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Textile Business

4Es - Intelligent Chemistry for Polyester

4Es
Intelligent Chemistry for Polyester

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Close to you
The textile market is hard fought. To successfully
compete now and in the future, you must be better
in all areas: much quicker, more creative, more
efficient.
Thats where Clariants Textile Business can help
you. As an expert in specialty chemicals and dyes,
we are your partner through every step in the
textile processing chain: Close to you. Any time.
Any place.
Whether textile mill, retailer or brand owner we
know what drives the market. We know your
needs. And we deliver custom solutions that
exactly meet these demands.
So your products are simply closer to what
consumers want. After all, everyones success
depends on them.

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4Es - Intelligent Chemistry for Polyester

Sustainability and environmental issues are


becoming more and more important for consumers,
retailers, dyers, finishers and producers of textiles
along the whole value chain. The compliance
of dyes and chemicals with all kinds of various
textile standards (like GOTS, Oeko-tex, bluesign) is
already a must. And saving resources like water,
wastewater, energy, time or efficiency in general
links ecology and economy. Various processes
and applications are described, how by using
intelligent chemistry we can bring these 4Es
environment, efficiency, ecology and economy
together. Even the textile consumer profits from
intelligent effect chemistry in home laundering,
saving natural resources through less frequent
washing or lower washing temperatures...

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Compliance & Product Safety with Ecological Focus


Overview on Clariants Textile Product Safety Procedure

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4Es - Intelligent Chemistry for Polyester

Compliance & Product Safety with Ecological Focus


Overview on Clariants Textile Product Safety Procedure
Minimum Safety Data
Condition: Must exist before placing the product
on the market and before offering the product for
special and/or sensitive applications.

 Chemical composition & registration status


 Flammability data or storage category (internal

Regulatory Compliance

guideline)

 Physico-chemical data
 Acute oral toxicity
 Acute dermal irritation (time critical)
 Acute eye irritation

 Biodegradation
 Aquatic toxicity
 Bacteria toxicity
 BOD and COD values
Additional Safety Information
Condition: Must exist before placing the product
on the market and before offering the product for
special and/or sensitive applications.

 Transport classification
 Compliance certification with regard to
retailer requirements

 Compliance certification with regard to


food contact regulations

 Compliance certification with regard to


consumer goods regulations

The substances in our finished goods are


permanently checked to comply with the
requirements of the chemical control legislations
in the EU, United States, Canada, Australia,
Japan, Korea, Philippines and China.
Our products are preparations/mixtures of
several individual component substances whose
properties complement each other in use in
order to achieve the desired technical effect.
We work to ensure the REACH registration of
all the substances contained in our products
at the appropriate time, in order that our ability
to supply the product in its entirety during the
REACH legislation process is not interrupted.
Every manufactured of imported chemical
is checked to international lists of chemical
weapons and drug precursors, ozone depleting
substances, dioxine and PCB precursors,
phthalates, polyaromatic hydrocarbons,
nonylphenolethoxylates, linear alkyl benzene
sulfonates and many more.
Since 40 years all of our raw materials and
finished goods are tested to close any data
gaps with regard to flammability, acute oral
toxicity, skin and eye irritation, bioelimination,
biodegradation, aquatic toxicity and bacteria
toxicity.
Thus our safety data sheets reflect the highest
state-of-the-art of technical progress because
they are permanently updated according to the
most recent regulations of the European Union.
We are selling a number of special products and
we are permanently developing more products,
which can be safely used for special applications
like the production of packages for food contact
articles or the production of hygiene articles,
because they comply with the requirements of
the corresponding legislative frameworks e.g.
BfR recommendations, the German Consumer
Goods Ordinance, the French Positive list and the
US Code of Federal Regulations (FDA).

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International Textile Standards


Overview on Clariants Textile Product Safety Procedure
Restricted Substance Lists (RSL)
 Customized environmental standards of
retailer and brands
 Requiring the absence or limiting the
concentration of certain chemical substances
in the product or on the finished textiles
 RSL defined and updated by the retailer
and brands often linked with the companys
corporate social responsibility programs
Clariant supports restricted substance lists. Clariant
products comply with established standards of major
brands and retailers (e.g. Marks & Spencer).
Please see our updated compliance list on
www.textiles.clariant.com

Global Organic Textile Standard (GOTS)


 Defines the necessary requirements to ensure
the organic status of textiles
harvesting of the raw materials
environmentally and socially responsible
manufacturing
labeling
 Standard for organic textiles covers:
production
processing
manufacturing
packaging
labeling
exportation
importation
distribution
of all natural fibers

Oeko-tex Standard 100


 Tests for harmful substances according to the
Oeko-tex standard 100 for textile products
 Globally uniform testing and certification
system for textiles. (yarn, fibers, fabrics)
 Scientifically founded evaluation standard for
the human ecological safety of textiles
 Oeko-tex label informs end users about tested
safety for skin-friendly clothing and other
textiles
Most Clariant products comply with the requirements of
this well-known standard.
www.Oeko-tex.com

bluesign Standard
 the bluesign standard covers the complete
range of environmental, health and safety
issues throughout the textile production chain
 the bluesign standard certifies:
substances that have been rigorously tested
against harmful effects on humans and the
environment
for efficient consumption of relevant
resources
 Most efficient and safe use of resources,
i.e. air, water, health from fiber production to
retail, from consumer to the disposal of the
garment
Clariant supports the bluesign standard and classifies its
products in the bluesigns blue & grey categories.
www.bluesign-tech.com

Clariant offers a broad range of dyes and textile


chemicals according to the GOTS standard.
These products are certified by the independent
Institute of Market Ecology (IMO) in Switzerland.
www.global-standard.org

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4Es - Intelligent Chemistry for Polyester

From Chemistry and Consumer Safety to a more Holistic


Approach to Sustainability
Focus on Consumer
Safety

Focus on Resources
and Processes

Focus on Environment

Oeko-tex
Various RSLs
EU Eco flower

bluesign standard

Holistic Approach to the Entire Textile Value Chain


 Consumer safety standards (GOTS, Oeko-tex,

etc.) date back to times when consumers


perceived they needed to be protected from
chemicals on textiles. These standards just
limit the amount of certain chemicals that are
on the textile.

 Intelligent chemistry goes far beyond


compliance with consumer standards and
allows a new level of sustainability as
new processes save resources, like water
and waste water, time and energy, or
allow to re-use dyebaths, and

new textile effects offer consumers a


whole variety of unique benefits (like easy
stain release or hygienic freshness) and at
the same time allow them to actively
participate in saving resources while
caring for their garments

 4E is a holistic approach to care for textiles


throughout the entire life-time of the garment
efficient, economically, ecologically and
environmentally sound
takes into account safety for consumers
and workers, optimized processes
and resources, minimizes the impact on
the whole environment

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Pretreatment
Sizing

Desizing

Arkofil 400
 Water dispersible polyester resin
 Excellent film forming property
 Easily removed at boil with little mild alkali

Hostapal MRN liq c


Leonil UH liq
Sirrix BS liq
 Has strong wetting and detergency action
with very good emulsifying properties
 Are very good for scouring due to its
degreasing and cleaning action
 High rinsing power, hence easy to wash off
 High emulsifying properties

Ecology*

Efficiency

 Oeko-tex approved
 APEO free

Economy





less water
less energy
size recovery
higher machine
utilization

 performance
 intelligent chemistry
 excellent desizing

Environment

 biodegradability
 less effluent load

Wetting Agents

Stain Remover

Hostapal DTC.IN liq


Hostapal MRN liq c
Leonil UH liq
 Have strong wetting and detergency action
with very good emulsifying properties
 Are very good for scouring due to its
degreasing and cleaning action
 High rinsing power, hence easy to wash off
 High emulsifying properties
 Wetting power over a wide pH and
temperature range

Imerol SR liq
 High concentration, low dosage and APEO free
 No chlorinated solvents
 Has good degreasing, stain extracting,
detergency and wetting properties

Ecology*

Efficiency

 Oeko-tex approved
 APEO free

Economy

 less water
 less energy
 higher machine

Optical Brightening
Hostalux ETB.IN liq
Hostalux ESR 50.IN liq
 Highest degree of whiteness
 Neutral to reddish to bluish shade
 Very good light and chlorine wash fastness
 No yellowing during storage
 High acid and alkaline stability
 Bioelimination

 performance
 intelligent chemistry

Environment

 biodegradability
 less effluent load

utilization

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4Es - Intelligent Chemistry for Polyester

Dyeing
Dyes
Foron RD / RD-E
Foron Yellow Brown RD-2RSNI
Foron Rubine RD-GFLI
Foron Blue RD-S
Foron Blue RD-E
Foron Navy RD-RLSI
Foron Black RD-2GSI

Foron S / E
Foron Yellow Brown S-2RSNI
Foron Rubine S-2GFLI
Foron Blue E-BL150
Foron Navy S-2GRLI
Foron Black S-RLI

 Outstanding dispersion stability


 Very good tone-on-tone bath

 Good reproducibility
 In many cases, reduction clearing

exhaustion

is unnecessary

 Good build-up
 Short fixation time

 Good pH stability up to 9 pH with


suitable buffer

Auxiliaries
Lyogen DSB liq (All in one product)
 Dispersing
 Sequestering
 Buffering
Lyogen RDN liq
 Dispersing
Eganal PS liq
 Leveling
 Dispersing

Ecology*

 Oeko-tex approved
 APEO free

Economy





less water
less energy
less energy
less chemicals

Efficiency

 intelligent chemistry
 reproducibility &

Environment

 less effluent load

performance

 high build up
 right at first time

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Dyeing
Foron S-WF Dyestuff
(Especially suitable for Cotton & Polyester Blends)

Properties
 Superwet fast
 Unfixed dyestuff removable in alkaline conditions
 Low tendensy to thermo migration
 High sublimation fastness level
Foron Violet S-WF

Foron Brilliant Yellow S-WF


0.08%

0.27%

0.80%

0.60%

1.80%

0.44%

0.31%

2.84%

8.52%

1.32%

0.10%

4.00%

2.90%

0.21%

0.63%

1.90%

0.09%

0.35%

1.06%

3.18%

1.18%

3.54%

Foron Black S-WF


0.92%

2.76%

0.12%

0.39%

 Dyestuff for the direct printing of


PES clothing fabric

 Dyestuff for the thermosol process of PES and


PES/CEL blend

microfibre articles

 Oeko-tex approved

0.97%

Foron Navy S-WF

Scope of application
 Dyestuff for yarn and fiber dyeing of 100% PES
 Dyestuff for yarn dyeing of PES/CEL blends
 Dyestuff for dark shade on polyester

Ecology*

0.32%

Foron Blue S-WF

Foron Rubine S-WF


0.09%

2.85%

Foron Red S-WF


0.14%

0.13%

5.40%

Foron Scarlet S-WF


0.95%

0.95%

Foron Cyanine S-WF

0.40%

0.32%

Foron Golden Yellow S-WF


0.19%

0.09%

2.40%

Economy






less water
less time
less energy
less energy
less chemicals

Efficiency

 performance
 reproducibility
 right at first time

Environment

 less waste water


 less effluent load
 fewer chemicals
used

 CO2 savings
 fewer pollutants

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4Es - Intelligent Chemistry for Polyester

Printing

Washing sequence
Ekaline F.IN liq 1 gpl

Cold wash

2
Ladipur MCL liq
Caustic Soda
Ekaline F.IN liq
Temperature

= 2.0 gpl
= 2.0 gpl
= 1.0 gpl
= 70C

Dyes

Auxiliaries

Foron S / S-WF

Opticid PSD liq


 Buffering
Eganal PS liq
 Loop accelerator
Lyogen VN liq
 Leveling

Advantages
 Foron S-WF offers High Wet Fastness and

3&4

Highest Sublimation
Half dosage of bath 3
and 4

Hot wash at 70C

 Low multifibre staining


 Recommended for PES/Elastane blends
 Suitable for M&S fastness
Without

Hot wash at 70C

Neutralizing with
Sirrix PHV liq

Ecology*

Economy

 Oeko-tex approved







less water
less time
less energy
shorter cycle time
higher machine
utilization
 less labour costs
 longer life span of
garment

With Eganal PS

Efficiency






intelligent chemistry
right at first time
reproducibility
performance
higher exhaustion and
build-up

Environment

 less emission
 fewer chemicals
used

 less effluent load


 fewer pollutants
 no sulphur

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Finishing
Functional Softness
Silicones : Solusoft MW.IN liq, Solusoft UP.IN liq hc

Lubricants : Ceralube HD.IN liq

 Non yellowing and minimum changes in shade


 Pleasant inner softness (Solusoft MW.IN liq)






and superior smooth surface (Solusoft UP.IN liq)

 No influence on thermomigration of disperse

Excellent sewability
Outstanding handle
Lesser needle breakages
Sublimation stable

dyed PES

 Durable to repeated washes

Ecology*

 Oeko-tex approved
 GOTS approved
 APEO free

Economy

 value addition
 performance at a
very low dosage

 lesser needle
breakages

Efficiency

 intelligent chemistry
 reproducibility &

Environment

 less effluent load


 less chemicals

performance

 increased production
due to lesser sewing
damages

Sustainability through functions


HyDry Protection
 Comfort
 Freshness
 Anti-odour
 High absorbency
 Longer wearing

 Reduces soil
redeposition

 Inhibits greying

time
 Easy removal of
stains

during laundering
 Low washing
temperature
 Antistatic
properties

Ecology*

Economy

 Oeko-tex approved
 bluesign approved






less water
less time
less energy
lower laundry
temperature
 shorter wash cycle

Targetted Segments
 PES sportswear
 PES dress
material

Products
Hydroperm SRHA liq
Sanitized T-9621

Efficiency

Environment

 intelligent chemistry  less effluent load


 durable performance  less chemicals
 excellent wearing
comfort

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4Es - Intelligent Chemistry for Polyester

Finishing
Sustainability through Functions
Care 4 Comfort
 Longer use
 Lower laundering temperature & cycle
 Less wrinkling
 Shorter drying time
 Lower and faster
Conventional finish
 High laundering temperature
 Heavy wrinkling
 Higher ironing time and temperature

Ecology*

 Oeko-tex approved
 bluesign approved

Economy

 lower laundering






temperature
easy to iron
less water
less energy
less time
shorter wash cycle

Targetted area
 PES workwear
 PES apparel
Products
NUVA 4200 liq
Ceraperm SFC liq
Arkofix NEC liq c

Efficiency

Environment

 multiple new effects  less effluent load


 performance
 less chemicals
 protection
 less washing
powder used

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Cost Calculation
CostCalc is an integrated tool which calculates
the influence of all relevant cost parameters of a
complete process on customers machinery and
with his cost parameters. The total process costs
are aggregated into a complete picture showing
the influence of each resource
 Water
 Energy
 Dyes and chemicals on recipe
 Machinery
 Labor
and its share in total costs! Hidden saving
potentials are uncovered!

COSTCALC
program
is the tool
for hidden
savings!

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4 Es - Intelligent Chemistry for Polyester

Intelligent chemistry integrated in textile


processes can easily show how to deal with
important natural resources in a careful
manner.
Clariants recommendation of useful products
and processes throughout the entire textile
process chain accompanies major savings and
secure handling.
Our customers and the consumers can benefit
from our valuable experiences on how to deal
with safe intelligent chemistry.

Ecology*

 GOTS approved
 Oeko-tex approved
 bluesign approved

Economy











less water
less time
less energy
shorter cycle time
higher machine
utilization
less labour costs
lower dyeing
temperature
lower laundering
temperature
no ironing easy care
longer life span of
garment

Efficiency

Environment

intelligent chemistry
right the first time
reproducibility
performance
maximum absorbency
higher exhaustion and
build-up
 intelligent new effects
 re-use of water

biodegradability
bioelimination
less emission
fewer chemicals
used
 less effluent load
 fewer pollutants
(lower salt load to
effluent)
 CO2 saving













* For detailed product information see textile website: www.textiles.clariant.com

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www.textiles.clariant.com
www.clariant.in
Clariant Chemicals (India) Limited
Kolshet Office
P.O. Sandoz Baug
Thane (W)
Mumbai 400 607

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Many of their dyestuffs, pigments and chemicals are patented by


Clariant in numerous industrial countries. Product and service marks
protected by Clariant AG or Clariant GmbH in many countries. * Product
and service marks licensed by Clariant AG or Clariant GmbH in many
countries. + Product and service marks protected by the manufacturer.
TM/SM
Trade mark/service mark at introductory stage. The signs , *, + and
TM/SM
appear only at the first mention of the product/service.
The information and recommendations presented here were compiled
with the utmost care, but cannot be extended to cover every possible
case. They are intended to serve as non-binding guidelines and must be
adapted to the prevailing conditions.

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