SUPER: H - Class 150 & 300 - Short & Venturi Patterns AUDCO SUPER-H Pressure Balanced Plug Valveshave been developed to reduce the operating torque in plug valves without compromising the in-line maintenance capability. The plug and body seating surfaces, which are lapped and matched, are not exposed to the line fluid while valves are in open condition; this confines inevitable corrosion and erosion to less critical areas. Sealing is further enhanced by specially developed plug sealants charged evenly around the seating surfaces. The plug is impregnated with PTFE based anti-friction agent - ‘SUPER LoMu’ which provides greater wear resistance and ensures consistent operating torque. PRESSURE BALANCED PLUG Pressure balancing eliminates out of balance and ‘consequent taper locking. ‘The Fig. shows clearly how a Ina standard taper plug valve the into the large end chamber of the plug. The resultant fore Pushes the plug into its taper seat causing taper locking and possibly valve seizure, This resultant foree pe when the subsequent line pressure remains high or is reduced. To unseat the taper locking and Keep the valve operational frequent sealant injection is required. e Mid finds its way balanced position is reached when line pressure is allowed to equalise the pressure acting on each end of the plug. s FIRE SAFE SUPER-H plug valves are designed to meet standards for fir test. The features incorporated in the valve make the valve seal and operate effectively even after being subjected to varying temperatures and duration resembling fire accidents. In pressure balanced plug valves, pressure balancing is achieved by providing two holes in the plug connecting the chambers.at each end of the plug. The chambers, one OPERATION AND MAINTENANCE erally need very litle attention afer installation. However for trouble free operation sealant injection as recommended is to be carried st, ion, Operation & ‘manual for SUPER-H Pressure Balanced Plug valves | Please refer to “Install intenance for details. For case of adjustment, it is desirable that 6" (150 mm) clearance be maintained around the pressure screw, located at the bottom of the valve. Asa standard, SUPER-H plug valves are supplied with g AUDCO 733 sealant whieh is suitable for most fitted with a non-return valve acts as a balanci ‘mechanism for the plug. The pressure in the large end hydrocarbon services. On request, sealant from a wide chamber always equals the line pressure and the pressure in the small end chamber is always equal to ar greater wn the line pressure, minimising the resultant farce. offered can be supplied o-suit the nature of serv you consult us hefore scl for a new service, ce,dl Class 150 & 300 DIMENSIONS [Inches [mm GLASS 150 we ttm |e A cle | ce Uwe! | tae | Taping dt ‘Sle Face ‘OD Thickness| Bottom | HW Face re - 5 wo [= || ies = [=F tome seep 3 =| 410 UNC = TL Bm deep Ss st [= [aT 30) 28 22 mm deep 1o_[_S _|_1500 TEI UNC Bo] 330 2am deep [S| 1800 TMs _[ 276] TeUNC 300) 156 307 = [a8 | 32 mam ep 1 Foo, 20 _| [was | = 350 i 87 787Eb Size 24° -90" Class 150 20" Class 150 Size 18° ~24" Class 300 = 16° Ciass 300 DIMENSIONS [Inches | mm CLASS 300 wave | pane | ans Saad Face OD | Thickness rao | Gio) 2756 2 LA SUN 300 [som 521 37 — 700) = 38 mm deep |v) sooo 3800 a = = 300 [a8 585 a i = a 2s eT = = 0 | i] 0 | — 2 | 300 aMATERIAL SPECIFICATION Name of part Specification 1, Body ASTM A216GrWCB 2 Plug ASTM A216Gc WCB. case hardened and Super LoMu treated 3. Cover ASTM A216.Gr WCB 4. Botting | Studs ASTM A195 Gr. BT Nuts) ASTMAIS Gr 2H 5. Packing Graphite STANDARDS. TEST PRESSURE Valve Design APL6D Hydrostatic Shell wall thickness BSS353 = i par | psig | bar | peg Face to face dimensions ANSUASME B16.10 and BS 2080 Class 150. ab 450 2 31S Flange dimensions and drilling | ANSUASME B16. ‘Class 500. 8 ABS 8 | als Inspection and Testing APL 6D and BS 6755 part h Fire test APLOFACATALOGUE NUMBER fo ‘Super-H Pressure Balanced Plug Valves on natural gas skid A familiarity with our catalogue number is not necessary when specifying or ordering our valves, If full description of the valve could be provided we will translate this into a catalogue number formulated as per the following system, H Ss w 233 Cc c a See] (ins om) oo |e] [BS |e Jf sen, || fat || com || ai me || feu || Gen | mts, |] SET | tee || sa vscenn nineties pana td on hn nated Vanicnrty Vaatedy AUDCO INDIA LIMITED LARSEN & TOUBRO LIMITED AUBCO INDIA TA Lanes Phere 2022920 Fax 194 (44) 202055 PON, C1087 210.48 supeeaae cr08rn © PO, Bea $15, Galevta 7OO07! -Pa 2822501 «Fou: SB2821028 Por Bag S247, Chennai 600002 «Pr: ABa2141 - Fax: 44 A620708 70. Bea 6228, New Ooln 1001S - Ph BRGIOCR- Fax 15830824 PO. Ban 119, Pune 18001» Ph=62eas?-Fax- 212624910 PO. Box #178, Mum 400053» Ph: 0404292 - ax: 22640192 "0265-93618 ‘roa 200 015 Pm 3709-1SUPER-H Class 400 Regular & Venturi Patterns AUDCO SUPER-H Pressure Balanced Plug Valves have been developed to reduce the operating torque in plug valves without compromising on inline maintenance capa -are lapped and matched, are not exposed to ‘fluid while valves are in open condition; this confines corrasion and erasion to ng is further enhanced by specially developed plug sealants charged ‘The plug and body seating surfaces, w the less critical areas. Seali evenly around the seating surfaces. The plug is impregnated with PTFE based anti-friction agent « ‘SUPER LoMu’ - which provides greater wear resistance and ensures consistent operating torque. PRESSURE BALANCED PLUG a standard taper plug valve, the line fluid finds ay into the ber oF the plug, (force pushes the plug into its taper seat causing taper locking and possibly valve seizure. This resultant force persists when ¢ subsequent Hine pressure remains high or reduced, To unseat the taper locking and keep the valve operational, frequent sealant injection is, required. In pressure balanced plug valve pressure vo holes in the plug. The chambers, one fitted with a non- retum valve acts as a balancing mechanism for the plug. The pressure in the larg the pressure | | Non-Pressure Balanced | amber is greater than the line pressure resultant force. Pressure balancing elimi of balance forces andl consequent taper locking re shows clearly how abalanced position w pressure is allowed to cequalise the pressure acting on each end of the plug. SUPER LoMu Plug and Stem of Super-H Pressure Balanced plug valves are treated with an antifriction ages based on PTFE which we call as “Super LoMu™ ‘This provides greater wear resistance and ensures low consistent operating torque. FIRE SAFE Super-H Pressure Balanced Plug valves are designed to meet fire test standards. The features incorporated in the valve make the valves seal and operate effectively even after being subjected to fire of varying temperatures and duration resembling fire accidents, STANDARDS Valve Design APL 6D ASME/ANS! B16.10 and BS 2080 APL 6D and BS.6755 Part | API GFA Fire tests OPERATION AND MAINTENANCE Super-H Pressure Balanced Plug valves generally need very little attention on installation, Howes for trouble free operation sealant injection as commended is to be carried out. Please refer to Installation, Operation & Maintenance Manual of Super-H Pressure Balanced Plug valves” far details. As a standard, Super-H Pressure Balanced Plug valves are supplied wit AUDCO 733 Plug Sealant suitable for most hydrocarbon services in a temperature range of ~40 to 480° F. On request, plug sealant from a wide range offered, can be supplied to suit the nature of service, It is recommended that you consult us before se the plug sealant fora new service.MATERIAL SPECIFICATION ‘Name of part Specificution Body ASTM A2I6G.WCB Pi ASTM A216 Gr. WCB 8 (Caxe Hantened & | Super LoMu treated [Cover ASTM A216 Gr. WCB Boliing Studs | ASTMA 193 Gr. B? Nuts A194 Gr.2H ([Pucking Graphite TEST PRESSURE Max, CWP Hydrostatic at-2010100°F | _Shell_| Seat Slaex: 2 dea Sines: 6° de atone psig | bar | psig [bar | psig|bar 5 For ease of austen. iscsi that 6° (130k) clearance he Choo | 990 | 68 | 1500 | 103 | tost} 7 maintained axound the pressure screw, locatat the batons othe vale DIMENSIONS (mm) ‘Size ] a Wrench] Gear i we Pater wis ® | © | P| © renen/eeneth) Unit F 2 50 R aes | ws [asa | imo | — | pe | ae) — | 4 100 R oo | 23s [3st [iw | — [ess | os — | 6 150 v aos) ais | ant | iso | aor) - |i | 578 8 2 | Vv ooo | asi | 478 | 205 | jo7 | —_| 203 | 578 n | mm | iv won| 76s | sar | s72_| sas [ai | — | — | Gaoomil 200 | 30 |v 826 | s29_| sas} ons | 370 | 421 —_| Gaoomi| 700 16 | 400 v gor | ops | oan | 035 | sos | a7 | — | — | se | rar RF hight of 6.4 mm and RTJ face height of 79% mm excluded from ange thickness, CATALOGUE NUMBER A fail or catalogue numbers not necessary when specifying or ordering our valves. HF fall description of ould be provided we will translate this into catalogue number formulated as per the following system. un) [Re w) | aaa | fe c - - | aia] [Bere] [Trae] [oem as mt stn | |r Wand me Sean teen | | ¢ Gre cutee | | Tees eee Steel | Carbon Sie] |e cies seus As wo continuously ensoavourtsinpeve out products, ha data van haven 78 suRjet to cna Manufactured by AUDCO INDIA LIMITED Pt on 978, Charnai 600 088 Phone "2582523 Fax: 691 (40) 2305055 PONS :C101399 2000 (Saprndee C182) sei ty LARSEN & TOUBRO LIMITED (nds valves Secon) PO. Box 613, Calcuta TOOOFY «Ph: 2822301 Fax: oxL2821005 Post Bag 8247. Channa 600 002 14) «Fa 824820760 PO. Box 623, Pow Das 1005 «Phe 6491302 Fie 11-3862 RO. Box 10, Bune ti1 001 » P= 628047 Fax: 712.626710 RO. Box 819, Kambal dO 051» Pr: 6:01.88 Fe: 72-6402 rosa 350 O15 » Ph 3470. Fax 0285-308164su PER-H - Class 600 & 900 - Regular & Venturi Patterns AUDCOSUPER-H Pressure Balanced Plug Valves have been developed to reduce the operating torque. in plug valves without compromising on in-line maintenance capability, The plug and body seating surfaces, which are lapped and matehed, are not exposed to the line fluid while valves are in open condition; this confines corrosion and erosion to less critical areas. Sealing is further enhanced by specially developed plug sealants charged evenly around the seating surfaces, The plug is impregnated with PTFE based anti-friction agent ensures consistent operating torque. PRESSURE BALANCED PLUG Ina standard taper plug valve, the line Hui into the large end chamber of the plug. The: pushes the plug into its taper seat causing taper locking and possibly valve seizure. This resultant force persists when the subsequent line pressure remains high or is reduced, To unseat the taper locking and keep the valve operational, frequent sealant injection is required. In pressure balanced plug valve pressure balancing is icved by providing two holes in the plug connecting the chambers at euch end of the plug. The chambers, one fited with a non-return valve acts as a balancing mechanism for the plug. The pressure in the large end, chamber always equals line pressure and the pressure in the small end chamber is always equal to oF greater than, sure, minimising the resultant forces. Pressure -climinates aut of balance forces and consequent taper locking. The Figure shows clearly how a balanced position is reached when line pressure is allowed 1 ‘equialise the pressure acting on each end of the plug. SUPER LoMu Plug and Stem of Super-H Pressure Balanced plug valves are treated with an antifriction agent based on PTFE SUPER LoMu’ which provides greater wear resistance and which we call as “Super LoMu”. This provides greater wear resistance and ensures low consistent operating torque. FIRE SAFE Super-H Pressure Balanced Plug valves are designed to meet fire test standards, The features incorporated in the rate effectively even ¢ of varying temperatures and duration resembling fire accidents, STANDARDS Valve Design APL6D Face to Face dimensions. ASME/ANSIB16.10 sand BS 2080 End Flange dimensions ASMEVANS! BI65 and drilling Inspection & Testing APL 6D and BS.6755 Part 1 Fire tests APL OPA OPERATION AND MAINTENANCE Super-H Pressure Balanced Plug valves generally need very little attention on installation. However. for trouble free operation sealant injection as recommended is to be carried out. Please refer to “Installation, Operation & Maintenance manual of Super-H Pressure Balanced Plug valves” for details, Asa standards, SUPER-H Pressure Balanced Plug valves are supplied with AUDCO 733 Plug Sealant — suitable far mast hydro carbon services in a temperature range of 40 to 480°, On request, plug sealant froma wide range offered, can be supplied to suit the nature of service. Itis recommended that you consul us before selecting the plug sealant fara new service.Class 600 Class 900 sues: S208 6 & above suo: sues: 48° For case of ajstnent iis deslable tha 6” (150 mm) clearance be Fr cae of adjustments devine tat 6° (050 sm lean be ‘mainained around the pressure serew, nated atthe Baton of the mniined around the reese see, located atthe atm othe valve vale. DIMENSIONS. (mm) Class 600 si A Indhanm | Pattern weer} P| © |B |e | Wenn ee eee 2 50 R 292 295 165 25.4 120 = ‘Ba 494 =_ = 3 80 R 3586 359 20 318 4s = BSS 684 = _ 4 to) Rk) ase | gas [ons | oaaa | imo | — | ass | oa | | = 6 1350 z ‘559 562 356 A78 208 os oe —__{4000M5} 78 v 180 | 307 =| 2a | sie & 200 x 660, 663 ale 55.6 a as ~ — GH) | 700 v 20s_| 307 — | mas | ss R 325 437 - SB 787 10250 77 | 790 | soe | 635 i So eeTA ETE v 260 338. — | GA00MS | 578 12 00 v ‘838 S41 559 66.5 323 437 = =_ SB ‘787 14350. v 889 R02 603 69.9 370° 437° — a ‘3B 737 16 400 v 991 ne 686 162 410° oT _ — OAS 650 18 450 v 1092 1095 743 825 534 S47 = = SBS 787 DIMENSIONS (mm) Class 900 A Tog eigy | Pattern wele | c |» | vremen | Pm | Gene | 3 R 381 384 2b 38.1 165 bom BT 933 = = 4 100 R 457 460 292 HA 190, 30T = = 27M 3 | 578 6 150 Vv 610 613 356 4718 ‘180 307 = om 27M3 | S78 RF befgt of 64 mm.and RT) face height of 7.9 mm excluded from ange thickness aF Clase 600 & 900 WalvesMATERIAL SPECIFICATION Name of part Specification 1. Body ASTM A216Ge. WCB 2. Plug ASTM A216 Gr, WEB Case Hardened and ‘Super LoMu treated 3. Cover ASTM A216Gr. WCB 4.Bolting Studs | ASTM A 193.Gr. B7 Nuts | ASTM A 194Gr. 2H 5. Packing Graphite TEST PRESSURE ‘Max. CWP Hydrostatic at-20 to 100°F | Shen, ‘Seat psig [bar | psig | bar | psig | bar etass.600 | sao | 102 | 2225] 133 | 1630] 112 Class 900 | 2220 | 153 | 3380) 231 | 2445) 160) CATALOGUE NUMBER A familiarity with our catalogue number is not necessary when specifying er ordering aur valves, If Full description oF the valve ‘could be provided we will translate is into a catalogue number formulated as per the following system. 30) i R w 955 c c cS a) [riers oe Sper Operation ody Pog | a6 fer | | Wem A © case || t-sintra » Yo Ned | | G 33.78 1 25 R 133 os B 7 oT ! 318 | 48.65 11 | 40 R 8 50 3 180. 0 | Bs | 68s ‘Valves with welded on flanges can be offered but with a face w face dnensioa matching C1. [$00 rating. CATALOGUE NUMBER A familiarity with our catalogue number is not necessary when specifying or ordering our valves. If full description of the valve could be provided we will translate this into a catalogue number formulated as per the following system. 15 R| Ww 399 TL I | a race] [oem] cee aca] | netmar | [YR aaa eens eee Bae 3 Claw 800 | 9» Socketweld ‘Steel La iataore! Awe strut nce neo a pn ed rg AUDCO E LARSEN & TOUBRO LIMITED AUD INDIA LIMITE] AUDCO INDIA, D (nave vont Se Prono 2082525 Foe; +91 44) 252 5055 9 Ns: C1086: 2000 (spines Cro PO. Box 619, Cate O07 «Pr: 2822001 Fax -039.2801008 PO. Bix 118, Pune 411 G61 Bh 62aaay - Fan: 212-624810 PO. fi 8118. Morb 40 O51 - Ph: 40232 Fax 22Gemn012 ‘aoc 00 018 Ph: SD4708 «Fax 26S-56184SUPER-H - Class 1500 & 2500 - Regular & Venturi Patterns AUDCO SUPER-H Pressure Balanced Plug Valves have been developed to reduce the operating terque plug valves without compromising on the in-line maintenance capability, The plug and body seating Surfaces, which are lapped and matched, are not exposed to the fluid while valves are in open condition; this confines corrosion and erosion to less critical areas, Sealing is further enhanced by specially developed plug sealants charged evenly around the seating surfaces, The plug is impregnated with PTFE based anti-friction agent - ‘SUPER LoMu’ which provides greater wear resistance and ensures consistent operating torque. PRESSURE BALANCED PLUG Ina standard taper plug into the large end chamber of the plug. The resultant force pushes the plug into its taper seat causing taper lacking and possibly valve seizure, This resulta when the subsequent reduced. To unseat the taper locking and keep the valve operational, frequent sealant injection is required, In pressure balanced plug valve pressure balancing is re, the line fluid finds its way Nen-Prageure Balanced achieved by providing two holes in the plug connecting the chambers at each end of the plug. The chambers, one Fitted with mechanism for the plug, The pressure in the large end umber always-eqh als line pressure and the pressure in the small end chamber is always equal to or greater than the line pressive. balancing etint taper locking, The Figure shows el po: eaqualise the pressure acting om each of the plug. linimising the resultant force, Pressure: and consequent rly how a balanced is reached when line pressure is allowed to FIRE SAFE ‘Super-H Pressure Balanced Plug valves are designed 10 meet fire test standards. The features incorporated in the valve make the valves seal and operate eff after being subjected to fire of varying temper duration resembling fire accidents. ly even res and STANDARDS falve Design APL 6D Face to Face dimensions ASME/ANSI B16.10 and BS 2080 End Flange dimensions and deilling Inspection & Testing ASME/ANSI B16.5 API 6D and BS 6755 Part 1 Fire tests API GFA OPERATION AND MAINTENANCE SUPER-H Pressure Balunced Plug valves generally need very little attention on installation, However, for trouble free operation sealant as recommende ailation, Operation & Maintenance Manval of Super-H Pressure Balanced Plug. valves” for details, ‘carried out, Please refer to" Asa standard, Super-H Pressure Balanced Plug valves are supplied with AUDCO 733 Plug Sealant suitable for most hydrocarbon services in a temperature range of 40 10480" F. On request, plug sealant froma wide range ‘offered, ean be supplied to suit the nature of servive. Ik is recommended that you consult us before selecting the plug sealant fora new servisClass 1500 Class 2500 Sues 289° Sizes 4" 8 above Sie 2 Sices oA 4" For ene of adjsren (180 mm) clearance For ene of adjomen. ideale a 6 (150 mm clare te ad ands Pea ee IE he ot fest ae te pr ent Btn i DIMENSIONS (mm) Class 1500 Tn | Pattern os wr) BY © |B |B [Weone oval cae 20) Rk an_| 26 | 3st | ao | — | ass | os | — | — 2 0 [ R am [307 [ we [is | — [er [om | — [= + 10[ RB sw | an | sss | 90 | 307 | — | — | 27m | 58 © 150| Vv ami | 3 | a6 | 20s [ae | — | — | exon] sre = 20| Vv si | aes [92 | ae | ar | — | — | cao | 700 sof v | uae [os [tae [ a0 [we [| [= [ams |e ARF height of 6.4 mm and RTH face height af 7.9 mn foe 2°, 3 4°, 9.$ mm 6°, IT mm for 8° and 14,3 mm for 12° exeladed from Mange thickness, DIMENSIONS (mm) Class 2500 Size A Wreneh| Gear Pattern B c D E | Wrench F Ineh mm. RF | RG Length | Unit 2 so| R 451 4a | 3s | soa | us | — | pss | os | — | — 380) R sis | sss | 305 | 665 | 2s | 307 = —_|_273 | sis 4 100) OR 673 | 683 | 356 | 762 | 28 | 338 | — —_| G400ms) $78 [RF height oF 6.4 mm and RT face sight 7.9 mam for 2° andl 1mm for 4 exe fom flange thiskness.(MATERIAL SPECIFICATION ‘Name of part ‘Specification 1. Body ASTM A216Gr. WCB 2.Phug ASTM A216Gr. WCB Case hardened & Super Lou treated 3, Cover ASTMA216Gr. WCB 4, Bolting Studs ASTM A 193 Gr. B? Nuts ASTM 194.Gr, 2H 5. Packing Graphite TEST PRESSURE Max, CWP Hydrostatic 3-200 100°F | ~ Shel ‘Seat psig [bar | psig] bar | psig | bar Class 1500 3705 | 256 | 5575] 384 | 4080) 281 Class 2500] 6170 | 426 | 9275) 640 | 6790} 468 ‘CATALOGUE NUMBER A familiarity with our catalogue number is not necessary when specifying or ordering our valves. If fll description of the valve ‘ould be provided we will wanslate this into a eatalogue number formulated as per the foll system, 80 H R G BSS c c ‘Sine ‘Supersit Pattern | dea aru Dig | | Fore] | ocae [ptemee| (te | [ce || om ad mm Bae | Teams | -raeeame || gato | | nt || 8: Sete A-pewwor |) Ghan28in | Hanged) | Si Gee || 8 NACE sees nna erp es unhanhuesatc senza ssi AUDCO INDIA LIMITED LARSEN & TOUBRO LIMITED Pes a, Choa 56 ea raw ever Some) SE eta Sea ET a.m mean rn-soseies PBNo,: C1084 2600 ppereses Coioz cum Post Bag 5247. Chennai 600002 - Ph: 8827141 - Fax : 448520709 .O. Box 6223, New Debi 10.015 - Ph : 8901302 + Fax: 115438624 P.O. Box 119, Puna 411 O01 - Pr: 624247 - Fax :212-624010 P.O. Box 8119, Mun 400 051 - Ph: 6401232. Fax: 22-6401912 ‘Bacon 290 O15 - Ph: S04700 - Fax: O2BE-IG1EA.