Documente Academic
Documente Profesional
Documente Cultură
DT125R
3MB-28199-E7
INTRODUCTION
EAU00001
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nology for the design and the manufacture of high-quality products, which have earned Yamaha a
reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all your DT125Rs advantages.
The owner's manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help to keep your motorcycle in the best possible
condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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NOTE:
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NOTE:
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8 This manual should be considered a permanent part of this motorcycle and should remain with it
even if the motorcycle is subsequently sold.
8 Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of
printing, there may be minor discrepancies between your motorcycle and this manual.
If there is any ques-tion concerning this manual, please consult your Yamaha dealer.
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PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
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EAU03337
DT125R
OWNERS MANUAL
2000 by Yamaha Motor Co., Ltd.
1st Edition, December 2000
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
EAU00009
TABLE OF CONTENTS
1 GIVE SAFETY THE RIGHT OF WAY.................. 1-1
2
DESCRIPTION
2-1
Left view
Right view .........................................................
Controls/Instruments.........................................
INSTRUMENT AND CONTROL FUNCTIONS
2-1
2-2
2-3
3-1
3
Main switch
Indicator lights...................................................
Oil level indicator circuit check..........................
Speedometer ....................................................
Tachometer.......................................................
Engine temperature gauge ...............................
Handlebar switches ..........................................
Clutch lever .......................................................
Shift pedal .........................................................
Front brake lever...............................................
Rear brake pedal ..............................................
Fuel tank cap ....................................................
Fuel (except for Switzerland and Austria) .........
Fuel (for Switzerland and Austria) ....................
Catalyzer (for Switzerland and Austria) ............
Two-stroke engine oil........................................
Fuel cock ..........................................................
Starter (choke) 1.........................................
3-1
3-1
3-2
3-3
3-3
3-4
3-4
3-5
3-5
3-6
3-6
3-6
3-7
3-7
3-8
3-9
3-9
3-10
4
5
4-1
POINTS
Starting the engine............................................
Starting a warm engine .....................................
Shifting ..............................................................
Recommended shift points
(for Switzerland only) ........................................
Tips for reducing fuel consumption ...................
Engine break-in.................................................
Parking..............................................................
5-1
5-1
5-3
5-4
1
2
3
4
5
6
7
5-4
5-5
5-5
5-6
8
9
TABLE OF CONTENTS
6 PERIODIC MAINTENANCE AND MINOR
1
2
3
4
5
6
7
8
9
REPAIR
6-1
Tool kit .............................................................. 6-1
Periodic maintenance and lubrication chart ...... 6-3
Cowling removal and installation ...................... 6-6
Cowling A.......................................................... 6-6
Cowling B.......................................................... 6-7
Cowling C ......................................................... 6-8
Panel removal and installation .......................... 6-8
Panel D ............................................................. 6-9
Panel E ............................................................. 6-9
Spark plug....................................................... 6-10
Transmission oil .............................................. 6-11
Cooling system ............................................... 6-12
Changing the coolant ...................................... 6-13
Air filter............................................................ 6-15
Carburetor adjustment .................................... 6-16
Idle speed adjustment..................................... 6-17
Throttle cable free play adjustment................. 6-17
Tires ................................................................ 6-18
Wheels ............................................................ 6-20
Clutch lever free play adjustment ................... 6-21
Front brake lever free play adjustment ........... 6-21
Rear brake pedal height adjustment ............... 6-22
Brake light switch adjustment ......................... 6-23
Checking the front and rear brake pads ......... 6-23
TABLE OF CONTENTS
7 MOTORCYCLE CARE AND STORAGE .............7-1
8
9
Care
Storage .............................................................
SPECIFICATIONS
7-1
7-4
8-1
8-5
9-1
1
2
3
9-1
9-1
9-1
9-2
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5
6
7
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9
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Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does
not ignore the laws of physics.
Regular care and maintenance are essential for preserving your motorcycles value and operating
condition. Moreover, what is true for the motorcycle is also true for the rider: good performance
depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders - more than car drivers - must always be at their mental
and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take
dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic
materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum protective wear, however, should not encourage carelessness. Though full-coverage helmets and suits,
in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable.
Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is
even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensively
- avoiding all dangers, including those caused by others.
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6
7
1-1
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DESCRIPTION
Left view
1
23
2
3
4
10
6
7
8
1. Headlight
(page 6-33)
2.
3.
4.
5.
6.
(page 6-13)
(page 3-9)
(page 6-15)
(page 6-13)
(page 3-12)
Radiator cap
Fuel cock
Air filter
Coolant reservoir tank
Helmet holder
7. Starter (choke)
8. Shift pedal
9. Y.E.I.S.
10. Y.P.V.S.
(page 3-10)
(page 3-5, 5-4)
(page 3-14)
(page 3-15)
2-1
DESCRIPTION
Right view
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13
1
2
3
4
5
6
7
15
11. Tool kit
(page 6-1)
12. Fuse
13. Engine oil tank
14. Rear brake pedal
15. Rear shock absorber spring
preload adjusting nut
(page 6-33)
(page 3-9)
(page 3-6, 6-22)
14
8
9
(page 3-13)
2-2
DESCRIPTION
Controls/Instruments
16
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19
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21
22
1
2
3
4
5
6
7
8
25
(page 3-4)
(page 3-3)
(page 3-4)
(page 3-3)
24
2-3
23
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ON
OFF
1 2 3
EAU00028
Main switch
ON
Electrical circuits are switched on.
The engine can be started. The key
cannot be removed in this position.
EAU00038
OFF
All electrical circuits are switched off.
The key can be removed in this position.
1.
2.
3.
4.
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3
4
EC000000
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Indicator lights
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3-1
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2
Put the transmission in neutral.
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9
3-2
NOTE:
(for German model equipped with
speed limiter only)
This motorcycle is equipped with a
speed limiter which prevents it from
exceeding a top speed of 80 km/h.
2
3
2
2
3
1.
2.
3.
4.
1. Tachometer
2. Red zone
Speedometer
Odometer
Trip odometer
Reset knob
4
EAU00102
Tachometer
EAU01087
Speedometer
5
6
7
EC000003
3-3
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12
4
EAU00127
2
3
4
5
6
7
8
9
1.
2.
3.
4.
Lights switch
Dimmer switch
Turn signal switch
Horn switch *
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EAU00118
Handlebar switches
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Lights switch
Turning the light switch to ', turns on
the auxiliary light, meter lights and
taillight. Turning the light switch to :,
turns the headlight on also.
EC000002
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When the engine is overheated, do
not continue riding.
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Dimmer switch
Turn the switch to & for the high
beam and to % for the low beam.
3-4
Horn switch *
Press the switch to sound the horn.
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5
4
3
2
N
1
1
2
1
1. Engine stop switch
1. Clutch lever
EAU00155
EAU00138
Clutch lever
1. Shift pedal
N. Neutral
4
EAU00157
Shift pedal
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6
7
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9
3-5
1
2
3
1. Front brake lever
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7
8
To open
Insert the key and turn it 1/4 turn
counterclockwise. Turn the cap 1/3
turn counterclockwise and remove it
from the tank.
To close
Put the cap in the filler neck and turn
it 1/3 turn clockwise. Lock the cap by
turning the key 1/4 turn clockwise,
and remove the key.
3-6
2
1
1
2
EW000023
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Be sure the cap is properly
installed and locked in place
before riding the motorcycle.
1. Filler tube
2. Fuel level
EAU01183
Fuel
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Do not overfill the fuel tank. Avoid
spilling fuel on the hot engine. Do
not fill the fuel tank above the bottom of the filler tube or it may
overflow when the fuel heats up
later and expands.
3-7
1.
2.
3.
4.
Filler tube
Filling nozzle
Leaf valve
Fuel level
Fuel
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Always wipe off spilled fuel immediately with a dry and clean soft
cloth. Fuel may deteriorate painted
surfaces or plastic parts.
EAU00191
Recommended fuel:
Regular unleaded gasoline
with a research octane
number of 91 or higher.
Fuel tank
capacity: Total:
10.0 L
Reserve:
1.8 L
NOTE:
If knocking or pinging occurs, use a
different brand of gasoline or higher
octane grade.
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8
9
3-8
EAU01084
Catalyzer
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The exhaust system is hot during
and directly after engine operation.
Make sure the exhaust system has
cooled down before making any
adjustment to or lubricating the
motorcycle.
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The following must be observed to
prevent a fire hazard or other damages.
8 Use only unleaded gasoline.
Use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
8 Never park this motorcycle in
an area that would cause a fire
hazard such as grass or other
materials that may easily burn.
8 Do not allow the engine to idle
for very long.
RES
1
OFF
2
FUEL
ON
3-9
Fuel cock
EAU03050
6
7
RES
RES
RES
OFF
OFF
ON
ON
b
FUEL
4
5
6
ON
1.
ON
With the lever in this position, fuel
flows to the carburetor. Normal riding
is done with the lever in this position.
RES
This indicates reserve. If you run out
of fuel while riding, move the lever to
this position. Fill the tank at the first
opportunity. Be sure to set the lever
back to ON after refueling!
8
9
3-10
Starter (choke) 1
EAU02976
Starter (choke) 1
Starting a cold engine requires a richer air-fuel mixture. A separate starter
circuit supplies this mixture.
Move in direction a to turn on the
starter (choke).
Move in direction b to turn off the
starter (choke).
1
2
3
1. Kick starter
1. Steering lock
4
EAU02934
EAU00212
Kick starter
Steering lock
To lock the steering
Turn the handlebars all the way to the
right and open the steering lock
cover.
Insert the key and turn it 1/8 turn
counterclockwise. Then, push the key
in while turning the handlebars slightly to the left and turn the key 1/8 turn
clockwise.
Check that the steering is locked,
remove the key and close the lock
cover.
3-11
5
6
7
8
9
3
4
1. Bolt (2)
1. Open
EAU01648
Seat
To remove
1. Remove panels D and E. (See
page 6-9 for panel removal and
installation procedures.)
2. Remove the seat bolts and lift the
seat upward.
To install
1. Insert the projections on the front
of the seat into the holders, then
tighten the seat bolts.
2. Install the panels.
NOTE:
Make sure that the seat is securely
fitted.
3-12
EAU00261
Helmet holder
To open the helmet holder, insert the
key in the lock and turn it as shown.
To lock the helmet holder, turn the
key to its original position.
EW000030
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Never ride with a helmet in the helmet holder. The helmet may hit
objects, causing loss of control
and possibly an accident.
Tightening torque:
Locknut:
55 Nm (5.5 m0kg)
a
2
1
2
EC000018
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Always tighten the locknut against
the spring adjusting nut and tighten the locknut to the specified
torque.
1. Locknut
2. Adjusting nut
EAU01650
Spring preload:
Minimum (soft):
Distance A = 235 mm
Standard:
Distance A = 230 mm
Maximum (hard):
Distance A = 220 mm
4
5
6
7
EC000015
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Never attempt to turn an adjuster
beyond the maximum or minimum
setting.
3-13
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1
2
3
4
5
6
7
8
9
1. Rear carrier
EAU00320
Rear carrier
1. Air chamber
2. Hose
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EW000032
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Do not exceed the load limit of 2
kg.
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Never attempt to modify the
Yamaha Energy Induction System.
3-14
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1. Y.P.V.S.
EAU00326
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EAU00330
Sidestand
This model is equipped with an ignition circuit cut-off system. The motorcycle must not be ridden when the
sidestand is down. The sidestand is
located on the left side of the frame.
(Refer to page 5-1 for an explanation
of this system.)
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2
3
4
5
6
EC000024
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9
3-15
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1
2
3
4
5
6
7
EAU00333
Sidestand switch
operation check
Check the operation of the sidestand
switch against the information below.
8
9
3-16
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If improper operation is noted,
consult a Yamaha dealer immediately.
EAU01114
PRE-OPERATION CHECKS
Owners are personally responsible for their vehicles condition. Your motorcycles vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid
leak or loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual inspection, you check the following points before each ride.
EAU00340
CHECKS
9 Check operation, free play, fluid level and vehicle for fluid leakage.
9 Fill with DOT 4 (or DOT 3) brake fluid if necessary.
9 Check operation, free play, fluid level and vehicle for fluid leakage.
9 Fill with DOT 4 (or DOT 3) brake fluid if necessary.
9 Check operation, condition and free play.
9 Adjust if necessary.
9 Check for smooth operation.
9Lubricate.
9 Adjust throttle cable free play if necessary.
9 Check oil level.
9 Fill with oil if necessary.
9Check oil level.
9 Fill with oil if necessary.
9 Check coolant level.
9 Fill with coolant if necessary.
9 Check chain slack and condition.
9 Adjust if necessary.
9Check tire pressure, wear, damage and spoke tightness.
9 Tighten spokes if necessary.
9Check for smooth operation.
9 Lubricate if necessary.
PAGE
3-6, 6-21 ~ 6-25
1
2
3
4
3-5, 6-21
5
6-17, 6-27
6
3-9
6-11 ~ 6-12
6-12
7
8
6-26 ~ 6-27
6-18 ~ 6-20
6-27
4-1
PRE-OPERATION CHECKS
ITEM
Brake and shift pedal shafts
1
2
3
4
5
6
Fuel tank
Lights, signals and
switches
Battery
CHECKS
9Check for smooth operation.
9 Lubricate if necessary.
9 Check for smooth operation.
9 Lubricate if necessary.
9 Check for smooth operation.
9 Lubricate if necessary.
9Make sure that all nuts, bolts and screws are properly tightened.
9 Tighten if necessary.
9 Check fuel level.
9 Fill with fuel if necessary.
9Check for proper operation.
9 Check fluid level.
9 Fill with distilled water if necessary.
PAGE
6-28
6-29
3-6 ~ 3-8
6-33 ~ 6-35
6-31 ~ 6-32
NOTE:
Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
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8
If any item in the Pre-Operation Check is not working properly, have it inspected and repaired before operating the
motorcycle.
4-2
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EAU00373
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8 Before riding this motorcycle,
become thoroughly familiar
with all operating controls and
their functions. Consult a
Yamaha dealer regarding any
control or function that you do
not thoroughly understand.
8 Never start your engine or let it
run for any length of time in a
closed area. The exhaust
fumes are poisonous and can
cause loss of consciousness
and death within a short time.
Always operate your motorcycle in an area with adequate
ventilation.
8 Before starting out, always be
sure the sidestand is up.
Failure to retract the sidestand
completely can result in a serious accident when you try to
turn a corner.
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Before going through the following
steps, check the function of the
sidestand switch. (Refer to page 316.)
1
2
3
4
5
6
7
8
9
5-1
2
3
IF TRANSMISSION IS IN NEUTRAL
AND SIDESTAND IS DOWN,
IF TRANSMISSION IS IN GEAR
AND SIDESTAND IS UP,
4
5
6
7
8
9
5-2
NOTE:
For maximum engine life, never
accelerate hard with a cold engine!
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EC000046
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See the Engine break-in section
prior to operating the motorcycle
for the first time.
2
3
4
5
6
7
8
9
5-3
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1
2
6
5
4
3
2
N
1
3
4
N. Neutral
1. Shift pedal
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5
6
7
8
9
Shifting
5-4
EAU02937
20
30
40
50
60
NOTE:
When shifting two gears down from
5th to 3rd, bring your motorcycle to a
speed of 35 km/h.
EAU00424
Engine break-in
There is never a more important period in the life of your motorcycle than
the period between zero and 1,000
km. For this reason we ask that you
carefully read the following material.
Because the engine is brand new,
you must not put an excessive load
on it for the first 1,000 km. The various parts in the engine wear and polish themselves to the correct operating clearances. During this period,
prolonged full throttle operation, or
any condition which might result in
excessive heating of the engine, must
be avoided.
EAU00453
0 ~ 500 km
Avoid operation above 6,000 r/min.
Stop the engine and let it cool for 5 to
10 minutes after every hour of operation. Vary the speed of the motorcycle from time to time. Do not operate
it at one set throttle position.
500 ~ 1,000 km
Avoid prolonged operation above
7,000 r/min. Rev the motorcycle
freely through the gears, but do not
use full throttle at any time.
1
2
3
4
5
EC000060
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After 1,000 km of operation, be
sure to replace the transmission
oil.
6
7
8
9
5-5
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Parking
1
2
3
4
5
6
7
8
9
cC
8 Never let engine speeds enter
the red zone.
8 If any engine trouble should
occur during the break-in period, consult a Yamaha dealer
immediately.
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The exhaust system is hot. Park
the motorcycle in a place where
pedestrians or children are not
likely to touch the motorcycle. Do
not park the motorcycle on a slope
or soft ground; the motorcycle
may overturn.
EC000062
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Never park this motorcycle in an
area that would cause a fire hazzard such as grass or other materials that may easily burn.
5-6
EAU00462
EAU00464
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If you are not familiar with motorcycle service, this work should be
done by a Yamaha dealer.
1
2
3
1. Tool kit
EAU00469
Tool kit
6-1
6
7
8
1
2
NOTE:
If you do not have necessary tools
required during a service operation,
take your motorcycle to a Yamaha
dealer for service.
EW000063
3
4
5
6
7
8
9
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Modifications to this motorcycle
not approved by Yamaha may
cause loss of performance, and
render it unsafe for use. Consult a
Yamaha dealer before attempting
any changes.
6-2
8 From 30,000 km, repeat the maintenance intervals starting from 6,000 km.
8 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
2
3
NO.
ITEM
* Fuel line
12
18
24
Spark plug
Replace.
Clean.
Replace.
Check electrolyte level and specific gravity.
Make sure that the breather hose is properly routed.
Check operation.
Adjust.
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)
Replace brake pads.
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)
Replace brake pads.
Check for cracks or damage.
Replace. (See NOTE on page 6-5.)
* Battery
Clutch
7
8
* Front brake
* Rear brake
* Brake hoses
ANNUAL
CHECK
4
5
6
7
9
Whenever worn to the limit
Every 4 years
6-3
ITEM
* Wheels
10
* Tires
11
* Wheel bearings
* Swingarm
1
2
3
4
5
6
7
8
9
12
13
Drive chain
14
* Steering bearings
15
* Chassis fasteners
16
Sidestand
19
* Sidestand switch
* Front fork
* Shock absorber
20
17
18
12
18
24
ANNUAL
CHECK
Every 24,000 km
Make sure that all nuts, bolts and screws are properly tightened.
Check operation.
Lubricate.
Check operation.
6-4
ITEM
21
* Carburetor
22
* Autolube pump
23
Transmission oil
24
* Cooling system
25
26
27
Check operation.
switches
Moving parts and cables Lubricate.
Check operation.
Adjust headlight beam.
12
18
24
ANNUAL
CHECK
Every 3 years
EAU03884
NOTE:
8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8 Hydraulic brake service
9 Regularly check and, if necessary, correct the brake fluid level.
9 Every two years replace the internal components of the brake master cylinders and calipers, and change the
brake fluid.
9 Replace the brake hoses every four years and if cracked or damaged.
4
5
6
7
8
9
6-5
1
2
3
4
1. Cowling A
2. Cowling B
1. Cowling C
1. Screw (2)
EAU01534*
EAU01065
5
6
7
8
Cowling A
To remove
Remove the screws and pull outward
as shown.
6-6
1. Screw (3)
To install
Place in the original position and
install the screws.
EAU01534*
Cowling B
To remove
Remove the screws and pull outward
as shown.
6-7
To install
Place in the original position and
install the screws.
6
1. Screw (3)
Cowling C
5
6
1. Panel D
EAU01534*
To remove
Remove the screws and pull outward
as shown.
To install
Place in the original position and
install the screws.
7
8
9
6-8
EAU01122
1
2
3
1. Panel E
1. Screw
1. Screw
EAU01535*
EAU01535*
Panel D
Panel E
To remove
Remove the screw and pull outward
as shown.
To remove
Remove the screw and pull outward
as shown.
To install
Place the panel in the original position and install the screw.
To install
Place the panel in the original position and install the screw.
8
9
6-9
1
2
3
1. Spark plug cap
Spark plug
5
Removal
7
8
9
Inspection
The spark plug is an important engine
component and is easy to inspect.
The condition of the spark plug can
indicate the condition of the engine.
The ideal color on the white insulator
around the center electrode is a
medium-to-light tan color for a motorcycle that is being ridden normally.
Do not attempt to diagnose such
problems yourself. Instead, take the
motorcycle to a Yamaha dealer. You
should periodically remove and
inspect the spark plug because heat
and deposits will cause any spark
plug to slowly break down and erode.
If electrode erosion becomes excessive, or if carbon and other deposits
are excessive, you should replace the
spark plug with the specified plug.
Specified spark plug:
BR9ES (NGK)
BR8ES (NGK) (CH, A only)
6-10
NOTE:
If a torque wrench is not available
when you are installing a spark plug,
a good estimate of the correct torque
is 1/4 to 1/2 turn past finger tight.
Have the spark plug tightened to the
specified torque as soon as possible.
4. Install the spark plug cap.
Installation
1. Measure the electrode gap with a
wire thickness gauge and, if
necessary, adjust the gap to
specification.
2
1
2
1
3
1. Level window
2. Maximum level
3. Minimum level
4
EAU03109
Transmission oil
Oil level inspection
1. Place the motorcycle on a level
place and hold it in an upright
position. Warm up the engine for
several minutes.
NOTE:
Be sure the motorcycle is positioned
straight up when checking the oil
level. A slight tilt toward the side can
result in false readings.
Tightening torque:
Spark plug:
20 Nm (2.0 m0kg)
6-11
5
6
7
8
9
Recommended oil:
See page 8-1.
Oil quantity:
Total amount: 0.8 L
Periodic oil change: 0.75 L
4
5
6
7
8
3. The oil level should be between
1. Drain bolt
15 Nm (1.5 m0kg)
6-12
EC000079
cC
Do not put in any chemical additives. Transmission oil also lubricates the clutch and additives
could cause clutch slippage.
6. Start the engine and warm up for
a few minutes. While warming
up, check for oil leakage. If oil
leakage is found, stop the engine
immediately and check for
cause.
EC000080
cC
1. Stopper bolt
2. Radiator cap
EAU03101
EAU01808
Cooling system
1. Remove panel D. (See page 6-9
for panel removal and installation
procedures.)
2. Check the coolant level in the
reservoir tank when the engine is
cold as the coolant level will vary
with engine temperature. The
coolant level should be between
the maximum and minimum
marks.
3. If the level is low, add coolant or
distilled water to raise it to the
specified level.
NOTE:
If water is added, have a Yamaha
dealer check the antifreeze content of
the coolant as soon as possible.
If your motorcycle overheats, see
page 6-41 for details.
5
6
7
8
9
6-13
1
2
1
3
1
1. Drain bolt
6
7
8
9
4. Place
container under
the
10 Nm (1.0 m0kg)
6-14
Recommended antifreeze:
High quality ethylene glycol
antifreeze containing
corrosion inhibitors for
aluminum engines.
Antifreeze and water mixing ratio:
1:1
Total amount:
1.05 L
Reservoir tank capacity:
0.35 L
cC
Hard water or salt water is harmful
to the engine. You may use distilled water if you cant get soft
water.
10. Install the radiator cap.
11. Run the engine several minutes.
Stop the engine and recheck the
coolant level in the radiator. If it is
low, add more coolant until it
reaches the top of the radiator.
12. Install the radiator cap stopper
bolt.
13. Fill the reservoir tank with
coolant up to maximum level.
14. Install the reservoir tank cap and
check for coolant leakage.
NOTE:
If any leakage is found, ask a
Yamaha dealer to inspect the cooling
system.
1
2
3
1. Screw (3)
EAU03107
Air filter
The air filter should be cleaned at the
specified intervals. It should be
cleaned more frequently when riding
in unusually wet or dusty areas.
1. Remove panel D. (See page 6-9
for panel removal and installation
procedures.)
2. Remove the air filter case by
removing the screws.
6-15
4
3. Remove the air filter from the
case.
5
6
7
8
9
1
2
cC
3
4
5
6
7
8
9
1. Guide
2. Filter element
8 Make sure the air filter is properly seated in the air filter
case.
8 The engine should never be
run without the air filter
installed. Excessive piston
and/or cylinder wear may
result.
Recommended oil:
Engine oil
6-16
EAU00629
Carburetor adjustment
cC
The carburetor was set at the
Yamaha factory after many tests. If
the settings are changed, poor
engine performance and damage
may result.
a
1
NOTE:
If the specified idle speed cannot be
obtained by performing the above
adjustment, consult a Yamaha dealer.
a
1
2
3
a. Free play
EAU00634
EAU00632
NOTE:
Before checking the throttle cable
free play, the engine idling speed
should be adjusted.
5
6
7
Free play:
3 ~ 5 mm
6-17
Tires
2
1
3
4
1. Locknut
2. Adjusting nut
8
9
w
Tire inflation pressure should be
checked and adjusted when the
temperature of the tire equals the
ambient air temperature. Tire inflation pressure must be adjusted
according to total weight of cargo,
rider, passenger, and accessories
(fairing,
saddlebags,
etc.
if
approved for this model), and vehicle speed.
6-18
Maximum load*
Cold tire pressure
Up to 90 kg
90 kg load ~
Maximum load*
Off-road riding
180 kg
178 kg (CH, A only)
Front
Rear
125 kPa
150 kPa
(1.25 kg/cm2, (1.50 kg/cm2,
1.25 bar)
1.50 bar)
150 kPa
175 kPa
(1.50 kg/cm2, (1.75 kg/cm2,
1.50 bar)
1.75 bar)
125 kPa
150 kPa
(1.25 kg/cm2, (1.50 kg/cm2,
1.25 bar)
1.50 bar)
EW000078
w
Proper loading of your motorcycle
is important for several characteristics of your motorcycle, such as
handling, braking, performance
and safety. Do not carry loosely
packed items that can shift.
Securely pack your heaviest items
close to the center of the motorcycle, and distribute the weight evenly from side to side. Properly
adjust the suspension for your
load, and check the condition and
pressure of your tires. NEVER
OVERLOAD YOUR MOTORCYCLE.
Make sure the total weight of the
cargo, rider, passenger, and
accessories (fairing, saddlebags,
etc. if approved for this model)
does not exceed the maximum
load of the motorcycle. Operation
of an overloaded motorcycle could
cause tire damage, an accident, or
even injury.
1. Tread depth
2. Side wall
Tire inspection
Always check the tires before operating the motorcycle. If center tread
depth reaches the limit as shown, if
the tire has a nail or glass fragments
in it, or if the side wall is cracked,
contact a Yamaha dealer immediately and have the tire replaced.
w
After extensive tests, the tires
mentioned below have been
approved by Yamaha Motor Co.,
Ltd. for this model. No guarantee
for handling characteristics can be
given if tire combinations other
than what is approved are used on
this motorcycle. The front and rear
tires should be of the same manufacture and design.
FRONT
Manufacturer
Size
Type
BRIDGESTONE
REAR
2.75-2145P
TW25
Manufacturer
Size
Type
BRIDGESTONE
4.10-1859P
TW44
6-19
1.6 mm
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
NOTE:
These limits may be different by
regu-lation from country to country. If
so, conform to the limits specified by
the regulations of your own country.
EAU00681
EAU00685
Wheels
8
9
6-20
2
a
a
1
1 2
1. Locknut
2. Adjusting bolt
3. Free play
1. Locknut
1. Locknut
2. Adjusting nut
EAU00694
6-21
2. Adjusting bolt
3. Free play
EAU00696
5
6
7
8
9
EW000109
w
1
2
3
4
5
6
7
8
9
a
1
1. Footrest
a. Pedal height
EAU00712
6-22
REAR
1
1
b
1. Wear limit: 0.8 mm
EAU00717
EAU00713
The rear brake light switch is activated by the brake pedal and is properly
adjusted when the brake light comes
on just before braking takes effect. To
adjust the rear brake light switch, hold
the switch body so it does not rotate
while turning the adjusting nut. Turn
the adjusting nut in direction a to
make the brake light come on earli-er.
4
5
6
7
8
9
6-23
REAR
1
2
1
1
6
7
6-24
To check the chain slack the motorcycle must be held straight up with
both wheels on the ground and without rider. Check the slack at the position shown in the illustration. Normal
slack is approximately 25 ~ 40 mm. If
the slack exceeds 40 mm, adjust it.
1
2
3
a. Chain slack
4
EAU00744*
5
6
7
8
9
6-25
2
1
b
3
4
5
6
7
8
9
EAU03006
cC
Tightening torque:
Wheel axle nut:
90 Nm (9.0 m0kg)
6-26
cC
Be sure to oil the chain after washing the motorcycle or riding in the
rain.
EAU02962
EW000112
w
Damage to the outer housing of
cables may lead to internal rusting
and interfere with the cable movement. Replace damaged cables as
soon as possible to prevent unsafe
conditions.
Lubricate the cables and cable ends.
If a cable does not operate smoothly,
ask a Yamaha dealer to replace it.
Recommended lubricant:
Engine oil
EAU00773
1
2
3
4
5
6
7
8
9
6-27
EAU02984
EAU02985
Recommended lubricant:
Engine oil
Recommended lubricant:
Engine oil
4
5
6
7
8
9
6-28
EAU02986
Sidestand lubrication
Visual check
Recommended lubricant:
Engine oil
EW000113
w
If the sidestand does not move
smoothly, consult a Yamaha dealer.
EW000115
w
Securely support the motorcycle
so there is no danger of it falling
over.
Check for scratches or damage on
the inner tube and excessive oil leakage from the front fork.
2
3
4
Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an upright
position and apply the front
brake.
3. Push down hard on the handlebars several times and check if
the fork rebounds smoothly.
5
6
7
EC000098
cC
If any damage or unsmooth movement is found with the front fork,
consult a Yamaha dealer.
6-29
1
2
3
4
5
6
7
8
9
Steering inspection
EAU01144
EW000115
EAU00794
6-30
1. Battery
2. Battery breather hose
EW000116
cC
EAU01071
Battery
Check the level of the battery electrolyte and make sure that the terminals are tight.
Fill with distilled water if the electrolyte level is low.
6-31
1
2
3
4
5
6
7
8
9
cC
1
3
EW000117
w
4
between the minimum level and maximum level marks. Use only distilled
Battery storage
8 When the motorcycle will not be
used for a month or longer,
remove the battery, fully charge
it and store it in a cool, dry place.
Completely recharge the battery
before reinstallation.
8 If the battery will be stored for
longer than two months, check
the specific gravity of the fluid at
least once a month and fully
recharge the battery when it is
too low.
8 Always make sure the connections are correct when putting
the battery back in the motorcycle. Make sure the breather hose
is properly connected and is not
damaged or obstructed.
6-32
cC
Do not use fuses of higher amperage rating than those recommended. Substitution of a fuse of
improper rating can cause extensive electrical system damage and
possibly a fire.
1. Fuse
EAU00804
Fuse replacement
Specified fuse:
10 A
2
3
1. Bolt (2)
4
EAU01158
5
6
7
8
9
6-33
1
2
3
4
5
6
7
8
9
1. Bulb holder
w
Keep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down.
5. Put a new bulb into position and
secure it in place with the bulb
holder.
6-34
1
2
1
cC
Do not over-tighten the screws as
the lens may break.
1
2
2
1. Screw
2. Lens
3. Bulb
1. Screw (2)
2. Lens
3. Bulb
EAU01095
EAU01623*
6-35
8
9
2
1. Disc cover
2. Screw (2)
EAU00898
w
8 It is advisable to have a
Yamaha dealer service the
wheel.
8 Securely support the motorcycle so there is no danger of it
falling over.
1. Remove the disc cover.
2. Remove the speedometer cable
from the front wheel side.
6-36
2
3
2
3
1. Speedometer cable
2. Axle holder nut (4)
3. Wheel axle
EAU03104
6-37
4
3. Make sure the slot in the
speedometer gear unit fits over
the stopper on the front fork
outer tube.
4. Install the wheel axle and let the
motorcycle down.
5. Tighten the wheel axle the specified torque.
5
6
7
8
Tightening torque:
Wheel axle: 9 58 Nm (5.8 m0kg)
1
2
1
1
3
1. Gap
4
5
6
7
8
9
Tightening torque:
Axle holder nut:
10 Nm (1.0 m0kg)
7. After tightening the holder nuts,
push down on the handlebars
several times and check if the
fork rebounds smoothly.
w
8 It is advisable to have a
Yamaha dealer service the
wheel.
8 Securely support the motorcycle so there is no danger of it
falling over.
1. Loosen the rear axle nut.
2. Elevate the rear wheel by
placing a suitable stand under
the engine.
3. Remove the swingarm end bolts.
6-38
1. Axle nut
2. Chain adjusting plate
EAU03106
3 Nm (0.3 m0kg)
Troubleshooting
Although
Yamaha
motorcycles
receive a rigid inspection before shipment from the factory, trouble may
occur during operation.
Any problem in the fuel, compression, or ignition systems can cause
poor starting and loss of power. The
troubleshooting chart describes a
quick, easy procedure for making
checks.
If your motorcycle requires any repair,
bring it to a Yamaha dealer. The
skilled technicians at a Yamaha
dealership have the tools, experience, and know-how to properly service your motorcycle. Use only genuine Yamaha
parts on
your
motorcycle. Imitation parts may look
like Yamaha parts, but they are often
inferior. Consequently, they have a
shorter service life and can lead to
expensive repair bills.
6-39
1
2
3
4
5
6
7
8
9
Troubleshooting charts
EW000125
w
Never check the fuel system while smoking or in the vicinity of an open flame.
2
3
4
5
1. Fuel
Enough fuel.
Go to compression check.
Supply fuel.
2. Compression
There is compression.
6
Use kick starter.
7
8
3. Ignition
inspect.
Go to ignition check.
Dry.
6-40
w
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Open the radiator cap as follows. Wait until the
engine has cooled. Remove the radiator cap stopper by removing the screw. Place a thick rag like a towel over
the radiator cap and slowly rotate the cap counterclockwise to the detent. This procedure allows any residual
pressure to escape. When the hissing sound has stopped, press down on the cap while turning counterclockwise and remove it.
1
2
3
4
No
leakage.
6
7
NOTE:
If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible.
6-41
EAU01518
Before cleaning
1. Cover up the muffler outlet with a
plastic bag.
2. Make sure that all caps and covers as well as all electrical couplers and connectors, including
the spark plug cap, are tightly
installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such
products onto seals, gaskets,
sprockets, the drive chain and
wheel axles. Always rinse the dirt
and degreaser off with water.
8
9
7-1
Cleaning
After normal use
Remove dirt with warm water, a neutral detergent and a soft clean
sponge, then rinse with plenty of
clean water. Use a tooth or bottle
brush
for
hard-to-reach
parts.
Tougher dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
ECA00010
cC
8 Avoid using strong acidic
wheel cleaners, especially on
spoked wheels. If you do use
such products for hard-toremove dirt, do not leave it on
any longer than instructed,
then thoroughly rinse it off
with water, immediately dry
the area and apply a corrosion
protection spray.
7-2
1
2
3
4
5
ECA00012
cC
7
8
1
2
3
4
5
6
7
8
9
After cleaning
1. Dry the motorcycle with a
chamois or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainlesssteel parts, including the exhaust
system. (Even the thermally
induced discoloring of stainlesssteel exhaust systems can be
removed through polishing.)
4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all (even
chrome- and nickel-plated) metal
surfaces.
5. Use spray oil as a universal
cleaner to remove any remaining
dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing it or covering it.
EWA00001
w
Make sure that there is no oil or
wax on the brakes and tires. If necessary, clean the brake discs and
linings with a regular brake disc
cleaner or acetone, and wash the
tires with warm water and mild
soap. Then, carefully test the
motorcycle for its braking performance and cornering behavior.
ECA00013
cC
8 Apply spray oil and wax sparingly and wipe off any excess.
8 Never apply oil or wax on rubber and plastic parts, but treat
them with a suitable care
prod-uct.
8 Avoid using abrasive polishing compounds as they wear
away the paint.
7-3
NOTE:
Consult a Yamaha dealer for advice
on what products to use.
cC
8 Storing the motorcycle in a
poorly ventilated room or covering it with a tarp while it is
still wet will allow water and
humidity to seep in and cause
rust.
8 To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemicals are stored.
Long-term
Before storing your motorcycle for
several months:
1. Follow all the instructions in the
Care section of this chapter.
2. Drain the carburetor float chamber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the
drained fuel into the fuel tank.
3. Only for motorcycles equipped
with a fuel cock which has an
OFF position: Turn the fuel
cock to OFF.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
7-4
1
2
3
4
5
6
7
EWA00003
1
2
3
4
5
6
7
8
9
7-5
EAU01038
SPECIFICATIONS
Specifications
Model
DT125R
Dimensions
Overall length
2,170 mm
Compression ratio
6.7:1
Starting system
Kick starter
Lubrication system
Separate lubrication
(Yamaha autolube)
Overall width
Overall height
885 mm
Wheel base
1,415 mm
Ground clearance
Minimum turning radius
Basic weight (with oil and
full fuel tank)
830 mm
Type
1,255 mm
Seat height
Capacity
Total amount
1.2 L
Transmission oil
315 mm
Type
2,100 mm
Capacity
127 kg
129 kg (CH, A only)
Engine
0.75 L
Total amount
0.8 L
Radiator capacity
Engine type
Liquid-cooled 2-stroke
Cylinder arrangement
Forward-inclined
single cylinder
Air filter
Displacement
124 cm3
Fuel
Bore Stroke
56.0 50.7 mm
8-1
0.92 L
Wet type element
Type
10 L
Reserve amount
1.8 L
SPECIFICATIONS
1
2
3
4
Carburetor
Type quantity
Chassis
TM28SS 1
Manufacturer
MIKUNI
Spark plug
Manufacturer / type
NGK / BR9ES
Clutch type
Frame type
Caster angle
2730
Trail
113 mm
Tire
Type
Wet, multiple-disc
Transmission
5
6
7
Helical gear
71/22 (3.227)
Chain drive
57/16 (3.563)
Transmission type
Operation
8
9
Gear ratio
2.833
2nd
1.875
3rd
1.412
4th
1.143
5th
0.957
6th
0.818
Size
2.75-21 45P
Manufacturer/
model
BRIDGESTONE / TW25
Size
4.10-18 59P
Manufacturer/
model
BRIDGESTONE / TW44
Rear
Maximum load*
With tube
Front
180 kg
8-2
Front
Rear
SPECIFICATIONS
90 kg load ~ maximum
Rear
load*
2
Front
Rear
Off-road riding
Front
Rear
Front
Spoke wheel
1.60 21
Type
Spoke wheel
Size
1.85 18
Operation
Fluid
DOT 3 or DOT 4
Front
Telescopic fork
Rear
Shock absorber
Wheels
Size
Suspension
Type
Type
Front
Rear
Front
270 mm
Rear
260 mm
Ignition system
Front
Type
Right hand operation
Fluid
DOT 3 or DOT 4
4
5
6
C.D.I.
Charging system
Operation
Electrical
Brakes
Single disc brake
Wheel travel
Rear
Type
C.D.I. magneto
8-3
SPECIFICATIONS
1
2
3
4
5
Battery
Type
GM3-3B
Voltage, capacity
12 V, 3 AH
Headlight type
12 V, 45/40 W 1
12 V, 5/21 W 1
12 V, 21 W 2
12 V, 21 W 2
Auxiliary light
12 V, 4 W 1
12 V, 3.4 W 1 (GB only)
6
7
8
Meter light
12 V, 3.4 W 2
12 V, 3.4 W 1
12 V, 3.4 W 1
12 V, 3.4 W 1
12 V, 3.4 W 1
Fuse
Main
10 A
8-4
SPECIFICATIONS
EAU01064
CONVERSION TABLE
METRIC TO IMPERIAL
Metric unit
Multiplier
Torque
Weight
Ex.
Speed
METRIC
** mm
MULTIPLIER
0.03937
2 mm
0.03937
IMPERIAL
** in
Distance
0.08 in
Volume/
Capacity
Misc.
Imperial unit
m kg
m kg
cm kg
cm kg
kg
g
km/hr
7.233
86.794
0.0723
0.8679
2.205
0.03527
0.6214
ft lb
in lb
ft lb
in lb
lb
oz
mph
km
m
m
cm
mm
cc (cm3)
cc (cm3)
lt (liter)
lt (liter)
kg/mm
kg/cm2
0.6214
3.281
1.094
0.3937
0.03937
0.03527
0.06102
0.8799
0.2199
55.997
14.2234
9/5 + 32
mi
ft
yd
in
in
oz (IMP liq.)
cu in
qt (IMP liq.)
gal (IMP liq.)
lb/in
psi (lb/in2)
Centigrade(C)
Fahrenheit(F)
1
2
3
4
5
6
7
8
9
8-5
EAU01039
CONSUMER INFORMATION
EAU02944
Identification number
records
1
2
3
4
1
1
1.
EAU01043
1. KEY IDENTIFICATION
NUMBER:
6
7
2. VEHICLE IDENTIFICATION
NUMBER:
Vehicle identification
number
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space provided.
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcycle with the licensing authority in
your state.
8
9
3. MODEL LABEL INFORMATION:
1
6
9-1
CONSUMER INFORMATION
1
1
2
3
1. Model label
4
EAU01049
Model label
The model label is affixed to the location shown in the figure. Record the
information on this label in the space
provided. This information will be
needed to order spare parts from
your Yamaha dealer.
6
7
8
9
9-2