DOC/LP/01/02.07.

13

LP- ME 701

LESSON PLAN

LP Rev. No: 00
Sub Code &Name : ME 701 Process planning and cost Estimation
Branch: Mechanical Engg.

Semester :

VII

Date:02/07/13
Page 1 of 3

OBJECTIVE: To introduce the process planning concepts

To make cost estimates for various products after process planning
UNIT I WORK STUDY AND ERGONOMICS
Method study-definition-objectives-motion economy-principles-tools and techniquesapplications-work measurements-purpose use-procedure-tools and techniques-standard
time-ergonomics-principles applications
UNIT II PROCESS PLANNING
Definition-objective-scope approaches to process planning-process planning activitiesfinished part requirements-operating sequence machine selection-material selection
parameters-set of documents for process planning-developing manufacturing logic and
knowledge production time calculation selection of cost optimal process
Unit III: INTRODUCTION TO COST ESTIMATION
Objective of cost estimation- costing-cost accounting-classification of cost-elements of
cost
Unit IV: COST ESTIMATION
Types of estimates-methods of estimates-data requirements and sources-collection of
cost-allowances in estimation
Unit V : PRODUCTION COST ESTIMATION
Estimation of material cost-labour cost-over heads-allocation of overheads-Estimation for
different types of job
Session
No

1
2
3
4
5
6
7
8
9

Topics to be covered

Introduction about the subject Method study-definition

Objectives motion economy principles-Tools and
Techniques
Applications-work measurements
Purpose use procedure
Tools and Techniques
Standard time Ergonomics
Principles and applications
Various tehniques
Revision

Hours

Ref

Teaching
Method

1
1

1,2
1,3,4

BB
BB

1
1
1
1
1
1
1

1,2
1,2
1,2
1,3,4
1,2
1,2
1,2

BB
BB
BB
BB
BB
BB
BB

DOC/LP/01/02.07.13

LP-ME 701

LESSON PLAN

LP Rev. No: 00
Sub Code &Name : ME 701 Process planning and cost estimation
Branch: Mechanical Engg.
Session
No

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

36
37
38
39
41
42

Semester :

VII`

Topics to be covered

Definition-objective-scope approaches to process

planning
Process planning activities-finished part requirements
Operating sequence machine selection
Material selection parameters-set of documents for process
planningDeveloping manufacturing logic and knowledge
Production time calculation
Selection of cost optimal process
CAT 1
Objective of cost estimation
Objective of cost estimation contdCosting
Cost estimation
Estimating methods
Quality and requirements of a estimator
Cost accounting
Cost accounting contd-Classification of cost
Elements of cost
28
Types of estimates
29
Methods of estimates Types of estimates contd30
Methods of estimates
31
Data requirements
32
Data requirements and sources
33
Collection of cost
34
Allowances in estimation
35
Revision
35
CAT II
Estimation of material cost
Estimation of labour cost
Estimation of over heads
Allocation of over heads
Estimation in welding shop components
Estimation in foundry shop components

LESSON PLAN

Date:02/07/13
Page 2 of 3

Hours

Ref

Teachin
g
Method

BB

1
1
1

1,2
1,2
1

BB
BB
BB

1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
--1
1,2
1,2,3
1,3
1
1,2
1,2
1,2
1,2
1,2

1
1
1
1
1

BB
BB
BB
----BB
BB
BB
BB
BB
BB
BB
BB
BB
BB
1
1,2
1
1,2
1
1,2
1
1,3
1
1,2
1
1,2
1
1,2
1
1,2
--------1,2
BB
1,2
BB
1,2
BB
1,3
BB
1,2
BB
1,2
BB
LP-ME 701

BB
BB
BB
BB
BB
BB
BB
BB
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DOC/LP/01/02.07.13

LP Rev. No: 00
Sub Code &Name : ME 701 Process planning and cost estimation
Branch: Mechanical Engg.

43
44
45

Semester :

Estimation in forging shop components

Revision
CAT III

Date:02/07/13

VII`

Page 3 of 3

1
1
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References
1. Sinha.B.P., Mechanical Estimating and Costing, Tata Mc Graw-Hill,
Publishing Co., 1995
2. Phillip.F. Ostwalal and Jairo Munez, Manufacturing Peropcess and
Systems, John Wiley, 9 th Edition, 1998.
3. Russell.R.S and Tailor,B.W., operations Management, PHI, 4th Edition,
2003.
4. Chitale.A.V, and Gupta.R.C., Product Design and Manufacturing, PHI,
2nd Edition, 2002.

1,2
1,2
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