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NPTEL::ChemicalEngineeringHeatTransfer
Thenomenclatureusedinthefig.8.9isdescribedbelow
Tha:Inlettemperatureofhotfluid
Thb:Outlettemperatureofhotfluid
Tca:Inlettemperatureofcoldfluid
Tcb:Outlettemperatureofcoldfluid
Tci:Intermediatetemperatureofcoldfluid
Intheabovearrangementitisassumedthatthehotfluidisflowingintheshellsideandcoldfluidisflowinginthetubeside
oftheexchangers.Thefig.8.9(a)showsthe12exchangersinwhichthehotfluidenterintotheexchangerfromtheleft
sideandexitsfromtherightside.Thecoldfluidentersconcurrentlythatisfromtheleftsidetothetubeoftheexchangers
andgoesuptorightendoftheexchangersandreturnsbacktomaketwotubepass,andexitsfromtheleftendofthe
exchangers.Thetemperatureprofileallalongthelengthoftheexchangerisshowninthecorrespondingtemperaturelength
profile.Figure8.9(b)showstheflowdirectionandcorrespondingtemperaturelengthprofilefor24exchangers.Theshell
sidefluidtwopassesandthetubesidefluidhas4passesintheexchangers.
Itcanbeeasilyunderstoodthatwheneverthenumberofpassesismorethanone,theflowcannotbetrulycocurrentor
countercurrent.Thusitwillbeamixofcocurrentandcountercurrentflowsinanymultipassheatexchangers.
Thoughthetemperatureprofileofthehotandcoldstreamscanbeeasilypredictableforsinglepassheatexchangersbutfor
thecomplexflowmodes,thepredictionoftemperaturedistributionwillbedifficultasshowninfig.8.9.Ascanbeseenwhen
12exchangerswas(fig.8.9(a))usedincocurrentmode,thetemperatureprofilewasgiveninthefigure.However,ifthe
fluidstreamsenterincountercurrentmodeatemperaturecrossmayoccursometimes.Temperaturecrossisdescribedas
thepositivetemperaturedifferencebetweenthecoldandthehotfluid,whenthesefluidsleavetheexchangers.Inthatcase
thecoldfluidwillattainthemaximumtemperatureinsidetheexchangerinsteadofattheexit(fig.8.10).
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NPTEL::ChemicalEngineeringHeatTransfer
Fig.8.10:12flowpatternandtemperatureprofileinexchangershowingcrossflow
Atthistemperaturecross,thecoldfluidtemperaturereachesthemaximumatapointinsidetheexchangerandnotatits
exits.Thistemperaturecrosspointalsocoincideswiththepointofintersectionofthetemperatureprofileofthehotfluid
and the cocurrent zone of the cold fluid. The difference (Tc2 Th2) is called the temperature cross of the exchanger.
However, if the temperature cross does not appear then the (Tc2 Th2) is called the approach. Moreover, on careful
evaluationitcanbeseenthatforthemultishellsidepassasignificantlengthoftheexchangerhavecrossflowpatterninthe
tubeflowwhentheshellsidefluidismigratingfromoneshellpasstoanothershellpass.Thuscalculatingheattransferco
efficientforshellsidebecomeslittlechallengingandwillbeexplainedinsection8.2.6.Althoughtheparallelfloworcounter
flow arequite similar, the parallel flow and counter flow heat exchangers differ greatly in the manner in which the fluid
temperaturesvaryasthefluidpassthrough.Thedifferencecanbeunderstoodinthefigure8.11.
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