Pump Catalog & Parts List AIR OR GAS DRIVEN INJECTORS TEXSTEAM INC. SERIES 5100 Series st00 UP Wi. 45 pounds Series 5100 #1 Wi. 65 pounds DESCRIPTION ‘The 5100 Series Texsteam Chemical Injectors. are single acting, positive displacement plunger-type pumps, powered by a diaphragm motor with a spring return. ‘Speed control is accomplished by regulating the exhaust, gas discharge. Reversal is accomplished by a direct spring-actuated switching mechanism (rotary three-way valve). Volume is controlled by the speed of the pump and by the stroke length, either 1" or ¥4" lengths. The 5100 Series is capable of pumping high pressures with 88 pressure as low as 8 psi and handling volume output up 10 30 gallons per day. The pump is lightweight, compact and contains a ‘minimum of working parts for easy maintenance, Each fluid pump head is equipped with a stainless steel plunger, ball checks, ball check springs, top seat, top bushing, bottom bushing, adjustable type packing’ and ‘priming valve. The plunger is enclosed with a drain to handle plunger drip. A double drip lip on the thrust ‘od climinates the problem of lubricating oil contamina- ‘ion caused by packing leakage. ‘The 5100 Series performs accurately at high and low volume because (1) the head is designed for high voltimetric efficiency, (2) a positive trip mechanism assures fine control of plunger stroke length, and (3) speed is accomplished by control of exhaust gas dis- charge so as to create a rapid fluid: discharge with slow suction, APPLICATIONS 1. The introduction of de-emulsifiers, solvents, corrosion inhibitors, de-salting agents and flocculants in oil country operation 2. High pressure bearing lubrication 3. Water treatment 4, Blending processes in refining and process plants 5. Injection of methanol in gas pipelines 6. Hydrostatic testing 7. SamplingACCESSORIES & OPTIONALS ‘SOUR GAS TRIM — Pump models Cand LP are furnished with sour ;ndard. Models H and ble for sour gas ser- vice on specification. See table captioned PARTS REQUIRED FOR SOUR GAS APPLICATIONS ‘on page 7. TB-40 REGULATOR — for utiliz- ing gas prossures to 1500 PSI ALTERNATE PARTS — Teflon or Viton packing, hastelloy balls. ‘TC-169 DRUM RACK is equipped with shelf for mounting most Texsteam pumps with or without reservoir. The heavy galvanized angle iron Drum Rack can be e ily loaded from back of pickup truck. MODELS AVAILABLE VOLUME (PD = quarts per day; GPO = gallons per day) pun] maxmum | "FOR OPERATION OFF AIR OR GAS FOR OPERATION OFF AIR OR GAS: [GER [DISCHARGE] PRESSURE'TO G6 PSI(CONSTANT) = PRESGURETO S00 PS! Sze | PRessune POWER UNIT’ [CHEMICAL INJECT:| POWER UNIT” [CHEMICAL INJEC] % E 2s 4 hosel ef hen Yat Blt he i Ts00 PSI sioatP [ez GPD| stort [a7 GPO] sin up [azGro] sioan [a2Gro ¥s00 PSI stor > }7s GPO stort _|7sGPof 9101 HP |7sGPO| siorn [75 GPO 7500 PSI_[ Stas LP [res Go| stor t_[isaGPOL s10a HP [ree Grol S103 [168 GPO} son PSI_J siostP [32 GPO | sios [se GeD | si0s HP] 32 GPO | si0s Hae GeO. todel No| Vol = 5 ad 286 ‘Soar SHaLe 120GPo| 25GP0 [sit HP [eaGro| sir | 25Ge0 S0GPO siti HP | soGPO| sii | s0GPD SITSL_hZoGPD| sts He hizo Gro] sia H_|120;GP0| STISLP lee0Gro| SiSL p20 GPOP STs HP [220% FF gee SgIng Wola 4 ba) rash rasre as et had eckng shove 1500 6 crag psi FH sy countess eo ned EEE on eeaaras LT SRE ete are fies Reece ae ae aSneSae VOLUME Power End to Fld End Reto GAS CONSUMPTION CHART ( “STANDARD CUBIC FEET OF GAS REQUIRED TO PUMP ONE GALLON, Plonaer | Operoting Rolo ‘sa Fido "ae 320077 « 75077 ¥ 30077 107 FOR WLET REGULATOR SIZING, DOUBLE THE INDICATED REQUIREMENT INJECTION PRESSURE IN PSI | 100 | 200 | 500 [1000 |1500 |2000 [3000 [3600 [4000 [5000 [6000 wreistonruustrone,.| s3[ sa] s7 | o2| 71| 76] ea] 25 4" PISTON ¥ STROKE 159 | 162 | 171 | 186 | 213 | 228 | 252| 285 %" PISTON FULL STROKE _| 120 | 126 | 148 | 164| 177| 185 | 243| 278 | ata | 355 | 374 %4" PISTON Ys STROKE "| 360 | 370 | 444 | 492 | 531 | 555 | 720| a34 | 942 [1065 [1122 4" PISTON FULLSTROKE | 244 | 245 | 240 | 270 | 288 | 308 | 340| 355 | 369 | 405 | 497] ( ) VW" PISTON Ys STROKE ”'"”| 732 | 735 | 744 | 810 | @64 | 924 [1020 [1065 [1107 [1215 [1401 | Vue" PISTON FULL STROKE | 457 | 458 | 462 | 469] 476 | 530| 545| 565 | 560| 575| 589 Vac” PISTON Y STROKE ©'°*”] 4371 | 1374 | 1986 | 1407 | 1428 | 1590 | 1635 | 1605 | 1680 | 1725 | 176INSTALLATION 1, Remove pump from carton and inspect for pos- sible damage in transit from factory. The cardboard carton was designed especially for this pump and offers ample protection for normal handling. If the pump has been damaged in transit, file claim with the carrier. 2. Loosen and remove the four thumb screws that hold the cover and fill the compartment that has the spring with one and one-half pints SAE 10 wt. non-detergent oil. Fill to bottom of thrust rod. (Item 11, pg. 5). 3. Oil the thrust rod. 4. Select the stroke length desired, either full or short according to your requirements. See the data chart—full stroke is 1”, and short stroke is equal to w". 5. Check plunger packing gland to make sure pack- ing is not too tight. 6. Install the priming valve TA-1497 in its position on the pump head. 7. Blow or clean line before hooking up air or gas line to inlet. On Models 5100 LP and 5100 L the air ‘yor gas line (if it does not exceed 35 psi) is piped Jdirectly into the inlet TA-906. The inlet is a 4” female connection. Do not hook up the gas supply to the small valve. THIS IS THE GAS EXHAUST. Gas sup- ply should be constant pressure to assure even stroke speed. If the gas supply pressure exceeds 35 psi or is erratic, some means of reducing the gas pressure to below 35 psi must be used. Model 5100 HP and 5100 H are equipped with a pressure regulator and pressure gauge for reducing the gas pressure. The regulator supplied with the 5100 HP and 5100 H can be used up to 400 psi. If the gas supply pres- sure exceeds 400 psi, the customer should equip the pump with a Texsteam TB-40 regulator which has a maximum inlet pressure of 1500 psi. OPERATION IMPORTANT MAX, GAS DIAPHRAGM CHAMBER | PRESSURE 35 PS.1 FILL WITH ONE AND A HALF PINTS S.A.E, 10W (NON DETERGENT) OIL. GREASE THRUST ROD OCCASIONALLY. 8. Close gas exhaust valve, The gas exhaust is a ¥4”” female pipe connection. 9. Hook up the fluid suction piping to the bottom bushing on the pump head. This is a 14” female pipe connection. Care should be exercised in that a suit- able strainer should be installed in the suction line to trap foreign matter that might injure the plunger, plunger packing or interfere with the check valve ‘operation. 10. On hooking up the fluid discharge line, the top connection on the pump head is the outlet and it is a 4" FNPT. The discharge line should be at least 4%" copper tubing and a TA-676 line check should be installed at the point of injection in case the fluid discharge line ruptures or is broken. A TA-676 Tine check is included with the 5100 Series pump and careful observation of the flow direction will elimi- nate the possibility of a ruptured fluid discharge line. 11. Turn the gas on and slowly open the gas exhaust valve. The pump will start automatically. Make cer- tain the suction line is filled with fluid and test the pump head by opening the priming valve. After the pump discharges clear fluid without bubbles, close the priming valve for normal pumping operations. At this point make a visual check of the plunger drip and using the TA-315 gland wrench that was in- cluded in the package, slowly tighten the gland until Teakage just stops. It may be necessary to readjust the packing the next day. A slight leak during break-in is beneficial. Sufficient time should be allowed to let the packing “seat in”. Packing should only be adjusted after pressure has been removed from pump head. Never adjust packing against pressure. 12, After the pump is in operation, replace the lid and thumb screws and keep the TA-315 gland wrench handy for future packing adjustments. “Alter the’ pump has been installed: ha fev minor adjustments are Snecesary for coy. day operation. lere are a few check points: 2D Ce gel eel 6 a ee ge ee we pump is injecting. 3) Check the oll level, The normal level is just fouching the bottom of thrust ‘od, Item 11, pg, 5, Use 1% pints of SAE 10 wt. non-detergent of. 4) {hee for exces leakage around the packing Op oe ekag ee a ee ‘ible to lly scored, d. IF itis not anger is é : replace the plunger. Do not adjust packing against pressure, ee : 5) Open the priming valve to check pump action, 6) Oil thrust rod occasionally. 3MAINTENANCE Should pump run but fail to pump chemical, remove TB-736 bottom bushing and TA-1496 top bushing— inspect and clean balls and seats. Inspect for damage and replace if necessary. Should pump still not pump chemical, remove TB-548 cover and check to see if TA-290 Cotter Pin is in place, also TA-1828 Stroke Adjusting Pin. Check to see if chemical is getting to pump unscrew TA-1497 priming valve stem. When chemical flows from bleed hole, shut off TA-1497 priming valve. ‘After hooking up gas or air to TA-906 (inlet bushing) disc retainer, should pump fail to operate. Make sure the inlet pressure does not exceed 35 psi—excessive pressure could tend to lock the pump. Make sure speed ‘control valve (gas exhaust) is open. Make sure plunger packing is not too tight. Use gland wrench TA-315 to adjust packing gland nut TA-4104. If pump stops and a constant flow of gas comes from ‘TA-1835 air vent, this means that the TC-290 dia- phragm has ruptured. TO REPLACE DIAPHRAGM Remove TC-252 diaphragm cover. Remove lock nut and washer on end of TB-444 thrust rod. It is im- portant that you do not allow TB-444 thrust rod to turn when removing lock nut and washer. To prevent the rod {from turning, remove TB-548 cover and hold the rod in position by inserting punch or drift pin into the “large” hole forward of the TA-1832 Stirrup assembly. Replace burst diaphragm and reassemble. TO REPLACE RETURN SPRING Remove TC-252 diaphragm cover—remove lock nut and washer on end of TB-444 thrust rod. It is important that you do not allow TB-444 thrust rod to tu when removing lock nut and washer. To prevent the rod from turning remove TB-S48 cover and hold the rod in posi- tion by inserting punch or drift pin into the ‘‘large"” hole forward of the TA-1832 stirrup assembly. Pull TC-290 diaphragm—TB-438 diaphragm plate— return spring TA-1821 can then be re- moved. Reassemble in reverse of above. REPLACING TA-4147 VALVE DISC If pump has a heavy continuous leaking of gas into the lubricating oil TA-4147 valve disc probably needs replacing. Disconnect power supply into TA-906 disc retainer. Remove TA-906 disc retainer from TB-441 body—caution: care should be taken not to lose TA-77 valve spring and TA-579 washer directly under TA-906 disc retainer, Before removing, note the position of the TA-4147 valve disc, so that the disc is replaced to the same position as it was removed (see page 8). Lap the TA-4I47 disc with a good valve grinding compound before replacing When replacing TA-4147 valve disc be sure to also replace the drive pin that is supplied when you order the dise. REMOVING TB-446 VALVE ASSEMBLY FROM PUMP HOUSING Should it be necessary to remove TB-440 flipper arm assembly from the pump housing, disconnect TB-1193 SS tubing, the power inlet line from TA-906 disc retainer and the gas exhaust line. Remove the four TA-141 machine screws and four TA-425 lock wash- ers. The TB-446 valve assembly can then be withdrawn from pump body. ‘The flipper arm bearing is an integral part of the ‘TB-440 flipper arm and is press fitted into the TB-441 body. A punch must be used to remove the flipper arm from the valve body. To do this the procedure under the heading, “Replacing TA-4147 Valve Disc,” must be performed. When these parts are removed the TB-440 flipper arm assembly may be punched ftom the body. Upon reassembling the lower shaft of the TB-440 flipper arm must fit into the TA-1838 flipper spring adapter. TO REPLACE THE FLIPPER SPRING Follow the procedure as outlined under “Removing ‘TB-446 Valve Assembly from Pump Housing.” ‘After removing the valve assembly, remove TB-548 cover. At this point TA-1832 stirrup assembly may be turned upside down on the thrust rod— unscrew TA-1820 flipper spring. To reassemble follow the above procedure in reverse,; PARTS LIST aga. SERIES 5100 LP — 2) @ @) QO | —L36}otond Wrench 7 @® (9 tang @ 8 A se et ol eg Gr T ie eM PART NO, RSS. NAME MATERIAL me arena T Tea 1 Bests coer Caen ae Sith cs 2 asi) tb 27 Whitey 1 tap Pe Seow Se 13" 76390. | Molded Diophrogm 28° TAN 1 Adjusting Pin ‘Steal tema) Weer 2 taisae 1 Ges oe ‘5743301 Moeknor 3 TANS) Aeon Bross 6* TAAB2) 1 _‘Retvin Spring 31*TATG2 Flipper Spring. ‘Steel ae 7 1 Waring Toe (ao sewn 32 Tras 3 Wester Sea . 1 Wins See 33__Yatan 1 Si mp cat an 7 7 1 Wo 7 oto ™ 15 creed Stondord Yaad Asati 1 ‘Steel 1 1A? Iniecior Head Laine v ‘SePom7 1a et Hed — . = a 1 ect Had meet f sel Wt eer ead Seiten lone 7 = B™ TASS 1 Gland Ween ‘Sel I F a we aie fe 2 Cadi Pad a rome 1 ‘tas Cement "a tet a —_| 7 een a tase eaten SG H cad aan +i acre Codie ed “87 TAN) Spina Api TOD 1 Inlet Teg Paper * TABS Rolipin. | {7629 Diephoge sterdard fr call wathr sve Far Nr Howe Fs ‘Recommended Spare Parts a‘The backpressure on this exhaust port must be zero psig for maximum pump 14: FNPT Discharge’ Sone oS datt fo Gaon MATERIAL TEM_PART.NO. REQD, NAME “PART NO. REQO. Eee / MATERIAL 5~—a OPTIONAL Gost SIGHT FEED ASSEMBLY $086 Mos TB-38 amaneam teste 25 wn pated moto ar) 4 aang) Sight Fond Assent TAM 1 Shel Monel 7 eee Steins Stel ‘Assembly, las ose Thad BOs es 2_yaness 30a Staines Stee! 3 Tage eprpylene aes Be 7 TASH 1 Secon tine Kir x 22" Papropyw 19" TANGA 1 Bowl Gutter ow Comer —s : a Tass 1 Eerpntenit Ay, CS. Cod nt 20 TRIP} Sight Feed Body Numinom Tests) 1 _ Teen Mord Por 21 | TA10i 1 (Shuto Anwinbly Brow 102 te OS.5 thie = a om ee 2 BRE? 1 Gartsianivone NP to _ Bast) eee Eee 2 | beckwarher ‘Stool za | Tadois 1 ARCOM C.S. Cod, Plated Taha? Wan Non ea a ee “Recormerded Spr Fo Traeween pump ond msn (ome lve posion ox Wem 3) Opn Wille wpptadin vot tem25, Terk Gouge 6PARTS LIST Lee) puor = : VALVE mem paKT nO. At. (Oh “ASSEMBLY #—acsoe2 (PIN ONLY) 2 way rams i d Seether Sea @ — eee re joo DB 5 twig) REE cs. cou rem eae 6 TABS7 120 HSI Hex Steel oJ Cc : | Sete tea foe > : 8) OL 7 tae ea 182) Oh —~ ie oT M0 yutside View = OC) as > 1 17455 Flops Am left ax shown and align hole in pilot valve dla with ole in pilot valve body. 10-676 BRASS LINE CHECK 303 SS LINE CHECK Soins Stee ‘Stintens Soa ‘Stainless Sea Sainion Stet Bron, Ni Plated Recommended Spore Ports, PARTS REQUIRED FOR SOUR GAS APPLICATIONS FURNISHED ‘ONLY WHEN ORDERING PUMP MODELS H AND HP FOR SOUR ‘GAS APPLICATIONS MATERIAL (Gauge Glas 30 ‘Stine 203 55 [ar Retniner Nut, 3035 32 Valve Body, 303 58 rastie rast [raz Spring, 316 88 36 O-Ring, VitonPARTS LIST ‘series 5100 INJECTOR HEADS PVC Plastic Heads are avaliable. ‘Seo page 7 of Series 4300 Pump Bulletin for details yo . Oar rcie, “fc” HEAD @& BEFORE 4-190 @ %"-%"-" HEADS Plunger Saas > 5101 Sot Packing | 5108 Soft Packing Cop Nese maser S111 ara Pecking | S113 Hera Pacing Packing ater! aan | ovcue | an | ovctie | at ttm Constr Stainless] wS'S. 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Box 60706, Houston, TX 77205 ‘BunaN ‘5000 | 3000 [~ aado | “3000, TEL: (713) 4437000 a sp sno | ann so FAX: (713) 4436308 . Tefen 3000 | oot a0 FAX: (713} 443.4802 in TUX: 166119 TXT UT ep 1090 oy mtn eA hs moored seatecmemmvamerrt TEXSTEAM INC. P5100 9/00 SP