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FINAL DOCUMENTATION
20 BI-DIRECTIONAL PIPE PROVER
PROJECT

PART 1
PART 1

ENGINEERING & DESIGN DOCUMENTS

1.1

Engineering

1.1.2

Functional Design Specifications

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Functional Design Specification

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OVL076-GEN-09

FUNCTIONAL DESIGN SPECIFICATION

FOR
20 BI-DIRECTIONAL PIPE PROVER PROJECT

PIPE PROVER / PUMP SKID

REV

DATE

PREPD

CHKD

APRD

DESCRIPTION

19.06.20121

VIVIEN

IAN

IAN

ISSUED FOR APPROVAL

18.07.20121

VIVIEN

IAN

IAN

AS-BUILT

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Table of Contents
1.

INTRODUCTION ............................................................................................................................................. 3

1.1
1.2
1.3
1.4
1.5
1.6

GENERAL ........................................................................................................................................................ 3
UNITS AND REFERENCE CONDITIONS ....................................................................................................... 3
ABBREVIATIONS ............................................................................................................................................ 3
APPLICABLE INTERNATIONAL STANDARDS AND CODES ........................................................................ 4
PROJECT REFERENCE DOCUMENTS AND DRWAINGS ............................................................................ 4
NOTES AND WARNINGS ............................................................................................................................... 4

2.

BI-DIRECTIONAL PIPE PROVER OVERVIEW .............................................................................................. 5

2.1 PIPE PROVER ................................................................................................................................................. 5

2.1.1
FOUR-WAY DIVERTER VALVE ........................................................................................................ 6
2.1.2
DOUBLE BLOCK AND BLEED VALVE ............................................................................................. 6
2.1.3
DETECTOR SWITCHES ................................................................................................................... 6
2.1.4
RTD ELEMENT.................................................................................................................................. 6
2.1.5
TEMPERATURE GAUGES................................................................................................................ 6
2.1.6
THERMOWELLS ............................................................................................................................... 7
2.1.7
PRESSURE TRANSMITTERS .......................................................................................................... 7
2.1.8
PRESSURE GAUGES ....................................................................................................................... 7
2.1.9
JUNCTION BOXES ........................................................................................................................... 7
2.1.10 GENERAL .......................................................................................................................................... 7
3.

PUMP SKID OVERVIEW ................................................................................................................................. 8

3.1
3.2
3.3
3.4

CENTRIDUGAL PUMP .................................................................................................................................... 8

THREE-PHASE INDUCTION MOTOR ............................................................................................................ 8
SOFTER STARTER MCD500.......................................................................................................................... 9
PUMP STARTER CONTROL PANEL ............................................................................................................ 10

4.

PROVING CONTROL SYSTEM .................................................................................................................... 11

4.1
4.2
4.3
4.4

FLOW COMPUTER CONTROL PANEL ........................................................................................................ 11

POWER AND EARTHING ............................................................................................................................. 12
WIRING AND TRUNKING ............................................................................................................................. 12
LABELLING ................................................................................................................................................... 12

5.

FLOW COMPUTER PROVER FUNCTION ................................................................................................ 13

5.1
5.2
5.3
5.4

SUMMARY OF FUNCTION ........................................................................................................................... 13

CONFIGURATION INTEGRAL PART OF FLOW COMPUTER .................................................................. 13
LIST AND DETAILED DESCRIPTION OF INPUT / OUTPUT ....................................................................... 13
SECURITY LEVELS ...................................................................................................................................... 14
5.4.1
LOCAL KEYPAD ACCESS .............................................................................................................. 14
5.5 MODE OF OPERATION ................................................................................................................................ 14
5.6 MANUAL PRINTING OPERATION ................................................................................................................ 14
APPENDICES ........................................................................................................................................................ 15

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INTRODUCTION

1.1 GENERAL
This Functional Design Specification describes the functionality of the system for the pipe prover and
pump skid. The system proposed is designed to meet all requirements within the specification.
Vietsovpetro Joint Venture (hereinafter VSP) is the Oil Operator of White Tiger & Dragon Fields, located
at Block 09-01, offshore in the Socialist Republic of Vietnam, which is located approximately 125 km
south-east of Vung Tau, at a water depth of approximately 60 meters.
Site Conditions
Air Tempeture:
Ambient Humidity:
Environment Condition:

20C - 40C
98%
Tropical Rainfall

1.2 UNITS AND REFERENCE CONDITIONS

The measurement unit for liquids shall be based on SI metric units:
Parameter
Flowrate
Temperature
Pipe Size
Pressure
Density
Viscosity

Unit
Cubic meter per hour
Degree Celsius
Inch
Bar gauge
Kilogram per cubic meter
Centistrokes

1.3 ABBREVIATIONS
API
ANSI
ASME
ASTM
DB
DBB
Exd
Exe
Exi
FAT
FC
FDS
IP
ISO
LAN
MPMS
P&ID
UPS
VDC

American Petroleum Institute

American National Standards Institute
American Society of Mechanical Engineers
American Society for Testing and Materials
Distribution Board
Double Block and Bleed
Explosion Proof
Increased Safety
Intrinsic Safety
Factory Acceptance Test
Flow Computer
Functional Design Specification
Ingress Protection
International Standards Organization
Local Area Network
Manual of Petroleum Measurement Standards
Piping & Instrument Diagrams
Uninterruptible Power Supply
Volts (Direct Current)

Symbol
m3/h
C
"
barg
kg/m3
cSt

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1.4 APPLICABLE INTERNATIONAL STANDARDS AND CODES

ISO 1000 (1981)
ISO 2186
ISO 5167-1 (1991)
ISO 5168 (1978)
API MPMS
ASTM D1250
API MPMS
API MPMS
API MPMS
ASME
ASIC
ANSI B31.3
ANSI B31.4
NEC
API 610
ISO 13709

SI units and recommendations

Fluid flows in closed conduits, connection for pressure signal
transmissions between primary and secondary devices
Measurement of fluid flow by means of pressure differential devices Part 1
Measurement of fluid flow-estimation of uncertainty of flow rate
measurement
American petroleum institute manual for petroleum measurement
standards
Amerian society of testing materials
Metering and Proving Chapter 4,5,6, 7,11
Calculation chapter 12
Flow measurement Electronic Liquid Measuerment Chapter 21.2
Welding qualification chapter IX
American Institute of Steel Construction
Pipe line, mechanical design
Refinery, mechanical design
National Electrical Code
Centrifugal pumps for petroleum, heavy duty chemical and gas industry
services
Centrifugal pumps for petroleum, petrochemical and natural gas
industries

1.5 PROJECT REFERENCE DOCUMENTS AND DRWAINGS

VSP Documents
Technical Requirements for Equipment for Calibration and Verification Section for MSPs in 2011
(Pipe Prover and Pump Skid) - Doc No: TDH-KD-001
OVAL Documents / Drawing List
Piping and Instrumentation Drawing (P&ID) Doc No: OVL076-DWG-01
General Arrangement Drawing for Prover Skid - Doc No: OVL076-DWG-02
Instrument Loop & Power Distribution Drawing Doc No: OVL076-DWG-05
Junction Box Termination Drawing Doc No: OVL076-DWG-06
System Configuration Diagram Doc No: OVL076-DWG-08
Control Panel Layout (Flow Computer) Doc No: OVL076-DWG-10
Control Panel Layout & Wiring Diagram (Pump Starter) Doc No: OVL076-DWG-12
Instrument Index (Electrical/Instrument Bill of Material) Doc No: OVL076-GEN-06
Cable Schedule (Electrical & Instrument) Doc No: OVL076-GEN-07

1.6 NOTES AND WARNINGS

While OVAL designs its products and systems to the industrial standards, they should not be considered
as a safeguarding element in a system. Any safety critical function must be performed by an
appropriately rated safety critical control system.
Only the equipment, software, and functionality explicitly detailed in the FDS is included in OVALs scope
of supply. Any additional items or functionality, implicit or not, are outside the scope of supply. The latest
FDS, once approved and agreed, forms the definitive design basis for the system.

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2.

BI-DIRECTIONAL PIPE PROVER OVERVIEW

2.1 PIPE PROVER

The 20 bi-directional pipe prover is designed and fabricated to meet a maximum flow rate of 1200 m3/h.
The process conditions for the pipe prover are:
Main Line Size / Service
Piping Class
Fluid
Flow rate (m3/Hr)
Operating Pressure (kg/cm2)
Operating Temperature (C)
Design Pressure (kg/cm2)
Design Temperature (C)
Density (kg/m3)
Viscosity (cst)

10" Diesel Oil Metering

150# Carbon Steel
Diesel Oil
40 ~ 1200
10
50
15
75
780
7 @ 30 C

The pipe prover consists of the following items:

4-Way Diverter Valve

Double Block & Bleed Valve
Temperature Transmitter c/w Thermowell
Temperature Gauge c/w Thermowell
Thermowells
Pressure Transmitter
Pressure Gauge
Manual Ball Valves
Pressure Relief Valve
Detector Switches
Maloney Sphere and its handling mechanism

The design and fabrication is based on the standard in compliance with API Manual of Petroleum
Measurement Standards, Chapter 4 Proving System. As required by the design specification, the pipe
prover will be a single U bend configuration and consists of a skid mounted fabricated assembly to
provide custody transfer metering and proving for the turbine meter for the VSP. The pipe prover has a
quick opening closure for sphere removal. Suitable chain blocks together with the permenant supports wil
be provided for the handling the sphere ball at the launcher section.
The pipe prover will have one independent base volume at cross configutration of the detector switches
(ZS-01 and ZS-02).
The pipe prover will be equipped a Flow Computer (FC) for calculating the repeatability automatically. It is
designed such that the repeatability during calibration of the volumes, where five (5) calibration trials are
performed and be within +/- 0.01% of the average volume. Calibration of the prover shall be in
accordance with API MPMS Chapter 4.
The pipe prover skid will be fully assembly in terms of piping, instrumentation and wiring on the skid and
will be fully tested.
The required power supply to the proving system is 380VAC/3-Phase/50Hz.

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2.1.1

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Functional Design Specification

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Four-Way Diverter Valve

Prover will be supplied with four-way diverter valve, General make c/w motorised actuator having Exd
ATEX approvel electrical housing. The four-way diverter valve will be provided with differential pressure
indicator and differential pressure switch for seal leak detection.
Actuator will be complete with starter, local / remote / off switch, local control for forward / reverse / stop,
manual hand wheel etc. Contacts will be available for all valve positions for remote indication in the
control panel.
The four-way diverter valve in the bi-directional prover will be fully seated and sealed before the sphere
ball meets the first detector. (Refer to datasheet: OVL076-DSH-01)

2.1.2

Double Block and Bleed Valve

The primary function of a double block and bleed (DBB) valve is for isolation and the secondary function
is for intervention. The double block and bleed valves operate on the principle that isolation can be
achieved from both the upstream and downstream process flow / pressure. This is useful for flow
diverting, sampling or injection situations, and for maintenance / integrity check situations where seat
leakage can be monitored through the bleed valve.
The DBBs used are plug valve types. The body and bonnet material used is A216 WCC/ENP. It is
manual operated and with construction of reduced bore. (Refer to datasheet: OVL076-DSH-02)

2.1.3

Detector Switches

The pipe prover will have one (1) detector switch at each end of the prover with preferable two (2)
independent calibrated prover volumes. The prover volumes from the cross-sectionally installed detector
switches will be very similar and these calibrated volumes are to be independent of each other where at
any one time if either one of the detector switches fails, it does not invalidate the other prover volume.
The detector is designed such that the contacting head of the detector protrudes far enough into the
prover pie to ensure switching takes place at all flow rates during calibration and normal operation.
Detectors and switches are explosion proof. (Refer to datasheet: OVL076-DSH-03)

2.1.4

RTD Element

The temperature of each run is measured by a 4-wired RTD temperature element connected directly to
flow computer. Resistance to temperature conversion is performed in the flow computer. The accuracy is
+/- 0.03% of calibrated span. The RTD element will be installed in the thermowell. (Refer to datasheet:
OVL076-DSH-04)

2.1.5

Temperature Gauges

The temperature gauges are bi-metallic type in 316 SS sheath with 160 mm dials, every angle head with
zero adjustment. The temperature gauges will be installed in the thermowell. (Refer to datasheet:
OVL076-DSH-05)

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2.1.6

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Thermowells

The process connection for thermowells is 1 1/2. The thermowells are flanges with the rating
conformance to ANSI 150#. 316 SS is used for the materials. The wake frequency calculations for the
thermowells have completed to ensure that the thermowell standard length will not exceed the maximum
allowable length according to the calculations to avoid the mechanical failure of the thermowells. (Refer
to datasheet: OVL076-DSH-06)

2.1.7

Pressure Transmitters

Transmitter will be SMART type with 2-wire loop powered 4-20 mA output. Transmitter accuracy is +/0.075% of calibrated span. It has an LCD type integral indicator with display in engineering units. Material
of construction for transmitters wetted parts used is 316 SS. Two (2) valve manifolds are provided for
permit in-situ calibration. Material of manifolds used is 316 SS. (Refer to datasheet: OVL076-DSH-07)

2.1.8

Pressure Gauges

Pressure gauges used are Bourdon tube types. The accuracy is +/- 0.25% of span. The element material
used is 316 SS. Cases are 316 SS with solid front, blow-out disc and zero adjustment. Window glass is
shatterproof. Gauges is glycerine filled and filling is full face with no liquid level line. (Refer to datasheet:
OVL076-DSH-08)

2.1.9

Junction Boxes

Junction boxes will be installed on the prover skid. Intrinsically safe and non-intrinsically safe signals will
be wired to a separate junction box. The junction boxes shall be 316 SS construction. Enough terminal
will be provided to allow the connection of all wires of the cable including spare wires plus 20% spare
terminals. Separate junction boxes are used for the following signals:

2.1.10

Analog Junction Box (AJB-001): TT-01, TT-02, PT-01, PT-02

Digital Junction Box (DJB-001): ZS-01, ZS-02
Digital Junction Box (DJB-002): PDS-01, MOV-01

General

The proving system will be completed with all valves, fittings, instrumentation for normal operation as well
as for initial start-up. Instruments will be furnished and installed in accordance with the specification. All
field instruments will be certified intrinsically safe. Instrument installation and design will be based on the
requirements for an intrinsically safe design.

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3.

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PUMP SKID OVERVIEW

3.1 CENTRIFUGAL PUMP

Centrifugal pump is a rotodynamic pump that uses a rotating impeller to create flow by the addition of
enegery to a fluid. The fluid enters the pump impeller along or near to the rotating axis and is accelerated
by the impeller, flowing radially outward into a diffuser or volute chamber, from where it exits into the
downstream piping. Centrifugal pump is used for large discharge through smaller heads.
The centrifugal pump is selected to meet the requirements for use in this project. The design conditions
are:

Type:
Fluid:
Flow rate:
Fluid Temperature:
Fluid Density:
Fluid Viscosity:
Pump Standard:
Orientation:
Ex Protection:
Electrical Power:

RPH S6 300-630
Diesel
1500 m3/h
50C
780 kg/m3
4.6 mm2/s
API 610
Horizontal
Explosion protection to ATEX II 3G c T3
380VAC/3-Phase/50Hz

3.2 THREE-PHASE INDUCTION MOTOR

The three-phase induction motor consists of the fixed stator, a three-phase winding supplied from the
three-phase mains and a turning rotor. There is no electrical connection between the stator and the rotor.
The currents in the rotor are induced via the air gap from the stator side. Stator and rotor are made of
highly magnetisable core sheet providing low eddy current and hysteresis losses.
The induction motor used in this project has the data of:

Type:
CD 400M-4
Rated Output:
450W
Rated Voltage:
380V
Speed:
1494 rpm
Rated Current:
773A
Starting Current:
7.3
Power Factor:
0.91
Rated Torque:
2875Nm
Staring Torque:
1.1
Breakdown Torque:
2.7
Frequency:
50Hz
Efficiency:
97%
Number of Poles:
4
Ambient Temperature: -20 to +40C
Enclosure:
IP 55
Ex-Protection:
II 2G Ex de IIC T4
Duly Type:
S1 (Continuous Duly operation with a constand load state with a
duration sufficient to reach thermal equilibrium)

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3.3 SOFTER STARTER MCD500

Soft starter is used to temporaily reduce the load and torque in the powertrain of the motor during startup.
In this project, the soft starter can avoid pressure surges. It limits the inrush current and so improves
stability of the power supply and reduces transient voltage drops that may affect other loads.
Across-the line starting of induction motors is accompanied by inrush currents up to seven (7) times
higher than running current, and starting torque up to three (3) times higher than running torque. The
increased torque results in sudden mechanical stress on the machine which leads to a reduced service
life. Moreover, the high inrush current stresses the power supply, which may lead to voltage dips.
Overview of the Soft Start-up as follows:

Three-phase motor with low to high power rating

3 conductors to the motor
Variable starting torque
No current peak
No torque peaks
Negligible voltage dip
Zero maintenance

In this project, Danfoss MCD500 Soft Starter is used. It has a four-line graphical display and a logic
keypad. The current transformer measures the motor current, providing feedback for starting current
control. It allows the motors to be used to their full potential without damage from overloading. There are
three (3) menu systems which are Quick Menu, Application Setup and Main Menu provide optimum
programming approach.
It has the functions as follows:

Start/stop

Protection

Outputs

Control

Adaptive Acceleration Control (AAC)

Current limit start
Current ramp start
Dual parameter function
Kick-start
Under Current
Current imbalance
Starter overtemperature
Restart delay
Warning before trips
Heatsink overtemperature
Adjustable phase imbalance sensitivity
Fully adjustable protection
Supply frequency
Three programmable output relays
Programmable analogue output
Motor thermistor
8 language graphical display and keypad
Quick menu and application menu
Buttons for start, stop, reset and remote control
Inputs for two / three wires control

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3.4 PUMP STARTER CONTROL PANEL

The pump starter panel provides an appropriate visual indication of the system status throughout all
modes of operation. It has the features of local visual indication of pump status and the contacts provided
for start signal.
The pump starter panel shall be constructed from Rittal Standard enclosure with dimension of 600mm (W)
x 800mm (D) x 2100mm (H). The panel shall sit on a 100mm plinth. The panel layout details are provided
in the pump starter panel layout drawing (OVL076-DWG-12) separately prepared as part of the
engineering document.
Pump Starter Panel
Tag Name
Dimensions (HxWxD)
Front doors (front access)
Colour
Ventilation
Plinth included
Lifting
Manufacture Brand

Description
Pump Starter Panel
2000 x 600 x 800 mm
Glazed, with handle and lock
RAL 7035
Fan-Side
Standard 100 mm
4 eyebolts per bay
Rittal

The pump starter control panel made of the standard Rittal panel comprises of the following:
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)

One (1) set of Danfoss MCD500, 450KW / 380V three phases of soft starter
One (1) set of Ammeter 0-1200 c/w 3 nos current transformer
Four (4) sets of panel ventilation fans
One (1) set of Auto / Off / Manual duty selector
One (1) set of phase indication light
One (1) set of manual selector switch
One (1) set of Run / Stop / Trip light
One (1) lot of control indication light
One (1) lot of control relay / timer c/w base
One (1) lot of control cable & terminal block
One (1) lot of 1000A tinned copper bus bar

The AOM selector is used to select the running mode for the pump. The three (3) Run / Stop / Trip lights
indicate the pump status. The power ammeter is for measuring the amount of electric energy consumed by
the electrically powered pump. The three (3) indication lights (L1, L2, L3) indicate the incoming power is
available to the pump starter panel.

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4.

PROVING CONTROL SYSTEM

The proving control system consists of:
a)
b)
c)

One (1) Rittal flow computer control panel with dimensions of 600mm (W) x 800mm (D) x
2100mm (H) where the cables shall be Bottom Entry
One (1) Omni 6000 Flow Computer for proving functions of the bi-directional pipe prover
One (1) Epson Dot Matrix Printer will be connected to the flow computer to provide prints of all
reports, alarms, configurations and data entry

4.1 FLOW COMPUTER CONTROL PANEL

The flow computer control panel shall be constructed from Rittal standard enclosure. The panel layout
details are provided in the flow computer control panel layout drawing (OVL076-DWG-09) separately
prepared as part of the engineering document.
The flow computer control panel made of the standard Rittal panel will be housed the following items:
a)
b)
c)
d)
e)
f)
g)

h)

One (1) OMNI 6000 Flow Computer with integral meter proving function for bi-directional pipe
prover
24VDC power supply units
Panel termination accessories, cable duct and pre-wired
Panel height shall be 2000 mm with additional 100 mm plinth
Bottom cable entry
Front accessible doors
Eight (8) lighted push button switches to operate the system as follows:
Detector switch status (GREEN)
4-way valve seal status (RED)
Launch forward commands status (GREEN)
Launch reverse commands status (RED)
Prover Start (GREEN)
Prover Abort (RED)
Report Printer (YELLOW)
Spare (YELLOW)
Panels accessories:
220VAC Light activated by integral door switch
Panel door locks
Protective cover for AC wiring section
Socket outlet for maintenance

Panel power supply is derived from 220VAC/50Hz UPS feeder. The feeder will feed the power to all AC
MCBs within the panel. In addition, two (2) MCBs will feed the power to the two (2) 220VAC/24VDC
redundant power supply. One (1) MCB is provided in the control panel wiring drawing (OVL076-DWG-10).

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4.2 POWER AND EARTHING

AC Power feeder
Quantity

Voltage / frequency

220 VAC / 50 Hz, 2 wires (L1 & N1)

Rated (each)

16Amp

AC power distribution
Breaker type
Breaker poles
AC/DC power supplies
Quantity
Rated (each)
Redundancy mode
Earthing
Safety earth

Magnetic over-current type

Double pole
2
2 x 24 VDC 10A, convert from 220VAC
Dual redundancy Diode mode
Yes - for body

All removable panels and doors are bonded to the protective earth bar using yellow / green wire/
instrument earth are insulated from the metal structure of the panel. Each earth bar is equipped with
connection points. It is clients responsibility to provide clean, reliable earth connection to the panel.

4.3 WIRING AND TRUNKING

Signal Type
Power Distribution (220VAC)
Live
Neutral
Earth
Protective earth
Power distribution (+24VDC)
Power distribution (0VDC)
Signals IS type
Signals Non IS type

Wire Type
PVC, Triple

PVC, Single
PVC, Single
PVC, Single
PVC, Single
PVC, Single

Colour
Brown
Blue
Yellow/Green
Yellow/Green
Red
Black
Blue (+/-)
Grey (+/-)

Size (mm2)
2.5
2.5
2.5
2.5
2.5
2.5
1.0
1.0

The panel wires are terminated in ferrules, and identified with a computer-printed sleeve. Where
termination of two wires in a single terminal cannot be reasonably avoided, one double ferrule is used for
both wires. All trunking bases are grey. Wires on the safe area side of Isolated repeaters / isolators are
run in normal trunking.

4.4 LABELLING
All MCBs, FC, terminals and main wiring are clearly identified in accordance with the panel wiring
drawing. In the panel, all major system components, devices are clearly labeled and identified with a tag
name/number. Nameplates (PVC material) are in the English language. In addition, all hardware is
tagged to facilitate future reference. The panel tag number label will be affixed to the front and back
exterior surface at a prominent location. Lettering shall be 12mm high in black on white background.

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5.

FLOW COMPUTER PROVER FUNCTION

5.1 SUMMARY OF FUNCTION

The OMNI Flow Computer (FC) is built-in with proving functionality. The FC will be configured so that the
FC will operate as a prover computer. The FC shall be capable of performing the following tasks:
a)
b)
c)
d)

The flow computer shall display the pulses of the currently proved run, prover run temperature
and pressure
Control the proving sequence
Print via the flow computer proving report to the printer
Prover run temperature and pressure shall be compared to those of the run being proved.

The number of decimal points for the flow computer setup shall adhere to the following table.
Measurement
Pressure
Temperature
Flow Rate
K-Factor
Total Volume
Density

No. of Decimal
2
2
1
4
3
4

Engineering Unit
Barg
Deg Celsius
m3/hr
Pulse/m3
m3
Kg/m3

5.2 CONFIGURATION INTEGRAL PART OF FLOW COMPUTER

The prover function is configured as an integral part of OMNI 6000 flow computer. It provides connection
to the bi-directional pipe provers 4-way valve, field devides and related inlet/outlet transmitter. This flow
computer will control the proving sequence automatically upon a start prove sequence is initiated. Prover
run reports will be printed via the computer.

5.3 LIST AND DETAILED DESCRIPTION OF INPUT / OUTPUT

The flow computer will have the following input / output connection to the bi-directional pipe prover.
#

Description

Input/Output

Type

Prover Inlet Pressure

Input

4-20mA

Prover Inlet Temperature

Input

4-20mA

Prover Outlet Pressure

Input

4-20mA

Prover Outlet Temperature

Input

4-20mA

Detector Switch ZS-01 & ZS-02

Input

Contact

4 Way Valve Seal Leak Switch - PDS

Input

Contact

Diverter Forward Command

Output

Contact - Relay

Diverter Reverse Command

Output

Contact -Relay

10

TCP/IP Port

Communication

Ethernet

OIL & GAS

PRODUCTION
ENTERPRISE (OGPE)

Document Title :

Functional Design Specification

Revision No :

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5.4 SECURITY LEVELS

A Password will be required for certain control actions as well as the accessibility to access the control
panel. This is to prevent unauthorised personnel from entering or changing data or controlling any
devices. The factory sets password for OMNI Flow Computer is OMNI.
5.4.1

Local Keypad Access

Three (3) password levels are provided:

Privileged Level: It allows the complete access to all entries within the flow computer including
keypad password 1, 1A and 2 below.

Level 1:

This level allows technician access to the most entries within the flow computer
with the exception of point assignments, programmable variables and Boolean
statements and passwords other than Keypad Level 1.

Level 1A:

This level allows technician access to the Meter Factors and K-Factors

Level 2:

This allows access to operator entry type. It includes the prover operations

5.5 MODE OF OPERATION

Normal Mode
In normal mode, flow is totalised. The flow computer is set to this mode during normal operation.
Maintenance Mode
In this mode, flow totalisation is disabled. The flow computer is set to this mode for maintenance
purposes. The flow computer will not be updated the totals until it set back to normal operational mode.

5.6 MANUAL PRINTING OPERATION

The printer will be connected to the flow computer to provide the print-out of all reports, alarms,
configurations and data.
The OMNI 6000 will dedicate one (1) RS232 port for manual print-out of the reports in the event that the
computer has failed and cannot print the report.
The RS232 port will be pre-wired to a terminal block and a serial cable with matching connector head to
the Dot Matrix Serial Epson printer port will be provided in loose.

OIL & GAS

PRODUCTION
ENTERPRISE (OGPE)

Document Title :

Functional Design Specification

Revision No :

Page No :

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Document. No :

OVL076-GEN-09

APPENDIX 1: P&ID DRAWING

APPENDIX 2: GENERAL ARRANGEMENT DRAWING
APPENDIX 3: SYSTEM CONFIGURATION DIAGRAM