Profile sanding systems

siastar positiv 4c

Profile sanding systems

Standardized profile sanding

profile siastar
Adapter for CNC machines
Adapter for router tables
Standard radius, 2 5 mm (5/6413/64)
High Edge radius, 5 10 mm (13/6425/64)
Cylinder/rebate 90
Chamfer 45
Double profiles
Copy ring

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Individual profile sanding

Profile sanding set for user-made profiles
2943 siatur h
Page 16 17

Industrial profile belt sanding

Profile sanding belts and sleeves
2933 siatur TopTec
radius > 10 mm (25/64)
2936 siatur jj
radius > 5 mm (13/64)
radius > 2 mm (5/64)
2951 siatur h

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Advantages
Fast changeover times
Cleverly designed adapter
system
Foam backing for gentle
sanding
Standardized range
Multifunctional applications

Standardized
profile sanding
Efficient
Cleverly designed
Modular

Ease of handling, standardized profiles and high dimensional accuracy are just three arguments in favour of the
new profile siastar profile sanding system. In combination with the individual sanding wheels, the cleverly
designed adapter system enables the user to simply and
cleanly machine curves, round-overs, rabbets, chamfers
and edges on all conventional router tables, edging lines
and CNC machines.
profile siastar the pioneering profile sanding
system.

siastar positiv 4c

Adapter for CNC machines

Advantages
Simple fitting to standard CNC machines
Quick installation of profile siastar sanding wheels
Easy change of the sanding wheels
Multifunctional assembly
Tension spring for simultaneous use of two
profile siastar sanding wheels
Range
Adapter for CNC machining centres

Order No.
T6343

Actual size photo

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Standardized profile sanding

Adapter for router tables

Advantages
Simple fitting to standard router tables and edging
machines with a 30 mm (1 3/16) spindle
Quick installation of profile siastar sanding wheels
Easy change of the sanding wheels
Tension spring for simultaneous use of two
profile siastar sanding wheels
Range
Order No.
T6344

Adapter for 30 mm (1 3/16) spindle

Actual size photo

siastar positiv 4c

Standard radius, 2 5 mm

Advantages
Range for the most important radii
Specially suited to fine sanding of extra small
to medium radii
Simultaneous machining of two workpiece
edges/curves when two profile wheels are
mounted together

Recommended applications and cutting speeds

Fine sanding of curves
Machining solid wood, wood-based and mineral materials
Sanding out tool marks
Cutting off wood fibres
Suitable for use on all standard router tables, edging machines
and CNC machining centres
Recommended speed
Maximum speed

1500 3500 rpm

3500 rpm

Range
Series:
Carrier:
Grit:
Backing:
Grit range:

2936 siatur jj
Foam
Aluminium oxide
jj-wt cloth
P100, P120, P150

Radius

Height
2 mm (5/64)
120 mm (4 23/32) 20 mm (25/32)
3 mm (1/8)
120 mm (4 23/32) 20 mm (25/32)
5
120 mm (4 23/32) 20 mm (25/32)
4 mm ( /32)
120 mm (4 23/32) 20 mm (25/32)
5 mm (13/64)
Special profiles and other grit grades on request

Order No.
T6333
T6334
T6335
T6336

Standardized profile sanding

High Edge radius, 5 10 mm

Advantages
Range for the most important radii
Non-marking transition from radius to
workpiece edge
For material thicknesses up to 45 mm (1 3/4)

Series:
Carrier:
Grit:
Backing:
Grit range:

2936 siatur jj
Foam
Aluminium oxide
jj-wt cloth
P100, P120, P150

Recommended applications and cutting speeds

Fine sanding of curves and edges in a single process step
Machining solid wood, wood-based and mineral materials
Sanding out tool marks
Cutting off wood fibres
Suitable for thick workpieces, e.g. stair treads material thickness
up to 50 mm
Suitable for use on all standard router tables, edging machines
and CNC machining centres
Recommended speed
Maximum speed

1500 3500 rpm

3500 rpm

Range
Height
Radius

13
23
5 mm ( /64)
120 mm (4 /32) 60 mm (2 23/64)
15
6 mm ( /64)
120 mm (4 23/32) 60 mm (2 23/64)
5
8 mm ( /16)
120 mm (4 23/32) 60 mm (2 23/64)
25
10 mm ( /64) 120 mm (4 23/32) 60 mm (2 23/64)
Special profiles and other grit grades on request

siastar positiv 4c

Order No.
T6337
T6338
T6339
T6340

Cylinder/rebate 90

Advantages
90 angle can be used on both sides
For edges up to a material thickness of 50 mm (2)
Simple sanding of grooves

Recommended applications and cutting speeds

Fine sanding of 90 rebates and straight workpiece edges
Machining solid wood, wood-based and mineral materials
Sanding out tool marks
Cutting off wood fibres
Suitable for use on all standard router tables, edging machines
and CNC machining centres
Recommended speed
Maximum speed

Series:
Carrier:
Grit:
Backing:
Grit range:

10

2936 siatur jj
Foam
Aluminium oxide
jj-wt cloth
P100, P120, P150

1500 3500 rpm

3500 rpm

Range
Angle

Height
90
100 mm (4)
60 mm (2 23/64)
Special profiles and other grit grades on request

Order No.
T6342

Standardized profile sanding

Chamfer 45

Advantage
Simultaneous machining of two workpiece
edges / chamfers when two profile wheels
are mounted together

Recommended applications and cutting speeds

Fine sanding of workpieces with a 45 chamfer
Machining solid wood, wood-based and mineral materials
Sanding out tool marks
Cutting off wood fibres
Suitable for use on all standard router tables, edging machines
und CNC machining centres
Recommended speed
Maximum speed

1500 3500 rpm

3500 rpm

Range
Series:
Carrier:
Grit:
Backing:
Grit range:

2936 siatur jj
Foam
Aluminium oxide
jj-wt cloth
P100, P120, P150

Angle

Height
45
120 mm (4 23/32) 20 mm (25/32)
Special profiles and other grit grades on request

siastar positiv 4c

Order No.
T6341

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Double profiles

Advantages
Both profiles can be machined simultaneously
Possible to combine different profiles
(round-overs/chamfers)
Time-saving by rational working
Extremely simple adjustment of the spacing,
using tension spring

Possible variations of double profiles

Using the tension spring, the spacing

between the profile wheels is taken
directly from the original workpiece.

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Standardized profile sanding

Copy ring

Advantages
Used in conjunction with profile siastar
sanding wheels, the guide ring follows the
shape of the workpiece
Easy machining of curved workpieces
The optimum distance of the abrasive from
the workpiece is maintained at all times

Recommended applications and cutting speeds

For mounting on profile siastar CNC spindles and adapters
for router tables
Acts as a stop on the workpiece edge to ensure that the
profile siastar sanding wheels follow the shape of the workpiece
Also suitable as a guide in conjunction with templates
Used in combination with profile siastar sanding wheels
Recommended speed
Maximum speed

1500 3500 rpm

3500 rpm

Range

100 mm (4)

Order No.
T6345

siastar positiv 4c

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Advantages
User-made profiles
Stretchable abrasive material
System for producing specialpurpose profiles
Specially designed for 180
radius profiles
Cost-effective

Individual
profile sanding
Stretchable
Unique
Versatile
Only the 2943 siatur h profile sanding system offers the
possibility of making your own profile sanding wheels with
low material use and little outlay. For years, furniture manufacturers around the world have been making their own
profile wheels and lining them with the unique, stretchable
abrasive, 2943 siatur h, allowing an almost limitless variety
of special-purpose profiles. When the abrasive is used up,
it is an easy task to re-line the profile sanding wheel.
2943 siatur h the solution for individual
production of sanding wheels.

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2943 siatur h Applications on CNC machines

Advantages
Ideal for individual projects
Profile wheels can be made by user
Unique, innovative abrasive, stretchable in
the direction of the arrow
Low-cost tool
For all rounded profiles, including handrails,
profiled rods or curved workpieces
Ideally suited to small-batch production
Particularly suitable for profile sanding on
CNC machines und router tables

Recommended applications and cutting speeds

For all curves and round-overs from 4 mm (5/32) radius
Several process steps may be needed, depending on the profile
The abrasive has a guaranteed 30% stretchability in the direction
of the arrow
Recommended speed, depending on the diameter
Maximum speed, depending on the diameter
Ideal cutting speed

Series:
Bonding:
Grit:
Backing:
Grit range:
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2943 siatur h siafast

Resin over resin
Semi-friable aluminium oxide
h-wt cloth, stretchable
P080 P180, P240

1500 3000 rpm

3000 rpm
15 m/s

Individual profile sanding

2943 siatur h Applications on router tables

Examples of possible profiles:

Range
Order No.
T7844

Profile sanding set

2943 siatur h siafast
435 x 1000 mm (17 1/8x 39 3/8)
2943 siatur h siafast
650 x 1000 mm (25 19/32x 39 3/8)
9089 siaklett / sheet
700 x 500 mm (27 35/64x 19 11/16)
Polyurethane disc
30 mm (1 3/16) high, 180 mm (7)
Polyurethane disc
50 mm (2) high, 180 mm (7)
Contact adhesive
425 g tub (15 oz)

T6838
T6839
T6999
T7070
T7069
T7071

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Advantages

Top performance
For all material groups
Best belt joints
Versatile range
Wide variety of applications

Industrial profile
belt sanding
Efficient
Flexible
Durable
Extremely high demands are placed on flexible profile belts
when they are required to machine tight radii, achieve high
material removal rates and produce fine, smooth surfaces.
The profile belts of the siatur family have been successful
used for years and proven millions of times over in applications on solid wood, wood-based material, filler and paint.
siatur profile sanding belts maximum flexibility
in industrial profile belt sanding.

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2933 siatur TopTec

Advantages
Flexible, adaptable cotton-based profile
sanding belts and profile sanding sleeves
with a high material removal rate
Very long lifetime
Antistatic structure
Controlled grit distribution
Best belt joints
Dust-free process
Series:
Bonding:
Grit:
Backing:
Grit range:

2933 siatur TopTec

Resin over resin
Aluminium oxide, open coat
j-wt cloth
P060 P220

Recommended applications
For workpiece radii larger than 10 mm (25/64)
For gentle curves and convex surfaces
Particularly suitable for soft and resinous wood sanding
Recommended cutting speed

Available as
Profile belts
Sleeves
Long belts
Slashed rolls
Slashed assemblies

r = > 10 mm (25/64)
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15 18 m/s

Industrial profile belt sanding

2936 siatur jj

Advantages
Very flexible and adaptable cotton-based
profile sanding belts
Very long lifetime

Recommended applications
For workpiece radii larger than 5 mm (13/64)
For general mould sanding and tight-radius profiles
Specially suited for hard and soft wood sanding
Recommended cutting speed

15 18 m/s

Available as

Series:
Bonding:
Grit:
Backing:
Grit range:

2936 siatur jj
Resin over resin
Aluminium oxide, closed coat
jj-wt cloth
P060 P320

Profile belts
Sleeves
Long belts
Rolls
Slashed rolls
Slashed assemblies

r = > 5 mm (13/64)
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Industrial profile belt sanding

2951 siatur h

Advantages
Extremely flexible and adaptable cotton-based
profile sanding belts
Long lifetime

Recommended applications
For workpiece radii larger than 2 mm (5/64)
For complex, tight-radius profiles
Specially suited for use with hard and soft woods and filler
Recommended cutting speed

Available as
Profile belts
Rolls
Slashed rolls
Slashed assemblies

Series:
Bonding:
Grit:
Backing:
Grit range:

2951 siatur h
Resin over resin
Aluminium oxide
h-wt cloth
P060 P600

r = > 2 mm (5/64)
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15 18 m/s

sia Abrasives online www.sia-abrasives.com

Surface solutions with wood

Furniture and interior fitting
Kitchens and shop fitting
Restoration and renovation
Painters, paints, varnishes
Parquet flooring
Industrial production

Publications
Corporate communication
Marketing communication
Series data sheets
Safety aspects

Manufacturing process
Structure
Grit
Production

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sia Abrasives Your Key to a Perfect Surface

Headquartered in Frauenfeld,
Switzerland, the sia Group ranks
amongst the worlds top three
suppliers of innovative abrasive
systems. It develops, manufactures
and distributes complete abrasive
systems, including custom-made
systems for specific requirements
and applications, for surface
finishing on workpieces of all
kinds. Our sanding and grinding
expertise is genuine surface
technology. The sia Group employs
some 1,100 people around the
world.

Australia
sia Abrasives Australia Pty. Ltd.
Rowville, Vic.3178
Phone +61 3 9753 4333
Austria
sia Abrasives GmbH
6130 SchwazPhone +43 5242 73 666
Belgium
sia Abrasives Belgium NV SA
1730 Mollem (Asse)
Phone +32 2 454 00 28

sia Abrasives Industries AG, Frauenfeld/Switzerland

Brazil
sia Abrasivos Industriais Ltda
So Jos dos Pinhais, PR, CEP 83065-190
Phone +55 41 382 53 33
China
sia Abrasives Company Ltd.,
Aberdeen, Hongkong
Phone +852 2553 8300
France
sia Abrasives France Srl
95972 Roissy Charles de Gaulle Cedex
Phone +33 1 48 17 80 90
Germany
Weck Schleifmittel GmbH
42699 Solingen
Phone +49 (0) 212 258 19-19
Great Britain
sia Abrasives (G.B.) Ltd.
Greetland, Halifax HX4 8NJ West Yorkshire
Phone +44 1422 31 30 00
sia Fibral Limited
Greetland, Halifax HX4 8NJ West Yorkshire
Phone +44 1422 31 30 00
sia Abrafoam Ltd.
Alfreton, Derbyshire DE55 7FQ
Phone +44 1773 83 25 24

Coated Abrasives

Nonwoven Abrasives

Traditional coated abrasives and complete

abrasive systems for conventional surface
finishing on all types of materials.

Products for preparatory work, cleaning

and shaping, usually without modifying the
workpiece geometry.

Mexico
sia Abrasivos Mxico S.A. de C.V.
01050 Mxico, D.F.
Phone +52 (525) 5662 79 83
Spain
sia Abrasives Espaa SA
28830 Pol. Ind. San Fernando de Henares
(Madrid)
Phone +34 91 678 41 50
Switzerland
sia Abrasives Industries AG
8501 Frauenfeld
Phone +41 52 724 41 11
USA
sia Abrasives, Inc. USA
Charlotte, NC 28273
Phone +1 704 587 73 55

Micro-Finishing Abrasives

Foam Abrasives

Products on special backing material to

achieve constant finish results for the graphic,
optical and metal industries.

Abrasive blocks and pads of different shapes

and hardness for the precise treatment of
wood, filler, paints and lacquers.

06.145.e.1006
Article ID: 0020.3769
by sia Abrasives Industries AG All rights reserved

sia Capco
Anoka, Minnesota 55303
Phone 800 624 45 82
and representations in another 85 countries.

www.sia-abrasives.com