Sunteți pe pagina 1din 133

STAVANGER

QRA
Lyse LNG Base Load Plant
Linde Project No:

Lyse Infra AS
Item No:

Lyse Contract No:

2110A11U

61-10156.05.01

Linde Job Code:

Lyse Project No:

STAVANGER

R100

Linde Doc. No:

Lyse Doc. No:

Page

&AA S-CS 1002

R100-LE-S-RS0003

1 of 133

Quantitative Risk Analysis (QRA)


Lyse LNG Base Load Plant
Train 1

03

ISSUE

03

25.08.2008

Rath

Ralph

22.02.2008
28.12.2007

Revised acc. to Lyse Comments


Can
Revised acc. to the Comments in
Can
QRA presentation from 26.02.2008
Revised acc. to the Lyse Comments Can
Can

02

ISSUE

02

14.03.2008

01
Rev

ISSUE
DRAFT
Status

01
Issue

(Lyse)

(Linde)

(Linde)

Rath/Baumgartner
Buttinger

Ralph
Can

Date

Description

Reviewed

Approved

Prepared

Rath

Buttinger

STAVANGER
QRA
Lyse LNG Base Load Plant
Linde Project No:

Lyse Contract No:

Lyse Infra AS
Item No:

2110A11U

61-10156.05.01

Linde Job Code:

Lyse Project No:

STAVANGER

R100

Linde Doc. No:

Lyse Doc. No:

Page

&AA S-CS 1002

R100-LE-S-RS0003

1 of 133

TableofContents
1.0

Executive Summary...................................................................... 3

2.0
2.1
2.2

Introduction .................................................................................................... 9
Objective of the Study ...................................................................................... 9
General Description of the Approach ............................................................... 9

3.0

General Description of Process and Facilities......................... 13

3.1
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.3
3.3.1
3.3.2
3.4
3.5
3.6
3.7

Natural Gas Treatment and Gas Liquefaction ................................................ 13


Feed Gas Reception ...................................................................................... 13
Natural Gas Pretreatment............................................................................... 13
NG Liquefaction.............................................................................................. 14
Refrigerant System......................................................................................... 14
Refrigerant Cycle............................................................................................ 15
Refrigerant Storage and Make-Up.................................................................. 15
LNG Storage / LNG Loading .......................................................................... 16
LNG Storage .................................................................................................. 16
LNG Loading .................................................................................................. 16
Fuel Gas System ............................................................................................ 17
Hot Oil System ............................................................................................... 17
Flare System .................................................................................................. 18
ESD and Blowdown System........................................................................... 18

4.0

Study Methodology..................................................................... 20

4.1
4.2
4.3
4.4

Risk Analysis Basics....................................................................................... 20


Definition and Types of Risk........................................................................... 20
Acceptance Criteria ........................................................................................ 21
Hazard Identification....................................................................................... 23

5.0

Data used for the Risk Assessment.......................................... 25

5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.7.1
5.7.2
5.7.3

Scenarios ....................................................................................................... 25
Leak Frequencies ........................................................................................... 26
Release Duration............................................................................................ 27
Atmospheric Conditions.................................................................................. 28
Population Distribution.................................................................................... 28
Ignition Sources.............................................................................................. 29
Consequence Calculations............................................................................. 30
Discharge and Dispersion .............................................................................. 30
Instantaneous Releases ................................................................................. 31
Continuous Releases ..................................................................................... 31

STAVANGER
QRA
Lyse LNG Base Load Plant
Linde Project No:

Lyse Contract No:

Lyse Infra AS
Item No:

2110A11U

61-10156.05.01

Linde Job Code:

Lyse Project No:

STAVANGER

R100

Linde Doc. No:

Lyse Doc. No:

Page

&AA S-CS 1002

R100-LE-S-RS0003

2 of 133

5.7.4
5.7.5
5.7.6
5.8

Release Duration............................................................................................ 31
Dispersion ...................................................................................................... 31
Thermal Radiation and Overpressure............................................................. 31
Mitigation Measures taken into Account ......................................................... 32

6.0

Results of the Risk Analysis...................................................... 34

6.1
6.2
6.3
6.4

Risk 1st and 2nd party ...................................................................................... 34


Risk 3rd party .................................................................................................. 39
Location Specific Risk .................................................................................... 45
Overpressure Risk.......................................................................................... 46

7.0

Sensitivity Evaluation................................................................. 50

7.1
7.1.1
7.1.2
7.2
7.2.1
7.2.2
7.3

Sensitivity 1: Pit on the jetty, LNG Storage Tank and


the
Pentane Tank ................................................................................................. 50
Discussion ...................................................................................................... 50
Comparison with Criteria ................................................................................ 53
Sensitivity 2: Rock Wall towards the public area on the peninsula ................. 53
Discussion ...................................................................................................... 53
Comparison with Criteria ................................................................................ 54
Sensitivity 3: Splitting of process vessels inside the refrigerant cycle into
smaller vessels and additional block valves to reduce
the volume of inventory loops......................................................................... 54

8.0

Conclusions ................................................................................ 55

9.0

Appendix A: Assumption Sheets .............................................. 56

10.0

Appendix B: Hazard Identification ............................................ 90

11.0

Appendix C: Equipment Count.................................................. 95

12.0

Appendix D: Results of LEAK 3.2 Calculations ....................... 99

13.0

Appendix E: Individual Risk Ranking Report......................... 104

14.0

Appendix F: Details on the Analysis Procedure .................... 127

15.0

References ................................................................................ 132

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

1.0

25.08.2008
Page 3

Executive Summary

Linde Engineering AG (Linde), on the behalf of Skangass AS (Skangass), has conducted a


Quantitative Risk Analysis (QRA) of the first train of the new Lyse LNG Base Load Plant, located near Stavanger, Norway. The objective of the study was to determine the level of risk
associated with the Lyse LNG Base Load Plant, which is currently being designed, and compare it with the acceptance criteria given by Lyse Infra AS (Lyse).

Approach
To achieve this objective, a thorough analysis was made of all hazardous substance inventories and streams within the plant. In particular, all equipment were counted and used as a basis
to calculate leakage frequencies. The determination of leakage frequencies was done using
the program "LEAK", a proprietary program from Det Norske Veritas (DNV). To achieve this,
the whole plant was segmented, four leak size categories were defined, and leakage frequency
calculations were performed for the segments based on the categories.
Meteorological data as well as population data provided by Lyse were used for study. The data
are important for DNV's risk assessment tool PHAST RISK (further SAFETI), which takes into
account (when applicable):

Pool fires,
Jet Fires,
Flash Fires and
Vapour Cloud Explosions.

For the scenarios defined for the Lyse LNG Base Load Plant, the population and the determined ignition source distribution were entered into PHAST RISK and analysed with respect to
their contribution to individual risk and to societal risk.

Results
PHAST RISK calculates both individual risk and societal risk. The individual risk for 1st, 2nd and
3rd parties are calculated based on these results which are then compared to the acceptance
criteria.
As expected, the main contribution to the overall risk is due to vapour cloud explosions and
flash fires.
Individual Risk, 1st and 2nd party
Individual risk is a measure of risk to which an individual person is exposed. The individual risk
criteria are divided in this analysis into Individual Specific Risk (ISR) and Average Individual
Risk (AVR).
The 1st party risk is defined as a fatality risk for the Lyse LNG Base Load Plant personnel.
Maintenance personnel and operators during supervision rounds are considered to be the most
exposed personnel.
Fatality risk for the LNG Carrier personnel (Truck, Ship Loading and external contractors) have
been considered as 2nd party and are also assumed to be within the most exposed personnel
group.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

25.08.2008
Page 4

The figures 1 and 2 show the calculated individual risk contour lines for the Lyse LNG Base
Load Plant. The calculated risk contours of individual risk for the most exposed person is illustrated in Figure 1. The figure shows the contours of the most exposed person to suffer a fatality
every 100 000 years (green line), every 1 000 000 years (dark blue line). The risk is illustrated
for the most exposed person present in the process plant area, 20 % of their working time per
year.
10-5 /yr
10-6 /yr

Figure 1: Most exposed person individual risk contour lines for the Lyse LNG Base Load Plant

The risk contours for the individual risk are also calculated and is illustrated in Figure 2.
The figure shows the contours of individual risk for a fatality every 10 000 years (green line),
every 100 000 years (dark blue line), etc. The risk is illustrated for 1 person present at any
point outside a building in the plant, continuously 8 hours a day, 5 days a week during a whole
year (45 weeks).

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

25.08.2008
Page 5

10-4 /yr
10-5 /yr
10-6 /yr
10-7 /yr
10-8 /yr

Figure 2: Individual risk contour lines for the Lyse LNG Base Load Plant

The Individual Risk (IR) has been extracted from the PHAST RISK risk report: It is calculated
for 1 person and for each worker group present at any point in the plant, continuously 8760
hours per year.
The Individual Specific Risk (ISR) for 1st and 2nd party, which considers the individual working
hours for each group, is given below in Table 1.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

25.08.2008
Page 6

Table 1: Individual Specific Risk (ISR) for 1st and 2nd party
Buildings/Personnel Locations
Operator

ISR [year]
1.2 X 10-4

Process Area (Maintenance)

1.2 X 10-4

Truck Loading

6.7 X 10-5

Ship Loading (Jetty)

2.0 X 10-5

Ship Bridge

5.0 X 10-5

Ship Deck

4.8 X 10-5

ISR > 1 X 10-3

Not acceptable

1 X 10-3 < ISR < 1 X 10-6

ALARP

ISR < 1 X 10-6

Acceptable

The Average Individual Risk (AVR) of 5.0 X 10-5 per year for all personnel (1st and 2nd party) is
within the ALARP regime, i.e. As Low As Reasonably Practical, which means that the mitigation measures may be applied as long as the respective cost benefit ratio is reasonable.
Individual Risk, 3rd party
For the Lyse LNG Base Load Plant such mitigation measures have already been applied (e.g.
a rock wall "mound" around the LNG tank, the ESD and Blowdown system).
The Individual Specific Risk (ISR) for the 3rd party risk is given below in Table 2.
Table 2: Individual Specific Risk (ISR) for the 3rd party
Personnel Locations
Peninsula

ISR [year]
4.6 X 10-8

Hiking Track

2.2 X 10-6

Ferry Terminal_office workers

7.6 X 10-7

Ferry Terminal_industry workers

3.8 X 10-7

Ferry Terminal_passengers

4.0 X 10-7

Energiveien+Risavika_office workers

4.6 X 10-9

Energiveien+Risavika_industry workers

4.6 X 10-9

Container Area_office workers

3.2 X 10-9

Container Area_industry workers

3.2 X 10-9

Rest Companys_office workers

2.8 X 10-14

Rest Companys_industry workers

2.8 X 10-14

Living Quarters

3.5 X 10-10

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

ISR > 1 X 10-5

Not acceptable

1 X 10-5 < ISR < 1 X 10-7

ALARP

ISR < 1 X 10-7

Acceptable

25.08.2008
Page 7

The Average Individual Risk (AVR) of 1.5 X 10-7 per year for people living, working or staying
outside the Lyse LNG base load plant does not exceed the acceptance criteria of 1 X 10-5 /
year and is within the ALARP regime.
Societal Risk, 3rd party
Societal risk (or 3rd party risk) is a measure of the collective risk to which a certain population is
subjected as a whole. It is usually depicted in form of a so-called FN curve, which shows the
frequency (F), that a given number, N people or more (hence N+) will be exposed to lethal
consequences.
The societal risk calculated for the Lyse LNG Base Load Plant is shown below in Figure 3.

Figure 3: Societal risk FN curve for the Lyse LNG Base Load Plant

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

25.08.2008
Page 8

The minimum and maximum risk criteria are shown in Figure 3 as blue and green lines respectively. Calculations of the external societal risk (e.g. Hiking Track, Peninsula, Industry Area and
Ferry Terminal) have shown that this risk for the Lyse LNG Base Load Plant falls into the area
between the upper and lower limit line, i.e. the ALARP regime.

Conclusions
A careful risk analysis of the first train of the Lyse LNG Base Load Plant has been performed,
including a very detailed counting of all pieces of equipment (including all pipelines, vessels
and compressors etc.).
It has been found that the calculated levels of individual risk for the 1st, 2nd and 3rd parties are in
compliance with the criteria set by Lyse.
The individual specific risk for 1st and 2nd party for the most exposed person in each group,
maintenance and operators, is lower than 1 X 10-3 per year and within the acceptance criteria.
The average individual risk for personnel is 5.0 X 10-5 per year and therefore clearly below
the acceptance criteria of 1 X 10-4 / year.
The individual specific risk for 3rd party for the most exposed population (e.g. hiking track, ferry
terminal industry and office workers) is within the ALARP regime. The average individual risk
is 1.5 X 10-7 per year and therefore within the lower region of ALARP, close to acceptable in
general. The calculated risk for the Peninsula people is acceptable since the rock wall (mound)
is taken into account (refer to the Chapter 7.2).

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

2.0

25.08.2008
Page 9

Introduction

Linde is currently performing the design of train 1 of the new Lyse LNG Base Load Plant, located near Stavanger, Norway, on behalf of Skangass. The design of the plant shall conform to
EN 1473:2007 "Installation and equipment for liquefied natural gas Design of onshore installations" [1]. To fulfil EN 1473 a hazard assessment shall be carried out during the design of the
plant. A part of this hazard assessment is a risk investigation, in this case using Quantitative
Risk Analysis (QRA). This document describes in detail the results and methodology used to
obtain the results of the QRA.

2.1

Objective of the Study

The objective of the study was to estimate the level of risk by QRA. The performed QRA covered all essential risks of the new Lyse LNG Base Load Plant as far as they are of relevance
and have been determined in the Hazard Identification (HAZID) [Appendix B].
The individual personnel risk and the 3rd party risk are evaluated in this study. The overpressure risk to the plant buildings and equipment (Central Control Room, LNG Tank etc.) and a
consequence modelling of worst case scenarios, e.g. hydrocarbon dispersion from the LNG
Tank, are included in the calculations.

2.2

General Description of the Approach

QRA is a well established methodology to assess the risks of industrial activities and to compare them with risks of normal activities. Linde has used a QRA methodology as shown in
Figure 4.
The QRA performed by Linde used the QRA Reports performed by Advantica [2] as a reference.
Data Collection
This study is based on the following documents:

Process Flow Diagrams (PFDs)


Heat and Material Balance
Process and Instrument Diagrams (P&IDs)
Process Description
General Plot Plan
Mechanical and Process Data Sheets
ESD and Blow-down System Concept
Lyse LNG Base Load Plant Site conditions
Manning Level Table [3].
Acceptance Risk Criteria for Lyse LNG Base Load Plant
Development Area Plan and Information from Lyse

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

25.08.2008
Page 10

Figure 4: QRA Methodology

Collection and Analysis of Background Data


This was an internal Linde exercise to collect information relevant to the QRA study. The leak
frequencies for equipment, valves etc. are based on DNV database and included in DNV's
proprietary program LEAK.
Hazard Identification (HAZID)
The hazard identification process is important for any risk analysis. A HAZID was been performed prior to the QRA by Linde. A HAZOP study for the main plant has been completed.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

25.08.2008
Page 11

Frequency Analysis
Failure frequencies were determined for each event in order to perform a probabilistic risk assessment. Generally, a number of techniques are available to determine such frequencies. The
approach relies on generic data. This provides failure frequencies for equipment items where
data has been obtained from failure reports from a range of facilities. DNV has developed an
extensive generic failure frequency database for this purpose, which is compiled in DNV's proprietary LEAK 3.2 software. These leak frequencies are based on the "UK Health & Safety Executive" data for offshore facilities. To reflect the design of the Lyse LNG base load plant,
which is a onshore facility and has clean service, new leak frequencies for pipes and process
vessels based on the "Purple Book" [6] are implemented in the LEAK Program. The changes
are shown in Appendix D. This program was used to determine overall leakage frequencies
subsequently used in the risk assessment.
Consequence Analysis
For each hazard scenario PHAST RISK (Software for the Assessment of Flammable, Explosive and Toxic Impacts) and PHAST (Process Hazard Assessment Software Tool) software
was used to determine consequence effect zones for each hazard. The different possible outcomes could be:

Dispersing of Hydrocarbon Vapour Cloud


Explosion
Fireball
BLEVE
Flash Fire
Jet Fire
Pool Fire.

The CO2/H2S (sour gas) in CO2 wash unit is routed to the regenerative thermal oxidation and
then sent to atmosphere at safe location. Dispersion from a leak of CO2/H2S gas cloud due to
low operating pressure is not considered as the contribution to the risk is minor compared to
the above mentioned outcomes.
The particular outcomes modelled depend on source terms (conditions like fluid, temperature,
pressure etc.) and release phenomenology. The current understanding of the mechanisms
occurring during and after the release is included in state-of-the-art models in the PHAST RISK
and PHAST packages.
Risk Calculations
The outcome of the PHAST RISK analysis are risk terms presented in form of risk contours
and FN curves, where the former is a form of location specific individual risk measurement
while the latter is a measure for societal (group) risk.
The individual risk is the risk for a hypothetical individual assumed to be continuously present
at a specific location. The individual at that particular location is expected to sustain a given
level of harm from the realization of specified hazards. It is usually expressed in risk of death
per year. Individual risk is presented in form of risk contours.
Societal Risk is the risk posed to a local community or to the society as a whole from the hazardous activity. In particular it is used to measure the risk to every exposed person, even if they
are exposed on one brief occasion. It links the relationship between the frequency and the
number of people suffering a given level of harm from the realization of a specified hazard. It is
usually referred to a risk of death per year.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Introduction

25.08.2008
Page 12

Risk Criteria
Risk criteria for both individual risk and societal risk have been discussed with Lyse. These
criteria are compared to other risk criterion and to the results of the actual risk assessment for
the plant.
Risk Assessment
Once risks have been determined, they will be assessed against the criteria level and ranked
to determine the principal contributors. Ranking enables attention to be focused on the main
contributors. This is of particular significance when assessing the viability of different mitigation
measures.
Risk Mitigation
Risk reduction measures concentrate on the major risk contributors identified during risk ranking. Discussion is made on how different risk reduction measures will affect the overall risk
level in relation to the ALARP principle (As Low As Reasonably Practical).
Report structure
The safety studies are documented according to the following report structure:

Main report
The main report summarizes the study data, methodology, the risk results, conclusions
and sensitivities
Appendix A Assumptions
The main assumptions where the studies are based on are presented in this appendix.
Appendix B HAZID
This appendix documents the results of the HAZID workshop in Munich, October 2007.
Appendix C Equipment Count
This appendix documents the equipments with their dimensions and inventories used
to determine the leak size and frequency for the risk assessments
Appendix D Result of LEAK 3.2 Calculations
This appendix documents the risk leakage frequencies based on the UK HSE databank
[4] and the Dutch Purple Book [5]
Appendix E Individual Risk Ranking Report
This appendix documents the risk ranking points, for which the individual risk has been
calculated
Appendix F Details on the Analysis Procedure
This appendix gives details of the actual QRA methodology

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


General Description of Process and Facalities

3.0

25.08.2008
Page 13

General Description of Process and Facilities

The section briefly describes the process and facilities to ensure a common understanding.
The description only addresses those parts, which are of relevance to the QRA.

3.1

Natural Gas Treatment and Gas Liquefaction

3.1.1

Feed Gas Reception

Feed gas is received via a pipeline pressure let-down station from the Krst NG Plant with a
pressure of approx. 180 bara. The pressure is controlled at plant inlet to 111 bara. A Feed Gas
Fiscal Metering Station 15-XT-101 including a filtration device for the removal of particles is
installed.
3.1.2

Natural Gas Pretreatment

CO2 Wash Unit


For CO2 removal from natural gas with the present conditions a chemical wash is the most
favourable process. An aqueous amine solution (aMDEA) is utilised as solvent.
The CO2 wash unit is a Linde designed unit (contrary to a packaged unit). Material and
equipment within the unit are designed and supplied according to Linde Standards and
Specifications.
The feed gas is first heated in the Feed Gas Heater 20-HA-101 against warm lean solvent and
further heated in the Feed Gas Trim Heater 20-HA-103 A/B against warm sweet gas to avoid
cold temperatures and to allow for efficient CO2 removal. It enters the Amine Wash Column
20-VE-101 and flows from bottom to top through a random packing. Introduced lean amine
flows in the opposite direction extracting the acid gas. The CO2 forms a very weak bond with
the alkali. In the top of the column solvent traces are removed by water from the purified gas in
some additional trays. The wash water for these trays is recirculated by the Water Circulation
Pump 20-PA-101 A/B; a small quantity of water is introduced into the cycle by the Amine Make
Up Water Pump 20-PB-102 A/B as fresh water (demin. water) to fulfil the water balance of the
amine system.
The clean gas exits the wash tower with a CO2 content of max 50 vppm and a temperature of
approx. 40C. It is cooled in heat exchanger 20-HA-103 A/B against Feed Gas to approx. 25C
and leaves the section at a pressure of approx. 109 bara.
The loaded amine solution from 20-VE-101 passes via Amine MP Flash Drum 20-VA-102
through the Solvent Heat Exchanger 20-HB-101, where it is warmed up against regenerated
solvent and is further routed to the middle section of the Amine Strip Column 20-VE-102. In 20VE-102 the reflux water flows from the top through two packed beds. The CO2 is stripped in
hot oil heated Amine Strip Column Reboiler 20-HA-102. The regenerated solvent leaves the
column at the bottom via heat exchanger 20-HB-101 and is pumped by the Lean Solvent Pump
20-PA-103 A/B to the top of the Amine Wash Column 20-VE-101 via the Feed Gas Heater 20HA-101 and Lean Solvent Cooler
20-HC-101. Approximately 15 % of the flow is routed through the Cartridge Filter 20-LF-101 to
remove particles and then through the Activated Carbon Filter 20-LF-102 for removal of heavy
hydrocarbons to prevent foaming.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


General Description of Process and Facalities

25.08.2008
Page 14

The acid gas leaves the top of column 20-VE-102 after having passed the water wash section,
installed for reduction of amine vapour in the acid gas fraction. After cooling in the Amine Strip
Column Condenser 20-HC-103 the gas is separated from the condensate in the Amine KO
Drum 20-VA-101. The Amine Strip Column Reflux Pump 20-PA-102 A/B delivers the
condensate back to the top of column 20-VE-102. The Amine KO Drum
20-VA-101 also allows for removal of heavy hydrocarbons. The sour gas is routed to the
Regenerative Thermal Oxidation 20-XT-101 and then sent to atmosphere.
The Solvent Storage Drum 20-VS-101 is designed to hold the complete liquid inventory of the
plant. In case of foaming anti foam agent can be injected into the solvent from the Anti Foam
Package 20-XU-101.
Dryer Station
The sweet, water oversaturated feed gas from the wash unit is fed to the Feed Gas Water KO
Drum 20-VL-111 to remove any free liquid upstream of the driers. The liquid from this vessel is
routed back to the Amine MP Flash Drum 20-VA-102 to reduce the water make-up of the CO2
wash unit.
The drier station is a two-bed molecular sieve adsorber station with a cycle time of 12 hrs. The
natural gas is flowing through one of the Feed Gas Driers 20-VK-111 A/B. The water contained
in the natural gas is reduced to a level near to zero where no freezing can occur in the
downstream liquefaction section. To reduce the temperature fluctuation of the dry gas, a
parallel step of 30 minutes is included, where both drier vessels are on adsorption. The dry
feed gas passes the Dry Gas Filter 20-LF-111 to remove mole sieve dust which could affect
the performance of the downstream cryogenic process section.
During this period the other feed gas drier is heated approx. 9 hrs and then cooled approx. 2
hrs by the regeneration gas stream. Dry feed gas at approx. 106 bara serves as regeneration
gas. Heating of the regeneration gas to 210C is provided in the Regeneration Gas Heater 20HA-111 against hot oil and cooling against ambient air in the Regeneration Gas Cooler 20-HC111, followed by the Regeneration Gas Water KO Drum 20-VL-112 where the water is
separated and routed to 20-VE-102. The water saturated regeneration gas is compressed by
Regeneration Gas Blower 20-KF-111 and routed back into the feed line upstream of the Feed
Gas Driers 20-VK-111 A/B.
3.1.3

NG Liquefaction

After CO2 and water removal the natural gas is routed to the cold part of the process, which
consists of three spiral-wound heat exchanger bundles integrated in one shell. Liquefaction
and subcooling of the feed gas at high pressure is possible because of absence of heavy
hydrocarbon components in the design feed gas.
The natural gas from the filter 20-LF-111 is first cooled down to approx. -26C in the Feed Gas
Precooler 25-HX-101. It is then further cooled down in the Feed Gas Liquefier 25-HX-102 and
throttled to a subcritical pressure of approx. 20 bara to get pure liquid. Finally the natural gas is
subcooled in the Feed Gas Subcooler 25-HX-103 to a temperature of approx. -159C which is
low enough to meet the flow limit of 2000 Sm/h tank return gas allowed for reinjection into the
tailgas pipeline.

3.2

Refrigerant System

The cooling duty required to produce the LNG is provided by a simple but efficient closed
mixed refrigerant cycle which consists of nitrogen, ethylene, propane, butane, pentane and a
portion of the compressed tank return gas (Linde patent).

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


General Description of Process and Facalities

25.08.2008
Page 15

A motor driven geared centrifugal compressor is applied to compress the refrigerant.


3.2.1

Refrigerant Cycle

The refrigerant is withdrawn from the shell side of the precooler 25-HX-101 at a temperature of
approx. 20C and a pressure of approx. 4 bara, i.e. approx. 10C overheated against saturated
conditions. The refrigerant passes the Cycle Compressor Suction Drum 25-VL-101 and is then
compressed in the first stage of Cycle Compressor 25-KA-101. After cooling to approx. 25C
and partly condensing against air in the Cycle Compressor Intercooler 25-HC-101 the liquid
and gas are separated in the Cycle Compressor Interstage Drum 25-VL-102. The gas is further
compressed in the 2nd stage of 25-KA-101 and partly condensed in Cycle Compressor
Aftercooler 25-HC-102 at a temperature of approx. 25C. Liquid formed in 25-HC-102 is
separated in the Cycle HP Separator 25-VA-101.
The liquid from 25-VA-101 is sent to 25-VL-102 which also serves as a buffer for the heavy
components of the MRC. The liquid hydrocarbon stream is routed to 25-HX-101 where it is
subcooled to approx. 26C and then, after being expanded in a Joule-Thomson valve, used
for the precooling of the natural gas.
The cycle gas from the separator 25-VA-101 is cooled in the precooler 25-HX-101 to the same
temperature, partly condensed and fed to the Cold MRC Separator 25-VA-102. The liquid from
this separator is subcooled in the liquefier 25-HX-102 to a temperature of approx. 114C and
used as refrigerant for 25-HX-102 after expansion in a Joule-Thompson valve. The vapour
from this separator is condensed in 25-HX-102 and subcooled in the subcooler 25-HX-103 to a
temperature of approx. 159C and provides the cooling duty for the subcooling of the natural
gas after expansion in a Joule-Thomson valve to approx. 4.7 bara. After expansion to shell
pressure the cycle gas streams are warmed up in the common shell side of the cryogenic spiral
wound heat exchangers and returned jointly to the suction side of the 1st stage of the Cycle
Compressor 25-KA-101 via the suction drum 25-VL-101.
3.2.2

Refrigerant Storage and Make-Up

The make-up for the refrigerant system is required mainly due to cycle gas losses via
the gas seals of 25-KA-101. The quantities required are adjusted according to the
composition readings and the temperatures in the cold part and are provided via flow
meters as follows:

Pure nitrogen is produced in the Backup Nitrogen Package 61-XT-101 and fed to the
make-up header by flow control.

The methane rich stream is withdrawn from the discharge of the Tank Return Gas
Compressor 59-KB-101 and is fed to the make-up header by flow control.

For first start-up, when 59-KB-101 is not in service, the gas is withdrawn downstream
of the filter 20-LF-111, expanded and routed to the make-up header.

Ethylene is stored in the Liquid Ethylene Tank 58-VS-104. The ethylene is vaporised
by the Ethylene Make-Up Heater 58-HE-101. Potential traces of water ant methanol
are removed in the Ethylene Drier 58-VK-104. To avoid particles in the refrigerant
cycle the ethylene is routed via the Ethylene Filter 58-LF-104 to the make-up header.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


General Description of Process and Facalities

25.08.2008
Page 16

Commercial propane is stored in the Propane Tank 58-VS-101. To assure dry


propane, potential traces of water and methanol are removed in Liquid Propane
Drier 58-LF-101. To avoid particles in the refrigerant cycle the propane is routed via
the Liquid Propane Filter 58-LF-101 to the make-up header.

Commercial butane and commercial pentane are stored in the Butane Tank 58-VS103 and in the Pentane Tank 58-VS-102 respectively. To assure dry butane and dry
pentane, potential traces of water and methanol are removed in the Liquid
Butane/Pentane Drier 58-VK-102. To avoid particles in the refrigerant cycle the
butane is routed via Liquid Butane/Pentane Filter 58-LF-102 to the make-up
header.

3.3

LNG Storage / LNG Loading

Main Purpose of the LNG Storage (Unit 42) and LNG Loading (Unit 47) is the intermediate
storage of LNG prior to loading into LNG Carriers at the Jetty and/or to LNG Trucks at the
Truck Loading Bay.
The LNG Storage Tank is designed as full containment tank and stores LNG near atmospheric
pressure.
LNG vapour due to end flash, boil off and cooling of loading lines is routed via the LNG storage
tank to the Tank Return Gas Compressors. Warm vapour return from ship and truck loading is
routed via the LNG storage tank to the tank return gas compressor to protect the compressor
while cold vapour return is sent directly to the compressor. Excess vapours mainly during
loading of ships with increased tank temperatures at start of LNG Loading are sent to flare.
3.3.1 LNG Storage
Main Purpose of the LNG Storage (Unit 42) and LNG Loading (Unit 47) is the intermediate
storage of LNG prior to loading into LNG Carriers at the Jetty and/or to LNG Trucks at the
Truck Loading Bay.
The LNG Storage Tank is designed as full containment tank and stores LNG near atmospheric
pressure.
LNG vapour due to endflash, boil off and cooling of loading lines is routed via the LNG storage
tank to the Tank Return Gas Compressors. Warm vapour return from ship and truck loading is
routed via the LNG storage tank to the tank return gas compressor to protect the compressor
while cold vapour return is sent directly to the compressor. Excess vapours mainly during
loading of ships with increased tank temperatures at start of LNG Loading are sent to flare.
3.3.2

LNG Loading

There are two LNG Loading Stations foreseen: One for LNG Ship Loading at the Jetty and one
for LNG Truck Loading at the LNG Truck Loading bay. 100 % of the produced LNG can be
exported via LNG Carriers and approx. 10 % of the LNG production rate can be exported via
LNG Trucks.
LNG Ship Loading and Ship Vapour Return
During LNG Ship Loading the LNG is pumped to the LNG Carriers by means of the LNG Ship
Loading Pumps 42-PS-101 A/B, which are installed in the LNG Storage Tank 42-TR-101.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


General Description of Process and Facalities

25.08.2008
Page 17

The LNG from the LNG Ship Loading Pump is routed via the LNG Ship Loading Line and the
LNG Ship Loading Arm 47-MU-101 to the manifold of the LNG Carrier at the Jetty.
The normal loading rate of the LNG Ship Loading Pump is 1000 m/h. The flow rate is controlled by the variable speed of the electric motor.
Vapour Return from the LNG Ship will be received at a pressure of approx. 1.1 bara at the
presentation flange of the ship's manifold and is routed via the LNG Ship Vapour Arm 47-MV101 and the LNG Vapour Return Line to the LNG Storage Tank 42-TR-101 or to the Tank Return Gas Compressor 59-KB-101 depending on the temperature. Warm Vapour Return is
cooled to tank operating temperature by injecting LNG into the Vapour Return Line.
During no ship loading operation, the LNG Ship Loading Line is kept cold by continuously circulating LNG by means of one LNG Truck Loading Pump 42-PS-102 A/B via the LNG Recirculation Line and the LNG Loading Line back to the LNG Storage Tank 42-TR-101. This is done
to keep the loading system cold and gas free at all times, to allow immediate start up of ship
loading after arrival of a LNG Carrier.
LNG Truck Loading and Truck Vapour Return
During LNG Truck Loading the LNG is pumped to the LNG Truck by means of the LNG Truck
Loading Pumps 42-PS-102 A/B, which are installed in the LNG Storage Tank 42-TR-101.
The LNG from the LNG Truck Loading Pumps is routed via the LNG Truck Loading Line and
the LNG Truck Loading Hose 47-MU-102 to the LNG Truck at the LNG Truck Loading Bay.
During loading of LNG Trucks (normal loading rate per pump: 65 m/h) both LNG Truck
Loading Pumps can be used.
Vapour Return from the LNG Trucks will be received at the connection point of the Truck
Vapour Return Hose 47-MV-102 and is routed via the Vapour Return Hose and the Vapour
Return Line to the LNG Storage Tank 42-TR-101 or to the Tank Return Gas Compressor 59KB-101 depending on the temperature. Warm Vapour Return is cooled to tank operating
temperature by injecting LNG into the Vapour Return Line.
During no truck loading operation, the LNG Truck Loading Line is kept cold by continuously
circulating LNG by means of one LNG Truck Loading Pump 42-PS-102 A/B via the LNG Truck
Loading Line and the LNG Recirculation Line back to the LNG Storage Tank 42-TR-101. This
is done to keep the loading system cold and gas free at all times, to allow immediate start up of
Truck loading after arrival of a Truck.

3.4

Fuel Gas System

LNG vapour due to endflash, heat input, cooling of loading lines, ship loading and truck loading
is compressed in the Tank Return Gas Compressor 59-KB-101. Part of the tank return gas is
routed to the fired Hot Oil Heater as fuel gas. Approx. 2000 Sm/h is sent to local grid as Sales
Gas. For initial start-up and for backup purpose gas from the grid can be used as fuel gas.

3.5

Hot Oil System

The hot oil system supplies the process heat for the plant at two temperature levels. Two
cycles are provided, a medium temperature cycle for regeneration of the amine and a high
temperature cycle for the heating of the regeneration gas.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


General Description of Process and Facalities

25.08.2008
Page 18

The heat for both cycles is provided by the Fired Hot Oil Heater 52-FA-101, a direct fired
heater supplied by fuel gas. In this heater the hot oil is heated to approx. 260C to supply heat
for the Regeneration Gas Heater 20-HA-111. This high temperature cycle is pressurized by the
Hot Oil Cycle Pump I 52-PA-101 A/B. The required heat for the regeneration of the amine in
the Amine Strip Column Reboiler 20-HA-102 is withdrawn from the high temperature cycle
downstream of the Hot Oil Cycle Pump I 52-PA-101 and mixed with the cold hot oil
downstream of Hot Oil Cycle Pump II 52-PA-102 A/B to limit the maximum temperature to
190C to avoid degradation of the amine solvent. The hot oil leaves 20-HA-102 with a
temperature of approx. 145C and approx. A small fraction of the flow is pressurized by the Hot
Oil Cycle Pump II 52-PA-102 A/B. Most of the hot oil leaving the Amine Strip Column Reboiler
20-HA-102 enters the first hot oil cycle via the balancing line.
The balancing line between the two cycles is also used to provide sufficient suction pressure
for the two pumps via the Hot Oil Expansion Drum 52-VL-101.
The Hot Oil Surge Drum 52-VS-101 is provided to store the total inventory of the system in
case of filling or maintenance, and a small Hot Oil Filling Pump 52-PA-103 serves to ease
filling of the system. Blanketing for the Hot Oil Unit will be done with pure nitrogen.

3.6

Flare System

The Plant is equipped with two flare headers:

warm gas flare header which ties in directly at the Flare Stack 54-FC-101

cold gas and liquid flare header including the Blow Down Vessel 54-VD-101 for separation of cold liquid and vapour. The vapour is routed to the bottom of 54-FC-101. The liquid is vaporised in the uninsulated Blow Down Vessel 54-VD-101 by ambient heat. In
case a warm liquid remains, this liquid can be discharged manually to a barrel.

In addition the low pressure gas from tank and ship loading is routed to the top of the Flare
Stack 54-FC-101.

3.7

ESD and Blowdown System

The Emergency Shutdown, Isolation and Depressuring System is used to prevent escalation
and to minimise leakage of flammable fluids in case of major plant malfunctions, emergency
conditions or damage. The main purpose is to minimise damage by hazards such as fires, unconfined vapour cloud explosions (UVCE) or a boiling liquid expanding vapour explosion
(BLEVE) due to bursting vessels. Those hazards may follow on excessive leakage of flammable fluids.
After a leakage or fire is detected and localised by the fire and gas alarm system and indicated
in the central control room, the Emergency Shutdown, Isolation and Depressuring System will
be activated via push-buttons by the operator from CCR.
After activation, the plant will be blocked in automatically by means of remote-actuated valves
(e.g. Emergency Shutdown Valves - ESV) and selected rotating equipment (eg cycle compressor) will be shut-down.
Subsequently the Emergency blow-down System can be activated by the operator. The Emergency blow-down System is depressurising the whole plant (exclusive of LNG-Tank) to the
flare system by remote actuated Blow-down Valves (BDV).
The system can be operated from a separate control panel (ESD panel) in the central control
room (CCR) and allows remote actions from safe location in case of emergency.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


General Description of Process and Facalities

25.08.2008
Page 19

Stop Feed, Energy Input and Export Streams


For the LNG process plant all feed streams and energy inputs into the depressurizing areas
can be shut off. Units transferring energy to a safe place are kept in operation for continuous
energy removal. All export streams (e.g. tail gas) will be shut-off.
Depressurizing Philosophy
According to contract and EN 1473, the isolated sections shall be depressurised to

50 % of design pressure in 15 minutes or to

7 barg in 30 minutes

The higher flow is counting.


Units and Equipment without Depressurizing Facilities
Basis for selection of depressurizing sections is the maximum operating or settle out pressure
and not the mechanical design pressure, which is for other reasons sometimes well above the
maximum operating pressure (compare API RP 521).
The following units and equipment have no depressurizing facilities:

MDEA regeneration; operates at low pressure (appr.1 barg)

Feed gas Liquefaction passage in 25-HZ-101 (mass of each passages is below 1000 kg
limit, the passage is well protected in the shell, the consequence is considerably low)

LNG storage; operates at low pressure (appr. 250 mbarg)

LNG Ship, LNG piping and LNG Truck Loading system (subcooled liquid at low
pressure)

Basis input to QRA


As basis for the QRA a reaction time from first fire&gas alarm until the operator initiates the
ESD and blowdown system is assumed to be 600 seconds. As an average value a
depressurisation time of 900 seconds shall be used in the QRA (refer to Assumption Sheet
RA-4 in Appendix A).

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Study Methodology

4.0

4.1

25.08.2008
Page 20

Study Methodology

Risk Analysis Basics

Risks are commonly incurred and accepted in everyday life. There are many different types of
risk including risk to life and health, risk to the environment and economic risks, which may
impair the survival of a company.
The risk R is commonly described by its two dimensions, i.e. the consequence of an accidental
event C and the frequency of this event (F):
R=CxF
The actual risk values can be manifold due to the different types of consequences, which might
arise from an accident. It could be a financial loss due to downtime and damage in terms of
money per event, a certain number of fatalities or certain damage to the environment, which
may also lead to a certain financial loss due to the cost resulting from decontamination etc. The
economic loss is very often influenced by the fact that certain accidents will lead to damages in
the neighbouring parts of the plant.
The frequency of an event usually is a composite magnitude, e.g. for an ignited gas leak the
primary leak frequency will be multiplied by the conditional probability of igniting the gas cloud
resulting from the leak. Under certain conditions, even more conditional probabilities may factor
into this product to yield the total frequency of a certain event, e.g. the probability of in-time
detection of a flammable cloud or the conditional probability, that certain isolation measures
(e.g. ESD and Blowdown System) work, when required.

4.2

Definition and Types of Risk

It has become common in the process industries to quantify risk to people in terms of

1st party risk, i.e. the risk to onsite personal

2nd party risk, i.e. the risk to external contractors

3rd party risk, i.e. the risk, to which the site external population is exposed.

Further to this one differentiates individual risk, i.e. the risk, to which a single person is exposed, and societal or group risk, i.e. the risk to which a certain group of people are exposed.
Details are given in Table 3.
Table 3: Types of Risk
Type of Risk
1st party individual specific risk

Details
Risk to onsite personnel, based on the most exposed person at
risk, i.e. operators.

1st party average individual risk

Risk based on the individual specific risk and is calculated as


average risk to onsite personnel.

2nd party individual specific risk

Risk to external contractors, based on the most exposed person


at risk, i.e. LNG carrier, external maintenance personnel.

2nd party average individual risk

Risk based on the individual specific risk and is calculated as


average risk to external contractors.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Study Methodology
Type of Risk
3rd party individual specific risk

Societal (3rd party) risk

4.3

25.08.2008
Page 21

Details
Risk to offsite population expressed as the fatality risk per year.
Individual risk is calculated under the assumption that the exposed person is present unprotected at the same location for 24
hours per day over 365 days per year. In case of Individual Specific Risk the actual duration of the presence is taken into account.
Risk to a group of people outside of the plant. Societal risk usually is quantified in form of the so-called FN curve, specifying the
frequency F (per year), that N or more persons are affected by
lethal consequences.

Acceptance Criteria

The risk in this QRA study is discussed in terms of individual risk and societal risk. The Individual Specific Risk for 1st, 2nd and 3rd party has been defined by Lyse. The 3rd party risk is also
calculated as FN Curve and compared with the societal risk acceptance criteria based on UK
HSE Societal Risk Criteria. The acceptance criteria defines for the following personnel categories:

1st party, i.e. personnel working for the Lyse LNG Base Load Plant facility.

2nd party, i.e. LNG Carrier personnel (Truck, Ship Loading and external contractors) can
be affected by operation activities.

3rd person, i.e. offsite population.

Note: occupational accidents have been not included in the acceptance criteria and therefore
are not considered in the QRA.
1st and 2nd party
Individual specific risk (ISR) is specified as
ISR = (Effective Frequency x Occupancy x Vulnerability),
where "Occupancy" is a factor which relates the time for which a person is exposed to work
hazards (in hours) to the total number of hours within a year (8760). For sake of simplicity we
assumed, that a typical operator works in 8 hour shifts for 5 of 7 days per week, i.e. his annual
working hours are 45 weeks x 5 days x 8 hours = 1800 hours per year. He is 20% of his working time outside. The effective frequency is calculated 0.2 x outdoor frequency + (1-0.2) x indoor frequency. Hence the occupancy factor is 1800 / 8760 = 0.20. For the definition of vulnerability please refer the Appendix F.
The acceptance criterion for Individual Specific Risk (ISR) for the most exposed person for 1st
and 2nd party is expressed as the yearly probability for loss of life. The ISR is acceptable for
< 1 X 10-6 per year, the risk level above 1 X 10-3 per year becomes unacceptable. The region in
between is the ALARP area.
The Average Individual Risk (AVR) is specified as follows:
AVR = (ISR x Number of personnel) / Number of personnel
The AVR shall not exceed 1 X 10-4 per year, the risk level under 1 X 10-6 per year is acceptable. The region in between is the ALARP area.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Study Methodology

25.08.2008
Page 22

If no individual specific risk (ISR) is found to be above 1 X 10-4 per year, the AVR criteria is
fulfilled.
3rd party (Societal Risk)
Individual specific risk (ISR) is specified as
ISR = (Effective Frequency x Occupancy x Vulnerability),
where "Occupancy" is a factor which relates the time for which a person is exposed to hazards
(in hours) to the total number of hours within a year (8760). For sake of simplicity we assumed,
that a person on the peninsula stays for 4 hours 2 of the 7 days per week in the summer (4
month) and 2 hours at 2 days per week in the winter, i.e. his annual presence hours are (16
weeks x 2 days x 4 hours) + (32 X 2 days X 2 hours) = 256 hours per year. He is staying 100%
outside. The effective frequency is calculated with a location fraction of 1 outdoor frequency.
Hence the occupancy factor is 256 / 8760 = 0.03.
The acceptance criterion for Individual Specific Risk (ISR) for the most exposed person for 3rd
party is also expressed as the yearly probability for loss of life. The ISR is acceptable for < 1 X
10-7 per year, the risk level above 1 X 10-5 per year becomes unacceptable. The region in between is the ALARP area.
The Average Individual Risk (AVR) is specified as follows:
AVR = (ISR x Number of people) / Number of people
The AVR shall not exceed 1 X 10-5 per year, the risk level under 1 X 10-7 per year is acceptable. The region in between is the ALARP area.

Societal risk for 3rd party is presented as the probability or frequency of accidents of different
extent. The Figure 5 below states the acceptable and not-acceptable range of the yearly frequency (F) consequence (number of fatalities N or larger) diagram and shows the acceptance criterion based on UK HSE Societal Risk Criteria. It also indicates an area where the
company shall actively seek to reduce the risk based on the ALARP principle.

Figure 5: UK HSE Societal Risk Criteria

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Study Methodology

4.4

25.08.2008
Page 23

Hazard Identification

The study has been based on identified major inventories of flammable and explosive materials
in the LNG Base Load Plant units, together with major lines connecting the inventories. Information on inventories, stream compositions, operating conditions and locations has been
based on the available drawings and further information. In addition the results of the hazard
identification of Hazard Study (HAZID) (Appendix B) were used. The investigations were verified on the basis of operating procedures, P&IDs and the knowledge provided by LINDE. In the
HAZID, only those hazards are identified, which might lead to a leakage of hydrocarbons and a
subsequent fire or explosion. Other hazards with operational consequences have been discussed in the normal HAZOP study.
The basic results of the HAZID are shown in Table 4 .
Table 4: HAZID Summary
Hazard
Hydrocarbon (gas / liquid or two
phase) leaks outdoors

Hydrocarbon (HC gas / liquid or two


phase) leaks in buildings

Non-hydrocarbon fire
Non hydrocarbon chemical leak or fire

Loss of power
Loss of instrument air
Loss of safety systems
Loss of control system

Treatment in QRA
Included in QRA in four event classes of very large,
large, medium and small leak at various locations in
the individual areas.
This hazard covers the majority of flammable leakage scenarios.
Not included in the QRA
Buildings containing HC:
- The buildings are specified with explosion group
zone 1; therefore the risk of internal explosion is
reduced.
- The protective effect of the building is not considered in the SAFETI calculation (conservative
consideration).
Buildings containing no HC:
- Gas entering in a building is presented by adequate gas detection and closing the air-intake.
Not included in the QRA as of minor importance.
Involved chemicals (e.g. MDEA etc.) have a minor
contribution to risk due to quantities; hence they are
not of relevance in this QRA.
Not included in the QRA since failure leads to fail
safe conditions.
Not included in the QRA since failure leads to fail
safe conditions.
Not included in the QRA since failure leads to fail
safe conditions.
Not included in the QRA since failure leads to fail
safe conditions.

Occupational accidents

Not included in the QRA as this is identical to general petrochemical facilities and known to be marginal

Natural environmental impact (extreme


weather, earthquake, etc)
Pipeline rupture

Not included in the QRA due to low risk contribution.

Pipeline exposed/free span

Included as a potential cause for leaks.

Pipeline dented
Excessive pipeline expansion

Included as a potential cause for leaks.


Included as a potential cause for leaks.

Included in the QRA.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Study Methodology
Hazard
Reduced pipeline thickness

Treatment in QRA
Included as a potential cause for leaks.

25.08.2008
Page 24

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

5.0

25.08.2008
Page 25

Data used for the Risk Assessment

This section informs about the basic data and detailed assumptions which were used for the
calculations and the individual steps taken to arrive at the risk picture.

5.1

Scenarios

For the purpose of this QRA the plant was analysed with respect to its hydrocarbon content.
Units without relevant hydrocarbon content were excluded from the further analysis. These
scenarios consider releases of hydrocarbons from small, medium, large or very large leaks in
pipe work or equipments. This leaves the following units for further consideration as shown in
Table 5 and Figure 6:
Table 5: Units covered in this QRA
Unit

Inventory Loop
No. used in fig. 6

Designation

20

IL1

Feedgas Purification

20

IL2A

NG Liquefication Gas

25

IL2B1

NG Liquefication Liquid_103 bar System

25

IL2B2

NG Liquefication Liquid_19 bar System

59

IL3A

LNG Storage Return Gas

42

IL3B

LNG Storage

47

IL4

LNG Truck Loading

47

IL5A

LNG Ship Loading Tank Top

47

IL5B1/2/3

LNG Ship Loading Line

47

IL5C

LNG Ship Loading Jetty

25

IL6A1

Refrigeration Gas System_4 bar System

25

IL6A2

Refrigeration Gas System_18 bar System

25

IL6A3

Refrigeration Gas System_40 bar System

25

IL6B1

Refrigeration Liquid 25-HX-101/103 System

25

IL6B2

Refrigeration Liquid 25-VA-101 System

25

IL6B3

Refrigeration Liquid 25-VA-102/25-HX-102 System

25

IL6B4

Refrigeration Liquid 25-VL-102 System

58

IL7

Propane Storage

58

IL8

Pentane Storage

58

IL9

Butane Storage

58

IL10A

Ethylene Storage Gas System

58

IL10B

Ethylene Storage Liquid System

20/52

IL11

Hot Oil System

15

IL12

Feedgas Fiscal Metering

59

IL13

Tailgas Fiscal Metering

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 26

The solvent regeneration system has not been taken into account in this QRA due to its comparably small inventories. A leak of MDEA from process equipment or piping leads to a release
of CO2 loaded MDEA to dike area and pit, which does not impose a relevant hazard to people.
The units can be isolated by ESD and Blowdown system or are directly connected to another
area, which can be isolated.

Figure 6: Process Areas defined for this QRA (numbers see Table 5)

For these areas an equipment count was performed (refer to Assumption Sheet FA-1 in Appendix A) and considering:

Equipment (vessels, pumps, heat exchangers, compressors etc.)


Valves (actuated and non-actuated)
Pipelines
Small bore fittings, Flange connections (partly, based on the Dutch Purple Book [5])

All equipment has been listed with their respective operating characteristics. These data have
been used to calculate the overall leak rates for the individual areas. Details are contained Appendix C.

5.2

Leak Frequencies

The leak frequency modelling is based on DNVs leak frequency database LEAK 3.2 and Purple Book. The leak types and sizes are shown in Table 6:

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 27

Table 6: Leak types and sizes


Leak Type
Small
Medium
Large
Very Large (Full Bore Rupture)

Leak range [mm]


1 10
10-50
50-100
> 100

Leaks with equivalent diameter below 1 mm are not considered as they do not contribute substantially to the overall risk.

5.3

Release Duration

The duration of a release is closely linked to the type of detection and isolation. Table 7 lists
typical times involved for various alternatives:
Table 7: Typical Duration Times based on DNV database
Description

Duration for
Detection and
Isolation [s]
Gas detector which auto closes ESD/automatic valve (XSFV).
120
Gas detector with isolation by manual valve closure.
960
Gas detector with isolation by remotely operated closure of control valve.
660
Detection by operator and initiation of ESD & Blowdown System
600
Gas detector with isolation by remotely operated closure of ESD.
360
Process trip which auto closes ESD.
360
Process alarm with isolation by manual valve closure.
1200
Process alarm with isolation by remotely operated closure of control valve.
900
Process alarm with isolation of feed by remotely operated closure of control
max. 1800
valve. Duration determined by either inventory of material (max 1800s) or
valve closure time (900s).
Process alarm with isolation of feed by remotely operated closure of ESD.
max. 1800
Duration determined by either inventory of material (max 1800s) or valve closure time (600s).
Process alarm with isolation by remotely operated closure of ESD.
600
Detection by field operator, remote area, with manual isolation.
2700
Detection by field operator, remote area, with isolation by remotely operated
2400
control valve.
Detection by field operator, remote area,, with isolation by remotely operated
2100
ESD.
Detection by field operator routine patrol, with manual isolation.
1500
Detection by field operator routine patrol, with isolation by remotely operated
1200
control valve.
Detection by field operator routine patrol, with isolation by remotely operated
1200
control valve. Duration determined by either inventory of material (max 1800s)
or valve closure time.
Detection by field operator on routine patrol with isolation of feed by remotely
900
operated closure of ESD. Duration determined by either inventory of material
(max 1800s) or valve closure time.
Detection by field operator on routine patrol, with isolation by remotely operated
900
ESD.

The Lyse LNG Base Load Plant is equipped with a fire and gas detection system and remotely
operated ESD valves, control valves, compressor and pumps. The reaction time is 600 s for

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 28

detection and initiation of ESD & Blowdown System by the operator, e.g. shut-off of main feed
and product streams via ESD valves and tripping of main machines. An average blowdown
time of 900 s is used in the calculation (refer to Assumption Sheet HC-2 and RA-4 in Appendix
A).

5.4

Atmospheric Conditions

Weather data have been taken from the site conditions document [6]. For the wind rose data
for Sola, refer to Assumption Sheet MI-2 in Appendix A. Table 8 summarises the results, where
an angle of 0 degrees presents a wind originating from the North.
Table 8: Weather data for Lyse LNG Base Load Plant
Stability Class
Wind [m/s]
F - 1.5
D- 6
D - 12
Sum

Percentage
Wind direction [degrees]
292.5337.5 22.5337.5
-22.5
67.5
1.99
0.961 1.012
14.71
7.09
7.47
2.79
1.346 1.417
19.49
9.397 9.899

67.5112.5
1.633
12.04
2.293
15.966

112.5157.5
1.335
9.89
1.878
13.103

157.5202.5
0.501
3.69
0.702
4.893

202.5247.5
0.807
5.96
1.13
7.897

247.5292.5
1.977
14.57
2.76
19.307

Wind speed classes have been used ranging from 1.5 m/s to 12 m/s, whereas for atmospheric
stability Pasquill classes ranging from D (neutral) to F (stable) have been selected. The atmospheric stability is considered to be neutral during the day and stable during the night. For the
calculations 8 wind directions have been used.

5.5

Population Distribution

For the Lyse LNG Base Load Plant facility, a work day is divided into three shifts; a day shift,
an afternoon shift and a night shift, each lasting 8 hours (Assumption Sheet MI-3 in Appendix
A). The relevant figures listed in
Table 9 and Table 10:

Table 9: Onsite Population (1st and 2nd party)


Buildings / Areas
Administration Building
Maintenance
Truck Loading
Ship Loading (Jetty)
Ship Deck
Ship Bridge

Personnel / People
Day (per Shift) Night
Total Number
3
1
7
2
1
5
4
2
10
1
1
3
2
2
6
8
8
24

The personnel in the administration building do the daily operation and supervision of the plant.
Table 10: Off-site Population (3rd party)
Areas
Peninsula
Hiking Track
Ferry Terminal_office workers

Personnel / People
Day
Night
16 (in non-work day)
0
8 (in a non-work day)
0
100
2

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment
Areas
Ferry Terminal_industry workers
Ferry Terminal_passengers
Energiveien+Risavika_office workers
Energiveien+Risavika_industry workers
Container Area_office workers
Container Area_industry workers
Rest Companys_office workers
Rest Companys_industry workers
Living Quarters

5.6

25.08.2008
Page 29

Personnel / People
Day
Night
10
0
1500
0
400
5
559
0
10
1
50
0
1139
10
715
0
60
60

Ignition Sources

Release of flammable fluid may have many event outcomes, depending on the timing and type
of ignition. For example, a release may ignite immediately at the point of release, or it may ignite after the cloud has been dispersing for two minutes, or after the cloud has been dispersing
for five minutes, or it may not ignite at all. If it ignites, it may give either explosion effects or
different types of fire effects depending on the type of release (e.g. jet fire, fireball, pool fire or
flash fire).
Each of the outcomes will have different risk effects because each produces an effect zone of
a different size and intensity, at a different location. The risk effects for a flammable release will
depend on the timing, location and nature of ignition. For example, if an instantaneous release
ignites immediately it will produce a hazard zone at the point of release, whereas if it ignites
after the cloud has started to disperse, it will produce a hazard zone at the point of ignition. If
the ignition produces a fireball, the intensity of the effects within the zone will be different from
those for an ignition which produces a flash fire, or for an ignition which produces an explosion.
The different outcomes are presented in the form of event trees (Assumption Sheet RA-1 in
Appendix A). Each outcome in an event tree can be assigned a probability, and the program
performs the risk calculations for all of the event tree outcomes that are relevant to a particular
flammable model.
The ignition probability within PHAST RISK is definable according to the respective site knowledge. The immediate ignition probability is directly specified. A default value of 0.3 is used,
which would only apply to very large flammable gas releases in a large industrial complex.
The delayed ignition probability for any failure case is a calculated value within PHAST RISK,
which is based on the defined ignition sources on site, with a unique value for each release
case and release direction. The calculation is based on the strength, location and presence
factor of all ignition sources specified, and the size and duration of the dispersing flammable
vapour cloud.
PHAST RISK assumes "diffuse ignition background" (which could be understood as e.g. traffic
illumination, cameras etc.), i.e. ignition may occur even if no specific ignition sources are given.
Plant specific ignition sources, which have been taken into account are listed in Table 11 and
their ignition probability have been discussed in Assumption Sheet RA-2 Appendix A.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 30

Table 11: Ignition Sources in Lyse LNG Base Load Plant


Ignition Source
Flare 54-FC-101
Fired Heater for Hot Oil 52-FA-101
Regenerative Thermal Oxidation (RTO) (Incinerator) 20-XT-101
Electrical Substation
Traffic (Truck Loading)
Parking
External Population

To model the conditional probabilities for the ignition resulting into different types of fires and
explosion, an event tree of the type shown in Figure 7 has been used:

Figure 7: Event tree used for fire and explosion modelling

For the probabilities in this event tree, standard setting as used normally in PHAST RISK have
been applied (most values taken from the Dutch Purple Book [5]).

5.7

Consequence Calculations

The analysis of potential consequences following loss of containment is carried out as the first
stage of the risk analysis. Consequence analysis involves the estimation of rates of release in
the event of loss of containment and prediction of the potential consequences.
5.7.1

Discharge and Dispersion

Material can be released to the atmosphere because of a failure in the containment system.
The magnitude of a release depends primarily on the size of the leak in the system, the phase
of the material and the operating pressure. For modelling purposes, releases are usually categorized as either instantaneous or continuous. As the analysis is concerned with major acci-

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 31

dent hazards, only releases from equipment and releases from holes giving an excess of a
release rate of 0.1 kg/s have been included.
5.7.2

Instantaneous Releases

If a catastrophic failure of the shell of a vessel occurs the contents would be released very
quickly (instantaneously). This type of failure has been modelled as a hemispherical cloud centred on the release location.
5.7.3

Continuous Releases

Releases of liquids and gases from pipes or equipment items were estimated using basic release rate calculations assuming a fixed value of discharge coefficient. The value of discharge
coefficient used (0.65) is taken from a range of values (typically 0.5 to 0.8) which represent
various pipe- and equipment configurations. The release rate calculations were performed using PHAST 6.53.1. The calculated release rate was assumed to be constant throughout the
release duration.
5.7.4

Release Duration

The release duration depends on the upstream inventory and the means for detection and
subsequent isolation of the release. The release duration has been assumed (refer to Assumption Sheet RA-4 in Appendix A) to be limited by the upstream inventory up to a maximum duration of 1500 s (600 s detection time and 900 s automatic or remotely activated ESD and Blowdown closure time) for small and medium sized leaks. For large and very large leaks an isolation time of 600 s has been used. By all size of leaks, the rest flow of fluids from the upstream
system, which will be released before the isolation valves closes (in 600 s), is also considered
in the PHAST calculation.
5.7.5

Dispersion

When a vapour cloud is generated, either instantaneously or continuously, there may be a


substantial degree of mixing of air with the released material. Dispersion was modelled using
PHAST version 6.53.1. To allow for destruction of momentum due to impingement of releases
or upwind and downwind releases, 50% of releases were modelled as free-field horizontal releases and 50% were modelled as impinged releases. The dimensions of impinged releases
were determined assuming that the clouds were cylindrical in shape, but with the same volume
as a horizontal release.
5.7.6

Thermal Radiation and Overpressure

On ignition of a flammable cloud, different types of combustion can occur depending on the
particular circumstances. It is normal to characterize the combustion in various ways and for
the purpose of this analysis, flash fires, jet fires, pool fires, fireballs and explosions have been
considered.
In the event of a flammable release from containment which is not ignited immediately, a hydrocarbon vapour/air mixture is formed. The concentration of hydrocarbon in the cloud, as progressive dilution with air takes place, is estimated using the dispersion model. The direction
and extent of drift of the cloud is influenced by the prevailing weather conditions. The cloud

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 32

remains capable of ignition providing the concentration is above the lower flammable limit
(LFL). On ignition, a flame front passes at slow speed throughout the flammable cloud and a
flame stabilizes near to the point of release as either a jet or pool fire. A flash fire does not
produce high levels of overpressure outside the cloud, but inside the cloud there can be isolated regions of overpressure which could lead to equipment or building damage. Levels of
thermal radiation which are potentially fatal, are produced within, and for a very small distance
outside the LFL envelope.
Jet fires are usually the consequence of a momentum dominated release resulting from an
immediately ignited release or from a flash fire that burns back to the point of release. This type
of fire has been included in the SAFETI calculations.
Under certain circumstances the flame travelling through a hydrocarbon/air cloud can accelerate and attain a significantly higher flame speed than that associated with a flash fire. This
high flame speed also generates an overpressure wave. This phenomenon is referred to as a
vapour cloud explosion (VCE). Experimental work and observations on incidents have confirmed that in order for a flame to accelerate from a low speed to a high speed, some form of
congestion is necessary, e.g. a gas cloud within a plant area. Flame acceleration does not occur if the cloud is in the open air, e.g. a cloud over open ground, and indeed if a high speed
flame exits from a congested region into an open region, flame deceleration occurs. Vapour
cloud explosions are characterized by the production of levels of overpressure which can
cause damage to equipment and destruction of buildings well beyond the flammable cloud
boundary. Although any person within the flammable cloud is likely to be fatally injured, direct
human fatalities from blast outside the flammable cloud are unlikely. Most casualties beyond
the cloud envelope arise indirectly, i.e. from crush injuries in collapsed buildings or injuries from
fragments.
PHAST RISK uses a modified version of the TNT equivalent model to describe the consequences of VCE. This model considers a typical congestion. As there is unconfined space between the process area and the administration building, the results for explosion overpressure
towards the administration building and installation outside battery limit can be considered conservative.

5.8

Mitigation Measures taken into Account

The present concept takes into account various mitigation measures, which are presented in
the Assumption Sheets as indicated in Table 12:

Table 12: Risk Reducing Measures


No.

Risk Reducing Measure

Loading frequency consideration

Assumption
Sheet No.
HC-9

Welded Pipes in Feed Gas and LNG service

FA-1

Full containment LNG Storage Tank

FA-3

Explosion Protection

RA-2

Design of the flare stack

RA-6

Fire and Gas Detection

RA-3

ESD/Blowdown System

RA-4

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 33

No.

Risk Reducing Measure

Appropriate measures

Assumption
Sheet No.
RA-2, RA-6

Active and Passive Fire Protection

RA-7

10

Escape Ways

RA-8

11

Safe Haven

RA-8

For further reduction of the risk to ALARP additional risk reduction measures are evaluated by
means of sensitivity calculations in Chapter 7.0.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

6.0

25.08.2008
Page 34

Results of the Risk Analysis

This section presents the results of the risk calculations using PHAST RISK with the assumption specified in the previous sections. Risk to people is described in terms of individual risk for
1st, 2nd, 3rd party and societal risk 3rd party.

6.1

Risk 1st and 2nd party

Individual Risk, 1st and 2nd party


The subsequent Figure 8 and Figure 9 show the calculated individual risk contour lines for the
Lyse LNG Base Load Plant.
The figures 8 and 9 show the calculated individual risk contour lines for the Lyse LNG Base
Load Plant. The calculated risk contours of individual risk for the most exposed person is illustrated in Figure 8. The figure shows the contours of the most exposed person to suffer a fatality
every 100 000 years (green line), every 1 000 000 years (dark blue line). The risk is illustrated
for the most exposed person present in the process plant area, 20 % of their working time per
year.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 35

10-5 /yr
10-6 /yr

Figure 8: Most exposed person individual risk contour lines for the Lyse LNG Base Load Plant

The risk contours for the individual risk are also calculated and is illustrated in Figure 9.
The figure shows the contours of individual risk for a fatality every 10 000 years (green line),
every 100 000 years (dark blue line), etc. The risk is illustrated for 1 person present at any
point outside a building in the plant, continuously 8 hours a day, 5 days a week during a whole
year (45 weeks).

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 36

10-4 /yr
10-5 /yr
10-6 /yr
10-7 /yr
10-8 /yr

Figure 9: Individual risk contour lines for the Lyse LNG Base Load Plant

The figure shows the contours of individual risk for a fatality every 10 000 years (green line),
every 100 000 years (dark blue line) etc. The risk is illustrated for 1 person present at any point
outside a building in the plant, continuously 8 hours a day, 5 days a week during a whole year
(45 weeks).
The risk is higher closer to the process area and above 1 fatality every 10 000 years. The other
plant areas, e.g. LNG Tank is between the 1 fatality per 10 000 year and 100 000 year risk
contour.
The frequency of overpressure at the control room is calculated [refer Chapter 6.4]. The Central Control Room is designed for an explosion load of 200 mbar.
The risk contributions (pies) for 1st and 2nd party are illustrated in Figure 10, Figure 11,
Figure 12 and Figure 13 and based on calculated individual risk (IR) and include gas and
liquid leaks from all leak sizes of the various inventory loops, which are indicated in the risk
ranking report (ref. Appendix E) and reflect the indoor (respectively outdoor) risk that the exposed person is present unprotected at the same location for 24 hours per day over 365 days
per year.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 37

IRindoor = 4.9 X 10-8 /yr


Other
1%

LNG Ship Loading Jetty


43%

Refrigerant System
56%

Figure 10: Risk contributors to personnel in administration building

Propane Storage
7%

Other
5%

IRoutdoor= 2.9 X 10-3 /yr

Ethylene Storage
6%

Pentane Storage
7%
Refrigeration System
47%
Butane Storage
6%

Feedgas Purification
22%

Figure 11: Risk contributors to personnel in process area

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

Butane Storage
3%

Other
6%

25.08.2008
Page 38

IRoutdoor= 9.9 X 10-4 /yr

Propane Storage
10%

Feedgas Purification
47%

Refrigeration System
23%

Ethylene Storage
11%

Figure 12: Risk contributors to personnel at jetty

IRoutdoor= 8.2 X 10-4 /yr

Other
9%

LNG Storage Tank Top


4%

Refrigerant System
11%

Feedgas Purification
46%
Ethylene Storage
6%

Propane Storage
6%

Truck Loading
18%

Figure 13: Risk contributors to personnel at truck

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 39

The main individual risk to onsite personnel comes from the refrigerant system and feedgas
purification.
Individual Specific Risk, 1st and 2nd party
The Individual Specific Risk (ISR) for 1st and 2nd party, which considers the individual working hours for each group, is given below in Table 13.
Table 13: Individual Specific Risk (ISR) for 1st and 2nd party
Buildings/Personnel Locations
Operator

ISR [year]
1.2 X 10-4

Process Area (Maintenance)

1.2 X 10-4

Truck Loading

6.7 X 10-5

Ship Loading (Jetty)

2.0 X 10-5

Ship Bridge

5.0 X 10-5

Ship Deck

4.8 X 10-5

Criterion (ISR)

1 X 10-3

The most exposed 1st party person will be an operator. He is presumed to be 20% of his time in
the process area and exposed to a potential accident when he is at work, i.e. 1800 hours per
year. The indoor individual risk in administration building is 4.9 X 10-8 per year. The outdoor
individual risk in process area is 2.9 X 10-3 per year.
The Individual Specific Risk is calculated by the following equation,
(0.2 x 2.9 X 10-3) + (0.8 x 4.9 X 10-8 ) X 1800/8760 = 1.2 X 10-4 per year.
Hence the 1st party individual specific risks for the most exposed person lower than 1 X 10-3
per year and within the acceptance criteria.
The Average Individual Risk (AVR) of 5.0 X 10-5 per year for all personnel (1st and 2nd party)
is within the ALARP regime.

6.2

Risk 3rd party

Individual Risk, 3rd party


The distribution of the external population (3rd party) is shown in Figure 14:

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

Residential
Area

25.08.2008
Page 40

Living
Quarters
En
er
giv
eie
n+
Ri
sa
Co
vik
nt
a
Ar ain
ea er

Rest
Companys

Ferry
Terminal
Peninsula

Hiking
Track

Figure 14: Representative external population (Peninsula, Hiking Track, Ferry Terminal, Container Area,
Energiveien&Risavika, Rest Companys, Residential Area and Living Quarters)

Figure 15 shows the Lyse LNG Base Load Plant location.

LNG plant location

LNG plant location

Figure 15: The LNG Base Load Plant location

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 41

The risk contributions (pies) for 3rd party are illustrated in Figure 16, Figure 17 and Figure 18
and based on calculated individual risk (IR) and include gas and liquid leaks from all leak
sizes of the various inventory loops, which are indicated in the risk ranking report (ref. Appendix E) and reflect the indoor (respectively outdoor) risk that the exposed person is present unprotected at the same location for 24 hours per day over 365 days per year.

IRoutdoor= 7.6 X 10-5 /yr

Propane Storage
38%

Other
6%

Refrigeration System
15%

Ship Loading Tank Top


22%

Butane Storage
2%
Pentane Storage
Ship Loading Jetty
4%
Feedgas Purification
Ethylene Storage
2%
5%
6%

Figure 16: Risk contributors to people at Peninsula and Hiking Track

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

IRoutdoor= 7.9 X 10-6 /yr

25.08.2008
Page 42

Other
9%

Truck Loading
6%

Refrigeration System
27%

Ship Loading Jetty


4%

Feedgas Purification
9%

Ethylene Storage
9%
Ship Loading Tank Top
14%
Pentane Storage
6%
Propane Storage
16%

Figure 17: Risk contributors to other external population (Ferry Terminal, Container Area, Energiveien&Risavika, Rest Companys and Living Quarters)

The main individual risk to offsite personnel comes from the LNG storage tank top (ship loading
tank top), refrigerant system and propane storage.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 43

IRoutdoor= 9.7 X 10-10/yr

Ship Loading Tank Top


49%

Refrigeration System
51%

Figure 18: Risk contributors to the Residential Area

Individual risk for people in residential area is negligible (9.7 X 10-10 per year). Worst case assessment shows, there is no credible scenario that a flammable gas cloud above LFL (lower
flammable limit) can reach the residential area.
Individual Specific Risk, 3rd party
The Individual Specific Risk (ISR) for the 3rd party risk is given below in Table 14.

Table 14: Individual Specific Risk (ISR) for the 3rd party
Personnel Locations
Peninsula

ISR [year]
4.6 X 10-8

Hiking Track

2.2 X 10-6

Ferry Terminal_office workers

7.6 X 10-7

Ferry Terminal_industry workers

3.8 X 10-7

Ferry Terminal_passengers

4.0 X 10-7

Energiveien+Risavika_office workers

4.6 X 10-9

Energiveien+Risavika_industry workers

4.6 X 10-9

Container Area_office workers

3.2 X 10-9

Container Area_industry workers

3.2 X 10-9

Rest Companys_office workers

2.8 X 10-14

Rest Companys_industry workers

2.8 X 10-14

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment
Personnel Locations
Living Quarters

ISR [year]
3.5 X 10-10

Criterion (ISR)

1 X 10-5

25.08.2008
Page 44

The Average Individual Risk (AVR) of 1.5 X 10-7 per year for people living, working or staying
outside the Lyse LNG base load plant does not exceed the acceptance criteria of 1 X 10-5 /
year and is within the ALARP regime, close to acceptable in general.
Societal Risk, 3rd party
The societal risk calculated for the Lyse LNG Base Load Plant is shown in Figure 19.

Figure 19: Societal risk FN curve for the Lyse LNG Base Load Plant

The minimum and maximum risk criteria are shown in Figure 19 as blue and green lines respectively. Calculations of the external societal risk (e.g. Hiking Track, Peninsula, Industry Area
and Ferry Terminal) have shown that this risk for the Lyse LNG Base Load Plant falls into the

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 45

area between the upper and lower limit line, i.e. the ALARP regime. For the Lyse LNG Base
Load Plant such mitigation measures have already been applied (refer to Chapter 5.8 and 7.0).

6.3

Location Specific Risk

It has been suggested by Skangass, that the location of the 1 X 10-5 per year contour is a suitable measure to use for the outer extent of a safety zone around the site. Certain activities,
such as smoking, starting open fires and camping would not be allowed in this region. Such a
designation is consistent with the use of the 1 X 10-5 per year contour by the HSE in the UK to
mark the extent of the inner zone around a site where future residential developments would
be prohibited. Figure 20 shows in relation to the safety zone the 1 X 10-5 per year risk contour.

safety zone contour


10-5 /yr (individual risk contour)

Figure 20: Location of safety zone in relation to the calculated individual risk contour of 1 X 10-5 per year

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

6.4

25.08.2008
Page 46

Overpressure Risk

To assess the effectiveness of mitigation measures, overpressure risk contours are calculated
for the potential overpressure design in the Lyse LNG Base Load Plant.
In view of the probabilistic nature of a QRA, also peak overpressure reached at a certain location will occur at this location with a certain frequency (per year), i.e. overpressure is of probabilistic nature itself. Therefore overpressure risk calculations have been performed using
PHAST RISK.
Peak overpressure is of relevance for the design of buildings, in which personnel will be protected against the consequences of pressure waves. Depending on the design and reinforcement of the building it will provide more or less protection for people. In Reference 7 and 8,
overpressure fatality probabilities for various peak overpressures have been determined for
various building types (so-called BEAST and CIA types). The selection of the respective pressure to be considered is motivated by the vulnerabilities of populations in various building types
as shown in Table 15 for some of the building types:

Table 15: Overpressure vulnerabilities in various building types [7, 8]


Overpressure Fatality Probabilities
Building
Type
Beast1
Beast2

Beast3

Beast5
Beast7
Beast10

Beast11

Beast12

CIA3

Description of Building Type

30 - 70

70 - 110

110 - 150

150 - 300

300 - 500

> 500

0.0001

0.01

0.065

0.279

0.488

0.488

0.0001

0.01

0.017

0.221

0.668

0.668

0.0001

0.02

0.282

0.282

0.788

0.788

0.00005

0.02

0.02

0.083

0.988

0.988

0.0001

0.0001

0.017

0.171

0.488

0.488

0.02

0.838

0.838

0.838

0.838

0.838

0.0001

0.025

0.322

0.322

0.988

0.988

0.00005

0.00005

0.02

0.322

0.988

0.988

0.010

0.036

0.081

0.267

0.575

0.740

mbar
Steel framed structure with metal
panels for roof and wall cladding
Steel framed structure with metal wall
panels and a reinforced concrete roof
Steel framed structure with unreinforced masonry (CMU or brick) infill
walls (non-load bearing) and a reinforced concrete or metal roof.
Steel framed building with reinforced
concrete walls panels and a reinforced concrete roof deck
Pre-engineered metal structure
Unreinforced masonry building with
load bearing walls and a reinforced
concrete roof.
Reinforced concrete frame structure
with unreinforced masonry infill walls
and a reinforced concrete roof.
Reinforced concrete frame structure
with reinforced masonry infill walls
and a reinforced concrete roof
Typical domestic building, 2 storey
brick walls timber floor

Whereas 30 mbar represents a threshold for fatalities, overpressures exceeding 500 mbar tend
to lead to 50 % and more fatalities in most building types. Table 15 may be used to select the
appropriate reinforcement method for a building to reduce the fatality rate and thus achieve risk
mitigation where required.
Figure 21 and Figure 22 show the various frequency contours for the different overpressure
values. Frequency values are shown for 50 and 70 mbar. Overpressure curves above 70 mbar
have not been found.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

10-4 /yr

Figure 21: Frequency contours for 50 mbar

25.08.2008
Page 47

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 48

10-4 /yr

Figure 22: Frequency contours for 70 mbar

These results can be used to specify the Design Accidental Load (DAL) (refer to the Linde
Document &AA-S-SD-1002) in conjunction with the following content of Table 16.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Data used for the Risk Assessment

25.08.2008
Page 49

Table 16: Building and Plant Effects at Specified Consequence Levels


Consequence
Flash Fire

Consequence Level
Lower flammable limit

Vapour cloud
explosion
and subsequent overpressure

500 mbar

300mbar

150 mbar

110mbar

70 mbar

Fireball

30 mbar
Within fireball
2 1.333

1000(kW/m )
Pool Fire/Jet Fire

20kW/m

12kW/m2

Effects on Building/Plant
Ignition of easily ignitable materials which are
exposed, e.g. flammable vapour vents, etc., plastics,
fabrics etc. Secondary fires are possible but
unlikely.
Process vessels and pipe work likely to be
damaged. Unstrengthened buildings likely to be
demolished.
Threshold of significant damage to process vessels
and pipe work. Unstrengthened buildings likely to be
significantly damaged/partly demolished.
Plant damage is insignificant except for inherently
weak structures e.g., empty atmospheric storage
tanks. Structural damage to domestic type buildings
could be anticipated. Superficial damage would be
expected with failure of unsupported walls and all
windows broken.
Onset of plant damage for inherently weak
structures. Virtually all windows broken. Superficial
damage to buildings.
Plant damage unlikely and only slight superficial
damage to buildings of brick construction. Most
windows broken and the glass is likely to cause
injury to some people within the buildings.
Glass broken, but no fatalities anticipated.
Building is likely to be ignited. People in the open air
would be killed.
The threshold of fatality for people exposed. People
inside buildings will not be fatally injured.
Carbonaceous material will not ignite spontaneously
but could be ignited with a pilot flame. Pain
experienced on unprotected skin within 2s. People
outdoors will be unlikely to be able to reach a place
of safety
No significant damage to buildings of conventional
constructions. People should be able to safely
remain in a building subject to this level of thermal
radiation. Pain experienced on unprotected skin
within a few seconds, but workers with protective
overalls and able to move in any direction will have a
good chance of reaching a place of safety.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Sensitivity Evaluation

7.0

25.08.2008
Page 50

Sensitivity Evaluation

In order to evaluate the effectiveness of further risk reduction measures the following sensitivity
calculations have been carried out.
Table 17: Sensitivity Cases
Case
No.
1

Pit on the jetty, LNG Storage Tank and the Pentane Tank

Assumption
Sheet No.
HC-6

Rock Wall around the LNG Storage Tank

RA-6

Splitting of cooling up medium tanks into smaller sections in order to reduce


inventory

7.1

Sensitivity 1: Pit on the jetty, LNG Storage Tank and the Pentane Tank

Sensitivity

In this sensitivity calculation a bound around the LNG Ship Loading Jetty, the LNG Storage
Tank and the Pentane Storage Tank is modelled. The design dimensions of pit are implemented as a bound around leaking equipment and shown in the table below:
Bound
LNG Ship Loading Jetty
LNG Storage
Pentane Storage Tank
7.1.1

Height [m]
0.25
1.8
0.9

Area [m2]
104
10.2
23.6

Discussion

This assumption affects the Pool Fire risk. This risk mitigation measure reduces the pool
spreading and thus the heat radiation.
Pit on the Jetty
Early Pool Fire without a bound

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Sensitivity Evaluation

Early Pool Fire with a bound

Pit around the LNG Storage Tank


Early Pool Fire without a bund

25.08.2008
Page 51

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Sensitivity Evaluation

Early Pool Fire with a bund

Pit around the Pentane Storage Tank


Early Pool Fire without a bund

25.08.2008
Page 52

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Sensitivity Evaluation

25.08.2008
Page 53

Early Pool Fire with a bund

7.1.2

Comparison with Criteria

As shown ich chapter 7.1.1 the flame heat radiation impact is significantly reduced by a bound.
As the contribution of pool fire from Jetty, LNG Storage- and Pentane Tank is small, this positive effect of the bounds is only marginally reflected by the calculated ISR (Individual Specific
Risk).
However, in order to reduce the risk to ALARP, it is decided to design the plant with a pit for
the LNG Ship Loading Jetty, the LNG Storage Tank and the Pentane Storage Tank. This
is considered in the risk results presented in Chapter 6.0.
7.2

Sensitivity 2: Rock Wall towards the public area on the peninsula

In this sensitivity calculation all fire vulnerabilities for the peninsula people have been reduced
for 80% due to expected radiation effect zone from fires. 80 % of release sources are at lower
than the rock wall.
7.2.1

Discussion

The heat radiation in case of fire at the LNG Tank will be reduced towards the public area on
the peninsula, thus reduced the risk.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Sensitivity Evaluation

7.2.2

25.08.2008
Page 54

Comparison with Criteria

Table 18: ISR for people on the Peninsula

Criteria
1X10-7/year <ISR 3rd party< 1X10-5/ year

Base Case

Sensitivity

Peninsula people Peninsula people


ISR 5.7X10-6 year ISR 4.6X10-8/ year

Base
Case

99%

The positive effect of the rock wall on individual specific risk for peninsula people is significant.
It is decided to design the rock wall towards the public area. This is considered in the risk results presented in 6.0.
7.3

Sensitivity 3: Splitting of process vessels inside the refrigerant cycle into smaller vessels and additional block valves to reduce the volume of inventory loops

This measure would mainly lead to a shorter duration of jet fire and smaller pool fire scenarios.
The effect therefore is a lower risk to asset, but the personnel risk would not mainly change, as
this lethality occurs within the first minutes after a leakage due to good escape possibilities and
the fact, that vapor clouds have built up their maximum, static flammable mass a few minutes
after start of release.
In fact, splitting of vessels and subsequently the addition of valves and flanges would increase
the number of potential leak sources and therefore marginaly increase the risk. Furthermore
from the process point of view, it is very unfavorable to add additional valves and instrumentation in the mixed refrigerant cylce as this would reduce the availability and operability of the
plant. It would required also additional plot space.
In summary, the splitting of vessels1 inside the refrigerant cycle into smaller vessels and additional block valves to reduce the volume is assessed not to be a suggestive risk reduction
measure.

Splitting of vessels to reduce the risk is only reasonable for larger storage vessels but not for process vessels

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Conclusions

8.0

25.08.2008
Page 55

Conclusions

A careful risk analysis of the first train of the Lyse LNG Base Load Plant has been performed,
including a very detailed counting of all pieces of equipment (including all pipelines, vessels
and compressors etc.) and sensitivity evaluation for the risk reduction measures (refer to the
Chapter 7.0).
It has been found that the calculated levels of individual risk for the 1st, 2nd and 3rd parties are in
compliance with the criteria set by Lyse.
The individual specific risk for 1st and 2nd party for the most exposed person in each group,
maintenance and operators, is lower than 1 X 10-3 per year and within the acceptance criteria.
The average individual risk for personnel is 5.0 X 10-5 per year and therefore clearly below
the acceptance criteria of 1 X 10-4 / year.
The individual specific risk for 3rd party for the most exposed population (e.g. hiking track, ferry
terminal industry and office workers) is within the ALARP regime. The average individual risk
is 1.5 X 10-7 per year and therefore within the lower region of ALARP, close to acceptable in
general. The calculated risk for the Peninsula people is acceptable since the rock wall (mound)
is taken into account (refer to the Chapter 7.2).

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

9.0

25.08.2008
Page 56

Appendix A: Assumption Sheets

Appendix A documents the basis for the QRA of the Stavanger LNG Base Load Plant. The
actual Assumption Sheets are presented in Table 19.
Table 19: List of assumption sheets
Subject Area

Hazard
Identification /
Consequence
Analysis

Assumption
Sheet No.

HC-1

Main area definitions

HC-2

Release Rates

HC-3

Hydrocarbon Releases

HC-4

Gas Dispersion

HC-5

Gas Fire Modelling

HC-6

Liquid Fire Modelling

HC-7
HC-8

Vapour Clod Explosion


Modelling
Non-Process

HC-9

Loading Frequency

HC-10

Ship Transport Accidents


Occupational Risk

HC-11
Frequency
Analysis

Risk
Assessment

Assumption Sheet
Topic

FA-1

Inventory Count

FA-2

Frequency Database

FA-3

Leak Frequency
(LNG Storage Tank)
Event Tree
Probabilities
Ignition Sources
Probabilities
Fire and Gas Detection

RA-1
RA-2
RA-3
RA-4
RA-5
RA-6
RA-7
RA-8

ESD/Blowdown
System-Duration Time
Vulnerabilities
Heat Radiation
Mitigation
Active and Passive Fire
Protection
Escape Ways and Safe
Haven

Revision
No. / Revision Date

Page
No.

Rev0 /
2008.05.26
Rev1 /
2008.07.31
Rev1 /
2008.07.31
Rev0 /
2008.05.26
Rev0 /
2008.05.26
Rev1 /
2008.07.31
Rev0 /
2008.05.26
Rev0 /
2008.05.26
Rev0 /
2008.05.26
Rev1 /
2008.07.31
Rev0 /
2008.05.26
Rev1 /
2008.06.02
Rev0 /
2008.05.26
Rev1/
2008.07.31
Rev0 /
2008.06.02
Rev0 /
2008.06.02
Rev1 /
2008.07.31
Rev0 /
2008.06.02
Rev0 /
2008.06.02
Rev0 /
2008.06.02
Rev1 /
2008.07.31
Rev2 /
2008.08.25

58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
74
76
77
79
80
82
83

Remarks

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

Miscellaneous

MI-1

Acceptance Criteria

MI-2

Meteorological Data /
Parameters
Manning Levels /
Population Distribution

MI-3

25.08.2008
Page 57

Rev0 /
2008.07.31
Rev0 /
2008.07.31
Rev1 /
2008.08.25

84
86
88

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 58

Stavanger LNG Base Load Plant

Date: 2008.05.26

Assumption
No.:
Subject Area:
Topic:

Revision: 0

HC-1

Hazard Identification/Consequence Analysis


Main area definitions

Assumption/Rule Set
The Stavanger LNG Base Load Plant has been divided into the following main areas:
Main area definition
Inventory Loop 1
Inventory Loop 2A
Inventory Loop 2B1
Inventory Loop 2B2
Inventory Loop 3A
Inventory Loop 3B
Inventory Loop 4
Inventory Loop 5A
Inventory Loop 5B1/2/3
Inventory Loop 5C
Inventory Loop 6A1
Inventory Loop 6A2
Inventory Loop 6A3
Inventory Loop 6B1
Inventory Loop 6B2
Inventory Loop 6B3
Inventory Loop 6B4
Inventory Loop 7
Inventory Loop 8
Inventory Loop 9
Inventory Loop 10A
Inventory Loop 10B
Inventory Loop 11
Inventory Loop 12
Inventory Loop 13

Description
Feedgas Purification
NG Liquefication Gas
NG Liquefication Liquid_103 bar System
NG Liquefication Liquid_19 bar System
LNG Storage Return Gas
LNG Storage
LNG Truck Loading
LNG Ship Loading Tank Top
LNG Ship Loading Line
LNG Ship Loading Jetty
Refrigeration Gas System_4 bar System
Refrigeration Gas System_18 bar System
Refrigeration Gas System_40 bar System
Refrigeration Liquid 25-HX-101/103 System
Refrigeration Liquid 25-VA-101 System
Refrigeration Liquid 25-VA-102/25-HX-102 System
Refrigeration Liquid 25-VL-102 System
Propane Storage
Pentane Storage
Butane Storage
Ethylene Storage Gas System
Ethylene Storage Liquid System
Hot Oil System
Feedgas Fiscal Metering
Tailgas Fiscal Metering

Implication of assumption:
Impact on safety function impairment.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.05.26
Date: 2008.05.26

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 59

Stavanger LNG Base Load Plant

Date: 2008.07.31

Assumption
No.:
Subject Area:
Topic:

Revision: 1

HC-2

Hazard Identification/Consequence Analysis


Release Rates

Assumption/Rule Set
Only releases of hydrocarbons are considered. A release of MDEA in the Solvent Regeneration system is not considered, as it is used in a not flammable aqueous solution. CO2/H2S
leaks from pipelines to Regenerative Thermal Oxidation (RTO) due to a low operating pressure are not considered, but discussed qualitatively (see Appendix B: Hazard Identification).
Releases have been analysed in terms of four characteristic hole sizes:
Small:
1-10 mm
Medium: 10-50 mm
Large:
50-100 mm
Very Large (Full bore): taken to be hole equivalent to the largest diameter pipework in that inventory ( > 100 mm)
Releases from pipelines, flanges, pumps etc. are modelled as liquid, gas, or two-phase releases. Where an inventory comprises significant liquid and gas sections, e.g. in a vessel,
then both are modelled.
The representative release height for all cases is taken 1 m; except for the LNG Tank, where
30 m are applied, since the leak sources (flanges) by the LNG Tank are expected on the tank
top.
Release rates are assumed to be constant throughout the release duration time and calculated with isolation (ESD System), and with blowdown (see Assumption Sheet RA-4). According to EN 1473, the isolated sections shall be depressurised to 50 % of design pressure in 15
minutes or to 7 barg in 30 minutes. Based on this, the calculated time to detect and initiate is
600 s. An average blowdown time of 900 s is used in the calculation. Release rates of gas
systems with small gas volume are limited by flow controlled gas supply. Liquid release rates
are limited by pump rates.
However, the times to detect will vary, depending on leak size, release rate, location of release, etc. In practice, some releases may be isolated much quicker, but it is assumed that
this represents a realistic worst case value.
Implication of assumption:
Releases of hydrocarbons affect the fire and explosion risk.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.07.31
Date: 2008.07.31

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 60

Stavanger LNG Base Load Plant

Date: 2008.07.313

Assumption
No.:
Subject Area:
Topic:

Revision: 1

HC-3

Hazard Identification/Consequence Analysis


Hydrocarbon Releases

Assumption/Rule Set
Outdoor Releases of hydrocarbons (gas/liquid or two phases) are considered from the counting equipment (see Assumption Sheet FA-1). Hole sizes are defined in Assumption Sheet
HC-2. Release duration time is based on the fire and gas detection and ESD&Blowdown System (see Assumption Sheets RA-3 and RA-4).
Hydrocarbon leaks in buildings, which contain Hydrocarbons, are defined as explosion group
zone 1 and are assumed to have a minor contribution to risk compared to outdoor releases
due to forced ventilation. Hydrocarbon entering in a building is prevented by adequate gas
detection and closing the air-intake. Therefore Hydrocarbon leaks in buildings are not analysed, but are discussed qualitatively (see Appendix B: Hazard Identification).
Implication of assumption:
Outdoor hydrocarbon releases affect the fire and explosion risk.
The buildings are specified with explosion group zone 1. Gas entering in a building is prevented by adequate gas detection and closing the air-intake. Therefore the risk of internal
explosion is not considered.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.07.31
Date: 2008.07.31

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 61

Stavanger LNG Base Load Plant

Date: 2008.05.26

Assumption
No.:
Subject Area:
Topic:

Revision: 0

HC-4

Hazard Identification/Consequence Analysis


Gas Dispersion

Assumption/Rule Set
The gas dispersion is calculated by the UDM model implemented in the PHAST / PHAST
RISK software. This model considers only free field dispersion, so that any local air stream
effects at equipment/ buildings are not included in the dispersion calculation. Dispersion generally is modelled as horizontal releases.
A representative gas cloud size to 50% of lower flammable limit (LFL fraction) has been used
to determine the magnitude / extent of flash fires / explosions.
Implication of assumption:
Gas dispersion affects the consequence calculations associated with the fire and explosion
risk.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.05.26
Date: 2008.05.26

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 62

Stavanger LNG Base Load Plant

Date: 2008.05.26

Assumption
No.:
Subject Area:
Topic:

Revision: 0

HC-5

Hazard Identification/Consequence Analysis


Gas Fire Modelling

Assumption/Rule Set
Gas fires resulting from ignited hydrocarbon releases are modelled as jet fire, flash fire and
fire ball for each release scenario.
For unimpinged gas releases the jet fire is calculated using the Shell model. The original Shell
model uses the Chamberlain correlation for calculation of the flame length as function of the
release rate, which was developed for near-vertical vapour-phase releases. This correlation
was modified by Cook et al. to describe the shape of jets that contain liquid. Therefore the
option DNV Recommended has been used, that means the PHAST / PHAST RISK program
will use the correlation that is most appropriate for the release-conditions.
For impinged releases the fireball diameter is calculated from the release rate using the correlation given in Dutch Yellow book.
For delayed ignition the flash fire limit is the distance to LFL.
Implication of assumption:
This assumption affects the fire risk.
See also the assumption sheet RA-6.
Reference:
Methods for the calculation of physical effects (Yellow Book), CPR14E
Sign: CAN
Date: 2008.05.26
Prepared by:
Sign:
Date: 2008.05.26
Internal Verification:
BAUMGARTNER/RATH
Comment from Lyse:
Approved by Lyse:

Sign:

Date:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 63

Stavanger LNG Base Load Plant

Date: 2008.07.31

Assumption
No.:
Subject Area:
Topic:

Revision: 1

HC-6

Hazard Identification/Consequence Analysis


Liquid Fire Modelling

Assumption/Rule Set
Fires resulting from ignited liquid releases are modelled as a pool or a jet fire.
Pool fire dimensions are modelled using the spill rate to compute pool development with allowance for burning (if ignited) or boil off. The maximum pool sizes are defined either by hitting a dike wall or by reaching a minimum thickness. The minimum thickness depends on surface and is set by the PHAST / PHAST RISK program to 5 mm for a concrete surface.
For pool fires the effects are calculated for an early and late ignition. The late pool fire is assumed to occur when the pool reaches its maximum radius. For early pool fires pool size evolution is based on ignition occurring at 10 sec.
Jet flame lengths and radiation effects distances are calculated as per gas fires (refer to HC5).
The bund around the pentane tank is implemented in the calculation. The effect of an LNG pit
at the storage tank and at the jetty is implemented in the LNG PLANT QRA calculations as a
bund around the tank (Inventory Loop 3B) and around the jetty (Inventory Loop 5C), since the
PHAST RISK program can not directly simulate such a pit. The bunds limit the pool spreading.
Implication of assumption:
This assumption affects the fire risk.
The LNG pool fires around storage tank and around the jetty loading are limited by a pit in
each case (modelled as bund). This reduces the pool spreading and thus the heat radiation.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.07.31
Date: 2008.07.31

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 64

Stavanger LNG Base Load Plant

Date: 2008.05.26

Assumption
No.:
Subject Area:
Topic:

Revision: 0

HC-7

Hazard Identification/Consequence Analysis


Vapour Cloud Explosion Modelling

Assumption/Rule Set
The TNT model is used to calculate vapour cloud explosion effects. The explosion efficiency
is set to 10 %. For gases lighter than air an air burst is assumed. For gases heavier than air a
ground burst is taken into account. Then the PHAST / PHAST RISK program multiplies the
explosion efficiency by factor two, to account for the effects of reflection on the overpressure.
The flammable mass is calculated as mass between LFL and UFL. The explosion location
criterion is the cloud front (1/2 LFL fraction). Vapour cloud explosion effects are calculated if
the minimum explosion energy of 5 x 10^6 kJ (DNV default value) is exceeded.
Implication of assumption:
This assumption affects the explosion risk.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.05.26
Date: 2008.05.26

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 65

Stavanger LNG Base Load Plant

Date: 2008.05.26

Assumption
No.:
Subject Area:
Topic:

Revision: 0

HC-8

Hazard Identification/Consequence Analysis


Non-Process

Assumption/Rule Set
Non-process events include: loss of utilities (failure leads to fail safe conditons), utilities releases, non-hydrocarbon fires (e.g. transformer fire in electrical/instrument room). They are
not included in the LNG PLANT QRA due to their low frequency and low consequence and
active and passive fire protection , but discussed qualitatively (see Appendix B: Hazard Identification).
Implication of assumption:
This assumption has none impact on fire and explosion risk in the LNG PLANT QRA.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.05.26
Date: 2008.05.26

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 66

Stavanger LNG Base Load Plant

Date: 2008.05.26

Assumption
No.:
Subject Area:
Topic:

Revision: 0

HC-9

Hazard Identification/Consequence Analysis


Loading Frequency

Assumption/Rule Set
Loading operations are assumed to be 1 cargo ship loading every 5th day (filling time 6h) and
truck loading 10 times in a day (filling time 1.2 h).
Implication of assumption:
This assumption reduces the release and ignition probabilities.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.05.26
Date: 2008.05.26

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 67

Stavanger LNG Base Load Plant

Date: 2008.07.31

Assumption
No.:
Subject Area:
Topic:

Revision: 1

HC-10

Hazard Identification/Consequence Analysis


Ship Transport Accidents

Assumption/Rule Set
Types of accidents are not a part of LNG PLANT QRA.
A ship collision risk assessment is recommended (important risk). As it has an impact on third
party population risk. A ship collision with jetty could be significant with respect to 1st risk.
Implication of assumption:
This assumption could have impact on fire and explosion risk in the LNG Plant. Collision incidents per port visit - while mooted at jetties, berths etc or within locks, enclosed harbours etc.
is 3.7 X 10-5 [LMIS database]. Therefore, such accidents can be neglected.
Reference:
Lyods Maritime Information Services (LMIS).
Sign: CAN
Date: 2008.07.31
Prepared by:
Sign:
Date: 2008.07.31
Internal Verification:
BAUMGARTNER/RATH
Comment from Lyse:
Approved by Lyse:

Sign:

Date:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 68

Stavanger LNG Base Load Plant

Date: 2008.05.26

Assumption
No.:
Subject Area:
Topic:

Revision: 0

HC-11

Hazard Identification/Consequence Analysis


Occupational Risk

Assumption/Rule Set
The occupational accidents have been not included in the acceptance criterion, and are therefore not considered in the LNG Plant QRA.
Implication of assumption:
This assumption has none impact on harm/death risk in the LNG Plant QRA.
Reference:
OGP, Safety Performance Indicators 2006 data, Report no. 391, June 2007
Section 2.2 & 4.1
Sign: CAN
Date: 2008.05.26
Prepared by:
Sign:
Date: 2008.05.26
Internal Verification:
BAUMGARTNER/RATH
Comment from Lyse:
Approved by Lyse:

Sign:

Date:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 69

Stavanger LNG Base Load Plant

Date: 2008.06.02

Assumption
No.:
Subject Area:
Topic:

Revision: 1

FA-1
Frequency Analysis
Inventory Count

Assumption/Rule Set
For each inventory the leak frequencies are estimated using a full parts count of the equipment shown on the P&ID. Typically this includes:
Flanges (not to consider in welded pipelines)
Valves
Small bore fittings
Pipelines
Pressure vessels
Heat exchangers
Pumps
Compressors
Atmospheric Tanks
Equipment counts assumptions are detailed below:
Drums and other vessels that are primarily gas (e.g. cycle compressor
interstage drum) or liquid (e.g. cold MRC separator) are conservatively
treated as 100% gas or liquid, respectively
Relief valves to flare and blow down valves are counted as normal
valves and assumed to be closed in normal operation. Therefore downstream equipment are not considered
Flanges and small bore fittings in pipelines are not counted since the
failure of flanges is included in the failure frequency of the pipeline
[Purple Book]
For jetty, a double flange per valve connections and associated flanges
are counted
Flanges and small bore fittings at vessels and at the LNG Tank are not
counted since their failure frequencies are included in the failure frequency of the vessels and tanks [Purple Book]
Further details are given in Appendix C: Equipment Count.
Implication of assumption:
The amount of inventories as leakage sources affects the release frequency.
Reference:
Guidelines Risk calculations (Purple Book) BEVI Module C, Version 3.0 Date 1 January 2008:
Modelling specific BEVI categories.
BEVI is the abbreviation of the decree implementing the SEVESO directive.
Sign: CAN
Date: 2008.06.02
Prepared by:
Sign:
Date: 2008.06.02
Internal Verification:
BAUMGARTNER/RATH
Comment from Lyse:
Approved by Lyse:

Sign:

Date:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 70

Stavanger LNG Base Load Plant

Date: 2008.05.26

Assumption
No.:
Subject Area:
Topic:

Revision: 0

FA-2
Frequencies Analysis
Frequency Database

Assumption/Rule Set
As Linde AG has not received a database from the Client, the leak sizes and- frequencies,
are calculated with DNV Software Leak 3.2. The generic failure data used as the basis of the
frequency analysis is the UK HSE Offshore Hydrocarbon Release Statistic 1992-2006, or
HCRD [Ref. A]. This is a DNV recommended database for Hydrocarbon releases. To reflect
the LNG plant, which is considered a clean service and an onshore facility, leak frequencies
for pipelines, vessels and the LNG Storage Tank are applied as given in the Purple Book
[Ref. B]. Accordingly, failures of flanges in pipelines or at vessels are included in the failure
frequency of the pipeline or of the vessel (see Assumption Sheet FA-1).
Further details are given in Appendix D: Results of Leak 3.2. Calculations.
Implication of assumption:
Key influence on the risks (i.e. risk is directly proportional to frequency).
Reference:
A: HSE, 2000. Offshore Hydrocarbon Release Statistics, 1999, Offshore Technology Report
OTO 079, HSE Offshore Safety Division (OSD), January 2000.
B: Guidelines Risk calculations (Purple Book) BEVI Module C, Version 3.0 Date 1 January
2008: Modelling specific BEVI categories.
BEVI is the abbreviation of the decree implementing the SEVESO directive.
Sign: CAN
Date: 2008.05.26
Prepared by:
Sign:
Date: 2008.05.26
Internal Verification:
BAUMGARTNER/RATH
Comment from Lyse:
Approved by Lyse:

Sign:

Date:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 71

Stavanger LNG Base Load Plant

Date: 2008.07.31

Assumption
No.:
Subject Area:
Topic:

Revision: 1

FA-3
Frequencies Analysis
Leak Frequency (LNG Storage Tank)

Assumption/Rule Set
Acc. to EN 1473 roof collapse/tank collapse is considered negligible for full containment
tanks. Therefore, a very large leak (full rupture) associated with the full containment LNG tank
is not considered in Inventory Loop 3A LNG Storage Return Gas (refer to the Assumption
Sheet HC-1).
Further details are given in Appendix D: Results of Leak 3.2. Calculations.
Implication of assumption:
The leak frequency is directly proportional to risk.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.07.31
Date: 2008.07.31

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 72

Stavanger LNG Base Load Plant

Date: 2008.06.02

Assumption
No.:
Subject Area:
Topic:

Revision: 0

RA-1
Risk Assessment
Event Tree Probabilities

Assumption/Rule Set
The development of a release is largely defined by the stage at which ignition occurs, where
the immediate and delayed ignition may give an explosion, or a flash fire, or a fireball. These
different developments are represented in a diagram called an event tree, and the probabilities for the developments are known as event tree probabilities or event tree parameters.
The sum of the probabilities for Fireball, Flash Fire, Explosion and Pool Fire alone is usually
100%. An example risk model event tree for a continuous release with rainout (with probability
of a pool fire) is shown in Figure 23.
Figure 23: Example Risk Model Event Tree Structure

1.0

0.6

1.0
0.3*
1.0

0.6
0.4

0.15

* The default probability of immediate ignition (0.3) has not been used to account the effects
of fluid properties (e.g. reactivity) and source strength on the ignition probability.
If no immediate ignition occurs, the program models the dispersion of the cloud through a
succession of time steps until it has diluted below a hazardous concentration. At each time
step the program models the effects of delayed ignition of the cloud, calculating the probability
of delayed ignition by considering the ignition sources (see the Assumption Sheet RA-2)
within the flammable area of the cloud during that time-step.

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 73

Implication of assumption:
The event tree is a key aspect of the QRA model and affects of fire and explosion risk depending on the timing and type of ignition.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.06.02
Date: 2008.06.02

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 74

Stavanger LNG Base Load Plant

Date: 2008.06.02

Assumption
No.:
Subject Area:
Topic:

Revision: 0

RA-2
Risk Assessment
Ignition Sources Probabilities

Assumption/Rule Set
The ignition sources are defined by ignition probability and time period. The ignition probability is the probability that the ignition source will ignite a flammable cloud if the cloud is exposed to the source for the specified time period, which is assumed 10 s (default value in
PHAST RISK).
The expected ignition sources and their probabilities are listed in following table:
Ignition Source
Speed
Flare 54-FC-101
Fired Heater for Hot Oil 52-FA-101
H2S Conventer (Incinerator) 20-XT-101
Electrical Substation
Traffic (Truck Loading)
Maintenance Traffic
Parking Area Traffic

Ignition Probability

Traffic Density

Average

[Fraction]
0.5
0.1
0.1
0.1
0.1
0.1
0.1

[day]

[kph]

10
1
20

30
30
20

It is assumed that all electrical equipment will be EX-safe (Explosion Protection). Due to fire
and gas detection, the Regenerative Thermal Oxidation (RTO) Incinerator and all the not exsafe units will be isolated by closing the damper at the air inlet. Therefore the ignition probabilities have been reduced to 0.1 expect for the flare.
The flare pilots will burn with a pilot flame continuously. Due to the fact that the flare pilots are
installed 70 m above ground and the assumption that only 50 % of flammable gas clouds will
disperse to this height, the flare ignition probability has been reduced from 1 to 0.5.
The reduced ignition fractions may reduce the delayed ignition probabilities on the event
trees, which are depends on the ignition fractions (e.g. Assumption Sheet RA-1).
The default value assigned within PHAST RISK for the ignition source associated with people
corresponds to 1.68 x 10-4 per person per second of cloud exposure. This value has been
derived to account for the probability of ignition associated with people in general, and includes an allowance for smoking and general human behaviour associated with residential
areas. The ignition probability of personal within the LNG Plant would be zero (except the
truck and maintenance traffic), with no smoking.
Immediate ignition for material properties of the released material have been taken into account and shown in table below:
Class (Material)
immediate

source-continuous

Average/high reactivity
<10 kg/s
e.g. Ethane,Propane/Hydrogen 10-100 kg/s
>100 kg/s
Low Reactivity
<10 kg/s
e.g. Methane
10-100 kg/s
>100 kg/s

source-instantaneous

<1000 kg/s
1000-10,000 kg/s
>10,000 kg/s
<1000 kg/s
1000-10,000 kg/s
>10,000 kg/s

probability of
ignition
0.2
0.5
0.7
0.02
0.04
0.09

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 75

Implication of assumption:
This assumption affects of fire and explosion risk depending on the timing and type of ignition.
The ignition probabilities due to ex-safe design and fire and gas detection reduce the fire and
explosion risk.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.06.02
Date: 2008.06.02

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 76

Stavanger LNG Base Load Plant

Date: 2008.07.31

Assumption
No.:
Subject Area:
Topic:

Revision: 1

RA-3
Risk Assessment
Fire and Gas Detection

Assumption/Rule Set
The fire and gas detection depends on the location and magnitude of the event, the number,
location of detectors and their PFD (probability of failure on demand). However, the basis design of the LNG Plant considers a sufficient fire and gas detection (refer to the Linde Document &AA S-PC-1004 Fire Protection Concept and &AA S-ZA-1003 Fire & Gas Detection
Plan).
The F&G System is considered in the QRA by prevention / mitigation of Hazards either automatic or manual actions activated upon gas detection:
Automatic shutdown of the following ignition sources (refer to Assumption Sheet RA-2) :
o Regenerative Thermal Oxidation (RTO) (Incinerator) 20-XT-101
o fired heater (Hot-oil unit) 50-XT-101
Manual activation of the Emergency Shutdown, Isolation and Depressuring System via
push-buttons by the operator in the CCR. The F&G detection system is the basis of the
ESD- and Blowdown duration time (see the Assumption Sheet RA-4).
Implication of assumption:
This assumption affects the release duration.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.07.31
Date: 2008.07.31

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 77

Stavanger LNG Base Load Plant

Date: 2008.06.02

Assumption
No.:
Subject Area:
Topic:

Revision: 0

RA-4
Risk Assessment
ESD/Blowdown System-Duration Time

Assumption/Rule Set
The initial release rate [in kg/s] is calculated within the PHAST RISK discharge model and set
constant during the representative release duration time. In reality, the internal pressure is
reduced and this reduces the release rate. If the initial release rate is very large, the release
duration time will be short. Low release rates will compensate with the representative release
duration time, which is typically of 1500 s and shown in Figure 2.
Figure 24: Refrigerant Depressurizing Calculation
pressure

P1

A1

A1 ~ A2

A2

900 s

time
Time used in QRA model as max. release duration at constant release
rate after initiation of ESD and Blowdown

According to EN 1473, the isolated sections shall be depressurised to 50 % of design pressure in 15 minutes or to 7 barg in 30 minutes. Based on this, the calculated time to detect and
initiate is 600 s followed by an average blowdown time of 900 s.
Implication of assumption:
This assumption affects release the release rates and duration times.
Reference:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

Prepared by:
Internal Verification:

25.08.2008
Page 78

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.06.02
Date: 2008.06.02

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 79

Stavanger LNG Base Load Plant

Date: 2008.06.02

Assumption
No.:
Subject Area:
Topic:

Revision: 0

RA-5
Risk Assessment
Vulnerabilities

Assumption/Rule Set
A given accident may lead to fatalities both indoors and outdoors depending on each hazardous effect. The lethality factors are given for individual and socitial risk calculations and
shown in Figure 3.
Figure 25: Default values based on Purple Book set in General Risk Parameters in PHAST
RISK

Some of this default values have been changed based on the mitigation measures by the
assumption sheets RA-6 and RA-8.
Implication of assumption:
The risks are directly influenced by the impact and fatality assumptions, which quantify the
severity of the consequences.
Reference:
Guidelines Risk calculations (Purple Book) BEVI Module C, Version 3.0 Date 1 January 2008:
Modelling specific BEVI categories.
BEVI is the abbreviation of the decree implementing the SEVESO directive.
Sign: CAN
Date: 2008.00.02
Prepared by:
Sign:
Date: 2008.06.02
Internal Verification:
BAUMGARTNER/RATH
Comment from Lyse:
Approved by Lyse:

Sign:

Date:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 80

Stavanger LNG Base Load Plant

Date: 2008.06.02

Assumption
No.:
Subject Area:
Topic:

Revision: 0

RA-6
Risk Assessment
Heat Radiation Mitigation

Assumption/Rule Set
The impact of heat radiation from fires to the peninsula depends on the height of the release
sources. 80% of all release sources (vessels, pipework and the LNG Storage Tank) are at a
lower level than the rock wall. The heat radiation effect zones are simplified shown in figure
below. The heat radiation effects are expected at the rock wall top. It is confirmed by the Client that no people will enter the rock wall top, which will be ensured by appropriate measures.

Therefore all fire vulnerabilities for the peninsula people have been reduced in the General
Risk Parameters (default vulnerabilities in Assumption Sheet RA-5) for 80% (i.e. outdoor vulnerability factor for fire is reduced from 1 to 0.2).

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 81

For a more detailed evaluation of this effect, CFD calculations would be required.
Implication of assumption:
This assumption reduces the risk to people on the peninsula.
(Refer to the Table 2 Individual Specific Risk (ISR) for the 3rd party)
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.06.02
Date: 2008.06.02

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 82

Stavanger LNG Base Load Plant

Date: 2008.07.31

Assumption
No.:
Subject Area:
Topic:

Revision: 1

RA-7
Risk Assessment
Active and Passive Fire Protection

Assumption/Rule Set
Active Fire Protection:
All vessels and piping are protected by the water application like monitors, hydrants.
Passive Fire Protection:
Fireproof insulation for supporting steel structures shall be provided to protect the plant and
fire fighting personnel against the effect of support failure in case of fire. Fireproof insulation is
needed within fire hazardous areas. For details, refer to the Linde Document &AA S-PC-1004
Fire Protection Concept.
To consider the Stavanger LNG Base Load Plant being an onshore plant with clean service
etc. the leak frequencies for piping, the LNG storage tank and pressure vessels given in the
Dutch Purple Book have been applied. But additive to that no credit for active and passive fire
protection can be taken, as leakage failure rates given in the HSE database as well as failure
rates given in the purple book consider only initial leakages, but not secondary leakages due
to heat ingress caused by fire radiation.
Implication of assumption:
This assumption prevents the escalation risk.
Reference:
Guidelines Risk calculations (Purple Book) BEVI Module C, Version 3.0 Date 1 January 2008:
Modelling specific BEVI categories.
BEVI is the abbreviation of the decree implementing the SEVESO directive.
Sign: CAN
Date: 2008.07.31
Prepared by:
Sign:
Date: 2008.07.31
Internal Verification:
BAUMGARTNER/RATH
Comment from Lyse:
Approved by Lyse:

Sign:

Date:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 83

Stavanger LNG Base Load Plant

Date: 2008.08.25

Assumption
No.:
Subject Area:
Topic:

Revision: 2

RA-8
Risk Assessment
Escape Ways and Safe Haven

Assumption/Rule Set
Escape Ways:
Escape ways are considered to be state of the art in hydrocarbon processing plants Therefore
no credit is taken to account.
Safe Haven:
The probability of death within the building will depend on the vulnerabilty of the building in
the first instance and given a level of damage how vulnerable the occupants are to the combined hazards. The control room is designed for dynamic resistance pressure of 200 mbar
and may verify a overpressure vulnerabilty factor of 0.322. Therefore, the Heavy Explosion
Damage value in the General Risk Parameters (default vulnerabilities) has been changed
from 1 to 0.322 for the administrative personal (refer to the Assumption Sheet RA-5 and the
table in the QRA Issue 02).
Implication of assumption:
This assumption affects the fire and explosion risk.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.07.31
Date: 2008.07.31

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 84

Stavanger LNG Base Load Plant

Date: 2008.07.31

Assumption
No.:
Subject Area:
Topic:

Revision: 0

MI-1
Miscellaneous
Acceptance Criteria

Assumption/Rule Set
The below tables and figures summarize the Acceptance Risk Criteria for Stavanger LNG
Base Load Plant given by the Client.

Acceptance Risk Criterion for Stavanger LNG Base Load Plant


Individual Risk (Pr r)
1st and 2nd party risk 3rd party risk
Individual specific risk
(ISR) for most exposed
person
Avarage individual risk
(AVR)

<1x10-3

<1x10-5

<1x10-4 (Note 1)

<1x10-5

Acceptance Risk Criterion for Stavanger LNG Base Load Plant


Individual Risk (Pr r)
st
nd
1 and 2 party risk
3rd party risk
(ISR/AVR)
Ikke akseptabelt
ALARP
Akseptabelt

>1x10-3 / >1x10-4
1x10-6 to 1x10-3 /
1x10-6 to 1x10-4 (Note 1)
<1x10-6

1x10-5
1x10-7 to 1x10-5
<1x10-7

Note 1: If no individual risk (ISR ) is found to be above 1 > 10-4 the average individual risk
(AIR) criteria is fulfilled.
Societal Fatal Risk

Figure above shows the Stavanger LNG Base Load Plant F-N Curve Societal Risk Criteria
(same std. as UK HSE F-N curve)

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 85

Implication of assumption:
Impact on safety function impairment.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.07.31
Date: 2008.07.31

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 86

Stavanger LNG Base Load Plant

Date: 2008.07.31

Assumption
No.:
Subject Area:
Topic:

Revision: 0

MI-2
Miscellaneous
Meteorological Data/Parameters

Assumption/Rule Set

Data on distribution of wind speed and wind direction in the surroundings of Sola is presented
in the form of a wind-rose in Figure 26.
In combining the wind rose and stability data the eight representative weather categories have
been rationalised to three weather categories. The probability of each weather category (stability and speed) and each direction is shown in Table 20.
Figure 26: Wind Rose Data for Sola

Table 20: Rationalised Representative Weather Categories for Sola


Stability Class
Wind [m/s]

Wind direction [degrees]


292.5 337.5 22.5
67.5
337.5 22.5
67.5
112.5

112.5
157.5

157.5
202.5

202.5
247.5

247.5
292.5

DAY: D - 1.5
NIGHT: F-1.5
D- 6
D - 12

1.99
14.71
2.79

0.961
7.09
1.346

1.012
7.47
1.417

1.633
12.04
2.293

1.335
9.89
1.878

0.501
3.69
0.702

0.807
5.96
1.13

1.977
14.57
2.76

SUM

19.49

9.397

9.899

15.966

13.103

4.893

7.897

19.2307

In addition to the weather categories, certain meteorological constants are defined as inputs
to the consequence modelling. These values are summarised below.

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 87

Implication of assumption:
The weather conditions have a key influence on flammable cloud dispersion and hence the
consequences associated with any release. The influence of any specific weather category
and direction will vary for each and every release, where on balance the resulting influence of
any changes in the meteorological assumptions will have a negligible influence on the risk
results.
The dispersion and consequences associated with LNG and other dense gas releases are
relatively sensitive to assumptions affecting the heat transfer to the cloud. Hence, the above
values are relatively conservative representative conditions, but will not necessarily correspond to the worst-case dispersion conditions that may occur.
Representative conditions used relevant to consequences, with relatively minor influence on
subsequent risks.
Reference:
Prepared by:
Internal Verification:

Sign: CAN
Sign:
BAUMGARTNER/RATH

Date: 2008.07.31
Date: 2008.07.31

Sign:

Date:

Comment from Lyse:


Approved by Lyse:

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 88

Stavanger LNG Base Load Plant

Date: 2008.08.25

Assumption
No.:
Subject Area:
Topic:

Revision: 0

MI-3

Miscellaneous
Manning Levels/Population Distribution

Assumption/Rule Set
Manning levels are defined for the following time periods:
Daytime: Normal working day is divided into 2 shifts; a morning shift (08:00 to 16:00) and
an afternoon shift (16:00 to 00:00).
Night: Night shift between 00:00 and 08:00.
The risk analysis is based on the onsite population (1st and 2nd party) and off-site population
(3rd party). It is assumed that 70% of release events relate to some form of manual intervention, which is therefore assumed to apply only to the daytime shifts. The remaining 30% of
events apply to the night shift.
The loading operations (truck and jetty loading), which are not to be present 24 hours a day,
all days throughout the year, are taken into account. Loading operations are planned to be 1
cargo ship loading every 5th day by a ship filling time of 10 h and truck loading 10 times in a
day by a truck loading time of 1.2 h.
A total number of 55 workers (1st and 2nd party) are present at the plant temporarily within 24
hours. This figure is used to calculate the average individual risk for onsite population. The
QRA calculation of the average individual risk is based on 4567 off-site people by day and 78
by night.
The distribution of onsite- and off-site people is summarised in Table 21 and Table 22.
Table 21: Onsite Population (1st and 2nd party)
Buildings / Areas
Administration Building
Maintenance
Truck Loading
Ship Loading (Jetty)
Ship Deck
Ship Bridige

Personnel / People
Day (per Shift) Night
Total Number
3
1
7
2
1
5
4
2
10
1
1
3
2
2
6
8
8
24

Quantitative Risk Analysis for the LNG Plant Stavanger


Appendix A: Assumption Sheets

25.08.2008
Page 89

Table 22: Off-site Population (3rd party)


Areas
Peninsula
Hiking Track
Ferry Terminal_office workers
Ferry Terminal_industry workers
Ferry Terminal_passengers
Energiveien+Risavika_office workers
Energiveien+Risavika_industry workers
Container Area_office workers
Container Area_industry workers
Rest Companys_office workers
Rest Companys_industry workers
Living Quarters

Personnel / People
Day
Night
16 (in non-work day)
0
8 (in a non-work day)
0
100
2
10
0
1500
0
400
5
559
0
10
1
50
0
1139
10
715
0
60
60

Implication of assumption:
Onsite and off-site are directly influenced by the numbers of people exposed to hazardous
events and hence the individual specific risk and the average individual risk are sensitive to
the manning assumptions.
Reference:
Sign: CAN
Date: 2008.07.31
Prepared by:
Sign:
Date: 2008.07.31
Internal Verification:
BAUMGARTNER/RATH
Comment from Lyse:
Approved by Lyse:

Sign:

Date:

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix B: Hazard Identification

10.0

25 08 2008
Page 90

Appendix B: Hazard Identification

HAZID Lyse LNG Base Load Plant, Munich 30th of October 2007
#

Hazard

Causes

Consequences

Safeguards

Further follow up/Comments

NG Leak from Process Equipment or


piping

Corrosion
Erosion
Gasket Failure
etc.

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection

considered in Linde QRA

LNG Leak from Process Equipment or


piping

Corrosion
Erosion
Gasket Failure
etc.

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection

considered in Linde QRA

LNG Leak from Tank

Corrosion
Erosion
Gasket Failure
etc.

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection
Impoundment Pit

considered in Linde QRA

Mixed Refrigerant
Gas Leak from Process Equipment or
piping

Corrosion
Erosion
Gasket Failure
etc.

Atmospheric Dispersion
of Gas
Toxic Consequences
Potential Explosion
Flash Fire
Jet Fire
Flashing and Evaporation
of LNG
Atmospheric Dispersion
of Gas
Potential Explosion
Flash Fire
Jet Fire
Pool Fire
Flashing and Evaporation
of LNG
Atmospheric Dispersion
of Gas
Potential Explosion
Flash Fire
Jet Fire
Pool Fire
Atmospheric Dispersion
of Gas
Potential Explosion
Flash Fire
Jet Fire

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection

considered in Linde QRA

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix B: Hazard Identification
5

Mixed Refrigerant
Liquid Leak from
Process Equipment
or piping

Corrosion
Erosion
Gasket Failure
etc.

Mixed Refrigerant
Gas Leak from Compressor or piping in
Compressor Noise
Hood

Corrosion
Erosion
Gasket Failure
Seal Failure
etc.

LNG Leak at Truck


Loading

Corrosion
Erosion
Mechanical
Damage
Gasket Failure
etc.

LNG Leak at Jetty


Loading (Ship Loading)

Corrosion
Erosion
Mechanical
Damage
Gasket Failure
etc.

Transformer Oil Fire


in Electrical/Instrument Room

Gasket Failure
Oil Leakage

25 08 2008
Page 91

Flashing and Evaporation


of LNG
Atmospheric Dispersion
of Gas
Potential Explosion
Flash Fire
Jet Fire
Pool Fire
Potential Explosion
Flash Fire
Jet Fire

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection

Considered in Linde QRA

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active fire Protection

Considered in Linde QRA

Flashing and Evaporation


of LNG
Atmospheric Dispersion
of Gas
Potential Explosion
Flash Fire
Jet Fire
Pool Fire
Flashing and Evaporation
of LNG
Atmospheric Dispersion
of Gas
Potential Explosion
Flash Fire
Jet Fire
Pool Fire

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection

Considered in Linde QRA

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection

Considered in Linde QRA

Oil Pool Fire

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection

Not considered in Linde QRA


(minor contribution to risk)
Considered in Linde Document
&AA S-PC-1004 Fire Protection
Concept

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix B: Hazard Identification
10

MDEA Leak from


Process Equipment
or piping

Corrosion
Erosion
Gasket Failure
etc.

Release of CO2 loaded


MDEA to dike area and pit

11

CO2 leak from piping


to Regenerative
Thermal Oxidation
(RTO) Incinerator

Corrosion
Erosion
Gasket Failure
etc.

12

NG leakage in shell
side of 25-HZ-101

13

Failure of LNG Ship


Loading

Corrosion
Erosion
Mechanical
Stress
etc.
Corrosion
Erosion
Mechanical
Damage
Operator Failure
Gasket Failure
Coupling Failure
etc.

Release of CO2.
The CO2/H2S (sour gas) in
CO2 wash unit is routed
to the regenerative thermal oxidation and then
sent to atmosphere at
safe location. Dispersion
from a leak of CO2/H2S
gas cloud due to low operating pressure is not
considered as the contribution to the risk is minor
compared to the above
mentioned outcomes.
NG to refrigerant system

Flashing and Evaporation


of LNG
Atmospheric Dispersion
of Gas
Potential Explosion
Flash Fire
Jet Fire
Pool Fire

25 08 2008
Page 92
Dike Area and Pit

Not considered in Linde QRA


(minor contribution to risk)
Not a flammable medium

Not considered in Linde QRA


(no flammable Gas)
Refer to the Linde Document
S-RA 1001 Air Dispersion
Study of CO2 off gas

Safety Relief Valve to Flare

Not considered in Linde QRA


(only flaring)
25 SV 1002 is designed for this
case

Regular Maintenance
Fire and Gas Detection
ESD System
Active/Passive Fire Protection

Considered in Linde QRA

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix B: Hazard Identification

25 08 2008
Page 93

14

Failure of Truck Loading

Corrosion
Erosion
Mechanical
Damage
Operator Failure
Failure of Coupling Failure
Gasket Failure
etc.

Flashing and Evaporation


of LNG
Atmospheric Dispersion
of Gas
Potential Explosion
Flash Fire
Jet Fire
Pool Fire

Regular Maintenance
Fire and Gas Detection
ESD System
Active/Passive Fire Protection

Considered in Linde QRA

15

Cable Fire in Electrical/Instrument Room

Overload
Mechanical
Damage
etc.

Local Fire

Regular Maintenance
Fire Detection
Active Fire Protection

16

Fuel Gas Leak from


Boil-off Compressor
or piping in Compressor Noise Hood

Corrosion
Erosion
Gasket Failure
Seal Failure
etc.

Potential Explosion
Flash Fire
Jet Fire

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active fire Protection

Not considered in Linde QRA


(minor contribution to risk)
Refer to the Linde Document
&AA S-PC-1004 Fire Protection
Concept
Considered in Linde QRA

17

Hot Oil Fire in 20-HA102 and 20-HA-111

Gasket Failure
Oil Leakage

Oil Pool Fire

Regular Maintenance
Fire and Gas Detection
ESD System
Emergency Blow Down System
Active/Passive Fire Protection

Considered in Linde QRA

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix B: Hazard Identification
18

Hydrocarbon (HC gas


/ liquid or two phase)
leaks in buildings

19

LNG release from


PSVs on the LNG
tank to the atmosphere

25 08 2008
Page 94
Buildings containing HC:
- The buildings are specified with
explosion group zone 1; therefore the risk of internal explosion is reduced.
- The protective effect of the
building is not considered in
the PHAST RISK calculation
(conservative consideration).
Buildings containing no HC:
- Gas entering in a building is
presented by adequate gas detection and closing the air-intake.

Not considered in Linde QRA


(minor contribution to risk)
Refer to the Linde Document SPC-1009 Explosion Protection
Concept and S-ZA-1002 Hazardous Area Classification Plan

Not considered in Linde QRA


(minor contribution to risk)
Refer to the Linde documents
SRS Specific Part - SIL Allocation &AA S-SD 1003 and Dispersion Calculation Safety
Valves LNG Tank &AA S-RA
1002

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix C: Equipment Count

11.0

25.08.2008
Page 95

Appendix C: Equipment Count

To determine the leak size and -frequency, an equipment count was performed using the
P&IDs.
The equipment count for pipelines, valves and number all individual vessels, heat exchangers,
pumps, filters etc. have been compiled and transferred into the LEAK frequency calculation.
The resulting data is used in DNV's LEAK 3.2 software, to determine overall leak frequencies
and leak sizes.
Details are indicated in the subsequent tables.
Unit

Eq-ID

Name

Number

Diameter Diameter Length


inch

mm

mm

Operating Operating
Volumen
pressure tempeature
bara
C
m

Stream content

Inventory

Remarks

kg

Feedgas Purifiction (IL1)


IL1

20-HA-101

Tube Bundel Heat Exchanger

IL1

20-HA-103

Tube Bundel Heat Exchanger

IL1

20-VE-101

Amine Wash Column

IL1
IL1

20-VL-111
20-VK-111

Feed Gas Water KO Drum


Feed Gas Drier

IL1

20-LF-111

Dry Gas Filter

IL1

20-HA-102

Amine Strip Column Reboiler

500

5000

110

-10.44

520

5500

109.28

39.9

1
1
2

1150
800
1400

23800
1930
4225

110
107.8
109

32
25.29
25.25

500

107.8

28

1400

4000

109

25

5500

108.2

28

1400

107.1
105.6

180
25

IL1

20-HA-111

Regeneration Gas Heater

381.4

IL1
IL1

20 HC-111
20-VL-112

Regeneration Gas Cooler


Regeneration Gas KO Drum

2
1

2000
350

IL1

20-KF-111

0.98

Feed Gas
Feed Gas

24.72
0.97
6.5

Feed Gas
Feed Gas
Feed Gas

103
small
2365.5
93
1243

Feed Gas

small

Feed Gas

small

Regeneration Gas
0.13

Regeneration Gas
Regeneration Gas

small
12.2

Regeneration Gas

12.2

Regeneration Gas Blower

3000

105

24.97

IL1
IL1
IL1

Fittings
Flanges
Flanges

38
41
5

2"
1-6"
14-28"

150
600

109
109
109

60
60
60

Feed Gas
Feed Gas
Feed Gas

IL1
IL1

Pipelines <=3"
Pipelines 4-8"

50
200

<=3"
4-8"

80
150

109
109

60
60

Feed Gas
Feed Gas

IL1
IL1

Valves non-actuated
Values actuated

75
25

1-6"
1-6"

150
150

109
109

60
60

Feed Gas
Feed Gas

in IL11 as leak
source counted
in IL11 as leak
source counted

Total 4000

NG Liquefication Gas (IL2A)


IL2A

25-HX-101

Feed Gas Precooler

2100

8000

1.21

Feed Gas

107.19

28

107
107

-27
-27

Precooled Feed Gas


Precooled Feed Gas

IL2A
IL2A

Fittings
Flanges

1
16

2"
1-6"

IL2A

Pipelines 4-8"

50

4-8"

150

107

-27

Precooled Feed Gas

IL2A

Valves non-actuated

1-6"

150

107

-27

Precooled Feed Gas

190

in IL6A1 as leak
source counted

Total 190

NG Liquefication Liquid System (IL2B)


IL2B

IL2B

25-HX-102

25-HX-103

Feed Gas Liquefier

-113.92
1

1900

16000

102.5

1200

10000

102.5

Feed Gas Subcooler

Fittings
Flanges

2
4

2"
1-6"

IL2B
IL2B

Valves non-actuated
Values actuated

4
1

1-6"
1-6"

IL2B

Pipelines 4-8"

110

4-8"

Liquid Feed Gas


1098

-113.92

IL2B
IL2B

2.8

0.9

Liquid Feed Gas


406

150

103
103

-114
-114

Liquid Feed Gas


Liquid Feed Gas

150
150

103
103

-114
-114

Liquid Feed Gas


Liquid Feed Gas

150

103

-112

Liquid Feed Gas


Total 1504

in I6A1 as leak
source counted
(refer remarks
25-HX-101)
in I6A1 as leak
source counted
(refer remarks
25-HX-101)

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix C: Equipment Count
Unit

Eq-ID

Name

Number

Diameter

Diameter Length

inch

mm

mm

25.08.2008
Page 96
Operating Operating
Volumen
pressure tempeature
bara
C
m

Stream content

Inventory

Remarks

kg

LNG Storage (IL3B)


IL3B

16 bara
LNG Rundown Line

IL3B

Fittings

150
1

2"

200000 16

-160

LNG

16

-160

LNG

50

IL3B

Pipelines 4-8"

200

4-8"

150

16

-160

LNG

IL3B
IL3B

Valves non-actuated
Values actated

9
1

1-6"
1-6"

150
150

16
16

-160
-160

LNG
LNG

IL3B

1 bara
Flanges

20

1-6"

150

-160

LNG

1600

Total 1600

LNG Truck Loading (IL4)


5 bara
IL4

LNG Truck Loading Line

100

250000 5

-161.5

IL4
IL4

Fittings
Flanges

5
24

IL4
IL4

Pipelines <=3"
Pipelines 4-8"

IL4
IL4

1.96

LNG

2"
1-6"

50
150

5
5

-161.5
-161.5

LNG
LNG

150
100

2"
4-8"

50
100

5
5

LNG
LNG

Valves non-actuated
Values actuated

36
9

1-6"
1-6"

150
150

5
5

-161.5
-161.5
-161.5
-161.5
-161.5

IL4

1 bara
Pipelines <=3"

10

<=3"

50

-160

LNG

IL4

Valves non-actuated

1-6"

150

-160

LNG

IL5A

LNG Ship Loading Tank Top

IL5A
IL5A
IL5A

Fittings
Flanges
Flanges

2
20
10

2"
1-6"
8-12"

IL5A
IL5A
IL5A
IL5A

Valves non-actuated
Valves non-actuated
Valves actuated
Valves actuated

27
4
6
2

1-6"
8-12"
1-6"
8-12"

900

LNG
LNG

Total 900

LNG Ship Loading Tank Top (IL5A)


5

-161.5

LNG

50
150
300

5
5
5

-161.5
-161.5
-161.5

LNG
LNG
LNG

150
300
150
300

5
5
5
5

-161.5
-161.5
-161.5
-161.5

LNG
LNG
LNG
LNG

1500

Total
1500

LNG Ship Loading Line (IL5B1/B2/B3)


IL5B1/B2/B3

LNG Ship Loading Line

IL5B1/B2/B3
IL5B1/B2/B3

Pipelines <=3"
Pipelines 9-12"

110
110

3"
9-12"

325

340000 5

-161.5

80
300

5
5

-161.5
-161.5

28.21

LNG

127800

LNG
LNG
Total
127800

LNG Ship Loading Jetty (IL5C)


IL5C

LNG Ship Loading Jetty

IL5C
IL5C

Fittings
Flanges

2
10

2"
8-12"

IL5C
IL5C

Valves non-actuated
Values actuated

2
1

8-12"
8-12"

-161.5

LNG

50
300

5
5

-161.5
-161.5

LNG
LNG

300
300

5
5

-161.5
-161.5

LNG
LNG

127800

Total
127800

Refrigeration Gas_4 bar System (IL6A1)


IL6A1

25-VL-101

Cycle compressor Suction Drum

IL6A1

25-HX-101

Feedgas Precooler

2600

7960

3.79

19.42

53.7

Mixed LP Refrigerant 1128

Mixed LP Refrigerant
1

2100

20

20

Mixed LP Refrigerant

4
4

20
20

Mixed LP Refrigerant
Mixed LP Refrigerant

500
750

4
4

20
20

Mixed LP Refrigerant
Mixed LP Refrigerant

50
150
300
750
150

4
4
4
4
4

20
20
20
20
20

Mixed LP Refrigerant
Mixed LP Refrigerant
Mixed LP Refrigerant
Mixed LP Refrigerant
Mixed LP Refrigerant

IL6A1
IL6A1
IL6A1
IL6A1

Fittings
Flanges
Flanges
Flanges

2
15
7
10

2"
1-6"
1-6"
30"

50
50
150
750

IL6A1
IL6A1

Pipelines 18-28"
Pipelines 30"

20
40

20"
30"

IL6A1
IL6A1
IL6A1
IL6A1
IL6A1

Valves non-actuated
Valves non-actuated
Valves non-actuated
Valves non-actuated
Values actuated

4
2
1
2
2

1-6"
1-6"
8-12"
30"
1-6"

8000

27.71

158

Total 1286

25-HX101/102/103 in
this inventory
loop as Vessel in
leak counted

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix C: Equipment Count
Unit

Eq-ID

Name

Number

Diameter Diameter Length


inch

mm

mm

25.08.2008
Page 97
Operating Operating
Volumen
pressure tempeature
bara
C
m

Stream content

Inventory

Remarks

kg

Refrigeration Gas_18 bar System (IL6A2)


IL6A2
IL6A2

25-VL-102 Cycle Compressor Interstage Drum 1


2
25-KA-101
Cycle Compressor

IL6A2

25-HC-101

Cycle Compressor Intercooler

2600
3500

7320

17.6
17.6

20.95
20.95

38.86

Mixed LP Refrigerant 933


Mixed LP Refrigerant 1128

17.6

4000

small

IL6A2
IL6A2
IL6A2
IL6A2
IL6A2

Fittings
Flanges
Flanges
Flanges
Flanges

2
12
9
5
9

2"
1-6"
8-12"
14-28"
14-28"

50
150
300
400
500

18
18
18
18
18

20
20
20
20
20

Mixed LP Refrigerant

IL6A2
IL6A2

Pipelines 13-18"
Pipelines 18-28"

20
50

16"
20"

400
500

18
18

20
20

Mixed LP Refrigerant
Mixed LP Refrigerant

IL6A2
IL6A2
IL6A2
IL6A2
IL6A2
IL6A2

Valves non-actuated
Valves non-actuated
Valves non-actuated
Values actuated
Values actuated
Values actuated

4
1
2
2
1
1

1-6"
14-28"
14-28"
1-6"
8-12"
14-28"

150
400
500
150
300
450

18
18
18
18
18
18

20
20
20
20
20
20

Mixed LP Refrigerant
Mixed LP Refrigerant
Mixed LP Refrigerant
Mixed LP Refrigerant
Mixed LP Refrigerant
Mixed LP Refrigerant

Mixed LP Refrigerant
Mixed LP Refrigerant

Total 2061

Refrigeration Gas_40 bar System (IL6A3)


IL6A3

25-HC-102

Cycle Compressor Aftercooler

IL6A3

25-VA-101

Cycle HP Separator

IL6A3

25-VA-102

Cold MRC Separator

41.03

6000

2000

3860

2000

8470

IL6A3
IL6A3

Fittings
Flanges

3
18

2"
8-12"

50

IL6A3
IL6A3

Pipelines 4-8"
Pipelines 9-12"

20
60

8"
12"

200
300

IL6A3
IL6A3

Valves non-actuated
Values actuated

4
2

8-12"
8-12"

12"

12"
12"

40.53

76.56
25
-26.5

40

Light HP Refrigerant

small

12.13

Light HP Refrigerant

703.5

12.1

Light HP Refrigerant

40
40

-26.5
-26.5

Light HP Refrigerant
Light HP Refrigerant

40
40

-26.5
-26.5

Light HP Refrigerant
Light HP Refrigerant

40
40

-26.5
-26.5

Light HP Refrigerant
Light HP Refrigerant

642

in IL6B as leak
source counted

Total
1345.5

Refrigeration Liquid 25-HX-101/25-HX-103 System (IL6B1)


IL6B1

25-HX-101

Feed Gas Precooler

40.2
1

IL6B1

25-HX-103

2100

1
Fittings
Flanges
Flanges

3
14
4

IL6B1
IL6B1
IL6B1

Pipelines 4-8"
Pipelines 9-12"
Pipelines 9-12"

25
10
5

IL6B1
IL6B1

Valves non-actuated
Values actuated

2
1

1200

10

1.6

33.2

-25.6

5.5

962

in I6A1 as leak
source counted
(refer remarks
25-HX-101)

3086

in I6A1 as leak
source counted
(refer remarks
25-HX-101)

Mixed Refrigerant

8000

Feed Gas Subcooler

IL6B1
IL6B1
IL6B1

-25.6

Mixed Refrigerant

10000

2"
1-6"
8-12"

50
150
300

40.2
40.2
40.2

-25.6
-25.6
-25.6

Mixed Refrigerant
Mixed Refrigerant
Mixed Refrigerant

4-8"
9-12"
9-12"

150
250
300

40.2
40.2
40.2

-25.6
-25.6
-25.6

Mixed Refrigerant
Mixed Refrigerant
Mixed Refrigerant

1-6"
1-6"

150
150

40.2
40.2

-25.6
-25.6

Mixed Refrigerant
Mixed Refrigerant
Total 4050

Refrigeration Liquid 25-VA-101 System (IL6B2)


IL6B2

25-VA-101

Cycle HP Separator

40.53
1

2000

Propane Tank
Liquid Propane Drier
Liquid Propane Filter

1
1
1

Fittings
Flanges
Flanges

7
36
1

IL7

Pipelines <=3"

15

2"

50

IL7
IL7

Valves non-actuated
Values actuated

12
3

1-6"
1-6"

50
50

1-6"

12.13

Mixed Refrigerant

25

100

Flanges

IL6B2

3860
40.2

5700

25

Propane Storage (IL7)


IL7
IL7
IL7

58-VS-101
58-VK-101
58-LF-101

IL7
IL7
IL7

2100
390
500
2"
1-6"
14-28"

7500
1240

50
50
600

8
8
8

15
15
15

26

8
8
8

15
15
15

Propane
Propane
Propane

15

Propane

8
8

15
15

Propane
Propane

0.15
0.2

Propane
Propane
Propane

18395
106
100

Total
18600

Pentane Storage (IL8)


Pentane Tank
Liquid Butane/Pentane Drier
Liquid Butane/Pentane Filter

1
1
1

IL8
IL8
IL8

Fittings
Flanges
Flanges

11
74
1

2"
1-6"
14-28"

IL8

Pipelines <=3"

15

IL8
IL8

Valves non-actuated
Values actuated

20
4

IL8
IL8
IL8

58-VS-102
58-VK-102
58-LF-102

1800
390
500

5400
1240

8
8
8

14.84
14.84
14.84

13.74
0.15

50
150
600

14.84

Pentane
Pentane
Pentane

3"

80

14.84

Pentane

1-6"
1-6"

150
150

8
8

14.84
14.84

Pentane
Pentane

Pentane
Pentane
Pentane

8656
87
small

Total 8743

in IL6A1 as leak
source counted

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix C: Equipment Count
Unit

Eq-ID

Name

Number

Diameter Diameter Length


inch

mm

mm

25.08.2008
Page 98
Operating Operating
Volumen
pressure tempeature
bara
C
m

Stream content

Inventory

Remarks

kg

Butane Storage (IL9)


IL9

58-VS-103

Butane Tank

IL9
IL9

58-VK-103
58-LF-103

Liquid Batane Drier


Liquid Batane Filter

1
1
1

Fittings
Flanges
Flanges

4
45
1

IL9
IL9
IL9

1750
390
500
2"
1-6"
14-28"

1240

150
600

8
8
8

14.84
14.84
14.84

14.84

9.5
0.15

Butane
Butane

5482
86
small

Butane
Butane
Butane

IL9

Pipelines <=3"

15

3"

80

14.84

Butane

IL9
IL9

Valves non-actuated
Values actuated

15
3

1-6"
1-6"

150
150

8
8

14.84
14.84

Butane
Butane
Total 5568

Ethylene Storage Gas System (IL10A)


IL10A
IL10A

58-VK-104
58-LF-104

Liquid Ethylene Drier


Liquid Ethylene Filter

IL10A

58-VS-104

Ethylene Tank

1
1

390
500

1240
1000

8
8

4900

2800

Fittings
Flanges

2
16

IL10A

Pipelines <=3"

IL10A

Valves non-actuated

IL10A
IL10A

2"
1-6"

50
150

30

3"

1-6"

-3
-3

0.15
0.2
-58.4

Ethylene
Ethylene
Ethylene

8
8

-58.4
-58.4

Ethylene
Ethylene

80

-58.4

Ethylene

150

-58.4

Ethylene

1
1
16

Total 18

Ethylene Storage Liquid System (IL10B)


Ethylene Tank

Fittings
Flanges
Flanges

10
55
1

IL10B

Pipelines <=3"

IL10B
IL10B

Valves non-actuated
Values actuated

IL10B

58-VS-104

IL10B
IL10B
IL10B

4900

-58.4

8
8
8

-58.4
-58.4
-58.4

Ethylene
Ethylene
Ethylene

80

-58.4

Ethylene

150
150

8
8

-58.4
-58.4

Ethylene
Ethylene

2"
1-6"
14-28"

50
150
600

50

3"

19
4

1-6"
1-6"

2800

25

Ethylene

8350

Total 8350

Hot Oil Systemes (IL11)


Amine Strip Column Reboiler
Regenaration Gas Heater

1
1

IL11
IL11

Fittings
Flanges

10
60

2"
1-6"

IL11

Pipelines <=3"
Pipelines 4-8"

100
100

3"
6"

IL11
IL11

Valves non-actuated
Values actuated

17
4

1-6"

IL12

Feedgas Fiscal Metering Package

IL12
IL12

Fittings
Flanges

IL11
IL11

20-HA-102
20-HA-111

4
4

185
185

50
150

6
6

192
192

Hot Oil
Hot Oil

80
150

6
6

192
192

Hot Oil
Hot Oil

6
6

192
192

Hot Oil
Hot Oil

110

20

Feed Gas

381.4

150
6"

5500

6.2
0.63

Hot Oil
Hot Oil

2060
446

Total 2500

Feedgas Fiscal Metering (IL12)


5
8

2"
8"

50
200

110
110

20
20

Feed Gas
Feed Gas

IL12

Pipelines 4-8"

40

8"

200

110

20

Feed Gas

IL12

Valves non-actuated

8"

200

110

20

Feed Gas

150

Total 150

Tailgas Fiscal Metering (IL13)


IL13

Tailgas Fiscal Metering Package

IL13

Fittings

10

20

Tailgas

2"

50

10

20

Tailgas

IL13

Pipelines <=3"

20

3"

80

10

20

Tailgas

IL13

Valves non-actuated

3"

80

10

20

Tailgas

Total 2

in IL10B as leak
source counted

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix D: Results of LEAK 3.2 Calculations

12.0

Appendix D: Results of LEAK 3.2 Calculations

The resulting leakage frequencies shown in the subsequent tables:

25.08.2008
Page 99

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix D: Results of LEAK 3.2 Calculations
IL1: Feedgas Purification
Total Leaks
Repr. Size
Category
Gas [ / year] Liquid [ / year]
[mm]
small
0.0429422
0.000E+00
3.432
medium
6.211E-03
0.000E+00
23.376
large
1.082E-03
0.000E+00
62.175
very large (Rupture) 2.038E-03
0.000E+00
206.271
Total
0.05227254
IL2A: NG Liquefication Gas
Total Leaks
Repr. Size
Category
Gas [ / year] Liquid [ / year]
[mm]
small
2.985E-04
0.000E+00
3.375
medium
4.878E-05
0.000E+00
23.152
large
8.937E-06
0.000E+00
62.775
very large (Rupture) 3.343E-05
0.000E+00
123.736
Total
3.896E-04
IL2B1: NG Liquefication Liquid_103 bar System
Total Leaks
Repr. Size
Category
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
1.134E-03
3.381
medium
0.000E+00
1.658E-04
23.138
large
0.000E+00
2.848E-05
53.878
very large (Rupture) 0.000E+00
9.344E-05
123.720
Total
1.422E-03
IL3A: LNG Storage Return Gas
Category
Total Leaks
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
1.373E-02
0.000E+00
3.356
medium
1.686E-03
0.000E+00
23.095
large
3.108E-04
0.000E+00
62.622
very large (Rupture)
---Total
1.600E-02
IL3B: LNG Storage
Category
Total Leaks
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
2.312E-03
3.414
medium
0.000E+00
3.441E-04
23.320
large
0.000E+00
7.302E-05
66.635
very large (Rupture) 0.000E+00
1.648E-04
123.796
Total
2.894E-03
IL4: LNG Truck Loading
Category
Total Leaks
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
9.266E-03
3.441
medium
0.000E+00
1.379E-03
23.409
large
0.000E+00
3.043E-04
62.462
very large (Rupture) 0.000E+00
5.388E-04
122.702
Total
1.149E-02
IL5A: LNG Ship Loading Tank Top
Category
Total Leaks
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
7.257E-03
3,438
medium
0.000E+00
1.097E-03
23,405
large
0.000E+00
1.923E-04
68025.000
very large (Rupture) 0.000E+00
4.363E-04
137,182
Total
8.983E-03
IL5B1/2/3: LNG Ship Loading Line
Category
Total Leaks
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
3.558E-04
3.383
medium
0.000E+00
4.512E-05
23.142
large
0.000E+00
4.773E-05
62.063
very large (Rupture) 0.000E+00
1.222E-05
177.546
Total
4.609E-04

25.08.2008
Page 100

IL6B1:Refrigerant Liquid 25-HX-101/103 System


Total Leaks
Repr. Size
Category
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
7.756E-04
3.378
medium
0.000E+00
1.094E-04
23.147
large
0.000E+00
1.837E-05
59.031
very large (Rupture) 0.000E+00
5.000E-05
133.517
Total
9.535E-04
IL6B2:Refrigerant Liquid 25-VA-101 System
Total Leaks
Repr. Size
Category
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
7.594E-04
3.376
medium
0.000E+00
1.059E-04
23.159
large
0.000E+00
1.763E-05
71.205
very large (Rupture) 0.000E+00
4.516E-05
120.198
Total
9.281E-04
IL6B3:Refrigerant Liquid 25-VA-102/25-HX-102 System
Total Leaks
Category
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
5.999E-05
3.336
medium
0.000E+00
8.342E-06
22.981
large
0.000E+00
1.404E-06
71.086
very large (Rupture) 0.000E+00
1.161E-05
135.931
Total
8.135E-05
IL6B4:Refrigerant Liquid 25-VL-102 System
Total Leaks
Category
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
1.660E-03
3.386
medium
0.000E+00
2.401E-04
23.200
large
0.000E+00
7.110E-05
57.373
very large (Rupture) 0.000E+00
7.833E-05
124.105
Total
2.049E-03
IL7_: Propane Storage
Total Leaks
Category
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
5.668E-03
3.448
medium
0.000E+00
9.057E-04
23.430
large
0.000E+00
3.172E-04
53.278
very large (Rupture) 0.000E+00
1.632E-04
242.147
Total
7.054E-03
IL8: Pentane Storage
Total Leaks
Category
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
7.112E-03
3.426
medium
0.000E+00
1.154E-03
23.354
large
0.000E+00
2.156E-04
62.170
very large (Rupture) 0.000E+00
4.152E-04
145.496
Total
8.897E-03
IL9: Butane Storage
Total Leaks
Category
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
6.094E-03
3.447
medium
0.000E+00
9.974E-04
23.440
large
0.000E+00
1.879E-04
65.711
very large (Rupture) 0.000E+00
3.522E-04
154.000
Total
7.632E-03
IL10A: Ethylene Storage Gas System
Total Leaks
Category
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
3.576E-03
0.000E+00
3.497
medium
6.222E-04
0.000E+00
23.604
large
1.282E-04
0.000E+00
65.953
very large (Rupture) 2.018E-04
0.000E+00
183.126
Total
4.528E-03

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix D: Results of LEAK 3.2 Calculations
IL5C: LNG Ship Loading Jetty
Total Leaks
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
3.082E-03
3.386
medium
0.000E+00
3.952E-04
23.186
large
0.000E+00
8.889E-05
60.189
very large (Rupture) 0.000E+00
1.196E-04
177.616
Total
3.686E-03
IL6A1:Refrigerant Gas_4 bar System
Category
Total Leaks
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
2.031E-03
0.000E+00
3.389
medium
3.115E-04
0.000E+00
23.216
large
7.922E-05
0.000E+00
57.637
very large (Rupture) 1.064E-04
0.000E+00
218.910
Total
2.528E-03
IL6A2:Refrigerant Gas_18 bar System
Category
Total Leaks
Repr. Size
Gas [ / year] Liquid [ / year]
[mm]
small
2.750E-02
0.000E+00
3.355
medium
3.394E-03
0.000E+00
23.104
large
5.271E-04
0.000E+00
69.693
very large (Rupture) 7.534E-04
0.000E+00
489.209
Total
3.218E-02
IL6A3:Refrigerant Gas_40 bar System
Repr. Size
Total Leaks
Gas [ / year] Liquid [ / year]
[mm]
Category
small
4.531E-03
0.000E+00
3.440
medium
7.034E-04
0.000E+00
23.390
large
1.241E-04
0.000E+00
65.120
very large (Rupture) 2.251E-04
0.000E+00
494.431
Total
5.583E-03
Category

25.08.2008
Page 101

IL10B: Ethyleme Storage Liquid System


Category
Repr. Size
Total Leaks
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
4.118E-03
3.402
medium
0.000E+00
6.274E-04
23.253
large
0.000E+00
1.290E-04
60.076
very large (Rupture) 0.000E+00
2.452E-04
127.720
Total
5.120E-03
IL11: Hot Oil System
Category
Repr. Size
Total Leaks
Gas [ / year] Liquid [ / year]
[mm]
small
0.000E+00
3.982E-03
3.398
medium
0.000E+00
6.000E-04
23.236
large
0.000E+00
1.050E-04
60.093
very large (Rupture) 0.000E+00
2.655E-04
124.629
Total
4.953E-03
IL12: Feedgas Fiscal Metering
Category
Repr. Size
Total Leaks
Gas [ / year] Liquid [ / year]
[mm]
small
3.089E-03
0.000E+00
3.431
medium
4.402E-04
0.000E+00
23.365
large
7.439E-05
0.000E+00
56.344
very large (Rupture) 3.244E-04
0.000E+00
143.970
Total
3.928E-03
IL13: Tailgas Fiscal Metering
Repr. Size
Total Leaks
Gas [ / year] Liquid [ / year]
[mm]
Category
small
2.285E-03
0.000E+00
3.435
medium
3.239E-04
0.000E+00
23.382
large
2.496E-04
0.000E+00
58.160
very large (Rupture)
---Total
2.859E-03

Category
These names resemble the respective hole size categories are listed in Assumption Sheet
HC-2.
Total Leak Freq.
The leak frequency calculated for the category. This is the frequency of leaks in the hole size
range defined for the category.
Repr. Size
This column will gives the weighted mean value for the range of hole sizes in the category.
The database in LEAK is used for unclean services and offshore facilities which result in high
leak frequencies. To reflect the Lyse LNG Base Load Plant, which is considered a clean service and an onshore facility, leak frequencies for pipelines, vessels and the LNG Storage Tank
have been changed to the leak frequencies in given in the Purple Book. Accordingly, failures of
flanges are assumed to be included in the failure frequency of the pipeline. A pressure vessel
(VESSEL_PROC) leak frequency for small leaks (10mm) of 1E-5 / year consists of the vessel
wall and the welded nozzles, mounting plates and instrumentation pipes.
This reduces the leak frequency by deleting the flanges on pipelines and vessels (tanks).
A comparison between the LEAK and the Purple Book leak frequencies for pipes and process
vessel are included below in Table 23.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix D: Results of LEAK 3.2 Calculations

25.08.2008
Page 102

Table 23: LEAK Database used for the QRA


DNV LEAK Program Database

LINDE LEAK Program Modification [Purple Book]

Equipment

Description

1 mm
Failure Rate
[ /year]

Full Rupture
Failure Rate
[ /year]

COMP_CENTR

Centrifugal
compressor.

0.0106109

COMP_RECIPR

Reciprocating
compressor.

FILTER

Description

Remarks

1 mm
Failure Rate
[ /year]

Full Rupture
Failure Rate
[ /year]

0.0106109

No changes

0.0710059

0.0710059

No changes

Solid from liquid


filter.

0.0037615

0.0037615

No changes

FLANGE

Flanged joint, all


diameters.

5.15E-5

5E-6

5.15E-5

5E-6

No changes

HEATEX_FINFAN

Heat exchanger finfan cooler.

0.00187091

0.00187091

No changes

HEATEX_PLATE

Heat exchanger
plate.

0.0104712

0.0104712

No changes

HEATEX_SH&T_
HCinshell

Heat exchanger
shell and tube,
hydrocarbon in
shell.

0.00413223

0.00413223

No changes

HEATEX_SH&T_
HCintube

Heat exchanger
shell and tube,
hydrocarbon in
tube.

0.00340633

4E-5

0.00340633

4E-5

No changes

PIGTRAP

Pig trap (launcher


and receiver).

0.00701052

0.00701052

No changes

PIPE_PROC

Process pipe (1m),


all diameters.

5.95E-5

5E-6

Process pipe (1m),


< 75 mm,
outflow is from a leak
with an effective of
10% of the nominal
, a max. of 50 mm

5E-6

1E-6

to PIPE_PROC_LINDE
<75 mm changed

Process pipe (1m),


75 mm <= <= 150
mm,
outflow is from a leak
with an effective of
10% of the nominal
, a max. of 50 mm

2E-6

3E-7

to PIPE_PROC_LINDE
75mm<D<150mm
changed

Process pipe (1m),


> 150 mm,
outflow is from a leak
with an effective of
10% of the nominal
, a max. of 50 mm

5E-7

1E-7

to PIPE_PROC_LINDE
>150 mm changed

PUMP_CENTR

Centrifugal pump,
singel and double
seal.

0.00755287

0.00755287

No changes

PUMP_RECIPR

Reciprocating
pump, singel and
double seal.

0.0071644

0.0071644

No changes

SMALL_BORE_F
IT

Small bore fitting.

5.9E-4

5.9E-4

No changes

VALVE_MAN

Non-actuated
valve, all
diameters.

2E-8

2E-6

2E-8

2E-6

No changes

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix D: Results of LEAK 3.2 Calculations

DNV LEAK Program Database

25.08.2008
Page 103

LINDE LEAK Program Modification [Purple Book]

Remarks

Equipment

Description

1 mm
Failure Rate
[ /year]

Full Rupture
Failure Rate
[ /year]

Description

1 mm
Failure Rate
[ /year]

Full Rupture
Failure Rate
[ /year]

VESSEL_PROC

Process pressure
vessel incl. reactors
and columns.

0.00211501

4E-5

Pressure vessel,
Frup: instantaneous
release of the
complete inventory

1E-5

5E-7

to
VESSEL_PRES_LINDE
changed

VALVE_ACT_NO
N_P/L

Actuated nonpipeline valve, all


diameters.

0.00109165

1E-5

0.00109165

1E-5

No changes

VESSEL_STOR_
ATM

Atmospheric
storage vessel.

0.00535818

1E-4

5E-6

to
VESSEL_STOR_ATM_
LINDE changed

A single-containment
atmospheric tank
consists of a primary
container for the
liquid. An outer shell
is either present, or
not, but when
present, primarily for
the retention and
protection of
insulation.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

13.0

25.08.2008
Page 104

Appendix E: Individual Risk Ranking Report

This is the risk ranking report produced by PHAST RISK for Individual Risk and illustrates the
risk for 1 person, present at 1 point continously, 24 hours a day, 7 days a week during a whole
year (52 weeks).
It provides the contribution of the individual scenarios. These scenarios are specified as
ILXXYZ, where "IL" stands for "Inventory Loop", XX for the respective inventory loop number
(1-13) and Y for gas or liquid and Z, if there, a divided part in each inventory loop, respectively.
For example "IL5B1" is for ship loading inventory (IL5) a liquid line (B), which is divided in 3
parts (1 part describes a 110 m).
The risk ranking points, for which the individual risk has been calculated, are shown in the subsequent figures (blue dots).

Figure 27: Individual Risk Ranking Points (Administration Building, Peninsula, Hiking Track, LNG Ship
Bridge, Process Area, Substation, Offsite Ferry, Offsite Companys, Offsite Living Quarters)

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 105

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 106

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 107

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 108

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 109

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 110

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 111

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 112

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 113

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 114

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 115

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 116

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 117

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 118

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 119

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 120

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 121

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 122

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 123

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 124

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 125

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Individual Risk Ranking Report

25.08.2008
Page 126

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix F: Details on the Analysis Procedure

14.0

25.08.2008
Page 127

Appendix F: Details on the Analysis Procedure

Until now, the discussion on the QRA methodology has been very generic. The following discussion is intended to provide more insight into the actual QRA methodology.
An electronic database of approximately 1200 materials is available to the PHAST / PHAST
RISK software, with the material properties regularly reviewed.
The PHAST RISK risk modelling software requires the following inputs to be able to produce risk results:
Import an electronic map of the study area, on which individual fatality risk contour results may be produced
The electronic map may be programmed in PHAST RISK to:
Superimpose all on-site and off-site populations within the study area by location, and
specifying the day / night number of people for each location
Superimpose all potential ignition sources within the study area, which may cause delayed ignition of a flammable release
Delayed ignition sources may be specified as point sources (e.g. flares and fired
heaters etc.), area sources (e.g. parking area etc.) or line sources (e.g. traffic roads
etc.). Each ignition source carries additional specification in terms of presence factor
and ignition source strength (probability of ignition per unit time, when in contact with
a flammable vapour cloud between LFL and UFL. The actual delayed ignition probability of any release is calculated by PHAST RISK, based on the dispersion modelling results and event duration
The immediate ignition probability associated with each failure case of flammable fluid
is a risk analyst programmed value, based on historical ignition data, which varies
with leak size and release phase (gas / liquid / 2-phase) (the larger the leak vapour
flow rate, the higher the ignition probability, typically varying from 1% to 30%, unless
above auto ignition, then 100%)
Prepare and import weather class, wind speed and wind direction probability data for the
study area. For day and night due to lack of data the same weather class, wind speed
and wind directional probability are used in PHAST RISK
Enter all identified failure cases, which are defined in terms of: Location, Material released, Quantity released (or release duration), Temperature, Pressure, Leak size, Leak
direction (e.g. horizontal, vertical), Leak elevation, Leak frequency and Immediate ignition probability
Each failure case calculation in PHAST RISK starts with discharge modelling. Based on
release duration and release phase (gas, liquid, 2-phase), PHAST RISK directs the dispersion and consequence calculations to one of 4 alternate, built-in consequence outcome event trees (continuous vapour release, continuous release with rain-out, instantaneous vapour release, instantaneous release with rain-out), where each event tree
branch probability carries default values, which may be re-programmed by the risk analyst.
PHAST RISK will then calculate all alternate consequence outcomes (e.g. jet fire, explosion) of the event tree selected, in terms of hazard range and event duration (where applicable), for each weather class / wind speed combination
So far the calculations performed in PHAST RISK only relate to the alternate consequence outcomes and the consequence hazard ranges, for each specified failure case.
To produce risk results, PHAST RISK will perform impact frequency calculations, using

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix F: Details on the Analysis Procedure

25.08.2008
Page 128

the failure case specified leak frequency as starting point. Frequency aspects of the risk
calculations relate to the:

Defined failure case leak frequency

Weather class, wind speed and wind directional probability, for each of the 8 wind
directions

Specified immediate ignition probability and PHAST RISK calculated delayed ignition probability. The delayed ignition probability calculation is based on the strength
and location of all specified ignition sources and the failure case dispersion hazard
range, combined with vapour cloud persistence (duration).

Selected event tree branch probabilities, for each alternate consequence out come.

Impact probability for each alternate consequence outcome. This is based on the
PHAST RISK calculated magnitude of each consequence and the PHAST RISK default impact probability criteria or risk analyst specified impact criteria for that type of
consequence.

Location and number of people (or equipment) within hazard area for societal risk
results, with separate calculations for day and night, indoors and outdoors.

PHAST RISK performs its individual and societal risk calculations based on a 200 x 200
grid (40,000 points), with the grid point spacing automatically varied, based on the consequence hazard range results.
For each release case, PHAST RISK takes the failure case release frequency as initial
input, multiplies this by the first weather class / wind speed probability, for the first of 8
wind directions.
PHAST RISK takes this result and multiplies it by the immediate ignition probability,
while also separately multiplying this result by the PHAST RISK calculated delayed ignition probability.
These 2 results are multiplied by the first of the event tree consequence branch probabilities, relating to immediate or delayed ignition branch path.
PHAST RISK takes the PHAST calculated consequence hazard range and verifies which
grid points are within the consequence hazard area. For each grid point within range
PHAST RISK then calculates the magnitude of the consequence at each grid point (e.g.
explosion overpressure at a particular grid point may be 3 psi (200 mbar)).
The calculated consequence magnitude at each grid point is then compared to the
PHAST RISK programmed impact criteria level, and the likelihood of fatality or damage
calculated, based on the impact probability criteria specified in PHAST RISK, for the type
of consequence and the magnitude of the consequence.
This calculation is repeated for each event tree alternate consequence outcome at each
grid point, for that weather class / wind speed and wind direction, and the result added to
the previous risk level, at each grid point.
The above calculations are then repeated for each of the 8 wind directions, cumulatively
adding to the risk level at each grid point.
The above calculations are repeated for all day / night weather classes, wind speeds and
wind directions, cumulatively adding these risk results at each grid point.
Once all risk calculations at these grid points have been completed for the first failure
case, the next failure case will be calculated, again adding all results cumulatively at
each grid point. This is repeated until all failure cases have been calculated, while

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix F: Details on the Analysis Procedure

25.08.2008
Page 129

PHAST RISK also tracks the risk contribution made by each failure case at each grid
point.
Once completed, PHAST RISK produces individual risk contour results by linking points
of equal risk, based on the pre-specified individual fatality risk (or equipment damage)
criteria levels, and using linear interpolation between relevant grid points. The risk contour results are super imposed on the electronic site map, entered in the PHAST RISK
software.
PHAST RISK can also produce societal risk results by comparing the calculated level of
individual risk at all 40,000 grid points, and combining this with the number of people indoors and outdoors, entered by the risk analyst by location.
The above discussion demonstrates that the meteorological data, ignition data and population
data entered into the PHAST RISK software are critical to the risk results.
Note that by default the risk modelling within PHAST RISK aims to produce offsite fatality risk
results. This is achieved by the build-in but programmable parameter settings, which include:
Indoor & outdoor people fatality impact criteria levels, for each alternate consequence
outcome. For flammable releases the alternate consequences would be spill fires, fire
balls, jet fires, flash fires and vapour cloud explosions (VCEs), each with pre-defined
values for the impact levels that will affect people. For fire ball exposure this is based on
the Eisenberg Probit equation. For spill fires and jet fires a single criterion flammable
dose of 250 KJ is used, with the radiation impact level set at 9.8 kW/m2, corresponding
to 1 % lethality in 20 seconds. For flash fires the 0.5 LFL envelope is used and for VCE
overpressure two impact criteria levels are used, 1.5 psi (0.1 barg) and 5 psi (0.34 barg).
4 built-in event trees (Continuous No Rain Out; Continuous With Rain Out; Instantaneous No Rain Out; Instantaneous With Rain Out) that are automatically selected based on
the type of material and the release conditions. Each event-tree assigns a split between alternate consequence outcomes (spill fires, fire balls, jet fires, flash fires, VCEs
and no hazard), based on the immediate ignition, delayed ignition and no ignition probabilities.
People vulnerability criteria, which pre-determines the fraction of fatalities resulting indoor & outdoor from being exposed to specific consequence outcomes for a specified
duration, or to one or more specified criteria levels. Most of these values go back to data
provided in the Dutch "Purple Book" [5].

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Details on the Analysis Procedure

25.08.2008
Page 130

Figure 28: SAFETI Default Vulnerability Parameters

By default PHAST RISK uses (programmable) blast overpressure levels of 1.5 psi (110 mbar)
and 5 psi (approx. 345 mbar) for assessing indoor and outdoor offsite fatality impact. These
overpressure levels correspond to light damage and total destruction of ordinary brick (residential) housing. The default blast criteria levels need to be modified for assessing the impact
of overpressure on prefabs, brick and concrete buildings. In particular, it is known:

Wood or corrugated asbestos panels shatter at 1 2 psi (0.07 0.14 barg) overpressure,

Partial collapse brick housing at 2 psi (0.14 barg) overpressure,

Concrete walls (non-reinforced) shatter at 2 3 psi (0.14 0.21 barg),

Complete destruction of houses at 5 7 psi (0.34 0.48 barg),

Blast proof concrete control buildings fail at 10 psi (0.68 barg) overpressure.

Consistent with these data, Linde (expert knowledge from DNV) set the PHAST RISK explosion parameters to achieve the following overpressure risk results:

1.5 psi (0.1 barg) - Prefabs severely damaged by overpressure,

3 psi (0.2 barg) Brick buildings severely damaged by overpressure,

5 psi (0.34 barg) Reinforced concrete buildings (non blast proof) severely damaged
by overpressure.

The default PHAST RISK hydrocarbon vapour cloud explosion efficiency is set to 10 percent,
consistent with the objective to produce conservative offsite fatality risk estimates. This is an
overestimation compared to historical data. The Dutch Government Coloured Book Risk Assessment Guidelines reports historical Hydrocarbon Explosion Efficiencies ranging from 2 percent to 5 percent. To be less conservative than the PHAST RISK defaults, DNV has used the
upper estimate of 5 percent explosion efficiency in the PHAST RISK Explosion Parameters.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


Appendix E: Details on the Analysis Procedure

25.08.2008
Page 131

Early ignition vapour cloud explosions are modelled in PHAST RISK at the centre of release.
For delayed ignition the PHAST RISK explosion modelling results are (conservatively) based
on locating the centre of the explosion at the maximum (theoretical) displacement distance.
For delayed ignition the PHAST RISK explosion modelling takes into account the defined ignition sources. PHAST RISK will first perform discharge calculations and dispersion modelling.
Where a dispersing vapour cloud contacts one or more of the defined ignition sources, PHAST
RISK will then calculate the time varying ignition probability at that time. The explosion mass
is calculated based on the mass of vapour between UFL and LFL at that time.
PHAST RISK allows to choose the location for the epicentre of a delayed explosion, where the
location is defined in relation to the dimensions of the cloud. If Cloud Front (LFL Fraction) is
chosen, the epicentre will be located at the furthest location downwind at which the concentration is equal to the LFL fraction to finish, set in PHAST RISK's Flammable Parameters. If one
chooses Cloud Centroid, the epicentre will be located at the centre of the cloud for an instantaneous release, and at the cloud centroid for a continuous release, where the downwind (x) location of the centroid is obtained by taking a weighted average of the centre point of each release segment. If one chooses Cloud Front (LFL), the epicentre will be located at the furthest
location downwind at which the concentration is equal to the LFL.
All three options are very conservative when compared to historical explosion incidents, where
explosion damage is most often reported around the area of the release. If PHAST RISK default options are used, the explosion centres would (most often) be modelled as located outside the process units in open areas, which are very unlikely to give rise to explosions. To obtain more accurate and realistic explosion modelling results for this QRA, ignition location was
set to the cloud centroid.

Quantitative Risk Analysis, Lyse LNG Base Load Plant, Train 1


References

25.08.2008
Page 132

15.0

References

Installation and equipment for liquefied natural gasDesign of onshore installations;


BS EN 1473:2007.

QRA of the Proposed Lyse Gass LNG Base Load Export Terminal;
ADVANTICA, 11.04.2007.

Maning Level Table is developed by Skangass and Linde Engineering during


meeting on November 2007.

HSE, 2000. Offshore Hydrocarbon Release Statistics, 1999, Offshore Technology Report OTO 079, HSE Offshore Safety Division (OSD), January 2000.

Guidelines Risk calculations (Purple Book) BEVI Module C, Version 3.0 Date 1 January
2008: Modelling specific BEVI categories.

Lyse LNG Base Load Plant Site conditions; Document No. R100-PB-A-DS0004,
20.03.07.

BEAST (Building Evaluation and Screening Tool); Wilfred Baker Engineering Inc, v 2.0,
July 2001.

Chemical Industries Association. Guidance for the Location and Design of Occupied
Buildings on Chemical Manufacturing Sites, February 1998.

S-ar putea să vă placă și