)
iLr1 t
Lr1
t
iLr 2 i
t
t
Lr
2
(24)
Vo
tdt=0
Fixed Dead-time
t67 = DLTS
t45
4Lr
V
t6 o
t
(25)
Vgs2
Vgsa1
tm
(a)
Vo
III. DESIGN CONSIDERATIONS FOR ZVT FEATURE
The time between the turning-off action of Sa1 and turningon action of the main switch S2, denoted by t46, should be as
short as possible to achieve ZVT with smallest amount of
energy stored in the resonance tank. This would minimize the
size of the resonant tank elements and allows achieving higher
efficiency as the circulating current in the resonant tank would
be less. To achieve ZVT, the auxiliary switch should be turned
on at least t36 before the main switch is turned on. It should be
highlighted that t34 is the time duration in which the stored
energy in the auxiliary capacitor is transferred to the auxiliary
Is1
Is2
Vgs2
t45
tm=0
Variable Dead-time Control
Vga
Is1
Is2
t67 = DLTS
tdt
(b)
Fig. 4. Illustration of ZVT operation with fixed and variable dead-times for
evaluation of t67; (a) fixed dead time, (b) variable dead-time.
2L
(30)
inductor, t45 is the time required to discharge the parasitic
vcr1 t2 iLr 2 t0
Cr1
capacitance of the switch. For ideal case, the minimum
required time is t35. t56 is the time duration added to guarantee
B. Variable Power Loads:
the soft-switching of the main switch taking the mismatch
From Eq. (27), it can be observed that the ZVT feature is
between the actual and datasheet values of the switch.
dependent on the load current as it determines the stored
Considering this added time margin, the auxiliary switch
energy in the resonant inductor. Therefore, for wide load range
should be turned on at least t36 before the main switch is
applications, the minimum input current at which ZVT feature
turned on. Once t46 is determined, Lr can be calculated
is desired should be determined for the given application.
accordingly.
tZVS tdt
tm
(31)
In order to have zero voltage across Cr1 from t=t4 to t=t0, the
reverse resonance time, t34, should be equal to the one fourth
of the natural resonance period, t02, which is initiated by
turning on Sa1. If t34 is forced to be shorter than t02, vCr1(t0)
would be higher than zero. Cr1 can be calculated from Eq. (5)
and Eq. (10), by equalizing t34 and t02 time periods, as
In case the auxiliary switch is turned off tdt seconds before the
main switch is turned on, D1 would conduct for the time
duration of tZVT.
The selected Lr should be sufficiently large to achieve softswitching for S2 at minimum load current. However, the
selected Lr would cause losing effective on-time of the switch
as the load gets heavier. This issue has been illustrated in Fig.
4(a). Here, it is assumed that the load current is larger than
I_min, and Lr is found using Eq. (27) for the ideal case,
assuming tdt=0. As it can be seen from the figure, the
reduction in the duty ratio, denoted by DL, increases under
Lr 2
0
Cr 1
(28)
L
Since two quarter resonance periods take place during the offtime of the switch, the sum of them should be shorter than (1D)Ts, where Ts represents the switching period.
r
t 02
Lr 2
t 02
Ts 1
D
(29)
650W-250W
200V-180V
100V
100H
120pF
200kHz
t57/2 [ns]
D [%]
Fixed Dead-time
tdt [ns]
t67 [ns]
DL [%]
Variable Dead-time
tdt [ns]
t67 [ns]
DL [%]
Vo,min
Po,min
55
44
Vo,min
Po,max
145
44
Vo,max
Po,min
50
50
Vo,max
Po,max
130
50
30
80
3.6
30
260
11.6
30
70
2.8
30
230
9.2
35
75
3.4
125
165
7.4
30
70
2.8
1
1
DT
(33)
t02
Ts 1D
t
dt
2
(34)
12
Vo,max
5
Vo,min
4
dtc:dead time
compensation
10
Vo,max(w/o dtc)
8 Vo,min(w/o dtc)
6
4
3
0
0.5
1.0
1.5
Lr [H]
(a)
2.0
2.5
dtc:dead time
compensation
140
Required dead-time [ns]
Vo,max(with dtc)
Vo,min(with dtc)
120
dtc)
80
60
40
20
0
2
250 300 350 400 450 500 550 600
Output Power [W]
(b)
Vo,min(with
100
Vo,max(with dtc)
100
200
300
400
500
Output Power [W]
(c)
600
Fig. 5. Curves for the ZVT operation; (a) Switch parasitic capacitance discharge time according to various Lr, (b) reduction in effective duty ratio for various
output powers when Lr=1 H, (c) required dead-time for the proposed variable dead-time control at various output powers.
200
TABLE IV. COMPONENT PARAMETERS
250
160
200
VCr [V]
120
150 Cr
[n
80
300
500
700
t02 [ns]
900
Aux switch
Sa1&Sa2
-
50
D1&D4
1100
FQPF16N25
250V/9.5A
FQPF16N
25
250V/9.5
A
FQPF6N25
Main switch
S2&S3
100 F]
40
250V/4A
Body Diodes
Lin
100uH
100uH
Co
470uF x 2
470uF x 2
Lr
1uH x 4
Cr
100nF x2
2Lr
(35)
while body diodes of S1 and SC4r1conduct. The additional voltage
V
Body Diodes
main
Lr 2
Iaux iLr 2 t0
(36)
S2
S3
15
15
0
[V]
icr2
vcr2
icr1
vcr1
8
0
4
[A] [V]
4
2
0
0
0
4
vdsa2
4
6
Time [s]
(a)
ids2 10
6
2
10
[A]
12
ids2
vds2 8
4
0
80
40
0
-40
-80
[A] [V]
-2
-6
S3 Drain-Source Voltage-Current
i
8
vds3
ds3
4
0
-40
-80
-4
-8
cr
[A]
4
0
4
8
0
6
0
4
0
2
0
-4
-8
[A]
80
40
0
[A] [V]
4
2
0
0
0
vdsa2
vdsa1
v
dv
d
40
0
-40
-80
5.6
5.4
5.4
5.3
5.2
5.2
S2 Drain-Source Voltage-Current
-2
-6
20
0
-20
-40
-60
-80
5.7
5.5
vds2
8
6
4
2
0
5.0
4.8
4.6
4.4
4.2
4.0
0
[V]
[A] 120
S3 Drain-Source Voltage-Current
[A] [V]
ids3 10
ids3 12
vds3
100 8vds3 6
6
4 2
2
0
0
-20
-4
-60
2
0
0
2
S2 Drain-Source Voltage-Current
ids2 12 100
vds2 8
6
4
0
2
0 0
-20
-4
-60
-40
[V]
0
[A] [V]
S3 Drain-Source Voltage-Current
Sa1
Sa2
15
15
S2 Drain-Source Voltage-Current
120
8
0
4
0 0
-40
[V]
120
80
40
0
Sa1
Sa2
S2
S3
15
0
S2
S3
4
6
Time [s]
(b)
10
5.0
4
6
Time [s]
(c)
10
Fig. 7. Simulation waveforms for boost operation mode; (a) d=0.53 with ideal switches, (b) d=0.4 with ideal switches, (c) d=0.4 with non-ideal switches.
vDS2
iS2
vGS2
vGSa1
(a)
iL
vDS2
vGS3
iS2
vGS2
vGSa1
ZVT
vGS2
(a)
(b)
vDSa1
iSa1
vGS2
vGSa1
(b)
Fig. 9. Experimental waveforms of normal boost operation; gate-source
voltages S2 and S3, and inductor current for, a) d<0.5, b) d>0.5.
(c)
Fig. 10. Experimental waveforms of ZVT operation boost mode when d<0.5
(low current); (a) gate-source and drain-source voltages and current of S2, and
gate-source voltage of Sa1 for two switching periods, (b) zoom-in snapshot, c)
gate-source and drain-source voltages and current of Sa1, and gate-source
voltage of S2.
96
vDS2
iS2
vGS2
94
Efficiency [% ]
vGSa1
Soft-switched
Vo=180V
92
Vo=220V
90
Vo=180V
Hard-switched
88
(a)
86
100
vDS2
iS2
vGSa1
ZVT
vGS2
200
Level Converter
D1&D4
iSa1
vGSa1
vGS2
(c)
Fig. 11. Experimental waveforms of ZVT operation boost mode when d<0.5
(high current); (a) gate-source and drain-source voltages and current of S2, and
gate-source voltage of Sa1 for two switching periods, (b) zoom-in snapshot, c)
gate-source and drain-source voltages and current of Sa1, and gate-source
voltage of S2.
700
TABLE V. LOSS COMPARISON OF HARD-SWITCHED AND SOFTSWITCHED CONVERTERS AT Vo=180V AND Po=650W
Soft-Switched ThreeHard-Switched Three-
Aux switch
Sa1&Sa2
vDSa1
600
Fig. 12. Efficiency curve of; a) proposed topology at Vo=180V and Vo=220V,
b) hard-switched three-level converter.
Main
switch
S2&S3
(b)
300
400
500
Output Power [W]
Level Converter
Pswt
[W]
Pcon
[W]
Pswt
[W]
Pcon
[W]
38
8.1
5.3
3.2
2.8
12
12.6
CONCLUSION
systems, IEEE Trans. on Smart Grid, vol. 3, no. 1, pp. 296-307, Mar.
2012.
[4] A. A. Ferreira, J. A. Pomilio, G. Spiazzi, L. de Araujo Silva, Energy
Management Fuzzy Logic Supervisory for Electric Vehicle Power
Supplies System, IEEE Trans. on Power Electron., vol. 23, no. 1, pp.
107-115, Jan. 2008.
[5] S. Dusmez and A. Khaligh, A supervisory power splitting approach for
a new ultracapacitor-battery vehicle deploying two propulsion
machines, IEEE Trans. on Industrial Informatics, vol. 10, no. 3, pp.
1960-1971, Aug. 2014.
[6] S. Dusmez and A. Khaligh, Generalized technique of compensating
low-frequency component of load current with parallel bidirectional
dc/dc converter in electric vehicles, IEEE Trans. on Power Electronics,
vol. 29, no. 11, pp. 5892-5904, Nov. 2014.
[7] H. Wang, Highly Efficient SiC Based Onboard Chargers for Plug-in
Electric Vehicles, Ph.D. Dissertation, University of Maryland, Jul. 2014.
[8] H. Kosai, J. Scofield, S. McNeal, B. Jordan, and B. Ray, Design and
Performance Evaluation of a 200 C Interleaved Boost Converter,
IEEE Trans. on Power Electron., vol. 28 , no. 4, pp. 1691 1699, Apr.
2013.
[9] M. B. Camara, H. Gualous, F. Gustin, A. Berthon, and B. Dakyo,
DC/DC Converter Design for Supercapacitor and Battery Power
Management in Hybrid Vehicle Applications-Polynomial Control
Strategy, IEEE Trans. Ind. Electron., vol. 57, no. 2, pp. 587-597, 2010.
[10] P. J. Grbovic, P. Delarue, P. L. Moigne, and P. Bartholomeus, A
Bidirectional Three-Level DC-DC Converter for the Ultracapacitor
Applications, IEEE Trans. on Ind. Electron., vol. 57, no. 10, pp. 34153430, Oct. 2010.
[11] J.-W. Yang and H.-L. Do, High-efficiency Bidirectional DC-DC
Converter with Low Circulating Current and ZVT Characteristic
throughout A Full Range of Loads, IEEE Trans. on Ind. Electron., vol.
61, no. 7, pp. 3248-3256, Jul. 2014.
[12] A. K. Rathore, and U. R. Prasanna, Analysis, Design, and Experimental
Results of Novel Snubberless Bidirectional Naturally Clamped
ZCS/ZVS Current-Fed Half-Bridge DC/DC Converter for Fuel Cell
Vehicles, IEEE Trans. on Ind. Electron., vol. 60, no. 10, pp. 44824491, Oct. 2013.
[13] U. R. Prasanna and A. K. Rathore, Extended range ZVT activeclamped current-fed full-bridge isolated dc/dc converter for fuel cell
applications: Analysis, design and experimental results, IEEE Trans.
Ind. Electron.,vol. 60, no. 7, pp. 26612672, Jul. 2013.
[14] W. Yu, H. Qian, and J.-S. Lai, Design of high-efficiency bidirectional
DCDC converter and high-precision efficiency measurement, IEEE
Trans. Power Electron., vol. 25, no. 3, pp. 650658, Mar. 2010.
[15] L. Ni, D. J. Patterson, and J. L. Hudgins, A high power, current
sensorless, bi-directional, 16-phase interleaved, DCDC converter for
hybrid vehicle application, in Proc. IEEE ECCE, 2010, pp. 36113617.
[16] J. Zhang, J.-S. Lai, R.-Y. Kim, and W. Yu, High-power density design
of a soft-switching high-power bidirectional DCDC converter, IEEE
Trans. Power Electron., vol. 22, no. 4, pp. 11451153, Jul. 2007.
[17] B.-R. Lin and C.-H. Chao, "Analysis, Design, and Implementation of a
Soft-Switching Converter With Two Three-Level PWM Circuits," IEEE
Trans. Power Electron., vol. 28, no. 4, pp. 1700-1710, Apr. 2013.
[18] H.-L. Do, Nonisolated bidirectional zero-voltage-switching DCDC
converter, IEEE Trans. Power Electron., vol. 26, no. 9, pp. 25632569,
Sep. 2011.
[19] S. D. G. Jayasinghe, D. M. Vilathgamuwa, and U. K. Madawala,
"Diode-clamped three-level inverter-based battery/super-capacitor direct
integration scheme for renewable energy systems," IEEE Trans. Power
Electron., vol. 26, no. 12, pp. 37203729, Dec. 2011.
[20] R. K. Singh and S. Mishra, "A Magnetically Coupled FeedbackClamped Optimal Bidirectional Battery Charger," IEEE Trans. Ind.
Electron., vol. 60, no. 2, pp. 422432, Feb. 2013.
[21] H. Wu, J. Lu, W. Shi, and Y. Xing, "Nonisolated bidirectional DCDC
converters with negative-coupled inductor," IEEE Trans. Power
Electron., vol. 27, no. 5, pp. 22312235, May 2012.
[22] S-S. Lee, "Step-Down Converter With Efcient ZVT Operation With
Load Variation," IEEE Trans. Ind. Electron., vol. 61, no. 1, pp.591597,
Jan. 2014.
[23] H. Wu, J. Lu, W. Shi, and Y. Xing, "Nonisolated bidirectional DCDC
converters with negative-coupled inductor," IEEE Trans. Power
Electron., vol. 27, no. 5, pp. 22312235, May 2012.
[24] H. Bodur and A. F. Bakan, An Improved ZCT-PWM DCDC
Converter for High-Power and Frequency Applications, IEEE Trans.
Ind. Electron., vol. 51, no. 1, pp. 8995, Feb. 2004.