Mamiya Denshi MHP-30B MK II Manual

I
E IN
M P-30B MARK II
5/5/2005 2:08:00
AM
M
NiAMiYA DEN5HI
plOl0012
C3030Z
5/5/20052:08:00
AM
I
M P-30B MARK II
(l)l\ct ivnt ion of 1,H1P························ .. o e··················E-l
(2)Key Board· co 1& • • • .. • • .. • • • • .. • .. • • •• • ··6' . · . ··4
(3)function Key······························································5
(tl)Data Input·····················~··························· ···············7
1. Camera Setting·························································7
2. Explanation of Onto Input Commands·····································8
(l)Command "...••.••.••...•.••.••.•..•.......... ·······················8
(2)Cornmand D···································· g
(3)Comrnand Q••••••••••••••• ~ •••••••••••••••••••••••••••••••.••••• ·····10
3. Data Input [ITI '11
(l)Function key·······················································11
(2)Hode change········ ...••.•...•.•....••.....•••..••.•..•........•• ··11
(3) }Iead (Modu Ie) No.··························· . ········· . ············ ·11
(4)Distance dnta between Camera and Bit • • ·11
(5)t~umberof Parts····································,···············13
(6)Feeder data························································13
(7)Tape Feeder··················································0:·····13
(8)Grid Tray··························································13
(9)Chip Feeder·························································14
(lO)13it················ ····14
(11)Positioner·························································14
(12)Part Pick Up Position on Tape Feeder·······························14
(13)Grid Tray Start Position····················· •••••••••••••••••••• "16
(14)Grid Tray Data Input···············································17
(15)Part Pick Up Position on Chip Feeder·······························17
(16)Bit Exchanging Position······················ 'O • • • • • ····18
(17)Positioner Position················································18
(18)Part Type········ ........................•....................... ··19
(19)Dispenser Data and Bit number to be used···························19
(20)Part Dumping Position and X-V Bias Point···························20
(21)X-Y Bias Point·····················································20
(22)Determination of Feeder to be used·································21
(23)Part Hounting Data(including 251.252 and 0) ························22
(21)Fixed Positioner···················································23
(25)IC Hounting Position···············································24
(2G)Data Saving························································24
(5)Data List ~
(l)Number ot Parts to be mounted and feeder to be used ···············2G

(2)Coordinates of Feeder Position·····································26
(3)Part Hounting Data············· . ···································27
2. Explanation of Data collection Command································28
(l)Data Correction Commands···········································28
(2)Command B··························································28
(3)Command C··························································29
(4)Comrnand D· . • . • •• . •• . • ••• • • ••• •. • •••••• . • . ••• . ·31
(5)Command G··························································32
(B)Command I··························································32
(7)Command Q••••••••••••••••••••••••••••••••••••••••••••••••••••• ·····33
(8)Command R···············~······················· . ··· . ··············34
(9)Command T························································· ·36
(lO)Command P •••••••••••••••••••••••••••••••••••••••••••••••••••••• ···36
(11)Command 11-································· . ················ . ····· ·36
(12)Command W·· •••••••••••••••••••••••• ································37
(13)Command + ····37
(6)Step Hode ~(Coordinate Check)····· .. •• ·40

1. Explanation of Commands···············································40
2. Coordinate Check····················································,. ·40
(l)llead Humber······················································ ··40
(2)Data Load··········································!···············41
(3)Re-Selection of Hode···············································41
(4)Conflrmation of the Data Loaded····································41
(5) 110m ing· •••••• ···········.····42
0 ••• 0 •• 0 •••••.•••••••••••••••••••••••••
(G)Warning Bell·······················································42
(7)Coordinate Check Start·············································42
(8) Distance between Camera and Dl t Head .. •• .... • ........ •.. •.......... 42
A. Bit Position······························· o • • • • • • • • • • • • • • • • • • • ·43
D. Camera Position································· ··43
00 • • • • • • • • • • • •
(9)Tape Feeder Position···············································44

(lO)Other Feeder Position··············································44
(ll)Bit Change Position······ ••••••••••.•.•..••.. ······················45
(12)Positioner Position················································46
(13)Distance between Dit and Dispenser Needle··························46
(14)Dumping Posit ion···· . ••••••••••• . • •••••••••• . ••••• /I) ·48
(15)Bias Position································ ······················48
(lG)Part Hounting Posi tion············ . •••••· . ••••••••••••••••••••••• ··48
(7)Assembly and Partial Assembly ~ ~
1. Assembly and Partial assembly··········································53
2. Data Load······························································53
3. Re-designation of Mode·················································54
4. Confirmation of Data Load···· . •••••••• .. •••••••••••••••••• 0 ·54
5. Homing·································································54
6. Warning Bell···························································54
7. Designation of Module··················································55
8. Pick Up Biss Check·········· ••••••••••••••.•••••••••••••••••••••••••• ·55 Oo
9. Bit Humber·····························································56
10. Tray Start Point·······················································57
11. Bad Hark·········'··········'·'···"······"'······'··' ················57
12. Start Step················ 0 ~ •••••••••••••••••••••••••••••••••••••••••• ·57
13. Humber of Board to be assembled········································58
14. Dispenser·······························································58
15. Setting Confirmation·········· .••••.•. 00 • • • • • • • • • • • • • • • • • • • • • 0 •••••••• ·58
16. Status of Di t······· 0.0.0 ••••••••••••••••••••••••••••••••••••••••••••• ·58
17. Assemb ly Operation······ 6' ·59
18. Status of Tray······· ·59
6' • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
19. Emergency Stop················ •••..••.•••.•••••••..•••••••••.••••••••• ·60

20. Completion of Assembly··············································"·60
(o)D.L
LO) n
al.a l\enew ~
~ •••••••••••••••••••••••••••••••••••••••••••••••••••••.•••• 61
1. Selection of Mode······················································61
2. Data Load······························································61
3. Re-selection of Hode·················································· ·62
(g)lIomi ng IT]] '63
(10)Copying Procedure························································64
(11)Diskette Formatting······················································G6
(12)Erasure of Data rile·····················································67

(13]Diagnostic·······························································70
1. Selection of Hade······················································70
2. Ilead Number····································.,·· .. ••••••••··••·••• . ., .. ·70
3. Diagnostic Menu························································70
4. Sensor Check···························································71
5-a. Suction Head·········································· . ··••· . ········71
5-b. Eye Sensor Check················· ...•..••.•.•••...••• ,•.•••••.••• .... 72
6~ Input/Output signal clleck··········· ··································73
e
6-a. Checking items of Input signals ••••••••••••••••.••••••••••••••••••••• 73

7~ Output Signal Check·············· •....•.•..•••••••...•.•..••.••••.•.•• '75
ELECTRICAL CIRCUIT DIAGRAM FOR MHP 30B MK-ll
°72135C ELECTRICAL CIRCUIT DIAGRAM •••.•••••••••••.•. 76
072132A POWER SWITCH CIRCUIT DIAGRAM ••.••..•••••••••• 77
072129B MANUAL CONTROL .•••••••••••••••••••.••••••••• 78
072134A WIRING DIAGRAM •••••••••••••••••••.•••••••••• 79
072133B ELECTRICAL CHASSIS CIRCUIT DIAGRAM •••••••.•• 80
072130 HEAD PCB (1) .••••••••.•.••••••...•••••••.•• 81
072131A HEAD PC B (2) ••••••••••..•••••••.••••••••••• 82
072215 HEAD PCB (3) ••.•••.••••••••.•.••.••••..•••• 83
072186 (%) CONVEYOR CONTROL .••••••••••••.••..••.••.•••• 84
072186 (2/2) CONVEYOR CONTROL •••••••••••••.••.•.••••••••• 85
072258A TAPE FEEDER WIRING ASS'Y ••.•....•.•••••••••• 86
072160A CONVEYOR CONTROL WIRING ASS'Y ••.••.•.••.•••• 87
~.,
,"
[HlIP301J HK II E-l]
(1) Activation of M1IP.
1. Confirm that there is nothing

in the head moving area.
2. Open air cock(l).
3. Confirm that the air pressure

is 5.5kgf/cm by air guage(2).
Air pressure is adjustable by
turning the handle attached on
the air regulator toP. \
4)
-- f
:r
4. Insert the floppy disks to

controller.
(a) Insert system disk to Pig. 1
Drive(4) .
(b) Insert data disk to
Drive(5) .
5. Confirm that the emergency

stop button (6) is released.
(Confirm that the pushbutton
is not pressed.)
[HIIP30B 11K II E-Z]
6. Set the electric switches as follows:
Names of switches muol'l' Remarks

Breaker switch(7) ON
Ha in sw itch (8) 011 Patrol light is lit up.
Vibration switch(9) muol'l' When using tapefeeder.
and chipfeeder. turn to
ON
Loader switch(lO) muol'l' Turn the module switch
to 01'1' when the module
is driving.
Monitor switch(ll) 011
Camera control switch OZ)I Oil
Fig.2
7. Press the Motor Lock Button(13). Re-start switch
Press when pick UP (lO)Loader switch
miss occured. When pressed.
AssemblY starts loader move bdown
Patrol Light
and P.C.D moves to
Tempera ture next module.
U
control volume " 0 ,
~].~D
\'.) "
0
. 0, ~(I3)
~] l"J ~
/ \ D-motion control,\,
Buzzer \ box socket
Buzzer Sw itch
!'ig.3
White Balance switch

(Set ~ normallY) AGC Turnover switch
I
(Set lol'l' normally)
( Pi lot 1ight Coun ter Ti mer
(2)
l'ig.4
~ ..
• A.
[HIIP3013 HKII E-3]
7.At this stage, the controller is being activated and performing self test-
ing. And The following message appears on the display.
286 Modular 1310S Version·········
Testing···············OK
Fig.5
When self testing completes, the display changes as follows:
Current date is **** xx-xx-xxxx
Enter new data ( mm-dd-yy) : II
Fig.6
Press ~ key, then the display shows" Operational Menu"
~.,
""A.
[MIIP30B HK II E-4]
(2) Key Board.
"
\ .
I Funct i on Key I Pause Break
~~W3lB--··I~~
~~~H
j..;;.
~
I ~
1
I~ ,
B 9
,I",
..
4 5 6
-
1
N
2
, Ii!", .....
0
... i."
EPSOHEQUITY I +
PC HOUSE 5160
I Function Key I
"'" I,.
M' II"
.,., 1 '".
1 9 r;;;,
g 5 ~ _
IglrJIQ ·1
o
\ I
. I,Shift I Ctrl ISpace I lEnt
I Sh i ft I I Cursor
IHTSUBISIlI MPL286
-r.' . ,
>"
[MHP30B HK II E-5]
(3) Function Keys.
In order to simplify the operation. the operation mode needed for performing
each work is set in the function key.
The machine operation can be changed instantly to the desired operation mode
when the associated function key is pressed.
The operation mode of each function key and the functions are explained
below.
1. Operational Menu.
HIIP30B Operational Henu
Halt r 1
Assembl ing = r 2
Data list - r 3
Data input = F4
Step mode F5
Part I ass'y
I = F5
Diagnostic =r 7
Data renew r8
Homing =r9
Press desired function key?
rig.8
The above shown is the Operational Menu which shows 9 operation modes for
performing each work.
The operation mode for each function key and its function are explained
below.
1. Operational Menu.
Key No. Operation mode runetion
F. 1 Halt The operation is discontinued when this key

is pressed. The following message appears:
The operation discontinued. Continue=l Menu=2 Ouit=3
rig.9
[HIIP30B MK II E-5]
Key No. Operation mode Function
1) Discontinue the machine operation for a
while and continue operation again.
2) Return to Operational Menu.
3) Return to DOS mode.
F 2 Assembling Initiation of assembly operation.
F 3 Data list Correction of data.

1) Feeder position, bias position and part
mounting position.
2) Change in part mounting feeder No.
3) Addition and deletion of data.
4) Creation of copy data.
5) Change in bit up/down, waiting time, etc.
F 4 Data input Input of part mounting data.

(This operation must be performed first.)
F 5 Step mode The position of each feeder. the bias point

of the board. part mounting position, and
the like can be confirmed.
When this operation mode is used, the bit
head stops at each position designated in
the data input mode, and this permits the
position check to be performed correctly.
F 6 Partial ass'y Th is mode can be used when mounting of parts

becomes necessary in the middle of operation
due to some reason. Hounting begins with the
number designated as the part mounting se-
quence number.
F 7 Diagnostic Sensor function and input/output signals can

be checked.
F 8 Data renew This mode is used when changing the assembly

operation. This mode can not be used unless
/,
." : the data is already created and saved in the
floppy disk.
F 9 1I0ming This mode can be used to return the bit head

to the
,
","",
home position due to some reason.
~.'
[HIIP3013 11K II E-7]
(4) Data Input.
1. Camera Setting for data input.
(I)Disassemble the camera from Side Bracket on Left Cover.
Hate: Side Bracket is located inside or outside of Left Cover.
(2)Assemble the camera to the L-8racket on the Solenoid 8racket.
Hate: 8e sure that the camera is assembled to the side bracket when
the camera is not used for data input.
2. The illustrations below show how to handle the camera cord and how to
assemble the camera to L-Dracket.
::: /loli to hand Ie the camera cord.
Cord
Take enough a II owanC€

for carnerq moving
*~ow to assemble camera to L-Bracket.
screV~lr(
Fixing
~~I~lc
~_~.'~. Camera Holder
VIl !lead
!lead Plate
~ I
;;:
*lIow to assemb Ie camera to Side Bracket.
. ', ~J:f'
Disassemble the camera from L-Bracket
and pass it through the hole on the
Left Cover and assemble to the Side
Bracket.
UllIP30B 11K II E-8]
2. Explanation of Data Input Commands.
The command is an instruction which specifies the operation to be performed.
Q. D, N ? [E]
Fig.ll
N: (HumericaJ) Numeric data input command

0: (Teach ing data) Fine movement data input command
Q: (Qui t) Coordinate position data input command
(1) Command H
ttl *****
Q, 0, II ? CEll
DX 0
DY 0
A 0
Fig.12
When the first message is displayed. the character [[] and cursor are
flashing alternately. If ~ key is pressed, the Command H is speci-
fied, and the cursor moves to the line DX.
Enter the numeric data in DX, DY, and A.
As data input completes. the bit head moves in the direction of DX(D-
axis) and DY(Y-axis) corresponding to the value entered.
Bit head moves O.lmm when numeric value 1 is entered. The minimum value
to be able to enter is 0.25 and the bit head moves 0.025mm correspondin
gly.
Rotating angle is entered in A. The bit head rotates 0.20 when minimum
numeric value 0.2 is entered. And the dierection of bit rotation is
clockwise looking from the bit toP.
Shown below is an example of numeric values entered .
.,..... ,
."
[MIIP30B MKII E-9]
Q. D, N 7
DX 1800
DY
A
200
0 -1-
Fig.13
In this example, the bit head moves 180mm on X-axis and 20mm on Y-axis.
Note that, if the command H is used to enter numerical data and then
the command H is specified again, the data entered previouslY is added
to the currently entered data, and the bit head is moved by the total
value of both data.
If the command His specified again by mistake, enter 0 in turn into DX,
DY and A to recover the original specification of command H.
When entering the mounting positon data on the board in spite of the
feeder position data, prefix B to the input value(DX B230, DY B25, ete.)
to directly enter the deviation from the bias point.
(2) Command D
This command is used to move finely the bit head when determining the
coordinate position. When comand D is specified, the following message
appears.
Set target by Camera
~. Press desired arrow key on Remote Box

to move P/U head.
To increase speed press both arrow key
and Fast key together~
-1-
Press 1 to lower P/U head
Press 2 to lower dispenser head
Press 3 to raise and 4 to lower Bit exchanger
I I
When fin ished press SPACE key
Fig.14
[MIIP30B 11K II E-IO]
When the cursor keys [1] QJ iii El
on Remote Contro I Box is pressed. the
bit head moves along the direction designated by O.025mm.
I I
The bit head can be moved fast when the [1] key and Fast key are
pressed together.
When determining the coordinate position is completed. press SPACEI I
key.
(3) Command Q
.r. This command is specified after setting the coordinates position. (The
'\,
coordinate postions are set using commands H and D.)
If[Q] is specified. the coordinate position will be stored into the
memory of the controller.
_.,
."
[HIIP30B HK II E-ll]
3. Data Input ~
(1) Press function key []JJ after the CRT shows Operational Menu.
HIIP30B HK2 Operational Menu
Halt =fc' 1
Assemb ling =fc' 2
Data list =fc' 3
Data input =fc' 4
Step mode =fc' 5
Prt I ass y
I I =fc' 5
Diagnostic =fc' 7
Data renew =fc' 8
Homing =fc' 9
Press desired function key 7
Fig.15
(2) Hode is changed to Data input mode and the display changes as follows:
(3) Head (l.lodu Ie) No. Module 2
.-----------,
Hodul e 1 \ Module 3
Head tlo. please 7
fc'i g.16
.
--y
\.-. I
~irtfID.JdTIL
~ I J Loader
illilliill \ ""
/ Bead 1 Head 3
Key board Head 2'
The display is asking the head number by which the operation is to be
performed. Enter the head number and press En!] key. I
(4) Distance data between Camera and Bit.
C - P check VIti 7 [[]
fc'ig.17
A. Enter [[J if the data previouslY input in our factory is used. The
CRT turns to fc'ig.20.
B. Enter [Y] when it is necessary to correct the distance data between
Camera and Bit. The following display appears:
. ""A.
[HIlP30B HKII E-12]
C - P check. Bit pas.
X=O. Y=O. A=O. Bias X=O. Y=O
Q. D. H ? CillJ
DX 0
DY 0
A 0
Fig .18
C. Designate some mark(such as pattern. etc.) on board as the mark for

C-P check.
D. Have the bit onto the mark for C-P check by using command H or
D•
E. When the bit position is correctly set on the mark for C-P check.
enter [Q]
and press Ent I I.
The CRT turns as follows:
C - P check. Camera pas.
I Hnp'vt::b'Y::O:lHiro':::1
{:
,
"\ O. D. H ? DIJ
DX 0
DY 0
A 0
F jg .19
F. Have and adjust the center of mark for C-P check to the center of
cross mark on the monitor screen by repeating the same steps as ex-
plained in above (D) and (E).
G. When the center of mark for C-P check is correctly set on the center
of cross mark. the distance data between Camera and Bit is correctly
adjusted.
~ .,
".
(HIIP30B HK II E-13]
(5) Number of parts.
Humber of parts per P. C. Board?
Fig.20
Check the number of parts to be mounted on P.C. board.

When the board eye sensor and bad mark are used, include such numbers In
the total part numbers.
(6) Feeder Data.
Feeder data input YIH ? Vii:1

Flg.21
A. The system is asking whether it is necessary to create the feeder data

newly or not regarding tape feeder, grid tray and chip feeder.
B. In case the feeder data previously stored is used, enter [1].
( Hote: IJIJ can be entered only when the data is prepared alr~ady and
change of the board mounting portion only Is needed. )
C. If the data is to be created newly, press []] or simplY press EntI I
key. The CRT shows following message.
(7) Tape Feeder.
Humber of Tape Feeder ?
Fig.22
Enter the number of feeder cassettes to be used.

If no tape feeder is to be used, enter [2]. The display turns to Fig.28.
(8) Grid Tray.

'i
Humber of Grid Tray ?
Fig.23
Enter the number of grid trays to be used. (Total number of Tr. tray and
IC tray).
\. If not used, enter [2].
;: .
(HIIP30B HKll E-14]
(9) Chip fi'eeder
Humber of Chip fi'eeder ?
fi'ig.24
Enter the total number of rails of chip feeder and IC stick feeder.
(lO)Bit.
,---------------,
Humber of Bits used ?
fi'jg.25
When using the bit changer. the upper message is displayed. In such case.
enter the numberof bits attached.
(ll)Positioner.
Humber of Positioners ?
..,
,.. Fig.26
Enter the number of positioners to be used,
Upon completing the above mentioned input step, the following message appears
on the CRT.
,.--------------------,
Humber of parts per P.C. Board ? 10

Feeder Data input YIH ? Y
Humber of Tape feeder ? 12
Humber of Grid tray ? 1
Humber of Chip feeder ? 12
Humber of Bit used ? 6
Humber of Positioners ? 1
fi'ig.27
Hote: The values displayed at right side is the example of input data.
(12) Part pick up position on Tape feeder.

When [QJ is entered at step (7), the display turns as follows:
'.. _. ,
.x.
nll1P30B HK II E-15]
It 1 Tape feeder pick up pos i ti on
Bias X=O Y=O
I: I~~p,~t: ~~y ~i):~~ ~~'rl;: I

a. D. H ? CillJ
DX 0
DY 0
A 0
If OK then enter [9] and press ~ key.
Fig.28
A. Enter the part pick up position data on It 1 tape feeder.

B. Adjust the part pick UP position using command H or Dso as to set
the center of part onto the center of cross mark in monitor screen.
C. Upon completion of data input, press [Q] and Ent I I.
D. The display appears in turn until completion of data input for all
tape feeders. Enter correctly, paying attention not to enter a wrong
location data.
Hote: Use the control number shown below for Tape feeders.
In case there is some feeder not to be used. for instance, if the
feeders 111----112 and 1l4----115 are to be used and 113 is not to be used.
simply press lEnt 1 key. then the feeder data for 112 is entered for
feeder 113 as the dummy data.
Control number 1----
Fig.29
.,.,., • ~A'
[HIIP30B HK II E-16]
(13)Grid tray start position.
H 1 Grid Tray start position

_ .1, - .1,
X--' I ".1, Y-'I' A-'I' Bias x=o Y=O
Q. D. H ? [ill]
DX 0
DY 0
A 0
If OK ,then enter [9] and press I Ent I key.

Fig.30
A. Referring to the data input operation of tape feeder. enter the data
of part pick UP start position of Grid tray.
B. Upon comletion of data. the display turns to Fig.
Hote: lIere the pick UP start position means the part pick UP position
nearest to the horne position at each head.
Part pick up operation starts from

the part placed at start position
and goes to next part placed along
X-axis in sequence until the last
part in this row is picked UP.
Then the bit moves back to the part
placed next to start position in the
direction of Y-axis and the opera-
1I0me position tion is continued in the same manner.
:Start position
Fig.31
(Hote) Control Humber.
Tr. tray·····Use number with addition
of designated number 200 200~
Ie tray······Use nmuber with addition
of designated nmuber 210 211~
..Start position -)X

Fig.32
[MI1P3013 HKIl E-17]
(14)Grid tray data input.
When completing the data input of grid tray start position. the .displaY
asks as follows:
DODO
It 1 Gr id tray
0000
+0000
It of repeat in X (250MAX) ? pyT~+wODO
X's pitch
H of repeat in Y (250MAX)
?
7
4Px II x::::: 5
Y's pitch ? Hy=4
Fig.33 Fig.34
Enter the data as follows:
A. Humber of repetitions in X-axis.
B. Distance(pitch) between the parts on the grid tray in X-axis.
C. Humber of repetitions in Y-axis.
D. Distance(pitch) between the parts on the grid tray in Y-axis.
Upon completion of data input for grid tray, the following message
appears on the display. (When 0 is entered in step (9) ,the displaY goes
to Fig.36)
(15)Part pick up position of chip feeder
It 1 Chip feeder pick up position
13 i as X::::: 0 Y::::: 0
Q, D. H ? lIEJ
DX 0
DY 0
A 0
If OK then enter I]J and PI'ess ~ key.
Fig.35
Enter the data of part pick up position of chip feeder referring the
monitor by repeating the same steps as explained in data input of tape
feeder.
."
.~
I.
.1
[HIIP3013 HK II E-18]
Control number of tupe feeder and IC stick rail ure as follows:
·Tape feeder •••• 'Use number with addition of designated number 100:100-----
'Ie stick feeder"Use number with addition of designated number 160:161-----
Upon completion of data input. the display asks the bit change position.
(15)13it exchanging position.
H 1 Bit exchanging position
X= ::' y= ::' A--','

'1' Bias X=O y=o
O. D. 11 ? [ill]
DX 0
DY 0
A 0
:.i
If OK then enter [9] and press ~ key.
l"ig.36
\ f
Enter the X.Y coordinates of #1 bit exchanging position referring the
monitor display. Enter all coodinates of bit exchanging positions of
which number is entered in step (10).
(17)Positioner position.
H 1 Positioner position
X-- ,I,
,,~
Bias X=O Y=O
,~ .1
0, D, N ? CTlU"::
~
.,'
,.,,'
DX 0
DY 0
A 0
If OK then enter [Q] and I

press Ent key.I
l"ig.37
.,.,. ,
.~ ..
" ....
(HIlP300 11K II E-20]
PT Enter the pitch of the dispenser bit. ( l=O.lmm)
OT Enter number of exchangeable bit.
va Cementing volume. ( 1=20ms.)
When YOU want to change the data entered, use command C and press 1Ent I.
(Refer the explanation of command C in Data List ", page E-
II )
Upon comp let ing the da ta inpu t, press I Ent I.
(20)Part dumping point.
Dumping point of pick UP miss parts.
Bias X=O Y=O
0, D, H 7 [lI[]
DX 0
DY 0
A 0
Eig.40
The display is asking the coordinates of part dumping position when pick-
up miss happens.
Set position by H or D command referring the monitor display.
After completing data input, press and ~.[Q]
The CRT turns as shown below:
(20)X-Y bias point
x- Y Bias
Bias X=O Y=O
1::tn:p:Ut::iY.Y)Y:;IMJi(1
0, D. H 7 CEll
DX 0
DY 0
A 0
.A.
[MIIP30B 11K II E-2l]
This is the request of Input for the bias point.
The bias point is a reference origin or datum point when mounting parts
on P.C.Board.
Enter the coodinate data by repeating same steps as explained in above
data input operations. The display turns as follows:
(21)Determlnation of feeder to be used.
tt 1 Part Set mark 111=251 Set mark 112=252 BM=O Tape=l-)

1608=+50, Chip=+100. IC stick=+150. Tray=+200. IC tray=+210 ?
Fig.42
Determine from which feeded rail. cassette. etc.) the part Is to be pick-
ed UP and mounted to what position of the board.
Enter the c6ntrol number of feeder to be used for III part. The display
turns to Fig.46.
When designating the feeder. enter the feeder number by adding the above
figures according to its kind.
(Example)
To designate chip feeder No.2, enter 102.
When use the part type 1608 packed in tape. add 50 to the control number
of tape feeder.
A. For designating the position of set mark for checking the board posi-
toin in the direction of X and Y-axes. enter ~ and press ~.
The display turns to Fig.
B. For designating the position of set mark for checking the board posi-
tion in angle. enter I 252 I and press I Ent I. The display turns to
Fig.
C. For designating the position of Bad mark. enter [Q] and press ~.
The display turns to Fig.
(Note) a. When only the position data
251- £0-------- ----- ] for set mark 251 is entered.
,#. I
1
I
II I, the gaps shown as Xs and Ys

: ~_l_
i ··t--hvs at left Fig.43 are automati-
'---------JL-··J
xs
cally compensate before part
mounting begins.
Fig.43 b. When positon data for set mark
251 and 252 are entered. the
gaps shown as Ya and Xa at
left Fig. 44 are compensated
251 :,0 ,'. ~-252
at the same time with the con-
: '--l
I ·rb==: I Fig.44 pensation for Xs and Ys.
L'----o~,__ I Ya .,.
---'~~~-----)
nillP3013 MK II E-22]
Compensation of part angle is not done here.
To compensate the board angle, the data for set mark 251 must be input
before inputting data for set mark 252.
Sequence of data input is 251, 252, and l3admark. After that, the part
mounting data is input.
(Hote: In case data input for set marks 251 and 252 are not necessary,
data for Dad mark is input at first.)
(23)Part mounting data(including 251, 252 and 0)

A. When sucking parts from other part feeder except Tape feeder, IC
stick feeder and IC tray, the display turns to Fig.
B. When sucking parts from IC stick feeder(+160) and IC tray(+210) ,
the display turns to Fig.
C. In case parts are picked up from Tape feeder:
[2]1':::
ttl Part Tape, Index ? t!.J
For auto advance feeder If enter 1 then advance once

enter 2 then advance twice
enter 3 then advance 3 times.
l'ig.45
The sysytem is asking the tape advancing pitch for placing the part
correctly under the bit. Three types of index are prepared.
Select and enter the correct type of Index according to the type of
tape feeder.
Upon completing the input, the display changes as follows:
(Continue to next page)
."
"""', '1
,------------------------------,
Part 11 1
Bias X:=:O Y:=:O
0, D, H ? lIlEJ
DX 0
DY 0
A 0
PH 1
(Part type)
0
A:=: 90 then part rotates 90 PH:=: 1 PH:=:4
A:=: 180 then part rotates 180 0
PH:=:2 PH:=:5
A:=: 270 then part rotates 270 0
PH:=: 3 PH:=: 6
Fig.46
D. Move and adjust the center of part mounting positon to the center of
cross mark on the monitor screen.
When inputting the coordinate of 251, 252 and bad mark, adjust the
position so that the forcused point of the eye sensor light is placed
correctly on to the center of set mark.
Upon completion of data input, press [Q]
and ~.
E. Repeat the same operartion steps as explained in steps (22) and (23)
for all part to be mounted. Then the display turns to Fig.
(24)Fixed positioner.
114 Positoner Ho. ? [QJ
Fig.47
Display is asking whether the fixed positioner is used or not.
A. Enter [Q]
and ~ if the fixed positioner is not used.
B. Enter llJ
and ~ if the foxed positioner is used.

[NHP30B MKII E-24]
(25)IC mounting position.
::::-~~--'---'-'-----------------.
Part II 1
Bias x=o Y=O
0, 0, H 1 []]
ox 0
OY 0
A 0
PH 1
(Part type)
A== 90 then part rotates 90° PH= 1 PH==4
A== 180 then part rotates 180° PH=2 PH=5
A== 270 then part rotates 270° PH=3 PH==B
Fig.48
Cross mark A. By using commands Hand D, move and ad-
~/
just the upper right corner of IC to the
lower left corner of the cross mark on
IC ~ the monitor as shown in left Fig.47
When the IC is set correct position,
press [Q] and ~.
B. Move and adjust the lower left corner of
tHe same IC to the upper right corner of
.~ the cross mark on the monitor screen as

shown in left Fig.49
Cross mark/- Press [9] and ~ upon completion of
correct positioning.
.~ Fig.49 C. The display turns to Fig.45 step (23) .
1\ (25)Oata saving.
When completing data input, the fol lowing message appears:
,1·
",;, !
IL--D_ata_sa_ve_1_Y/_H
Fig.50
_I
When it is necessary to save the data, press m,
and in case not
necessary, press [[]. When W
is pressed, the display turns as follows:
[HIIP30B ~IK II E-25]
,-------------------------,
**** . DAT • •• ••• . DAT 000 . DAT
35840 Bytes free.
Data File Hame 7

(Up to 8 characters) ****
Fig.51
Enter the file name with alphabet and figure up to 8 characters.
I I
Press Ent key and the data is saved.
When data saving is completed. mode is changed to Data List mode ~.
':1
~ .,
.A.
[HIIP30B MK II E-25)
(5) Data List. ~
1. Content of Data List.
This mode is used to ckeck whether the data prepared in the data input mode
is loaded correctly, or to modify the input data.
When the data input completes, or when the function key ~ is pressed,
this data list mode is obtained.
(1) Humber of parts to be mounted and feeder to be used.
MIIP MK2 Data Li st by O. 1mm
Humber of parts per P. C. Board = 5

II of copies = 3
II of Tape Magazi ne = 12
II of Grid Tray = 1
II of Chip Feeder =12
II of Bits used =5
1/ of Positioners = 1
Fig.52
(2)Coordinates of Feeder position.
Typ II X Y A
tape 1 ~ ............
........ .,. .,. .... .,.
-.I............
"'''''''
'1"'l"'l'
grid 1 .... .,..,.

"J.",J, .....
........ .,.
oj...........
"'''''''
'l""'''''
q'ty 1 1 1
pitch 1 1 1
f'dr 1 .... .,..,.

"''''''' .... .,. ....
"''''''' "" ..... "'-
............
Bit 1 .,..,.
"'''''''.... ...... oJ......
")''1'''l' "'''''''
""'C'''('-
Continue=l, Change =2 ?
Pos. 1 .,..,..,. "'''''''

"''''''' ........ '"
C-P "'''''''
"''''.,.
..... oJ, .....
't"(o'1"
D-P .J, ...... .,.,

.... .,.'" "'''''''
.,."''''
Dumping P. "''''
"'''''''.... "''''.,.
-J,J,.,l..
Bias "'''''''
"''''''' "'''''''
.,L.J,..L
.,... .,
Fig.53
."
(l.{I/P30B HK II E-27]
(3) Part mounting duta.
II fdr X Y A Part Bit Tape index Dispenser

110. type Ho. or Pos. No. X=O,Y=l
........ ............ ............ .... ....'l' ....'l'

I 'l''l' 'l''l''l' 'l''l''l'
-.L.J...,J..
'l''l''l' 'l'
2
3
4
I
Angle when dispe-
nser used.
lIumber of tape index or number
of positioner.
Humber of bit used to mount parts
Type of part ( 5 types )
Part mounting angle
Coordinate of part mounting position in Y-axis.
Coordinate of part mounting position in X-axis.
Feeder number.
Sequence number of data input.
Fig.54
fdr X Y A Part
" Ho. type
Bit Tape index
Ho. or Pos. 110.
Dispenser
X=O,Y=I
I J, ....
'l''l'
..... ..L .....
'l''l''l'
............
,.,...,~,.,..
..J• ..J..J.,.
'l''l''l'
....
'r
....'l' .... ....
'l' 'r
2
3
copy 0 0 0
copy I . •••• 'shows X. Y pitches between copy 0 and copy 1.
copy 2 . ·····shows X. Y pitches between copy o and copy 2.
Fig.55
I
-
When - 1 is entered, the display returns to top of the data list.
When 2 Is entered. the following display appears:
Command 13. C. D. G. r. O. R, T. P.11, W ? •
Fig.56
...... ' .,
,"
[HlIP30B MK II E-28]
2.Explanation of data correction commands.
(l)Data correction commands.
Following message appears In data list mode.
Continue=1, Change=2 7
Fig.57
A. When enter fll
and I Ent I- the data list is shown continuously.
B. When enter ~ and Ent. the data correction command is shown as
follows:
Command B.C.D.G,LQ,R,T,P,II,W 7
Fig.58
,',
B (Back) Re-display of data list
C (Change) Data change
D (De I ete) Data deletion
G (Goto) Display designated part mounting data in middle.
I (Insert) Data addition
Q (Qu i t) Setting(Data save)
R (Repeat) COpy
T (Top) Operational Menu display
P (Print) Print out data list
II Olelp) Display part type data
\J Convert step and repeat data to serial data
+: (Plus) Time constant display
(2)Command B
If you want to return to the top of data list while checking a data
list, after commands are shown on display. enter 1Il.
then the display
returns to the top of data list as follows:
MIIP MK2 Data List by O.1mm
Humber of parts per P. C. Board = 5

II of copies = 3
II of Tape Magazine =12
Fig.59
;0"."
."
[HIIP30B 14K II E-29]
(3)Command C.
This command is used to change the feeder designation number, X-axis
value, Y-axis value, A(angle) and positioner designation number and
part type, index number and the angle of dispenser.
This command cannot be used to change the number of parts to be mounted
on P.C.Board nor the number of feeders.
1/ fdr X Y A Part Bit Tape index Dispenser

Ho. type Ho. or Pos. No. X=O,Y=l
1 1 100.5 100 1 2 1 0 0
2 102 201 200.5 0 4 2 0 0
3 5 251 300 0 4 2 0 0
4 109 301.5 301 3 3 3 0 0
5 5 352 351.5 3 2 1 0 0
5 107 402.5 402 0 1 1 0 0
7 0 453 452.5 0 1 1 0 0
8 112 353 -47.5 0 1 1 0 0
9 101 403.5 3 0 1 1 0 0
10 201 454 53 0 5 4 0 0
Cont inue = I, Change=2

.'
Fig.50
Let us assume that there is a positional displacement of 0.3mm in the

X-axis direction, and -05mm in the Y-axis direction of the Ho.3 part,
and try to change the data using the command C.
.I','
First of all, ener 2 for data renew.
Upon entering, the command will be displayed. Specify command C.
Command B,C,D,G,LO,R,T,P,II,W ?
D II
Fig.51

[I~IIP30B ~IK II E-30]

No. type Ho. or Pas. Ho. X=O,Y=l
1 1 100.5 . 100 1 2 1 0 0
2 102 201 200.5 0 4 2 0 0
3 5 251 !:::;
.jj;: 300 0 4 2 0 0
4 109 301.5 301 3 3 3 0 0
5 5 352 351.5 3 2 1 0 0
Fig.52
As the correction of 0.3mm is required, change 251 to 254. Have cursor
to next position 300, and change 300 to 295 as the correction of -0.5mm
is required.
Note: Be sure to arrange the first(leftmost) digit of numerical values
in line. Place the minus sign, if needed. on the leftside digit
position of the first numerical digit.

No. type No. or Pas. No. X=O.Y=l
1 1 100.5 100 1 2 1 0 0
2 102 201 200.5 0 4 2 0 0
3 5 ~ 300 0 4 2 0 0
CD 109 301.5 301 3 3 3 0 0
5 5 352 351. 5 3 2 1 0 0
~,
Fig.B3
The mark Cd
displayed at the top of the next line.
If correction of the line is needed. perform similarly.
In this example, we only need to change the position of No.3 part.
Enter [I] (abbreviation of End) and this completes data change opera-
tion.
When performing data correction, do not forget to enter this [[].
After completeing data correction for one line, press Ent key and I I
then Cd
mark automatically moves to the top of next line. By pressing
~ key. the corrected data is stored in data memory. If this Ent I I
key is not pressed after correcting data, the data stored in memory is
not corrected but data is corrected only on the monitor screen.
~ .,
,"
[MllP30B HK II E-31J
Note: As for the correction for Bit number, please refer the Command II.
(4)Command D.
This command is used to delete unnecessary data.
Enter ~ for data change to display commands.
Command B,C,D,G,I,O,R,T,P,Il,W ?
Seq II-II ? II
Fig.64
Designate command D, then Seq II-II? and message will be displayed.

The system Is asking to enter the data number to be deleted.
Assume that liB data is to be deleted, the following display will appear:
8 107 402.5 402 0 1 1 0 0

7 0 453 452.5 0 1 1 0 0
8 112 353 -47.5 0 1 1 0 0
9 101 403.5 3 0 1 1 0 0
10 201 454 53 0 6 4 0 0
Continue=l, Change=2
Command B, C, D, G, I, 0, R, 1', P, II. W + ? D
Seq II-II ? 6-8
6 107 402.5 402 0 1 1 0 0
7 0 453 452.5 0 1 1 0 0
8 112 353 -47.5 0 1 1 0 0
9 101 403.5 3 0 1 1 0 0
Fi8.65
At this point, the data after deletion is displayed, and the data is
moved UP by one as shown above.
To delete a range of consecutive data, connect the first number and the
last number of the data to be deleted using the sign "-".
For instance, if the parts 113 to ll8 are unnecessary, enter 3-8.
To delete the number of feeder, select and enter the prefix from below
according to the kind of feeder, and then enter the feeder number to be
deleted.
For instance, feeder number 2, 3, 4 of tape feeder are not necessary,
enter T 2-4.
Tape feeder······T Chip feeder·······F
Grid tray········G Bit exchanger·····B
."
[HIlP30B HK II E-32]
Note: Enter the number of feeder actuallY used.
(5)Command G.
This command permits direct designation to part mounting data by skipp-
ing the display of the feeder data.
This can be used convenientlY when the number of part mounting data is
large.
Enter 2 for data renew, and designate command G.
Command B,C,D,G,I.Q,R,T,P,Il,W 7
Sep "7 III
Fig.55
The sysytem asks you what is the desired step. Enter the mounting step
number of the part to be displayed.
Assume that there are 100 parts to be mounted, and to display the data
beginning with the 85th part data, enter 85. the data beginning with
85th data will be displayed.
" fdr x Y A Part Bit Tape index Dispenser

No. type No. or Pos. No. X=O,Y=l
85 3 35 80 1 2 1 0 0
85 () 50 50 0 1 1 0 0
87 103 85 120 0 1 2 0 0
Fig.57
(5) Command 1.
fdr X Y A Part Bit Tape index Dispenser

" No. type No. or Pos. No. X=O,Y=l
1 1 100.5 100 1 2 1 0 0
2 102 201 200.5 0 4 2 0 0
3 5 251 300 0 4 2 0 0
4 109 301.5 301 3 3 3 0 0
5 5 352 351.5 3 2 1 0 0
. . . . . . . .
. . . . . . . . .•
Fig.58 -r.• • ,
,"
[MIIP30B MK II E-33l
This command is used when addition of mounting part is required due to
design change or other reason. Enter 2 for data renew for displaying
command.
Enter L and the system disp Iays SEa H II.
Command B,C.D,G,LQ.R,T.P,Il,W ?
SEQ Il? II
Fig.59
This is asking to what position the additional data is to be inserted.
Enter the desired number.
In this example, addition of new part is requested at the 3rd mounting
step. lienee number 3 must be entered.

!lo. type No. or Pos. !lo. X=O.Y=l
3 5 251 300 0 4 2 0 0
4 5 251 300 0 4 2 0 0
5 5 352 351.5 3 2 1 0 0
Fig.70
The data of parts beginning with number 3 are displayed.
You will find out that the duta for step number 3 and number 4 is ident-
ical. The data of step 3 is a dummy data.
Change the data of the step number 3 using command C as explained above.
When the addition of feeder number is required, enter the prefix and the
number of feeder to be added as entered in D command.
For instance, if T and 2 are entered. two dummy data are added to the
last tape feeder data alreadY entered.
Correct the dummy data using command C.
(7) Command a.
, ;
This command is used to save the created data into floppy disk.
i
/'\
Enter 2 for change. and designate command a. The following message will
appear:
Command B,C.D.G.LQ.R.T,P,II,W ? [Q]

Fig.71
[HIIP30B HKlI E-34]
Upon pressing a. the display changes as follows=
Data Save 7 YIN
Fig.72
The system is asking whether arnot to save the data into floppy disk.
Enter [I] [};I] to save the data. And if not. enter OIJ
I Ent I·
Pressing of LrJ.[1ill will cause to exchange program to data save pro-
gra,m_. --,
Data File Name 7
Fig.73
The display is asking the File Name of data. so enter the name with al-
phabet within 8 characters.
Do not forget to insert formatted disk into drive 2 before data saving.
(8)Command R.
This command is used when mounting parts onto several P.C. boards which
are arranged and spaced equally.
Enter 2 for change, and designate command R.
Command B. C, D. G. La. R. To P, II, 'vi 7 DO

Fig. 74
Assume that the P.C. board are arranged as shown below:
ClQ)OOO~ 1\ of copies in X= 5
GJQDDD X's pitch =150
G]UJUJDGJ 1\ of copies in V= 4
V's pitch =100
+~DDG1J yp=10mm
Xp = 15mm
Fig.75.
U of copies in X 7 III
Fig.76
[MIIP3013 MKII E-35]
H of cop i es in X? W
Fig.77
Five boards are arranged on X-axis. lienee. enter 5
X's pitch 7 Il50J I

I
Fig.78
The pitch of boards on X-axis is 15mm. So. enter 150.
it of copies in Y? []]
Fig.79
Four boards are arranged on Y-axis. Enter 4.
Y's pitch ? [lQQ]

I I
Fig.80
The pitch of boards on Y-axis is 10mm. So. enter 100.
The copy data of the boards has been created. To confirm the data, use
the command B and check the data list. The copy will be displayed at the
end of the mounting step data.
8 112 100 120 0 1

9 104 290 280 0 1
10 101 60 80 0 1
Con t inue =1 Change =2
COpy 0 0 0
copy 1 150 0
copy 2 300 0
copy 3 450 0
copy 4 600 0
copy 5 0 100
copy 6 0 200
copy 7 0 300
· · · ·
· · · ·
· · · ·
Fig.81
[MIlP30B ~IK II E-36J
The copy 0 indicates the original board for which the mounting data has
been created.
The system will ask yoU the copy number in coordinates confirmation and
part mounting mode. So, enter the desired number correctly.
(9) Command T.
The command T is used to return the display to the top of the system pro-
gram. The top of the system program is Operational Menu.
Enter 2 for change, and designate command T.
Command B,C,D,G,LO,R,T,P,H,W ? [I]

Fig.82
Then the Operational ~Ienu is shown on the display.
MHP30B MK2 Operational Menu
Halt = F1
Assembl ing = F2
Data list - F3
Data input = F4
Step mode - F5
Part'l ass'y F (3
Diagnostic - F7
Data renew = F8
Homing F9
Press desired function key ?
Fig.83
(0) Command P.
This command Is used to print out the created data. Enter 2 for change,
and designate command P. The data list is printed out.
(1) Command II.

This command is used when user wants to see or to change part type data.
Enter command II, then the system displays:
-r-,., ,
.'>
"'"'''',....,
'l''l''l' Part Type List W.J.,-J.
"t',.,....,.
II PC PT I3T va RBI---
1 1 0 1 20 1508
2 1 0 2 30 2125
3 1 0 3 40 3215
PC=Numoer of cementing spot 1, 2, or 3.

PT=Cementing pitch.
BT=l3it number.
VO=Cementing Volume.
Return = 1, Change =2 ?
Fig.84
By entering 2 and Ent data can be editted with command C.

When entering [I] ~an-d-,J~~ the display returns to Data list.
(l2)Command W.
This command is used when a set of data created by using command R is
required to change to a serial data. This feature is useful when you
want to change an X or Y coordinate of a particular point only in a step
and repent data. If a master X Y coordinate is changed, all repeated
data are also changed.
(13) Command +.
This command is used to changed the head speed and bit waiting time in
bit UP and down operation, etc.
Enter 2 for change, and des i gnate command +.
The following display appears:
."
[MIIP 30B HK II E-38]
1. Motor speed = 190

2. Start speed = 29
3. Motor slop =225
4. Bi t down 'tit. = 2
5. Pick UP 'tit. = 6
6. Bit UP \.It. - 10
7. Bit down \!It. = {)
8. Placing Wt. = 5
9. Bitup\!lt. :::: 7
10. Theta \!It. = 3
11. Centering = 9
Command BCE 7
Fig.85
Each of the items is explained below:

1) Motor speed The speed of the X-axis and Y-axis motors.
2) Start speed X, Y motor start speed.
3) Motor slope Motor build up speed.
lIote: In items 1)----3), the speed is variable within the range of 0----
255. But motor malfunction may occur if the speed is changed
improperly.
When changing speed, check carefully the related conditions.
o -E- -----7 255

Slow Quick
4) Bit down \it. Waiting time before picking up of part.

5) Pick UP 'tit. Waiting time for detecting Vaccum.
6) Bit up 'lit. Time from picking UP of part to start of bit.
7) Bit down Wt. Waiting time before placing of part.
8) Placing \It. The time during which the part is being held on the
P.c. Board.
g) Bit UP \tit. Waiting time before the bit head begins to move up-
ward.
10) Theta Wt. Time required for sending air to the bit rotating
cy I inder.
11) Center ing : Waiting time after the positioner operation completed.
o -E- -----7 255

short long
[HIIP30B ~IK II E-39]
Hote: Each items are adjustable from 0 to 255, but it is recommended
to operate the machine with the currently set time value.
If any change is required, confirm carefully the accuracy of
mounting position and other related conditions.
Command C is used for change.

If Command B is entered. the top of the data list will be displayed.
If Command E is entered. ,the Operational Menu wi II be displayed.
[HIIP30B HK II E-40J .
((» Step Hode I]]] (Coordi nate Check)
In this mode. the feeder position (part pick UP position) can be checked
before the part is mounted onto the board. In addition, part mounting to the
board and the correct ion of mounting posi ti on crn be performed for each part.
( The bit head stops at the designated position.)
Hounting of parts is permitted for only one P.C.board. (When copy data ex-
ists, parts mounting is limited to "0. 0 board only.)
I.Explanation of commands.
[ Q. D. II, R 7 [g]
l'ig.88
Commands O. D. and" have the same function as used in Data Input mode.
When command R is designated. the bit head returns to home position and
moves to the designated position again and stops there. Thus the confir-
mation of coordinate can be done repeatedly by using R(Retry) command.
2.Coordinate Check.
HIIP30B HK2 Operationa I Henu
lIalt =1' I
Assembling =1' 2
Data list =1' 3
Data input = I' 4
Step mode = 1'5
Part'l ass'y =1' 8
Diagnostic =1' 7
Data renew = I' 8
Homing =1' 9
l'ig.87
Press function key 1]]]. The Step mode is obtained.
(l) llead Humber.
Head "0. pIease 7
l'ig.88
(MHP30B MKII E-41J
Enter the head number by which the coordinate confirmation is performed
I I
and press Ent key.
(2) Data Load.
Data load YIN 1 Uri

Fig.89
A. When data load is not necessary( the data is already loaded on com-
puter) , press [[] and lliU.
The display changes to Fig.92.
B. When data load is necessary, press []J and lliU.
The list of data
saved already is shown as follows:
***. DAT ····.DAT 1I1111.DAT 11111 •. OAT
35840 Bytes free

Head 1. Data Fi Ie Harne 1 ****
Head 2. Data File Harne 1 •.••
Ilead 3. Data File Name 1 0: 0: 0:
Fig.90
Enter the necessary data name for each head and press lliU.
When data load is unnecessary, press [ill and lliU.
(3)Re-selection of mode.
Assembly=l Data list=2 Menu=3 1m

Fig.91
When [I] is pressed, AssemblY mode is obtained and press ~ for
Data list.
Press []] and lliU.
then display returns to Operational Menu.
(4)Confirmation of the data loaded.
Head 2 data not loaded.
Fig.92
If there is some head on which the data is not loaded, the message
shows the head number as above.
,"
(5) Horn i ng.
Homing Y/Il 7
Fig.93
A. If homing is unnecessary. press [[] and IJGIJ.
The display changes
to Fig.
I I.
B. If homing is necessary. press [YJ and Ent The display shows fol-
lowing message and homing of all modules are performed.
Homing
Please wait a while.
Fig.94
(6)Warning Bel I.
Vlarning Bell
On=l, Off=O ? HH
Fig.95
A. If it is necessary to ring the warning bell while the machine is run-
ning. press [I] and ~.
B. If it is not necessary to ring warning bell. press [Q]
and~.
(7)Coordinate Check Start.
I Start OK II
Fig.96
I I
If you are ready to stari. press the SPACE bar.
(8)Distance between Camera and Bit head.
Verification. Coordinates
C-P check YIN 7 [[J
Fig.97
When confirmation is unnecessary. press [[] and IJGIJ. Display goes to
Fi g.100.
[HIlP30B 11K II E-43)
When confirmation is necessary, press [I] and ~. The following dis-
play appears:
A. Bit position.
Verification, Coordinates C-P check, Bit pos.
X==O, Y==O, A==O Bias X== 0, Y== 0
0, D, tI 7 [ill]
DX 0
DY 0
A 0
Fig.98
Confirm that the center of the bit is at the center of cross mark
correctly on the monitor screen.
If necessary, correct the position by using command H or D. Upon com-
pletion of confirmation, press [[] and I Ent I.
B. Camera position.
Verification, Coordinates C-P check, Camera pos.
X=o, Y==O, A=O Bias X== °, Y== 0

Hnp:~:t::bY::Q:;Hiili:]
0, D, H 7 DO
DX 0
DY 0
II 0
Fig.99
Confirm that the center of the mark for C-P check is at the center
of cross mark correctly on the monitor screen.
If necessary, adjust the position simi larly as explained in above A.
,"
(9)Tape Feeder Poslton.
Verification, Coordinates
Tape magazine YIN ? m

Fig.100
The sysytem is asking whether or not to confirm the part pick UP posi-
tin of the tape feeder.
If confirmation is unnecessary, press [E]
and I Ent I. The display turns
If necessary, press m
to Fi8.102 and bit head moves to the grid tray if it exists.
and~. The bit head moves to the part pick
up postion of the No.1 tape feeder, and stops at that position.
Tape magazine »1 x=O, Y=O
0, 0, H ? 00
ox 0
OY 0
A 0
O=Ouit
O==Teaching data input
H=Numer ical data input
R== Retry
Fig. 101
Check the part pick up position on monitor screen.
If necessary, correct the postion data by using command 0 or H.
If the position is OK, press [9] and ~.
Repeat the same operation for confirming the part pick UP positon of
all tape feeders.
(lO)Other Feeder Positon
Grid tray Y/H ? [[J

Fig.102
~.,
, ..
[HIIP30B ~IK II E-45)
Chip feeder YIN ? [E]
Fig.103
Repeat the same operation as explained in step (9) for confirming part
pick UP position on Grid tray and Chip feeder.
(11)Bit change position.
Bits YIN? [[]
Fig.104
The system is asking whether or not to confirm the bit change position
of the bit changer.
Perform the same operation as explained above.
When IHl is entered, the display changes to Fig.107 in step (12).
Set All Bits in Nest.
Fig.105
If some bit is not set in nest, the above message appears.
Confirm that all bits are set correctly in nest. Press !'S-P-AC-E-I bar, the
following message appears:
Tape magazine "1 X=O, y=o
0, D, N ? L!lJ
rTlJt'::
DX 0
DY 0
A 0
O=Ou i t
D=Teaching data input
N=Numerical data input
R=Retry
Fig .106
Confirm the bit change positions on monitor screen.
If there is some gap, adjust and move the center of change position to
the center of cross mark.
(12)Positioner position.
Positioner Yin ? lULl

rig .107
Whether or not to confirm the position of tile fixed positioner is asked.
Perform similarly to the above.
(13)Oistance between Bit and Dispenser needle.
0- P check YIN ? [ill]

rig .108
When confirmation is unnecessary, press [IT] and ~. The display goes
to Fig .111
If necessary, press [Y] and ~.
A. Determine some point on the board as the mark for confirming pitch.
B. Display turns as follows when [I] is pressed:
Verification. Coordinates D-P check. Bit pos.
x=o. Y=O, A=O Bias X=O, y=o
0, D, H ? [ill]
ox 0
DY 0
A 0
Fig.109
~ ..
Hove and adjust the center of suction bit to the mark for confirming
pitch as set in above A.
Upon completion, press [Q] and ~.
C. The following display appears:
Ver if ication. Coordinates D-P check. Disp pos.
X=O. Y=O. A=O Bias X=O, y=o
Q. D, H ? [ill]
DX 0
DY 0
A 0
Fig.ll0
The needle of dispenser moves onto the mark for confirming pltcch.
If necessary. correct the position of dispenser needle by using command
Hand D.
Upon completion, press [§] and ~.
The pitch data between dispenser needle and the bit is now corrected.
(Continued on next page)
TV' ,
."
[MIlP3013 MK II E-48]
(14)Dumping position.
Dumping point Y/H? [JIJ

Fig.l11
Repeat the same operation as explained above for confirming the dump-
ing position of pick UP miss parts. Upon completion. the following dis-
play appears:
(15)l3ias position.
Bias
Fig.112
Repeat the same operation as explained above for confirming the posi-
tion. Upon completion. the following display appears:
(16)Part mounting position.
Enter bit Ho. attached on PIU head» * ?
If no bit a Uached on head enter 0 and press I Ent I key

Fig.113
A. Enter the bit number attached on head by which the positon check is
to be performed.
B. If no bit is attached. enter [Q].
C. Enter the number of tr~y from which the part pick UP starts.
(In case the conf irma t ion is to be perf armed on Tr. tray and Ie tray.)
Head ** Tray start point (1-1) ?Ffl

LIiJ
Fig.114
;'GDDD00
CillDDDlliJ
CDGJDDG Fig.115
COGJGJOJ~
Start p~tion ~x
'..
[M11P3013 HK II E-49]
D.Step number from which confirmation starts.
lIead * Start with step II. copy II ?
Fig.lIB
Enter the step number from which the confirmation starts and the copy
number.
If no copy. enter I Start II [J [2] and ~. I
Example of COpy Part \I to IIto be
start with entered
a 1, 0
b 1, 4
~ G]
-e c 1, 1
:"'0 0 D~- ~ COpy 3

d
e
2. 1
3. 1
copy 2
3D 4-~\ 0 0 Hate: Only the first part
~
l-q cD '\ 0" 0 -
-- copy 1
position is confirmed on
the copy P.C. board except
COpy 0 b c P.C.board copy \I O.
Fig.1l7
E. Setting confirmation.
Start OK II
Enter mto move P/U head to bias point.

Enter [I] to return to Menu.
Fig.lIB
(a)If it is OK to start. press'ISPi\CElkey. The display changes to
Fig.121.
(b)When the re-confirmation of bias point is necessary. press [[].
The head moves to bias point and the bias point on the screen also
moves.
(c)Display returns to Operational Menu when [I] is pressed.
"tv."
,"
[HIIP30B HKII E-50]
~-------------------~----,
Set target by Camera
Press desired arrow key on Remote Box

to move P/U head.
To increase speed press both arrow key
and fast key together.
Press 1 to lower P/U head

Press 2 to lower dispenser head
Press 3 to raise and 4 to lower Bit exchanger
When finished press SPACE bar
Fig .119
If the re-adJustment is necessary. move bias point to the center of
cross mark on the monitor by using command D.
I I
Upon 'comp I et ion of adj uslment. press SPACE bar.
The following display appears
Q. D. H ? [EJ
DX 0
DY 0
A 0
Fi8.120
Press [gJ and ~. The display changes as follows:
F.Bit status.
Bit choked. \lead 3
Continue=C, Ouit=Q
Fig.121
,"
[MIIP30B HK II E-5U
(a) This message is shown when the bit is choked. Remove the cause of
choke. lind if confirmation is to be continued. press [~] The dis-
play changes to Fig.123.
(b)Press [Q] to return to Operational Menu.
a.Status of Tray(Tr. tray and IC tray)
No part I I
Exchange Tray
Tray II 1
I f OK press Ht:1
Fig.122
The above message is shown when the tray comes empty.
Change the tray with full parts and press [9].
II.Part mounting.
Step= 1. COpy =0
IIssembling with III Bit
Fig.123
Parts mounting starts when above message appears.
The sequence of confirmation of mounting position is as follows:

Seq. of Data 1 2 3 - 4 - 5 16- 7 8 9 10 11 12 ·.
Bit II used 1 2 3 4 4 3 2 1 1 2 3 4 ·.
Start step 1
COpy 0 1 4 7 10 11 8 5 2 3 6 9 12 ·.
Start step 6
COpy 0 '"'" '"'" '"'r 3 4 1 -
* *
... '" 2 5
'" l' ·.
Start step 10
COpy 0 '" 2 5 6 3 '"
* *
l' l'
* '"'" 1 4 7 ·.
Fig .124 Coordinate confirmation is not performed.
."
UIIIP30B HK II E-52]
I.Confirmotion of part mounting position.
Part" 4 X=O, Y=O
0, D, H, R ? CRJ
DX 0
DY 0
A 0
Q=Quit
D=Teaching data input
H=Humer ical data input
R=Retry
I" ig .125
After part is mounted on P.C.board, the position of part is shown
on the monitor.
Correct the part mounting position, if necessary, by using command H
and D. Press [9] and ~ when finished.
K.Repeat the same operation as explained above (step G. to I.) for all
the parts to be mounted.
L.l"inish.
Completed
I I
Press SPACE bar to return.
Fig.126
When confirmation of mounting position for all parts are completed,
press SPACE bar. The display returns to Operational Menu.
Press I" 1 key to retrun to Operational Henu in the middle of ope-
ration.
-n" ,
,"
[HIIP30B HK II E-53J
(7)~ssembly and Partial ~ssembly. ~ ~
~ssemblin~ can be started after completing data input and check operations.
HIIP30B HK2 Operational Menu
lIa It = I' 1
~ssembl ing =1' 2
Data list =1' 3
Data input =1' 4
Step mode = I' 5
Part'l ass'y=F 6
Diagnostic =1' 7
Data renew =1' 8
lIoming = I' 9
Fig .127
1. ~ssernbly and partial assembly.

\.Ihen the operational menu is displayed. press the function key IITl for
selecting assembly mode. or press ~ for partial assembly mode.
2. Data load.
,---------------------,
Data load YIN ? [E]
Fig .128
The system is asking whether or not the data is loaded from floppy disk.
(l)If data load is not necessasry. press [E] and~. (The case that the
data is already loaded on controller)
\.Ihen [E] is pressed. the display turns to Fig. 131 in step 4.
(2)If deata load is necessary. press [Y] and~. and the following dis-
play appears:
**** .DAT .D~T 0000 .D~T 0000 .D~T
35840 Bytes free

lIead 1. Data Fi Ie Name ?
lIead 2. Data Fi Ie Harne ?
Head 3. Data Fi Ie Harne • 0000
Fig.129 L- ~ ...J
~.,
."
[HIIP30B HK II E-54J
The display shows the list of data file name already saved.
Enter the data file name necessary for assembly operation or partial ass-
embly operation.
If it is not necessary to load the data, press []] and ~. The disp lay
turns as follows:
3. Re-designation of mode.
[81'::;
IIssembly=1 Data I ist=2 Henu=3 7 UJ
Fig.130
When entering Ill~, the display goes to Fig.131 in step 4.
When entering ~~, the Data List mode is obtained and when Q] IEnt I
are pressed. display returns to Operational Henu.
4. Confirmation of data load.
Head 2. data not loaded.
Fig.131
The system confirms whether the data is loaded or not for each head. lind if
there is a head of which data is not loaded on computer, the above message
appears.
5. Homing, , . . . . - - - - - - - - - - - - ,
Homing YIN 7
Fig .132
(l)When homing operation is not necessary, press []] and Ent .
(2)When homing operation is necessary, press [I] and Ent the display
changes as follows and the homing operation of all modules are performed.
Homing
Please wait a while
I" ig .133
6. Warning Bell
.---------~
Warning Bell
On=l, Off=2
Fig.134
.........
_A'
[MHP30BMK II E-54-1J
( CmlPLEMENT )
Homing
Please wait a while
Numbers of Auto tray ? []
This message is displayed only when use IC Auto Feeder.
When above message appear enter No. of feeder used

If not used o
Nol. only 1
Tray pick up mISS check menu
I. Advance after one attempts

2. Advance after two attempts
3. Advance after three attempts
Select the pick UP function by entering the desired number according to the
above menu.
HoI Prepare Ie's on the tray YIN ? ~
If IC's are already seated enter "Y", otherwise enter "N".
n1 Head 3 tray start point Y (1-**) ? 1
n1 Head 3 tray start point X (1-**)? 1
."
[MHP30BHK II E-54-2]
The number for X and Y direction are as follows.
Hol (fdr 211)
1
I--
2 Example :
3 Y=5
4 X= 3
Y 5 0 0 0 0 0
6 0 0 0 0 0
7 0 0 0 0 0
8 0 0 0 0 0
9 0 0 0 0 0
0 0 0 f- Pick UP position
1 2 345
X
Switch machine OFF and move head to the center. then switch
powewr OH again if OK then press SPACE bar
If OK. press space bar.
Then tray feeder will start for homing.
IC tray Homing
And then homing of Z. X and Y axis starts.
Homing
Please wait a while
If the power is not yet connected. the mounter remains standstill after this
display appears on the CRT.
In such case. turn on the power of the mounter .
... ,
..,.,.
."
[HIIP30I3 HK II E-55]
(1)When it is necessary to ring warning bell, press [I] I Ent I·
(2)If it is not necessary, press [QJ~.
7. Designation of Hodule.
****Assembling Hode****
All heads =0
Head 1. on Iy = 1
Head 2. on ly = 2
Head 3. on Iy = 3
Ilead 1. & 2. = 4
Head 1. & 3. =5
Head 2. & 3. =6
Enter number desired choice? ClliJ

Fig .135
Enter the number shown above right side according to the head number to be
used.
8. Pick Up Hiss Check.
Pick Up Hiss Check Henu
O. Advance without check.

1. Stop after one attempt.
2. Advance after two attempts.
3. Stop after three attempts.
Enter number desired choice? ill[]
Fig .138
Select the pick up function by entering the desired number according to the
above menu.
OH/hen entering [QJ and ~ :
Part mounting is performed without checking pick up miss. In this case,
bit moves down on the board without part if pick UP miss occurred.
Except when performing the test mounting, do not use this function since
the cream solder or cement adheres to the bit tip and causes the trouble.
[HllP 30B HK II E-56]
(2Hlhen entering OJ and ~.:
When pick UP miss occures one time, the bit head stops automaticallY.
find patrol light is lighted.
I I:
(3) When enter ing [}] and Ent
When pick UP miss occures twice on the same parts, the bit moves to pick
up next part to be mounted. In this case bit does not stoP.
(4)When entering [l] and ~ :
When pick up miss occures, bit attempts to suck part three times.
Fdr 101 Pick up Hiss 1
Fig .137
Fdr 101 Pick up Miss 2
Fig .138
When pick up miss occures three times continuously, the bit head stops at
the designated position and the display shows following message:
Fdr 101 Pick up Hiss

Press [K]~ next step
or press llJ to rtry.
Fig .139
Hote: To start the bit head again after the bit stops due to pick UP mIss,
press key as shown below:
lIead 1 Head 2 Head 3
To start again from the part designated. [TI [I] [l]
To skip the pick UP miss part and start rIl [I) [I]
again from the next part to be mounted.
When the I RE-STflRT I bu tton located on the front panel of machine is
pressed, the machine performs the same operation as the [TI ,
or [1] keys are pressed.
m
8. Bit number.
Enter Bit 110. attached on P/U head" 1 7
Fig.140
."
[HI\P30B HK II E-57]
TIds is a check for the number of the bit currently attached to the head.
If the bi t is not attached to the head, enter [2J and ~.
10. Tray Start Point.

,----------------------------,
II 1 !lead 1 Tray start point 1 1

II 1 !lead 2 Tray start point 1 1
Fig.141
When tray is not used, display goes to Fig.143 in step 11.
Enter the tray start number according to the number shown below:
yt~~D002015
0000
00DDG
OJGJGJGJ5
--H
Fig.142
11. Bad Hark.
,---------------------,
Bad Hark ( Black==O, White==l) 7
Fig.143
Enter the bad mark designation by pressing 0 or 1 according to the color of
the mark to be used.
This message is displayed only when the bad mark is designated in data input
mode. If the bad mark is not designated, the display turns to Fig.145.
12. Start Step.
When [IT] the partial assembly mode is designated, the following display
appeaers:
.-----------------------------,
!lead 2 Start with step If copy II 7 Ollil CIIJ []]

Fig.145
Enter the step number from which the part mounting starts and the copy num-
ber pressing keys [IT] ~ and ~. From next part, the part mounting starts
from the first step of mounting.
(MIIP30B MK II E-58]
13. Number of board to be assembled.
Humber of assemblies required ?
Fig.146
Enter the number of board to be assembled.
14. Dispenser.
,------------------,
Ilead 1 Dispenser YIH ? [ill]

Fig.147
Before part mounting, if the cementing operation by dispenser is required
I
for each head, press [IJ and Ent I·
15. Setting confirmation.
Start OK II
Enter fill
to move P/U to Bias point.
Enter ~ to return to Menu.
Fig.148
I I
(l)If you are ready, press SPliCE bar and the display changes to Fi&.149.
(2)If the re-confirmation of Bias point is necessary, press IJD '
then the
head moves to bias point.
(3)To return to Menu, press [IJ.
16. Status ,of- Bit.

-------------,
Bit choked, lIead 3.
Contlnue==C, Quit==Q
Fig.149
(1)The above message is displayed when the bit is choked due to some reason.
Remove the cause and press 8J
If the assembly operation is to be conti-
nued. The display changes to Fig.150 in step 17.
(2)To return to Menu, press [9].
(Continued on next page)
.........
,"
[HIIP30B MK II E-59]
17. Assembly operation.
Assembling File Hame ****
Step 15. CCpy =0, Step 5. COpy=O
Assembling with 1 Bit Assembling with 1..........
Assembled=2 Assemb Ied = 1 Assembled=" •

Schedu Ied = 1 Scheduled=l Schedu led='"
Fig .150
Module 1
I
Module 2
I
Module 3
Assembling data is shown for each module.
18. Status of tray.

,----=-----------,
Assembling File Hame****
110 part I I
Exchange Tray
Tray" = 1
Assembled 3
Scheduled =100
If OK then press ~
Fig.151
When tray(Tr. tray and IC tray) becomes empty, the above message appears.
Change the tray wIth full parts and press the key as shown below. The assem-
bly operation is continued.
Module 1 Module 2 Module 3
W [I] [I]
Fig.152
"""."
."
(HIIP30B HK II E-60]
19. Emergency StoP.
(l)When some trouble occurs while the
tion. press emergency stop switch.
lighted. And the following display appears:
EGM stop
Press any key then return to Henu
Fig.153 Fig.154
Press I SPACE I key and the display returns to Operational Menu.
Hotor Lock Button
HIIP30B HK2 Operational Henu
lIal t =F 1 o 0
Assembling=F 2 iJ. 'L]' 0
',.-' 0
Da ta lis t = F 3 9'
o
ID]~
Fig,155 Fig .155

(2)Before running the machine again. release the emergency stop switch(turn
switch knob counter-clockwiswe) and press motor lock button 8S shown in
Fig.156.
(3)To start operation again. select the desired mode from operational menu
and press that function key,
20. Completion of Assembly.
Completed
Press SPACE key to return.
Fig.156
When the scheduled number of P.C.board are assembled. the above display
appears.
Press SPACE key to return to Operational Menu .
."
(HIIP3013 HK II E-6U
(8JData Renew. ~
This mode is used when assembling of one lot is terminated and assembling of
another lot is to be started.
~IP3013 HK2 Operational Menu
lIa It = F1
Assembling =1' 2
Da ta 11st = I' 3
Data Input =1' 4
Step mode = I' 5
Part 1 Ass Y= I' 5
I I
Diagnostic =1' 7
Data renew = I' 8
lIoming = I' 9
I'lg.157
1. Selection of mode.
Press function key ff.8l, The following display appears:
Data load YIN 7 [E]

Fig .158
2. Data load.
(l)When same assembling Is to be continued, press [E] and ~.
(2)When assembl ing of new lot Is required, press m

AssemblY mode is obtained and the display goes to I'lg.132 on page E-54.
and ~ to load the
data from floppy disk. The data name list is shown as follows:
****.DAT ·····.DAT OOO.DAT OOO.DAT
35840 Byte free

lIead 1. Da ta I'i Ie Harne 7 **~;*
lIead 2. Data File Harne 7
lIead 3. Data Fi Ie Name 7 $$$$
Fi&.159
Enter the necessary data file name to be loaded for each head and press
~.
';.,1
(HIlP30B HK II E-62]
When data loading completes, the following message appears:
3. Re-selection of mode.
Assembly=l Data list=2 Henu=3 ? f'Tlr'::

~
Fig .160
Select the necessary mode again according to the above menu.
;-,'
", .
[MIIP30B MK2 E-63]
(g)lIorning. [II]
This mode can be used to return the machine to the home position in case that
the machine is stopped due to some reason. (For instance, in case that keys
I I
BREAK + I SIIIFT I are pressed together.)
MIIP30B MK II Operat iona I Menu
Halt =1' 1
Assembl ing =17 2
Data list =1' 3
Data input =17 4
Step mode =F 5
Part'l ass'y=F 5
Diagnostic =17 7
Data renew =1' 8
Homing =1' 9
Fig.161
Press the function key [II]. /Ioming operation of each module starts in X and
Y axes.
HOming
Please wait a while
Fig.162
The operational menu appears when the machine stops at the home position.
(HIIP30B HK II E-64J
[lO]Copy!ng Procedure.
1. Insert system diskette to " Drive A ".
2. Turn the power switch of computer to " 0" ".
3. After the operational menu appears on the display, press \ Ctrl \+1 Pause I
I
(or BREAK I)
together. The mark A> appears at the lowel' left corner of
display.
,-----------------,
~IP30B HKII Operational Henu
I\al t = I" 1
Assembl ing =1" 2
Data list = I" 3
Data input =1" 4
Step mode =1" 5
. Part I ass' y = I"
I 6
Diagnostic =1" 7
Data renew =I" 8
Homing =1" 9
Fig.163
I
4. Enter DISKCOPY I[}J IT] and press ~. The following display appears:
~
A> DISKCOPY A: 13:
Insert SOURCE diskette in drive A:
Insert TARGET diskette in drive B:
Press any key when ready······
Fig.164
Insert the source diskette to drive A, new diskette to drive B, and press
~.
Hote: Hake sure that the write protect seal is attached to source disk-
ette and that the write protect seal is not attached to new disk-
ette.
.k.
(MIIP30B MK II E-65]
5. Copying operation.
The following message appears while the copying operation is being per-
formed.
,---------------,
Copying 40 tracks
9 Sector/Track, 2 Side(s)
Formatting while copying
Fig .165
6. Upon completing copying operation, the following display appears:
COpy another diskette (Y/N)? EillJ
Fig.166
When it is necessary to make another copy diskette, press [X] and ~.
If unnecessary. press [E] and ~.
7. When yOU want to continue operation by MIIP30B, press [[] [JJ lJD III and
Ent
A> H30B
Fig.167
The operational menu appears after the above message is displayed.
(HllP30B HK II E-66]
(11)Diskette Formatting.
I. A newly purchased floppy diskette must be formatted before using.
Repeat the same operation as explained in steps 1"'3 in chapter (lO)COpy-
ing procedure (page E-64).
When A> is already displayed on monitor. formatting operation starts from
step 2 explained below after inserting system diskette to "drive A".
I I
2. Enter A> FORHAT B: and press Ent I I·
3. Insert new diskette to "drive B" and press ~.
4. Upon completing formatting, the following display appears:
Format complete
362495 bytes total disk space

352495 bytes available on disk
Format another (YIN) ? !::ir:l

Fig.168
When it is necessary to format another diskette, press [I] and I Ent I.
When formatt ing camp letes. press []] and Ent .
To return to opera t iana I menu. enter A> H30B and~.
~ ..".
[HlIP30B HK II E-67]
(12]Erasure of Data File.
lIereafter explained is the operation how to erase the unnecessary data file
saved in data diskette with other data fles.
1. Insert the system diskette to "drive A".

2. Insert the data diskette in which the unnecessary data file is saved.
Hote: Hake sure that the write protect se~1 is removed from the data dis-
kette.
3. Turn the power switch of computer to "ON".
4. After the operational menu appears on the display, press @ill+\ PAUSE I
I
(or BREAK I)
together. The mark A> appears at the lower left corner of
display.
HIIP30B HK2 Operational Henu
Halt =1' 1
!lssembl ing =1' 2
Data list =1' 3
Data input =1' 4
Step mode =1' 5
Part'l ass'y=1' 6
Diagnostic =1' 7
Data renew =1' 8
1I0ming =1' 9
~A>
~ .
l'ig.169
5. Change the designation of drive from A to B.

Enter ~ after A> and press ~. The display changes as follows:
A> 13:
13>
Fig. 170
-r,• • ,
."
[MIlP30B MKII E-68]
6. Enter [Q] OJ[[J after the mark 13> and press [}ill.
The list of data file saved in data diskette is shown as below:
13> DIR
Volume in drive B has no label

Directory of B:¥
OAT 23791 12-30-85 12:00p

11111111 OAT 65 6-12-87 12:07a
OAT 219407 1-01-80 12:15a
ABC OAT 850 1-01-80 12:31a
16 File(s) 33792 byte free
Fig.171
7. Example:
If you want to erase data file" ABC-OAT ", enter I1ill1JI[[]
~after 13>. The data file "ABC-OAT" is erased.
8. Repeat the same operation as explained above for the files to be erased.
9. After the erasure of unnecessary data file completes. enter [Q][!J[[J .

[}ill. The list of data file is displayed again.
Confirm that the unnecessary data files are erased without fail.
10. Upon completion of erasing operation. change the designation of drive

to " drive A " from" drive B ".
Enter ~ after mark 13> and press [}ill
B>A:
Fig.l72
........ ,
.k.
UlllP3013 11K II E-69]
11. Confirm that the designation of drive is changed to A>.
B>A:
A>
Fig.173
12. If the operation is continued by I1IlP30B, enter I 1130BI after the mark A>.
B Fig.174
The operational menu will appear .
• j
[MIIP30B MK II E-70J
(13)Diagnostic. ~
In this mode, sensor function and input/output signals can be checked.
MIIP30B HK2 Operational Menu
lIa It = fi' 1
I\ssemb ling = fi' 2
Da ta lis t == fi' 3
Data input =fi' 4
Step mode == fi' 5
Part I ass' Y = fi'
I 6
Diagnostic =fi' 7
Data renew = fi' 8
Homing =fi' 9
fi'ig.175
1. Selection of mode.
Press function key ~. and the diagnostic mode can be obtained.
2. Head number.
Ilead No. pIease ?
fi'ig.176
Enter the head number for which the diagnostic operation is performed and
press [}ill.
3. Diagnostic menu.
Sensor Check = 1
I/O Port Check = 2
Return to Menu == 3
fi'ig.177
(l)To check the sensor function and the sucking function, press II] and
[}ill. The display goes to fi'ig.178 in step 4.
(2)To check the input/output signals, enter [}] and [}ill. The display
goes to rig.18B in step 6.
(3)To return to Operational Menu, enter [}] and ~.
[HIIP30B HK II E-7l]
4. Sensor Check.
Sensor Check
Vaccum(l) =0, Vaccum(2)=1, Eye=2 ?
l"ig.178
(OTo check the vaccum sensor attached to suction head which is used for
the larg part (ex. 2125), enter [Q] and I};l].
The display changes to l"ig.179 in step 5-a.
(2)To check the vaccum sensor attached to suction head which is used for
small part(ex. 1608), enter [I] and ~.
The display changes to l"ig.179 in step 5-a.
(3)To check eye sensor, enter []] and ~. The display changes to Fig.
184 in step 5-b.
5-a. Suction head.
Sensor Check
Vaccum(l) =0, Vaccum(2)=1, Eye=2 ?
o
Vaccum(1) not sensed
Press (E) to return to Diagnostic Henu
I" ig.179
(1)When a part is not picked up by the suction head, the above message
appears.
(2) In case that the part is not picked up by the suction head and the
display shows following message, the vaccum sensor is not sensed
correctly.
Sensor Check
Vaccum(1) Sensed OK
I" ig .180
This message appears when the head bit is contaminated with cream sol-
der or cement and when the sensitivity is not adjusted correctly.
Clean bit and adjust the sensitivity again.
nHlP30B HK If E-72]
(3)Attach the part to suction bit by hand or tweezers. If the message
shown in Pig.180 appears, the sensor is in normal condition.
(4)Upon completing check, press ~ and the display returns to Diagnostic
Menu.
Vacculll Sensor(2)
(for 1508)
Adjust the sensitivity with driver
Pig.181
5-b. Eye sensor check.

(l)Move the light of eye sensor
onto the pattern of board.
How to move the head.
(a)Press emergency stop button(l).
(b) Have the head by hand to the
eye sensor set mark, and set (2)
;~]I
light position inside or out-
side of the mark. ~ •
.
1.I
IJ
(c) When checking operation com- ~.
e)
pletes, release the emergency A~ ~ .
stop button and press motor
lock button (2) . Pig .182
for checking eye sensor.
Sensor Check
Vaccum (l) = O. Vaccum (2) = 1, Eye = 2 ? []]
Eye sensed OK
l'ig.183
(3Hlhen eye sensor light is in"{:he set mark, the display shown in Fig.183
appears.
(4)When eye sensor light is out of the set mark, the following display
appears:
Sensor Check
Eye not sensed
Fig.184
Eye-sensor adjusting knob
Fig.185
(5)When the displays shown above do not appear, re-adJustment of eye
sensor sensitivity is necessary.
(6)When re-adjustment is Impossible, the eye sensor has some trouble.
Upon completion of checking operation, press [[] and the display returns
to Diagnostic Menu.
5. Input/Output signal check.
Input =1
Output =2
Menu =3 ?
Fig.185
(l)When checking input signal, press OJ and ~. The display goes to
Fig.186 in step 6-a.
(2)\.lhen checking output signal, press [I) and ~.The display goes to
FIg.192 in step 7.
(3)To return to Diagnostic Menu, press lJJ
and ~.
5-n.Checking item of input signals.
Input Port" (0 - 7=1, 8 - 15=2) ?
Enter [[] to return to Henu.
Fig .186
[HilP30B HK II E-74J
• <
' .
Code 110. Bil.lIo. Check i ng Item Conlenl of checking Result
0 PCB selling "0" is shown when PCB is set
IV 1 Bit down sensor 15mm HO" is shown when in down position
2 Bit changer locking UOH is shown when locked.
I 3 Z-axis home sensor 110" is shown when plate is out of slit
4 Bit changer up/down "0" is shown when in down position
'--
N5 Sequencer busy 110 is shown when busy 11
6 Suction sensor (1) "0 is shown when sucked. 11
7 X.Y-axes home sensor "0" is shown when plate is out of sl it.

IJ 0 Positoiner Sensor 110" is shown wwhen closed.
A/I Bit UP sensor 15mm IlOH is shown when in UP position
2 Eye sensor "0" is shown when reflected.
2 3 RE-STIIRT
j\/4 Pos i ti oner home sensor "0" is shown when plale is in sl it. I
5
() Suction sensor (2) "0" is shown when sucked.
7 Emergency stop "0" is shown when machine is running
Fig.187
1I0te: Code number means the code to selecl the checking items.
Bit number means the number of bit which shows checking result.
(l)Select and enter [I] or ~ from above code number and press ~.
(2)To return to Oi agnost ic Henu. press [I].
(3)Status of input signals is shown as below.
Input Port II (0 - 7=1, 8 - 15=2) ?
II S B ,J.; "',J~ ,J.;,J, 4 ..... ,J;

'f'''r ....... '1'''r'1"''l'''T' LS B
Press any key to return to Menu.
Fig.188
7 () 543 2 1 0 Bit Code No.

HS BI \\IIIIII LS B No. I
I 0 PCB setting
1 Bit down sensor 15mm
2 Bit changer locking
3 Z-axis home sensor
4 Bit changer up/down
5 Sequencer busy
6 Suction sensor(l)
7 X,V-axes home sensor
Pig .189
',.
I'
nll!P30B HK II E-75]
76543210 nit Code 110.

HS n I IIIIIIII LS B 110. 2
I 0 Positioner Senser
1 Bit up sensor 15mm
2 Eye sensor
3 RE-START
4 Positioner home sensor
5 Sequencer busy
6 Suction sensor(2)
7 Emergency stop
Fig.100
(4)For instance, if you select [IJ and ~ . the following display

appears:
Input Port II (0 - 7=1. 8 - 15=2) ?
HS n 11111110 L S n
Press any key to return to Henu.
Fig.191
The binary data shows the status signal in each INPUT PORT.
Refer Figs.187 and 189. then the status of each checking item can be
known.
I I
(5)Press SPliCE key to return to Fig.186 in step 6-a.
7. Output signal check.
Output Port II ( 0-15) ?
Enter E to return to Henu
Fig .192
Enter the operational number according to the item to be checked as ~hown
on Output Port List on next page. Machine starts to perform operation de-
signated.
Function of each item can be checked.
,~' :
~ H P :3 0 B - ~ K II
OPERT ING ~ANUAL
(Part 2, Maintenance)
MDe M c 0., Ltd.

4-28 Honcho 2 chome Higashimurayama-shi Tokyo 189, Japan
Tel. No. : 0423 (91) 2111, 2112, 2113, 2115
FAX: 0423 (94) 8767
You have just made a very important purchase, your new super hand HHP30B-HKII.
The M D C comapny hopes that the super hand HHP30B-MKII will be the best
purchase you have ever made. The model HHP30B-HKII automatic chip mounter
combines latest design features with the high quality engineering that has been
accumulated for more than a decade.
It can mount a part, from small chip to large QFP, and also various packages.
If this is your first machine, you may find that it is very different from other
machines you may have been using. Even if it is your second or third machine,
you will find that it has many new features you will want to be familiar with
before you use them.
Notes to Users
This manual presents the basic concepts of the MDC superhand HHP30B-HKII.
It contains instruction for the installation, the operation, and the maintenance
of HHP30B-HKII to guide the operater in the use of it's facilities.
Before operating this system, you should first thoroughly read this manual,
and would understand how to operate it.
Spare parts should be ordered through our agent.

Please consult our agent, or contact SHD division in our cffice, for futher
informtion :
M D C co., LTD.
4-28 2-CHOHE, HON-CHO, HIGASHIHURAYAHA-SHI
TOKYO, JAPAN. 189
PHONE 0423-91-2111 FAX 0423-94-8767
-Mechinery-
PAGE
1 . Specifications 1
2. Optional Feeders and parts 2
3. Figures 3
4. Installation 5
5. Packing List 6
6. Specifications of Parts and Operations 7
6- 1. Loader 7
6- 2. Head Assembly 11
6- 3. Patrol light in case of emergency stop 13
6- 4. Filter Regurator 14
6- 5. Bit Exchanger 15
6- 6. Manual Operating Panel and Remote Controlling Box 16
6- 7. Switch Panel 17
6- 8. Tape Feeder 18
6- 9. Vibratory Feeder (Option) 23
6-10. Horizontal Stick Feeder (Option) 27
6-11. Camera 30
7. Inspection and Maintenance 37
8. Trouble shooting on chip mounting ------------------ 50
9. Electrical Circuit Diagrams for MHP30B-MKII 60
1 O. Air Tube Diagrams 65
1 1 . Parts List and Parts Drawings ------------------------ 68
11 -1. Loader 69
11-2. Head Assembly 72
11-3. Cassette Tape Feeder 82
11-4. Cassette Tape Base 85
11-5. Vibratory Feeder 88
11-6. Horizontal Stick Feeder 90
1 . Specifications
1. Main body
(1) Size
Depth 900mm
Vidth 1550mm (2125mrn including ext. Loader)
Height 1350mm (apporox.)
Veight 300Kg (apporox.)
(2) P.C.B. height on runing 900mm ±20
(3) P.C.B. Waiting station Detachable on relocation
(4) Bit exchanger 4 types (Each one at each station)
(5) P.C.B. dimension Min. 50mmx 50mm t=2Max.
Max. 250mrn x330mm t=2Hax.
Thickness 2.0mm Max.
2. Pick and Place
(1) Motion space X : 340mm

Y : 624mm
(2) Dri ve system X-axis Single motor (5 Phase stepping motor)
Y-axis : Dual motor (5 Phase stepping motor)
(3) Hin pulse operating
speed 0.025mmlpulse
(4) X,Yaxis Guided by ball bearing
(5) Clearlance (X-axis) 130mm
(6) Acting time 7200 parts/hour (Standard small chip)
(7) Hounting accuracy ±O .15mm, ±1.0°
3. Head (Digital type)
(1) Up-down traverse 15mm+5mm (Two steps in vertical)

(2) Sensory control for rerification run
(3) Positioner variable angular-aperture mechanism
(4) Theta angulor resolution 0.2°/step
(5) Three heads equipped as standard at each mounting station
(6) Dispenser temperature controlling mechanism (Controller at option)
(7) Camera with position reader (One set equipped as standard)
,-1-;
4. Loader (Conveyor)
(1) Loading system Belt system (Belt width under P.C.B. 2rnm)
(2) P.C.Board size Min. 50mm~Max. 250mrn
(3) Movement Left to right (as standard)
(4) Width adjust Manua lly
(5) Board he ight 143mm from main frame surface
(6) Board back up system: Equipped
(7) Board registration Edge or guide pin
(8) Board feeding speed 4 second
5. Controller
16 Bit (in English)
2. Optional feeders and applicable
Part Feeder Package Option

at a station
P
o
IQ F pi Fs Automat ic tray feeder -j Or id tray 1 1
(back only)
x t
e i
P Lee d 0 PLCC feeder Tube/Stick 2
n
e
r
P
o IHorizontal stick feeder HTube/Stick 1-1'---__5_ _-'
IS 0 I Cf-Hs
e i
a t I'Tape feeder
-----------
1-1 Taping
CHI P d
o
n -j Vibratory feeder 1-1 Bulk part 1-1~_2 __
e
r
w
W
I
-- .....
'C::j
I7Q
C
"1
(D
rn
2125
. 83.66"
120
_--.,
..
4.T2
430 l..--.J.
70
\
16.92' I, I 2.76
I
W
I
'0'>
-or--
:;:0 , ,'
0.+1 ,,,
0""
0'>"1' ,
~
r 100 N
3B4
1550 o
61.02'
.....
'C::j
I7Q
::
J--'
PATROL LIGHT
ACRYLIC COVER
3-2.
SWITCH PANEL
TAPE FEEDER
HANUAL OPERATING PANEL
REHORT CONTROLLING BOX
KEY BOARD
FILTER REGULATOR
CAMERA CONTOROL UNIT

MAIN BODY
Fig 2
4. Instllation
The main body must be placed on a hard, level place with the anchor bolts.
One the installation, you shall prepare for as follow:

1. Power supply 100V 880VA
3 codes
Pulg with a ground
Fig 3
Behavior of a plug
The main body and the controller must be placed on the ground.
2. Pneumatics
Pneumatics in the air tubes of the machine shall be kept 5.5kg/cm 2
at a minimum. A minimum of pneumatics at the inlet of the tube shall
NOT be less than 5.5kg/cm 2 •
Dry air is ONLY available in the machine.
Dust and powder in the air may cause the mulfunction of the machine.
There are 3m of a air tube 81> in diameter equipped with the machine,
but is NOT a quick joint at the end of the tube. It is because the
setting condition at a factory is different from each other.
A atandard model of the KOGANEI quick joint 81> in diameter should
be recommended.
When nessesary to connect to the longer distance than the standard,
a tube of the same diameter as such is good for the operation, but
the narrower than standard is NOT suitable .
.-5:
5. Packing 1ist
On shipping, we packed the following goods
1. A main body and feeders
2. A controller A display
A keYboard
A I/O card
Interconnecting cables
3. Spared parts
4. A set of tools
5. Oil : Nihon Sekiyu Hi-white »70 5cc
6. A manual
,-6:
6. Specifications
6-1. Loader (Conveyor)
1. The loader consists of main belt and sub belt near the opening of the
main body, having a P.C.board stopper, a back-up mechanism, a push
mechanism, and sensor at each three stations.
2. Specification
1) Movement Left to right (as standard) Belt system
2) P.C. Board size Min. 50 x50mm ~ 250 x330mm
(width adjust Manually)
3) Board registration Edge or guide pin type
4) Space under the board 30mm
5) Clearance between loader 7mm (lower)
and board 3mm (upper)
6) Board height 143mm from main frame surface
7) Board feeding speed 4 second
3. Operating principle
The board is backed up by a board-shaped supporter and pushed at the side
to the fixed guide rail on the first sensor by the variable guide rail,
being fixed not to play.
After finishing mounting, the board is sent to the next station with the
board stopper turned down. As the second sensor make sure the board to
pass, the stopper returns status quo ante which is uP.
4. Adjustment
Adjust the width of the guide rails on the loader by loosening the handle
at each station under the loarder (see figure) in accordance with the
width of the board.
The range of side play can be accepted within O.5mm~O.lmm.
Be sure the board to be loaded stably and not to deviate from the belt.
After finishing the adjustment, fasten the handle tightly.
Confirm to set the board stably at a right angle against the line.
IIANDL, ADJUSTABL BEL T(I)
BELT(3)
. BELT(2)
CHAIN
~
I
HOlDR
~ ·Z·
REAR SIDE'
PUSH HECHA.
V
LOCK LEVER
8
HIIP 30B-HK II
P.C.B. CONVEYOR
M Deco., LTD.
(1) Width aJust
.C~j
D~liSitl~~mmr=:=:=.
-'_ -----.
~~ -'--
LOOK LEVER Fig 4
Each of the handle is set at each station nuder the loader viewed
from the rear side of the main body, and adjust the width of the
loader .
After setting, the handle should be fastened tightly.
(2) Adjustment of the push mechanism

The push mechanism is the on which two pushers slides the variable
guide rail to push the board to the fixed guide rail so the board
does not play on the loader.
Vary the space between the two pushers in accordance with the length
of the P.C.B (the print circuit board).
Control the board loading speed in your disposal by using the speed
controller.
Turning the speed controller in the clockwise direction will make
the acting speed faster,
Fig 5
(3) Adjustment of the sensitivity of the photo-sensor
The sensor is on green, when the P.C.board on the loader is over it.
Poor reflexing on the surface of the board makes it's sensitivity
lower.
Turn the knob (A) of the controller from HIN(low) to HAX(high) to
light green, in accordance with the behavior of the board.
(see Fig 6)
(4) Adjustment of the up-and-down action of the board stopper

Turning the knob (B) of the speed controller. which locates upper
the cylinder on the loader, in the clockwise direction can make the
acting speed faster. on the other hand turning the knob (C) of the
speed controller in the clockwis~ direction slower.
(see Fig 6)
(5) The back-up mechanism

Turning the knob (D) of the speed controller. which locates upper
the cylinder on the loader, in the clockwise direction can make the
acting speed faster. on the other hand turning the knob (E) of the
speed controller in the clockwise direction slower. Adjust each two
board-shaped supporters simultaneously to raise up.
(see Fig 6)
Note The air cylinders of board stopper and back-up mechanism work duallY.
The acting speed is controlled by air escapement from a air cylinder.
(1) (2) BOARD STOPPER (3) BACK UP HECHANISM
. ' .... '
Fig 6
AIR COHTROL C
6-2. Head assembly
The HHP30B-HKlI is standardly equipped with 3 digital heads.

A pick-up bit is a component of the head assembly and have turning
function which is operated at each O.lo/step, and is selected its turning
in both clockwise and counter-clockwise direction with the small stepping
motor.
1. Specifications
1) Size 90mmx60mm x230mm
2) Voltage DC24V
3) Pneumatics 5"-'6Kg/cm 2 (dry air)
4) Theta resolution 0.1°
5) Turning 0"-'360°
6) Up-down traverse of bit 5mm
7) Up-down traverse of head 13mm
8) Anglular aperture 15mm or 30mm (max imum)
2. Operating principle
The head assembly has a pick -up bit at its end.
The bit is autmaticaly eachanged for other type by the command of the
contro 11 er .
When center of a part holded by the two jaws, and registers the position
at O.lo/step by the force of the stepping motor. At the same time, the eye
sensor can read the set mark of the board to set the correct position and
also do the had mark not to mount the bad-marked board.
3. Adjustment
Before operating the system, be sure the condition of the following parts
1) The connecter of the motor to complete.
2) A bit of the head assembly without any pausing on exchange.
-11-;
AIR TUBE
PIIOTO SENSOR
/ (RIGHT LEFT TURNING)
PII01D SENSOR
/ (UP AND DOWN)
STEPPING BaTOR
PICK UP BIT
EYE SENSOR
POSITIONER
AIR CONTROL
(POSITIONER)
HHP 30B-HK II DEGITAL HEAD
Fig 7
M Deco. f LTD.
-12-
6-3. Emergency stop switch and patrol light
1. When some trouble occurs while the machine is mounting. press the
emergency stop switch. And all operations will stoP. After clearing the
trouble. release the emergency stop switch (turn the switch knob
counterclockwise) and press the motor lock button.
2. The patrol light will flicker to announce the occurence of some trouble.
in the case of the previous emergency or the machine stopped due to
missing picking-up or some other happenings.
-13~
6-4. Filter regulator
A filter regulator is the nuit to remove impurities in the compressed air

such as dust. moisture. oil. carbon which cause almost all troubles in a
compressor.
The meter on the compressor indicates the suitable condition of pneumatics.
The diminishing pressure

Turn the handle upper the regulator to obtain the assigned pressure.
(5.5Kg/cm 2 ) •
Sink the handle into regulator to lock
Turn the handle clockwise to increse the secondary pressure.

and counter-clockwise to decrease it.
Turn the draincock at the bottom of the regulator to remove the water and
oil. dirt. dust. or some other things which will mix into the drain.
Operating principle and names of parts

TIle operating principle of the filter regulator and names of parts are
shown below.
Fig 8
Filter element
6-5. Bit exchanger
The bi t exchanger can select automatically 4 types of it's bit', satisfying

the requirement of tasks.
It arranges multiple tasks in bulk, tape reel, stick, grid tray and other
package formats.
1. Adjustment and servicing

(1) Up-and-down speed controlling
Control the piston movement of a cylinder through pneumatics by a
speed controller.
(2) Height adjustment

Reset the improper height by loosening the nut fixed at the cylinder
when exchanging the bit.
(3) Cleaning the lock system of the bit exchanger

Clean the slider with a cloth soaked with a alcohol, and coat it
in the HIGH WIIITE 1170 (refined by Nippon Oil Co., LTD.)
LOCK MECHANISM
SLIDER
(see 5-1-3)
CYLINDER for
UP/DOWN ACTION SENSOR for UP/DOWN
6-6. Manual operating panel and remote controlling box
Operating panel
"LOADER PASS"
Fig 10 To press 1 has a board in the first station
moved.to the scond,
Manual operating panel press 2 has one in the second to the third,
and then to press 3 has one in the third out.
"RESTART"
This button has the machine start~d again
which stopped when a bit missing picking-up .
...f~V""/vCl" J t~~ --
()
"MOTOR LOCK"
This button has the machine started at first,
or again after the emergency stop switch is
released.
"TEACHING"
is connected with the remote controlling box.
"HOT 1,2,3"
Adjust the temperature governor on the
dispenser
Remote controlling box

Remote controller box
~ has Y-axis moves toward (+ ) direction
~ has Y-axis moves toward (- ) direction
ITa has X-axis moves toward (+ ) direction

..'... '
@] has X-axis moves toward (- ) direction
DOWN makes the bit in the D mode.

®. FAST makes the head faster as pressing
sirnaltaneously the cursor I~I
-16-·
6-7. Switch panel
INTEGRATING HOUR METER BREAKER
I"
lOADER VIS /
/
)
ED'
~ \
~
/ CD
00
~~~ ~ [Q I I
0 ~
®j@
1/
I
I
I
I I "-
~II for LOADER SWITCH for FEEDER 7MIH SWIm

Fig 11
lhis is the front view of the electrical unit.
Braker Breaks all sourses of electricity on overload I. C (

Hain switch Activates the main body
Hour meter Indicates the time integrated since the switch was on ( /
VIB Activates the vibratory feeder

Loader Hoves the loader in each station
..'... '
-1'7-
6-8. Tape feeder
General description
The device feeder automaticallY a reel of two-layer tape on which chip are
set each in the grooves at intervals of 8mm or 12mm between the upper tape
and the lower tape, and winds the upper sending the lower out.
There are 12 tape sassettes equipped with a device, and each cassette can
rc
be easily ejected 'from the slot at the top of the shaft to be eachanged
X
rc1)
.
tape reel for another
It permits also setting in 25rnm pitch.
The 8mm and 12mm tape cassettes can be (Ilse;LmixedlY.
~ Tape feeder base

Tape cassette
Fig 12
..'... :
1. Tape feeder cassette
(1) Specification
Tape reel Corresponding to EIAJ RC1009
Tota 1 unmber of the lane: 12 lanes/unit applicable to 30B. 60B
30B-HK 11
Tape pitch 4m or 8mm
Overall dimensions 310(L)x250(W)x210(lI) (8 lanes)
310 (L) x330 (W) x21 0(H) (12 1anes)
The device feeds a tape at regular intervals. reading signals that

execute the instruction issued by the command of the central
processing unit built-in the to select the tape.
Note: A 8mm-size tape cassette is NOT apllied to a 12mm pitch tape

reel. and a 12mm-size tape cassette is NOT apllied to a 8mm
pitch tape ree 1.
UPPER TAPE
UPPER TAPE TAKE UP HACHANISH· ,----
PICK UP POINT
. USED LOWER TAPE
SETTING SLOT
RATCHET
SPRING PULLING LEVER

Fig 13
TAPE REEL
(2) Explanation of operation
Fig 14
a. A cylinder pushes a feeding lever uP.
b. The cylinder. just as reaching the TDC(Top Dead Centre). is pulled

down to the BDC(Bottom Dead Centre) by the force of the spring.
c. While the spring pulling down the cylinder. a two-layer tape is fed one
step and simultaneouslY its upper tape is being stripped by the upper
tape take-up mechanism.
d. When the pawl makes the ratchet wheel stop by one step. a bit £f the
chip head lowers and picks UP a part on the lower tape at this stopping
point by suction pressure.
2. Tape feeder base
TAPE CASSElTE POSITION ING SHAFT PITCH rEEDING SYLINDER
CONNECTER SLIDE BASE
BASE SHAFT
ELECTRO-MAGNETIC VALVE
fig 15 AIR CONTROLLER for CYLINDER I
(1) Setting up a cassette on the tape feeder base

This tape feeder base is designed to be slidable.
At first, set a tape on a cassette drawn out from a slot of the
shaft on the base.
And then slide it base, inserting into the fixture on the b~se.
Note : Be sure to lock the cassette tightly.

The poor insertion of the cassette may result in missing
picking UP a part, or breaking a bit of the chip head.
(2) Speed controlling
Adjust a speed controller so the reel works at requiared speed to feed
a part. The stroke of it's cylinder can be controlled by air flow rate
through a valve of the controller in front of the electromagnetic valve.
After finishing adjusting the speed. set the locknut completely.
The cylinder's upward acting speed depends on the amount of the air flow
rate. on the hand its lowering speed is adjusted by air escapement from
it. which is called the meter-out mechanism.
L
Turning the valve of the controller
REGURATED clockwise makes the flow rate decreased.
BLOWOFF counter-clockwise increased.
ESCAPEMENT Fig 16
(3) Height adjuster

Failing to keep the proper distanse for picking-up action. adjust the
height according to the following procedure:
,
I
' SET SCREW
ADJUSTING LOCKNUT ADJUSTING SCREW
kS'·~
'~T~·
'~ =c~.
------- Fig 17
a. Loosen the adjusting locknut.

b. Loosen the set screw.
c. Adjust the adjusting screw for height.
Turning it clockwise make the base higher.
counter- clockwise lower.
d. Tighten the set screw. after finishing adjusting.
e. Set the adjusting locknut.
Note : All three screws MUST NOT be loosened at a time to keep the base
level. Above procedure should be done one by one, or otherwise
the base will be on a slant.
6-9. Vibratry feeder (Option)
1. General description
Each one the 12 rails of the every vibratory feeder feeds parts provided
through the hopper, by the action of vibrating itself.
Every hopper and every rail can be disassembled and combined with the
various size of the other to meet that of a part.
2. Specifications
Max. part type Up to 12 different types at a time
Quantity of a part (Model 2125) Max. 500 pcs
storage (Model 3216) Max. 300 pcs
(Model 1/8w) Max. 300 pcs
(Model 1/4w) Max. 100 pcs
Notes : The quantity depends on the part size, especially its thickness.
Power supply ACI00V/50Hz-unit, or 60Hz-nuit (choice)

Ovarall dimension 300(L) x140 (W)x175(H)
Weight 3.5Kg
Feeding method Of vibration (on the rail),
of blowoff (in the hopper)
3. Rail model
Its model depends on the part thickness.
3 models of a rail are standardlY prepared.
Part Model Thickness Color

Square chip 2125 0.5 Si I ver
!! 3216, 2125 0.7 Black
II 3216, 2125 1.0 Blue
!! 3216, 2125 1.3 Orenge
Cy 1i ndr ica I chip 1/4V, 1/8\!! Green
t
CAUSION-Any other optinal model of rails MUST be specified for any other
part than the above.
Mismatching rail with part may result in failing to feed part, for
instance its jumping- out, jamming, or setting.
"rj
......
. oq
-24-
5. Description and working procedure of the hopper
OPENING
PART LANDING POINT
'VENTILATION FLUE
OPENING ~I~ .
-~~
POOL
AIR HOLE Fig 19
Working procedure
a. Put a part into the hopper from the opening.
(see the item of the specification in terms of its maximum
quantity of a part storage in the hopper)
b. The part in the pool is sent UP to the entry of the rail by air
flow blowing off at regular intervals from the air hole.
c. The part drops into the rail from its entry, and is aligned on the
chip rail under the action of vibration.
d. The part failed to put in good order on it is dropped out to the
pool by the selection bar at the rail.
TIle air flow rate can be controlled by the (speed) controller.
Turning the controller clockwise makess the flow rate decreased.

counter-clockwise does· it increased.
-25~
6. Adjustment
The vibrator plays a very impotant role in feeding parts to the outlet of
the rail, so adjust for amplitude so that parts may not stand up or drop
out at the outlet.
Fig 20
SHEET SPRING for VIBRATION
VIBRATOR
ADJUSTING LEVER
Adjust the distance between shoe and the vibrator with the lever to change
the tate of the vibration.
7. Caution
a. Be sure whether the part suits the rail, when you put the part into the
hopper.
b. Take any other unrequired part than will be fed out of the rail or the
hopper, or both.
c. DO NOT remove rails and hoppers which are not engaged in feeding.
The removal of rail and hopper may cause the change in frequency.
d. DO NOT loosen the screw fixed plate spring on the vibrator to keep
frequency or height of the rail.
8. Height adjustment
Adjust the screw for height, if necessarry.
Fig 21
~ ADJUSTING SCREW
LOCKNUT
After finishing adjusting, tighten the locknut.

6-10. Horizontal stick feeder (Option)
The divice autmatically feeds a IC (SOIC) packed in the stick. and drops
out the used one.
2. Caution
• Use OIlLY the assigned stick and part.
(Each maker has its own behavior of a stick and part.)
• DO HOT use the part with bent pins. (or leads)
3. Part discription
~ STICK
STICK flOLDER J
STICK DROPOUT MECHANISM
LE!.9TH ADJUSTER
, STICK BLOCK COVER
STICK RETAINING MECHANISM &

SYlCK fALLOUT HEC~~
~
Fig 22 I PLUG
-27-.
FIXED 'SLOT
4. Specification
Humber 5 sticks (Standard)

Power supply 24V
Ovarall dimensions 600 (L) x50 (W) x900 (II)
Part type SOIC (8Pin-16Pin)
5. Operating procedure
a. Be sure that the line is plugged in the service power outlet, and that
the air tube is connected with in the air intake.
b. Set the stick to the stick holder.
(Check the IC for oriention in the stick.)
c. Press the power switch on the rear side of the machine.
When everything is turned on, belts start in motion, and each part is
set in each pickup position of each device.
A sensor is built-in each pickup position of each device.
When some IC is in the stick the baIt stops in motion.
When any UC is NOT in the stick ---- the baIt starts in motion.
d. As a IC is took out of the pickup position, a belt starts in action,
and next IC is set there.
e. The head keeps picking up a IC in the stick to the last.
When the sensor finds the stick empty, the first stick is dropped out
and then the next is set.
When some IC is under the sensor --- the stick is NOT exchanged.
When some IC is NOT under the sensor --- the stick is exchanged.
(with pausing few minutes)
f. When the sensor finds the stick empty, the cylinder starts in motion,
and the shoe A and the shoe B holds the rest of the stick.
g. At the same time, the driver plate disengages the first empty stick.
Fig 23
ACTUATES with CYLlIlDER
~
,,//
DRIVER PLATE.
'-,/ "-28 ...
h. As the empty stick drops. the driver plate return status quo ante and
simultaneously the shoes keep the rest bf the sticks off. and complete
to prepare for feeding a part.
All operation will stop when the electoric current go off. for instance.
in case of the electricity failure. Yhen the power supplying again and
the main switch is still on. the operation will start from 3 of
" operating procedure".
Notes 1. MUST put the block (prevention from excessive play) on the stick in
the stick holder. after setting.
Notes 2. DO NOT use any les with bent pins which may result in the jam of
feeder.
6. Adjustment
The change of the type of the part may require the adjustment.
a. Adjuster on the magazine
Fig 24
Loosen the adjusting screw. and adjust the length to match that of
the stick. After adjustment. tighten the screw firmly.
b. Adjuster on the pickup point
Lengthwise adjuster
adjuster
Fig 25
6-11. Camera to read a position on the coordinates
Installing this camera on our chip placer, data input procedure becomes
very easy and accurate. TIle MWV-CD camera head is very tiny and light
weight.
Its diameter is 17mm and 48mm long. And it is connected to control unit by
dedicated cable. Please read this instruction before use.
2. Harne of parts and their function
2-a. Camera head
Hanual Iris ring Focus Lock

Adjust exposure~ r--- Rotating this ring to
level .. JL 1.._.._ arrow direction. the
rl_=]\~]==05S ring is locked.

Focus ring
Adjust focus J
by this ring -------'--- Fig 26
Factory adjustment of
camera distance from PCB
is made as Fig 2.
(minimum distance is 20mm)
~)~L·
r~inP
25
±5mm
. I
11111
PCB Fig 27
2-b. Camera contral unit
- Front -
Wh ite ba lance se lector sw itch -----, AGC selector switch
(ATW, MANU, AWe) (SENS UP, ON, OFF)
lloma lly set to ATW and If the illumination is
color temperature change is enoubh, turn it off
automatically corrected. normally .
.. 1<. . . . . . 111,"
Ha ins lamp P£JEJ~
Mains switch
.' L."~+'II
\-l-~'
. - .
(Power ON, OFF) Auto white set switch
(Push to SET)
When white balance
White balance trimmer selector switch is set
( R, B ) to AWe, push this button
When white balance selector to set.
switch is set to HANU, it is
adjustable by these trimmers.
- Rear
Ext. Sync Sub carrier
Phase adj trimmer.
Video Out
Sub carrier
CD12V Phase a.qj. sw.
Supplied from machine (1,2,3,4)
Do not connect other
power supply.
Camera connector Horizontal phase
Connect cable from camera. adjust trimmer.
3. Connection with chip placer and controller
Make sure that your equipments are connected corTectly.
3-a. Color monitor

Color monitor controller connected with ECH8300/ECM8500
/ECM85~IK II /HHP30B-HK II
-- -----
[ ---0
TV Monitor
v I I)EO 11-1
1([\(1 IN
'fcyN llJ v II) tD our

~--I L Til (.f)"'IRoL.
-0
L:I ---C:I r
tl:: '~; ~ ClHH k'11
Camera control unit

/
WV-CDI , Camera
,
I
f
f
--------------,--:-------, ,-----,
Contro ller /
f
------------ ____ L _\. 'y ~1
Chip placer
col.oR
bf 'If IJ\I, c. ~ T
l)/Jil ,-olr TV (e"l fl.o!.
DCIZ V
o 0 C) c-::.I
c:r------I- - - -
'-----Ij ;' ..
( s e t controller system switch

Set DIGITAL/ANALOG as below
switch to analog
l=:I
~
( I I:=J c=:J
2 3
ANALOG DIGITAL
o x
3-b. Mono chrome monitor
Mono chrome monitor controller connected with ECH8300/ECM8500
IECM85MKII/MPH30B-MKII.
/. S- C. - 2. V X 2
TV Monitor
-oVllJ£:O IN
".--I-OVIDT::O oUT Vlt>EO oVI
-0
bc.12 v
r-:J en" r /vl U'lilllJ
Camera control unit 11 lJJ1j U
I Camera
WV-CIJI I
/
I
Chip placer
1.5 c. - z v
I
Controller
tJlfrlTllL •
~rr-J
(\NI1 LO lr
.9 ~?I~r::,
lvcoi/<oL
a -0
~
O~i12£
--,.- ~- --1-------'
=1
CoLnR i
ern
'------
'-'----I
Mil P 3 0 IJ - M I<. Ii
>: DIGITAL/ANALOG
switch to analog
Set controller system switch
as below
[ [C=II~IC)I~I
1 2 3 1
ANALOG DIG ITAL
o x --33-
3-c. Mono chrome monitor
Mono chrome monitor connected wi th ECH8300/ECM8500/ECM85MK U
IHHP30BMK II
3C-2V
..
TV Monitor
V 11)1::.0 ,,,'
f-........_ ------D
Vl'~o.ollr ..
\
r----I--·O ~Vm~50,.nr- BG1 =tOCf
-0 U .'
. ()
be 11 V. c:Y>N\ Ii fUC>.,
LJ· u.
I\tU .
unit
b
11111 In
11iU! ,
~
ac,-'2.V d
... !l Camera
5)
<.
Controller
ChlP placer
MllP30B-MKH
4. Operating procedure
Be sure the following procedure as below, inputting the mounting data
using camera in tasks teaching method
a. Put the pick-up point deta in the main storage of the CPU, monitering
on the screen, and also put the mounting position deta in it.
b. To register a coordinates position in the main storage, push the Q-key
on the control unit.
c. Confirm the actual part center by using the function-key F5, the way
which the actual center on the screen is superposed on the input
coordinates position on the monitor screen.
5. Caution
a. DO NOT open the cover of the camera control unit. This may result in
an electric shock or some other accidents.
b. DO NOT give a camera or a control unit to a heavy shock or a strong
vibration. This may result in the failure of their actions.
c. DO NOT turn the camera eye toword excessively intense light.
The intensity of light such as a spotlight may result in blooming
or smear on the monitor screen.
d. Also intense light may have the screen emerged vertical stripes,
but it is not the fault.
e. DO put "OFF" the main swich, when plug IN/OUT the interconnecting
cable of the camara at the connecter on the control nuit.
f. When cleaning the camera body, DO out OFF the main swich, and wipe
the camera body with a dry cloth. And remove the tough stain from
it with a cloth soaked with synthetic detergents. DO use a sheet of
lens cleaning paper (applicable to glasses or cameras) to clear the
lens of the camera.
g. DO NOT change the level of trimmers and switches, which are properly
set at the factory.
6. Installation and removal of a camera head
Befor executing the deta entry, install the camera head to the assembly,
and after day's work, remove it from the assembly.
a. Installation of a camera
Fig 30
HEAD ASS'Y
CAMERA
SCREW
HOLDER
SET SCREW (DO leave it as it set at the factory)
The screw fixes a camera head to the head assembly.

During the installation and the removal, DO only by finger tips, but
DO NOT by wrentch. Using the it may cause the break of the guide pins.
b. The camera head should be removed from the actuator and contained in
the holder as described in the Figure when not in use.
To aviod this procedure, the contact between the camera head and the
cable may be broken when the machine starting again.
Fig 31
-36;-:-
7. Maintenance schedule
The following servicing tasks should be carried out on these units to be

in top operating condition. To avoid these procedures, it may damage them.
1. Schedule of periodic servicing and cleaning
S C HDUL E
POI N T CHECKING or SERVICING

DETAIL Fig.No. INSTRUCTION DAILY WEEKLY HONTHL)
A. Chip head
Positioner Jaws Wear or break 0
Link mech. Wear or break 0
Cam Wear or break 0
Cy I inder Air leakage 0
Pick-up Bit Fig 32 Cleaning 0
Bit Wear or break 0
Bit holder Cleaning 0

Suction pressure 0
Rotary Gear and rack Cleaning 0
Cy I inder Wear or seizure 0
Air leakage 0
Up/Down Cy I inder Air leakage 0
B. Dispenser
head
Outlet Needle and Fig 33 Cleaning 0
syringe
Needle point Wear or break 0
C. XY drive
unit
XV-axis shaft Fig 34 Cleaning 0
Head folder Fig 36 Wear or break 0
Ti rn i ng be It Fig 37 Wear or slack 0
Fig 38
Fig 39
-37-.
DETAIL Fig.No. INSTRUCTION DAILY WEEKLY MONTHLY
D. Loader
Bowl screw Fig 40 Cleaning 0
Guide shaft Cleaning 0
Loading belt Cleaning 0
Board guide Sides tension 0
Wear or break 0
Reflecting
board Cleaning 0
Cy 1inder Action 0
E.Tape Cassete
feeder
Engagement of
gears Cleaning 0
Winder Fig 41 Cleaning 0
Ratchet whee I Fig 42 Wear or break 0
Fig 43
Lever Action 0
Base Cylinder head Wear or break 0
Cy 1inder Air leakage 0
F. Vibratory
feeder
Rail Cleaning 0
Outlet Wear or break 0
Hopper Cleaning 0
G. Hor izonta I
stick feeder
Ra i 1 Cleaning 0
Shooter Fig 44 Cleaning 0
Belt Cleaning,
belt wear 0
Cy 1inder Action 0
Shoe A, B Fig 45 Wear or break
(rubber pad) 0
DETAIL Fig.No. INSTRUCTION DAILY WEEKLY MONTHLY
H. Bit exhan-
ger
Lock Cleaning 0
I. Fixed
positioner
Jaws Wear or break 0
(~motion)
H. Others
Jointer Air leakage 0
Fi 1ter Fig 46 Cleaning 0
Electromag-
netic valve Action 0
Regulator Pneumatics 0
A. Chip head
(1) Positioner
1) Servicing
Check the jaws, the link, and the contact of the cam for wear,
or break. Change as necessary.
Also, check the cylinder for air leakage.
Renew a packing rubber in the cylinder, if excessive air leaks
lpi'! /// ( i i !
out from it.
(2) Pic-up
1) Servicing
Check the mount of the bit for wear, or berak. Change as
necessary.
2) Cleaning
Clean the pick-up and the bit holder with alchol or in a
ultrasonic cleaner. Clean if the mouth of the bit is blocked.
BIT HOLDER
Fig 32
PICK-UP BIT
(3) Rotary
1) Servicing
Check the cylinder for wear.
Adjust when working sluggishly, and renew as necessary.
2) Cleaning
Clean the gear and the rack.
(4) Up/Down
1) Servicing
Check the bit for Up/Down moving.
Renew a packing rebber in the cylinder, if excessive ~!r leaks
out from it.
-40-;
B. Dispenser head
(1) Outlet
1) Servicing
Check the needle point for wear. or break.
Renew it as necessary.
2) Cleaning
Clean the sylinge and the needle of the dispenser head with
alchol or in a ultrasonic cleacer. after day's work.
Fig 33
Also. clean the needle point with a 4>0.50 in.dia.drill if

blocked.
C. XY drive unit
(1) XV-axis shaft XAXIS SHAFT
1) Clean ing
YAXIS TIMING BELT
XAXIS TIMING BELT

Fig 34
Clean the shafts with cloth with a alcohol.
-41-,
(2) Head holder
1) Servicing
Check the play between the head holder and the shaft.
2) adjustment
ADJUSTING SCREW
Fig 36
Adjust the adjusting screw so that the head holder can slide on
the shafts. The rate of sliding is required for less than 500g
on belt driving.
Change the one which cannot be adjusted.
(3) Timing belt

1) Servicing
Cheack the belt for wear. Change as necessary.
Also, check the belt tension periodically.
2) Adjustment
a. Motor-belt tension
Measure the tension of the belt at the center of a pulley,
Il~)
X: 400g 3mm inward
Y: 300g 3mm inward
Adjust the motor bracket
b. X-axis belt temsion ~~ Fig 37

Measure the tension of the belt at the center of a pulley,
150g 5mm inward

Adjust the tension by tension adjusing device.
ADJUSTING-TENSION MECHANISM
Fig 38
c. Y-axis belt tension
Measure the tension of the belt at the center of a pulley.
200g 10mm inward
Adjust the tension by tension adJusing device.
~ ,jg39
~~ - ADJUSTING-TENSION MECNANISM
D. Loader
1) Cleaning
a. Wipe dirt off around the loading belt. so that something to rest
there may not cause mismounting a part.
b. Wipe dirt or dust off the eye of the sensor. as it plays a
important role in sensing the light when the P.C. board passing.
Fig 40
~
REAR SIDE
P.C.B. PASS SENSOR

E. Tape feeder
(1) Tape cassette
1) Serv icing
Clean UP the residue of rubber at the engagement points of gears
through a vaccum cleaner.
Clean the rubber ring on the winder with a cloth soaked with a
alcohol.
RUBBER RING
Fig 41
(2) Winder
1) Adjustment
Tighten the spirng at the lower than the standard, or renew it,
when you cleaned with a cloth soaked with a alcohol and the the
tape reel fails to wind the tape.
(3) Ratchet
1) Servicing
~ '1l~
Fig 42
Check the pitch lever to move without any setting.

Also, check the ratchet wheel for wear or break.
Change, as necessary.
Fig 43
RATCHET
-44-,
(4) Cassette base
1) Servicing
Check each head of cylenders which push UP the levers for wear
or break. Change as necessary.
Test the cylinders for air leakage.
2) Cleaning
Clean the shaft with a cloth soaked with a alcohol.
Clean up some dust on the base through a vacuum cleaner.
F. Vibratory feeder
1) Servicing
Check each tip of the rails for wear or break.
Change them not to affect the flow of the parts or the pick-up
action.
2) Cleaning
Clean the flutes of rails with a paper soaked with a alcohol, if
1 . ~_
the parts sort of hesit~te on the rail.

/--", --,
(j low off dirt Dr~IlIe)other residue in the hopper/by a 'air gun.
f' / j ()
G. Horizontal stick feeder

1) Cleaning
Clean the shooters, in which stick willbe dropped, or the rails
with a paper soaked with a alcohol.
Also, clean the loading belt.
RAIL
Fig 44
-45-.
Check the rubber pads for wear or break.
Change as necessary.
Fig 45
II. Bit exchanger

Remove dust.
Cleaning.
I. Fixed positioner
cleaning jaws.
J. Fi Iter
1) Cleaning
Clean the filter in the cap.
CAP
Fig 46
-46- .
2. Periodic servicing and cleaning of digital head
a. Pick-up head assembly, picks UP a part by the suction pressure of the

air-tube with it.
Be careful not to stain the bit of the chop head with dirt or dust.
sa it plays a very important role in the function of the assembly.
At least clean the mouth of the bit with trichloroethylene after day's
work. or it may be blocked with paste solder. adhesive, or some other
fragments.
Also. check the bit for wear or deformation.
b. Be careful not to stain the cap of the sensor with dirt or dust.
c. Clean the sliding parts so that it will move up and down smoothly.
d. Disassemble the unit into components, if necessary, following the
instructions given by the part drawings.
Adjustment of positioner jaws

1) Turn the right eccentric shaft
for opening jaws, so set them at
SPRING at a angular aperture of 15°
SET SC~W / away frpm a perpendicular line.
POSITIONER Xbfr 1/ II, and tighten a setscrew to lock
CAMSHAFT (B) ~ . the shaft.
CAH~~b
Adjust cam for proper
I b positioning on a bearing, viewed
from the rear side. when
;W~ ditermining a angular aperture

of 15° .
BEARING 2) Closing jaws, moving the cam
down by pneumatics.
'f:-'-.::::- J"t I
~. )~L~S_
FIXED IN TOUCH
-47-;
VACUUM 6 ¢ HOSE
Air supply
TOW STEP UP-DOWN TRAVERESE

ADJUSTING BOLT (Max. 5mm)
BIT HOLDER BDC

ADJUSTING NUT
(ADJUST TIlE STROKE for 15mm)
CYLINDER
(INNER TUBE)
Stopper
@1
RESITOR THE CLEARANCE ABIT
AND JAW for 4.5mm
ADJUST ABIT for BDC IN

THE TWO STEP ACTION
-48,-
3. Greasing
L s t
Servicing
Point Fig.No. Product da i ly Weekly Monthly
A. Chip head
Link mechanism Fig 47 Si I icone oi I 0
(Sinetsu silicone
G-40H)
B. Loader
Bowl screw Fig 48 Si I icone 0 i I 0
(Sinetsu silicone
G-401l)
A. Chip head
LINK MECHANISM
Note Excessive greasing may

cause trouble in working
Grease there with silicon grease

(S inetsu • G-40H)
B. Loader
BOWL SCREW
Grease the bowl screw with

silicone grease, except
the shafts
Ji'ig48
-49-;-
8. Truble shooting
A. Parts mounting portion
TROUBLE REASON & REPAIR
PART PICK-UP HISS REASON: Clogged bit with cream colder or
adhesive.
REPAIR: Disaddemble bit and wash
Binding
of bit
PART PICK-UP HISS REASON: Bit not move down smoothly along
upper portion of slot on bit
holder.
Bit holder slot REPAIR : Change bit screw.
bites bit screw Change head if the slot is not
made correctly.
PART PICK-UP HISS REASON : Lrregular operation of bit due to
--B:- r~~~:
the contamination of bit sliding
portion.
REPAIR : Clean the bit sliding portion

·l\::::.ll Contamination (outside of bit and inside of bit
holder) with alcohol.
PART PICK-UP HISS REASON : Leakage of vaccum.
REPAIR : Check the pressure of main air.

Disassemble and clean the ~ir pipe
joint.
Clean air filter and air nozzle of
microejctor.
Fi Iter
TROUBLE REASON &REPAIR
PART PICK-UP MISS REASON: Poor adjustment of vaccum sensor.
Irregular operation due to the
break of vaccum sensor.
REPAIR: Re-adjustmen of vaccum sensor.

Change vaccum sensor.
Vaccum sensor
(Copal-PS3-120V)
PART PICK-UP MISS REASON: Break of electro-maganetic valve.

(due to the water in air)
REPAIR: Change electro-magnetic valve.

Check the air used. If wet. use
dry air and try agin.
PART PICK-UP MISS REASON : Poor adjustment of bit downn

height.
REPAIR : Re-adjustment of bit down height.

(Height must be adjusted to be
143mm from base)
PART PICK-UP MISS REASON : Top tape not wound due to the
dispersion of tape size.
Top tape Top tape not wound due to the
poor winding tension.
REPAIR : Change tape.

Clean O-ring for winding w.ith
alcohol.
Change O-ring(K362356) and spring
(K362120)
TROUBLE REASON & REPAIR
PART PICK-UP MISS REASON: Motor comes to be nucontrolled due
to the increase of load on X and
Y-axis movement.
Improper belt tension.
REPAIR Cleaning of X and Y-axis.
Oil supply.
Re-adjustment of belt tension.
PART PICK-UP MISS REASON Poor matching of tape perforation

and feeding jaw due to the wear of
tape stripper spring.
REPAIR Change tape stripper spring.

(U014105)
Wear of spring
PART PICK-UP MISS REASON Pitch feeding lever not return.
REPAIR Apply small amount of oil on

sliding portion.
Remove top tape being wound.
PART PICK-UP MISS REASON Poor matching of bit suction

timing with the part on tape due
to the wear of stopper retchet
spring.
REPAIR Change stopper ratchet spring.

(K362102)
Stopper ra tche t
spring
PICK-UP MISS REASON: Poor alignment of centers between
U ... I·
bit and positioner jaw.
REPAIR: Re-ajust the cam-plate of rink

_L
1-'-\~
t\ y.\1'- -.J-
JI-
mechaism so as to align the center
of bit with that of positioner
-l- t_
jaw.
PICK-UP HISS REASON : Bit bites the folder at the upper

edge of slot and not moves down.
~~
REPAIR : Change bit screw.
~ Change head if bit holder is
,-,
manufactured incorrectly.
Re-adjustment of bit hright.
PICK-UP HISS REASON : Improper bit down speed.

. ,
Bit down speed

too fast
I
V "]
REPAIR : Re-adjustment of bit down speed
by adjusting speed ccontroller.
POOR HaUNTING REASON : Improperly coated adhesive.

Improper amount
of adhesive
.
Too sma II Too much REPAIR : Adjust to coat proper amo~~t of
adhesive.
JJU ;1 111/11'\
POOR ANGLE REASON : Poor adjustment of stroke of
Z-axis piston.
-t - REPAIR : Re-ajustment of stoppre.
Stopper for .
adjusting angle. U·
~- - ~fr~
POOR ANGLE REASON : Poor adjustment of bit down height.
Part falls down.
y~ REPAIR : Re-adjustment of bit down height.

I, Chip Cleaning of bit sliding portion.
_ _ _ _I r::=:::::
POOR ANGLE REASON : Poor angle for omly mini-Tr.

.,
l!:.
l\iI :v ~);:-'
:YIl.jj
REPAIR : Poor timing of positioning due to
- ....... p.... ~~
~.
. If unsmooth operation of Z-axis.
~~ ii
t Apply oil to sliding portion.
Change head or worn parts.
POOR ANGLE REASON : Positioner jaws not close.

Wear of jaw.
Cam adheres to stopper with grease.
~w~ Not close

REPAIR : Cha~ge jaws or packing of piston.
Re-adjustment of speed cintroller.
Disassemble and clean positioner
arm.
POOR ANGLE REASON : Positioner jaws not open.
ILd~I;f.;Gj~ REPAIR : Clean and apply grease to

positioner piston.
Disassemble and apply oil to
Not open positioner arm.
POOR ANGLE REASON : Scraping of tefron washer for
~~
thrust washer as shown left.
REPAIR : Change thrust washer and tefron

~Tefron washer washer.
~Thrust washer Polish washer surface with «200
0 po 1ish paper.
0
.::1.
REASON :
REPAIR :
REASON :
--
REPAIR :
.
-56-;:
CRACK Of DHIP REASON : Bit not move or not move smoothly
due to the obstacles in bit sliding
portion.
~~ Sliding pnrtinn REPAIR: Cleaning of bit and sliding
t[l . portion.
CRACK Of CHIP REASON: Due to the strong impact when bit

move down.
Due to the strong impact when
posiitoner jaws close.
REPAIR: Re-adjustment of bit down speed by

speed controller.
Re-adjustment of jaw closing speed
by speed controller.
Change bit spring to weaker one.
CRACK Of CHIP REASON : Due to the improper amount and

improper type of cream solder as
shown leftside.
REPAIR: Change type of cream solder.

Adjustment of amount of cream
solder.
CRACK Of CHIP REASON: No allowance for spring movement

Poor adjustment of bit down height.
~r~.~~(-_. Chip
REPAIR: Re-adjustment of bit down height.
~"h
1-.I~
. ..=1-
-/-.
-57.
STANDING UP OF PART REASON: Poor matching of bit position and
part stop position.
REPAIR: Re-adjustment of center position

between part and bit.
STANDING UP OF PART REASON: Due to too fast bit down speed.

part is pressed down and stands UP
when sucking.
REPAIR: Re-adjustment of bit down speed by

speed controller.
,
STANDING UP OF PART REASON : Due to too fast tape feeding speed.
part stands UP by feeding impact.
I=m~===",..-
REPAIR : Re-adjustment of return speed of
tape feeding piston by speed
sontroller.
Change tape stripper spring if
worn.
STANDING UP OF PART REASON : Poor tape feeding.
.-
REPAIR : check engaging status of stopper
ratchet.
Change stopper ratchet spring if
worn.
.
-58-;-
UNEVEN COATING STANDING UP OF CHIPS POOR MOUNTING POSITION
Poor suctloo Worn timing I~groper form of

sensor setT I ng belt Chip
Poor positioning of n
Poor su.:;:t I on board
riming (Lowering Poor positioner ::r-
and suction) opera't I on - - - f-'-
Height of bit lower ra
IlmfT posit on Improgerly coated
~l~ratlon of adhesive Accuracy of board ::r-
dImenSions rD
Static electricity PJ
Improper mounting data p...
~1rg~~~lcularlty Incorrect hold position ~~obifliding
or pOSIT oner Jaws PJ
Guard ral I levelness ::J
Incorrect p...
feeder data Board warpage
Dispersion of tape
--- feeder operation ra
Re;; I dt,Ja I - - l Dispersion In o
adhesive seT posITion / .... en
Clearance between I ~1rg~~~icularlty f-'-
tape and part rt'
Air In f-'-
cyl i nder Tape stop I I~groper position of Positioner paral lei Ism
o
position Chip and part ImprOPer su~king ::J
opero'tloll or rD
sllctlon head H
I
c.n Statte rt'
~ Clogged bit -i--Worn timIng belt e eetr te ity I Blnd]ng H
'I
of bit o
~
Weakened bIt tr'
Shock In tape . ' Clearance I-'
Dfspersion In feeding operation rD
Improper aIr flow tape size
and pressure
Improper bIt PJ
Ooeratlon of feeder Posit1oner ::;:l
CY I I nljer mollntlng height para ellsm PJ
(sensitivity) I-'
Vacuum Vacuum sensor setting \.<;
Dete("lorated en
:iUcT.j.on sensor
tunc Ion
Leakage of vacuum I Operation of
rack
I I ~osltloner
Jaw ho Iding
f-'-
en
Static electricity I position
Heiqht of bIt p...
lowi'!r limit position
f-'-
Dispersion In tape PJ
Dislocation of parts I STOp pOSition I..Q
Lowered suct.l.on In paTe H
sensor • I I PJ
sensitivIty Blnd1nq of parts in
tap~ ti'!eder
Poor mount Ing
timing Pos Itloner tlml ng I Vacuum :3
Poor matchlllq of tape
feeder and hi'!ad pOSition BIndIng of bit
Perpendicularity of head_ _.l.I
~ _
MOUNTING FAILED SUCTION FAILED POOR e AXIS ANGLE

9. Circuit diagram
-60-,
1 1 . Parts list
~68-
11-1. Loader Ass'y 072403
1/2
No Part No. Part Name p'ty Revision Remarks
441912 Slider 4 I
441915 Main guide bearing 2 I
445791 Bush 6 I
447230 Loader variable block 2 I
447234 Variable block 2 I
447257 Pushing board 6 I
447260 Cylinder bearing 6 I
447262 Shut 15 I
447267 Board stopper 3 I
447275 Guide pin 6 I
447276 /I 6 I
447278 Guide board A 12 I
447338 Linear bush cylinder 15 I
447877 Back-up board 3 I
448026 Back-up variable board 3 I
448027 Back-up board 3 I
448958 Pullely (Machine) 1 I
448959 /I ( /I ) 1 I
450511 Variable shaft 1 I
447995 Knob 1 I
441914 Sprocket 4 I
447235 Loader motor pullely 4 I
450469 Stopper bush 4 I
450470 Plate 5 I
450471 Loader clamp A 3 I
450472 II B 1 I
450473 Auxi 1ian loader set board 1 I
450474 Auxi liary loader motor bearing 1 I
450475 Slider B 4 I
450476 Loader belt bearing 2 I
450477 Motor bearing 2 I
450478 Loader belt bearing 1 I
450479 Auxiliary loader motor bearing board 2 I
450480 Pullely support 4 I
450481 Jointing plate A 2 I

450482 II B 6 I
,-69-
2/2
No PART No PART NAME b'tyREVISION REMARKS

Wire-chain ; TM-I05-N04 3m I
Timing belt ; T5-05-140 1 I
Bearing (THK) ; LM6 30 I
MY packing ; MY3 6 I
Bearing (Top bearing) ; DO-22B 10 I
!J ; DO-22H 4 I
Belt ; TU6 w=5 ~ =1050 2 I
11 ; TU6 w=5 ~ =3490 2 I
Gear (Servo) ; 6H15 2 I
Motor ; IH6P3 2 I
Sensor ; GS5 7 I
Spring ; tt1257 6 I
!J ; #1107 6 I
Pency 1inder ; PDA 10 x 30A 3 I
11 ; PDA 10 x 15A 6 I
Clunk lever ; KR6-10 4 I
Connecter ; HS-12R-2 2 I
!J ; HS-12P-2 2 I
Nut ; MI0 8 I
Solenoid, air-valve; PCS241-AB-D24-LPK 12 I
Manifold ; 12MFU-PC-I-M3 1 I
Bearing ; 6E6ZZ5 4 I
I
I
I
I
-:-70-
11-2. Parts list of desital head (1) 020034
No PART No PART NAME Q'ty REVISION REMARKS

M0944062 Spring 1 I
M0944072 Joint plate 1 I
M0944412 Sp line 1 I
M0944422 Up/down dog 1 I
M0944432 Z-axis dog 1 I
M0944441 Speacer 1 I
446151 Clamp 2 I
446152 Holder 1 I
446156 Bit P 1.0 1 I
Clamp joint / CS-BF6F 1 I
Revolving joint / CS-SF 1 I
Mini Y packing I MYN-12 2 I
Si licone tube / S5(5 x150) 1 I
Set screw / PB1.7x3 2 I
A set screw / M2x2 2 I

!! / M2x3 2 I
Hexagon head screw I M3x30 3 I
Spring washer / SW(M3S) 3 I
Washer / IV (M3S) 3 I
Nut / N4 (M4) 1 I
I
I
-72-,
11-2.
11-2. Parts list of desital head (2) DETAIL "A"
No PART No PART NAME Q'ty ~EVISION REMARKS

M0934712 Z-axis plat 1 I
M0940431 Timing pullely assembly 1 I
M0940441 Motor assemb ly 1 I
M0940451 Pullely assembly 1 I
M0944452 Stopper angle 1 I
M0944463 Sensor stay 1 I
M0944474 Guide push 2 I
M0944713 Z-axis spacer 1 I
M0944721 Main guide bearing 1 I
M0944752 Motor fl unge 1 I
M0944761 Mainfold 1 I
Timing belt / B40S2M126 1 I

Clamp joint / CS-BF6N 1 I
Universal elbow / CS-UEF6 1 I
Photo micro sensor / EE-SF5 2 I

!! EE-SV3 1 I
Bearing / SSLF-1790ZZ 2 I
Hexagon head bolt / M2 x6 1 I
Round head small screw / M2 x15 1 I
Hexagon head bolt / M2.6 x3 1 I
Round head small screw / M3x5 1 I
Hexagon head bolt / M3x8 6 I
Round head small screw / M3x15 1 I
Hexagon head bolt / M3x30 4 I
Nut / N3(H3) 1 I
Spring washer / SW(M2) 3 I

!! / SW (M3) 14 I
Washer / W(H2) 3 I
Washer (small)) / W(M3S) 12 I
Washer (Big) / W(M3L) 2 I
Hexagon head bolt / M3 x10 2 I
-74-,
11
M093<1712
11-2. Parts list of desital head (3) DETAIL "B"
No PART No PART NAME O'tyREVISION REMARKS

M0944111 Plug 1 I
M0944122 Positioner piston 1 I
M0944132 Positioner cam 1 I
M0944142 PC spring 1 I
M0944151 PC spring 1 I
M0944162 Psitioner dog 1 I
M0944221 Eye sensor joint 1 I
M0944231 Sensor stay 1 I
M0944261 Eye sensor holder 1 I
Lens I 63301 1 I
Lens stopper I K521006 1 I
Barb joint I CS-BF3.2 2 I
Clamp joint I CS-BF4N 1 I
Universal elbow I CS-UEF 2 I
Plug I PF-M2-2W 2 I
Multi-mount cylinder I MTA10 x 5 1 I
Flunge bush I 80B-040G 1 I
Bush I 80B-0610 1 I
Mini Y packing I MYN-3 1 I
Hexagon Head Bolt I M2x4 1 I
Hexagon Head Bolt I M2x6 2 I
Spring washer I SW(M2) 3 I
Washer I W(M2) 3 I
I
I
I
I
-76-,
11-2.
"O9'<''':'~
00"-06'0 ~
UYN-J . rg
6JJOl ,®
K52100G ~
-77-
n 1i"1' " T r n
11-2. Parts list of desital head (4) DETAIL "B"
No PART No PART NAME P'tyREVISION REMARKS

M0644551 Tefron washer 3 I
H0924013 Block 1 I
H0940421 Li nk B assemb Iy 1 I
H0940481 Shaft assembly 1 I
H0944172 Cam shaft A 1 I
H0944183 Cam shaft B 1 I
H0944194 Link A 1 I
H0944355 Posi itoner arm 1 I
H0944812 Stopper 1 I
H0944821 Co lIar 1 I
H0944831 Arm shaft 1 I
H0944861 ArmB 1 I
H0944871 Ring 1 I
448123 Guide plate 2 I
448125 Positioner jaw 2 I

Spri ng / 2049 1 I
!1 / 6159 1 I
Spri ng pin / 101-0801-2008 4 I

Stainless parallel pin/161-4701-30280 1 I
!1 /161-4701-30300 1 I
E-ring / E-2 4 I
GS-ring / GS-3 4 I
Bearing / SSL-630ZZ 2 I
Round head small bolt / H2x4 3 I

Hexagon head bolt / H2x6 5 I
!1 / H2 x10 1 I
!1 / H2.6x3 2 I
Nut / N2 (H2) 1 I
Spri ng washer / SW (H2) 8 I
Washer / W(H2) 2 I
Black POM washer / W(4 ¢ x8 ¢ xO. 3) 1 I
-78-.
11-2.
-112x1O
6159
DETAIL D
-79-
11-2. Parts list of desital head (5) DETAIL "e"

M0644741 ¥lasher 2 I
M0644751 Thrust washer 3 I
M0934012 Inner tube 1 I
M0934361 Bit holder 1 I
M0940411 Stopper assembly 1 I
M0944032 Spring 1 I
M0944042 Rot bush 1 I
M0944051 Nut 2 I
M0944083 Spring 1 I
M0944241 Bush 1 I
446153 Bit chuck 1 I
448178 Bit set screw 1 I
Mini Y packing / MYN-5 1 I

!/ / MYN-7 1 I
O-ring / 0-10 1 I
Pipe nut / N7(M7) 1 I
I
I
I
I
I
I
I
I
I
I
I
I
-80-,
-81- '
DETAIL C
//-J
MHP Tape Cassette Ass'y (8mm, 12mm
1/3
It. Part ft. Part Name Q'ty Revision Remark
072466 Tape Cassette main Ass'y ( 8mm) 1 I
I
072467 II (12mm) 1 I
I
I
I
071455 Rachet pully Ass'y ( 8mm) 1 I
I
071458 Main plate Ass'y ( 8mm) 1 I
I
071427 Winding reel Ass'y ( 8mm) 1 I
I
071459 Main plate Ass'y (12mm) 1 I
I
071457 Rachet pully Ass'y (l2mm) 1 I
I
071428 Winding reel Ass'y (l2mm) 1 I
I
I
I
362067 Pin, winding pully 2 I
I
362130 Bush 2 I
I
362356 Ring 1 I
I
448034 Shaft, winding reel 1 I
448038 Winding reel ( 8mm) 1
448039 II (l2mm) 1
448042 Flange winding pully 1
448043 Winding pully 1
448045 Arm. winding reel 1
E4 E-ring 4mm 1
I
362076 Sprocket. tape 1 I
I
362077 Rachet gear 1 I
I
362080 Spacer B rachet 1 I
I
449877 Hook. rachet 1 I
I
362097 Gear A 1 I
I
362122 Washer hook rachet 1 I
I
362130 Bush. tape feeder 2 I
448089 Rachet pully (8mm) 1
448140 Spacer rachet 1
448141 rachet pully (12mm) 1
U014107 Rachet shaft hook 1
U054102-2C Rachet arm 1
Pan head M2xL15 screw 3
M3 Nut 1
-3'2-
;/- J
2/3
fl. Part fl. Part Name Q'ty Revision Remark
362070 Washer, gear A 1 I
I
362071 Shaft, gear B 1 I
I
362075 Shaft, stopper rahcet 1 I
I
362093 Stopper arm rachet 1 I
I
362098 Gear B 1 I
I
362102 Spring stopper rachet 1 I
I
362120 Coil spring hook rachet 1 I
I
362256 Arm pu lly gu ide 1 I
I
445612 Stopper rachet 1 I
I
446763 Bush stopper rachet 1 I
I
447969 Stopper 1 I
I
448030 Gear C 1 I
I
U014104 Tape stripper shaft 1 I
I
448032 Tape stripper ( 8mm) 1 I
I
448033 II (l2mm) 1 I
I
448037 Tape pressure spring shaft 1 I
I
448040 Pressure tape shaft 1 I
I
448041 Winding arm shaft 1 I
I
448046 Main plate 1 I
I
448048 Shaft rachet pully 1 I
I
448088 Pressure Tape ( 8mm) 1 I
I
U014302 II (l2mm) 1 I
. I
448149 Shaft reel 1 I
I
U014105 Spring, tape stripper shaft 1 I
I
U014108 Rachet spring 1 I
I
U014109 Tape pressure spring 1 I
I
U064551 Tape guide 1 I
I
449264 Shaft reel 1 I
I
450116 Stopper pin 1 I
I
450150 Cover plate, gear 1 I
I
451715 Shaft gear 1 I
I
I
I
I
I
I
I
I
/I-J
3/3
It. Part II. Part Name Q'ty ~evision Remark
Pan M2xL5 Screw 2 I
I
Pan M2xL6 Screw 1 I
I
Pan M2 xLlO Screw 1 I
I
HZ Spring washer 2 I
I
HZ Washer 2 I
I
HZ Nut 2 I
I
Pan M3xL6 Screw 3 I
I
Pan M3 xL8 Screw 2 I
I
Pan M3xLl5 Screw 1 I
I
Cap H3xL6 Screw 3 I
I
Hexa,vort M3 xLlO 1 I
I
H3 Spring washer 7 I
I
H3 Washer 8 I
I
M3 Nut 4 I
I
E-ring-3 3 I
I
E-ring-4 4 I
I
E-ring-6 2 I
I
G-ring GS6 1 I
I
I
I
I
a 7 6 L~_~_~ 5 I 4
3 I 2 I
@uOI1 "Lf-Io4-
....... I' ~ -44'60"'32
~c::zz:"r~l;;~~'J''''
5'
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I I
Tap~ feeder Cassette Haln as,,; 'y

le! ...... n 'l ill ""'C.'o. OS-
....0 . _
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11-4. Tape cassette base M071051
1/2
No PART No PART NAME O'ty REVISION REMARKS

1 MOB3551 Side plate 1 I
2 M07350B Back bar 1 I
3 MOB3552 Base bar right 1 I
4 M073502 Slide base front 1 I
5 M064553 Sl ide foot 4 I
6 M074502 Bar holder 4 I
7 M073503 S1ide base rear 1 I
8 Manifold / 12MF-TI -23H-M5 1 I
9 Speed cintroller / SPU-1-N 12 I
10 One touch joint / 3181-06-19 1 I
11 M073504 Back stand 1 I
12 M064558 Slide bar 2 I
13 M063553 Base bar lift 1 I
14 Electro magnetic valve / SS-23H-ND-Dl 12 I
15 M074503 Base plate bar 1 I
16 M073505 Front bar 1 I
17 M074504 Guide sub conver 1 I
18 M063551 Side plate 1 I
19 M064556 Piston stand right 1 I
20 U024110 Connecting pin 12 I
U024111 Piston head 12 I
U024115 Head joint 12 I
U027102 E-ring / E-13 24 I
21 M073507 Rod cover 1 I
U027103 Casket / 8914 12 I
22 M072501 Cylinder tube 1 I
23 M064555 Piston stand left 1 I
24 U024114 Piston pin 12 I
U027104 Mini Y packing / MY7 12 I
U027101 O-ring / P-ll 12 I
25 M073508 Head cover 1 I
26 M064557 Clip plate 2 I
27 M074501 Bar holder 1 I
28 M073501 Cassette base 1 I

29 M064561 Pad 3 I
,-8Q-
1/2
No PART No PART NAME Q't:v ~EVISION REMARKS

30 M064560 Adjuster 3 I
31 M072509 Tape guide plate 1 I
32 M074505 "'eight bar 1 I
33 U074506 Sheet 1 I
34 K362089 Plate spring base 12 I
35 Ball plunger / BST6 2 I
I
I
I
I
I
I
I
I
I
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11-4.
I \ ) ) - - - \ . - i - '\
I\)
OJ
t'!
1
1-3
tJ'
11-5. Linear feeder 070621

1 K352347 Subtable 2 I
2 K352330 Rai I cover 12 I
3 K322123 Gate single 60 I
4 K352270 Upper right base 1 I
5 K352262 Upper center base 1 I
6 K352263 Upper left base 1 I
7 K352264 Lower base stay 2 I
8 K352269 Plate spring 12 I
9 K352267 Lower base 1 I
10 K881636 Magnet coi I 1 I
11 K352346 Vibrator adjuster 1 I
12 440433 Support 4 I
13 440434 Lower base 1 I
14 K352266 Connecting bracket 1 I
15 K352265 Upper base stay 2 I
16 K352331 Rai 1 black I
K352335 Rai 1 blue I
K352336 Rail orange I
K352332 Rail green I
17 440033 Block base 1 I
18 K350024 Hopper 12 I
19 440041 Plate 12 I
20 440044 Block 4 I
21 Electromagnetic valve / 050E1 4 I
Manifold / SM4 1 I
22 440042 Nozzle 12 I
23 Quick joint / TS6-01 1 I
24 440758 Cover 1 I
25 440431 Upper base 1 I
I
I
I
I
I
-88-;
11-5.
/
/
<\
\
\
\
\ /\
\ II )
\J --
-89-
11-6. Horizontal stick feeder 070656 (1 of 2)
1/2

1 441987 Side plate A 1 I
2 441988 Side plate B 1 I
3 441267 base plate 1 I
4 441985 Rear cover 1 I
5 Switch I DS-004 1 I
6 444457 Cover B 1 I
7 444601 Ra i 1 1 I
8 444456 Cover A 1 I
9 444458 Stopper 1 I
10 441977 Adjust plate lea. I
11 070880 PCB ass'y for parts supply sensor lea. I M=c CD., DID.
12 Belt I 4.430 1 I
13 441983 Motor gear 1 I
14 441971 Motor bracket 1 I
15 441972 Front cover 1 I
16 Pulse motor I 42S1-22DCYA 1 I
17 441982 Gear 1 I
18 441981 Pu lley 1 I
19 Bearing I 685ZZ 5 I
20 441980 Pulley shaft 3 I
21 441979 Pu lley 1 I
22 Bush I <l>3.2 x ¢6 x ~ 6 4 I
23 441978 Shaft 1 I
24 Electro magnetic vale I PCS-241-H3 2 I
25 CNl, CN2 connector I CN-3795 2 I
26 441972 Front cover 1 I
27 441314 Board cover 1 I
28 070889 Main PCB ass'y 1 I MX: CD., IlID:

29 441268 Separater 1 I
30 Convex base I
31 Lead fastener I CK20 1 I
32 441281 Ra i 1 A 1 I
441282 Rail B 1 I
33 441973 Rail A' 1 I
441974 Ra i 1 B' 1 I
-.90-
2/2
No PART No PART NAME Q'ty ~EVISION REMARKS

34 442082 Locating pin I
35 444610 Stick holder 1 I
I
I
I
I
-91-;
11-6.
".\
N llJ. \
\
\
\
\
\
c./ / \
Ci0 / ~ \
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I \=~. 9
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t:J t:r:l ;'CI
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t:r:l N
() :::<:l 0
..
0 ::z:
~
~
....... F: -92-
0 (/)
t-i ":r:J :j
11-6. Horizontal stick feeder 070656 (2 of 2)

1 441271 Post 2 I
2 441299 Spring 2 I
3 441339 Lever spring 1 I
4 441273 Lever lea. I
5 444173 Collar 2 I
6 441272 Collar A 2 I
7 444602 Rubber pad 2 I
8 441274 Shoe B 1 I
9 441976 Adjust plate lea. I
10 441270 Roller 1 I
11 441986 Supporter 1 I
12 441269 Shaft 1 I
13 441279 Slider 1 I
14 441276 Driver plate 1 I
15 441340 Sl ider B 1 I
16 441266 Cylinder bracket 1 I
17 441278 Piston bracket 1 I
18 Pen cy 1inder / PSA 6x15 1 I
19 441284 Stopper guide B 1 I
20 441283 Stopper guide A 1 I
21 444597 Adjust plate 1 I
22 444596 Stopper ( for TI ) 1 I
23 Pen cy 1inder / KAOS2.5 xl0 1 I
24 444599 Cylinder bracket 1 I
25 444598 Stopper rubber 1 I
26 444600 Chuter block ( for TI ) 1 I
27 441272 Collar B 2 I
28 441275 Shoe A 1 I
29 444425 Cover 1 I
I
ll-G.
10
-94-
MD C co., LTD
1 . Specifications
1. Main body
(1) Size
Depth 900mm
Width 1550mm (2125mm including ext. Loader)
Height 1350mm (apporox.)
Weight 300Kg (apporox.)
(2) P.C.B. height on runing 900mm ±20
(3) P.C.B. Waiting station Detachable on relocation
(4) Bit exchanger 4 types (Each one at each station)
(5) P.C.B. dimension Min. 50mm x 50mm t=2Max.
Max. 250mm x330mm .t=2Max.
Thickness 2.0mm Max.
2. Pick and Place
(1) Motion space X ; 340mm

Y ; 624mm
(2) Drive system X-axis Single motor (5 Phase stepping motor)
Y-axis ; Dual motor (5 Phase stepping motor)
(3) Min pulse operating
speed 0.025mm/pulse
(4) X, Y axis Guided by ball bearing
(5) Clear lance (X-ax is) 130mm
(6) Acting time 7200 parts/hour (Standard small chip)
D
(7) Mounting accuracy ±0.15mm, ±1.0
3. Head (Digi tal type)
(1) Up-down traverse 15mm+5mm (Two steps in vertical)

(2) Sensory control for rerification run
(3) Positioner variable angular-aperture mechanism
D
(4) Theta angulor resolution 0.2 /step
(5) Three heads equipped as standard at each mounting station
(6) Dispenser temperature controlling mechanism (Controller at option)
(7) Camera with position reader (One set equipped as standard)
,-1-,.
4. Loader (Conveyor)
(1) Loading system Belt system (Belt width under P.C.B. 2mm)
(2) P. C. Board si:ze Min. 50mm~Max. 250mm
(3) Movement Left to right (as standard)
(4) Width adjust Manually
(5) Board height 143mm from main frame surface
(6) Board back up system: Equipped
(7) Board registration Edge or guide pin
(8) Board feeding speed 4 second
5. Controller
16 Bit (in English)
2. Optional feeders and applicable
Part Feeder Package Option

at a station
P
o
IQ F pi Fs Automat ic tray feeder -l Gr id tray I 1
i i (back only)
x t
e i
P Lee d 0 PLCC feeder Tube/Stick 2
n
e
r
P
o IHorizontal stick feeder HTube/Stick 1-1 5
IS 0 I Cr-Hs
e i
a t Il-T_a_p_e_f_e_e_d_er -'I-i Taping 1-1,--_1___
CHI P d i
o
n ~ Vibratory feeder I~ Bulk part 1-1__2_ _
e
r
w
W
I
.....
.....
""=l
()Q
>=
"""l
(0
(JJ
2125 960 1800

, 83.66' 37".80 I 70.87'
8
r-T-,::
85 120 120 85 I 1650 .
3.35' 4.72' 4.72" 6
I - - 430 400 ' ! 4D0 ---t-t- 400
16.92 15.75' I I 15.75' I I 15.75'I
I I 1.1, i I 53.15
II~""I
I
D ~.:::" ~" I I - "",,' .

:', '~.
. "
;
;.1'
.~.
I. ~B :~- ··-~I [.iilll !I 'I[L1=

I
W \ ~
J
II Jt-~i;L . . ";~~80'
,. *9
. 00 _
35.43
'cp
I
I
,Ii
E',....... u •• - •••• h.
-
1;I1:"MHP30B
1
--
: -<;:
_
~
mmuu
:ij",uaoOI i:
,
~ :····--------·1::.; . , ::
I
.
I •.
. ' 0 1"-:
NO;
: E:::J ;:
:.
' rn :;m
'.
:
,
'
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I
, ,
,
,, . I
,
I
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I '
4 11
I,
o ! : : : :
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I:
:~ 9~0:: . . :., i:~I
I , ,
cp E::J ;.' " ; : .'. .

~.-: ~· l..' ~
l!') : ;'
CO? " .·.:.: 1 L......•.. :. ---. -'. ,c_________

" '. ' --,; 1004 "
3.9
~ 1550 ~ u . _ 0
L'
61.02' 35.43
_.
""=l
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t .
.......
PATROL LIGllT
ACRYLIC COVER
3-2.
.EMERGENCY STOP SIHTCl
SWITCH PANEL
TAPE FEEDER
MANUAL OPERATING PANEL
REMORT CONTROLLING BOX
KEY BO/IRD
FILTER REGULATOR
CAHERA CONTOROL UNIT

MAIN BODY
Fig 2
4. Instll at ion
The main body must be placed on a hard. level place with the anchor bolts.
One the install~tion, you shall prepare for as follow:

1. Power supply 100V 880VA
3 codes
Pulg with a ground
Fig 3
Behavior of a plug
The main body and the controller must be placed on the ground.
2. Pneumatics
Pneumatics in the air tubes of the machine shall be kept 5.5kg/cm 2
at a minimum. A minimum of pneumatics at the inlet of the tube shall
NOT be less than 5.5kg/cm 2 •
Dry air is ONLY available in the machine.
Dust and powder in the air may cause the mulfunction of the machine.
There are 3m of a air tube 8 </> in diameter equipped with the machine,
but is NOT a quick joint at the end of the tube. It is because the
setting condition at a factory is different from each other.
A atandard model of the KOGANEI quick joint 8 </> in diameter should
be recommended.
When nessesary to connect to the longer distance than the standard,
a tube of the same diameter as such is good for the operation, but
the narrower than standard is NOT suitable.
,-5:
5. Packing list
On shipping, we packed the following goods
1. A main body and feeders
2. A controller A display
A keyboard
A I/O card
Interconnecting cables
3. Spared parts
4. A set of tools
5. 0 i 1 Nihon Sek iyu Hi-white #70 5cc
6. A manual
.-6.:

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I

(l)Number ot Parts to be mounted and feeder to be used ···············2G

(6)Step Hode ~(Coordinate Check)····· .. •• ·40

(9)Tape Feeder Position···············································44

19. Emergency Stop················ •••..••.•••.•••••••..•••••••••.••••••••• ·60

(12)Erasure of Data rile·····················································67

6-a. Checking items of Input signals ••••••••••••••••.••••••••••••••••••••• 73

°72135C ELECTRICAL CIRCUIT DIAGRAM •••.•••••••••••.•. 76

072132A POWER SWITCH CIRCUIT DIAGRAM ••.••..•••••••••• 77

072129B MANUAL CONTROL .•••••••••••••••••••.••••••••• 78

072134A WIRING DIAGRAM •••••••••••••••••••.•••••••••• 79

072133B ELECTRICAL CHASSIS CIRCUIT DIAGRAM •••••••.•• 80

072130 HEAD PCB (1) .••••••••.•.••••••...•••••••.•• 81

072131A HEAD PC B (2) ••••••••••..•••••••.••••••••••• 82

072215 HEAD PCB (3) ••.•••.••••••••.•.••.••••..•••• 83

072186 (%) CONVEYOR CONTROL .••••••••••••.••..••.••.•••• 84

072186 (2/2) CONVEYOR CONTROL •••••••••••••.••.•.••••••••• 85

072258A TAPE FEEDER WIRING ASS'Y ••.•....•.•••••••••• 86

072160A CONVEYOR CONTROL WIRING ASS'Y ••.••.•.••.•••• 87

1. Confirm that there is nothing

2. Open air cock(l).

3. Confirm that the air pressure

4. Insert the floppy disks to

5. Confirm that the emergency

Names of switches muol'l' Remarks

White Balance switch

286 Modular 1310S Version·········

Current date is **** xx-xx-xxxx

Enter new data ( mm-dd-yy) : II

Press ~ key, then the display shows" Operational Menu"

I Funct i on Key I Pause Break

HIIP30B Operational Henu

Key No. Operation mode runetion

F. 1 Halt The operation is discontinued when this key

The operation discontinued. Continue=l Menu=2 Ouit=3

F 2 Assembling Initiation of assembly operation.

F 3 Data list Correction of data.

F 4 Data input Input of part mounting data.

F 5 Step mode The position of each feeder. the bias point

F 6 Partial ass'y Th is mode can be used when mounting of parts

F 7 Diagnostic Sensor function and input/output signals can

F 8 Data renew This mode is used when changing the assembly

F 9 1I0ming This mode can be used to return the bit head

::: /loli to hand Ie the camera cord.

Take enough a II owanC€

*~ow to assemble camera to L-Bracket.

*lIow to assemb Ie camera to Side Bracket.

The command is an instruction which specifies the operation to be performed.

N: (HumericaJ) Numeric data input command

Shown below is an example of numeric values entered .

Set target by Camera

~. Press desired arrow key on Remote Box

HIIP30B HK2 Operational Menu

Press desired function key 7

C - P check VIti 7 [[]

C - P check. Bit pas.

X=O. Y=O. A=O. Bias X=O. Y=O

C. Designate some mark(such as pattern. etc.) on board as the mark for

C - P check. Camera pas.

Humber of parts per P. C. Board?

Check the number of parts to be mounted on P.C. board.

(6) Feeder Data.

Feeder data input YIH ? Vii:1

I: I~~p,~t: ~~y ~i): 'rl;: I