7/4/2016

MAZDA

NO.11NOCOOLAIR
BME070300000W13
11

Nocoolair

DESCRIPTION

Magneticclutchdoesnotoperate.

A/Ccompressorsystemmalfunction
Incorrectamountofrefrigerant
A/Cswitchindicatorlightmalfunction
PCMA/Ccutoffcontrolsystem
PCM(IG1signal)systemmalfunction
POSSIBLECAUSE
Thermosensor,A/Cswitchmalfunction
PCM(A/Csignal)systemmalfunction
Refrigerantpressureswitchmalfunction
PCMcoolingfancontrolsystem
A/Crelay,magneticclutchmalfunction
Whenperforminganasterisked(*)troubleshootinginspection,shakethewiringharnessandconnectorswhiledoingthe
inspectiontodiscoverwhetherpoorcontactpointsarethecauseofanyintermittentmalfunctions.Ifthereisaproblem,
checktomakesureconnectors,terminalsandwiringharnessesareconnectedcorrectlyandundamaged.
Diagnosticprocedure
STEP

INSPECTION

INSPECTAIRBLOWOUT
Doesairblowout?

INSPECTA/CCOMPRESOROPERATION
Startengine.
TurnbothA/Cswitchandfrontfanswitchon.
DoesA/Ccompressoroperate?

ACTION
Yes Gotonextstep.
No

GotoStep1oftroubleshootingindexes
No.1,2,6,and7.

Yes

GotoStep1oftroubleshootingindex
No.10.

No Gotonextstep.
Yes Gotonextstep.

INSPECTREFRIGERANTAMOUNT
Inspectrefrigerantamount.
(SeeREFRIGERANTSYSTEMPERFORMANCETEST.)
Isitokay?

INSPECTA/CSWITCHINDICATORLIGHT
DoesA/Cswitchindicatorlightilluminate?

Yes GotoStep8.

*5

INSPECTWIRINGHARNESSBETWEENFUSEBLOCKAND
FRONTCLIMATECONTROLUNITFORCONTINUITY
TurnignitionswitchtoONposition.
TurnbothA/Cswitchandfrontfanswitchon.
Removeairflowmodewire,andairmixwireandpulloutfront
climatecontrolunit.
TestvoltageatfrontclimatecontrolunitterminalB(IG2signal).
IsvoltageapproximatelyB+?

*6

INSPECTWIRINGHARNESSBETWEENFRONTCLIMARE
CONTROLUNITANDRESISTORFORCONTINUITY
TurnignitionswitchtoONposition.
Turnfrontfanswitchoff.
TestvoltageatfrontclimatecontrolunitconnectorterminalF
(blowerfansignal).
IsvoltageapproximatelyB+?

No

Addorsubtractrefrigeranttospecified
level,thengotoStep28.

No Gotonextstep.
Yes Gotonextstep.

Repairwiringharnessbetweenfuse
No blockandfrontclimatecontrolunit,then
gotoStep28.
Yes Gotonextstep.
Inspectwiringharnessbetweenfront
No climatecontrolunitandresistor,thengo
toStep28.

VERIFYWHETHERMALFUNCTIONISINWIRINGHARNESS
Replacefrontclimatecontrolunit,then
(BETWEENFRONTCLIMATECONTROLUNITANDGROUNDFOR Yes gotoStep28.
http://www.dvsmazda.ru/files/MPV/1st/

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*7

*9

*10

MAZDA

CONTINUITY)ORFRONTCLIMATECONTROLUNIT
TurnignitionswitchtoLOCKposition.
Istherecontinuitybetweenfrontclimatecontrolunitconnector
terminalD(GNDsignal)andground?
CHECKFORDTCSINPCM
ChecktheDTCfortheONBOARDDIAGNOSTIC(ENGINE
CONTROL).
AreanyDTCsdisplayed?

Repairwiringharnessbetweenfront
No climatecontrolunitandground,thengo
toStep28.
Gotoappropriateinspectionprocedure.
Yes (ThePCM'sA/Ccutoffcontrolinput
signalmaybethecauseofthetrouble.)
No Gotonextstep.

VERIFYWHETHERMALFUNCTIONISINMAGNETICCLUTCH
Yes Gotonextstep.
SYSTEMORELSEWHERE
RemoveA/Crelay.
TurnignitionswitchtoONposition.
WhenA/CrelayconnectorterminalCandD(onwiringharnessside) No GotoStep24.
areshorted,doesmagneticclutchoperate?
VERIFYWHETHERMALFUNCTIONISINTHERMOSENSOR
SYSTEMORELSEWHERE
TurnignitionswitchtoLOCKposition.
Disconnectrefrigerantpressureswitchconnector.
TurnignitionswitchtoONposition.
Setfrontfanswitchatfirstspeed.
Testvoltageatthefollowingrefrigerantpressureswitchconnector
terminals(A/Csignal)onwiringharnessside.
TerminalC

Yes GotoStep16.

No

Reconnectrefrigerantpressureswitch
connector,thengotonextstep.

IsvoltageapproximatelyB+whenA/Cswitchisoffand0Vwhenit
ison?

*11

VERIFYWHETHERMALFUNCTIONISINTHERMOSENSORAND
WIRINGHARNESS(BETWEENFUSEBLOCKAND
Yes Undoshort,thengotonextstep.
THERMOSENSORFORCONTINUITY)ORELSEWHERE
Disconnectthermosensorconnector.
Startengine.
TurnbothA/Cswitchandfrontfanswitchon.
WhenthermosensorconnectorterminalsBandC(onwiringharness No Undoshort,thengotoStep13.
side)areshorted,doescoolairblowout?

*12

VERIFYWHETHERMALFUNCTIONISINTHERMOSENSOROR
WIRINGHARNESS(BETWEENFUSEBLOCKAND
THERMOSENSORFORCONTINUITY)
TurnignitionswitchtoONposition.
TestvoltageatthermosensorconnectorterminalA(IG2signal)on
wiringharnessside.
IsvoltageapproximatelyB+?

*13

INSPECTWIRINGHARNESSBETWEENTHERMOSENSORAND
REFRIGERANTPRESSURESWITCHFORSHORTTOB+
TurnignitionswitchtoONposition.
TestvoltageatthermosensorconnectorterminalC(A/Csignal)on
wiringharnessside.
IsvoltageapproximatelyB+?

*14

Yes

Inspectthermosensor,thengotoStep
28.

Repairwiringharnessbetweenfuse
No blockandthermosensor,thengoto
Step28.
Repairwiringharnessbetween
Yes thermosensorandrefrigerantpressure
switch,thengotoStep28.
No Gotonextstep.

INSPECTWIRINGHARNESSBETWEENTHERMOSENSORAND
Yes Gotonextstep.
REFRIGERANTPRESSURESWITCHFORCONTINUITY
TurnignitionswitchtoLOCKposition.
Inspectforcontinuitybetweenthefollowingthermosensorconnector
terminals(A/Csignal)andrefrigerantpressureswitchconnector
terminals.
Repairwiringharnessbetween
No refrigerantpressureswitchand
TerminalCTerminalC
thermosensor,thengotoStep28.
Istherecontinuity?

*15

INSPECTWIRINGHARNESSBETWEENFRONTCLIMATE
CONTROLUNITANDTHERMOSENSORFORCONTINUITY
Istherecontinuitybetweenfrontclimatecontrolunitconnector

http://www.dvsmazda.ru/files/MPV/1st/

Yes Replacefrontclimatecontrolunit.
Repairwiringharnessbetweenfront
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terminalIandthermosensorconnectorterminalB.

*16

VERIFYWHETHERMALFUNCTIONISINPCMANDWIRING
HARNESS(BETWEENPCMANDREFRIGERANTPRESSURE
SWITCHFORCONTINUITY)ORELSEWHERE
TurnignitionswitchtoONposition.
Testvoltageatthefollowingrefrigerantpressureswitchconnector
(onwiringharnessside)terminal(A/Csignal).
TerminalA

No climatecontrolunitandthermosensor.

Yes GotoStep18.

No Gotonextstep.

IsvoltageapproximatelyB+?

*17

*18

VERIFYWHETHERMALFUNCTIONISINPCMORWIRING
HARNESS(BETWEENPCMANDREFRIGERANTPRESSURE
SWITCHFORCONTINUITY)
TestvoltageatPCMconnectorterminal41(A/Csignal).
IsvoltageapproximatelyB+?
VERIFYWHETHERMALFUNCTIONISINREFRIGERANT
PRESSURESWITCHORELSEWHERE
Whenthefollowingrefrigerantpressureswitchconnectorterminals
(onwiringharnessside)areshorted,doescoolairblowout?
TerminalATerminalC

*19

VERIFYWHETHERMALFUNCTIONISINA/CRELAYSYSTEM
(COILSIDE)ORELSEWHERE
TurnignitionswitchtoONposition.
TurnA/Cswitchoff.
TestvoltageatPCMconnectorterminal69(IG1signal).
IsvoltageapproximatelyB+?

RepairwiringharnessbetweenPCM
Yes andrefrigerantpressureswitch,thengo
toStep28.
No InspectPCM,thengotoStep28.
Yes

Inspectrefrigerantpressureswitch,then
gotoStep28.

Undoshort,reconnectrefrigerant
No pressureswitchconnector,thengoto
nextstep.
Yes GotoStep23.

No Gotonextstep.
Yes Gotonextstep.

*20

INSPECTA/CRELAY(COILSIDE)POWERSUPPLYFUSE
IsA/Crelaypowersupplyfuseokay?

Inspectblownfuse'scircuitforshortto
ground.
No
Repairorreplaceasnecessary.
Installappropriateamperagefuse.
Yes Gotonextstep.

*21

INSPECTWIRINGHARNESSBETWEENFUSEBLOCKANDA/C
RELAY(COILSIDE)FORCONTINUITY
TurnignitionswitchtoONposition.
TestvoltageatA/CrelayconnectorterminalA(IG2signal).
IsvoltageapproximatelyB+?

*22

INSPECTA/CRELAY(COILSIDE)
InspectA/Crelay.
Isitokay?

No

Repairwiringharnessbetweenfuse
blockandA/Crelay,thengotoStep28.

RepairwiringharnessbetweenA/C
Yes relayandPCM(terminal69),thengoto
Step28.
No ReplaceA/Crelay,thengotoStep28.

*23

INSPECTCOOLANTSYSTEMOPERATION
Inspectcoolingsystemoperation.
(SeeFANCONTROLMODULEINSPECTION.)

24

INSPECTA/CRELAY(SWITCHSIDE)POWERSUPPLYFUSE
IsA/Crelaypowersupplyfuseokay?

Inspectblownfuse'scircuitforshortto
No ground.Repairorreplaceasnecessary.
Installappropriateamperagefuse.
Yes Gotonextstep.

*25

INSPECTWIRINGHARNESSBETWEENFUSEBLOCKANDA/C
RELAY(SWITCHSIDE)FORCONTINUITY
TurnignitionswitchtoONposition.
TestvoltageatA/CrelayconnectorterminalD(A/Ccontrolsignal)
IsvoltageapproximatelyB+?

*26

INSPECTA/CRELAY(SWITCHSIDE)
InspectA/Crelay.
Isitokay?

Yes InstallA/Crelay,gotonextstep.

Yes Gotonextstep.
No Gotoappropriateinspectionprocedure.
Yes Gotonextstep.

http://www.dvsmazda.ru/files/MPV/1st/

No

Repairwiringharnessbetweenfuse
blockandA/Crelay,thengotoStep28.

No ReplaceA/Crelay,thengotoStep28.
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*27

VERIFYWHETHERMALFUNCTIONISINMAGNETICCLUTCHOR
Inspectmagneticclutch,thengoto
Yes
WIRINGHARNESS(BETWEENA/CRELAYANDMAGNETIC
nextstep.
CLUTCHFORCONTINUITY)
RepairwiringharnessbetweenA/C
TestvoltageatmagneticclutchconnectorterminalA(A/Ccontrol
No relayandmagneticclutch,thengoto
signal).
nextstep.
IsvoltageapproximatelyB+?

28

VERIFYTHATMALFUNCTIONSYMPTOMOCCURSAFTER
REPAIR
Doescoolairblowout?(Isrefrigerantsystemperformancetest
resultcorrect?)

http://www.dvsmazda.ru/files/MPV/1st/

Yes

Troubleshootingcompleted.Explain
repairstocustomer.

Recheckmalfunctionsymptoms,then
No repeatfromStep1ifmalfunction
recurs.

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