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16/07/2016

NPTEL::ChemicalEngineeringHeatTransfer

Thenomenclatureusedinthefig.8.9isdescribedbelow

Tha:Inlettemperatureofhotfluid

Thb:Outlettemperatureofhotfluid

Tca:Inlettemperatureofcoldfluid

Tcb:Outlettemperatureofcoldfluid

Tci:Intermediatetemperatureofcoldfluid

Intheabovearrangementitisassumedthatthehotfluidisflowingintheshellsideandcoldfluidisflowinginthetubeside
oftheexchangers.Thefig.8.9(a)showsthe12exchangersinwhichthehotfluidenterintotheexchangerfromtheleft
sideandexitsfromtherightside.Thecoldfluidentersconcurrentlythatisfromtheleftsidetothetubeoftheexchangers
andgoesuptorightendoftheexchangersandreturnsbacktomaketwotubepass,andexitsfromtheleftendofthe
exchangers.Thetemperatureprofileallalongthelengthoftheexchangerisshowninthecorrespondingtemperaturelength
profile.Figure8.9(b)showstheflowdirectionandcorrespondingtemperaturelengthprofilefor24exchangers.Theshell
sidefluidtwopassesandthetubesidefluidhas4passesintheexchangers.
Itcanbeeasilyunderstoodthatwheneverthenumberofpassesismorethanone,theflowcannotbetrulycocurrentor
countercurrent.Thusitwillbeamixofcocurrentandcountercurrentflowsinanymultipassheatexchangers.
Thoughthetemperatureprofileofthehotandcoldstreamscanbeeasilypredictableforsinglepassheatexchangersbutfor
thecomplexflowmodes,thepredictionoftemperaturedistributionwillbedifficultasshowninfig.8.9.Ascanbeseenwhen
12exchangerswas(fig.8.9(a))usedincocurrentmode,thetemperatureprofilewasgiveninthefigure.However,ifthe
fluidstreamsenterincountercurrentmodeatemperaturecrossmayoccursometimes.Temperaturecrossisdescribedas
thepositivetemperaturedifferencebetweenthecoldandthehotfluid,whenthesefluidsleavetheexchangers.Inthatcase
thecoldfluidwillattainthemaximumtemperatureinsidetheexchangerinsteadofattheexit(fig.8.10).

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16/07/2016

NPTEL::ChemicalEngineeringHeatTransfer

Fig.8.10:12flowpatternandtemperatureprofileinexchangershowingcrossflow
Atthistemperaturecross,thecoldfluidtemperaturereachesthemaximumatapointinsidetheexchangerandnotatits
exits.Thistemperaturecrosspointalsocoincideswiththepointofintersectionofthetemperatureprofileofthehotfluid
and the cocurrent zone of the cold fluid. The difference (Tc2 Th2) is called the temperature cross of the exchanger.
However, if the temperature cross does not appear then the (Tc2 Th2) is called the approach. Moreover, on careful
evaluationitcanbeseenthatforthemultishellsidepassasignificantlengthoftheexchangerhavecrossflowpatterninthe
tubeflowwhentheshellsidefluidismigratingfromoneshellpasstoanothershellpass.Thuscalculatingheattransferco
efficientforshellsidebecomeslittlechallengingandwillbeexplainedinsection8.2.6.Althoughtheparallelfloworcounter
flow arequite similar, the parallel flow and counter flow heat exchangers differ greatly in the manner in which the fluid
temperaturesvaryasthefluidpassthrough.Thedifferencecanbeunderstoodinthefigure8.11.

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