Documente Academic
Documente Profesional
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INSTRUCTIONS
Code : 01202420314310
Issue : 02-00
Pinguely - Haulotte
You have just taken delivery of your PINGUELY-HAULOTTE self-propelled access platform.
It will give you complete satisfaction if you follow the operating and maintenance instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:
of complying with the safety instructions relating to the machine itself, its use and its environment,
of using it within the limits of its performances,
of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your disposal for any service you might
need.
Contact in this case our Local Agent or our Factory After-Sales Department, specifying the exact type of machine
and its serial number.
When ordering consumables or spares, use this manual together with the Spares catalogue so as to receive
original parts, the only guarantee of interchangeability and perfect operation.
IMPORTANT :
This instruction manual is supplied with the machine and is included on the delivery note.
You are reminded that our machines comply with the provisions of the Machines Directive 89/392/EEC of
th
st
June 14 1989 as amended by the directives 91/368/EEC of June 21 1991, 93/44/CEE of June 14th 1993,
nd
rd
93/68/CEE of July 22 1993 and 89/336/EEC of May 3 1989.
The technical data contained in this manual cannot involve our responsibility and we reserve the right to proceed
with improvements or modifications without amending this manual.
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Pinguely - Haulotte
CONTENTS
1.
1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
1.5.3
1.6
1.7
2.
3.
PRESENTATION
2.1
2.2
2.3
2.4
2.5
IDENTIFICATION ....................................................................................................................................9
MAIN COMPONENTS ...........................................................................................................................10
WORK SPACE.......................................................................................................................................11
TECHNICAL CHARACTERISTICS........................................................................................................12
OVERALL DIMENSIONS.......................................................................................................................13
OPERATING PRINCIPLE.
14
3.1
HYDRAULIC CIRCUIT...........................................................................................................................14
3.1.1
Travel, turret rotation, arm lifting, boom raising, boom telescoping, platform compensation
movements .......................................................................................................................................14
3.1.2
Direction movement. ........................................................................................................................14
3.1.3
Telescoping, boom raising, arm lifting cylinders. .............................................................................14
3.1.4
Turret rotation ..................................................................................................................................14
3.1.5
Platform compensation ....................................................................................................................14
3.1.6
Brake release of the wheel reducers when travelling ......................................................................14
3.1.7
Travel ...............................................................................................................................................15
3.1.8
Manual emergency and back-up system .........................................................................................15
3.2
ELECTRICAL CIRCUIT. ........................................................................................................................16
3.2.1
Automatic engine stop. ....................................................................................................................16
3.2.2
Platform load monitor.......................................................................................................................16
3.2.3
5 angle monitor...............................................................................................................................16
3.2.4
High travel speed. ............................................................................................................................16
3.2.5
Hour counter: ...................................................................................................................................16
4.
4.1
4.1.1
4.1.2
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
4.3.1
4.3.2
4.3.3
4.4
4.4.1
4.4.2
4.5
4.5.1
4.5.2
4.6
17
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Pinguely - Haulotte
5.
MAINTENANCE.
OPERATING FAULTS.
6.1
7.
31
7.1
7.2
33
FUNCTIONS OF THE TURRET CABINET FUSES AND RELAYS (SEE ELECTRICAL DIAGRAM) ............33
FUNCTIONS OF THE LIMIT SWITCH AND SAFETY SWITCHES ......................................................34
8.
HYDRAULIC DIAGRAM
35
9.
ELECTRICAL DIAGRAM
37
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
LABELS
10.1
10.2
Page 4
SHEET 1. .................................................................................................................................................37
SHEET 2. .................................................................................................................................................38
SHEET 3. .................................................................................................................................................39
SHEET 4. .................................................................................................................................................40
SHEET 5. .................................................................................................................................................41
SHEET 6. .................................................................................................................................................42
NOMENCLATURE 1. ..................................................................................................................................43
NOMENCLATURE 2 ...................................................................................................................................44
NOMENCLATURE.3 ...................................................................................................................................45
NOMENCLATURE.4 ...................................................................................................................................46
47
PICTURES.............................................................................................................................................47
TABLE OF DESIGNATIONS. ................................................................................................................50
Pinguely - Haulotte
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Pinguely - Haulotte
Operators must:
Wear individual protective equipment suited to the working conditions and local regulations in force,
particularly when working in a dangerous area.
Never use the machine:
on soft, unstable, cluttered ground with a tilt greater than 5
with exposure to a wind greater than 45 kph. If used outside, make sure, using an anemometer, that the wind
speed is not greater than 45 kph.
near power lines (find out the minimum distances depending on the voltage)
without fitting the platforms protective bar or without closing the safety gate
with a cluttered platform
with equipment or objects suspended from the guard rails or boom
with elements which could increase the wind load (e.g.: panels)
Never use the guard rails as a means of access for getting onto and off the platform; use the steps provided for
this purpose on the machine.
Never use this machine in an explosive atmosphere.
Wipe any traces of oil or grease off the steps, floor and hand rails.
Never neutralise the limit switches on the safety devices.
Avoid hitting fixed or moving obstacles.
Never increase the working height by using ladders or other accessories.
Protect the machine from any unsupervised intervention when it is not in service.
Carry out the daily checks and monitor proper operation during periods of use.
Never :
operate the control levers for one direction in the opposite direction without stopping in the 0 position
exceed the maximum load or the number of people authorised on the platform (230 kg including 2 people).
Distribute the loads and place them if possible in the centre of the platform.
carry out machine maintenance operations when it is raised without having put in place the necessary safety
devices (travelling crane, crane).
climb onto the guard rails when the platform is in the raised position: risk of a serious fall.
Hold:
the guard rails firmly when the platform is being raised or driven.
Avoid :
hitting fixed or moving obstacles.
driving the platform at high speed in areas which are narrow or not cleared.
travelling in reverse (lack of visibility).
towing the platform. It was not designed for that. It must be transported on a trailer.
climbing onto the covers.
Allow a sufficient stopping distance: 3 metres at high speed and 1 metre at low speed.
In order to stop when travelling, gradually move the operating lever to the zero position, keeping your foot on the
pedal.
In normal use, that is operation from platform, the turret or platform post selection key must be removed and kept
on the ground by a person present and trained in emergency/back-up operations.
Never use the platform as a crane, goods lift or lift.
Never use the platform to pull or tow.
Never use the boom as a ram or pusher, or to lift the wheels
Never remove or modify any part, accessory or
component of the machine without our prior agreement.
For any repair, use only original spares,
the guarantee of proper operation.
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IMPORTANT
If the machine has a 220 V power point, MAXIMUM 16 A
it is essential for the extension lead to be connected to a mains outlet protected by a 30 mA
quick-trip circuit-breaker.
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1.5 VERIFICATIONS
th
Comply with the national regulations in force in the country of use. For FRANCE: Order of June 9 1993 + circular
DRT 93-22 September 1993 specifying:
1.5.1
Routine verifications
The machine must be the subject of routine inspections every 6 months so that any defect liable to cause an
accident is detected.
These inspections must be carried out by an organisation or personnel specially designated by the head of
establishment and under the latters responsibility (companys personnel or not) Articles R 233-5 and R 233-11 of
the Code du Travail.
The result of these inspections must be entered in a safety register opened by the head of establishment and kept
constantly available to the works inspector and safety committee of the establishment, if there is one, as well as a
list of the specially designated personnel (Article R 233-5 of the Code du Travail).
NOTE : Such registers can be obtained from the trade organisations and some of them can be obtained from the
OPPBTP or private prevention organisations.
The people designated must be experienced in the field of risk prevention (Articles R 233-11 of Decree n 93-41).
It is forbidden to allow any worker to proceed, during the operation of the machine, with any verification whatsoever
(Article R 233-11 of the Code du Travail).
1.5.2
The head of the establishment in which this equipment is put into service must make sure of the suitability of the
machine, that is, that it is appropriate for the works to be carried out safely and that it is used in accordance with the
instruction manual.
th
In addition, in the above-mentioned French order of June 9 1993, problems associated with hiring, the
examination of the state of conservation, verification at the time of putting back into service after repair, as well as
coefficient 1.25 static test and coefficient 1.1 dynamic test conditions are mentioned. Each person responsible
using the machine must acquaint himself and follow the requirements of this decree.
1.5.3
State of conservation
Detect any damage liable to be the cause of dangerous situations (safety devices, load limiters, tilt monitor, leaks
from cylinders, deformation, condition of welds, tightness of bolts, hoses, electrical connections, condition of tyres,
excessive mechanical play.
NOTE : In the case of hiring, the person responsible using the hired machine has the responsibility of examining
the state of conservation and for examining suitability. He must check with the hirer that the routine general
verifications and verifications before putting into service have indeed been carried out.
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Pinguely - Haulotte
2. PRESENTATION
The HA 15 D self-propelled access platform is designed for any high work within the limit of its characteristics (see
chapters 2.3 and 2.4) and complying with all the safety instructions particular to the machine and to the locations
where it is used.
The main operating post is in the platform. The turret operating post is an emergency or back-up post.
2.1 IDENTIFICATION
A plate, fixed on the back right of the chassis, bears all the indications (engraved) enabling the machine to be
identified.
REMINDER: Whenever requesting
information, intervention or spares,
specify the type and serial n.
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Pinguely - Haulotte
1 - Drive wheels
2 - Rolling chassis.
3 - Hydraulic travel motors and reducers
4 - Steered wheels
5 - Platform compensation input cylinder
6 - Platform
7 - Platform control panel
8 - Platform support with load limiter
9 - Link piece
10 - Arms lifting cylinder
11 - Bottom arm
Page 10
12 - Top arm
13 - Boom raising cylinder
14 - Slewing ring
15 - 2-piece boom
16 - Boom support
17 - Heat engine and hydraulic pump
18 - Lifting and fixing lugs
19 - Turret
20 - Ground control panel
21 - Boom telescoping cylinder
22 - Direction/steering
Pinguely - Haulotte
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Pinguely - Haulotte
DESIGNATIONS
Charge
Maximum lateral manual force
Max. wind speed
Floor height
Working height
Overall length
Overall width
Overall height
Wheelbase
Ground clearance
Max. reach
Boom range
Telescoping (stroke)
Turret rotation
Max. force on wheel
Max. ground pressure:
- On soft ground
- On hard ground
Max. travel slope
Tyre sizes
Outside turning radius
Tilt Monitor
Hydraulic reservoir
Diesel tank
Total weight
Number of drive wheels
Number of steered wheels
Differential lock
Hydraulic brakes
Freewheeling
Wheel nut tightening torque
Vibration level at feet
Vibration level at hands
Operating post sound level
Hatz Silent-pack 2L41C diesel engine
- Power output
- Idling
22.8 + 8 cm3/rev hydraulic pump
- Travel and movements
- Steering
Hydraulic pressure
- General
- Travel
- Steering
- Slewing
- Equipment
Travel speed
(proportional)
Starting battery
Supply voltage
Page 12
HA15D
HA 15DX
230 kg including 2 people
400 N
45 kph
13.20 m
15.20 m
5.52 m
2.05 m
2.40 m
1.90 m
370 mm
7.50 m
-20 / +71
2550 mm
360
3000 daN
4 kg/cm
14 kg/cm
25%
40%
10.5 x 18
4.5 m
5 ( 9%)
150 litres
65 litres
5450 kg
2
5600 kg
4
2
YES
YES
YES
320 m.N
< 0.5 m/s
< 2.5 m/s
78 dB(A)
LS : 0.8 kph
HS : 4.6 kph
12 V - 95 Ah
12 V
Pinguely - Haulotte
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Pinguely - Haulotte
3. OPERATING PRINCIPLE.
3.1 HYDRAULIC CIRCUIT.
See hydraulic diagrams:
HA15D
HA15DX
B 15361
B 15362
Travel, turret rotation, arm lifting, boom raising, boom telescoping, platform compensation
movements
These are controlled by shuttle valves via a proportional control valve which gives progressiveness of movement.
A single movement at a time is possible.
3.1.2
Direction movement.
This is controlled by a solenoid-operated shuttle valve supplied by the small pump body.
3.1.3
These are equipped with balancing valves, leakproof and flanged on their bodies.
IMPORTANT :
Adjustment can only be carried out by specialist personnel.
Disturbing the settings may cause the machines safety devices not to work, and consequently
risks of serious accidents.
Platform compensation
Whenever a travel movement is actuated, the brake release circuit for the reducers mounted on the fixed axle is
pressurised.
As soon as the movement stops, or if there is a lack of pressure, the brake is applied again.
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Pinguely - Haulotte
Travel
4 x 2 version.
Two hydraulic motors drive the wheels on the fixed axle via epicyclic reducers.
Two speeds (high, low) are controlled by a switch.
High speed 4 x 2: The 2 motors are supplied in series, they receive the pumps flow which goes into one
motor and then the other.
Low speed 4 x 2: The 2 motors are supplied in parallel, each receives half of the pumps flow.
3.1.7.2 4 x 4 version.
Four hydraulic motors drive the wheels via epicyclic reducers.
Three speeds (high, intermediate, low) are controlled by a switch.
High speed - 4 x 4 : The fixed axles 2 motors are supplied in series, the steered axle is in freewheel.
Intermediate speed - 4 x 4 : The fixed axles 2 motors are supplied in parallel, the steered axle is in freewheel.
Low speed - 4 x 4 : Each axle receives half of the flow supplied by the pump. On each axle the motors are
supplied in parallel.
One hydraulic differential lock per axle is useable in low and intermediate speed.
3.1.8 Manual emergency and back-up system
In the event of a breakdown preventing:
use of the pump,
operation of the movements,
it is possible to carry out these movements from the ground, by means of a hand pump. At the same time as the
use of the back-up pump, it is necessary to operate manually the corresponding solenoid valve in order to carry out
the arms down, boom down, telescope retraction and turret slewing and platform compensation movements.
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Pinguely - Haulotte
If the platform load reaches 90% of the maximum permitted load, the buzzer alerts the operator.
When this maximum load is reached, the control circuit is cut, preventing all movements. It is necessary to shed
some load in order to reset the unit.
3.2.3
5 angle monitor.
The tilt monitor box gives an audible signal when the maximum permissible angle is reached.
If this situation persists, after a time delay of 1 to 2 seconds, the controls of the boom raising (up), arm raising (up)
and telescoping (extension) movements are cut, as well as travel so long as the machine is deployed.
In order to use travel again, it is necessary to fold all of the elevation elements.
NOTE: With the machine folded, the tilt monitor box gives an audible signal so long as the slope is greater than 5,
indicating to the operator that it will be impossible to deploy the platform.
3.2.4
The high and intermediate travel speeds (4 x 4 model) are permitted only when the platform is completely folded.
When the boom is raised or telescoped or the arms deployed, only low speed is possible.
3.2.5
Hour counter:
An hour counter indicates how long the heat engine has been operating.
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Pinguely - Haulotte
4.1.1
To move the machine, it is necessary to enable the dead mans safety device by keeping the movement control
manipulators ring raised (see chapter 4.3.2).
Travel is possible up to a maximum slope of 5 (about 9%).
In order to permit movement of the machine for access to the work place, unloading or loading with slopes greater
than 5 and 40% maximum, it is necessary to ensure that:
the arms and boom are lowered,
the telescope is completely retracted.
Otherwise the machine is immobilised.
REMINDER: The high and intermediate travel speeds (4x4 model) are only permitted if the arms are folded, the
boom is down and the telescope is retracted.
4.1.2
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Pinguely - Haulotte
Carry out the offloading operations on a stable, sufficiently resistant (see chapter 2.4 Ground pressure), flat and
uncluttered surface.
4.2.1
Offloading by lifting
4.2.2
Precautions :
make sure that the ramps can support the load and that adherence is sufficient to avoid any risk of slipping
during the operation and that they are correctly fixed.
IMPORTANT : Since this method requires the machine to be switched on, refer to chapter 4.4 to avoid any risk of
incorrect operation. Select low travel speed.
REMINDER: Since the slope of the ramp is practically always greater than the maximum working slope (5), it is
necessary to have the boom and the arms lowered and the telescope retracted to authorise travel. In this case, the
tilt monitor box gives an audible signal but travel is possible.
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Pinguely - Haulotte
If the slope is greater than the maximum travel slope (40%): use a hoist in addition to traction.
4.2.3 Loading
The precautions are identical to the offloading precautions.
Chocks must be provided in accordance with the sketch below.
In order to go up a lorrys ramps, select high speed.
4.2.4 Travel
Comply carefully with the traffic instructions or regulations where the machine is travelling.
On uneven ground, do a prior reconnaissance of the route before beginning high work.
Always keep a sufficient distance away from unstable edges or tilts.
Make sure that there is no one in the immediate vicinity of the machine before carrying out a movement or
travelling.
REMINDER: It is forbidden to travel on the public highway.
4.2.5
Make sure, before any filling operation, that the fuel is the one recommended and that it is stored cleanly so as
not to be polluted.
Do not pump from a drum if the latter is not decanted and never use the bottom.
Because of fire risks during tank filling, take the following precautions :
do not smoke,
switch off the heat engine if it is on,
stand downwind so as not to be sprayed with fuel,
with the pumps pouring spout, touch the outside of the filling hole before beginning to fill up, so as to avoid
the risk of sparks due to static electricity,
replace the tank filler cap properly and clean off any fuel which has run outside the tank.
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Pinguely - Haulotte
6
7
8
13
9
10
11
12
15
14
IMPORTANT
When using a pressure washer, do not aim the jet directly at the electrical equipment cabinets
and boxes.
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Pinguely - Haulotte
1
5
1 - Movement selector
2 - Speed selector
3 - Mains on warning light
4 - Engine starting switch
5 - Differential lock control
6 - Movement control manipulator
7 - Emergency stop switch
8 - Horn
3
4.3.3
Make sure that the machine is on flat and stable ground which can support the weight of the machine
(see chapter 2-4 Ground pressure).
Make sure that no obstacle can interfere with the following movements:
travel (machine travel)
turret slewing
arm lifting
boom raising and telescoping (see chapter 2.3 WORK SPACE).
Visually inspect all of the machine: chipped paint or battery acid leaks must attract your attention.
Check that there are no bolts, nuts, connectors and hoses undone, no oil leaks, no electric conductors cut or
disconnected.
Check the arms, boom and platform: no visible damage, no signs of wear or deformation.
Check that there are no leaks and no signs of wear, impacts, scratches, rust or foreign matter on the rods of the
cylinders.
Check that there are no leaks on the wheel reducers.
Hydraulic control block and pump: no leaks, components tight.
Check that the reducers are not disconnected.
Check the tightness of the wheel nuts and the tyre wear.
Check the cleanness and tightness of the battery terminals: loose terminals or corrosion cause loss of power.
Check the battery electrolyte level: the level must be about 10 mm above the plates; top up if necessary with
distilled water.
IMPORTANT
Comply with the battery manufacturers safety instructions.
Check the condition of the main control panels supply cable.
Check the operation of the emergency stops.
CAUTION
These machines are not isolated and must not be put into service near power lines.
Check the cleanness of the air filter: see engine manual.
Check the following levels:
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engine oil: dipstick (item 1 photo 4); if necessary top up (see engine manual).
fuel: sight glass, translucent tank (items 1 and 2 photo 5)
hydraulic oil (item 1 photo 6), if necessary top up by filling through the cap (see chapter 5.3.2).
WHEN TOPPING UP, USE THE PRODUCTS RECOMMENDED IN THE INGREDIENTS CHAPTER
Check the hydraulic oil filters clogging indicator (item 1 photo 10). If the red mark is visible, replace the filter
cartridge (see chapter 5.3.2.1).
Check the operation of the tilt monitoring box (item 15 photo 1) by inclining the support plate. Beyond an angle of
5 it must give an audible signal.
Turret rotation locking rod:
make sure that the turret rotation locking rod (item 1 photo 7) is removed.
1
1
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Pinguely - Haulotte
Make sure that the emergency stop button (item 12) is pulled out.
Put the control post selection key switch (item 11) in the ground control position (right pictogram). In this position
the platform panels controls are overridden.
The battery charge (item 3) and engine oil pressure (item 1) warning lights are on. The air filter clogging light
(item 4) is off.
Press the starting button (item 10); when the engine has started, the on lights (items 1 and 3) go off.
NOTE : If the engine does not start, switch off the ignition by pressing the emergency stop button and start the
operation again.
Check the operation of the pump and engine hour counter (item 13).
4.4.1.2 Testing the movements: (photo 1)
REMINDER: Make sure before any movement that no obstacle can interfere with the operations.
The actuation of movements automatically causes the engine to speed up.
Test the arms lifting movement in the up and then down direction (switch, item 7).
Test the boom raising movement in the up and then down direction (switch, item 6). Stop the boom down
movement when it is in the horizontal position.
Then test the turret slewing movements in both directions (switch, item 8) and the booms extension and then
retraction telescoping (switch, item 5), then lower the boom again completely.
4.4.1.3
Put the control posts key selector switch (item 11 photo 1) in the platform position (left pictogram).
Check the operation of the tilt monitoring box (item 15 photo 2).
To facilitate access to the platform basket, it is recommended that the lowered boom be telescoped.
4.4.2
Get into the basket, complying with the maximum load instructions, and if necessary distributing the load over the
whole platform.
NOTE : If you are approaching the maximum load, the buzzer must give an audible signal. If this load is exceeded,
all the machines movements are cut off. It is then necessary to shed the load. There is no load restriction with the
reach.
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Pinguely - Haulotte
4.4.2.1
Make sure before any operation that the green light (item 3) is on. This indicates that the machine is on and
that the control posts selector switch is in the platform position.
Make sure that the emergency stop button (item 7) is unlocked.
Check the operation of the horn.
4.4.2.2 Testing the movements
To carry out a movement, it is necessary first of all to select it (item 1) and then to activate the dead mans safety
device by keeping the movement control manipulators ring (item 6) raised and then to operate this manipulator in
the required direction. The direction of movements obtained with the manipulator is indicated by a red arrow and a
green arrow.
The speed and angle of the manipulator will give progressiveness of the movement.
If the floor is not horizontal, correct the position of the platform by putting the selector switch in the manual
compensation position. Lift the ring and operate the manipulator forwards or backwards.
Test the telescoping, arms lifting, boom raising and slewing movements by putting the selector switch in turn in
the corresponding positions.
In each selector switch position, raise the ring and operate the manipulator forwards or backwards.
Put the selector switch in the position corresponding to travel. Lift the ring and operate the manipulator from right
to left in order to obtain the direction movement. This function reacts all or nothing without progressiveness.
Test travel by keeping the ring lifted and by operating this time the manipulator forwards or backwards.
CAUTION :
The direction of travel can be the other way round after a 180 turret rotation.
Take account of the colour of the arrows on the chassis in relation to the direction of travel
(green=forwards, red=backwards).
Test the travel speeds by operating the selector switch (item 2)
CAUTION : The high and intermediate travel speeds (4 x 4 model) are possible only if the machine is totally folded.
Even slightly deployed, only the low speed is permitted.
The work can begin.
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8
4.5.2
Back-up : (photo 1)
If the machine is in normal operation and the operator, on the platform, is unable to lower the platform to the ground,
an operator on the ground can do it:
Put the selection key (item 11) in the turret position. Actuate the required movements using the corresponding
controls.
4.6 UNCOUPLING.
2
It is possible to uncouple the drive wheel reducers so
as to be able to tow the machine in the event of a
breakdown.
9
CAUTION :
In this configuration, the machine is no longer braked. To tow the machine, it is essential to use
a rigid bar and not to exceed 5 kph.
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5. MAINTENANCE.
5.1
GENERAL RECOMMENDATIONS.
The maintenance operations indicated in this manual are given for normal conditions of use.
In difficult conditions: extreme temperatures, high humidity, polluting atmosphere, high altitude, etc., some
operations must be carried out more frequently and special precautions must be taken. Refer to the engine manual
and your local PINGUELY-HAULOTTE agent.
Only qualified and competent personnel can carry out any work on the machine and they must comply with the
safety instructions relating to the protection of personnel and environmental protection.
For the engine part, refer to the instructions in the engine manufacturers manual.
At regular intervals, check the operation of the safety devices:
Tilt monitor (tilt > 5): buzzer + stopping of the following movements: travel, arm lifting, boom raising and
telescope extension.
Platform overload (load > 230 kg): buzzer + complete stopping of all movements
Travelling at high and intermediate speeds (4x4 model) impossible if arms lifted, boom raised or telescope
extended.
CAUTION :
do not use the machine as a welding earth.
do not weld without disconnecting the batterys (+) and (-) terminals.
do not start other vehicles with the battery connected.
ELF
TOTAL
INGREDIENT
SPECIFICATION
Engine oil
SAE 20 W
ESSO
HD X 30
PERFORMANCE
XC 30
RUBIA
S 30
Gearbox oil
SAE 90
ESSO
EP 80 W 90
TRANSELF
EP 80 W 90
TM 80
W/90
BP
SHF ZS 46
HYDRELF
DS 46
EQUIVIS
ZS 46
MULTIMOTIVE 2
MULTIS
EP 2
Hydraulic oil
AFNOR 48602
ISO VG 46
SYMBOLE
Lubricants
used by
PINGUELY
HAULOTTE
Lithium extreme
pressure grease
ISO - XM 2
Lead-free
grease
Grade 2 or 3
ESSO
GP GREASE
ENS / EP 700
Mobilux EP2
Replacement or
special
operation
Lithium grease
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MAINTENANCE SCHEDULE
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5.3 OPERATIONS
5.3.1
Summary table
INTERVALS
Every 50 hours
OPERATIONS
Check the following levels:
engine oil
hydraulic oil
diesel
battery
Check the cleanness of the following:
diesel pre-filter; replace it if water or impurities present
engine air filter
machine (check in particular the watertightness of the connectors
and hoses), take this opportunity to check the condition of the tyres,
cables and all accessories and equipment.
Check the clogging of the hydraulic oil filter:
an indicator indicates clogging; change the cartridge when the mark
appears.
Engine: see engine manufacturers manual
Grease :
the wheel pivot pins: 2 x 2 points
the turret slewing locking rod
Check the diesel pre-filter; replace it if water or impurities present
Check the level of the drive wheel reducers (see chapter 5.3.2.3)
2 points for 4x2 model 4 points for 4x4 model
CAUTION : After the first 50 hours:
Change the hydraulic filters cartridge (see 250 hour interval)
Drain the drive wheel reducers (see 500 hour interval)
2 points for 4x2 model 4 points for 4x4 model
Check the tightness:
of the ring screws (see 500 hour interval)
of the wheel nuts (see 250 hour interval h)
Engine: see engine manufacturers manual
Change the hydraulic filters cartridge
Grease :
the bearings of the steered wheels on the 4x2 model (remove the
cap)
the slewing rings bearing race (slew during the operation) : 2 points
the slewing rings teeth (brush)
the telescopes friction parts (spatula)
Check the tightness and cleanness of the battery terminals
Check the tightness of the wheel nuts (torque = 32 mN)
Engine: see engine manufacturers manual
Drain the drive wheel reducers and fill up again
capacity : 2 x 0.7 l for 4x2 model - 4 x 0.7 l for 4x4 model
Check the tightness of the slewing ring screws (torque = 135 mN)
Engine: see engine manufacturers manual
Drain the hydraulic oil reservoir
Engine: see engine manufacturers manual
Drain :
the hydraulic oil complete circuit and reservoir
the diesel tank and clean it
Grease the slewing reducer: 1 point
ITEMS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Check :
the condition of the telescopings friction pads
the condition of the electric cables and hydraulic hoses, etc.
Reminder : All these intervals must be reduced if working in difficult conditions (refer to the After-Sales Department
if necessary).
Every 3000 hours or
every 4 years
Page 28
Pinguely - Haulotte
5.3.2 Procedure
IMPORTANT :
For filling and greasing operations, use only the lubricants recommended in the table if chapter 5.2
Collect the drained oils so as not to pollute the environment.
5.3.2.1
1
Filter with a clogging indicator.
Change the cartridge (item 2) when the clogging
mark appears in the indicator (item 1).
10
CAUTION :
Before removal, make sure that the oil circuit is no longer pressurised and that the oil is no
longer at too high a temperature.
5.3.2.2
11
Page 29
Pinguely - Haulotte
12
Checking the oil level:
rotate the wheel so as to put 1 plug on a
horizontal line (item 1) and 1 plug on a vertical
line in the raised position (item 2).
undo the plug (item 1) and check the level
which must be flush with the hole, if necessary
top up.
to do this, undo the plug (item 2) and fill until
oil runs out through the other hole (item 1).
tighten the plug or plugs.
Doing an oil change :
rotate the wheel so as to put 1 plug on a
horizontal line (item 1) and 1 plug on a vertical
line in the lowered position (item 3).
undo the 2 plugs and let the oil run out.
put the wheel in the position indicated under
Checking the oil level and fill up as indicated
above.
tighten the plugs.
CAUTION :
Make sure that the machine is correctly chocked, and that the lifting equipment has sufficient
capacity and is in good condition.
5.3.2.4
13
5.3.3
List of consumables
hydraulic filter cartridge
air filter element
diesel pre-filter
diesel filter engine oil filter
Page 30
Pinguely - Haulotte
6. OPERATING FAULTS.
REMINDER: Complying with the machines operating and maintenance instructions will prevent the majority of
faults.
However, some may occur and, before doing any work, it is essential to look in the following table (see chapter 6.1)
to see if they are listed in it. Then follow the instructions.
Otherwise, it will be necessary to contact the PINGUELY-HAULOTTE agent or the factorys After-Sales
Department.
Before diagnosing a fault, it is necessary to check that:
the fuel tank is not empty
the battery breaker is closed
the battery is correctly charged
the turrets and platforms mushroom-headed emergency stop switches are unlocked
the turret cabinets relays are correctly pushed into their holder.
PROBABLE CAUSES
start or stops
Lack of pressure
or power on the
pump
No movement
on platform
No high speed
No direction
movement
REMEDIES
Reset
See engine manufacturers manual or call in
After-Sales Department
Shed load
Lift the manipulators ring
Replace the manipulator (see After-Sales
Department)
Replace the solenoid valve or its coil
Check hydraulic oil level
Lower arms and boom to reset
Page 31
Pinguely - Haulotte
FAULT
PROBABLE CAUSES
REMEDIES
Page 32
Top up
Drain the circuit and replace with the
recommended oil
Adjust the differential lock control
Have the manipulators adjusted by AfterSales Department technician
Have it adjusted again by After-Sales
Department technician
Return to level ground
Shed load
Allow to cool
Pinguely - Haulotte
7. SAFETY SYSTEM
7.1 FUNCTIONS OF THE TURRET CABINET FUSES AND RELAYS (see electrical
diagram)
LIST
FUNCTION
KA 1
KA 2
KA 3
Prohibits the actuation of telescope extension if the machines tilt is greater than 5 %
KA 4
KA 5
Prohibits the actuation of all the movements if the machines tilt is greater than 5 %
KA 6
KA 7
KA 8
KA 9
KA 11
KA 12
KA 13
KA 15
KA 17
KA 18
KA 19
KA 20
(Option)
KA 21
(Option)
KA 38
KA 39
KL 1
KL 2
FU1 - 3A
Page 33
Pinguely - Haulotte
LIST
FUNCTION
QS 1
Battery cut-off
SB 1
SB 2
SQ 1
Tilt unit, prohibits by a cut-off, the arms up, boom up, telescoping extension and travel
movements
SQ 2
SQ 3
SQ 4
SQ 5
st
nd
B1
B2
B3
B5
Page 34
Pinguely - Haulotte
8. HYDRAULIC DIAGRAM
Page 35
Pinguely - Haulotte
Page 36
1
2
3
4
5
6
7
7a
7b
8
9
10
11
12
13
14
15
15a
15b
16
17
18
19
20
21
22
23
A
B
C
D
E
F
G
H
I
J
Steered axle
Drive axle
Turret slewing
Boom raising
Arms lifting
Telescoping
Compensation
Direction
Reservoir
Heat engine
Pinguely - Haulotte
9. ELECTRICAL DIAGRAM
9.1 Sheet 1.
Page 37
Pinguely - Haulotte
9.2 Sheet 2.
Page 38
Pinguely - Haulotte
9.3 Sheet 3.
Page 39
Pinguely - Haulotte
9.4 Sheet 4.
Page 40
Pinguely - Haulotte
9.5 Sheet 5.
Page 41
Pinguely - Haulotte
9.6 Sheet 6.
9.7
Page 42
Pinguely - Haulotte
Nomenclature 1.
Item
Qty
Sheet-Col
A2
02/21
VALVE MODULE
Designations
B1
B2
B3
B4
B5
B6
1
1
1
1
1
1
01/14
01/15
01/17
01/24
06/05
05/09
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
G1
G2
G3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
01/17
01/29
02/07
02/15
04/03
06/03
06/07
04/17
06/15
06/17
06/37
01/01
01/07
06/09
H1
H2
H3
H4
1
1
1
1
01/12
01/14
01/15
01/17
H7
H8
H9
1
1
1
02/17
06/07
06/09
HA1
HA2
HA3
HA4
1
1
1
1
06/03
02/11
02/09
04/07
HORN
WEIGHING BUZZER
TILT MONITOR BUZZER
TRAVEL BUZZER
KA1
KA2
KA3
KA4
KA5
KA6
KA7
KA8
KA9
1
1
1
1
1
1
1
1
1
02/03
02/05
02/07
01/29
02/12
01/33
06/01
06/05
02/07
Page 43
Pinguely - Haulotte
9.8 Nomenclature 2
Item
Qty
Sheet-Col
KA11
KA12
KA13
KA15
1
1
1
1
04/02
02/01
04/05
04/13
KA17
KA18
KA18
KA20
KA21
KA22
KA23
KA24
KA25
KA26
KA27
KA29
KA30
KA31
1
1
1
1
1
1
1
1
1
1
1
1
1
1
04/11
04/21
04/23
01/30
01/30
06/21
06/24
06/26
06/29
06/30
05/07
06/23
06/37
05/07
KA38
KA39
KA40
KAB
1
1
1
1
05/25
05/27
06/31
01/13
KL1
KL2
1
1
04/31
04/35
KM1
KM2
1
1
04/15
05/29
KP
01/19
M1
M2
M3
1
1
1
06/13
06/16
01/04
P1
P2
1
1
01/21
06/19
QS1
01/01
BATTERY BREAKER
SA1
02/13
SA2
04/21
Page 44
Designations
Pinguely - Haulotte
9.9 Nomenclature.3
Item
Qty
Sheet-Col
SA2
04/13
Designations
SA3
SA4
SA5
SA6
SA7
1
1
1
1
1
03/25
03/12
03/18
03/04
03/03
SA8
06/07
SB1
01/12
SB2
02/17
SB3
SB4
SB5
SB6
1
1
1
1
01/31
01/33
04/25
06/01
SQ1
SQ2
SQ3
SQ4
SQ5
1
1
1
1
1
02/01
02/05-04/23
02/11
02/12
02/05-04/23
SM1
02/25
V2
V3
V4
1
1
1
01/13
01/17
01/19
V6
V15
V16
V17
V18
V19
V20
V21
V22
1
1
1
1
1
1
1
1
1
02/07
03/03
03/07
03/11
03/13
03/17
03/21
03/25
03/27
V25
V26
V29
V30
V31
V32
V34
1
1
1
1
1
1
1
03/31
03/35
04/07
04/08
04/13
04/15
04/25
PROTECTION DIODE
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
PROTECTION DIODE
Page 45
Pinguely - Haulotte
9.10 Nomenclature.4
Item
Qty
Sheet-Col
V35
V36
V37
V38
V39
V40
V41
V42
V43
V44
V45
V46
V47
V48
V49
V50
V51
V52
V53
V54
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
04/29
05/03
05/05
05/01
05/04
05/12
05/15
05/19
05/21
05/27
05/33
05/35
05/35
05/31
05/33
05/35
06/19
06/33
05/09
06/20
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
PROTECTION DIODE
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
YA1
YA2
1
1
01/23
01/37
YV1
YV2a
YV2b
YV5a
YV5b
YV10
YV11
YV12
YV13
YV14
YV15
YV16
YV17
YV23a
YV23b
YV24a
YV24b
YV25a
YV25b
YV26a
YV26b
YV27a
YV27b
YV28
YV29
YV30
V71
V72
V75
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
02/25
05/01
05/04
05/31
05/33
04/26
05/12
06/33
05/15
05/19
04/29
05/21
05/35
03/32
03/35
03/24
03/27
03/11
03/13
03/18
03/21
03/03
03/06
05/09
04/17
04/19
05/07
05/09
02/13
Page 46
Designations
Pinguely - Haulotte
10.
LABELS
10.1 PICTURES.
20
13
12
Page 47
Pinguely - Haulotte
21
22
19
10
11
14
Page 48
Pinguely - Haulotte
3
18
15
16
17
Page 49
Pinguely - Haulotte
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Code
02103078143640
02103078143630
02103078143420
02103078143430
02103078143440
02103078143450
02103078143460
02103078143470
02103078143490
02103078143620
02103078143550
02103078143540
02103078143600
02103078143680
02103078143520
02103078143590
02103078137430
02103078137440
02103078143820
02103078143730 a
02103078143530
02103078143570
02103078145070
02103078143190
02103078143200
02103078142000
02103078142010
Page 50
Designation
Do not put your foot on the cover
Risk of crushing (body)
Operating instructions (French)
Operating instructions (Spanish)
Operating instructions (German)
Operating instructions (English)
Operating instructions (Italian)
Operating instructions (Dutch)
This machine is not isolated. Risk of electrocution.
Risk of crushing (hands and fingers)
Do not park in the area in which the machine is working.
The plug must be connected to () 220 V.
Do not use as a welding earth. Do not wash
Read the operating and maintenance manual
Hydraulic oil
Hydraulic oil (high level and low level)
Red arrow (backwards)
Green arrow (forwards)
Use of the hand pump
Floor height + load capacity (small format)
Remove the rod before turret rotation
Greasing of the rotation ring
DANGER direction of travel
Turret unit label
Platform unit label
ON
OFF