15.06.

2016

7SpeedDirectShiftGearbox(DSG/0AM)RossTechWiki

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7SpeedDirectShiftGearbox(DSG/0AM)
FromRossTechWiki
GeneralInformationaboutthisTransmissioncanbefoundintheWikipediaentry
(http://en.wikipedia.org/wiki/DirectShift_Gearbox).AdditionalinformationcanbefoundintheOfficial
FactoryRepairInformation.
OurCurrent0AM30004x.lbllabelfileneedsafaceliftandthe0AMisnotusedintheNARmarketatthis
time,sowedon'thaveaccesstoaTCMinarealcar.ControlModuleMapsfromtheseunitswouldbe
appreciatedandthatfunctionisexplainedindetailonthefollowingpage:ControlModuleMapsPleasesubmit
acompleteAutoScan(http://www.rosstech.com/vcds/tour/autoscan.html)withthecontrolmodulemaps
whenpossible.
ThisshouldbeobviousbuttheproceduresonthispagedoNOTapplytotransmissionsotherthan0AM.For
example,longitudinal7speedDSG'slikethe0B5usedintheB8S4useadifferentprocedure.

Contents
1Coding
2BasicSetting
3SpecialProcedures
3.1DefinedTestDrive
3.1.1SpecialNotes

Coding
WhenreplacingthisMechatronicunit,simplycopythecodingfromtheoriginalAutoScanandpasteit
intotheNewCodingsectionofthereplacementfollowedbyclicking[Doit!(http://www.ross
tech.com/vcds/tour/recode_screen.html)].

BasicSetting
Prerequisites:
NoFaultCodesstoredintheTCM
Temperature30C60C.TheMeasuringBlockvalueforG510isfoundingroup011.1
SelectorLeverinP
IgnitionON,EngineOFF
Parkingbrakeapplied
BrakePedaloperated(holdforthewholeprocedure)
ThrottlePedalnotoperated
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SeetheSpecialNotesiftheMechatronicunitneedstobereplaced.
NOTE:Besuretoperformthefollowingstepsinthesequenceshown,followedbythedefinedtestdrive.
[Select]
[02Transmission]
[BasicSettings04]
Group060
[Go!]
[ON/OFF/Next]maybenecessary
Thelivedatashoulddisplay4|0|0inBasicSettings.Thismaytakeupto2to5minutes.
Afterthe4|0|0resultsaredisplayed,starttheengineimmediatelyandallowittoidle.If4|0|0isnot
showndoNOTstarttheengine,somethingiswrongwiththeprocedureorthetransmission.
Itisnormalforthetransmissiontomakenoisewhilethetolerancesareadapting.Donotexitor
aborttheBasicSettingssequenceprematurelyifyouhearclackingnoises.Thisissimilartothe
02E6SpeedDSG.
Thelivedatashoulddisplay254|0|0toconfirmasuccessfulBasicSettingsafter3to6minutes.
254|7|0alonewouldNotbecompleteyetand255|0|0wouldindicatethebasicsettingswas
interruptedorfailed.
[Done,GoBack]
SwitchoffIgnition,waitforafewsecondsandswitchitbackon.
[FaultCodes02]
Checkandclearanyfaultcodes.
[CloseController,GoBack06]
PerformtheDefinedTestDrivebelow.

SpecialProcedures
Prerequisites:
Transmissionfluidgreaterthan30*C.TheMeasuringBlockvalueforG510isfoundingroup011.1
DoNotuseCruiseControl.

DefinedTestDrive
SuggestedtestdriveafterreplacingtheMechatronicsmodule/TCMorsuccessfulbasicsetting.
WiththeshifterinDriveaccelerateathalfthrottleto2ndgear.
Stopandrepeathalfthrottleaccelerationinto2ndgear.
Stopfollowedbyshiftingintoreverseandbackinguptwotimes.
StopfollowedbydrivingineachforwardgearusingtheTiptronicshiftersfornolessthan3secondsper
gear.
Thenextportionofthedrivemustbedoneinanygroupchoiceofthefollowinggearstomaintaintheproper
RPMandmaintainasafedrivingdistanceontheroad:
A=Gears4thor6th(4thispreferred)
B=Gears3rd,5thor7th(5thispreferred)
UsingtheTiptronicshiftersmaintaintherangeof2,000to4,500RPManddriveineachgeargroup(A
andB)fornolessthanonefullminute(twominutesarepreferred).Usevariableacceleratorpedal
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positionsbutacceleratetofullthrottleatonepointineachgeargroupduringthisoneminuteprocess.
MVBs180.1and200.1shouldconfirmclutchadaptationswithvaluesof3orgreater.Ifanyportionof
theadaptationisnotcompleteditshouldfinishonitsownwithnormaldriving.
NOTE:Ifthetestdrivecannotbeperformedintherecommendedwayorthenecessarytime,anyremaining
adaptationswillbeperformedautomaticallyduringnormaldriving.
SpecialNotes
UsetheOfficialFactoryRepairInformationiftheMechatronicunitneedstobereplaced.
TheRemovalPositionBasicSettinggroupnumberis062.
TheNeutralPositionBasicSettinggroupnumberis061.
Somemodulesdonotrequiretheuseifthe[ON/OFF/Next]button.IfanErrorisdisplayedafterclicking
thebutton,ortheBasicSettingsstatusdoesnotswitchtoOn,lettheselectedgroupandprocedurefinish
onitsown.
Itisnormalforthetransmissiontomakenoisewhilethetolerancesareadapting.Donotexitorabortthe
BasicSettingssequenceprematurelyifyouhearclackingnoises.
IfRegisteredUsersexperiencedifficultywiththeBasicSettingsprocedure,pleasesendthecomplete
AutoScaninadditiontothevehiclerepairhistorytousdirectlyviaemail(mailto:Support@Ross
Tech.com).
Retrievedfrom"http://wiki.rosstech.com/wiki/index.php?title=7
Speed_Direct_Shift_Gearbox_(DSG/0AM)&oldid=7948"
Category: Transmissions

Unlessotherwisenoted,allcontentonthissiteisCopyright20002010byRossTechLLC.Allrights
reserved.
"VCDS"isaRegisteredTrademarkofRossTech,LLC.
RossTechisnotaffiliatedwiththeVolkswagenGroupinanyway.

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