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17-SAMSS-007
Impressed Current Anodes for Cathodic Protection
31 December 2011
Scope............................................................. 2
References..................................................... 2
General........................................................... 3
Design............................................................ 6
Page 1 of 12
Scope
This specification together with the Purchase Order covers the minimum requirements
for impressed current anodes (with or without cables) for cathodic protection.
Applications include offshore, nearshore and onshore installations.
Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager of the Consulting Services Department of Saudi Aramco, Dhahran.
2.2
Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager of the Consulting Services Department
of Saudi Aramco, Dhahran.
References
Materials or equipment supplied to this specification shall comply with the latest edition
of the references listed below, unless otherwise noted.
3.1
Commentary Note:
If anodes are ordered with attached cables, 17-SAMSS-017 shall be attached to
the Purchase Order.
AA-036304
General
4.1
4.2
Site Conditions
4.2.1
Onshore
Temperature
pH
Chloride Content
0C to 80C
1 to 8
Up to 31,000 ppm
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4.2.2
Offshore
Temperature
pH No Chlorine Gas
pH Chlorine Gas
Water Velocity
4.2.3
10C to 80C
6 to 8
1 to 8
Up to 1.5 m per second
Special Applications
Special applications such as inside storage tanks or process equipment
may present different or extreme operating conditions. If so, the
expected conditions shall be specified in the purchase order.
4.3
4.3.2
4.4
a)
b)
c)
d)
Ordering Information
The following shall be included with the Purchase Order:
4.5
Manufacturer's name.
b)
c)
d)
e)
f)
g)
h)
Labeling
Each anode shall be labeled with the following information on waterproof paper
tag with waterproof ink or using white traffolyte with black letters:
Type of Anode
Anode Dimensions
b)
Tested at least one of the assembled anodes according to Sections 6.3 and 7, in the
presence of a Saudi Aramco Inspector.
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c)
d)
These documents shall have sufficient details to satisfy the Manager, Consulting Services
Department of Saudi Aramco or his delegate, that the anode will perform as required.
6
Design
6.1
Anodes
6.1.1
6.1.2
14.20 - 14.75%
1.50% maximum
0.75 - 1.15%
3.25 - 5.0%
0.5% maximum
0.2% maximum
Remainder
6.1.1.2
6.1.1.3
6.1.1.4
Platinized Anodes
6.1.2.1
solid niobium
6.1.3
6.1.2.2
6.1.2.3
6.1.3.2
6.1.3.3
6.1.3.4
6.2
a)
b)
Anode Cables
Anode cables when ordered attached to silicon iron, platinized or mixed metal
oxide anodes (described in paragraphs 6.1.1, 6.1.2 or 6.1.3) shall be specified in
the Purchase Order and shall comply with the requirements of 17-SAMSS-017.
6.3
Anode-to-Cable Connections
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
For platinized anodes, the anode cable shall be connected to the end of
the anode by brazing or soldering. The cable-to-anode connection shall
be protected by a heat shrink sleeve and encapsulation. The sleeve and
encapsulation must be resistant to chlorine gas.
A heat shrinkable, mastic filled 'CAP' will then be installed over the
tubing and the end of the anode.
6.3.6
The mixed metal oxide tubular anodes shall have the anode-to-cable
connection per the manufacturers recommendation, and two sealing
connections; one each end of the tube. The anode-to-cable connection
shall be done without breaking the conductor, maintaining the
electrical continuity of the conductor. There shall be no visible cracks
in the titanium tube after this operation has been completed.
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6.3.7
For tubular MMO anode, a Teflon sleeve shall be installed between the
mixed metal oxide tube seal and the cable insulation at each anode end.
The Teflon sleeve shall extend to 25.4mm over the anode end and
300mm from the anode end over the cable.
6.3.8
6.3.9
6.3.10
6.3.11
A heat shrink sleeve shall be installed on the anode cable and the
sleeve should completely cover the cable gland.
Inspection
The manufacturer shall implement and maintain a quality control program which
shall include clearly defined and documented procedures for the relevant quality
assurance functions. The quality control documents shall be made available to
the Buyer Representative for review and inspection.
The items manufactured to this Specification are also subject to verification by the
Buyer's Inspector per Saudi Aramco Inspection Requirements Form 175-171400
attached to the Purchase Order.
7.2
The cable to anode resistance of each silicon iron anode shall be tested
as follows:
a)
R (ohms)
(1)
Page 9 of 12
7.3
b)
c)
7.2.2
7.2.3
b)
A current of 40 amperes D.C. shall be passed through the anodeto-cable connection from the free end of the cable.
c)
7.3.2
The anode-to-cable seal for tubular MMO anodes shall be tested by the
following procedure:
a)
After the cable is cut to length but before the anode end is sealed,
the annular space between the conductor and the primary
insulation shall be pressurized to 200 kPa gage (2 atmospheres)
with helium gas. The opposite end of the cable is then sniffed
by means of a mass spectroscopy detector to insure that the
helium is passing through the entire length of cable.
b)
After the anodes have been crimped onto the cable, the annular
space between the conductor and the primary insulation shall
Page 10 of 12
again be pressurized to 200 kPa with helium. Each anode-tocable seal shall be sniffed for helium with a mass spectroscopy
detector. If any helium is detected, the assembly shall be
rejected.
7.3.3
b)
c)
d)
e)
f)
The final pallet or skid assembly shall allow for an individual anode to be removed
from the pallet or skid without effecting the remaining anodes or anode cables.
Total net anode assembly mass per crate shall not exceed 1360 kg (3000 lb).
31 December 2011
Revision Summary
Revised the Next Planned Update. Reaffirmed the contents of the document, and
reissued with minor changes. Update this materials specification to be in line with the new
RVL process requirement and correct the chemical composition properties of the mixed
metal oxides layer.
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