Documente Academic
Documente Profesional
Documente Cultură
https://www.mytrumpf.com
Catalog for
application examples
Edition:
05/2007
Mat. no.:
1439870
Language: English
0-4
Table of contents
1.
2.
2.1
2.2
2.3
2.4
2.5
3.
3.1
3.2
3.3
3.4
3.5
3.6
4.
4.1
4.2
5.
5.1
5.2
5.3
5.4
5.5
5.6
bending .............................................................................36
Tools for reduced-mark folding..........................................36
TRUMPF bending foil ........................................................37
Die with R3 working radii ...................................................38
KEV die with plastic inserts................................................39
WingBend.........................................................................40
Undivided tools ..................................................................43
6.
7.
DV adapter........................................................................46
8.
8.1
8.2
8.3
9.
9.1
9.2
9.3
10.
0-5
10.1
10.2
10.4
10.5
11.
12.
12.1
10.3
12.2
0-6
13.
13.1
13.2
14.
14.1
14.2
15.
15.1
15.2
16.
16.1
16.2
17.
17.1
17.2
18.
19.
19.1
19.2
19.3
19.4
19.5
19.6
19.7
19.8
20.
20.1
20.2
21.
21.1
21.2
22.
22.1
22.2
22.3
23.
24.
25.
25.1
25.2
26.
27.
28.
29.
29.1
29.2
30.
31.
0-7
1.
Product Overview
0-8
Page 13
Page 15
Page 19
Page 19
Page 21
Page 23
Page 27
Page 31
Page 35
Page 37
Page 38
Page 41
Page 49
Page 51
Product Overview
Page 55
Page 61
Page 75
Page 79
Page 83
Page 87
Page 89
Page 97
Page 99
Page 117
Page 127
Page 129
Page 131
Page 137
Page 155
0-9
2.
Radius tools
2.1
Application
Application range
Advantages
Tool
High repeatability.
0-10
Product
0-11
2.2
Application
Application range
Advantages
Tool
High repeatability.
Drawing
0-12
Product
0-13
2.3
Application
Application range
Advantages
High repeatability.
Drawing
0-14
Product
0-15
2.4
Application
The lower tool having a plastic insert can be combined with various
upper tool radii.
Application range
Advantages
Note
Tool
Plastic insert
EV holder
Reduced-mark production.
Flexible application:
0-16
0-17
2.5
Application
Application range
Advantages
Tip
Drawing
0-18
Radius bending using standard tools (OW 200/S and OW 210) in individual steps
1
1
2
OW 200/S
EV-W8/84
1
2
OW 210
EV003
Product
Product
(channel)
(clip)
0-19
Application
Application range
Advantage
Note
Tool
3.
3.1
0-20
1
2
3
Product
1
2
Product
0-21
3.2
Application
Application range
Advantages
Note
Tool
Flexible application:
Drawing
0-22
1
2
OW308/S goosenecked
Round material (can be exchanged)
Product
0-23
3.3
Application
Application range
Advantages
Flexible application:
Tools can be used individually (TRUMPF standard tools).
Note
Tool
0-24
Goosenecked adapter
1
2
Goosenecked adapter
Modufix clamping
Product
0-25
3.4
Application
Application range
Advantages
Note
Tool
Drawing
0-26
Upper tool
Lower tool
1
2
3
4
Lower tool
Ejector ledge
Gassprings
Positioning screws
Product
0-27
3.5
Application
Application range
Advantages
Note
Tool
Drawing
0-28
1
2
Upper tool
Gassprings
3
4
Ejector ledge
Die body
Product
0-29
3.6
Application
Application range
Advantages
Note
Tool
Drawing
0-30
Product
0-31
4.
4.1
Application
Application range
Advantages
Note
Tool
High repeatability.
0-32
Lower tool
1
2
Rotating jaw
Rotating jaw body
Upper tool
1
2
Product
0-33
4.2
Application
Application range
Advantages
Note
Tool
High repeatability.
Drawing
0-34
Lower tool
1
2
3
Upper tool
Rotating jaw
Return spring
Rotating jaw body
Product
0-35
5.
Reduced-mark folding.
WingBend dies.
Undivided tools.
5.1
1
2
0-36
5.2
Application
The bending foil is placed over the lower tool and thus prevents
imprints that can occur on the workpiece due to friction with the
metal. The TRUMPF bending foil is available in 30 meter rollers.
Other dimensions available are: width 100 mm; strength 0.4 mm.
Advantages
Product
0-37
5.3
Application
The dies have considerably larger working radii. They are used to
ensure that the foil does not rip when bending foil-coated sheets or
that traces of abrasion become visible on the material surface.
Advantages
Note
The minimum side length increases while die widths with small
inflow radius remain the same.
Foil does not rip
EV001 R3
Product
0-38
5.4
Application
Application range
Advantages
KEV dies
1
2
3
Product
0-39
WingBend
5.5
Application
Application range
Advantages
Note
Hardened jaws.
WingBend
230
WingBend
350
R0.2
R1.0
R0.2
R1.0
R3.0
40
50
40
50
50
R0.2
R1.0
WingBend
650
R3.0
R0.2
R1.0
R3.0
R0.5
R10.0
0.5
50
60
50
50
50
40
40
40
100
100
100
100
220
0.8
100
130
70
80
90
40
50
50
100
100
110
130
230
1.0
150
190
80
100
130
60
60
70
110
120
120
140
250
1.2
240
300
110
140
180
70
70
80
110
120
120
150
270
1.6
200
220
250
120
130
140
110
120
130
160
280
2.0
300
330
190
200
220
120
130
140
160
360
2.3
400
420
240
240
260
140
140
150
190
390
2.6
340
360
470
180
190
200
240
510
3.2
550
660
250
270
280
310
4.0
410
430
440
510
4.6
500
530
540
660
6.0
970
1000
1070
kN/m
R=Punch-radius
0-40
WingBend versions
1
2
3
WingBend 120
WingBend 230
WingBend 350
4
5
6
WingBend 650
Exchangeable 13 mm TRUMPF adapter ledge
"Wing Unit consisting of hardened jaws and tension springs
Products
0-41
WB 120
WB 230
WB 350
WB 650
Steel
R0.5
R1
0.50
2.80
3.00
R0.5
R1
R1
0.80
3.20
1.00
3.40
R1
R4
3.40
5.00
4.80
5.70
3.50
5.50
5.40
7.00
6.80
7.30
1.50
5.90
6.10
8.00
8.10
9.20
2.00
5.70
6.60
8.30
10.40
10.80
2.50
8.80
11.80
12.30
3.00
9.40
13.40
13.90
4.00
15.00
15.80
5.00
16.20
16.10
6.00
Stainless
steel
0.50
2.90
3.10
0.80
3.40
3.50
5.40
5.20
6.50
1.00
3.60
3.70
5.80
5.60
7.50
7.40
8.20
1.50
6.00
6.00
8.60
10.00
10.50
2.00
6.50
6.30
8.60
12.00
11.90
2.50
9.00
13.00
13.00
3.00
9.30
14.20
13.90
15.10
15.20
4.00
5.00
6.00
Aluminum
0.50
2.60
2.80
0.80
3.10
3.20
3.80
3.60
4.70
1.00
3.30
3.40
5.00
5.00
6.00
5.10
8.30
1.50
5.80
5.90
7.50
7.20
9.00
2.00
6.40
6.50
8.00
10.00
10.40
2.50
8.80
10.40
11.70
3.00
9.20
12.10
12.80
4.00
13.80
14.70
5.00
15.00
16.10
6.00
0-42
5.6
Application
Application range
Advantages
Undivided tools
For high-gloss
surfaces,).
surfaces
(mirror
sheet,
ground
sheet
Product
0-43
6.
Application
Application range
Advantages
0-44
Swivel unit
Swivel lever
Product
(Joint piece)
0-45
7.
DV adapter
Application
Advantages
Note
Tool
Drawing 1
Drawing 2
0-46
1
2
3
DV adapter
EV-W8
EV-W16
0-47
Application
Application range
Advantages
8.
Horn tools
8.1
Tool
0-48
1
2
OW209/S
OW320 moveable horn
Product
0-49
8.2
Application
Application range
Advantages
Note
Tool 1
Left/right horn
Tool 2
0-50
Product
0-51
8.3
Application
Application range
Advantages
Flexible application.
Tool
0-52
Product
(Frame part for the car industry)
0-53
Application
Application range
Advantages
Note
9.
Window tools
9.1
Time-saving production.
Flexible application.
Drawing
0-54
1
2
3
Slewable adapter
Adapter with holder magnet
Handle for opening and closing
Product
0-55
9.2
Application
Application range
Advantages
Tool
Drawing
0-56
Product
0-57
9.3
Application
Application range
Advantages
Note
0-58
Product
0-59
10.
Hinge tools
Application range
Advantages
Note
Tool
Up to 4 mm sheet thickness.
0-60
1
2
3
Upper tool
Lower tool
Stop integrated in the lower tool
Bending sequence
1
2
Part pre-bent
Part rolled in
Product
0-61
Application range
Advantages
Note
Tool
Up to 2 mm sheet thickness.
Drawing
0-62
Hinge inserts
Bending sequence
1
2
3
First pre-bending
Second pre-bending
Ready product rolled-in
Product
0-63
Application range
Advantages
Note
Tool
Up to 4 mm sheet thickness.
The torque stay rod allows greater sheet thicknesses than with
inserts.
0-64
Complete tool
1
2
3
Product
0-65
Application range
Advantages
Note
Tool
The tools are specially adapted to the hinge forms as per the
customer's request. An example of a special hinge form is given in
this section.
Up to 2 mm sheet thickness.
Numerous hinge forms possible on customer request.
If required, compromises for a tool solution can be found. You can
consult the TRUMPF bending tool team for this.
Drawing
0-66
Hinge inserts
Product
0-67
Application range
Advantages
Tool
Drawing
0-68
Upper tool
1
2
Lower tool
1
2
Product
0-69
11.
Application
Application range
Advantages
Note
The "Punch and die rotated" application is primarily used for largesurface parts. Moreover, manipulation time is saved for parts with
Z-contours.
Same as air bending.
Parts with inner bends and long bending sides thus do not
collide with the floor.
0-70
Die rotated
Product
0-71
12.
Application range
Advantages
Tool
0-72
Lower tool
80 84 86 (30)
0.8
EV W6
EV W8
EV W10
3.5
10
5
12
6
14
EV W12
1.5
Lower tool
80 84 86 (30)
EV W12
4.5
12
6
14
7.5
16
Beading height X
Distance of the upper tools (R1 mm)
6.5
15
7.5
17
10.5
21
1.5
4
10
5.5
10
3.5
12
5
12
8
12
3
14
5
16
8
16
11
18
EV W24
Lower tool
80 84 86 (30)
6
16
7.5
18
10
22
2.5
Beading height X
Clearance of the upper tools (R1 mm)
Beading height X
Clearance of the upper tools (R1 mm)
4
Beading height X
Distance of the upper tools (R1 mm)
Beading height X
Distance of the upper tools (R1 mm)
7.5
18
10.5
20
13
18
1.5
2.5
6
14
9
20
5
18
8.5
20
11.5
20
EV W30
Product
Beading height X
Clearance of the upper tools (R1 mm)
Beading height X
Distance of the upper tools (R1 mm)
10.5
22
13
22
Beading height X
Distance of the upper tools (R1 mm)
Beading height X
Distance of the upper tools (R1 mm)
EV W24
3
Beading height X
EV W20
EV W20
2.5
EV W16
EV W16
EV W16
EV W10
Beading bar R2
H=99.0 mm (149.0)
4
Beading height X
Distance of the upper tools (R1 mm)
8
20
11
20
Beading height X
Distance of the upper tools (R1 mm)
10.5
26
15
28
Beading height X
Distance of the upper tools (R1 mm)
Beading height X
Distance of the upper tools (R1 mm)
Beading bar
X = Beading height
0-73
Application range
Advantages
Tool
Drawing
0-74
Upper tool
Lower tool
Alignment pin
Product
0-75
Application range
Advantages
Note
Tool
High press forces are required if the sheet metals are thick.
Drawing
0-76
Upper tool
Lower tool
Product
0-77
Application range
Advantages
Note
Tool
Reduced-noise production.
0-78
Product
0-79
Application range
Advantages
Note
Reduced-noise production.
0-80
1
2
gasspring
Presser foot plate
1
2
Product
0-81
13.
Application
Application range
Advantages
Number embossing and logo tools are used to label parts. This
enables the safe and easy storage and identification of various
parts.
Up to 6 mm sheet thickness.
Holder plate for steel types can be mounted on the upper tool
(OWholder) or on the lower tool (EVholder). Upward or
downward embossing is thus possible.
Dimensions
[mm]
A3
3.0
6.0
19.0
A4
4.0
8.0
19.0
A5
5.0
8.0
19.0
Other font sizes available on request
0-82
1
2
3
OW holder
Holder plate for steel types (mounting on OW holder or EV holder possible)
EV holder (off-center)
Product
0-83
Application range
Advantages
Drawing
0-84
Detailed views
Product
Product
0-85
14.
Louver tools
Application range
Advantages
Note
Tool
Reduced-noise production.
High-quality surface.
Mostly not dependent on the louver cut length and louver cut
height.
0-86
Product
0-87
Application range
Advantages
Note
Tool
Reduced-noise production.
Not dependent on the louver cut length and louver cut height.
The louver cuts can show unevenness from the tool transition.
Drawing
0-88
Lower tool
Upper tool
Product
0-89
15.
Application range
Advantages
Note
Tool
Reduced-noise production.
Drawing
0-90
1
2
3
Holder OW/K90
Insert
Countersink shape pin
1
2
Holder EV/70
Insert
Product
0-91
Application range
Advantages
Note
Tool
Reduced-noise production.
Drawing
0-92
Product
0-93
16.
Application range
Advantages
Note
High-quality surface.
Reduced-noise production.
0-94
Product
0-95
Application range
Advantages
High-quality surface.
Reduced-noise production.
Note Deep cup shapes can lead to a deformation of the sheet. This
behavior increases in case of stainless steel sheet.
Drawing
0-96
Upper tool
Lower tool
1
2
3
Product
0-97
Application range
Advantages
Note
Tool
Up to 4 mm sheet thickness.
High-quality surface.
Reduced-noise production.
Drawing
0-98
Product
0-99
17.
Adjustable dies
Application range
Advantages
VLMBN
VLMDN
Technical data
Technical data
0-100
1
2
Setting bar
Track roller
0-101
Application range
Advantages
Note
Tool
0-102
1
2
Setting bar
Working bar
0-103
18.
Application
Production range
Advantages
Note
The adjustable die VLM is also equipped with rack rollers (refer to
section "Adjustable die VLM").
Tool
0-104
Product
0-105
19.
Folding tools
Application range
Advantages
Standard solution.
Press-shut strips
rear
(thin sheets)
0-106
Product
(Window frame)
0-107
Application range
Advantages
Note
0-108
FEV W6/30
FEV W8/30
FEV W10/30
FEV W12/30
Product
0-109
Application range
Advantages
Standard solution.
I-axis displacement
Tool
Distance stop
EV001
25 mm
825778
31.2 mm
EV002
25 mm
825778
31.2 mm
EV003
25 mm
825778
31.2 mm
EV004
22.5 mm
825777
33.7 mm
EV005
20 mm
825776
36.2 mm
Displacement to the
rear
EV001
35 mm
845425
17.7 mm
EV002
35 mm
845425
17.7 mm
EV003
35 mm
845425
17.7 mm
EV004
32.5 mm
861938
20.2 mm
EV005
30 mm
825780
22.7 mm
EV006
27.5 mm
825779
25.2 mm
EV007
25 mm
825778
27.7 mm
0-110
1
2
Product
0-111
Application range
Advantages
Note
1
1
1
2
3
0-112
OW212/K + EV-W0
EV-W0 (b=30 mm)
EV-W0 (b=30 mm) off-center
1
2
Flat inserts
2
1
2
3
4
OW/K90
EV/70
Insert flat (B=25 mm)
EV/70-M
1
2
3
4
5
OW209/S
OW320 R5
EV005-W16/30
OW212/S
EV-W0 with slide bar
1
2
3
4
5
OW209/S
OW320 R1,6
EV006-W20/30
OW212/S
EV-W0 with slide bar
0-113
Application range
Advantages
Note
The lower tool is more economical than the FEV folding tools.
0-114
Upper tool
Product
0-115
Application range
Advantage
Note
Tool
Dimension "b" in the drawing should not exceed 20 mm; else, the
material expands too much during pre-bending.
Drawing
0-116
Bending sequence
1
2
3
Pre-bend parts
Double fold not closed
Double fold closed
Product
0-117
Application range
Advantages
Note
Tool
0-118
1
2
Product
0-119
Application range
Folding table without a wear bar (not suitable for stainless steel
sheets):
Advantages
Note
No I-axis.
1
2
0-120
Product
0-121
20.
Z bending tools
Application range
Advantages
Tool
[mm]
Coining
[mm]
Air bending
1.5
1.5
2.5
10
2.5
[mm]
Tools with holder system are suitable for station operation (with
EV/70).
Drawing
0-122
Air bending
Coining 90/90
OWZ/K + EV-Z (undivided version)
Product
Product
0-123
Application range
Note
Tool
Drawing
0-124
Air bending
Coining 90/90
Product
Product
0-125
21.
Tool
Drawing
0-126
Upper tool
Product
(Cover in ventilation engineering)
0-127
6
7
8
1
2
3
4
5
6
7
8
Punch
Left support
Right support
Die
Drawing
0-128
Product
(Housing for gastronomy deep fryer)
0-129
22.
Tool
0-130
Product
0-131
Application range
Advantages
Note
Tool
In case of short profile lengths, you can also work with the
"Slewable windows" (refer to chapter "Window tools").
Drawing
0-132
Product
0-133
Application range
Advantages
Note
In case of short profile lengths, you can also work with the
"Tool with slewable window" (refer to chapter "Window tools").
Drawing
0-134
Product
0-135
23.
Application
Application range
Advantages
Note
TRUMPF has developed this tool for parts (boxes, covers,) for
which displaced bending lines are necessary. Minimally displaced
bending lines can be produced in just a single step using this tool.
Up to 3 mm sheet thickness.
Saves time.
The costs of these special tools count even when the quantity
is medium.
Drawing
0-136
Product
0-137
24.
Application
Application range
Advantages
Note
Tool
The recess on the upper and the lower tool is specified from the
diameter of the round rod or wire. There are fewer imprints on the
product due to this recess.
Up to 25 mm diameter.
Due to the specially adapted upper and lower tools, there are
fewer imprints on the product.
The recess in the lower tool also prevents lateral slipping of the
round rods when stopping.
Drawing
0-138
Lower tool
Upper tool
Product
0-139
25.
Application range
Advantages
Note
Tool
0-140
Producing frames
1
1
2
3
Folding tool
High lower tool in narrow design
Special punch for pre-bending and folding
Product
0-141
Application range
Advantages
Note
The frame tool is again equipped with a tool clamp that can
accommodate the standard TRUMPF lower tools (single
V-dies.
Drawing
0-142
1
2
3
Product
0-143
26.
Thin sheet
TRUMPF has punches with 0.5 mm radii and narrow dies with
a die width from 4 mm onward in the standard range for thin
sheet parts.
Copper
0-144
The springbacks that often differ from part to part are the
main problem when bending a perforated covering sheet.
Plexiglass, Lexan,.
Structure sheet
Compound materials
KEV dies.
WingBend.
0-145
27.
Safety Click
Application
Safety Click secures the tool against falling out. Safety Click is
available from a tool length of 10 mm onwards. Upper tools from
TRUMPF are equipped with the patented Safety Click, one of the
spring-loaded safety mechanisms integrated into the tool. The
Safety Click enables vertical tool change. The tool is just vertically
clicked in and out of the machine clamp.
Application range
Advantages
Note
In case of large weight (over 12.5 kg), the tools are equipped
with fixed locking pins and can be thus replaced only
horizontally.
Application situation, if the part pieces up to 300 mm piece are equipped with Safety Click and the 500 mm piece is
equipped with locking pins. Lateral pushing out is not required when modifying the station lengths.
0-146
Safety Click
Part piece: 10 mm
1
2
3
Length: 10 mm
Length: 15 mm
Length: 20 mm
0-147
28.
1
2
Short-term gas-nitrated
brightly ground
Long-term gas-nitrated
0-148
Laser hardening
Short-time gas-nitrated
Long-term gas-nitrated
Inductive hardening
Chemically nickel-plated
0-149
Balinit layer
Balinit layer
0-150
Through-hardened tools
Ideal for blade inserts, bars, etc. that are exposed to high
loads.
Through-hardened tools
1
2
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29.
29.1 Quickstop
Application
Application range
Note
Up to 5 mm sheet thickness.
5
4
1
2
3
4
5
Lateral stop
Front stop
Product
Die
Bending line
Angle setting
1
1
3
4
1
1
2
3
4
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1
2
3
Application examples
Stop plates round
2 x 90 stop plates
Stop plates 90
Angle setting
QuickStop case
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Application range
Note
Stop aids are used as positioning aids for special tools that are
integrated into the tool. The following example shows a circular
part that can be positioned and bent extremely quickly and easily.
Up to 3 mm sheet thickness.
The stop aid system is adapted individually and must be tested
with the original customer blanks.
Tool
Drawing
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1
2
Stop aid
Centering
P r o d u ct
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30.
Note
Cost-effective tools.
Modification examples
Adapter released
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Window tool
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31.
Programming
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Example 2
Simulation of a housing part at the TASC 6000 control system
(refer to section "Corner formings inwards").
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