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INTRODUCTION TO MECHATRONICS SYSTEM

EXP NO:1

DATE:

AIM:
To study about the important features, about Mechatronics system.
INTRODUCTION TO MECHATRONICS SYSTEM:
Mechatronics is one of the new and existing fields on the engineering
landscape, subsuming parts of traditional engineering fields and requiring a
broader approach to the design of system that we can formally call as Mechatronics
system.
Many industries improving their works through automation which is based
on the inter connection between the electronic control systems and mechanical
engineering.
Such control systems generally use microprocessors as controllers and have
electrical sensors extracting information from mechanical inputs through electrical
actuators to mechanical systems.
This can be considered to be application of computer based digital control
techniques through electronic and electric interfaces to mechanical engineering
problems. Successful design of Mechatronics can lead to products that are
extremely attractive to customer in quality cost-effectiveness.
MECHATRONICS DEFINITION:
Mechatronics may be defined as a multi-disciplinary field of study that
implies the synergistic integration of electronic engineering, electric engineering,
control engineering and computer technology with mechanical engineering for the
design, manufacture, analysis and maintenance of a wide range of engineering
products and processes.

Mechatronics brings together areas of technology involving sensors and


measurement systems, drive and actuation systems, analysis of the behavior of
systems microprocessor systems.
The integration across the traditional boundaries of mechanical
engineering, electrical engineering, electronics and control engineering has to
occur at the earliest stages of the design process if cheaper, more reliable;
more flexible systems are to be developed.
APPLICATIONS OF MECHATRONICS ENGINEERING:
Mechatronics engineering finds application in the following fields.

Electronic home appliances


Electronic entertainment products
Engine systems(cars)
Large scale application

Schematic Layout of Hydraulic System


BASIC COMPONENTS OF A HYDRAULICSYSTEM:
Reservoir (or air tank):
A reservoir is an oil supply tank. It is provided to hold the hydraulic liquid
(usually oil).
Pump:
The pump is used to force the liquid into the system.
Primemover:
A Prime mover, usually an electric motor, is used to drive the pump.
3

Valves:
Valves are refitted in the system to control liquid direction, pressure, and
flow rate.
Actuator:
An actuator is provided to convert the liquid energy into mechanical
force or torque to do useful work. The actuator is the actual working element of
the system. The actuators can be either cylinders (to provide linear motion) or
hydro motors (to provide rotary motion).
Fluid-transfer piping:
The hydraulic Piping is provided to carry the compressed liquid from one
place to another.

Schematic Layout of Pneumatic System

BASIC COMPONENTS OF A PNEUMATIC SYSTEM:


Reservoir (or air tank):
An air tank is provided to store the compressed air required for the
operations.
Compressor:
The compressor is used to compress the atmospheric air so as to increase
the pressure of the air.
Prime mover:
A Prime mover, usually an electric motor, is used to drive the compressor.
Valves:
Valves are refitted in the system to control air direction, pressure, and flow
rate.
Actuator:
An actuator is provided to convert the air energy into mechanical force
or torque to do useful work.
Fluid-transfer piping:
Piping is provided to carry the compressed air from one place to another.

BASIC SYMBOLS USED IN HYDRAULIS AND PNEUMATICSYSTEM:


Symbols

Description

LINES
-continuous line flow line
-dashed line - pilot, drain
-envelope - long and short dashes around two or
more component symbols
CIRCULAR
-large circle - pump, motor
-small circle - Measuring devices
-semi-circle rotary actuator
SQUARE
-one square - pressure control function

-two or three adjacent squares - directional control


DIAMOND
-diamond - Fluid conditioner (filter, separator,
lubricator, heat exchanger)
MISCELLANEOUSSYMBOLS
-Spring
-Flow Restriction
TRIANGLE
-solid - Direction of Hydraulic Fluid Flow
-open - Direction of Pneumatic flow
PUMPS ANDCOMPRESSORS
Fixed Displacement Hydraulic Pump
-unidirectional
-bidirectional
6

Variable Displacement Hydraulic Pump


-unidirectional
Compressor
-Compressor
Symbols

Description

MOTORS
Fixed Displacement Hydraulic Motor
-unidirectional
-bidirectional
Variable Displacement Hydraulic Motor
-unidirectional
-bidirectional
Pneumatic Motor
-unidirectional
-bidirectional
Rotary Actuator
-hydraulic
-pneumatic
CYLINDERS
Single Acting Cylinder

-returned by external force


-returned by spring or extended by spring force
Double Acting Cylinders
-single piston rod (fluid required to extend and
retract)
7

-double ended piston rod


Cylinders With Cushions
- single fixed cushion
- double fixed cushion
- single adjustable cushion
- double adjustable cushion
Symbols

Description

DIRECTIONAL CONTROLVALVES
Directional Control Valve (2 Ports / 2Positions)
-Normally closed directional control valve with 2
ports and 2 finite positions.
-Normally open directional control valve with 2
ports and 2 finite positions.
Directional Control Valve (3 Ports / 2Positions)
-Normally closed directional control valve with 3
ports and 2 finite positions.
-Normally open directional control valve with 3
ports and 2 finite positions.
Directional Control Valve (4 Ports / 2Positions)
-directional control valve with 4 ports and 2 finite
positions
Directional Control Valve (4 Ports / 3Positions)
-directional control valve with 4 ports and 3 finite
positions
*-(center position can have various flow paths)
Directional Control Valve (5 Ports / 2 Positions) Normally A Pneumatic Valve
-directional control valve with 5 ports and 2 finite
positions
Directional Control Valve (5 Ports / 3 Positions) Normally A Pneumatic Valve

-directional control valve with 5 ports and 3 finite


positions
CONTROLMETHODS
Manual Control
-general symbol (without showing the control type)
-pushbutton
-lever
-foot pedal
Mechanical Control
-plunger or tracer
-spring
Symbols

Description
-roller
-roller(one direction only)

Electrical Control
-Solenoid (the one winding)

Pilot Operation

-pneumatic
-hydraulic
Pilot Operated Two-Stage Valve
-Pneumatic: Sol first stage
-Pneumatic: Air pilot second stage
-Hydraulic: Sol first stage
-Hydraulic: Hydraulic pilot second stage

CHECK VALVES, SHUTTLE VALVES, RAPID EXHAUSTVALVES


-check valve -free flow one direction, blocked flow
in other direction
-pilot operated check valve, pilot to close
-pilot operated check valve, pilot to open
Shuttle Valve
-to isolate one part of a system from an alternate

part of circuit
Rapid Exhaust Valve/Pneumatic
-installed close to an actuator for rapid movement
of the actuator
PRESSURE CONTROLVALVES
Pressure Relief Valve(Safety Valve) Normally Closed
- Line pressure is limited to the setting of the valve,
secondary part is directed to tank
Symbols

Description

Proportional Pressure Relief


- line pressure is limited to and proportional to an
electronic signal
Sequence Valve
- When the line pressure reaches the setting of the valve,
valve opens permitting flow to the secondary port. The pilot
must be externally drained to tank.

Pressure Reducing Valve


- pressure downstream of valve is limited to the
setting of the valve

10

FLOW CONTROLVALVES
Throttle valve
-adjustable output flow
Flow Control Valve
-with fixed output (variations in inlet pressure do
not affect rate of flow)
-with fixed output and relief port to reservoir with
relief for excess flow (variations in inlet pressure do
not affect rate of flow)
-with variable output
-fixed orifice
-metered flow toward right free flow to left
-pressure compensated flow control fixed output
flow regardless of load
-pressure and temperature compensated
-with variable output and relief port to reservoir
Flow Dividing Valve
-flow is divided equally to two outputs
SHUT-OFFVALVE
-Simplified symbol
Symbols

Description

FILTERS, WATER TRAPS, LUBRICATORS AND


MISCELLANEOUS APPARATUS
Filter or Strainer
-filter
Water Trap
11

-with manual drain


-with automatic drained
Filter With Water Trap
-with manual drain
-automatic drain
Air Dryer
- refrigerant, or chemical removal of water from
compressed airline

Lubricator
-oil vapor is indicted into airline

Conditioning unit
-compound symbol of filter, regulator, lubricator unit
-Simplified Symbol

RESULT:
Thus the important feature Mechatronics system was studied.

12

NORMAL POSITION

13

OPERATION OF SINGLE ACTING CYLINDER USING DCV


EXP NO:2a

DATE:

AIM:
To operate a single acting cylinder using the Directional Control Valve (DCV)
in Pneumatic Trainer Kit.
APPARATUSREQUIRED:
FLUIDSIM(P) Software
Single Acting Cylinder
3/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

14

ACTUATED POSITION

15

RESULT:
Thus the single acting cylinder was operated using DCV in Pneumatic
Trainer Kit.
NORMAL POSITION

16

OPERATION OF DOUBLE ACTING CYLINDER USING DCV


EXP NO:2b

DATE:

AIM:
17

To operate a single acting cylinder using the Directional Control Valve (DCV)
in Pneumatic Trainer Kit.
APPARATUSREQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder

ACTUATED POSITION

18

19

RESULT:
Thus the double acting cylinder was operated using DCV in Pneumatic
Trainer Kit.
NORMAL POSITION

20

21

OPERATION OF DOUBLE ACTING CYLINDER WITH AND LOGIC


CIRCUIT
EXP NO: 2c

DATE:

AIM:
To operate a double acting cylinder using AND logic circuit in Pneumatic
Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
4/2 Pilot Operated DCV
3/2 Hand Levered DCV
Two Pressure Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

22

ACTUATED POSITION

23

RESULT:
Thus the double acting cylinder using AND logic circuit was operated
in Pneumatic Trainer Kit.

24

NORMAL POSITION

25

OPERATION OF DOUBLE ACTING CYLINDER WITH OR LOGIC


CIRCUIT
EXP NO: 2d

DATE:

AIM:
To operate a double acting cylinder using OR logic circuit in Pneumatic
Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
4/2 Pilot Operated DCV
3/2 Hand Levered DCV
Shuttle Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

26

ACTUATED POSITION

27

RESULT:
Thus the double acting cylinder using OR logic circuit was operated
in Pneumatic Trainer Kit.
NORMAL POSITION
28

29

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS USING


+ + - CASCADING METHOD (A B B A )
EXP NO: 2e

DATE:

AIM:
To operate a single cycle automation of multiple cylinders in cascading
+ + - method (A B B A ) in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
3/2 Push Button Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

30

ACTUATED POSITION

31

RESULT:
Thus the single cycle automation of multiple cylinders was operated
+

by cascading method (A B B A ) in Pneumatic Trainer Kit.

NORMAL POSITION
32

IMPULSE PILOT OPERATION OF SINGLE ACTING CYLINDER


EXP NO: 2f

DATE:
33

AIM:
To operate a single acting cylinder using an impulse pilot valve in
Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Single Acting Cylinder
3/2 Hand Levered Spring Return DCV
3/2 Pilot Operated Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

34

35

RESULT:
Thus the single acting cylinder was operated using an impulse pilot valve
in Pneumatic Trainer Kit.

NORMAL POSITION
36

CONTROLLING THE SPEED OF THE CYLINDER USING METERING


IN VALVE CIRCUIT
EXP NO: 2g

DATE:

AIM:
To control the speed of double acting cylinder using Metering In valve
circuit in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
Flow Control Valve
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.

37

The various components are connected as per circuit.


Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

38

39

RESULT:
Thus the speed of double acting cylinder was controlled using Metering In
valve circuit in Pneumatic Trainer Kit.

NORMAL POSITION

40

CONTROLLING THE SPEED OF THE CYLINDER USING METERING


OUT VALVE CIRCUIT
41

EXP NO: 2h

DATE:

AIM:
To control the speed of double acting cylinder using Metering Out valve
circuit in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
Flow Control Valve
4/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION
42

43

RESULT:
Thus the speed of double acting cylinder was controlled using Metering Out
valve circuit in Pneumatic Trainer Kit.

NORMAL POSITION

44

SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER


USING LIMIT SWITCH
EXP NO: 2i

DATE:

45

AIM:
To operate automatic operation of a double acting cylinder in a single cycle
using limit switch in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

46

47

RESULT:
Thus the single cycle automation of double acting cylinder was operated by
using limit switch in Pneumatic Trainer Kit.
NORMAL POSITION

48

MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER


USING LIMIT SWITCH
EXP NO: 2j

DATE:
49

AIM:
To operate automatic operation of a double acting cylinder in a multi cycle
using limit switch in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

50

51

RESULT:
Thus the multi cycle automation of double acting cylinder was operated by
using limit switch in Pneumatic Trainer Kit.

NORMAL POSITION

52

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN


SEQUENCE (A+ B+ A-B-)
EXP NO: 2k

DATE:
53

AIM:
To operate the Single Cycle Automation of Multiple Cylinders in Sequence
(A+ B+ A-B-) in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
3/2 Roller Operated Spring Return DCV
3/2 Push Button Spring Return DCV
4/2 Pilot Operated DCV
Limit Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

54

55

RESULT:
Thus the single cycle automation of multiple cylinders was operated
+

sequence (A B A B ) in Pneumatic Trainer Kit.

NORMAL POSITION

56

OPERATION OF SINGLE ACTING CYLINDER USING SINGLE


SOLENOID VALVE
57

EXP NO: 3a

DATE:

AIM:
To operate a single acting cylinder using the single solenoid valve in Electro
Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM(P) Software
Single Acting Cylinder
Input / Output Relay Box
3/2 Solenoid Operated Spring Return Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION
58

59

RESULT:
Thus the single acting cylinder was operated using single solenoid valve
in Electro Pneumatic Trainer Kit
NORMAL POSITION

60

OPERATION OF DOUBLE ACTING CYLINDER USING SINGLE


SOLENOID VALVE
EXP NO: 3b

DATE:

61

AIM:
To operate a double acting cylinder using the single solenoid valve in
Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated Spring Return Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

62

63

RESULT:
Thus the double acting cylinder was operated using single solenoid valve
in Electro Pneumatic Trainer Kit.

NORMAL POSITION

64

OPERATION OF DOUBLE ACTING CYLINDER USING DOUBLE


SOLENOID VALVE
65

EXP NO: 3c

DATE:

AIM:
To operate a single acting cylinder using the double solenoid valve in
Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION
66

67

RESULT:
Thus the double acting cylinder was operated using double solenoid
valve in Electro Pneumatic Trainer Kit.

NORMAL POSITION

68

SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER


EXP NO: 3d

DATE:

AIM:
69

To operate automatic operation of a double acting cylinder in a single cycle


using electrical switch in Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

70

71

RESULT:
Thus the single cycle automation of double acting cylinder was operated
by using electrical switch in Electro Pneumatic Trainer Kit.
NORMAL POSITION

72

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN


SEQUENCE (A+B+B-A-)
EXP NO: 3e

DATE:
73

AIM:
To operate the Single Cycle Automation of Multiple Cylinders in sequence
(A B B-A-) in Electro Pneumatic Trainer Kit.
+

APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

74

75

RESULT:
Thus the single cycle automation of multiple cylinders was operated
+

sequence (A B B A ) in Electro Pneumatic Trainer Kit.

NORMAL POSITION

76

MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER


EXP NO: 3f

DATE:
77

AIM:
To operate automatic operation of a double acting cylinder in a multi cycle
using electrical switch in Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION

78

79

RESULT:
Thus the multi cycle automation of double acting cylinder was operated by
using electrical switch in Electro Pneumatic Trainer Kit.
NORMAL POSITION
80

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN


SEQUENCE (A+B+A-B-)

81

EXP NO: 3e

DATE:

AIM:
To operate the Single Cycle Automation of Multiple Cylinders in sequence
(A B A-B-) in Electro Pneumatic Trainer Kit.
+

APPARATUS REQUIRED:
FLUIDSIM(P) Software
Double Acting Cylinder
Input / Output Relay Box
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.

ACTUATED POSITION
82

83

RESULT:
Thus the single cycle automation of multiple cylinders was operated
+

sequence (A B A B ) in Electro Pneumatic Trainer Kit.


NORMAL POSITION

84

ACTUATION OF SINGLE ACTING CYLINDER WITH ON DELAY


TIMER USING PLC

85

EXP NO: 4a

DATE:

AIM:
To simulate the single acting cylinder with ON Delay Timer using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Sometimes delay the cylinder should be activated.
ACTUATED POSITION
86

87

RESULT:
Thus the actuation of single acting cylinder with ON Delay Timer was done
using PLC.
NORMAL POSITION

88

ACTUATION OF SINGLE ACTING CYLINDER WITH OFF DELAY


TIMER USING PLC
EXP NO: 4b

DATE:
89

AIM:
To simulate the single acting cylinder with OFF Delay Timer using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Sometimes delay the cylinder should be activated.
ACTUATED POSITION

90

91

RESULT:
Thus the actuation of single acting cylinder with OFF Delay Timer was
done using PLC.
NORMAL POSITION

92

OPERATION OF SINGLE ACTING CYLINDER WITH AND LOGIC


USING PLC
EXP NO: 4c

DATE:
93

AIM:
To simulate the Operation of Single Acting Cylinder with AND Logic using
PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Sometimes delay the cylinder should be activated.
ACTUATED POSITION
94

95

RESULT:
Thus the single acting cylinder is actuated with AND logic using PLC

NORMAL POSITION

96

OPERATION OF SINGLE ACTING CYLINDER WITH OR LOGIC


USING PLC
EXP NO: 4d

DATE:
97

AIM:
To simulate the Operation of Single Acting Cylinder with OR Logic using
PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Sometimes delay the cylinder should be activated.
ACTUATED POSITION
98

99

RESULT:
Thus the single acting cylinder is actuated with OR logic using PLC.

NORMAL POSITION

100

101

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN


SEQUENCE (A+B+B-A-) USING PLC
EXP NO: 4e

DATE:

AIM:
To simulate the Single Cycle Automation of Multiple Cylinders in sequence
(A B B-A-) using PLC
+

.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Flow Control Valve
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the versa pro software in desktop.
Interface PLC with PC using RS232cable.
Write a ladder diagram.
Both Outputs of PLC (Q1, Q2, Q3 and Q4) are direct connecting to inputs
of solenoid coils.
Following the opening procedure of Codesys software.
Check the ladder diagram Sometimes delay the cylinder should be
102

activated.

ACTUATED POSITION

103

Connect the air supply to FRL unit.


Run the PLC.
Observe the working of double acting cylinder is automatic
104

reciprocating using the circuit A B B A .

RESULT:
Thus the single cycle automation of multiple cylinders is operated in
+

sequence (A B B A ) using PLC.


NORMAL POSITION

105

CONTROL OF DOUBLE ACTING CYLINDER WITH UP COUNTER


USING PLC
106

EXP NO: 4f

DATE:

AIM:
To simulate the double acting cylinder with UP Counter Using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Double Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
.

ACTUATED POSITION
107

108

RESULT:
Thus the double acting cylinder is actuated with UP Counter using
PLC

NORMAL POSITION

109

CONTROL OF DOUBLE ACTING CYLINDER WITH DOWN COUNTER


USING PLC
EXP NO: 4g

DATE:
110

AIM:
To simulate the double acting cylinder with DOWN Counter Using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Double Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.

ACTUATED POSITION

111

112

RESULT:
Thus the double acting cylinder is actuated with DOWN Counter
using PLC
NORMAL POSITION

113

AUTOMATION OF SINGLE ACTING CYLINDER USING PLC


EXP NO: 4h

DATE:
114

AIM:
To simulate the Automation sequence of Single Acting Cylinder Using PLC.
APPARATUS REQUIRED:
Compressor
FRL Unit
3/2 Solenoid Operated DCV
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Observe the working of single acting cylinder is automatic reciprocating.

ACTUATED POSITION
115

116

RESULT:
Thus the automation of single acting cylinder is done by using PLC.

NORMAL POSITION
117

AUTOMATION OF DOUBLE ACTING CYLINDER USING PLC


EXP NO: 4i

DATE:
118

AIM:
To simulate the Automation sequence of Double Acting Cylinder Using
PLC.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Double Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232 cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Observe the working of double acting cylinder is automatic reciprocating

ACTUATED POSITION

119

120

RESULT:
Thus the automation of double acting cylinder is done by using PLC.

NORMAL POSITION

121

122

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN


SEQUENCE (A+B+A-B-) USING PLC
EXP NO: 4e

DATE:

AIM:
To simulate the Single Cycle Automation of Multiple Cylinders in sequence
(A B A-B-) using PLC
+

.
APPARATUS REQUIRED:
Compressor
FRL Unit
5/2 Solenoid Operated DCV
Flow Control Valve
Single Acting Cylinder
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the versa pro software in desktop.
Interface PLC with PC using RS232cable.
Write a ladder diagram.
Both Outputs of PLC (Q1, Q2, Q3 and Q4) are direct connecting to inputs
of solenoid coils.
Following the opening procedure of Codesys software.

123

Check the ladder diagram Sometimes delay the cylinder should be


activated.
ACTUATED POSITION

124

Connect the air supply to FRLunit.


Run the PLC.
Observe the working of double acting cylinder is automatic
+

reciprocating using the circuit A B A B .

RESULT:
125

Thus the single cycle automation of multiple cylinders is operated in


+ + - sequence (A B A B ) using PLC.
NORMAL POSITION

126

OPERATION OF SINGLE ACTING CYLINDER USING DCV


EXP NO:5a

DATE:

AIM:
To operate a single acting cylinder using the Directional Control Valve (DCV)
in Hydraulic Trainer Kit.
APPARATUSREQUIRED:
FLUIDSIM (H) Software
Single Acting Cylinder
3/2 Solenoid DCV
Pump
PROCEDURE:
Draw the circuit in FLUIDSIM (H) software and check the connections.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage and correct it.
Open the valve and operate the cylinder.

127

ACTUATED POSITION

128

129

RESULT:
Thus the single acting cylinder was operated using DCV in Hydraulic
Trainer Kit

130

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