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SWATI GANGWAR **
ABSTRACT
Laser Beam Machining (LBM) is one of the most advanced machining processes that is used for shaping, cutting and
machining the virtually whole varieties of engineering materials. In LBM, the surface roughness and kerf taper significant
factors affects the product characteristics and quality of the product. During this analysis work, the impact of process
parameters like cutting speed, frequency and Gas pressure surface roughness (Ra) of steel (AISI 321 stainless steel)
material in laser cutting machining. L9 orthogonal array was generated for fractional factorial design (Taguchi analysis)
for better understanding of the interaction among the process parameters. The values of surface roughness for steel
were calculated by Regression model equations, Taguchi Analysis and Genetic Algorithm were employed to the
parametric analysis of the experimental data. Taguchi analysis gives the optimum values of surface roughness and kerf
taper, which are 2.2981 m and 0.1637 respectively. Genetic algorithm was used for providing a set of optimum values
for both outputs simultaneously.
Keywords: Laser Beam Machining (LBM), Surface Roughness, Kerf Taper, Taguchi Analysis, Genetic Algorithm.
INTRODUCTION
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RESEARCH PAPERS
cut. There is no exact contact with the material of the tool,
pulsed mode of LBC [8, 14]. In this paper, two kerf qualities
[7,13].
nowadays is:-
1. Literature Review
to 2.5 bars and the cutting speed was varied from one to 6
m/min), the melt flow in the peach, the central (mid) and
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pressure P, pulse width, pulse frequency F and cutting
[5].
HAZ and Ra. The mathematical models for the HAZ and Ra
4. Taguchi Analysis
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The OA defines the value of the parameters for each
Sl. No
Variables
Unit
Level
-1
Level
0
Level
1
Gas Pressure
Kg/cm2
Pulse Frequency
Cutting speed
10
Mm/min
Gas
pressure
1
2
Hz
Pulse
frequency
Cutting
Speed
Taper
Angle
Surface
Roughness
0.19646
2.42
0.22100
2.00
3.01
10
0.29195
0.19643
2.41
0.26740
3.03
10
0.30834
2.94
0.17740
2.48
0.16659
2.51
10
0.16370
2.54
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parameters. The maximum values of mean of the means
are for Gas pressure at A2 i.e. 5 Kg/cm2, for pulse
frequency at B3 i.e. 10 Hz and for cutting speed at C3 i.e. 8
mm/min.
Figure 2 shows the S/N ratio for the optimization of surface
roughness. Gas pressure A1 i.e. 4 Kg/cm2 has a maximum
value of S/N ratio. Pulse frequency B1 i.e. 8 hertz has
maximum value. Cutting speed, the maximum value of
S/N ratio is at C2 i.e. at 7 mm/min. These values shows that
the surface roughness will be at its minima with the set of
values of A1B1C2. Maximum value of S/N ratio is for the
cutting speed which is -4.287, so cutting speed is the most
Pressure
Pulse
frequency
Cutting
Speed
-4.786
-4.763
-5.367
-5.917
-41.906
-4.287
-5.003
-6.037
-6.052
Delta
1.131
1.273
1.764
Rank
Pressure
Pulse
frequency
Cutting
Speed
12.65
14.43
13.31
11.94
13.38
14.32
15.44
12.21
12.39
Delta
3.50
2.22
1.93
Rank
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objective functions were obtained. On this curve, the set
of optimum values can easily be taken.
Conclusions
Optimistic plot in Figure 6 shows the exact values of the
parameters after optimization. So optimum results are
given below:
The minimum value of surface roughness is 2.2981
m.
365.
358.
0.208 cutting-speed
0.0109 cutting-speed
38.
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cutting using cuckoo search algorithm. Journal of
pp. 225-243.
2198-2208.
pp. 555-564.
Swati Gangwar is an Assistant Professor in the Department of Mechanical Engineering at Madan Mohan Malaviya University of
Technology, Gorakhpur, Uttar Pradesh, India. She has completed her Bachelor Degree in Mechanical Engineering in 2009 from
Shri Ram Murti Smarak Institutions, Bareilly, Lucknow and Master Degree in 2012 from National Institute of Technology, Hamirpur,
Himachal Pradesh. Currently she is pursuing Ph.D at Malaviya National Institute of Technology, Jaipur. She has published more
than 18 papers in National and International Journals as well as conferences. Swati Gangwar also guided 4 students for their
projects in UG and PG courses.
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