Documente Academic
Documente Profesional
Documente Cultură
H Consultant
LIST OF CONTENTS
PAGES
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SECTION NO.
TITLE
DIVISION 1: GENERAL REQUIREMENTS
01100
01200
01300
01400
01600
01700
01800
SUMMARY
PROCEDURE
ADMINISTRATIVE ERQUIREMENTS
QUALITY REQUIREMENTS
PRODUCT REQUIREMENTS
EXECUTION REQUIREMENTS
FACILITY OPERATION
5
2
3
2
3
6
2
EARTHWORK
DEMOLISHING
BASES, BALLASTS, PAVEMENTS AND APPURTENANCES
LANDSCAPE SPECIFICATION
8
4
4
11
DIVISION 3: CONCRETE
03200
03500
CONCRETE REINFORCEMENT
CEMENTITIOUS DECKS AND UNDERLAYMENT
16
3
DIVISION 4: MASONRY
04200
MASONRY UNITS
DIVISION 5: METALS
05300
05500
05515
05521
057500
05810
METAL DECK
METAL FABRICATIONS
METAL RAIILINGS
PIPE AND TUBE RAILINGS
DECORATIVE FORMED METAL
EXPANSION JOINT COVER ASSEMBLE
7
6
5
5
6
3
TRANSLUCENT PANELS
ROUGH CARPENTRY
INTERIOR ARCHITECTURAL WOODWORKS
FINISH CARPENTRY
ARCHITECTURAL WOODWORK
SOLID SURFACE FABRICATIONS
WOOD AND PLASTIC SOLID SURFACE FABRICATIONS
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6
16
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5
7
7
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LIST OF CONTENTS
PAGES
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5
5
9
8
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DIVISION 8: OPENINGS
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08200
08300
08460
08600
08700
08800
088113
08900
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3
8
4
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21
4
9
11
DIVISION 9: FINISHES
09200
09250
092216
092714
09300
09310
09320
09500
095447
096340
09650
097200
09720
09800
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099123
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7
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14
10810
10900
10950
MIRROR UNITS
SHEDS
INTERIOR DECORATIONS CONTROL BOOK
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83
7
46
10
1
6
57
7
PART 1 GENERAL
1.01
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and other Division 1 Specification Sections, apply to this Section.
1.02
A. Project Identification: The Burjeel Medical City project comprises the execution, completion
and maintenance during the defects liability period of the following:
1. Main Building consisting of Basement, 4 Podiums and 4 Typical Floors.
2. Temporary facilities (Site offices, signboard, temporary roads, temporary utilities (water,
electrical, drainage & other utilities)
Project Location: Plot P7 Sector Z-9, Mohammed Bin Zayed City.
1.03
A. Specification Format: The Specifications are organized into Divisions and Sections using the
CSI/CSCs Master Format numbering system.
Section Identification: The Specification use section numbers and titles to help crossreferencing in the Contract Documents. Sections in the Project Manual are in numeric
sequence; however, the sequence is incomplete. Consult the table of contents at the beginning
of the Project Manual to determine numbers and names of sections in the Contract
Documents.
B. Specification Content: The Specification use certain conventions for the style of language and
the intended meaning of certain terms, words and phrases when used in particular situations.
These conventions are as follows:
Abbreviated Language: Language used in the Specifications and other Contract Documents is
abbreviated. Words and meanings shall be interpreted as appropriate. Words implied, but not
stated, shall be inferred as the sense requires. Singular words shall be interpreted as plural,
and the plural words shall be interpreted as singular where applicable as the context of the
Contract Documents indicates.
Imperative mood and streamlined language are generally used in the Specifications.
Requirements expressed in the imperative mood are to be performed by Contractor.
Occasionally, the indicative or subjunctive mood may be used in the Section Text for clarity to
describe responsibilities that must be fulfilled indirectly by Contractor or by other when so
noted.
1. The words shall, shall be, or shall comply with, depending on the context, are implied
where a colon ( : ) is used within a sentence or phrase.
1.04
S.T.H.
SHOP DRAWINGS
The contractor shall check and verify all site measurements and shall submit with sufficient
promptness as to cause no delay in the works, three copies checked and approved by him of
all shop or setting out drawings and schedules required for the works or which have been
specifically requested by the Engineers/Client. The Engineer/Client shall check and approve
with reasonable promptness (within 14 working days) such schedules and drawings for the
contract documents. The contractor shall make any corrections in the schedules and drawings
as required by the Engineer/Client and resubmit further prints thereof until approved by the
Engineer/Client. The contractor will be responsible for making all copies necessary for his own
use and the use of his own sub-contractors.
The shop drawings shall be complete and show the design, dimensions, materials used
finishes, type of shop paint and all other details and information necessary and shall also show
adjoining work and details of connections thereto.
Where adjoining work requires shop drawings, the contractor shall prepare and submit
composite shop drawings which shall show and define the work under all affected trades. If the
contractor installs work before co-coordinating with other trades so as to cause interference
with work of those trades, he shall make changes necessary to correct the conditions at his
own cost.
No changes shall be made by the contractor to resubmitted shop drawings in excess of those
corrections noted by the Engineer/Client in previously returned drawings, unless such new
changes are brought to the attention of the Engineer/Client in a separate note on the shop
drawings.
No works at the site shall be started and no material or equipment to be ordered until the
Engineer/Client has approved. It shall be responsibility of the contractor to submit the shop
drawings on a schedule that allows reasonable time checking and approval and subsequent
fabrication. Failure to submit shop drawings in ample time for checking, correcting and
rechecking will not justify delay in time of completion of work.
The approval by the Engineer/Client of shop drawings and schedules shall not relieve the
contractor from responsibility for deviating from the drawings or specifications, unless such
deviations have the prior approval of the Engineer/Clients, nor shall it relieve him from
responsibility for errors in such drawings and schedules.
The term shop drawings as used here in shall also include:
Manufacturers standard drawings, descriptive literature, catalogues, brochures, performance
and test data, wiring and control diagrams and all other such descriptive data pertaining to
materials, equipment and method of construction. Catalogues, pamphlets, etc., shall be clearly
marked in ink. Data of general nature will be accepted.
The contractor shall also check and verify all site measurements wherever requested by other
specialist contractors or by nominated or other sub-contractors to enable them to prepare their
own shop drawings and pass on the information with sufficient promptness as will not in any
way delay the works. A copy of all such information passed on shall be given to the
Engineer/Client.
S.T.H.
APPROVED MANUFACTURERS
The Contractors choice is limited to same and no other manufacturer shall be considered only
if the Client asks to replace any of the items with an equivalent brand. However, the Contractor
has to submit at least three (mock up, samples) of different suppliers on the site for Client
choice and approval, the Client has the right to approve any of them. No claims will be
accepted in this regards. When reference is given to one manufacturer or equal and approved
the Contractor shall submit same together with at least two alternatives for approval. When the
sole manufacturer is limited to that specified, the contractor shall submit all required
documentation, samples and the like for approval.
1.07
J. Chillers.
K. Cooler Tower.
S.T.H.
1.09
1.10
THIRD PARTY
Third parts whom carry out all test of materials shall be submitted by contractor for approval of
Engineer/Client. All cost of these tests will be on contractors expense.
1.11
1.12
FIRST AID
The contractor has to provide sets of First Aid and all related tools for Clients, Engineers and
contractor staffs.
S.T.H.
1.13
CHECK REQUEST
The contractor must request the Engineer/Client to check any parts of the works at least 24
hours before staring the works in order that the necessary inspection and checking can be
arranged in an orderly manner.
This notification must be submitted in writing upon the checking request form in a format to be
approved by the Engineer/Client.
1.14
STATIONERY
The contractor shall provide an adequate supply of stationery and miscellaneous office
equipment for the use of the project throughout the period of construction and until the end of
the maintenance period.
1.15
END OF SECTION
S.T.H.
PART 1:
1.1.
GENERAL
GENERAL
The tender documents and addenda thereto form an integral part of this specification
and must be read in junction herewith.
1.2.
REQUIREMENTS INCLUDED
1.
2.
Progress schedules.
1.3.
PRECONSTRUCTION MEETING
As soon as possible, arrange meeting(s) between the Engineers, subcontractors,
project superintendents, and representatives of others whose coordination is required
during construction.
1.4.
SITE MEETINGS
Invite all Engineers to attend regular site meetings called and conducted by the
Contractor, to discuss with his Subcontractors project scheduling, document
interpretation and completion to keep the Contract proceeding smoothly without delay.
1.5.
1.
2.
3.
Revision to the schedule alerting the intent of the schedule must first be approved by the
consultant prior to implementing and issuing said version.
4.
1.6.
PROGRESS REPORTS
Maintain at site a permanent, legibly written record of progress of work. Make the
record available at all times with copies provided when requested. Include in
record each day, giving the following minimum data:
S.T.H.
1.
Date.
2.
Weather conditions.
3.
Commencement and completion dates of the work of each trade in each area
of project.
4.
Name of each Subcontractor working on site giving for each the number of
tradesmen working on site, type of work, location of work and a record of
the work they performed.
5.
6.
END OF SECTION
S.T.H.
PART 1:
1.1.
GENERAL
1.
The tender documents and addenda thereto form an integral part of this
specification and must be read in junction herewith.
2.
1.2.
1.
2.
3.
In addition, the Contractor shall submit to the Engineer drawings and full
particulars of all temporary Works he intends to construct at least fourteen (14)
days before he intends to commence such Works. The Engineer may require
modifications to be made if he considers the proposals to be insufficient and the
Contractor shall give effect to such modifications at his own cost but shall not be
relieved of his responsibility for the sufficiency thereof.
1.3.
SHOP DRAWINGS
1.
2.
3.
The Contractor shall check, sign and make notations he considers necessary on
shop drawings before each submission to the Engineer.
4.
5.
6.
Do not proceed with work dependent on shop drawing information until approval
is given and verification received from the Engineer. The Contractor shall be
responsible for work performed prior to receipt of reviewed shop drawings.
1.4.
S.T.H.
GENERAL
SAMPLES
1.
2.
3.
COORDINATION DRAWINGS
1.
2.
1.6.
1.
2.
1.7.
WARRANTIES
1.
2.
The Contractor shall countersign and guarantee all warranties submitted, stating
that all work executed will be free from defects of materials and workmanship.
The Contractor further agrees that he will repair and replace all such defective
work and all other work damaged thereby which become defective during the
term of the warranty/guarantee, except if damage is due to negligence on the
part of the end user.
3.
1.8.
S.T.H.
1.
2.
Include in maintenance manual one copy of each final approved shop drawings
issued for project of which have been recorded changes made during fabrication
and installation caused by unforeseen conditions.
3.
Contain only types or printed information and notes, and nearly drafted
drawings.
2.
3.
4.
1.9.
5.
6.
EXTRA STOCK
Supply extra stock at completion of project as specified in trade sections of this
specification.
1.10.
1.
2.
Submit one copy of each report unless specified otherwise, and signed by a
responsible officer of the inspection and testing company to the Employer and
the Engineer.
3.
The Contractor shall submit test certificates in accordance with the appropriate
British Standards or other equivalent standards.
1.11.
SURVEY DATA
Submit final survey of completed contract work and site, including underground
services.
1.12.
1.13.
1.
1.14.
1.
PROGRESS BILLING
Format of progress billing shall be as requested by and approved by the
Employer.
SOILS INVESTIGATION REPORT
Prepare and submit soil report to the local authorities for approval prior to start
of any structural work.
END OF SECTION
S.T.H.
GENERAL
GENERAL
The tender documents and addenda thereto form an integral part of this specification
and must be read in junction herewith.
1.2.
1.
Inspections and testing required by the laws, ordinances, rules and regulations of
jurisdictional authorities.
2.
3.
4.
5.
6.
1.3.
1.
1.4.
1.
1.5.
"Plumb and level" shall mean plumb or level within 3mm in 3m non cumulative.
2.
3.
CONSTRUCTION REVIEW
The Engineer may carry out construction review during the progress of the Work. The
Engineer's general review during construction and inspection and testing by
Independent inspection and testing companies reporting to the Engineer are both
undertaken to inform the Employer of the Contractor's performance and shall in t he
Contractor's quality control or relieve him of contractual responsibility.
QUALITY CONTROL
1.
Bring to the attention of the Engineer any defects in the Work or departures from the
Contract Documents which may occur during construction. The Engineer will decide
upon corrective action and state his recommendations in writing.
2.
Except where otherwise stated or approved by the Engineer, all materials used in
the Works shall be of the best quality of their respective kinds as specified or
described in the Specification, Drawings and Bills of Quantities and shall comply
S.T.H.
1.
The Contractor shall submit to the Engineer copies of all orders for materials.
INSPECTION AND TESTING SERVICES QUALIFICATIONS AND
REFERENCE STANDARDS
Qualifications of inspections and testing companies:
1.
2.
Reference Standards:
1.
1.7.
SUBMITTALS
Submit inspection and testing reports in accordance with Section 01300.
1.8.
1.
All inspection and testing performed by firms engaged for source and field quality
control specified in other sections shall be appointed and paid by the Contractor.
2.
Notify the Engineer and inspection and testing company at least 48 hours before
work to be inspected and tested commences.
3.
1.9.
S.T.H.
DEFECTIVE WORK
1.
2.
END OF SECTION
S.T.H.
GENERAL
1.
The tender documents and addenda thereto form an integral part of this
specification and must be read in junction herewith.
2.
3.
Products delivered to the project site for incorporation in the Work shall be
considered the property of the Client.
1.2.
PRODUCT HANDLING
1.
Manufacture, pack, ship, deliver and store products so that no damage occurs to
structural qualities and finish appearance, nor in any other way be detrimental to
their function or appearance, or both.
2.
Ensure that products, while transported, stored or installed, are not exposed to an
environment which would increase their moisture content beyond the maximum
specified.
1.3.
1.
Store products on site or in storage sheds with secure protection. Prevent damage,
adulteration, staining and soiling of materials while stored.
2.
1.4.
SPECIFIED PRODUCTS
1.
2.
For products specified by reference standards, the onus shall be on the supplier
to establish that such products meet reference standard requirements.
1.5.
S.T.H.
GENERAL
1.
Verify that products supplied by all sections are ordered from suppliers in sufficient
time to ensure delivery for incorporation in the work within the time limits
established by approved construction schedule. Schedule delivery of products to
ensure no delay in the progress of the Work and provide delivery access and
unloading areas.
2.
3.
Submit copies of purchase orders and confirmations of delivery dates for products
as may be requested.
5.
Submit copies of all material and product delivery notes to the Engineer.
1.6.
1.
Products substituted for those specified or approved, or both shall be permitted only
as approved. Substitute only a product that is of equal or superior quality to the
specified product as approved, and with no addition to the contract price. If only a
product of inferior quality is available and acceptable to the Client, the contract price
shall be adjusted accordingly as approved by the Engineer.
2.
1.7.
WORKMANSHIP
Unless otherwise specified in a more detailed manner, workmanship shall be of the
highest quality recognized by the trade executing the work in accordance with
standard practices, by the best methods recommended by the manufacturer of the
product, and as approved by the Engineer.
1.8.
1.
Products and work found defective not in accordance with the specifications will
be rejected for incorporation in the Work whether or not incorporated in the Work.
2.
1.9.
CONCEALMENT OF MATERIAL
1.
Conceal pipes, ducts, tubing and wiring in the floor, wall and ceiling construction
of finished areas.
2.
Arrange to have mechanical and electrical work laid out well in advance of concrete
placement and furring installation so that provisions may be made for proper
concealment.
1.10
S.T.H.
FASTENINGS
1.
2.
Install metal-to-metal fastenings fabricated of the same metal or of a metal which will
not set up electrolytic action causing damage to fastenings or components, or both.
Use stainless steel fastenings for exterior work, and where attached to, or contained
within, exterior walls and slabs.
A. All construction equipment and materials during the construction stage to be used in the
project shall be Asbestos Containing Material (AMCs) Free from site and from the building
after completion and/or to be removed from refurbished building if required. This credit
requirement builds on Cabinet Resolution No.39 of 2006 Concerning Prohibiting import,
Production and Utilization of Asbestos Boards and extends the Prohibition to ALL AMCs.
B. Eliminate Materials or building products containing elements or compounds with the
following R-phrase attribution under EU Risk Phrases (R-Phrases) Listed in Annex III EU
Derivatives 67/548/EEC:
END OF SECTION
S.T.H.
GENERAL
GENERAL
The tender documents and addenda there to form an integral part of this
specification and must be read in junction herewith.
1.2.
JURISDICTIONAL AUTHORITIES
Where reference is made to jurisdictional authorities, it shall mean all
authorities who have, within their constituted power, the right to enforce the
laws of the place of the building.
1.3.
1.4.
FIRE SEPARATIONS
Ensure that fire separations are installed to maintain total integrity and that they
are not diminished or breached by work following their installation.
1.5.
1.6.
REFERENCES STANDARDS
1.
2.
1.7.
LAND
The Contractor shall arrange with the relevant authorities the provision of all
land, way leaves and easements for the Permanent Works and the Contractor
may, where approved by the Engineer, so far as they are available, use the
same for temporary purposes.
In case of land required for temporary purposes, such as workshops, work yards,
offices, storage of materials, the Contractor will be responsible for all authorization
and permits necessary from the relevant, and will be deemed to have included the
costs for this in his cost for the project.
S.T.H.
USE OF SITE
The following provisions shall be deemed to apply to the possession and use of the site.
1.
The land and other places outside the Site shall be used strictly in accordance
with the instructions of the Engineer.
2.
The Contractor shall at any time move any vehicles, machine, vessels, or any
other obstruction within his control that may be required by the Engineer to be
moved.
3.
The Contractor shall maintain access for the inspection of the Works belonging to
the Client or other Statutory Authorities which lie within the Site or elsewhere.
4.
The Contractor shall not use any portion of the Site for any purpose not connected
with the Works unless the prior written permission of the Engineer shall have been
obtained.
1.9.
1.10.
1.11.
SERVICES
The Contractor shall make his own arrangements for the supply of water,
electricity, telephone, compressed air and other services to the Works, Temporary
Works and Plants and shall provide and maintain all pipes, cables and fittings
which may be necessary to carry such services to his operations.
1.12.
DRINKING WATER
The Contractor shall provide an adequate supply of drinking water, with all
necessary drainage, on the Site and shall make all the necessary arrangements.
The number, capacity and location of the installations shall be to the satisfaction of
the Engineer.
1.13.
SANITARY CONVENIENCES
Sanitary conveniences for the use of persons employed in the Works shall be
provided and maintained by the Contractor to the extent and locations as shall be
approved by the local authority concerned.
S.T.H.
QUALITY ASSURANCE
1.
This Contractor is responsible for quality control of the Work in accordance with
the Contract Documents.
2.
3.
QUALITY CONTROL
1.15.
1.
2.
3.
JOB CONDITIONS
1.
The Contractor shall be responsible for ensuring that the Work proceeds under
conditions meeting specified environmental requirements and that such conditions
are maintained.
2.
Ensure that protection of adjacent property and public and the Work is adequately
provided and maintained.
3.
The Contractor shall take upon himself the full and entire responsibility for the
Sufficiency of plant, centering, scaffolding, timbering, machinery, implements
sleeves, openings in structure etc. and generally for all means used for the
fulfillment of the contract even though previous approval has been received from
the Engineer .
4.
5.
6.
7.
S.T.H.
Levels
Datum
The datum to which all levels are shown on drawings, is to be established
on site with the Engineer.
b.
Surface Levels
Immediately before any work or any section or part section of the Works
commenced, all necessary levels shall be taken and agreed with the
Engineer.
8.
Slips
The Contractor shall during this Contract and as ordered by the Engineer make
good any damages or defect caused by slips to any cuttings, excavations or
embankments and shall do any necessary work to prevent or remedy the same.
9.
All structures and buildings erected by the Contractor on the Site at his own
expense during the course of construction and until the completion of the Works
be deemed to become the property of the Client and the Contractor shall not
demolish or remove any buildings or part of any buildings without the written
permission of the Engineer. On completion of the Works, they shall become the
property of the Contractor who shall, if so ordered, remove them entirely with all
drains and water mains and restore the surface of the land to its original
condition or other reasonable condition to the satisfaction of the Engineer.
Maintenance of the buildings during the Contract will be sole responsibility of the
Contractor.
The whole cost of the installation, use, charges and their maintenance during the
period of the Contract and the removal on the completion of the Contract shall
be included in the Contract Price.
The Client shall not at any time be liable for the loss or damage of the aforesaid
works.
10.
Site Sign
The Contractor shall provide and erect one fully illuminated sign of minimum
overall size 660 x 300cm with the names of the Employer, the project, the
Contractor, the Consultant clearly painted and illuminated in a manner and design
and position approved by the Engineer. Include on the sign an illuminated
perspective 300 x 120cm. Sign to be maintained through the duration of the
project.
11.
S.T.H.
The Contractor shall implement monthly monitoring of the CDWMP, and achieved
a minimum final recycling/salvage rate of 30% of construction and demolition
waste (by weight or volume). This figure excludes all hazardous waste that must
undergo specialized treatment.
The Contractor will be held responsible for compliance of the requirements of
Estidama (SM-R2), no deferring of responsibility to subcontractors can be
accepted.
1.16.
1.
SITE: Examine the site, and ensure that each Section performing Work related to
site conditions has examined it.
2.
Ensure by examination that all physical features at the Work, and working
restrictions and limitations which exist are known, so that the Client is not
restricted in his use of the premises for his needs.
3.
1.17.
1.
2.
CONSTRUCTION MEASUREMENTS:
1.
2.
3.
1.18.
1.
2.
3.
S.T.H.
EXAMINATION
COORDINATION
1.
2.
Coordinate and be responsible for all Work in each area and Work in which
subsequent Works depends to facilitate mutual progress, and to prevent conflict
between parts of the Work.
3.
Ensure that setting of drawings, templates, and all other information necessary for
the location and installation of materials, fixtures, equipment, holes, sleeves,
inserts, anchors, accessories, fastenings, connections, and access panels are
provided by each Subcontractor whose Work requires cooperative location and
installation by other Subcontractor's, and that such information is communicated
to the applicable installer. Contractor shall coordinate to ensure that above
mentioned items are to the Engineer's approval, but this approval will not relieve
the Contractor of any responsibilities in the future.
4.
5.
1.20.
1.
1.21.
REQUIRED DOCUMENTATION
The Contractor as soon as possible after award of the Contract, shall itemize in
the form of two lists, all documentation as required by the Contract.
1.
The first list shall itemize all operating instructions, maintenance manuals,
spare parts and similar data which are required to allow the Client to
properly operate the premises.
2.
The second list shall itemize all date, operating, instructions, maintenance
manuals, record drawings, spare parts, warranties and the balance of the
documentation as applicable to the project and as required by the Contract
which will later be required to be submitted and approved by the Engineer
before he will issue his final certificate for payment.
1.22.
S.T.H.
S.T.H.
GENERAL
GENERAL
The tender documents and addenda thereto form an integral part of this
specification and must be read in junction herewith.
1.2.
CLEANING
1.
Use only cleaning materials which are recommended for the purpose by both the
manufacturer of the surface to be cleaned and of the cleaning material.
2.
Ensure that cleaning operations are scheduled to avoid deposit of dust or other
foreign matter.
3.
Each section shall supply the Contractor with instructions for final cleaning of his
work, and for inclusion in project data book as specified in each trade section and
in Section 01300, Submittals.
1.3.
FINAL CLEANING
1.
2.
3.
4.
Replace glass and mirrors that have been broken, damaged and/or etched during
construction, or which are otherwise defective.
5.
Remove, dust, stains, paint spots, soil, grease, fingerprints, and accumulations of
construction materials, interior and exterior to the building. Perform cleaning in
accordance with installer's instructions for each material. Final cleaning shall
include:
1.4.
1.
2.
Cleaning and polishing of: glass; mirrors; porcelain; enamel, and finish
metal; and washroom accessories, tile and finished flooring, glazed
surfaces and hardware.
3.
SUBMITTAL
1.
2.
1.5.
1.
S.T.H.
Arrange for, conduct and document final inspections, close out and take-over at
completion of work of this specification in accordance with local close out and
take-over procedures.
3.
After the date of substantial completion of the total project is established, all
Subcontractors shall complete within sixty (60) days all deficient work including
the required documentation. All deficient work not completed within the
above time will be completed by the Client and the cost of this work will be
deducted from the Contractor's final progress claim.
1.6.
SYSTEMS DEMONSTRATION
1.
2.
1.7.
DOCUMENTS
1.
2.
Submit material prior to final application for payment. For equipment put into use
with the Client's permission during construction, submit within ten (10) days
after start-up. For items of work delayed materially beyond date of Substantial
Completion, provide updated submittals acceptance as start of warranty period.
3.
4.
1.8.
PROJECT COMMISSIONING
1.
2.
3.
4.
Review condition of all equipment which have been used in the course of the
Work to ensure turning over at completion in "as new condition" with warranty,
dated and certified from time of substantial performance of the work.
5.
Arrange and coordinate instruction of the Client's staff in care, maintenance and
operation of building systems and finishes by suppliers or Subcontractors.
END OF SECTION
S.T.H.
1.2.
The tender documents and addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
RELATED WORK SPECIFIED ELSEWHERE
1.
Section 01300:
Administrative Requirements
2.
Section 01400:
Quality Requirements
3.
Section 03200:
Concrete Reinforcement
1.3.
S.T.H.
GENERAL CONDITIONS
SITE CONDITIONS
1.
EXAMINE SITE: When visiting the Site prior to submitting his Tender, the
Contractor shall determine the nature of all earth, soils or other materials that he
shall encounter during the Works and the quantities , locations and suitability to
meet the requirements as specified herein and in all Contract Documents . The
Contractor shall base his Tender on his own determination of soil conditions. After
award of the Contract , no claims for extras based on source of soil information or
failure of the Contractor to examine the Site and perform his own independent soil
investigation and subsurface investigation will be entertained .
2.
LEVELS: Existing grade levels shown on drawings are furnished in good faith for
the guidance of the Contractor.
3.
Before commencing the works the Contractor shall obtain information pertaining to
bench marks and shall subsequently establish all additional supplementary bench
marks as directed by the Engineer . All pertinent existing levels , lines locations
must be checked and verified before commencing the works . All the above shall
be at expense of the Contractor .
4.
5.
On completion of the excavation of any area, the Contractor shall survey the site
and prepare plans and sections accordingly. The plans and sections shall, after
agreement and signature, shall be deemed to represent the final configurations.
UNDERGROUND SERVICES:
1.
1.4.
S.T.H.
2.
3.
1.
Stockpile materials in designated areas. Stockpile each type of fill material and
granular materials separately to prevent integration.
2.
Keep surrounding roads free of soil deposits from material hauling trucks. Load
trucks carefully to prevent spillage and wind drift.
3.
To protect neighborhood from wind-blown sand and dust, sprinkle with water entire
excavated area and stockpiled excavated materials when necessary.
4.
Protect adjacent property from damage which may occur from any cause in the
performance of the work.
5.
Do not interfere with the use of existing buildings which are to remain or in use.
6.
7.
8.
9.
Supply and maintain adequate and proper planking, cants and bridging over
municipal sidewalks, curbs, paving and boulevards to protect these areas from the
pass of vehicles and damage caused by them.
10.
11.
1.5.
1.
This clause shall apply to soil mechanics science as well as foundation engineering
to the Site where the work is being constructed, to determine the suitability of the
foundation proposed for the works to be constructed on the Site.
2.
3.
Code of Practice: Soil investigation shall be carried out in accordance with the
recommendations of BS 5390 or according to the applicable ASTM recommended
practice.
4.
The report, by its nature, cannot reveal all conditions that exist or can occur on the
site. Should subsurface conditions be found to vary substantially from the report,
changes in the design and construction of foundations will be made.
5.
6.
Soil investigation work shall be done in accordance with the recognized standards,
local Regulations and Bylaws.
7.
The Engineer reserves the right to request additional and supplementary boring and
tests if, in his opinion, they are required.
8.
9.
S.T.H.
In the event unsuitable soil is encountered during the performance of works under
this Contract or when directed by the Engineer, the Contractor shall carry out
exploratory excavations and carry out such tests as may be required to determine
the suitability of such material and what steps are to be taken at those areas.
PART 2:
2.1.
PRODUCTS
MATERIALS
1.
FILL MATERIAL TYPE 1: For sodden areas or site grading work shall be clean,
excavated material free from waste materials, debris, rubbish, organic or cohesive
matter and rocks larger than 75 mm in diameter. If a sufficient quantity of material is
not available from the excavation, use imported fill having the same characteristics.
2.
FILL MATERIAL TYPE 2: For backfill and fill under paved areas, walks and areas
to receive floor slabs, shall be Granular 'B' material in accordance with local
requirements, well graded and with a maximum aggregate size of 50 mm. Material
shall be maintained at optimum moisture content during placing and while
compacting work is in progress, in strict accordance with inspection engineer's
instructions and to his approval.
3.
Imported fill material shall be of selected granular material and obtained from an
approved source and it shall contain no perishable or organic rubbish and no
particles in excess of 150 mm in diameter. The maximum dry density of the
material shall be no less than 1600 kg. per cubic meter.
PART 3: EXECUTION
3.1.
PREPARATION
1.
In the area of excavations for the building where there exist foundations of former
buildings which have been demolished to grade level, break out foundation walls,
remove fill debris from basements and break out floor slabs.
2.
Clear and remove, from site, obstructions to excavating. Establish and maintain
accurate lines and levels as required. Provide batter boards, line stakes and
templates, and establish permanent reference lines and bench marks required.
3.
DEWATERING
1.
S.T.H.
At locations where the excavation extends below the groundwater table, the
Contractor shall provide a dewatering system which shall effectively reduce
The Contractor shall design dewatering methods and settling basins so that
neither during the initial operations nor during the construction operations
any critical amount of soil, sand or silt is removed.
The Contractor shall submit also for review and approval by the Engineer
complete shop drawings showing the type of dewatering and groundwater
control system proposed by the Contractor.
3.2.
S.T.H.
3.
4.
EXISTING UTILITIES
1.
Before commencing any construction work, the Contractor shall obtain from the
various Utilities Departments, the location of any existing utilities on the Site. Active
utilities on the Site shall be carefully protected from damage, relocated or removed
as required by the work. When an active utility line is exposed during construction,
its location and elevation shall be plotted on the Record Drawings and both the
Engineer and the utility owner notified in writing.
2.
3.
4.
Protect existing or new utilities and services where required by the Contractor's
operations and/or as directed by the Engineer. The Contractor shall be responsible
for bracing and supporting utilities and services to prevent settlement, displacement
or damage to same.
5.
The Contractor shall not remove any utility or service line, conduit or any
structures, above or below the ground, within the limits of the works until receiving
written permission from the respective service Utility Department and written
permission from the Engineer .
6.
The locations of the existing service facilities may not be indicated on the Contract
Drawings. The Contractor shall make his own determination of the existence and
locations of such utilities. The Contractor shall adjust to finished grade or level all
existing utilities within the limits of the Contract.
S.T.H.
EXCAVATION: GENERAL
1.
Excavate with due regard for the peculiarities of soil conditions and take precautions
to protect adjacent foundations and property.
2.
Remove subsoil and excavated material not required from the site, including
material excavated by other sections. Under no circumstances shall material
declared to be unsuitable for fill be stored next to material declared to be suitable for
fill. Excavated material shall not be piled up along sides of excavations in a manner
that will overload or increase danger of collapse of excavation sides.
3.
All surplus stockpiled materials remaining upon completion of the backfilling work
shall be removed from the site.
4.
Excavate to extent, elevations and depths required for completion of work, leaving
sufficient space for removal of formwork and application of waterproofing. Excavate
and construct for slabs, ramps, driveways, and walks, to lines, elevations and cross
sections shown on drawings to allow finishing sections to install their work to
required thicknesses.
5.
Keep excavation free of water (storm water, percolation water or subsoil water) by
dewatering or system of drainage as required, and provide pumps, suction and
discharge lines of sufficient capacity. Maintain until such time as permanent
drainage system is installed or until Engineer's approval for removal of equipment is
obtained. Take all necessary measures to prevent flow of water into excavation.
The Contractor shall provide, maintain and clear away on completion any equipment
necessary together with temporary drains and the like. Under no circumstances
shall concrete be poured, fill placed, pipes laid or appurtenances installed in
excavations containing water.
6.
Keep bottoms of excavations clean and clear of loose materials leveled and
stepped at changes of levels except excavations made for drainage purposes which
are to slope as required.
7.
8.
9.
After completion of excavation and prior to placing concrete or fill, notify the
Engineer so he may make inspection of exposed bearing surfaces. In event
founding levels are subjected to rain or other moisture after inspection and approval
but prior to installation of concrete, notify inspection engineer to re-examine all
exposed bearing surfaces. Do not place concrete until re-examination has taken
place and approval given.
10.
11.
13.
3.4.
1.
The work of this section includes excavation of all types of strata including rock. All
excavated material including broken asphalt and base material; broken concrete;
abandoned foundations and rubble fill at site of previous buildings; oil storage tanks,
catch basins, sumps and related piping, piling; concrete sidewalks and paving; and
the like, shall become property of Contractor and shall be removed from site and
disposed of in location to be determined by Contractor in accordance with governing
regulations. Obtain Engineer's approval prior to using excavated material for backfill
and protect as necessary.
2.
Piling not interfering with construction of project may be cut off minimum 600 mm
below finish grade and abandoned or as directed by the Engineer.
3.5.
TRENCH EXCAVATING
1.
2.
Cut and trim sides of trenches evenly and as near vertical as possible, shore as
required to prevent cave-ins.
3.
Keep bottoms of trenches clean and clear of loose material. Slope or grade as
required. Hand trim at least last 100 mm of trench excavations to ensure minimum
disturbance to load bearing value of trench bottoms.
4.
Bottoms of trenches shall be graded evenly to secure the required falls for pipes
and to ensure bearing over the entire length of the pipe. Bottoms of trenches shall
be firm, undisturbed soil, and free from rock, stones, hard substances, rubbish, etc.
Where rock, stones or other hard materials occur, these shall be removed for a
depth of at least 150 mm and the space backfilled with selected sand or granular
material compacted in accordance with backfill requirements. No such material
shall be excavated or backfilling carried out without the approval of the Engineer.
3.6.
S.T.H.
BACKFILLING
1.
Proceed promptly with backfilling as building progresses. Proceed only when work
to be backfilled has been inspected and approval to backfill has been obtained.
Place backfill in 200 mm thick maximum layers. Compact each layer before placing
next. Maintain optimum moisture content to achieve required densities.
2.
Backfill evenly on both sides of foundation walls to avoid unequal fill pressures on
walls. Care shall be taken when filling or backfilling to avoid any wedging action or
eccentric action upon or against the structure of work.
4.
5.
6.
7.
Prior to placing fill or concrete floor slabs on earth, consolidate subgrade to obtain
same compaction specified for fill material.
8.
3.7.
TESTING
1.
2.
Do not proceed with installation of any material until preceding surface or layer
meets design criteria. Engage and pay for independent testing agency to conduct
testing in addition to tests noted in paragraph above, and as described in Division 1.
3.8.
COMPACTION
1.
2.
Maintain optimum moisture content during backfill and fill compaction to achieve
required density. Deposit in layers of such thickness that equipment being used for
compacting can produce specified density.
3.
Puddling or flooding with water for consolidating granular fill will not be permitted.
Addition of water is limited only to extent required to provide optimum moisture level
of fill material.
4.
During and immediately after leveling, thoroughly compact each layer of fill by use
of compaction equipment of size and type to permit required compaction without
causing lateral forces resulting in displacement of foundation walls. Exercise
caution in this regard to avoid movement of foundations.
5.
After a period adequate to reveal settlement has passed, place additional fill and
compact in all depressions. Make good any subsequent settlement without extra
cost to the Client.
END OF SECTION
S.T.H.
2.
Demolition Techniques
Demolition shall be carried out using techniques, which will not be detrimental to
adjacent or adjoining structures or parts of structures, which are not to be demolished.
Where shown on the drawings or where directed by the Consultant.
PART 3:
SUBMITTALS
1. Before starting works, examine all available all available information, carry out a survey
of the structure, site and surrounding area and submit a survey report and method
statements to ENGINEERS covering all relevant matters listed below:
a.
S.T.H.
PART 4:
1. Protect drains, manholes, gullies, vent pipes and fittings still in use and ensure that they
are kept free of debris at all times. Make good any damage arising from demolition
works and leave clean and in working orders at completion.
2. Notify ENGINEER of any damage. Make all arrangements for repair to ENGINEERs
satisfaction and bear any costs arising out of the damaged services.
PART 5:
S.T.H.
Adequately protect and preserve, except those which are to be removed. Replace to
approval or treat as instructed by Local Authority any species or areas damaged or
removed without approval.
Roads and Footpaths: Adequately maintain roads and footpaths within and adjacent to
the site for the on-going use of the buildings being occupied and keep clear of mud,
debris and obstructions. Any damage to roads and footpaths caused by site traffic or
otherwise consequent upon the works must be made good to Local Authorities
satisfaction. The Contractor to bear any costs arising.
PART 7:
1.
The Contractor shall take all necessary precaution during the demolition and excavation
period to protect existing building in the immediate vicinity of the Work from damage or
collapse, unless other method specified under other sections or on the drawings/
Provide special care in the case of excavations adjacent to buildings by installing
temporary or permanent shoring, strutting, piling or underpinning or by making
excavations in short lengths as are deemed fit. The Contractor shall properly support all
foundations, trenched, walls, floors, etc., which may affect the safety of the adjacent
existing buildings.
2.
The shoring, strutting, pilling, etc., shall be executed in such a manner as to cause as
little inconvenience as possible to OWNER/EMPLOYER.
3.
The Contractor shall be held solely responsible for the safety of the adjoining existing
buildings and for the sufficiency of all temporary or permanent shoring, underpinning,
strutting, piling or any other methods used.
4.
Should any damage occur due to the ineffectiveness of the shoring, underpinning,
strutting, etc. or any other supports provided, the damage shall be made good by the
Contractor at his own expense.
5.
Prior to starting work, the Contractor shall obtain ENGINEERs approval as to the
manner in which he intends to proceed with the demolitions, excavations and
implementation of safety measures. Approval by ENGINEER shall not absolve the
Contractor to any way of his responsibility as indicated in this Section.
PART 8:
1.
Demolish structures in accordance with BS 6187:1982 and Health and Safety rules of
Statutory Authorities. Contractors site staff responsible for supervision and control of
the work is to be experienced in the assessment of the risks involved and in the
method of demolition to be used.
2.
3.
S.T.H.
Remove rubbish, debris and surplus material regularly and keep the site and
Works clean and tidy.
2.
Remove all rubbish and residue from voids and cavities before filling or closing
in.
3.
b. COMPLETION
1.
Clear away all debris and leave the site in a tidy condition on
completion.
2.
Grade the site to follow the levels of adjacent areas as agreed with
ENGINEER.
END OF SECTION
S.T.H.
SUMMARY
This Section includes solid concrete interlocking pavers, pre-cast concrete pavers, and
stone pavers set in latex Portland cement setting beds over concrete bases.
1.2
QUALITY ASSURANCE
A.
Field Constructed Mock-Ups: Prior to installation of unit pavers, erect mock-ups for
each form and pattern of unit pavers required to verify selections made under
sample submittals. Build mock-ups to comply with the following requirements, using
materials and same base construction including special features for expansion joints
and contiguous work as indicated for final unit of work.
1.
2.
3.
4.
5.
1.3
PROJECT CONDITIONS
Hot-Weather Requirements: Protect unit paver work when temperature and humidity
conditions produce excessive evaporation of setting beds. Provide artificial shade and
wind breaks and use cooled materials as required. Do not apply mortar to substrates with
temperatures of 38 deg C and above.
PART 2 PRODUCTS
2.1
MANUFACTURERS/ PRODUCTS
A.
2.2
Provide materials and products that result in colors and textures of exposed unit
paver surfaces and joints complying with the following requirements:
1.
2.3
B.
2.4
2.5
Solid Concrete Interlocking Pavers, General: Solid, dense concrete paving units
made from a "no slump" concrete mix cast under extreme pressure with high
frequency vibration to achieve a compressive strength exceeding 55 mPa, and that
meets or exceeds applicable requirements of ASTM C 936.
1.
2.
Pre-cast Concrete Plaza Pavers, General: Solid, pre-cast concrete paving units of
concrete having an average compressive strength of 35 MPa, with an absorption
rate of less than 5%, that show no weight loss after 50 freeze-thaw cycles. Provide
auto claved units having a gauged tolerance of plus minus 1 mm in any direction.
GRANITE PAVERS
A.
B.
C.
LIMESTONE PAVERS
A.
B.
2.6
B.
Aggregate: ASTM C 144 with a fineness module of 2.25 plus or minus 0.10.
Latex additive (water emulsion) describe below, serving as replacement for part or all
of gauging water, of type specifically recommended by latex additive manufacturer
for use with job-mixed Portland cement and aggregate and not containing a retarder.
1.
D.
E.
2.
PART 3 EXECUTION
3.1
INSTALLATION, GENERAL
A.
3.2
2.
Hand tight Joints: Where unit pavers are indicated without spaced
joints, set unit pavers with sand-filled hand-tight joints.
Saturate-concrete sub-base with clean water several hours before placing settingbed. Remove surface water about 1 hour before placing setting-bed.
B.
Apply cement paste slush coat over surface of concrete sub-base about 15 minutes
prior to placing setting-bed. Limit area of slush coat to avoid its drying out prior to
placing setting-bed. Do not exceed 1.5 mm thickness for cement slush coat.
C.
Apply mortar setting bed over cement paste slush coat immediately after latter has
been applied. Spread and screed setting bed to uniform thickness at sub-grade
elevations required for accurate setting of pavers to finished grades indicated.
D.
Mix and place only the amount of mortar setting bed that can be covered with pavers
prior to initial set. Cut back, bevel edge, remove, and discard setting bed material
that has reached initial set prior to placing pavers.
E.
Wet pavers several hours before laying unless their initial rate of absorption (suction)
when subjected to testing by method described in Section 9 of ASTM C 67 is less
Place pavers before initial set of cement occurs. Immediately prior to placing
pavers on green or wet setting bed, apply uniform 1.5 mm thick slurry bond coat to
bed or back of each paver with a flat trowel just prior to placing it on end.
G.
Tamp and beat pavers with a wooden block or rubber mallet to obtain full contract
with setting bed and to bring finished surfaces within indicated tolerances. Set each
paver in single operation prior to initial set of mortar; do not return to areas already
set and disturb pavers for purposes of realigning finished surfaces or adjusting joints.
END OF SECTION
S.T.H.
2)
REFERENCES
2.1
Contract Documents
2.2
Project Specifications
Landscaping Specifications
3)
2.3
Other Documents
Approved Shop Drawings All shop drawings will be approved from consultant.
Approved Material Submittals All material will be approved by Consultant.
Approved ITP Test report will be from approved ITL.
Approved Method Statements from each activity.
Physical Site Measurement to submit IR for survey works.
Mock-up sample and approval will be approved by client
RESOURCES
3.1
Machinery will be maintained by project onsite mechanic who checks each piece of plant
every day before use. Hired or leased machinery will be maintained by the owner
company. All certification for Plant and Machinery will be filled in site office and will be
readily available for review by the Client.
S.T.H.
3.2
Personnel
Project Manager
Technical Manager
Construction Manager
QA/QC Manager
QA/QC Engineer
Quality Surveyor
Safety Officer
Supervisors
Foremen
Team Leaders
Gardener
Laborers
Document Controller
Machine Operators
MATERIALS
All materials used are in accordance with contract specifications and will be submitted for
approval before ordering. Any requirements from Abu Dhabi Municipality will be
incorporated during supply and installation and an environmental permit will be sought
from them and returned granted before any works take place.
All materials used in used in this contract will be extracted from the contract specification
and approved drawings. The quality surveyor in conjunction with the Project Manager will
incorporate these material parts, description, specifications and quantities in the procured
material log sheet.
The Project Manager in co-ordination with the Construction Manager will ascertain the
requirement of Abu Dhabi Municipality if any from time to time, and all such requirement
will be incorporated during the process of supply and installation stages.
All materials will be submitted for approval to Client/Consultant.
4.1
List of Materials
The following list is a summary of key materials to be used for Soft Landscaping Works.
PALMS
Nanorrhops Ritchieanna (Palm Tree)
TREES
Prosopis Cineraria
SHRUBS
Vitex Agnus Castus
Acacia Ehrenbeggiana
Pennisetum Setacum
GROUND COVERS
Sesuvium Portulacastrum
Centipeded Grass
HARD SCAPES
Crushed stones (red color)
Crushed stones (gray color)
Garden Path (gray color) rectangular stone tiles
Non-skid stone tiles
S.T.H.
LANDSCAPE ACCESSORIES
Pergola
Fabric tensile umbrella type
Fabric tensile shading
OTHERS:
Compost (Cow Manure)
Fertilizer
Sweet sand
Burlap
Tree Rubber tie
Geo-textile Fabric
Drainage Cell
5)
Soil Addictives
Tree Stake
Oman Gravel mulch
Tree/Palm anchors
Sano plant Solid Additives
Root barrier
METHOD SEQUENCE
5.1
Preliminary Requirements
Shop drawings
Material Approval
Approval of Inspection Test Plan
Approval of Method Statement
Site Survey and project planning
Physical site measurement
Mock up sample approval
Approval of Quality Control Plan
5.2
Shop Drawings
Preparation & submission of the shop drawings submittal schedule will be done in
accordance with the Tender/Contract drawings, this will be provided when receive award
of the contract notification.
The Project/Construction Manager will prepare a list of required drawings to be submitted
to the consultant for co-ordination and approval.
Upon approval of drawing list, design department will prepare and check up the project
drawings taking into consideration the following factors:
Project requirements for the product and material that includes dimension details
of product, material type, type of finish and quality of finish and or/workmanship.
Permissible tolerance
Product acceptance criteria
Aesthetic (Artistic) specifications and acceptance criteria
Standardization of products
S.T.H.
Plants/Material Submittal
Materials samples/samples of plants with height and girth of all Palms, Trees, Shrubs
matching the specification and will be submitted for approval before ordering. No
materials to be order without the approval of the Clients Representative or Consultant.
The Project/Construction Manager will coordinate with the purchasing department to
purchase and provide all the necessary approved materials and verification requirements
as per contract specifications requirements.
All incoming materials will be subject to inspection by the Quality Control Inspector and
approved by the QA/QC Manager. No material will be withdraw from stores area before
inspection and approval from the QA/QC.
Stores will receive the incoming materials to a designated holding area, checks will be
made for Quality and Quantity with any materials not conforming to be clearly labeled and
stored separately awaiting QA/QC to follow the procedures of sub contractors suppliers
NCR.
Material will be handled manually where possible, when not mechanical measures will be
set in place i.e, forklifts or any other lifting device appropriate for the task.
Handling of materials within the stores containers will be by hand.
Handling of materials in open storage area will be carried out by mechanically to
reduce risks involved in Manual handling.
All Operative exposed to manual handling will have undergone manual handling
training.
Pallet bases to be checked to allow safe handling by forklift or telehandler.
No stacking of 2 different types of material in one pallet this also goes for stacking
pallets; stacked pallets must be of the same material.
No more than 2 pallets loads per stack.
Stacking height should not exceed 3 meters.
Stacking will be as per the procedures and requirements.
S.T.H.
During transportation, all plants shall be packed adequately to ensure protection for
climatic or physical injuries. Tarpaulins or other covers shall be place over plants when
they are transported by trucks or in open freight cars. All plants shall be treated with antidesiccant prior to transportation.
All records of stock materials at the storage area will be recorded and labeled stating
intended location for installation on the project,
All materials will be marked and monitored.
Materials for each task/zone will stored separated
Unless materials are near the intended installation area and are in the process of
installation, materials will be protected as appropriate.
Protective tapes/coverings will be made to protect the stored materials of unique nature
and specification, materials will be protected as appropriate.
Protective tapes/coverings will be made to protect the stored materials of unique nature
and specifications, materials will be stocked in groups to increase efficiency of site
deliveries.
All hazardous materials will be stored separately and to manufacturers recommendation
in clearly marked Control of Substances Hazardous to Health (COSHH) boxes with
material safety data sheet (MSDS) and COSHH assessments for each item understood
and signed by staff required to handle/work with it. This file will be held in the site office
and made available upon request.
All of the above must follow the procedures and requirements.
5.5
Production
The purchasing department will liaise with QS department and prepare a detailed
material list for each item in accordance with the approved shop drawings. All materials
will be approved by the consultant.
The first sample of each item will be submitted to the consultant for approval and the
production process will continue as per schedule. Each product/ item will be labeled with
a unique number for its identity.
Suppliers Quality control will take care of the quality issues if any of the material once
approved and passed by their QC team. The materials will then be stacked in pallets,
protection wrapped around them awaiting delivery call off from site. When materials
delivered to site QA/QC and CONTRACTOR/CONSULTANT representative along with
the storekeeper will inspect all goods for conformity.
If a non-conformance arises the contractor will issue the supplier with an NCR. The store
keeper and logistic team will ensure safety and soft handling of all delivered materials.
The contractor will submit Materials Inspection Request (MIR) on all incoming materials.
S.T.H.
Site Inspection
Prior to starting installation activities, each specified area will be inspected by the survey
team to ensure grading is in accordance with the approved specification for handover. If
any discrepancies occurred the consultant will be informed and a coordinated outcome
will prevail.
Only approved material will be used. Delivered material will ne stored at lay down area
and will always be subject to the consultant representative inspection. The contractor will
submit Material Inspection Request (MIR) for checking and approval.
The contractor will comply with the consultant procedures and requirements.
5.7
Softscape Installation
Shrubs
500 mm deep
Ground covers
500 mm deep
The sub-grade level will be handed over to the contractor at -300 mm from finish level.
The rough sub-grace will follow the designed finish level -/+ 50 mm to be considered
S.T.H.
Planting Materials
Compost
General Fertilizer
Groundcovers
10 kg. per m2
200 g per m2
Shrub Bed
10 kg. per m2
200 g per m2
Lawn areas
10 kg. per m2
200 g per m2
Drainage Cell
Place the drainage cell over the surface of the membrane and butt together. Cut the
drainage cell where required using a hand or circular saw.
Place the filter fabric over drainage cell allowing for a 150 mm overlap at each seam. Allow
additional fabric to cushion the edge of the drainage cell around the perimeter against the
waterproof membrane.
Palms & Trees
Samples of all materials to be used in this contract will be submitted for approval. The
approved samples will be the quality standard for the material and its placement.
Palms and Trees excavation pits will be in accordance with Abu Dhabi Municipality
guidelines and approved shop drawing details, dimensions are as shown in the table below.
Pits will be excavated materials will be disposed off to assigned locations.
Excavation dimensions for Palms and Trees
S.T.H.
Palms
Trees
Palms and Trees excavation pit sizes will be in accordance with the approved detailed
landscape drawings.
Planting of Palms and Trees
Drainage cell will be added in horizontal and vertical concrete surface. Setting out of
individual Palm, Tree, locations and planting is an equipment intensive operation.
Palms/Trees will be planted utilizing a telescopic-handler or a crane depending on size,
location and access. Palms/trees will be planted straight and/or to the angle required by the
architect.
Setting out of Palms & trees to be checked and approved by the consultant representative
on site.
Only approved and acceptable quality Palms/Trees will be planted and rejects will be
removed from site, upon the request of the inspector. All planted palms will be burlapped
and sprayed by fungicides and insecticides to its delivery to site.
Backfilling
Compost
Palms
Trees
General Fertilizer
175 g per pit (3
months after
planting)
300 g per pit
Palm and Tree pits will be backfilled with approved sweet soil procured from the Abu Dhabi
Municipality borrow pit. At the time of planting, the pit will be excavated in preparation for
the plant root ball at which time the soil will be amended with the recommended soil
additives/fertilizers. The Palm/Tree will then be lifted and placed in pit where the planting
crew will add water during backfilling to aid in soil compaction and rid pit of air pockets in
order to achieve maximum settlement and stability of Palm/Trees.
Post planting of palms will be supported with galvanized steel cable and tensioned SS
turnbuckles as necessary and in accordance with approved shop drawings details. All tree
ties and as per approved shop drawing details.
All palms will be trunk cleaned and/or frond bases cut in a neat manner. Additional cleaning
or cutting of frond base may be performed, if needed, prior to palm erection/planting.
Precautionary Measures when Planting Trees:
S.T.H.
Sub soil will be removed and not mixed with planting medium.
b)
c)
Trees to be removed carefully from their containers and care will be taken not to
damage the roots & foliage.
d)
Dead and damaged fronds & branches are to be removed after planting.
Planting will adhere to the time specified or other time as per the consultant.
Precautionary Measure during Planting of Palms:
a)
b)
Prior to transporting all suckers, flowers fruiting parts and approx. 30% of fronds will
be removed.
c)
Growing tip and the roots will wrapped in hessian and tied properly.
d)
At the time of planting palms will be irrigated thoroughly to remove air pockets from
the pit.
Daily hand watering of palms at an average rate of 120-150 liters/day. The water will
be from the approved source assigned by the consultant representative to the
contractor to utilize. The source now being the on-site main line/water tank.
b)
c)
d)
Manual fertilization should take place after the tree start showing new growth
development.
e)
f)
g)
S.T.H.
5.8
Each area will be offered for inspection before installation and after completion. Representatives
will be available at site to supervise and monitor the work area.
All inspection & tests will be conducted in accordance with the approved Inspection & Test Plan
and check list signed off.
5.9
Protection
All materials & equipment will be delivered to site wrapped in protection as per manufacturers
practice.
Protection will only be removed to conduct material quality control procedures or when
installation of material is ongoing.
All installed materials/items will be protected as far as reasonable practicable after installation
and will remain in that state until final handover.
S.T.H.
PART 1:
1.1.
1.
1.2.
1.
1.3.
GENERAL
GENERAL CONDITIONS
The tender documents and Addenda thereto form an integral part of this specification
and must be read in conjunction herewith.
SCOPE OF WORK
This section describes and specifies work required for plain and reinforced concrete,
including formwork intended to be used for the Project under the Contract in
accordance with the Drawings, Bill of Quantities and as directed by the Engineer.
QUALITY ASSURANCE
1.
2.
The Contractor shall have the tests made, at his own expense, in the laboratories
approved by the Engineer.
3.
Testing
4.
1.
All concrete delivered to the Site shall have a minimum strength of 400
Kg/cm2 and be accompanied by manufacturers test certificates showing
compliance with BS 1881. Copies of these certificates shall be given to the
Engineer.
2.
1.4.
When required by the Engineer the quality of the mixing water shall be
determined by the Standard Method of Test for Quality of Water to be used in
Concrete, as specified in BS 2690 & B.S. 1328 or ASTM D 512 & D 516.
1.
All concrete surfaces which are not in acceptable condition and which are required
to be surface-finished as designed herein, shall be rubbed to a smooth and uniform
texture with a carborundum brick and clear water as soon as the forms are removed
and the concrete is ready to hone.
2.
Concrete surface shall be free from honeycombing, air holes, fins and projections
arising from defective mixing, placing or formwork.
S.T.H.
DELIVERY
1.
2.
1.6.
1.
SUBMITTALS
Trial Mixes (Design Mixes Only)
1.
The Contractor shall submit not less than 3 weeks before the
commencement of manufacture of preliminary trial mixes the following
information to the Engineer in respect of each grade of concrete.
1.
2.
3.
4.
5.
6.
7.
S.T.H.
Grade of concrete.
Title of particular trail mix.
The grading of the aggregates.
The ratio by weight of all the constituents of the concrete.
The expected compacting factor and slump.
Full details of the proposed site quality control.
Full details of the proposed laboratory for testing.
2.
At least six weeks before commencing any concreting in the Works, The
Contractor shall make preliminary trial mixes using samples of aggregates
and cement typical of those to be used.
3.
2.
3.
At each stage of test no cube strength shall fall below the appropriate
minimum specified on the approved drawings.
4.
PRODUCTS
MATERIALS
Cement
1.
General
Cement shall be Portland Type I for superstructure and Type II for sub
structure, originating from approved manufacturers, obtained in sealed and
labeled bags, each 50 kgs net capacity; name and brand of the manufacturer.
The quality of cement shall conform to the standard Specification for
Portland Cement of ASTM Designation C150 or B.S. 12.
2.
Alkali Content
1.
3.
4.
General Requirements
1.
Fine Aggregates
1.
S.T.H.
The autoclave expansion shall not exceed 0.80 percent when tested in
accordance with "Standard Method of Test for Autoclave Expansion of
Portland Cement ASTM C151.
Aggregates
1.
3.
The heat of hydration shall not exceed 70 calories per gram and 80
calories per gram at seven days and twenty-eight days respectively
when tested in accordance with "Standard Method Test for Heat of
Hydration of Portland Cement ASTM C186.
Autoclave Expansion
1.
2.
The expansion in fourteen days shall be less than 0.045 percent when
tested in accordance with "Standard Method of Test for Potential
Expansion of Portland Cement Mortars Exposed to Sulphate
ASTM
C452.
Heat of Hydration
1.
5.
General Requirements
1.
2.
Organic Impurities : The color shall have an intensity not darker than twothirds the intensity of the standard color solution (not darker than Plat 2) as
4.
3.
Chlorides Soluble in : Not more than 0.10 percent by weight dilute Nitric
Acid when expressed as sodium chloride (Na C1).
4.
Total Acid Soluble: Not more than 0.50 percent by weight Sulphates when
expressed as sulphur trioxide (S03).
5.
6.
7.
Coarse Aggregates
1.
2.
Grading
1.
1 inch
3/4 inch
1/2 inch
3/8 inch
No. 4
No. 8
No. 200
3.
Grading
(3/4" to No. 4)
Grading
(3/8" to No. 4)
100
95-100
35-70
20-55
0-10
0-5
0-1
100
95-100
25-50
0-10
0-1
Combined Aggregates
Approved fine and coarse aggregate in each batch of concrete shall be combined
in proportions as approved by the Engineer.
S.T.H.
4.
5.
Water
1.
6.
1.
2.
The pH of the water for mixing and curing of concrete shall not
be less than pH 6.5 or more than pH 8.5.
Admixtures
1.
7.
Quality of Water
General :
1.
2.
General :
The corrosion inhibiting admixture shall be added in an aqueous
solution form at batching plant and must be specially formulated for
Gulf area of hot weather. Also the manufacturers of this product
must be ISO 9001 and ISO 14001 certified such as CORTECs
CORPORATION (USA) product MCI-2005(GS). Together with the
above certificates the Manufacturer / supplier should be consulted in
a specific circumstances. (If mentioned on the drawing)
The corrosion Inhibiting Admixture product, when used in
accordance to manufacturers recommendations, it should impart
changes to three important properties of concrete compared to
similar concrete without the product. The changes are increased
corrosion resistance (Durability), No adverse effects on physical
properties of concrete and effective even where corrosion is active.
The Migrating Corrosion Inhibitor (MCI) when used in accordance
with manufacturers recommendation, it should form a suitable
alternative for compliance with design to the relevant sections of
BS 1881, ASTM G109.
S.T.H.
Mix Design :
The Migrating Corrosion Inhibitor (MCI) should be incorporated
into the mixing water for the purpose of determining the water
cement ratio of the concrete.
The Contractor must submit with the above design mix a letter of
undertaking by the local MCI supplier in which it states that he
would carry out his full duties and responsibilities under the
relevant section of these special specifications.
3.
2.2.
1.
2.
3.
4.
S.T.H.
N/sq.mm.
7 days
Prelim Test
Prelim
Test
36
32
-
Working Test
C40-45
C35-40
C15 -
40
35
15
Working
Test
32
28
10
C 50
20
Min.Cement
Content
kg.cu.m.
425
Max.W/C
Ratio
0.4
Compressive
Strength
(28 days)
50 N /mm2
C40
20
375
0.4
40 N/mm2
C20
20
275
0.5
20 N/mm2
2. Concrete Testing
For test purposes two sets of three standard 15cm cubes shall be taken from
each day's pour.
Test specimens shall be made and cured in accordance with ASTM C31: one
set at 7 days and the other at 28 days shall be tested in accordance with
ASTM C39. The average results of strength tests of laboratory controlled
cubes for any portion of the job must be higher than the minimum allowable
compressive strength at 28 days by at least 15 kg/cm2 with no individual
result less than 85% that strength otherwise, the Engineer reserves the right
to order changes in proportions of aggregates or water content of the
concrete, or both for the remaining portions of the job, without extra cost to
the Client.
Reports of test shall be submitted to the Engineer within 24 hours of being tested
and shall include the name of the job, date, location of pour, design strength, mix
date , slump, compressive strength, age and condition of test cylinder, type of
fracture and type of curing; report shall be in sextuplet.
In case admixtures are to be used, concrete tests shall be conducted with the
admixture incorporated to establish that specified strengths are achieved and
that densities are not reduced.
3. Record of Test Cubes
1.
S.T.H.
4.
5.
Neither the mix proportions nor the source of supply of materials shall be
altered without the prior approval of the Engineer.
If the strength of the test cubes, the mix proportions of prescribed mixes
or the limits on cement content do not comply with those specified or if
in the opinion of the Engineer, the concrete fails to meet the specified
requirements in other respects, the concrete in that part of the works
from which the sample has been taken will be considered not to comply
with the specified requirements.
2.
3.
If the specified requirements have not been met, the Contractor shall
propose such remedial action as may be required. Such action is subject
to the Engineer's satisfaction and approval.
6. Water/Cement Ratio
1.
7. Cement Content
1.
2.
8. Slump Tests
1.
2.
S.T.H.
2.3
1.
MIXING OF CONCRETE
General
1.
2.
Truck Mixing
1.
3.
S.T.H.
4.
When a truck mixer provided with adequate mixing blades is used for
transportation, the mixing time at the mixing plant may be reduced to 30
seconds and the mixing complete in the truck mixer. The mixing time in
the truck mixer shall be as specified under Section 2.4.3.1 for truck mixing.
Plant Mix
1.
2.
Cement
It should be noted that the cement to be used shall be selected after
careful study of the different types available, and that the chosen variety
shall confirm as closely as possible to the requirements for variation
outlined in ASTM C-917 as follows:
PROPERTY
MAX VARIATION
Tricalcium silicate
Loss on ignition
Fineness
4%
0.5%
325 Ccm2/gm (max)
5.
6.
0.4%
If the distance from the mixing plant to the construction site is so great that
between the time of mixing and pouring the concrete, the temperature is below
40 degrees centigrade and the traveling time is more than 30 minutes, truck
mixers must be employed.
2.
When truck mixers are used, concrete shall be discharged and placed in its
final position in the forms within forty five (45) minutes after water is first
added to the mix.
Delivery
The rate of delivery of concrete during concreting operations shall be such as
to provide for the proper handling, placing and finishing of the concrete. The
rate shall be such that the internal between batches shall not exceed thirty
minutes. The method of delivering and handling the concrete shall be such as
will facilitate placing with the minimum of rehandling and with no damage to
the structure of concrete.
PART 3:
3.1
1.
2.
S.T.H.
EXECUTION
2.
In preparation for the placing of concrete all sawdust, clips, and other
construction debris and extraneous matters shall be removed from the
interior of forms. Struts, stays and braces, serving temporarily to hold
the forms in correct shape and alignment, pending the placing of
concrete at their locations, shall be removed when the concrete placing
has reached an elevation rendering their services unnecessary.
Cooling the mixing water and/or replacing 50% of the mixing water
by crushed ice. Where crushed ice is used it shall be stored at a
temperature that will prevent formation of lumps. The ice shall be
completely melted by the time the mixing is completed.
2.
Maintaining the mixing time and the delivery time to the minimum
acceptable.
3.
3.
4.
5.
Vibrating Concrete
Concrete during and immediately after depositing, shall be thoroughly
compacted. The compaction shall be done by mechanical vibration subject
to the following provisions:-
3.2.
1.
2.
3.
4.
5.
1.
2.
3.
The visible face of curbstones facing the road and pathways shall have batter
from the top of the curbstone to the finished elevation of the road pavement
and shall be straight from this elevation to the bottom.
4.
Curbstones shall be laid on concrete base Class C20 bedded and jointed with
cement and sand (1:3) mix. Each unit shall be cleaned and saturated with water
before being laid. All curbstones shall be well bedded and settled in place true to
line and level with a suitable wooden maul. Before the joints are mortared, any
curbstones which are set in such manner that their top surfaces are not in correct
S.T.H.
3.3.
1.
Joint or curbstones shall be not less than 6 mm nor more than 10 mm in width,
and thickness shall be uniform from top to bottom. Joints shall be completely
filled with mortar and shall be pointed before the mortar has set.
CONSTRUCTION JOINTS
General
1.
3.4.
1.
FORMWORK
General:
The Contractor shall be responsible for the design and suitability of the
formwork. The Contractor shall submit a full program of work indicating
the various phases for the erection and removal of forms and the manner
in which he intends to execute all concrete works.
2.
Material
1.
3.
4.
Workmanship
1.
2.
The number and spacing of the Form struts and braces shall be such that
the forms will be braced rigidly and uniformly, lock joints between form
sections shall be free from play or movement.
3.
4.
All forms shall be treated with oil and saturated with water immediately
before placing the concrete. For members of exposed faces, the forms
shall be treated with an approved oil to prevent adherence to concrete.
Removal of Formwork
1.
S.T.H.
All forms shall be built of sufficient rigidity to prevent distortion due to the
pressure of the concrete and other loads incident to the construction
operations. Forms shall be constructed and maintained so as to prevent
warping and the opening of joints due to shrinkage of the wood.
3.5.
1.
In general, the forms shall be removed from the bottom upwards. Forms
and their supports shall not be removed without the written approval of
the Engineer. Supports shall be removed in such a manner as to permit
the concrete to uniformly and gradually take the stresses due to its
weight.
REINFORCEMENT
General:
The Contractor shall prepare for his own bar bending schedules from the
information given on the Drawings and as instructed in writing by the Engineer.
The ties, links or stirrups connecting the bars shall be tied so that bars are
properly braced. The inside of their curved part shall be in actual contact with the
bars, around which they are intended to fit.
2.
3.
Wire: Wire for binding reinforcement bars shall be of soft black annealed mild
steel wire. The diameter of the wire shall not be less than 16 S.W.G. (1.6 mm)
and the binding shall be twisted tight with proper pliers. The free ends of the
binding wire shall be bent inward.
4. Fabrication
Bar reinforcement shall be bent to the shapes shown on the Drawings; Bending
dimensions and Scheduling of bars to be approved by the Engineer. All bars
shall be bent cold, unless otherwise permitted by the Engineer. No bars partially
embedded in concrete shall be bent except as shown on the plans or specifically
permitted by the Engineer.
5. Placing and Fastening
S.T.H.
1.
2.
4.
3.6.
1.
=
=
=
=
75mm Bottom
50 mm Side
25mm Side
30 mm .
Water Curing
1.
2.
3.
2.
After initial set has taken place and in any case not later
than 8 hours after pouring, the polythene should be
replaced by wet Hessian which is then to be immediately
covered with polythene.
Measure must be taken to ensure that the Hessian is always
wet and continuously supplied with water.
3.
S.T.H.
4.
2.
3.7.
1.
2.
2.
3.
2.
1.
All materials used for plain or reinforced concrete work shall have the approval
of the Engineer and shall be as specified.
Cement
1.
2.
3.8.
1.
S.T.H.
FORMWORK REMOVAL
The removal of formwork shall be affected in such a manner as will ensure that no
damage to the concrete occurs.
3.9.
1.
POLYETHYLENE MEMBRANE
Polyethylene vapor barrier membrane,1000 gauge heavy - duty grade shall be
provided on the compacted fill, under all ground level slabs .
Membrane shall be laid with laps as recommended by the manufacturer, according
to homologation sheets. All other concrete surfaces in contact with soil shall be
coated with two layers of hot-applied bitumen paint approved by the Engineer.
3.10. WATERSTOPS
Water stops shall be high water pressure, heavy duty 250 mm wide extruded PVC
with center bulb as manufactured by an approved manufacturer. They shall be fixed
in positions mentioned by the Engineer and in all construction joints submerged
under water in strict accordance with the manufacturer's printed instructions.
3.11. PRECAST CONCRETE LINTELS
Supply and install all recast concrete lintels to all door and wall openings. Check
widths and lengths to match openings required.
3.12. PRECAST CONCRETE CURBS
1.
Supply and install all recast concrete curbs to roads and parking areas within the
plot limits.
2.
END OF SECTION
S.T.H.
PART 1: GENERAL
1.1.
GENERAL CONDITIONS
The tender documents and Addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
1.2.
1.3.
QUALITY ASSURANCE
1.
2.
3.
JOB MOCK-UP:
1.
2.
Approved mock-up will serve as a standard by which subsequent work will be judged
acceptable.
4.
5.
1.4.
1.
1.
2.
S.T.H.
Provide adequate moisture, sun shades and wind barriers to prevent too
rapid drying of concrete during hot weather.
PART 2:
2.1.
Protection: Ensure that finished concrete floor areas are protected from
abrasion from foot or wheeled traffic, and from damage caused by spillage
of oil or other harmful materials.
PRODUCTS
MATERIALS
1.
2.
3.
4.
5.
PART 3:
3.1.
1.
3.2.
1.
S.T.H.
EXECUTION
EXAMINATION
Before commencing work, ensure that surfaces are acceptable to receive and
maintain concrete finishing, and that specified installation will be achieved.
INSTALLATION
CONCRETE FLOOR FINISHING:
1.
Immediately after placing, screed and darby concrete before any water has
bled to the surface.
2.
Roll or tamp concrete to force coarse aggregate into concrete mix and then
screed.
3.
Strike off concrete level to screeds leaving no low spots. If vibrators are
used on straight edge, ensure that concrete is not over vibrated causing
segregation and collection of water fines over the surface.
4.
Smooth concrete to an even plane with a darby or bull float, and leave until
bleed water and water sheen has disappeared.
5.
6.
7.
Finish concrete surface with power float or with metal hand floats in areas
inaccessible to power floats. Floating shall embed large aggregate below the
Steel trowel floated surface with power trowels or hand trowels in areas
inaccessible to power trowels. Proceed with trowel ling only when there is
no sheen on surface. Repeat trowel ling until surface is bought to approved
finish. Allow sufficient time between toweling for additional set of concrete.
9.
Draw a soft bristled brush over steel trowel led surfaces provide a very light
broom surface where non-skid floor is required or as indicated.
10.
Finish floor surfaces shall be level dense, with no aggregate showing, and
free of blemishes.
2.
CURING: Cure concrete as specified in Section 03300 and DDENV 206; and by
methods specified in concrete floor finishing schedule. Ensure that no curing
compound is used which is detrimental to bond of bedding for finish flooring or finish
flooring materials.
3.
SEALED FLOORS: seal with a floor covering concrete floors that are not finished .
4.
CONTROL JOINTS:
1.
2.
3.
4.
Within four weeks of cutting joints, fill them with joint sealant. Completely
clean side joint surfaces of dirt, oil, grease, and similar contaminants.
5.
Mask floor surfaces at joints while pouring. Prime side joint surfaces with
compatible primer if surfaces are not completely dry. Install bond breaker of
silica sand, polyethylene film strip or foam filler in bottom of joints. Apply
sealant in accordance with manufacturer's instructions and
recommendations.
3.3.
1.
2.
FOR CONCRETE STAIRS AND LANDINGS: Broom finish, with non - slip inserts
on all stair treads.
3.
FOR CERAMIC, MARBLE AND GRANITE: Light steel trowel finish, cured by curing
sheet or moist curing.
4.
FOR DEPRESSED SLABS: Rough broom finish, cured by curing sheet or moist
curing.
END OF SECTION
S.T.H.
PART 1:
1.1.
1.
1.2.
1.
2.
3.
4.
5.
1.3.
1.
1.4.
GENERAL
GENERAL CONDITIONS
The tender documents and addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
RELATED WORK SPECIFIED ELSEWHERE
Section
Section
Section
Section
Section
Concrete Reinforcement
Metal Fabrication
Membrane Roofing
Joint Sealers
Tile
QUALITY ASSURANCE
SAMPLES: Submit samples of block, mortar, masonry accessories, masonry
reinforcement, anchors, ties, and counter flashing, for Engineer's approval
before commencing Work. All accessories to satisfy B.S. 5750 Part 2: 1987.
DELIVERY AND STORAGE
1.
Deliver and store masonry units on site on pallets. If not used immediately after
delivery, cover with tarpaulins. Keep units protected from roofing bitumen, concrete,
mortar and other work and materials which could stain them.
2.
Store bagged products such as lime, cement and metal accessories in dry,
waterproof sheds.
1.5.
JOB CONDITIONS
1.
PART 2:
2.1.
1.
2.
CONCRETE BLOCK
Cement:
1.
Ordinary Cement: Cement for solid or hollow blocks and mortar shall be
ordinary Portland Cement Type 1 as specified in Section 03300: Concrete
Aggregates:
1.
S.T.H.
03200:
05500:
07500:
07900:
09300:
Aggregate for Concrete Blocks and Mortar: Aggregate for solid and hollow
concrete blocks shall conform to the requirements of the AASHO
Designation: M6 and M80, except that the requirements for gradation shall
not apply (maximum aggregate size 10 mm), and aggregate for mortar shall
conform to the requirements of the AASHO Designation: M45.
Water
1.
4.
5.
6.
2.2.
S.T.H.
Lime
1.
2.
The contractor must satisfy himself by analysis or otherwise that the ground
lime is not adulterated or air slaked.
3.
4.
Blocks shall be autoclave or bubble cure process, high pressure steam cured,
modular, conforming to BS 6073, part 1 , part 2; linear shrinkage and moisture
movement not to exceed 0.045% and shall be as follows:
1.
{S/15/A/M} , 100% solid for all locations where structural members bear on
concrete block.
2.
Where concrete block walls are required as fire separations or barriers, they shall
conform to the local building code requirements and British Standards Institute with
respect to equivalent thickness and type of concrete. Consult with Engineer for
locations and special conditions.
MORTAR MATERIALS
1.
2.
3.
4.
MORTAR MIXES
1.
MIXING: Prepare and mix mortar materials under strict supervision and in small
batches for immediate use only. Mix proprietary mortars in strict accordance with
BS 5838 Part 2. Do not use retempered mortars.
2.
FOR BEDDING LINTELS: Use type 'M' cement mortar having compressive strength
of 17.2 MPa minimum.
3.
For all other masonry: Use type 'N' masonry mortar having a compressive strength
of 5 MPa.
4.
Mortar shall be prepared in the following proportions with the addition of the
minimum quantity of clean water for workability: Cement and sand mortar (1:3) mix
shall be composed of one part cement to three parts of sand by volume. Hydrated
lime up to 1/4 by volume of the dry cement may be added for bedding blocks, upon
the approval of the Engineer, to improve workability, without appreciably reducing
the strength.
5.
The ingredients for cement and sand shall be measured in proper clean gauge
boxes and the mixing shall be carried out by means of an approved mechanical
batch mixer.
6.
In the case of cement lime mortar, the sand and lime shall be mixed first, and the
cement added.
2.4.
NON-SHRINK GROUT
1.
2.5.
2.6.
2.
SEALANT
1.
PART 3:
S.T.H.
3.1.
INSTALLATION: GENERAL
1.
2.
2.
3.
Buttering corners of units, throwing mortar droppings into joints, will not be
permitted. Do not shift or tap units after mortar has taken initial set. Where
adjustments must be made after mortar has started to set, remove mortar and
replace with fresh supply.
4.
When mortar is "thumbprint'' hard, tool all masonry joints (exposed or concealed)
concave.
5.
Lay all joints 10 mm thick unless otherwise specified or otherwise indicated. Fill all
joints with mortar except where specifically designated to be left open.
6.
Stagger joints in every course. Align joints plumb over each other in every other
course. Vertical and horizontal joints to be uniform in thickness
3.2.
BLOCKWORK
1.
Lay block with face shell bedding only. When solid units are used lay block with full
beds of mortar. Leave no cells open in exposed work. Supply and install wall
reinforcement in all blockwork.
2.
Locate corners accurately. Use full bed of mortar for first course. Bed face shells
and cross and end webs fully in mortar. Stagger joints in every course. Align joints
plumb over each other in every other course.
3.
3.3.
S.T.H.
PARTITIONS
1.
Carry all partitions up through the ceiling to concrete slab above, unless noted or
specified otherwise.
2.
3.
Around staircases and shafts, wedge and grout masonry solidly to structure above.
Laterally support other partitions as required by building code. Where tops of
partitions are exposed to view, lateral supports shall be concealed.
4.
Where walls and partitions are pierced by structural members, ducts or pipes, fill
voids with mortar as required to maintain fire rating and flush with wall finish where
exposed.
3.4.
Fill spaces between partition and structure, ducts and pipes with compressed glass
fiber or mineral wool insulation completely from one side of wall to other and top of
wall to structure.
CONTROL JOINTS
1.
2.
Locate control joints at high stress concentrations and at points of weakness such
as at abrupt changes in work height, wall thickness changes such as at chases and
at pilasters and maximum of 3600 mm from corners.
3.
Construct joint as follows: Place building paper against end of masonry unit on one
side of control joint. Use paper to prevent mortar bonding to one side of joint.
Extend bond breaker full wall thickness. Fill voids between ends of masonry unit
with mortar to form key and strike back exposed vertical joints 20 mm deep, ready to
receive caulking by Section 07900. Reinforce joints every third course with two 6
mm diameter greased smooth rods. Locate rods 30 mm in from faces of masonry
unit centered on joint running parallel to wall.
3.5.
1.
Reinforce all masonry walls with continuous masonry reinforcement in every third
block course.
2.
Provide extra reinforcement and reinforcing ties at openings so that first and second
courses above and below openings are reinforced. Extend extra reinforcement 600
mm beyond opening in each direction.
3.
LATERAL SUPPORTS
At top of walls that span over 3 meters in height from floor to underside of
structure above provide 100 mm x 100 mm x 150 mm long x 6 mm clip angles each
side of wall bolted to concrete slab @ 2000mm c/c maximum. All other walls to be
wedged with metal wedges and the joints packed with mortar.
3.6.
PLASTER
Plaster all interior masonry walls to ensure a smooth, plumb surface.
3.7.
S.T.H.
BUILT-INS
1.
Build in items provided by other sections, anchor bolts, sleeves, inserts, loose steel
lintels, shelf angles, access panels, and other such items. Leave wall openings
required for ducts, grilles, pipes and other items.
2.
Fill voids between masonry and metal frames with masonry mortar for interior walls.
Exterior walls shall have frames filled with fiberglass insulation.
3.8.
1.
3.9.
REPOINTING OR TUCKPOINTING
EPOINT DEFECTIVE JOINTS AS FOLLOWS: Cut back joints 13 mm, taking care
not to damage units. Remove dust and loose materials by brushing or by water jet.
If water jet is used, allow excess water to drain before repointing.
Repoint with same mix as original. Pack mortar tightly in thin layers,
and tool joints or strike flush as required.
CLEANING
1.
2.
Remove mortar with wood paddles and scrapers before wetting. Saturate masonry
with clean water and flush off loose mortar and dirt. Clean block work using water,
scrubbing brushes and wood paddles only.
END OF SECTION
S.T.H.
METAL DECK
05300-1
______________________________________________________________________
PART 1 GENERAL
1.01
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.02
REFERENCES
A. AAMA 611, Voluntary Standards for Anodized Architectural Aluminum.
B. ASTM A653/A653M, Standard Specification for Steel Sheet, Zinc-Coated (Galvanized)
or Zinc-Iron Alloy-Coated (Galvannealed) by Hot-Dip Process.
C. ASTM A792/A95M, Standard Specification for Steel Sheet, 55% Aluminum-Zinc AlloyCoated by Hot-Dip Process.
D. ASTM B209, Specification for Aluminum and Aluminum-Alloy Sheet and Plate.
E. ASTM C920, Specification and Elastomeric Joint Sealants.
F. ASTM C1311. Standard Specification for Solvent Release Sealants.
G. ASTM D226, Standard Specification for Asphalt-Saturated Organic Felt Used in
Roofing and Waterproofing.
H. ASTM D4586, Standard Specification for Asphalt Roof Cement, Asbestos-Free.
1.03
SUMMARY
A. This Section includes the following sheet metal flashing and trim:
1. Formed wall flashing and trim.
1.04
PERFORMANCE REQUIREMENTS
A. General: Install sheet metal flashing and trim to withstand wind loads, structural
movement, thermally induces movement and exposure to weather without failing,
rattling, leaking and fastener disengagement.
B. Fabricate and install roof edge flashing and copings capable of resisting the following
forces according to recommendations in FMG Loss Prevention Data Sheet 1-49:
1. Wind Zone 2: For velocity pressures of 31 to 45 lbf/sq. corner uplift force and 45lbf/sq. ft. outward force.
C. Thermal Movements: Provide sheet metal flashing and trim that allow for thermal
movements resulting from the following maximum change (range) in ambient and
surface temperatures by preventing buckling, opening of joints, hole elongation,
overstressing of components, failure of joint sealants, failure of connections and other
detrimental effects. Provide clips that resist rotation and avoid shear stress as result of
S.T.H.
METAL DECK
05300-2
______________________________________________________________________
sheet metal and trim thermal movements. Base engineering calculation on surface
temperatures of materials due to both solar heat gain and nighttime-sky heat loss.
1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 def F (100 deg
C), material surfaces.
D. Water Infiltration: Provide sheet metal flashing and trim that do not allow water
infiltration to building interior.
1.05
SUBMITTALS
A. Product Data: For each type of product indicated. Include construction details material
descriptions, dimension of individual components and profiles, and finishes.
B. Shop Drawings: Show layouts of sheet metal flashing and trim, including plans and
elevations.
Distinguish between shop-field- assembles work. Include the following:
1. Identify material, thickness, weight and finish for each item and location in Project.
2. Details for forming sheet flashing and trim, including profiles, shapes, seams and
dimensions.
3. Details for fastening joining, supporting and anchoring sheet metal flashing and
trim, including fasteners, clips, cleats and attachments to adjoining work.
C. Samples for Verification: For each type of exposed finish required, prepared on
Samples of size indicated below:
1. Sheet Metal Flashing: 300 mm long. Include fasteners, cleats, clips, closures and
other attachments.
2. Trim: 300 mm long. Include fasteners and other exposed accessories.
3. Accessories: Full-size Sample.
1.06
QUALITY ASSURANCE
A. Sheet Metal Flashing and Trim Standard: Comply with SMACNAs Architectural Sheet
Metal Manual. Conform to dimensions and profiles shown unless more stringent
requirements are indicated.
1.07
S.T.H.
METAL DECK
05300-3
______________________________________________________________________
C. Stack materials on platforms or pallets, covered with suitable weather tight and
ventilated covering. Do not store sheet metal flashing and trim materials in contract
with other materials that might cause staining, denting or other surface damage.
1.08
COORDINATION
Coordinate installation of sheet metal flashing and trim with interfacing and adjoining
construction to provide a leakproof, secure and noncorrosive installation.
PART 2- PRODUCTS
2.01
SHEET METALS
A. Aluminum Sheet: ASTM B 209 (ASTM B 209M), Alloy 3003, 3004, 3105, or 5005,
Temper suitable for forming and structural performance required, but not less than
H14.
B. Finish: Unless otherwise directed by Engineer/Client, Finish shall be Anodized. Apply
the following coil-anodized finish:
1. Class II, Clear Anodic Finish: AA-M12C22A31 (Mechanical Finish: non-specular as
fabricated; Chemical Finish: etched, medium matte; Anodic Coating: Architectural
Class II, clear coating 0.010 mm or thicker) complying with AAMA 611.
2.02
MISCELLANEOUS MATERIALS
A. General: provide materials and types of fasteners, solder, welder rods, protective
coatings, separators, sealants and other miscellaneous as required for complete sheet
metal flashing and trim installation.
B. Fasteners: Screws, annular threaded nails, self-tapping screws, self-locking rivets and
bolts and other suitable fasteners designed to withstand design loads.
1. Exposed Fasteners: Heads matching colour of sheet metal by means of plastic
caps or factory-applied coating.
2. Fasteners for Flashing and Trim: Blind fasteners or self-drilling screws, gasketed,
with hex washer head.
3. Blind Fasteners: High-strength aluminum or stainless-steel rivets.
4. Spikes and Ferrules: Same material as gutter; with spike with ferrule matching
internal gutter width.
C. Sealing Tape: Pressure-sensitive, 100 percent solid polyisobutylene compound sealing
tape with realease-paper backing. Provide permanently elastic, nonsag, nontoxic, nonstaining tape.
D. Underlayment Felts: ASTM D226, Type II (No.30), asphalt-saturated organic felt, nonperforated.
S.T.H.
METAL DECK
05300-4
______________________________________________________________________
E. Elastomeric Sealant: ASTM C920, elastomeric polyurethane sealant; of type, grade,
class and use classification required to seal joints in sheet metal flashing and trim and
remain watertight.
F. Butyl Sealant: ASTM C1311, single-component, solvent-release butyl rubber sealant,
polyisobutylene plasticized, heavy bodied for hooked-type expansion joints with limited
movement.
G. Epoxy Seam Sealer: Two-part noncorrosive, aluminum seam-cementing compound,
recommended by aluminum manufacturer for exterior nonmoving joints, including
riveted joints.
H. Asphalt Roofing Cement: ASTM D4586, asbestos free of consistency required for
application.
2.03 FABRICATION GENERAL
A. General: Custom fabricate sheet metal flashing and trim to comply with
recommendations in SMACNAs Architectural Sheet Metal Manual that apply to
design, dimensions, metal and other characteristics of item indicated. Shop fabricates
items where practicable. Obtain field measurements for accurate fit before shop
fabrication.
B. Fabricate sheet metal flashing and trim in thickness or weight needed to comply with
performance requirements, but not less than that specified for each application and
metal.
C. Fabricate sheet metal flashing and metal flashing and trim without excessive oil
canning, buckling and tool marks and true to line levels indicated, with exposed edges
folded back to form hems.
1. Seams for Aluminum: Fabricate nonmoving seams with flat-lock seams. Forms
seams and seal with epoxy seam sealer. Rivet joints for additional strength.
D. Seams: Fabricate nonmoving seams in accessories with flat-lock seams. Tin edges to
be seamed, form seams and solder.
E. Sealed Joints: From nonexpansion but movable joints in metal to accommodate
elastomeric sealant to comply with SMACNA recommendations.
F. Expansion Provisions: Where lapped or bayonet-type expansion provisions in the
Work cannot be used, form expansion joints of intermeshing hooked flanges, not less
than 25 mm deep, filled with elastomeric butyl sealant concealed within joints.
G. Conceal fasteners and expansion provisions where possible on exposed-to-view sheet
metal flashing and trim, unless otherwise indicated.
H. Fabricate cleats and attachment devices from same material as accessory being
anchored or from compatible, noncorrosive metal.
I.
S.T.H.
METAL DECK
05300-5
______________________________________________________________________
2.04
2.05
FINISHED
A. Comply with NAAMMs Metal Finished Manual for Architectural and Metal Products
for recommendations for applying and designating finished.
B. Protect mechanical and painted finished on exposed surfaces from damage by
applying a strippable, temporary protective covering before shipping.
C. Appearance of Finished Work: Variations in appearance of abutting or adjacent pieces
area acceptable if they are within one-half of the range of approved Samples.
Noticeable variations in the same piece are not acceptable. Variations in appearance
of other components are acceptable if they are within the range of approved Samples
and are assembled or installed to minimize contrast.
PART 3- EXECUTION
3.01
EXAMINATION
A. Examine substrates, areas and conditions with Installer present to verify actual
locations, dimensions and other conditions affecting performance of work.
1. Verify that substrate is sound, dry, smooth, clean, sloped for drainage and securely
anchored.
2. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02
INSTALLATION, GENERAL
A. General: Anchor sheet metal flashing and trim and other components of the Work
Securely in place, with provisions for thermal and structural movement. Use
fasteners, solder welding rods, protective coatings, separators, sealants and other
miscellaneous items as required to complete sheet metal flashing and trim system.
1. Torch cutting of sheet metal flashing and trim is not permitted.
B. Metal Protection: Where dissimilar metals will contact each other or corrosive
substrates, protect against galvanic action by painting contact surfaces with
S.T.H.
METAL DECK
05300-6
______________________________________________________________________
bituminous coating or by other permanent separation as recommended by
fabricator or manufacturers of dissimilar metals.
1. Underlayment: Where installing metal flashing directly on cementitious or wood
substrates, install a course of felt underlayment and cover with a slip sheet or
install a course of polyethylene underlayment.
2. Bed flanges in thick coat of asphalt roofing cement where required for
waterproof performance.
C. Install exposed sheet metal flashing and trim without excessive oil canning,
buckling and tool marks.
D. Install sheet metal flashing and trim true to line and levels indicated. Provide
uniform, neat seams with minimum exposure of solders, welds and elastomeric
butyl sealant.
E. Install sheet metal flashing and trim to fit substrates and to result in watertight
performance. Verify shapes and dimension of surfaces to be covered before
fabricating sheet metal.
1. Space cleats not more than 300 mm apart. Anchor each cleat with two
fasteners. Bend tabs over fasteners.
F. Expansion Provisions: Provide for thermal expansion of exposed flashing and trim.
Space movement joints at a maximum of 3 m with no joints allowed within
provisions cannot be used or would not be sufficiently watertight, form expansion
25 mm deep, filled with elastomeric butyl sealant concealed within joints.
G. Fasteners: Use fasteners of sizes that will penetrate substrate not less than 32 mm
for nails and not less than 16 mm for wood screws.
H. Seal joints with elastomeric butyl sealant as required for watertight construction.
1. Where sealant-filled joints are used, embed hooked flanges of joint members
not less than 25 mm into sealant. Form joints to completely conceal sealant.
When ambient temperature at time of installation is moderate, between 5 and
35 deg C, set joint members for 50 percent movement either way. Adjust
setting proportionately for installation at higher ambient temperatures. Do not
install sealant- type joints at temperatures below (5 deg C).
2. Prepare joints and apply sealants to comply with requirements in Division 7
Section Joint Sealant.
3.03
S.T.H.
METAL DECK
05300-7
______________________________________________________________________
1. Interlock bottom edge of roof edge flashing with continuous cleats anchored to
substrate at 400 mm centers.
C. Copings: Anchors to resist uplift and outward forces according to recommendations
in FMG Loss Preventions Data Sheet 1-49 for specified wind zone and as
indicated.
1. Interlock exterior bottom edge of coping with continuous cleats anchored to
substrate at 400 mm centers.
2. Anchors interior leg of coping with screw fasteners and washers at 450 mm
centers.
D. Counter flashing: Coordinate installation of counter flashing with installation of base
flashing. Insert counter flashing in reglets or receivers and fir tightly to base
flashing. Extend counter flashing 100 mm over base flashing. Lap counter flashing
joints a minimum of 100 mm and bed elastomeric butyl sealant.
1. Secure in a waterproof manner by means of snap-in installation and sealant or
lead wedges and sealant.
E. Roof-Penetration Flashing: Coordinates installation of roof-penetration flashing with
installation of roofing and other items penetrating roof. Install flashing as follows:
1. Seal with elastomeric butyl sealant and clamp flashing to pipes penetrating roof
except for lead flashing on vent piping.
3.04
S.T.H.
PART 1:
1.1.
GENERAL
GENERAL CONDITIONS
The tender documents and Addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
1.2.
1.
2.
3.
4.
5.
6.
7.
8.
1.3.
Section 03200:
Section 04200:
Section 05515:
Section 06400:
Section 07900:
Section 08800:
Section 09900:
Div. 15 & 16
Concrete Reinforcement
Masonry Units
Metal Railings
Architectural Woodwork
Joint Sealers
Glazing
Painting and Coatings
Mechanical and Electrical
QUALITY ASSURANCE
1.
2.
3.
1.4.
SUBMITTALS
1.
2.
1.5.
1.
S.T.H.
Adequately protect and crate all components against damage, dirt, disfigurement
and weather during delivery and storage. Damaged materials shall not be used and
shall be replaced by approved material.
3.
Cover and protect the work of other sections in the area of work from damage.
Make good all damage to the satisfaction of the Engineer.
4.
Protect the installed work of this section and on completion the work shall be
examined and damage shall be remedied to the complete satisfaction of the
Engineer.
PART 2:
2.1.
S.T.H.
PRODUCTS
MATERIALS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
ZINC RICH PRIMER: Primer conforming to CGSB 1-GP-181M. 15. Repaint finish:
For galvanized surfaces to be exposed and finish painted -ASTM D2029-68.
14.
ALUMINUM: shall comply with the requirements of B.S. 1470 for plate sheet and
strip. B.S. 1474 for bars, extruded round tubes and sections, grade 6063 (HEQ TF).
Stress induced in aluminum framing members and their fixings shall not exceed the
values in C.P. 118.
16.
STEEL: Steel components where required for load bearing structural elements and
anchor structures shall be in accordance with B.S. 5950. All steel components
which will no longer be accessible after installation shall be zinc - coated.
Permissible process is hot zinc coating.
2.2.
S.T.H.
FABRICATION
1.
Fit and assemble work in shop where possible. Execute work according to details
and reviewed shop drawings.
2.
Take measurements at the building for work which is to fit or be connected to steel,
concrete framing or masonry, before commencing fabrication.
3.
4.
5.
Fit joints and intersecting members accurately in true planes, square, plumb, straight
with tight joints and intersections.
6.
7.
Fabricate, drill and tap members to accommodate attachments, anchorage and work
of other sections where located and directed by them.
8.
Exposed steel surfaces shall be smooth and free from imperfections such as
warping, buckling, weld marks, burrs, rust and scale.
9.
PRIMING:
1.
Thoroughly clean steel free of rust, scale and weld spatter by power wire
brushing. Remove oil and grease with solvent and clean cloths, apply shop
coat of primer to all surfaces except areas requiring field welding. Apply by
brush, working paint well into surfaces, interstices and cavities.
2.
Prime field welded areas after erection and touch up shop coat where
damaged and bared by erection and handling.
3.
Prime steel with two full coats of zinc rich paint having high corrosion
resistance in strict accordance with paint manufacturer's directions.
GENERAL
1.
Verify at site that the work to receive the work of this section is free of irregularities
detrimental to the installation and performance of the work and that it is located
correctly and at proper levels before delivery and installation.
2.
3.
4.
3.2.
INSTALLATION
1.
Assemble and erect work plumb, true, square, straight, level and accurate to sizes
detailed, to reviewed shop drawings, free from distortion and defects detrimental to
appearance and performance.
2.
3.
4.
SCHEDULES
1.
2.
ITEMIZED LIST: Supply and install metal work listed below unless
specifically designated to be supplied only. Each item shall be as shown
on drawings and as detailed on reviewed shop drawings.
3.
4.
VANITY SUPPORTS:
5.
1.
2.
S.T.H.
6.
7.
8.
9.
Tensile Test
Specimen machining on: 29/05/08
Test Date:
30/05/09
Standard Test Method:
UNE-EN 10002/1:02 (DIN EN 100021:02 / BS EN 10002-1:02)
Apparatus:
- Testing machine Shimadzu AG-IS
- Caliper MA 990036
- Micrometer INV99007
Uncert = 0.5%
Uncert = 0.02 mm
Uncert = 0.002 mm
Specimen Description:
- S0: Initial Cross Section
- L0:gauge Length
34.29 mm
80 mm
S.T.H.
Uncert = 0.5%
Uncert = 0.03 mm
27.08 mm
80.00 mm
Testing Conditions:
- Temperature:
- Relative Humidity
- Speed of Testing
- Calculated proof/ductile strength:
- Ductile Strength (MPa)
- Tensile Strength (MPa)
- Elongation After Fracture %
10.
22C
40%
10 MPa/s
High ductile strength
(Reh)
336 8
403 10
33.5 0.5
Insulation
Door in position B:
Integrity
Thermal Insulation
END OF SECTION
S.T.H.
GENERAL
GENERAL CONDITIONS
The tender documents and addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
1.2.
1.
2.
3.
4.
5.
1.3.
Section
Section
Section
Section
Section
03200:
04200:
05500:
09300:
09900:
Concrete Reinforcement
Masonry Units
Metal Fabrication
Tile
Painting and Coatings
QUALITY ASSURANCE
1.
2.
Work of this section shall be executed by firm having five years minimum continuous
experience in similar fabrications, thoroughly conversant with laws, by-laws,
regulations which govern and capable of workmanship of best grade of modern shop
and field practice and with ample facilities to produce, furnish and erect the work so as
to satisfy the requirements of the Contract Documents.
1.4.
SUBMITTALS
1.
Submit shop drawings in accordance with General Conditions. Show and describe
in detail profiles, members, type and details of fastening and anchorage, fabrication
and erection, anchorage and mounting details, gauges and metal finishing and all
other pertinent data. Show location of expansion and construction joints and
coordinate with building expansion joints.
2.
3.
The Contractor shall submit samples of rails, mounting base, brackets, sealants and
other related materials as requested by the Engineer.
4.
MOCK UP: The Contractor shall erect a railing sample installation before
proceeding with the work. The mock-up shall be complete with anchors, fittings,
rails, and other accessories to simulate final condition. The mock-up shall be
reviewed and approved by the Engineer.
1.5.
WARRANTY:
1.
The Contractor shall submit a written warranty signed by the Subcontractor for a
period of 5 years against any defective materials or workmanship, to repair or
replace any defective railing work during the warranty period without any extra
cost to the Client.
S.T.H
1.6.
1.
The drawings show the overall sizes and type of railing required. It is the intention
that similar details used by different manufacturers will be acceptable provided that
they comply with the size requirements and this specification.
2.
3.
The Contractor shall design, fabricate and install the railing system to suit the
conditions outlined in these specifications, the drawings, and the requirements of
local authorities.
1.7.
1.
2.
3.
4.
Items which are to be built into the work of other trades shall be delivered in time so
as not to delay the progress of the work.
PART 2:
2.1.
PRODUCTS
MATERIALS
1.
2.
BOLTS, NUTS, WASHERS AND FASTENING DEVICES: Stainless steel type 316.
3.
4.
2.2.
CONDITIONS OF SURFACES
Substrates, adjoining construction and conditions under which the work is to be
installed shall be examined prior to commencement of installation. Do not proceed
until unsatisfactory conditions have been corrected.
2.3.
1.
S.T.H.
2.
3.
4.
5.
S.T.H.
GENERAL:
1.
2.
3.
Fit joints and intersecting members accurately with hairline joints in least
conspicuous locations and manner. Make work in true plane with adequate
fastenings, and all finished work to be square and plumb.
4.
Railings shall be of the design, size and dimensions shown on the drawings
with smooth flush and mitered connected joints, complete with all sleeves,
brackets, rails, bolts, fasteners, gaskets and other accessories as required
for a complete installation.
Work under this section consists of furnishing everything necessary for and
incidental to the design, execution, completion and maintenance of the railing
work as indicated on the drawings and as specified herein.
FINISHING:
1.
2.
2.
3.
Use shop and field connections. Where not detailed, connections shall comply
with DDENV 1993.
2.
3.
4.
5.
6.
7.
Where railing components come into contact with concrete or lime mortar,
exposed surfaces shall be protected to the satisfaction of the Engineer.
8.
All works shall be fitted and assembled in the shop in so far as practical. Items
shall be preassembled in the shop to the greatest extent possible to minimize
field splicing and assembly. Following trial, disassembled units shall be fitted
only as necessary for shipping and handling limitations. Units shall be clearly
marked for reassembly and coordinated installation. Alignment and splice
plates shall be provided for accurate field fit.
9.
All splices, corners and miters shall be accurately machined, filed and
carefully fitted and matched with a hairline contact using connectors or angle
tees. Joints shall be reinforced as required for rigidity and stability and to
meet design requirements.
10.
PART 3:
3.1
EXECUTION
INSTALLATION - GENERAL
1.
Furnish, set and secure framing brackets, hangers, anchors, inserts or similar
supports for proper erection of stairs before masonry and concrete is placed.
Provide temporary supports and bracing required to position stairs.
2.
Do all cutting, drilling and fitting necessary to attach work of this section to adjoining
work. Cutting, drilling and fitting of joints, and other accessories required shall be
completed prior to finishing. Only methods which will avoid distortion or
discoloration of exposed surfaces shall be used.
3.
Secure wall brackets to wall at 1200 mm O.C. maximum with through-bolts and
plates where they can be concealed, otherwise use bolts and expansion shields to
achieve maximum rigidity of rail. Wood plugs for fixing to walls will not be permitted.
Use metal anchoring devices.
4.
5.
S.T.H.
6.
7.
Excess sealant must be removed promptly as the work progresses and the adjoining
surfaces cleaned as may be necessary to eliminate any evidence of spillage.
8.
9.
Grind off surplus welding material and provide sharp profiles and arises.
10. Build and erect work plumb, true, square, straight, level and accurate, to sizes
detailed, to reviewed shop drawings, free from distortion or defects detrimental to
appearance and performance.
11. Prime base metal surfaces, field welds, damaged and abraded primed surfaces, and
surfaces not previously primed. Leave ready for finish painting by Section 09900.
3.2.
INSTALLATION - RAILINGS
1.
2.
Railings shall be set plumb, level and aligned. Leveling tolerance shall not
exceed 3 mm in 3000 mm. Align tolerance shall not exceed 3 mm in
3000 mm.
3.3.
1.
2.
All surfaces of railing work shall be cleaned of all dirt, grime, stains, residues and all
unwanted objects.
3.
In case of any damage to the work, make repairs or replace to the satisfaction of
the Engineer without extra cost to the Client.
END OF SECTION
S.T.H.
PART 1 GENERAL
1.1 SUMMARY
A. This Section includes the following:
1. Stainless steel pipe and tube handrails and railing systems.
2. Steel pipe and tube handrails and railing system.
1.2 DEFINITIONS
Definitions in ASTM E 985 for railing related terms apply to this section.
1.3 SYSTEM PERFORMANCE REQUIREMENTS
A. General: In engineering handrail and railing systems to withstand structural
loads indicated, determine allowable design working stresses of railing
materials based on the following:
1. For cold-formed structural steel: AISI "Specification for Design of ColdFormed Steel Structural Member".
2. For stainless steel: AISI "Stainless Steel Cold-Formed Structural Design
Manual".
B. Structural Performance of Handrails and Railing Systems: Engineer, fabricate,
and install handrails and railing systems to comply with requirements of ASTM
985 for structural performance based on the following:
1. Testing performed in accordance with ASTM E 894 and E 935.
2. Structural computations.
C. Structural Performance of Handrails and Railing Systems: Engineer, fabricate,
and install handrails and railing systems to withstand the following structural
loads without exceeding the allowable design working stress of the materials
for handrails, railing systems, anchors, and connections. Apply each load to
produce the maximum stress in each of the respective components comprising
handrails and railing system.
1. Top Rail of Guardrail Systems: Capable of withstanding the following loads
applied as indicated:
a. Concentrated load of 890 N applied at any point and in any direction.
b. Uniform load of 730 N per linear meter applied horizontally and
concurrently with uniform load of 1.46kN per linear meter applied
vertically download.
c. Concentrated load need not be assumed to act concurrently with
uniform loads.
S.T.H.
Steel Wire Mesh: For guard infill at handrails and railings where indicated
provide 8 gauge woven wire mesh of 50 x 50 mm pattern with intermediate
crimp. Fabricate with steel bar edging as shown on drawings. Provide in steel
or stainless steel matching material of railings in which infill occurs.
S.T.H.
ASTM A 123 for galvanizing iron and steel products made from rolled,
pressed, and forged steel shapes, castings, plates, bars, and strips.
B. For all steel railings and handrails formed from steel pipe with galvanized finish,
galvanize fittings, brackets, fasteners, sleeves, and other ferrous components.
C. All galvanized steel railings are to be primed and field painted after assembly
and installation.
Priming and painting are to be in accordance with
requirements specified in Division 9 "Painting".
END OF SECTION
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
SUMMARY
Section Includes:
1.
1.3
Metal base.
COORDINATION
A.
B.
1.4
A.
1.5
PRE-INSTALLATION MEETINGS
Pre-installation Conference: Conduct conference at Project site.
ACTION SUBMITTALS
A.
B.
Shop Drawings: Show fabrication and installation details for decorative formed
metal.
1.
2.
C.
Samples for Initial Selection: For products involving selection of color, texture, or
design, including mechanical finishes.
D.
Samples for Verification: For each type of exposed finish required, prepared on 150mm- square Samples of metal of same thickness and material indicated for the
Work.
S.T.H.
1.6
A.
Coordination Drawings: For decorative formed metal elements that house items
specified in other Sections. Show dimensions of housed items, including locations of
housing penetrations and attachments, and necessary clearances.
B.
C.
D.
1.7
A.
1.8
CLOSEOUT SUBMITTALS
Maintenance Data: For mirror like stainless-steel finish and fused metal to include in
maintenance manuals.
QUALITY ASSURANCE
A.
B.
C.
2.
1.9
A.
B.
S.T.H.
FIELD CONDITIONS
Field Measurements: Verify actual locations of walls, columns, beams, and other
construction contiguous with decorative formed metal by field measurements before
fabrication and indicate measurements on Shop Drawings.
PART 2 - PRODUCTS
2.1
A.
PERFORMANCE REQUIREMENTS
Thermal Movements: Allow for thermal movements from ambient and surface
temperature changes acting on exterior metal fabrications by preventing buckling,
opening of joints, overstressing of components, failure of connections, and other
detrimental effects.
1.
2.2
SHEET METAL
A.
General: Fabricate products from sheet metal without pitting, seam marks, roller
marks, stains, discolorations, or other imperfections where exposed to view on
finished units.
B.
Stainless-Steel Sheet: ASTM A 240/A 240M or ASTM A 666, Type 304, stretcherleveled standard of flatness.
2.3
A.
MISCELLANEOUS MATERIALS
Gaskets: As required to seal joints in decorative formed metal and remain airtight; as
recommended in writing by decorative formed metal manufacturer.
1.
2.
B.
Sealants, Interior: Nonsag, paintable sealant complying with Section 079200 "Joint
Sealants" and as recommended in writing by decorative formed metal manufacturer.
C.
Filler Metal and Electrodes: Provide type and alloy of filler metal and electrodes as
recommended by producer of metal to be welded or brazed and as necessary for
strength, corrosion resistance, and compatibility in fabricated items.
1.
D.
Fasteners: Fabricated from same basic metal and alloy as fastened metal unless
otherwise indicated. Do not use metals that are incompatible with materials joined.
1.
S.T.H.
Use filler metals that will match the color of metal being joined and will not
cause discoloration.
Nonstructural Anchors: For applications not indicated to comply with design loads,
provide fastener systems with an evaluation report acceptable to authorities having
jurisdiction, based on ICC-ES AC193.
F.
Anchor Materials:
1.
G.
Sound-Deadening Materials:
1.
2.
with
with
H.
I.
Laminating Adhesive: Adhesive recommended by metal fabricator that will fully bond
metal to metal, will prevent telegraphing and oil-canning, and is compatible with
substrate and noncombustible after curing.
J.
2.4
A.
Shop Primer for Galvanized Steel: Water-based galvanized metal primer complying
with MPI#134.
B.
Bituminous
Paint:
Cold-applied
ASTM D 1187/D 1187M.
2.5
asphalt
emulsion
complying
with
FABRICATION, GENERAL
A.
B.
C.
D.
S.T.H.
E.
Build in straps, plates, and brackets as needed to support and anchor fabricated
items to adjoining construction. Reinforce decorative formed metal items as needed
to attach and support other construction.
F.
Provide support framing, mounting and attachment clips, splice sleeves, fasteners,
and accessories needed to install decorative formed metal items.
G.
Where welding or brazing is indicated, weld or braze joints and seams continuously.
Grind, fill, and dress to produce smooth, flush, exposed surfaces in which joints are
not visible after finishing is completed.
1.
2.6
A.
Use welding and brazing procedures that will blend with and not cause
discoloration of metal being joined.
METAL BASE
Form metal base from metal of type and thickness indicated below:
1.
2.7
Finish: As indicated
A.
Complete mechanical finishes of flat sheet metal surfaces before fabrication where
possible. After fabrication, finish all joints, bends, abrasions, and other surface
blemishes to match sheet finish.
B.
C.
D.
2.8
STAINLESS-STEEL FINISHES
A.
Surface Preparation: Remove tool and die marks and stretch lines, or blend into
finish.
B.
Polished Finishes: Grind and polish surfaces to produce uniform finish, free of cross
scratches.
1.
C.
S.T.H.
EXAMINATION
A.
Examine substrates, areas, and conditions, with Installer present, for compliance
with requirements for installation tolerances and other conditions affecting
performance of decorative formed metal.
B.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
A.
INSTALLATION
Locate and place decorative formed metal items level and plumb and in alignment
with adjacent construction. Perform cutting, drilling, and fitting required to install
decorative formed metal.
1.
Do not cut or abrade finishes that cannot be completely restored in the field.
Return items with such finishes to the shop for required alterations, followed
by complete refinishing, or provide new units as required.
B.
Use concealed anchorages where possible. Provide brass or lead washers fitted to
screws where needed to protect metal surfaces and to make a weather tight
connection.
C.
Form tight joints with exposed connections accurately fitted together. Provide
reveals and openings for sealants and joint fillers as indicated.
D.
Install concealed gaskets, joint fillers, sealants, and insulation, as the Work
progresses, to make interior decorative formed metal items soundproof or lightproof
as applicable to type of fabrication indicated.
E.
3.3
A.
Unless otherwise indicated, clean metals by washing thoroughly with water and
soap, rinsing with clean water, and drying with soft cloths.
B.
Touchup Painting: Cleaning and touchup painting of field welds, bolted connections,
and abraded areas of shop paint are specified in 099123 "Interior Painting."
C.
3.4
A.
S.T.H.
PROTECTION
Protect finishes of decorative formed metal items from damage during construction
period. Remove temporary protective coverings at time of Substantial Completion.
END OF SECTION
S.T.H.
END OF SECTION
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to
this Section.
SUMMARY
This Section includes the Plastic Fabrication as shown and specified in the
described system:
1.
1.3
Privacy partitions
SUBMITTALS
A.
B.
Product Data:
Submit manufacturers product data; include product
description, fabrication information, and compliance with specified
performance requirements.
C.
Submit product test reports from a qualified independent third party testing
agency indicating each type and class of panel system complies with the
project performance requirements, based on comprehensive testing of current
products. Previously completed test reports will be acceptable if for current
manufacturer and indicative of products used on this project.
1.
D.
E.
S.T.H.
G.
Mockups:
1.
2.
3.
H.
1.4
A.
1.5
A.
B.
C.
D.
E.
1.6
A.
S.T.H.
PROJECT CONDITIONS
Environmental Limitations: Do not install Solid Polymer Fabrications until
spaces are enclosed and weatherproof, and ambient temperatures and
humidity conditions are maintained at the levels indicated for Project when
occupied for its intended use.
WARRANTY
A.
B.
C.
The warranty shall not deprive the Employer of other rights or remedies the
Employer may have under other provisions of the Contract Documents, and is
in addition to and runs concurrent with other warranties made by the
Contractor under the requirements of the Contract Documents.
1.8
ACTION SUBMITTALS
A.
B.
PART 2 - PRODUCTS
2.1
A.
Materials
Translucent Resin Sheet
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1.
B.
C.
S.T.H.
Rate of Burning (ASTM D 635). Material must attain CC1 Rating for a
nominal thickness of 1.5 mm and greater.
Self-Ignition Temperature (ASTM D 1929). Material must have a Selfignition temperature greater than 650F.
Density of Smoke (ASTM D 2843). Material must have a smoke density
less than 75%.
Flame spread and Smoke developed testing (ASTM E 84). Material
must be able to meet a level of Class A (Flame spread less than 25 and
smoke less than 450) at thickness of 25.4 mm
Room Corner Burn Test (NFPA 286). Material must meet Class A
criteria at 6.30 mm. thickness as described by the 2003 International
Building Code.
2.2
FABRICATION
A.
B.
C.
D.
E.
2.3
Sawing: Select equipment and blades suitable for type of cut required.
Drilling: Drills specifically designed for use with plastic products.
Milling: Climb cut where possible.
Routing
Tapping
Cold Bending
Hot Bending
Thermoforming: Acceptable only on uncoated material.
Drape Forming
Matched Mold Forming
Mechanical Forming
A.
General: Provide products of material, size, and shape required for application
indicated, and with a proven record of compatibility with surfaces contacted in
installation.
B.
S.T.H.
D.
PART 3 - EXECUTION
3.1
A.
3.2
EXAMINATION
Examine substrates, areas, and conditions where installation of Plastic
Fabrications will occur, with Installer present, for compliance with
manufacturers requirements. Verify that substrates and conditions are
satisfactory for installation and comply with requirements specified.
INSTALLATION
A.
B.
C.
D.
E.
3.3
A.
S.T.H.
GENERAL
1.01
DESCRIPTION
A.
General Requirements
Division 01, General Requirements, is a part of this Section and shall
apply as if repeated here.
B.
This section includes, but is not limited to, the following work.
1. Supply and installation of wood beams, blocking, nailers,
strapping, grounds and other rough carpentry indicated on
drawings and required for installation of work of other sections,
and as specified.
2. Provision of wood preservative treatments and means of
securing the rough carpentry.
Reference Standards
The following reference standards included this section shall apply
as specified in Section 01 42 19:
The American Society for Testing and Materials (ASTM):
ASTM E84-08a, Test Method for Surface Burning
Characteristics of Building Materials.
1. American Wood Preservers Association (AWPA):
AWPA C20 (2003) Structural
Treatment by Pressure Processes
Lumber
Fire-Retardant
S.T.H.
SUBMITTALS
Samples
Submit samples to the site of wood and plywood intended for
incorporation in the works.
Environmental Conditions
1. Adapt techniques approved by the Consultant to ensure that
storage, handling and execution methods suit environmental
conditions that are encountered at the site, and cause no
damage to the products specified in this section or to the
performance of these products in use.
S.T.H.
PRODUCTS
2.01 MATERIALS
A.
B.
Lumber
1. Russian or Romanian white wood, Grade 1; or Swedish Pine,
of the best available quality.
2. For utility use where concealed: Sound and free of
imperfections or deficiencies making unsuitable for use.
C.
Plywood
1. To meet specified requirements of BS EN 636, softwood.
2. Adhesive: BS1203, WPB Grade.
3. Do not make up plywood panel thickness by bonding plywood
sheets together.
D.
E.
F.
Fasteners:
To hollow masonry use toggle bolts; to solid masonry and concrete
use expansion shields and lag bolts; to steel use bolts or welded
stud fasteners. Use lead or inorganic fibre plugs for fasteners in
concrete and masonry. Provide washers at bolt heads and nuts.
S.T.H.
Wood Preservative:
Oil borne wood preservative solution of types recommended for
intended locations in accordance with BS 1282, and to meet
specified requirements of BS 5707; or AWPA P8.
H.
EXECUTION
3.01
INSTALLATION
A.
General
1. Lay out items installed by this section carefully and to
accommodate requirements of other sections. Cut and fit
members accurately; erect them in position indicated by
drawings; align, level, square, plumb, and secure them
permanently in place in place. Brace work temporarily as
required. Join members only over solid backing.
2. Bore holes true to line and to same size as bolts. Drive bolts
into place for snug fit, and use plates or washers for bolt head
and nut bearings. Turn up bolts and lag screws tightly when
installed, and again just before concealed by other installations
or at completion of the work.
3. Cooperate with other sections to ensure that unity of actions
will ensure orderly progress to meet construction schedule.
4. Supply anchors, bolts and inserts required for installations of
this section, to those performing the work of other sections and
who are responsible for their installation.
5. Include rough hardware such as nails, bolts, nuts, washers,
screws, and connectors required for installations by this
section.
6. Do not attach installations of this section by wood plugs or
blocking in concrete or masonry. Use lead shields, expansion
shields, concrete nails, or similar methods only as approved.
S.T.H.
Wood Preservative
1. Apply wood preservative to all wood items incorporate in
exterior wall and roof constructions, in wet areas and in areas
vulnerable to humidity moisture or dampness.
2. Apply one coat of wood preservative to wood by means a
minimum of 3 minute dip to cover all surfaces and as suitable
S.T.H.
3.02
ADJUSTMENT
Ensure that bolted fasteners are drawn up tightly and that members
are aligned.
END OF SECTION
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Particular Conditions and Division 01 Specification Sections, apply to this
Section.
SUMMARY
This Section covers the work of making out from wood custom items, objects,
pieces, parts or components and fixing or building them to\in buildings for
indoor applications. Work items covered under this Section includes, but shall
not be limited to the following:
1.
2.
Casework (Cabinets):
a.
3.
Desks:
1)
2)
b.
1.3
Solid-surfacing-material countertops.
Plastic-laminate countertops.
Wood Paneling:
a.
5.
6.
Countertops.
1)
2)
4.
Floor-Mounted Cabinets
Wall Mounted Cabinets
Paneling to walls.
DEFINITIONS
A.
B.
S.T.H.
2.
3.
B.
C.
D.
Plastic laminates.
PVC edge material.
Thermoset decorative panels.
Solid-surfacing materials.
S.T.H.
Lumber with or for transparent finish, not less than 125 mm wide by 600
mm long, for each species and cut, finished on 1 side and 1 edge.
8.
Exposed cabinet hardware and accessories, one unit for each type [and
finish].
E.
Product Certificates:
manufacturer.
F.
G.
1.5
QUALITY ASSURANCE
A.
Fabricator Qualifications: Shop that employs skilled workers who customfabricate products similar to those required for this Project and whose
products have a record of successful in-service performance.
B.
C.
Source Limitations:
Engage a qualified woodworking firm to assume
undivided responsibility for production of interior architectural woodwork with
sequence-matched wood veneers and wood doors with face veneers that are
sequence matched with woodwork and transparent-finished wood doors that
are required to be of same species as woodwork.
D.
Quality Standard:
Unless otherwise indicated, comply with AWI's
"Architectural Woodwork Quality Standards" for grades of interior architectural
woodwork indicated for construction, finishes, installation, and other
requirements.
E.
S.T.H.
G.
1.6
A.
1.7
A.
B.
Field Measurements:
Where woodwork is indicated to fit to other
construction, verify dimensions of other construction by field measurements
before fabrication, and indicate measurements on Shop Drawings.
Coordinate fabrication schedule with construction progress to avoid delaying
the Work.
1.
2.
1.8
A.
S.T.H.
COORDINATION
Coordinate sizes and locations of framing, blocking, furring, reinforcements,
and other related units of Work specified in other Sections to ensure that
interior architectural woodwork can be supported and installed as indicated.
MATERIALS
A.
B.
C.
4.
5.
j.
S.T.H.
D.
HPVA HP-
E.
F.
G.
S.T.H.
NEMA LD 3,
Fire-Test-Response Characteristics:
a.
b.
c.
3.
b.
5.
A.
7.
For making joints in countertops, repairs and custom edges, use only
joint adhesive as produced by manufacturer of solid surface material
which provides a smooth and inconspicuous joint, repairs, while sound
and fully functional and not noticeable to maximum extent possible.
8.
9.
FIRE-RETARDANT-TREATED MATERIALS
General: Use materials complying with requirements in this Article that are
acceptable to Engineer and with fire-test-response characteristics specified
under Article Quality Assurance of this Section, unless more stringent
characteristics are specified in this Article.
1.
2.
S.T.H.
Engineer may select more than one color in same work items or
for different work items.
Engineer may also select hues and patterns in different work
items.
6.
a.
2.2
B.
C.
2.3
A.
B.
Hardware Base Metal and Finish: For all cabinets and casework alloy 304
stainless steel, of satin No. 6 polished finish.
C.
2.4
MISCELLANEOUS MATERIALS
A.
B.
Anchors: Select material, type, size, and finish required for each substrate for
secure anchorage. Provide nonferrous-metal or hot-dip galvanized anchors
and inserts on inside face of exterior walls and elsewhere as required for
corrosion resistance. Provide toothed-steel or lead expansion sleeves for
drilled-in-place anchors.
C.
Handrail Brackets: Cast from stainless steel with wall flange drilled for
exposed anchor and with support arm for screwing to underside of rail. Sized
to provide 38-mm clearance between handrail and wall, unless other
clearance is indicated on Drawings.
D.
Adhesives, General:
1.
S.T.H.
E.
F.
2.5
A.
Interior Woodwork Grade: Unless otherwise indicated, provide Premiumgrade interior woodwork complying with referenced quality standard.
B.
C.
D.
E.
2.
S.T.H.
G.
F.
Ease
Grade: Premium.
B.
C.
For trim items wider than available lumber, use veneered construction. Do not
glue for width.
D.
For rails wider or thicker than available lumber, use veneered construction.
Do not glue for width or thickness.
E.
Backout or groove backs of flat trim members and kerf backs of other wide,
flat members, except for members with ends exposed in finished work.
F.
G.
2.7
Grade: Premium.
B.
C.
D.
E.
F.
Panel-Matching Method:
following method:
1.
As indicated on Drawings or as
G.
H.
I.
Where sliding panels are indicated, provide sliding stainless steel tracks and
other hardware for manual operation.
S.T.H.
PLASTIC-LAMINATE CABINETS
A.
Grade: Premium.
B.
C.
D.
2.
3.
E.
Concealed Backs of Panels with Exposed Plastic Laminate Surfaces: Highpressure decorative laminate, Grade BKL.
1.
F.
Use for concealed back surfaces of floor-mounted and wall hung units.
Colors, Patterns, and Finishes: Provide materials and products that result in
colors and textures of exposed laminate surfaces complying with the following
requirements:
1.
G.
2.9
SOLID-SURFACING-MATERIAL COUNTERTOPS
A.
S.T.H.
Colors, Patterns, and Finishes: Provide materials and products that result in
colors of solid-surfacing material complying with the following requirements:
1.
C.
Fabricate tops in one piece, unless otherwise indicated. Comply with solidsurfacing-material manufacturer's written recommendations for adhesives,
sealers, fabrication, and finishing.
1.
2.
D.
2.10
Drill holes in countertops for sinks, plumbing fittings and soap dispensers in
shop.
PLASTIC-LAMINATE COUNTERTOPS
A.
Grade: Premium.
B.
C.
Colors, Patterns, and Finishes: Provide materials and products that result in
colors and textures of exposed laminate surfaces complying with the following
requirements:
1.
D.
E.
F.
G.
2.11
A.
Grade: Custom.
B.
C.
D.
Wood Species: Match species indicated for door to closet where shelving is
located.
2.12
S.T.H.
SHOP PRIMING
Shop Priming: Shop apply the prime coat including back-priming, if any, for
transparent-finished items specified to be field finished. Refer to Division 09
painting Sections for material and application requirements.
1.
PART 3 - EXECUTION
3.1
PREPARATION
A.
B.
3.2
INSTALLATION
A.
Grade: Install woodwork to comply with requirements for the same grade
specified in Part 2 for fabrication of type of woodwork involved.
B.
C.
Install woodwork level, plumb, true, and straight. Shim as required with
concealed shims. Install level and plumb (including tops) to a tolerance of 3
mm in 2400 mm.
D.
Scribe and cut woodwork to fit adjoining work, refinish cut surfaces, and repair
damaged finish at cuts.
E.
F.
G.
Standing and Running Trim: Install with minimum number of joints possible,
using full-length pieces (from maximum length of lumber available) to greatest
extent possible. Do not use pieces less than 3.00 meters long, except where
shorter single-length pieces are necessary. Scarf running joints and stagger
in adjacent and related members.
1.
S.T.H.
Fill gaps, if any, between top of base and wall with plastic wood filler,
sand smooth, and finish same as wood base if finished.
Paneling: Anchor paneling to supporting substrate with concealed panelhanger clips or splined connection strips. Do not use face fastening, unless
covered by trim.
1.
I.
Install flush paneling with no more than 1.5 mm in 2400-mm vertical cup
or bow and 3 mm in 2400-mm horizontal variation from a true plane.
Cabinets: Install without distortion so doors and drawers fit openings properly
and are accurately aligned. Adjust hardware to center doors and drawers in
openings and to provide unencumbered operation. Complete installation of
hardware and accessory items as indicated.
1.
2.
3.
J.
2.
3.
K.
Install the wood beam with hangers and supports complete with
necessary inserts, bolts, rods, nuts, washers, and other accessories to
the design indicated.
L.
M.
S.T.H.
B.
C.
Clean woodwork on exposed and semi-exposed surfaces. Touch up shopapplied finishes to restore damaged or soiled areas.
END OF SECTION
S.T.H.
FINISH CARPENTRY
06200-1
_______________________________________________________________________
PART 1 GENERAL
1.01
A.
DESCRIPTION
General Requirements
Division 01, General Requirements is a part of this section and shall apply as if repeated
here.
B.
This section includes but is not limited to the supply and installation of the following works
as indicated on drawings:
1.
2.
Millwork:
a. Closet shelves, etc.
1.02
3.
4.
5.
QUALITY ASSURANCE
A.
Comply with Safety Standards detailed within the ADDC/AADC General Requirements for
Safety and Quality.
B.
Ensure a Safety and Quality system is implemented for the project which satisfies the
requirements of ISO 9001:2000 or any other similar internationally recognized Quality of
Management System.
C.
All external carpentry works structures where there is a frequent and intimate live contact
shall not be CCA (Chromate Copper Arsenate) treated timbers and it shall not be used in
the project.
D.
Mock-up:
1. Provide full-size cabinet complete with drawers, hinged door, adjustable shelf and
countertop.
2.
S.T.H .
Approved mock-up will establish a minimum standard of quality for this work and may
be used as part of the Work.
REFERENCES
References Standards:
The following reference standards included in this Section shall apply as specified in
Section 01 42 19.
1. American National Standards Institute (ANSO):
ANSI/BHMA A156.9 03: Cabinet Hardware
2. British Standard Specification (BS):
BS 5750 P2-87: Quality Systems- Specification for Production and Installation.
BS 6566 P1- 85: Specification for Construction of Panels and Characteristics of Piles
including Marking.
BS 6566 P2- 85: Glossary of Terms.
BS 6566 P4- 85: Specification for Tolerances on the Dimensions of Plywood Panels.
BS 6566 P5- 85: Specification for Moisture Content.
BS 6566 P6- 85: Specification for limits of defects for the Classification of Plywood by
Appearance.
BS 6566 P7- 85: Specification for Classification of resistance to fungal decay and
wood borer attack.
BS 6566 P8- 85: Specification for Bond Performance of Veneer Plywood.
BS EN 942- 07: Timber in Joinery- General Requirements.
1.04
SUBMITTALS
A. Product Data:
1. Manufacturers product data, detail sheets, specifications, indicate product description,
fabrication information and compliance with specified performance requirements.
2. Manufacturers installation instructions.
B. Shop Drawings:
Submit shop drawings of all cabinets, counters, wardrobes, drawer units, etc., showing
including but not limited to following: locations, dimensions, component sizes, fabrication,
installation and joinery details, attachment provisions and coordination requirements with
adjacent work.
C. Samples:
S.T.H.
SITE CONDITIONS
A. Environmental Conditions:
1. Adapt techniques approved by the Consultant to ensure that storage, handling and
execution methods suit environmental conditions that are encountered at the site, and
cause no damage to the products specified in this Section or to the performance of these
products in use.
2. Follow recommendations of the supplier of the products.
3. Environmental conditions shall include, but shall not be limited to, ambient temperature;
humidity; moisture in the air and on the products and surfaces with which they are in
contact; and temperature of the products and the materials with which they are in contact.
PART 2
PRODUCTS
2.01 MATERIALS
A. General
1. Provide hardware required for cabinets specified in this section. Use non-corrosive
hardware.
2. Moisture content of wood at time of installation shall be at an average of 7% with a
permitted range of individual pieces of 5% to 9%.
3. Use only adhesives and fastenings that develop sufficient strength for intended use, are
non-staining and are unaffected by the environment to which exposed.
S.T.H.
J. Sinks
1. Type A: Sinks shall be inset type, stainless steel 1 bowl and side drainer or as detailed
on drawings.
2. Type B: Sinks shall be with countertops of thick solid polymer fabrication (Corian or
similar approved) shall be as specified under Section 06 61 16 and detailed on
drawings.
K. Mixers
1. Mixers to kitchens, washrooms and tearooms to be specified in Section 22 00 00.
L. Work Tops
1. V.I.P. washroom/toilets counters and work tops to be 30 mm Store Type 1 polished
finish as detailed on the drawings complete with 100 mm high splash backs, rounded
edges and cut out to receive sink units. All counters and work tops to be polished and
sealed with approved sealer to reduce permeability.
2. Washroom/toilet/pantry and other counters and worktops as indicated on Drawings shall
be 19 mm thick solid polymer fabrication (Corian or similar approved) as specified
under Section 06 61 16 and detailed on drawings.
M. Finish Hardware and Accessories
Provide all cabinet hardware required for completion of plastic laminate cabinets and
architectural woodwork. Cabinet hardware shall comply with requirements of ANSI/BHMA
A156.9.
1. Hinges
a.
S.T.H.
Hinges to be 3-way adjustable in bright steel with hinge plates set flush into cabinet
carcase.
b.
Hinges to be sturdy carry cabinet door weight and to be minimum 180 self return
swing conceled type.
2. Knobs and Handgrips to be supplied and fixed to harmonize with cabinets in all cases.
3. Wardrobe rails to be constructed using white nylon coated steel tube and nylon side
hook plates.
4. Provide all other cabinets hardware and accessories required for completion of plastic
laminated cabinets and architectural woodwork, including adjustable shelf supports and
cabinet hinges (where required and to the approval of the Consultant). Catches (2
cashes in doors over 1.2m high), locks for drawers and doors, pulls. Label holders,
cabinet towel bards, drawer accessories, bumpers and drawers slides.
N. Coat Rods (in WC cubicles):
25 mm dia chromium plated or polished stainless steel pipe, with matching flanges.
O. Seats for Benches:
1. Fabricate from 20 mm hardwood strips with protective varnish fixed to steel pipe support
as detailed on Drawings.
2. Round top edges and corners where exposed.
R. Wood Paneling
This above schedule does not necessarily incorporate listing of all finished carpentry items
to be included by this Section, but only those items which require specific description.
Ensure that all Drawings and specifications Sections, including those for architectural,
mechanical and electrical work, are consulted to establish the limits of finish carpentry
included in this Section.
2.01 FABRICATION
A. General
1. Assemble fabricated cabinets as shown on the drawings and with workstops in units as
long as possible. Design units to fit together if site assembly is required.
2. Fabricate cabinets to meet specified requirements of AWI Section 400 for Custom
Grade; or of BS EN 942 for equivalent quality.
3. Fabricate millwork and paneling to meet specified requirements of AWI Sections 300
and 500A for Premium Grade; or BS EN 942 for equivalent quality.
4. Incorporate services, fixtures and trim in fabricated millwork units as indicated on
Drawings or specified in Divisions 23 or 26, or both. Make necessary cut outs to
template information.
S.T.H.
5. Edge plywood where specified or indicated with solid wood to match face vaneer, with
profiled pressure glued edge and finished level with plywood surfaces.
6. Finger jointed or laminated solid wood members will not be acceptable.
B. Trim
1. Rout or groove backs of flat trim members.
2. Kerf backs of wide flat members.
C. Fastening
1. Fasten assemblies with screws or special fasteners at critical joints where strain and
excessive usage and shrinkage is anticipated and where required by specified quality
grade standards.
2. Glue built-up assemblies as well as nailing and screwing.
D. Plastic Laminate Facing
1. Factory bond plastic laminate generally unless otherwise indicated but where insitu
work is carried out, apply plastic laminate for counters to soft wood faced, phenolic
bonded plywood or to particleboard, minimum 19mm thick, or as otherwise indicated on
drawings. Apply plastic laminate for doors, drawer fronts, facing panels, gables, etc. of
cabinets to minimum 19mm thick wood core, close grain hardwood faced plywood.
2. Bond plastic laminate to backing with urea formaldehyde adhesive, or by methods of
equal or better quality recommended by the plastic laminate manufacturer.
3. Seal edges of cutouts with plastic laminate, or where concealed from view by other
methods that will prevent entry of moisture into core.
4. Apply plastic laminate backing sheet to core on backside of panels faced with laminate.
5. Ensure that both face and backing sheet have been sanded in the same direction.
6. Bond plastic laminate self-edges under pressure and bevel and finish smooth finished
corners.
7. Round corners of holes cut through plastic laminate and file them smooth.
8. Make joints only when length of plastic laminate facing exceeds 3660 mm. Butt joints
together, reinforce core with 6.4 mm hardwood blind splines and lock together with tite
Joint fasteners located at a maximum of 75 mm from edges.
E. Finishing
1. Finish each surface of millwork to specified quality grade standard where exposed or
semi-exposed.
S.T.H.
S.T.H.
S.T.H.
PART 1 GENERAL
1.01
A.
DESCRIPTION
General Requirements
Division 01, General Requirements is a part of this section and shall apply as if repeated
here.
B.
This section includes but is not limited to the supply, fabrication, finishing and installation
of the following caseworks:
1. Reception Counters in Lobbies.
C. Works performed by other sections and which is related to this section is specified in:
1. Section 04400 : Stone Assemblies
2. Section 09900 : Painting and Coating
D. Supply of work which shall be installed by this section as specified in:
Section 087100 : To furnish hardware as specified in section 08 71 00.
E. Coordinate with section 05 70 00 to ensure that proper provisions are made for installation
of casework on metal framed counters and display cases.
F. Coordinate with Division 23 and 26 installing mechanical, communication and similar
services and equipment in casework to ensure that suitable provisions are made and that
proper installation results.
1.02 SYSTEM DESCRIPTION
A. Tolerances
Fabricate and install stainless steel where exposed to view to maintain a surface flatness
that ensures that the slope of the surface at any point is no greater that 0.5% from the
nominal plane of the surface when measured at 25mm intervals in any direction.
1.03 QUALITY ASSURANCE
A. Qualifications
1. Provide caseworks specified in this section only by a fabricator who has adequate plant,
equipment and skilled tradesmen to fabricate and install the casework, and is known to
have been responsible for satisfactory installations similar to that specified during a
period of at least the immediate past 10 years.
2. Perform welding to meet specified requirements of BS EN 1011-1 or AWS D1. 1.
S.T.H.
SUBMITTALS
A. Shop Drawings
Submit shop drawings for units including full details and layouts.
B. Samples
Submit samples of plastic laminate, enamel, cork board, fabric and translucent glass yo
site and to Consultants office.
1.06 DELIVERY, STORAGE AND HANDLING
A. Package and otherwise protect casework from damage during handling, delivery and
storage. Provide temporary skids under large or heavy units.
B. Deliver work of this section to site as required for installation, to meet construction
schedule, and to locations as directed.
C. Store products protected from damage and as recommended by manufacturer.
D. Protect finish surfaces by steady protective wrappings.
E. Do not deliver casework to site until conditions are such that no damage will occur to it
while in storage and during installation. Ensure that humidity in storage areas does not
exceed 55%.
1.07 SITE CONDITIONS
A. Environmental Conditions
1. Adapt techniques approved by the Consultant to ensure that storage, handling and
execution method suit environmental conditions that are encountered at the site and
cause no damage to the products specified in this section or to the performance of
these products in use.
2. Follow recommendations of the supplier of the products.
3. Environmental conditions shall include, but shall not be limited to, ambient
temperatures; humidity; moisture in the air and on the products and surfaces with
which they are in contact; moisture content and temperature of the products and the
materials with which they are in contact.
S.T.H.
PART 2
2.01
PRODUCTS
MATERIALS
A.
B.
Plywood
1. Incorporate only plywood with wood plywood/lumber core.
2. Concealed: At option of fabricator.
3. Exposed: Red Oak Veneer.
C. Plastic Laminate
To meet specified requirements of BS 3794 Part 1, or BS 4965 as applicable for use; or of
NEMA LD3; GP-50 General Purpose and Post formed Grades as applicable, of texture and
colour selected from manufacturers standard range. Refer Section 06 20 00.
D. Glass
1. Tempered Glass:
Heat treated, fully tempered, safety glass to meet specified requirements of Federal
Specification FS DD-G-451D, or BS 952.
2. Translucent Glass:
Etched clear float glass to meet specified requirements of Federal Specification FS DDG-451D , or BS 952.
3. Laminated Glass:
Heat treated, fully tempered safety glass to meet specified requirements of BS 952, Part
1 for performance in accordance with BS 6206; or of performance specified in ANSI
Z97.1 to ASTM C1048 or U.S. Federal Specification FS DD G 451D Etch. As specified
glass before tempering. Refer also to Section 08 46 00.
E. Glazing Gaskets: Extruded, preformed, neoprene or EPDM rubber, to meet specified
requirements of BS 4255.
F. Sealant
1. At Glass-to-Metal: Low modulus type silicone, to meet specified requirements of FS TTS-001543A, Type A; or BS EN ISO 11600.
2. At Glass-to-Glass: High modules type silicone, to meet specified requirements of FS TTS-001543A, Type A; or BS EN ISO 11600.
G. Glass Fibre Board
S.T.H.
FABRICATION
EXECUTION
EXAMINATION
Take site measurements of construction to which cabinet work must conform, and through
which access must be made, before it is delivered to site, to ensure that adaptation is not
required which would result in construction delay.
3.02
INSTALLATION
Installation of cabinets and fitments is included in work of Section 06 20 00.
3.03
A. Adjust operating parts of units to move freely without excessive play and to fit accurately.
S.T.H.
S.T.H.
GENERAL
1.01
1.02
DESCRIPTION
A.
General Requirements
Division 01, General Requirements is a part of this section and shall
apply as if repeated here.
B.
C.
D.
QUALITY ASSURANCE
A.
Qualifications
Provide work specified in this section only by a fabricator who has
adequate equipment and skilled tradesmen who is known to have
been responsible for satisfactory installations similar to that
specified during a period of at least the immediate past 5 years.
B. Allowable tolerances:
1. Variation in component size: 3 mm.
2. Location of openings: 3 mm from indicated location.
3. Mock-up:
Prior to final approval of Shop Drawings, erect at project site one
full size mock-up of each component for review. Should mock-up
not be approved, re-fabricate and reinstall until approval is
secured. Remove rejected units from project site. Approved
mock-ups may remain as part of finished work.
1.03
REFERENCES
A.
Reference Standards
The following reference standards included in this section shall
apply as specified in Section 01 42 19.
S.T.H.
Plastic Lavatories
Plastic Sinks
S.T.H.
SUBMITTALS
A.
B.
Samples:
Submit minimum 50mm x 50mm samples. Indicate full
range of color and pattern variation. Approved samples will be
retained as standard for work.
1.05
1.06
C.
D.
Test Reports:
Test Reports shall indicate compliance with
specified test methods and performance levels. Safety related test
data (flame spread, smoke generation, and smoke toxicity) shall be
specific to the color/pattern of the material selected, i.e. solid color
or granite pattern color.
E.
B.
C.
D.
E.
GUARANTEE
A.
1.07
defects
to repair
physical
will not
in
or
or
be
SITE CONDITIONS
A.
Environmental Conditions.
1. Adapt techniques approved by the Consultant to ensure that
storage, handling and execution method suit environmental
conditions that are encountered at the site, and cause no
damage to the products specified in this section or to the
performance of these products in use.
2. Follow recommendations of the supplier of the products.
S.T.H.
PART 2
PRODUCTS
2.01
MATERIALS
A.
B.
2.
C.
D.
2.
S.T.H.
E.
F. Performance Characteristics
PROPERTIES
TEST METHOD
PERFORMANCE
CHARACTERISTICS
Stretch Resistance
Stretch Module
Flexibility Strength
Flexibility Module
Strain Limit
Hardness
Shock Resistance
Gardner
IZOD
Ball Drop
Heat Expansion
Heat Resistance
Boiled Water Surface
Resistance
Water Absorbance
Erosion
Abrasion/Washable
ASTM D 638
ASTM D 638
ASTM D 790
ASTM D 790
ASTM D 638
ASTM D 785
ASTM D 2583
ASTM D 5420
ASTM D 256A
NEMA LD3-3.3
ASTM D 696
NEMA LD3-3.5
NEMA LD3-3.5
8000
1,5X10 psi
5850 psi
1.38X10 psi
35%
87 Rockwell M
60 Barcoll Impress
236 in lbs
0.27 ft lbs in
57 in.1/2 - lb ball
3.67x10 in/in/C
No Change
No Change
ASTM D 570
NEMA LD3-3.5
ANSI
Z124.3&Z124.6
ANSI
Z124.3&Z124.6
Strain Resistance
Density
Average Weight
Color Stability
Flammability
Blaze Diffuse
Fume Expansion
Category Rate
2.03
NEMA LD3-3.10
ASTM E 84
Pass
1.68
4.46 lbs/sq/ft
No Change
Class 1/Class A
<25
<30
1
ACCESORY PRODUCTS
A. Provide accessory product as recommended by the manufacturer
including but not limited to:
S.T.H.
2.04
Joint adhesives;
Panel adhesives;
Sealants (color-matching or clear);
Required mounting hardware and tools (Manufacturers approved
clips, inserts, fasteners, etc).
FABRICATION
A. Fabrications to be performed by a certified fabricator/installer.
B. Fabricate components in shop to greatest extent practical to sizes and
shapes indicated, in accordance with approved shop drawings and
manufacturers requirements.
C.
D.
E.Rout and finish component edges to a smooth, uniform finish. Rout all
cutouts, then sand all edges smooth. Repair or reject defective or
inaccurate work.
F.
Surface finish:
1. Finished surfaces shall have matte (gloss rating of 5-20), semi
gloss (gloss rating of 25-50) or polish (gloss rating of 55-80)
finish, as approved by the Consultant.
G. Thermoforming:
1. Comply with manufacturers forming data and instructions.
H. Cove backsplashes and endsplashes:
1. Fabricate 13 mm radius cove at intersection of counters and
backsplashes or as indicated on Drawings. Fabricate in shop.
i.Colored inlays:
1. Rout 3 mm max deep groove for inlay to pattern indicated on
Drawings.
2. Fill groove using methods approved by manufacturer, avoiding
air bubbles or voids. Overfill inlay area.
3.
S.T.H.
PART 3
3.01
EXECUTION
EXAMINATION
A.
3.02
3.03
INSTALLATION
A.
B.
C.
D.
E.
F.
G.
S.T.H.
BURJEEL MED. CITY WOOD AND PLASTIC SOLID SURFACE FABRICATIONS 06610-1
_____________________________________________________________________________
PART 1:
1.1.
1.
GENERAL
DESCRIPTION
General Requirements
Division 01, General Requirements is a part of this section and shall apply as if
repeated here.
2.
1.2.
1.
This section includes but is not limited to the supply, fabrication, finishing and
installation of:
a. Vanity counter tops with integral bowls
b. Reception counters
c. Restaurant counters
d. Kitchen countertops with sinks
e. Covered backsplashes
f. Color inlays
3.
4.
QUALITY ASSURANCE
Qualifications
Provide work specified in this section only by a fabricator who has adequate equipment
and skilled tradesmen who is known to have been responsible for satisfactory
installations similar to that specified during a period of at least the immediate past 5
years.
2. Allowable tolerances:
a.
Variation in component size: 3 mm.
b.
Location of openings: 3 mm from indicated location.
c.
Mock-up:
Prior to final approval of Shop Drawings, erect at project site one full size mock-up
of each component for review. Should mock-up not be approved, re-fabricate and
reinstall until approval is secured. Remove rejected units from project site.
Approved mock-ups may remain as part of finished work.
1.3.
1.
REFERENCES
Reference Standards
The following reference standards included in this section shall apply as specified in
Section 01 42 19.
a. American National Standard Institute ( ANSI ) :
S.T.H.
BURJEEL MED. CITY WOOD AND PLASTIC SOLID SURFACE FABRICATIONS 06610-2
_____________________________________________________________________________
Plastic Lavatories
Plastic Sinks
SUBMITTALS
1.
Shop Drawings:Submit shop drawings for units including full details and layouts. Indicate
dimensions, component sizes, fabrication details, attachment provisions and coordination
requirements with adjacent work.
2.
Samples:
Submit minimum 50mm x 50mm samples. Indicate full range of color and
pattern variation. Approved samples will be retained as standard for work.
3.
Product Data: Indicate product description, fabrication information and compliance with
specified performance requirements.
4.
Test Reports:
Test Reports shall indicate compliance with specified test methods and
performance levels. Safety related test data (flame spread, smoke generation, and smoke
S.T.H.
BURJEEL MED. CITY WOOD AND PLASTIC SOLID SURFACE FABRICATIONS 06610-3
_____________________________________________________________________________
toxicity) shall be specific to the color/pattern of the material selected, i.e. solid color or
granite pattern color.
5.
1.5.
Maintenance Data: Submit manufacturers care and maintenance data including repair
and cleaning instructions.
DELIVERY, STORAGE AND HANDLING
1.
Package and otherwise protect from damage during handling, delivery, and storage.
Provide temporary skids under large or heavy units.
2.
Deliver work of this section to site as required for installation, to meet construction
schedule, and to locations as directed.
3.
4.
Deliver no components to project site until areas are ready for installation. Store
components indoors prior to installation.
5.
1.6.
1.
1.7.
1.
GUARANTEE
Provide manufacturers 10-year warranty against defects in materials. Warranty shall
provide material and labor to repair or replace defective materials. Damage caused by
physical or chemical abuse or damage from excessive heat will not be warranted.
SITE CONDITIONS
Environmental Conditions.
a. Adapt techniques approved by the Consultant to ensure that storage, handling and
execution method suit environmental conditions that are encountered at the site, and
cause no damage to the products specified in this section or to the performance of
these products in use.
b. Follow recommendations of the supplier of the products.
c. Environmental conditions shall include, but shall not be limited to, ambient
temperature; humidity; moisture in the air and on the products and surfaces with
which they are in contact; moisture content and temperature of the products and the
materials with which they are in contact.
S.T.H.
BURJEEL MED. CITY WOOD AND PLASTIC SOLID SURFACE FABRICATIONS 06610-4
_____________________________________________________________________________
PART 2:
PRODUCTS
2.1.
MATERIALS
1.
2.
3.
4.
5.
S.T.H.
BURJEEL MED. CITY WOOD AND PLASTIC SOLID SURFACE FABRICATIONS 06610-5
_____________________________________________________________________________
6. Performance Characteristics
PROPERTIES
TEST METHOD
PERFORMANCE
CHARACTERISTICS
Stretch Resistance
Stretch Module
Flexibility Strength
Flexibility Module
Strain Limit
Hardness
Shock Resistance
Gardner
IZOD
Ball Drop
Heat Expansion
Heat Resistance
Boiled Water Surface
Resistance
Water Absorbance
Erosion
Abrasion/Washable
ASTM D 638
ASTM D 638
ASTM D 790
ASTM D 790
ASTM D 638
ASTM D 785
ASTM D 2583
ASTM D 5420
ASTM D 256A
NEMA LD3-3.3
ASTM D 696
NEMA LD3-3.5
NEMA LD3-3.5
8000
1,5X10 psi
5850 psi
1.38X10 psi
35%
87 Rockwell M
60 Barcoll Impress
236 in lbs
0.27 ft lbs in
57 in.1/2 - lb ball
3.67x10 in/in/C
No Change
No Change
ASTM D 570
NEMA LD3-3.5
ANSI
Z124.3&Z124.6
ANSI
Z124.3&Z124.6
Strain Resistance
Density
Average Weight
Color Stability
Flammability
Blaze Diffuse
Fume Expansion
Category Rate
2.2.
1.
1.
S.T.H.
1.68
4.46 lbs/sq/ft
No Change
Class 1/Class A
<25
<30
1
ACCESORY PRODUCTS
Provide accessory product as recommended by the manufacturer including but not
limited to:
a.
b.
c.
d.
2.3.
NEMA LD3-3.10
ASTM E 84
Pass
Joint adhesives;
Panel adhesives;
Sealants (color-matching or clear);
Required mounting hardware and tools (Manufacturers approved clips,
inserts, fasteners, etc).
FABRICATION
Fabrications to be performed by a certified fabricator/installer.
BURJEEL MED. CITY WOOD AND PLASTIC SOLID SURFACE FABRICATIONS 06610-6
_____________________________________________________________________________
2.
3.
4. Provide holes and cutouts for plumbing and bath accessories as indicated on the
drawings.
5.Rout and finish component edges to a smooth, uniform finish. Rout all cutouts, then
sand all edges smooth. Repair or reject defective or inaccurate work.
6.
Surface finish:
a.
Finished surfaces shall have matte (gloss rating of 5-20), semi gloss (gloss
rating of 25-50) or polish (gloss rating of 55-80) finish, as approved by the
Consultant.
7. Thermoforming:
a. Comply with manufacturers forming data and instructions.
8. Cove backsplashes and endsplashes:
a. Fabricate 13 mm radius cove at intersection of counters and backsplashes or
as indicated on Drawings. Fabricate in shop.
9. Colored inlays:
a. Rout 3 mm max deep groove for inlay to pattern indicated on Drawings.
b. Fill groove using methods approved by manufacturer, avoiding air bubbles or
voids. Overfill inlay area.
c. Allow area to fully cure. Do not overheat inlay while sanding. Finish and touch
up to uniform appearance.
d. Make provision for mechanical and electrical installations included in work of
Divisions 23 and 26. Make all necessary cutouts to template information.
PART 3:
3.1.
1.
S.T.H.
EXECUTION
EXAMINATION
Take site measurements of construction to which work must conform, and
through which access must be made, before it is delivered to site, to ensure
that adaptation is not required which would result in construction delay.
BURJEEL MED. CITY WOOD AND PLASTIC SOLID SURFACE FABRICATIONS 06610-7
_____________________________________________________________________________
3.2.
INSTALLATION
1.
2.
3.
4.
5.
6.
7.
3.3.
1.
END OF SECTION
S.T.H.
RELATED DOCUMENTS
Drawings and general provision of the Contract, including General and Supplementary
Conditions and Division 1 Specification Section, apply to this Section.
1.02
SUMMARY
This Section includes:
A.
Fluid cold-applied elastomeric membrane (for horizontal and vertical surface) to the
following locations:
1. Foundations (including top of raft foundation if not applied by enabling stage), tie
beams, columns up to S.F.L. of slab on grade of main building (For lower level floor
and ground level floor) any foundations & retaining walls not covered by enabling
works as per drawings.
B.
Cold Applied Bitumen Primer Damp proofing (for horizontal and vertical surfaces) to the
following locations:
a. Service block (including pump room, medical gas room, offices building) as per
drawings.
b. Laundry as per drawings.
c. Main & emergency Gate as per drawings.
2. Foundation of pre-cast boundary walls as per drawings.
3. Concrete & masonry block walls substrate for all faade & internal cladding (such as
curtains walls, aluminum composite panels, limestone cladding, granite cladding,
marble cladding etc.).
4. Concealed face of gypsum false ceiling at Operation Rooms.
C.
SBS Modified Bituminous Anti-Routing Membrane for the flower/plant box and landscape
areas as per drawings.
D.
Polyethylene sheet shall be laid under blinding concrete for all foundations and slab on
grade.
1.03
SUBMITTALS
A. Product Data: For each type of product indicated. Include recommendations for methods of
application, primer, number of coats, coverage or thickness and protection course.
B. Material Certificate: For each product, signed by manufacturers.
C. Shop Drawings: Include installation requirement. Include plans, elevations, sections,
component details and attachments to other work.
S.T.H.
QUALITY ASSURANCE
A. Source Limitations: Obtain primary damp proofing materials and primers through one
source from a single manufacturer. Provide secondary materials recommended by
manufacturer of primary materials.
B. Applicator Qualifications: Manufacturers authorized representative who is trained and
approved for application of materials required for this Project.
C. Mock ups: Build mockups to verify selection made under sample submittals and to
demonstrate aesthetic effects and set quality standards for material and execution.
1.05
PROJECT CONDITIONS
A. Weather Limitations: Proceed with installation only when existing and forecasted weather
conditions permit damp proofing to be performed according to manufacturers written
instructions.
B. Ventilation: Provide adequate ventilation during application of damp proofing in enclosed
spaces. Maintain ventilation until damp proofing has thoroughly cured.
1.06
WARRANTY
A. Special Manufacturers Warranty: Written warranty, signed by waterproofing manufacturer
agreeing to replace waterproofing materials that does not comply with requirements or that
does not remain waterproofing material that does not comply with requirements or that
does not remain water tight during specified warranty period.
1. Warranty does not include failure of waterproofing due to failure of substrate prepared
and treated according to requirements of formation of new joints and cracks in substrate
exceeding 1/16 inch (1.6mm) in width.
2. Warranty Period: Ten years after date of Substantial Completion.
B. Special Installers Warranty: Written waterproofing Installers warranty, signed by Installer,
covering Work of this Section, for warranty period of ten years.
PART 2- PRODUCTS
2.01
MANUFACTURER
A. Manufacturers: Subject to compliance with requirements, provide products by one of the
manufacturers listed at the list of manufacturers.
S.T.H.
86
1.9 MPa
600%
40C
6. Tear resistance
12 N/mm
500
8. Minimum recovery, %
90
9. Service temperature, C
40C to 90C
No permeability
C. Protection of Works
1. Fiber protection board having a thickness of 12mm. Fiber board shall be applied
over fluid cold membrane for vertical surfaces.
2. Provide sand cement screed of minimum 50mm thickness and compressive
strength 30 MPa at 28 days for horizontal surfaces.
2.03
S.T.H.
of
sheet
C.
1.
Characteristics:
a. Color
b. Specific weight
c. Flash point
d. Dry residue
:
:
:
:
Black
1.2
Non Flammable
45%
PART 3- EXECUTION
3.01
EXECUTION
Examine substrates, with Applicator present, for compliance with requirements for surface
smoothness and other conditions affecting performance of work.
1. Begin damp proofing application only after substrate construction and penetrating
work have been corrected.
3.02
PREPARATION
A. Protection of Other Work: Mask or otherwise protect adjoining exposed surfaces from
being stained, spotted or coated with damp proofing. Prevent damp proofing materials
from entering and clogging weep holes and drains.
B. Clean substrates of projections and substances detrimental to work; fill voids, seal
joints and apply bond breakers if any, as recommended by prime material
manufacturer.
S.T.H.
APPLICATION, GENERAL
A. Comply with manufacturers written recommendations unless more stringent
requirements are indicated or required by Project conditions to ensure satisfactory
performance of damp proofing.
2. Apply additional coats if recommended by manufacturer or required to achieve
coverages indicated.
3. Allow each coat of damp proofing to cure 24 hours before applying subsequent coats.
B. Apply damp proofing for foundations and slab on grade up to the top level of finishes.
3.04
3.05
CLEANING
A. Remove damp proofing materials from surfaces not intended to receive damp proofing.
END OF SECTION
S.T.H.
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 1 Specification Sections, apply to this
Section.
1.02
SUMMARY
A. This Section include the following insulation types in locations as indicated on
drawings:
1. Perimeter wall insulation (supporting backfill).
2. Concealed building insulation.
3. Sound attenuation insulation.
1.03
DEFINITIONS
A. Mineral-Fiber Insulation: Insulation composed of rock-wool fibers, slag-wool fibers
or glass fibers; produces in boards and blanket with latter formed into batts (flatcut lengths) or rolls.
1.04
PERFORMANCE REQUIREMENTS
A. Plenum Rating: Provide glass-fiber where indicated in ceiling plenum whose test
performance is rated as follow for use in plenums as determined by testing
identical products per Erosion Test and Mold Growth and Humidity Test
described in UL 181, or on comparable test from another standard acceptable to
authorities having jurisdiction.
1. Erosion Test Results: Insulation shows no visible evidence of cracking,
flaking, peeling or delemination of interior surface of duct assembly, after
testing for 4 hours at 13-m/s air velocity.
2. Mold Growth and Humidity Test Results: Insulation shows no evidence of
mold growth, delamination or other deterioration due to the effects of high
humidity, after inoculation with Chaetomiumglobosium on all surfaces and
storing for 60 days at 100 percent relative humidity in the dark.
1.05
SUBMITTALS
A. Product Data: For each type of product indicating characteristics, performance
criteria and limitations. Indicate installation requirements and techniques, storage
and handling criteria and installation procedure acceptable to manufacturer.
B. Samples for Verification: Full size units for each type of insulation indicated.
C. Certification: Submit installers certification verifying compliance with specification
requirements.
D. Research/Evaluation Reports: For foam-plastic insulation.
S.T.H.
QUALITY ASSURANCE
A. Source Limitations: Obtain each type of building insulation through once source
from a single manufacturer.
B. Fire-Test-Response Characteristics: Provide insulation and related materials with
fire-test-response characteristics indicated as determined by testing identical
products per test method indicated below by UL or another testing and inspecting
agency acceptable to authorities having jurisdiction. Identify materials with
appropriate markings of applicable testing and inspecting agency.
1. Surface-Burning Characteristics ASTM E 84.
2. Fire-Resistance Ratings: ASTM E 84.
3. Combustion Characteristics: ASTM E 136.
1.07
PART 2- PRODUCTS
2.01
MANUFACTURERS
In other Part 2 articles where titles below introduce lists, the following requirements
apply to product selection:
1. Manufacturers: Subject to compliance with requirements, provide products by
one of the manufacturers listed at the list of manufacturers.
2.02
S.T.H.
:
:
7. Combustion Characteristics :
8. Fire
:
9. Thicknesses
:
drawings.
Nil
:
Min.38 kg/m3.
0.22 0.36 N/mm2 to DIN 53421 or
42-65 PSI to ASTM D-16218
Non Combustible, ASTM e 136
Class B1 to BS 476/pass DIN 4102.
50 mm unless otherwise indicated on
C. ACCESSORIES
1. Insulation Fasteners and accessories required for the installation shall be as
recommended by the manufacturer.
2.03
2.04
PART 3- EXECUTION
3.01
EXAMINATION
A. Examine substrates and conditions, with Installer present for compliance with
requirements of Sections in which substrates and related work are specified and
for other conditions affecting performance.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02
PREPARATION
Clean substrates of substances harmful to insulation, including removing projections
capable of interfering with insulation attachment.
3.03
INSTALLATION, GENERAL
A. Comply with insulation manufacturers written instructions applicable to products
and application indicated.
S.T.H.
S.T.H.
PROTECTION
Protect installed insulation from damage due to harmful weather exposures,
physical abuse and other causes. Provide temporary coverings or enclosures where
insulation is subject to abuse and cannot be concealed and protected by permanent
construction immediately after installation.
END OF SECTION
S.T.H.
The Roofing and Waterproofing systems shall be laid in strict conformity with the manufacturer's
instructions and the enclosed substrate preparation's specifications.
Waterproofing material shall be properly stored in a clean covered area and shall be kept away
from heat and sun.
During mobilization period, the Contractor shall submit its works program and its On-Site Quality
Control Plan.
S.T.H.
S.T.H.
Submit complete details about the contractor's company: company profile, list of specialized staff
with their respective qualification and experience in the U.A.E. climatic conditions, references
(minimum 10 years), evidence of their ability to handle projects of a similar volume, specific
experience in the U.A.E. or in the Gulf.
The waterproofing Contractor shall be certified within the frame of ISO 9000 series standards: ISO
certificate shall be available for Engineer checking at time of submission.
For uniformity of the efficiency and future maintenance, all the products proposed for waterproofing
shall be from the same manufacturer or approved by the waterproofing membrane Manufacturer.
Furthermore, the manufacturer shall submit a guarantee of 10 years availability of the approved
materials.
The waterproofing membrane manufacturer shall be certified within the frame of ISO 9000 series
standards: ISO Certificate shall be available for Engineer checking at time of submission.
The manufacturer in house quality control shall be periodically audited by an independent technical
control office for compliance with the Q.C. manual and standard recommendations. Certificates
from the technical control office shall be available for Engineer checking.
BASEMENT WATERPROOFING:
Below ground Tanking for surfaces of piles caps, tie beams, basement walls, below ground slabs and walls
shall be carried out by application of a one layer heavy duty Tanking System consisting of:
Double layer of 4 mm thick SBS electrometric modified bitumen membrane, reinforced with 250
gr/m2 non-woven polyester, with 100 mm side laps and 150 mm end laps torched and seamed with
staggered joints.
The Tanking System shall be applied over clean, dry and smooth concrete or block works surface.
All preparatory works (blinding, piles heads,) must be executed prior to any membrane installation.
Horizontally, the Tanking System shall be loose laid over One coat of primer according to ASTM D
41
applied at a rate of 250gr/m2, and covered with 1000 Gauge PE Foil before pouring a 50 mm
thick mortar
protective screed to receive reinforced concrete structure.
Vertically, it shall be fully torched over one coat of Primer, protected with a 6 mm thick bitumen
impregnated board before backfill or concrete cast.
S.T.H.
Value
:
:
1000 N
900 N
:
:
50%
55%
:
-15oC
o
100 C
110oC
:
0.4%
60kPa
:
L20
L25
I10
500 N/50mm
:
150 N/50 mm
THICKNESS
:
4 MM
PERMANENT TECHNICAL AGREEMENT WITH CERTIFICATE U.B.A.t.c - AGT 1631
Technical Characteristics of 6 mm fibre impregnated bituminous protection board:
Technical Characteristics
Value
Weight
Softening Point
Density
Compartment System
The compartment system shall be applied every 200 m2 by splitting the basement area into
compartments using a swelling bar on the perimeter applied directly over the waterproofing system
not allowing water, incase of leakage, to pass from one area to another.
Apply, an injection tube at center of each compartment. Extend the tube to the surface of the raft
slab for monitering and injection in case of leakage.
Repair the top of the pile with non-shrink grout to flatten out the surface to be treated.
One coat of primer according to ASTM D 41.
Double layer of a 4 mm thick SBS elastomeric modified bitumen membrane, membrane Reinforced
with 250 gr/m2 composite non-woven polyester with glass fibre threads extended up to the rebars.
Apply, high performance fluid resin system designed to encapsulate piletops and ensure water
tightness.
Apply, a Hydrophilic bentonite strip at the outer perimeter of the pile followed by, a post-injectable
injection tube at the inner perimeter of the pile head, extended to the surface of the raft.
S.T.H.
95 MPA
97 MPA
-4
-4
Value
Swelling capacity in contact with water Swells up to max. 250% of its original dry volume at 8% salt
solution:
Density
Weight
Elongation at rapture
Maximum bend load
Installation temperatures
Operation temperatures
Value
12 mm
8 mm
Max. 6 metres
71 gr/m
Up to 70C
Approx. 1800 N/mm2
35 m
S.T.H.
:
:
1000 N
900 N
:
:
50%
55%
Value
-15oC
100oC
110oC
0.4%
60kPa
L20
L25
I10
500 N/50mm
150 N/50 mm
S.T.H.
Value
40%
50%
based
material
60%
80-100 (temperature= 25oC)
>120oC
185.000 250.000 m.p.a.s.
1,080 g/dm3
11 0.2
0.72 g/m 2/hour at 20oC
> 1000%
Lightweight foam concrete to 1% minimum slope with Minimum thickness of 50mm, having Density
of 650-750 Kg/m3.
One coat of primer according to ASTM D 41 applied at a rate of 250gr/m2.
One layer of a 4 mm thick SBS electrometric modified bitumen membrane, reinforced with 250
gr/m2 non-woven polyester, loose laid over the slip-sheet with 80 mm side laps and 120 mm end
laps torched and seamed.
One separation layer of Geotextile, 100-g/m2.
50mm thick extruded polyestyrene thermal insulation board, 32-35kg/m3 density.
One separation layer of Geotextile, 100-g/m2.
50 x 50 x 5cm thick concrete tiles loosely laid over separation layer.
:
:
1000 N
900 N
:
:
50%
55%
Value
S.T.H.
-15oC
100oC
110oC
0.4%
60kPa
L20
L25
:
:
:
I10
500 N/50mm
150 N/50 mm
Standard
ASTM D 5261
ASTM D 5199
ASTM D 4595
ASTM D 4595
ASTM D 4632
ASTM D 4632
ASTM D 4533
ASTM D 3786
ASTM D 6241
ASTM D 4751
ASTM D 4491
ASTM D 4491
ASTM D 4355
Unit
gms/m2
mm
kN/m
%
N
%
N
kPa
N
microns
l/sq.mt/s
Sec-1
% Strength Reatained
Value
100
1.00
5
>50
350
>50
130
800
1000
100
100
2.40
>85
Standard
Unit
Value
Density Min.
Thermal conductivity
Compressive Strength
At 10% deflection
Capilarity
Flammability
Water vapour permeability
DIN 53420
DIN 52612
DIN 53421
kg/m3
W/m K
kpa
32-35
0.024
300
DIN 4102
ASTM C-355-64
None
Building material class B1
Perm Inch
0.4-0.6
One coat of Primer according to ASTMd-41 at a rate of 250gr/m 2 on a properly prepared Surface.
One layer of a 4 mm thick SBS elastomeric bitumen flashing membrane mineral Finished,
reinforced with a 250 gr/m2 stable spun bond non-woven polyester, laying by torch, hot bitumen or
cold adhesive, loose laid over the primer coat with 80 mm side slaps and 150 mm end laps fully
torched and seamed.
One layer of a 4 mm thick APP root resistant membrane, consisting of a polyester reinforcement,
coated with plastomer bitumen.
10 cm gravel drainage layer.
Filter layer consisting of a 200 g/sq.m non woven polyester geotextile.
Sweet soil, minimum 300 mm thick, to receive plantations.
S.T.H.
:
:
1000 N
900 N
:
:
50%
55%
Value
:
:
30%
40%
-8oC
140 oC
0.4 oC
Certificate of final quantities sent to site to be issued by supplier and submitted to consultant.
Certificate to be issued by supplier confirming that the material has been used as per manufacturer's
recommendation.
END OF SECTION
S.T.H.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.02
SUMMARY
This Section includes through-penetration fire stop systems for penetrations through
fire-resistance-rated constructions, including both empty openings and openings
containing penetrating items.
1.03
REFERNCE STANDARDS
A. ASTM, American Society for Testing and Materials.
B.
1.04
PERFORMANCE REQUIREMENTS
A. General: For penetrations through fire-resistive-rated constructions, including both
empty openings and openings containing penetrating items, provide throughpenetration fire stop systems that are produced and installed to resist spread of fire
according to requirements indicated, resist passage of smoke and other gases and
main original fire-resistance rating of construction penetrated.
B. Rated Systems: Provide through-penetration fire stop systems with the following
ratings determined per ASTM E 814 or UL 1479:
1. F-Rated Systems: Provide through-penetration fire stop systems with F-ratings
indicated, but not less than that equaling or exceeding fire-resistance ratings of
constructions penetrated.
2. T-Rated Systems: For the following conditions, provide through-penetration
firestop systems with T-ratings indicated, as well as F-ratings, where systems
protect penetrating items exposed to potential contact with adjacent materials
in occupiable floor areas.
a. Penetrations located outside wall cavities.
b. Penetrations located outside fire-resistance-rated shaft enclosures.
3. L-Rated Systems: where through-penetration fire stop systems are indicated in
smoke barriers, provide through-penetration fire stop systems with L-ratings of
not more than 3.0 cfm/sq. ft. (0.01524cu. m/s x sq. m) at both ambient
temperatures and 400 degF (204 deg. C).
S.T.H.
SUBMITTALS
A. Products Data: For each type of product indicated.
B. Shop Drawings: For each through-penetration fire stop system, show each type of
construction condition penetrated, relationships to adjoining construction and type
of penetrating item. Include fire stop design designation of qualified testing and
inspecting agency that evidences compliance with requirements for each condition
indicated.
1. Submit documentation, including illustrations, from a qualified testing and
inspecting agency that is applicable to each through-penetration fire stop
system configuration for construction and penetrating items.
C. Sample:
1. Submit duplicate samples of each specified material, including anchoring
impaling clips, in accordance with Contact Documents.
D. Through-Penetration Fire stop System Schedule: Indicate locations of each
through-penetration fire stop system, along with the following information:
1. Types of penetrating items.
2. Types of constructions penetrated, including fire-resistance ratings and where
applicable, thicknesses of construction penetrated.
3. Through-penetration fire stop systems for each location identified by fire stop
design designation of qualified testing and inspecting agency.
E. Qualified Data: For Installer.
F. Product Certificates: For through-penetration fire stop system products, signed by
product manufacturer.
G. Product Test Reports: From a qualified testing agency indicating throughpenetration fire stop system complies with requirements, based on comprehensive
testing of current products.
1.06
QUALITY ASSURANCE
A. Installer Qualifications: A firm experienced in installing through-penetration firestop
systems similar in material, design and extent to that indicated for this Project,
whose work has resulted in construction with a record of successful performance.
B. Installation Responsibility: Assign installation of through-penetration firestop
systems and fire-resistive joints systems in Project to a single qualified installer.
S.T.H.
1.08
PROJECT CONDITIONS
A. Environmental Limitations: Do not install through-penetration fire stop systems
when ambient or substrate temperatures are outside limits permitted by throughpenetration fire stop system manufacturers or when substrate are wet due to rain,
frost, condensation or other causes.
B. Ventilate through-penetration fire stop systems per manufacturers written
instructions by natural means, or where this is inadequate, forced-air circulation.
1.09
COORDINATION
A. Coordinate construction of openings and penetrating items to ensure that that
through- penetration fire stop systems are installed according to specifies
requirements.
S.T.H.
PART 2- PRODUCTS
2.01
2.02
FIRESTOPPING, GENERAL
A. Compatibility: Provide through-penetration fire stop systems that are compatible
with one another; with the substances forming openings; and with the conditions of
service and applications, as demonstrated by through-penetration fire stop system
manufacturer based on testing and field experience.
B. Accessories: Provide components for each through-penetration fire stop system
that are needed to install fill materials and to comply with Part 1 Performance
Requirements Article. Use only components specified by through-penetration fire
stop system under manufacturer and approved by qualified testing and inspecting
agency for fire stop systems indicated. Accessories include, but are not limited to,
the following items:
1. Permanent forming/damming/backing materials, including the following:
a. Slag-/rock-wool-fiber insulation.
b. Sealants used in combination with other forming/damming/backing
materials to prevent leakage of fill materials in liquid state.
c. Fire-rated form board.
d. Fillers for sealant.
2. Temporary forming materials
3. Substrate primers.
4. Collars.
5. Steel sleeves.
2.03
FILL MATERIALS
A.
S.T.H.
General: Provide through-penetration fire stop systems containing the types of fill
materials indicated in the Through-Penetration Fire stop System Schedule at the
end of Part 3 by referencing the types of materials described in this Article. Fill
materials are those referred to in directories of referenced testing and inspecting
agencies as fill, void, or cavity materials.
Cast-in-Place Fire stop Devices: Factory-assembled devices for use in cast-inplace concrete floors and consisting of an outer metallic sleeve lined with an in
tumescent strip, a radial extended flange attached to one end of sleeve for
fastening to concrete formwork and a neoprene gasket.
C.
Latex Sealants: Single-component latex formulations that after cure do not reemulsify during exposure to moisture.
D.
Fire stop Devices: Factory-assembled collar formed from galvanized steel and
lined with intumescent material sized to fit specific diameter of penetrant.
E.
F.
G.
H.
I.
J.
K.
putties
MIXING
A. For those products requiring mixing before application, comply with throughpenetration fire stop system manufacturers written instructions for accurate
proportioning of materials, water (if required), type of mixing equipment, selection
of mixer speeds, mixing containers, mixing time, and other items procedures
needed to produce products of uniform quality with optimum performance
characteristics for application indicated.
S.T.H.
EXAMINATION
Examine substrates and conditions, with Installer present, fro compliance with
requirements for opening configurations, penetrating items, substrates and other
conditions affecting performance of work.
1. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02
PREPARATION
A. Surface Cleaning: Clean out openings immediately before installing throughpenetration fire stop systems to comply with fire stop system manufacturers written
instructions and with the following requirements:
1. Remove from surfaces of opening substrates and from penetrating items
foreign materials that could interfere with adhesion of through-penetration fire
stop systems.
2. Clean opening substrates and penetrating items to produce clean, sound
surfaces capable of developing optimum bond with through-penetration fire
stop systems. Remove loose particles remaining from cleaning operation.
3. Remove laitance and form-release agents from concrete.
B. Priming: Prime substrates where recommended in writing by through-penetration
fire stop system manufacturer using that manufacturers recommended products
and methods. Confine primers to areas of bond; do not allow spillage and migration
onto exposed surfaces.
C. Masking Tape: use masking tape to prevent through-penetration fire stop systems
from contacting adjoining surfaces that will remain exposed on completion of Work
and that would otherwise be permanently stained or damaged by such contact or
by cleaning methods used to remove smears from fire stop system materials.
Remove tape as soon as possible without disturbing fire stop systems seal with
substrate.
3.03
S.T.H.
IDENTIFICATION
A. Identify through-penetration fire stop systems with preprinted metal or plastic
labels. Attach labels permanently to surfaces adjacent to and within 150 mm of
edge of the fire stop systems so that labels will be visible to anyone seeking to
remove penetrating items or firestop systems. Use mechanical fasteners foe metal
labels. For plastic labels, use self-adhering type with adhesive capable of
permanently bonding labels, use self-adhering type with adhesives capable of
permanently bonding label material, will result in partial destruction label if removal
is attempted. Include the following information on labels:
1. The words Warning-Through-Penetration Firestop System Do Not Disturb.
Notify Building Management of Any Damage.
2. Contractors name, address and phone number.
3. Through-penetration fire stopsystem designation of applicable testing and
inspecting agency.
4. Date of Installation.
5. Through-penetration firestop system manufacturers name.
6. Installers name.
3.05
3.06
S.T.H.
END OF SECTION
S.T.H.
PART 1: GENERAL
1.1.
1.
1.2.
GENERAL CONDITIONS
The tender documents and Addenda there to form an integral part of this
specification and must be read in conjunction herewith.
DESCRIPTION
1.
Read other sections of the specifications for extent of caulking specified in those
sections. Do all other caulking indicated, specified or required.
2.
1.3.
04200:
07500:
08200:
08800:
09300:
10800:
Masonry Units
Membrane Roofing
Wood and Plastic Doors
Glazing
Tile
Toilet, Bath, and Laundry Specialties
SUBMITTALS
1.
SAMPLES: Submit for approval and color selection of each specified type of
compound to be used, together with recommended primers and joint filler or fillers
proposed to be used.
2.
WARRANTY: Warrant that work of this section shall remain free from leaks and
visible defects in materials and workmanship in accordance with General Conditions
but for five years. Agree to promptly make good any defects which become
apparent within warranty period. Defects include, but not limited to, joint leakage,
cracking, crumbling, melting, running, staining of adjoining or adjacent work or
surfaces, sag and failure in adhesion or cohesion.
1.4.
CERTIFICATION
1.
2.
1.5.
1.
S.T.H.
Section
Section
Section
Section
Section
Section
CLIMATIC CONDITIONS
Consult the sealant manufacturer and apply sealant to dry surfaces at air and
material temperatures as recommended by him.
1.6.
1.
1.5
1.
PART 2:
2.1.
S.T.H.
MANUFACTURER
Before any sealants are applied, the manufacturer of each material shall visit the
site, examine the conditions at each joint to be sealed and make recommendations
in writing re: Joint preparation, suitable materials and application techniques and
conditions. Copies of the recommendations shall be submitted to the Contractor,
and the Engineer.
WARRANTY
Warranty is to provide for repairing and replacing sealants used for joints in
Concrete which fails to perform as intended, because of either leaking, crumbling,
hardening, shrinkage, bleeding, sagging, staining or loss of adhesion, within a
minimum period of ten years from date of Substantial Performance of Work as
certified by the Engineer/ Owner.
PRODUCTS
MATERIALS
1.
2.
SEALANT TYPE "A": One component, acrylic base, solvent curing by Tremco
'Mono' or approved equal, or one component polyurethane sealant.
3.
4.
5.
JOINT FILLER: Polyolefin foam rope closed cell type, circular cross section at least
30% larger than joint. SOF rod as supplied by Tremco or approved equal.
6.
7.
2.2
GENERAL
1.
Compatibility: Provide joint sealants, joint fillers, and other related materials that
are compatible with one another and with joint substrates under conditions of
service and application, as demonstrated by sealant manufacturer based on testing
and field experience.
2.3
1.
requirements referencing ASTM C 920 classifications for Type, Grade, Class, and
Uses.
2.
One-Part Neutral Cure Silicone Sealant: Type S; Grade NS; Class 25; where
specifically approved by the Engineer / Owner.
A.
3.
4.
5.
2.4
1.
2.
Acoustical Sealant for Concealed Joints: Manufacturer's standard, nondrying, nonhardening, non-skinning, non-staining, gunnable, synthetic rubber sealant
recommended for sealing interior concealed joints to reduce transmission of
airborne sound.
3.
S.T.H.
impregnated with a nondrying, water repellent agent; factory produced in precompressed sizes and in roll or stick form to fit joint widths indicated and to
develop a watertight and airtight seal when compressed to the degree specified
by manufacturer; and complying with the following requirements:
2.
3.
4.
5.
2.6
1.
General: Provide sealant backings of material and type that are non staining; are
compatible with joint substrates, sealants, primers and other joint fillers; and are
approved for applications indicated by sealant manufacturer based on field
experience and laboratory testing.
2.
3.
4.
PART 3:
3.1.
S.T.H.
EXECUTION
PREPARATION
1.
Clean joints and spaces to be caulked and ensure they are dry and free of dust,
loose mortar, oil, grease and other foreign material. Clean ferrous metals of rust,
mill scale and foreign materials by wire brushing, grinding or sanding.
2.
with clean cloth. Clean recoated metals with solutions or compounds which
will not injure finish and which are compatible with primer and sealant.
3.
On horizontal traffic surfaces support joint filler against vertical movement which
might result from traffic loads, including foot traffic.
4.
Where joints are 12 mm deep or deeper, install joint filler to proper, uniform depth to
give sealant bead of optimum size and shape for joint condition and expected
movement condition.
5.
Where surfaces adjacent to joints are likely to become coated with sealant during
application, mask prior to priming and caulking.
6.
Caulk joints in surfaces to be painted before surfaces are painted. Where surfaces
to be caulked are prime painted in shop before caulking, check to make sure prime
paint is compatible with primer and sealant. If they are incompatible inform
Engineer, consult the manufacturer and change primer and sealant to approved
compatible types.
7.
8.
Check form release agent used on concrete for compatibility with primer and
sealant. If incompatible inform Engineer and change primer and sealant to
approved compatible types or clean concrete to Engineer's approval.
3.2.
1.
Where joint configuration does not allow for proper depth/width ratio, place bond
breaker (pressure sensitive plastic tape) which will not bond to the sealant at the
back of the joint.
2.
Apply sealant using air or hand operated guns fitted with suitable nozzles and
equipment approved by sealant manufacturer. Apply in strict accordance with
manufacturer's directions and recommendations. Apply sealant under pressure in
such a manner as to assure good adhesion to sides of joints and to completely fill all
voids in joint.
3.
Form surface of sealant smooth, concave, free from ridges, wrinkles, sags, air
pockets, and embedded foreign matter.
4.
Upon completion, remove masking and sealant smears and droppings from
adjacent and other surfaces.
3.3.
1.
S.T.H.
APPLICATION
2.
Type "B": Masonry control and expansion joints and all other locations
where sealants are required, except for Type "A" and "C", and/or where
required or directed on site.
3.
Type "C": Joints between walls and service sinks, urinals, wc, vanities, basins etc.
where non-staining sealant is required or as directed on site by the Engineer.
4.
Further to the above, it is the intention of this section to provide all sealants and
caulking (interior and exterior) where gaps exist between two dissimilar materials.
END OF SECTION
S.T.H.
GENERAL
GENERAL CONDITIONS
The tender documents and addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
1.2.
1.
2.
3.
4.
5.
1.3.
03200:
07500:
07900:
08800:
09200:
Concrete Reinforcement
Membrane Roofing
Joint Sealers
Glazing
Plaster & Gypsum Board
QUALITY ASSURANCE
1.
The firm executing work of this section shall have a minimum of ten (10) years
continuous experience in successful installation of work of type and quality shown
and specified.
2.
Erection of the aluminum work and curtain wall system and component parts shall
be performed by workmen specially trained and experienced in this type of work.
Have a senior, qualified representative at the job to direct the various stages of
operations at all times.
3.
Conform to the requirements of the local authorities, latest BSI and ASTM
standards.
4.
Contractor's Responsibility: The contractor shall examine the contract drawings and
these specifications to ensure that the work is complete. If errors, omissions or
inconsistencies are discovered, he shall so notify the Engineer in writing before
executing a contract.
5.
Only original profiles, fittings and accessories may be used for fabrication. The fittings
shall be selected by the fabricating plant to withstand anticipated stresses.
1.4.
EXAMINATION
Make thorough examination of drawings and details, check anchorage, structural
deflections, size and shape of glass, system of sealing, interfacing with work of other
sections and other factors influencing design and performance of the glazing system,
and be fully cognizant of requirements.
1.5.
EQUIPMENT
Provide safe and adequate equipment on the site to execute the work, tools, plant,
safety protection, and other equipment required for the completion of the work.
S.T.H.
1.6.
DESIGN REQUIREMENTS
1.
Design aluminum work and glazing in strict accordance with the requirements
of the applicable Building Code requirements and applicable BSI and
ASTM standards specified.
2.
3.
4.
5.
6.
Provide and/or make allowances for free and noiseless vertical and horizontal
thermal movement, due to the contraction and expansion of any or all
component arts, for an ambient temperature range of from -25C to +40C.
Buckling, opening of joints, glass breakage, undue stress on fasteners,
failure of sealants or any other detrimental effects due to the thermal movement
of any or all component parts will not be permitted. Fabrication, assembly
and erection procedures shall take into account the ambient temperature range
at the time of the respective operation.
7.
The design and installation of the aluminum work, including the glass, shall
accommodate all inherent building structure movements, expansion, creep and
deflections and the fabrication and installation tolerances of all related work not
included in this section, without the loss of, or detrimental effect to, the
performance requirements herein specified.
S.T.H.
9.
There shall be no water infiltration into the building through the aluminum work and
glazing under the design wind loads.
1.7.
DESIGN CRITERIA
1.
Design components to sizes and profiles indicated having reinforcement, flange and
web thicknesses as required for adequate rigidity and strength to limit deflection to
L/200 maximum under positive and negative peak wind design gust pressures.
Design wind load shall be calculated by reference to B.P. 3: Chapter V: Part 2.
The maximum wind speed to be allowed for in calculations is 150 km/hr.
2.
If, with a window casement open, a transom can be subjected to load by persons
leaning out, the necessary additional vertical load shall be taken into account.
3.
4.
Make allowance in the design for localized zones where increased wind loads and
reactions will occur due to the building location and configuration.
5.
Resultant effects of structural elements on the indoor climate shall be taken into
account, particularly in regard to the type and arrangement of the air conditioning at
exterior wall surfaces and the solar radiation involved.
6.
No water infiltration when subjected to water spray at rate of 23 liters per .093 m2
per hour maintained for 15 minutes with static pressure difference across the glass
of 1.2 kPa.
7.
Air infiltration and exfiltration of 0.57 L/min/m2 for window areas and 0.57
L/min/m2 for spandrel and soffit areas, when subjected to static pressure of
0.075 kPa. Permissible air leakage shall not be cumulative between
windows, spandrels and soffits.
8.
Difference in temperature between central and edge portions of any inner pane of
sealed units shall be less than the maximum permissible difference recommended
by the manufacturer of sealed glass units.
9.
All sizes such as oversize, cutting sizes, glass sizes shall be established on the sole
responsibility of the fabricator, maintaining the design intent to the approval of the
Engineer. In all cases involving abnormal stresses, it is necessary to document
details, attachments, etc. in the form of drawings, and to carry out structural
calculations for stressed profiles and anchors and to have these checked and
approved by Professional Engineer licensed to work in place of work.
S.T.H.
SUBMITTALS
1.
Furnish complete shop and erection drawings required for the work of this section to
the Engineer for review prior to fabrication. Submit shop drawings in accordance
with General Conditions.
2.
Co-ordinate shop drawings for work of this section with those for other sections to
ensure correct interface details required to provide a water-tight installation.
3.
No work shall be fabricated until the shop drawings and all other related submittals,
documentation, certifications and samples as required by the specifications, have
been reviewed by the Engineer.
4.
Shop drawings shall incorporate plans, elevations, sections and details for all work in
this section. The details shall be at full scale as far as practical and shall show and
specify the construction of all parts of the work including metal and glass thicknesses,
jointing details, field connections, anchoring, fastening, types and finishes; areas to be
sealed, sealing methods and sealant materials; gaskets; glazing methods; direction
and magnitude of thermal expansion; type of construction including joinery, fasteners
and welds and all other pertinent information.
5.
All anchorage assemblies and components; the fabrication and erection tolerances
for the work in this section and the adjoining related work. Show connection details
of all work which is connected to or assimilated into the system.
6.
Furnish prototype unit consisting of the sections necessary to make the typical
intersection of the split vertical and split horizontal mullion condition. Unit shall be
approximately 460 mm X 460 mm and be complete with glazing, gaskets, thermal
barriers, tapes and sealants.
7.
8.
The profile dimensions of frame, casement, transom and mullion shall be determined
in accordance with the structural analysis tables for profiles and fittings and in
accordance with the specifications and drawings. Cavity profiles shall be used in all
cases for inner and outer frames.
9.
SAMPLES: Submit to Engineer for approval before fabrication of work, samples of all
materials, components and finishes to be used in the Work and typical frame jointing
method.
S.T.H.
MOCK-UP
1.
Supply and install to a location directed by the Engineer a mock-up panel, with
glazing, for approval prior to final production, consisting of one window units.
2.
When approved by the Engineer the mock-up panel may remain as part of the
building system and become the standard by which the Work of this section is
judged.
1.12.
1.
1.13.
WARRANTY
Warrant Work of this section against defects in materials and workmanship in
accordance with the General Conditions but for an extended period of five (5) years
and agree to promptly make good defects which become evident during warranty
period without cost to the Client. Defects shall include but not be limited to, leaking,
deformation of members, loss of seal in sealed glass units, frame distortions and
thermal forces, discoloration of finishes and failure of sealants.
STORAGE, DELIVERY, HANDLING & PROTECTION
1.
Before shipment, coat exposed portions of aluminum with SPV blue colored film
coating.
2.
Co-ordinate deliveries to comply with construction schedule and arrange ahead for
strategic off the ground, under cover storage locations.
3.
Provide safe and adequate equipment on the site to execute the work, scaffolding,
staging, safety protection equipment, tools, plant and other equipment required for
the completion of the work.
4.
Protect the Work of other trades from soiling and damage during the execution of the
Work.
PART 2:
2.1.
PRODUCTS
MATERIALS
1.
2.
3.
EXTRUDED SHAPES: Aluminum 6063 (HEQ TF) with a minimum yield of 139
MPa/25mm2 anodizing quality, free from defects impairing appearance, strength
and durability. Stress induced in aluminum framing members and their fixings shall
not exceed the values in CP 118.
Aluminum extrusions shall be in accordance with B.S. 8200 and B.S.
S.T.H.
STEEL SECTIONS: BS 5950. All structural steelwork shall comply with the
requirements of the National Structural Steelwork Specification for building
Construction, publication No. 1/89 March 1989. All steel shall be hot dipped
galvanized. Welds shall be treated with "galvafroid" zinc rich paint.
5.
6.
7.
POLYETHYLENE ROPE: Closed cell foamed polyethylene, 50% larger than joint.
8.
9.
2.
Hardware shall be offset pivot hinges and closers, provide a ms lock c/w
thumb turn. Provide aluminum thresholds and complete (4 sides)
weather stripping.
S.T.H.
2.
3.
4.
Range: Color shall be selected from the full range of the shades on the
RAL color card. Sheen shall be selected by Engineer from high gloss (G)
with approximately 80-100% gloss and satin gloss (S) with approximately 6080% gloss.
5.
Material: Fine powder with grain size less than 100 microns, with a solid
content of 100%.
:
:
:
:
:
:
:
:
6A.
(230V) 0.6A
70 W
HTD 8M toothed belt
5Kg.
57 cm/sec. Double doors
102 cm/sec. Double doors
from -20 to +70c
S.T.H.
230/24 V.A.C.
50/60 Hz.
0.6 A
24 V.D.C.
6A
Automation 276 W
Accessories 60 W
40 Nxm
from 2 to 5 second
from 1 to 6 second
Continuous duty
from -20 to 70 C
Technical Data:
Duty cycle
Speed
Nominal current
Power
Power supply
Reduction ratio
Torque
Maximum thrust
Weight
:
:
:
:
:
:
:
:
:
2.2.
1.
S.T.H.
50%
10.5 m/min.
2A
0.75 Kw
380/220 V
1/30
135 N.m
3500 (adjustable)
74 Kg.
FABRICATION
Measurements submitted and reviewed during shop drawing review may change
due to site conditions. It is this Subcontractors responsibility to coordinate and
verify, by measurement at the job site, all dimensions affecting the Work.
Workmanship shall be the best modern shop and field practice known to
recognized manufacturers specializing in this work. Joints and intersecting
members shall be accurately fitted to true planes, adequately and securely
fastened and made completely watertight. Cuts shall be machined and fitted to
form permanent hairline joints. Component fastenings shall be concealed of
adequate strength, fabricated from stainless steel or shall be concealed fusion
welds.
3.
Fabricate units from extrusions of profile and size indicated having wall thickness
required by design criteria (minimum 3 mm thick) and complete with rabbets,
interlocks, miscellaneous angles, trim and filler sections, as required to interface
with work of other contracts.
4.
5.
6.
Fabricate window sills from refinished sheet aluminum in color and finish to
match adjacent window framing. Accurately construct sills with mitered corners.
Construction of sills shall be to Engineer's approval. All fastenings shall be
concealed and stainless steel.
7.
8.
Joints between horizontal and vertical mullions shall be accurately cut and fitted.
Horizontal and vertical mullions shall be in true plane with interior and exterior
faces in line.
9.
S.T.H.
PART 3:
3.1.
throughout, of adequate
strength, should be
EXECUTION
INSTALLATION
1.
Check structural elements and adjoining work on which work is dependent, verify
governing dimensions, floor elevations, floor to floor heights, minimum clearances
between aluminum work and structural frame. Confirm conditions satisfactory before
proceeding. Commencement of work shall be deemed to be acceptance of existing
conditions.
2.
3.
Backpaint aluminum and steel surfaces in contact with concrete, surfaces between
dissimilar metals, one coat of bitumastic paint. Touch up field welds in steel with two
coats of zinc chromate paint.
4.
Joints and intersections shall be accurately fitted in true planes, free of distortion,
waves, twists, buckles or other defects detrimental to appearance or performance.
Prevent damage to metal finish.
5.
Fit flexible seals, tapes, formed neoprene deflectors and gaskets at locations required
to provide water, air, vapor and weathertight junction. Caulk junctions of system
components to themselves and other work with sealant to maintain effective vapour,
air and water barrier. Where joints are 12 mm deep or deeper, back with polyethylene
rope filler. Sealant bead depth shall be 1/2 width but not less than 6 mm. Apply
sealants with pressure gun. Caulk exterior junction of glass to mullion caps at sill and
100 mm up each jamb with neat bead of clear silicone sealant.
6.
Fixing
1.
S.T.H.
Installation and anchoring shall be carried out in accordance with the highest
standards of safety and security.
3.2.
1.
In the case of elements with movable casements, transoms and mullions, the
outer frames shall be anchored in such a way that the forces from the hinges,
pivots, transoms and mullions are transmitted to the building structure.
CLEANING
At completion of work remove all labels from glass and clean inner and outer faces of
glass and all exposed aluminum surfaces at interior and exterior. Replace scratched
or broken glass and make good any damaged materials, including operating hardware.
END OF SECTION
S.T.H.
GENERAL
GENERAL CONDITIONS
The tender documents and addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
1.2.
1.
2.
3.
4.
5.
6.
1.3.
06400:
07900:
08700:
08800:
09200:
09900:
Architectural Woodwork
Joint Sealers
Hardware
Glazing
Plaster & Gypsum Board
Painting and Coating
QUALITY ASSURANCE
The Contractor executing the Work of this contract shall have had a minimum of 5
years experience. Submit proof of experience upon Engineer's request.
1.4.
1.
2.
Submit two 600 mm x 600 mm samples of solid core doors, and two corner
samples of each type of wood door.
1.5.
1.
Coordinate deliveries to comply with construction schedule and arrange ahead for
off the ground, under cover storage location.
2.
Do not permit delivery of work to job site until building is sufficiently dry, wet trades
are completed and the moisture readings of surfaces in proposed storage area is
less than 18%.
3.
4.
Wrap doors individually in protective wrapping for shipment and site storage.
1.6.
1.
S.T.H.
SUBMITTALS
EXAMINATION
Make thorough examination of drawings, details and schedules, determine the
intent, extent, materials and be fully cognizant of requirements.
WARRANTY
1.
Warrant the solid core doors against defects in materials and workmanship in
accordance with the General Conditions but for full lifetime of original installation.
2.
3.
Without limiting the generality of the word, "defects" shall include bubbling,
delamination of faces, cores or edges, telegraphing of core through to face, warp or
twist across the diagonal, and telegraphing of core. "Replace" as used herein
includes installing hardware, finishing, "hanging and fitting.
1.8.
1.
PART 2:
2.1.
1.
2.2.
1.
MATERIALS
SOLID CORE PANELLED DOORS:
1.
2.
Stiles and Rails to be solid laminated wood with first veneer in 0.8mm
thickness natural Mahogany glued under high pressure and second veneer
in Mahogany 0.8mm thickness glued and laid transversely with first veneer.
Total thickness to be 40mm.
3.
Panels to be 22mm thick MDF panels of 720 kg. density with shaped
molding at perimeter of panels finished on both sides with 0.4mm thick
Mahogany Veneer, glued under high pressure.
4.
Supply and install 22mm x 28mm solid Mahogany wood edge decorative
profiled molding between rails and stiles and panels.
5.
6.
All doors and frames to be refinished and pre-machined for butts and
strikes and to be supplied with matching stops, casings and architraves.
S.T.H.
PRODUCTS
45mm Solid core doors, except as specified otherwise herein. Size doors
from (1.6 mm) clearance of heads and jambs and (10 mm) at sills.
2.
2.
3.
4.
Fabricate of framed construction with wood core 30mm minimum top and
bottom rails and 75mm stiles.
5.
Prepare all doors for finish hardware as per the approved hardware
schedule.
6.
7.
Outside edges of top and bottom rails of doors shall be factory sealed with
one coat of sealer.
8.
3.
4.
Glass and louvers shall not be closer than (125 mm) to an edge and shall
be fully framed or blocked. Wood stops and moldings shall be compatible
with face veneer and attached to one side only.
2.
Prepare doors in factory to receive glass lights. Fit loose stops and tack in
place. Stops shall match face veneers.
5.
Doors shall be incombustible solid core type bearing Labels for class "C"
3/4 hours, and class "B" 1 - 1/2 hours.
VENEERED DOORS:
1.
Door faces 5 - ply plywood with approved mahogany hardwood face veneer.
2.
3.
4.
Finishing: One coat filler/stain followed by a coat of clear vinyl sealer, clear
topcoat and final clear topcoat, to all veneered doors. Fire-rated doors to
receive a clear fire resistant varnish as per requirements of the local
Authorities.
END OF SECTION
S.T.H.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.02
SUMMARY
A. This Section includes combination swing/slide manual intensive care unit/critical care
(ICU/CCU) entrance door assemblies.
B. Related Sections: The following Sections contain requirements that relate to this
Section:
1. Division 08 Section Glazing for glazing requirements for ICU/CCU entrance
doors.
1.03
REFERNCE STANDARDS
A. AAMA, American Architectural Manufacturers Association.
B. ASTM, American Society for Testing and Materials.
C. CGSB, Canadian General Standards Board.
1.04
SUBMITTALS
A. Product Data: Include construction details, material descriptions, dimensions of
individual components and profiles and finished for entrance doors.
B. Shop Drawings: Include plans, elevations, sections, details, hardware mounting
heights and attachments to other Work.
C. Samples for Verification: For type of exposed finish required, prepared on Sample of
size indicated below and of same thickness and material indicated for the Work. If
finished involve normal color and texture variations, include sample sets showing the
full ranged of variations expected.
1. Size: 300-mm long sections of extrusions or formed shapes.
D. Qualification Data: For firms and persons specifies in Quality Assurance Article to
demonstrate their capabilities and experience. Include lists of Architects and Owners
and other information specified.
E. Maintenance Data: For door operators and control systems to include in maintenance
manuals.
S.T.H.
QUALITY ASSURANCE
A. Installer Qualifications: An experienced installer who is an authorized representative of
the entrance door manufacturer for both installation and maintenance of units required
for this Project.
B. Manufacturers Qualifications: A firm experienced in manufacturing systems similar to
those indicated for this Project and with a record of successful in-service performance.
C. Source Limitations: Obtain entrance doors through one source from a single
manufacturer.
D. Product Options: Information on Drawings and in Specifications establishes for
systems aesthetic effects and performance characteristics. Aesthetic effects are
indicated by dimensions, arrangements, alignment, and profiles of components and
assemblies as they relate to sightlines, to one another and to adjoining construction.
Performance characteristics are indicated by criteria subject to verification by one or
more methods including preconstruction testing, field testing or in service performance.
E. Welding Standards: Comply with AWS D1.2, Structural Welding CodeAluminum..
F. Pre installation Conference: Conduct conference at Project site to comply with
requirements in Division 1 Requirements.
1.06
PROJECT CONDITIONS
Field Measurements: Verify entrance door openings by field measurements before
fabrication and indicate measurements on Shop Drawings. Coordinate fabrication
schedule with construction progress to avoid delaying the Work.
1.07
COORDINATION
Coordinate size and location of recesses in concrete floors for recessed sliding tracks
for entrance doors. Concrete, reinforcement and form work requirements are specified
in Division 3- Concrete.
1.08
WARRANTY
A. Special Warranty: Written warranty, executed by manufacturer agreeing to repair or
replace components of the entrance door system that fail in materials or workmanship
within special warranty period. Failures include, but are not limited to, the following:
1. Lateral deflection of glass lite edges in excess of 1/175 of their length or 75 mm,
whichever is less.
2. Faulty operation of hardware.
3. Deterioration of metals, metal finishes and other materials beyond normal use.
B. Warranty Period: Five years from date of Substantial Completion.
S.T.H.
MANUFACTURERS
Manufacturers: Subject to compliance with requirements, provide products by one of
the manufacturers listed at the list of manufacturers.
2.02
MATERIALS
A. Aluminum: Alloy and temper recommended by manufacturer for type of use and finish
indicated, complying with standards indicated below:
1. Extruded: ASTM B 221M.
2. Sheet and Plate: ASTM B 209M.
3. Welding Rods and Bare Electrodes: AWS A.10.
B. Glazing: As specified in Division 8 Section Glazing.
C. Sealants and Joints Fillers: Refer to Division 7 Section Joint Sealants for joints at
perimeter of entrance system.
ASSEMBLIES
A. General: Provide manufacturers standard ICU/CCU entrance door assembly,
complete with doors, sideline framing and accessories as indicated. Comply with the
following:
1. Number of Doors: As indicated.
2. Emergency Breakaway Capability: As indicated.
B. Opening Force: Provide entrance doors that require no more than 5 lbf (22.2 N) to stop
door movement.
3.02
COMPONENTS
A. Doors: Provide manufacturers standard 44.5-mm thick glazed doors with minimum
3.2-mm thick, extruded tubular site and rail members. Fabricate corners with
mechanically fastened reinforcing brackets or by welding Incorporate concealed tie0
rods that span full length of top and bottom rails.
1. Glazing Stops and Gasket: Provide manufacturers standard sharp-on, extrudedaluminum, square glazing stops and preformed resilient glazing gaskets.
2. Stile Design: Medium stile; 89-mm nominal width.
3. Rail Design: 89-mm nominal height, unless otherwise indicated on Drawings.
S.T.H.
S.T.H.
HARDWARE
A. Heavy-Duty Hardware: Provide units as indicated in sizes, number, and type
recommended by manufacturer for entrances required. Finish exposed parts to match
door finish, unless otherwise indicated.
B. Emergency Breakaway Hardware: Provide release hardware that allows panel to
swing out in the direction of egress to a full 90 degrees from sliding mode as indicated.
Maximum force to open panel shall be 222 N.
1. Release Position: Doors fully open.
C. Limit Arm: Provide limit arm to control doors in the swing mode.
D. Manual Flush Bolts: ANSI/BHMA A156.16, edge-mortised, lever-extension-type flush
bolts. Locate flush bolts at bottom of inactive leaves of ICU/CCU doors.
E. Recessed Pulls: Manufacturers standard units.
F. Surface Pulls: Manufacturers standard units.
3.04
FABRICATION
A. General: Fabricate entrance door assembly components to designs, sizes and
thickness specified and to comply with indicated standards.
B. Prefabrication: Provide entrance doors as prefabricated assemblies. Complete
fabrication, assembly, finishing, hardware application and other work before shipment
to Project site.
1. Do not drill and tap surface-mounted hardware items until time of installation at
Project site.
2. Perform fabrication operations, including cutting, fitting, forming, drilling and
grinding of metalwork. For hardware, perform these operations before applying
finished.
3. Form shapes with sharp profiles, straight and free of defects or deformations,
before finishing.
4. Prepare components to receive concealed fasteners and anchors and connection
devices.
5. Fabricate components with accurately fitted joints with end coped or mitered to
produce hairline joints free of burrs and distortion.
S.T.H.
ALUMINUM FINISHED
A. Comply with NAAMMs Metal Finished Manual for Architectural and Metal Products
for recommendations for applying and designating finished.
B. Finish designations prefixed by AA comply with the system established by Aluminum
Association for designating aluminum finishes.
1. Class II, Clear Anodic Finish: AA-M12C22A31 (Mechanical Finish: nonspecular as
fabricated; Chemical Finish; etched, medium matte; Anodic.
Coating: Architectural Class II, clear coating 0.010 mm or thicker complying with
AAMA 611.
SYSTEM
A. Heavy Duty Door Operator: Design is based on self contained, low pressure electrohydraulic power. Operator to be manufactured by one of the manufacturers listed at
the list of manufacturers.
B. Door operating equipment shall be complete with electro mechanical motor gear box.
Provide 3 position (off-on) switch. System shall operate between -10 deg C and 50 deg
C.
4.02
REQUIREMENTS
A. Functional Requirements:
S.T.H.
INSTALLATION
A. Install automatic door operators, controls and accessories for doors indicated in
accordance with reviewed shop drawings and manufacturer written instructions.
B. Doors shall operate manually as though with manual door closers, without damage to
automatic door components, in event of power failure or in event of power termination.
C. Co-ordinate this work with applicable sections.
D. Power supply to each door operator and wiring shall be provided by Division 26Eletrical. Make connections at operators and at control panel and supply and install
each electrical work between operators and activating controls. Comply with
requirements of Division 26- Electrical. All wiring shall be concealed and where
exposed shall be run in conduit. Location of exposed wiring shall be subject to
Consultants approval.
S.T.H.
END OF SECTION
S.T.H.
PART I - GENERAL
1.01 SUMMARY
A. WORK INCLUDED: Furnish complete automatic swing door system, as specified, that
has been manufactured, fabricated and installed to maintain performance criteria stated
by manufacturer without defects, damage or failure.
B. RELATED WORK:
1. Masonry: Division 4, applicable sections.
2. Electrical: Division 16, applicable sections.
3. Glass; Hardware: Division 8, applicable sections.
4. Perimeter Sealants; Insulation: Division 7, applicable sections.
1.02 REFERENCES
A. ZH 1/494 Germany Guidelines on power operated doors,windows and gates.
B. Manufacture and Test Code of Practice for Automatic doors in Emergency Rescue
Routes , Issue 10/1984 Germany .
C. AMERICAN NATIONAL STANDARDS INSTITUTE:
1. ANSI Z97.1: Safety Glazing Materials Used in Buildings - Methods of Test.
D.
E.
1.03 SUBMITTALS
A.
PRODUCT DATA: Submit manufacturer's complete product data, standard details and
instructions for all material provided in this specification.
D.
S.T.H.
S.T.H.
MANUFACTURER
Automatic sliding door(s) furnished and installed shall be as per Approved
Manufacturers.
2.02
A.
EQUIPMENT
MANUFACTURED DOOR UNITS: Shall include the surface mounted
,electromechanical self lubricating rack and pinion swing door operator with
microprocessor control, header , connecting hardware, actuating controls and
integrated program switch.Radar Motion detectors and safety sensors for push and
pull side to be supplied with the system , with lengths to suit door widths. All operator
components shall be factory assembled , fully adjusted and tested.The system shall be
installed and adjusted in accordance with the manufacturers instructions.A complaince
inspection shall be completed after the operating system is completely installed .The
Door units and frames shall be of sufficient design and construction to accommodate
automatic door operation.
B.
OPERATOR: The Swing door operator shall be ED 250 Full energy with upgrade
cards,heavy duty operator unit, for doors with load bearing capacity 250 Kg, door
widths upto 1600mm and opening angle of 110 degrees. The drive unit should have an
adjustable closing force of Size EN 2-4.The microprocessor control is 1224vDC,800Ma,AC, The system to have degree of protection IP 20. The operator shall
have the following dimensions 685mm width ,70mm height, and overall depth of
130mm.
C.
2.04
A.
B.
GLASS AND GLAZING: Glass stops, glazing vinyl and setting blocks for field glazing
as per Safety Glazing standard ANSI Z97.1.2. General contractor to coordinate
S.T.H.
EXAMINATION
Site Verification of Conditions: Installer must verify that base conditions previously
installed under other sections are acceptable for product installation according to
manufacturer's instructions. Notify the Contractor in writing of conditions detrimental to
the proper and timely completion of work. Do not start work until all negative
conditions are corrected in a manner acceptable to the installer and manufacturer.
3.02
INSTALLATION
A.
GENERAL: Install door units plumb, level and true to line, without warp or rack of
frames or sash with manufacturer's prescribed tolerances. Provide support and anchor
in place.
B.
C.
D.
3.03
A.
B.
ADJUSTMENT: Installer to adjust operator and controls for optimum condition and
safety.
C.
END OF SECTION
S.T.H.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.02
SUMMARY
This Section includes aluminum-framed skylights and sloped glazing with the following
glass glazing retained by field-installed pressure caps on four sides.
1.03
PERFORMANCE REQUIREMENTS
A. Provide metal-framed skylights, including anchorage, capable of withstanding, without
failure, the effects of the following:
1. Structural Loads.
2. Thermal Movements.
3. Movements of supporting structure.
4. Dimensional tolerances of building frame
5. Dimensional tolerances of building frame and other adjacent constructions.
B. Failure includes the following:
1. Deflection exceeding specified limits.
2. Water leakage.
3. Thermal stresses transferred to building structure.
4. Noise or vibration created by wind and thermal and structural movements.
5. Framing members transferring stresses, including those caused by thermal and
structural movements, to glazing.
6. Loosening or weakening of fasteners, attachments and other components.
C. Structural Loads:
1.
Wind Loads, Snow Loads and Seismic Loads; As indicated by structural design
data on Drawings.
S.T.H.
a. Span Up to 6m: Limited to 1/175 of clear span or 25.4 mm, whichever is smaller.
b. Span Exceeding 6 m: limited to 1/240 of clear span.
c. Glass Edge Deflection: Limit edge deflection of individual glass lites to 19 mm.
E. Lateral Bracing of Framing Members: Compression flanges of flexural members are
laterally braced by cross members with minimum depth equal to 50 percent of flexural
member that is braced. Glazing does not provide lateral support.
F. Thermal Movements: Allow for thermal movements from ambient and surface
temperature changes. Base engineering calculation on surface temperatures of
materials due to both solar heat gain and night time-sky heat loss.
1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100def
C), material surfaces.
1.04
SUBMITTALS
A. Product Data: Include construction details, material descriptions, dimensions of
individual components and profiles and finishes for metal-framed skylights.
B. Shop Drawings: For metal-framed skylight. Include plans, elevations, sections, details
and attachments to other work.
1. Include structural analysis data signed and sealed by the qualified professional
engineer responsible for their preparation.
C. Samples for Verification: For each type of exposed finish required, in manufacturers
standard sizes.
D. Product Test Reports: Based on evaluation of comprehensive tests performed by a
qualified testing agency, for metal-framed skylights.
E. Maintenance Data: For metal-framed skylights to include in maintenance manuals.
F. Warranties: Special warranties specified in this Section.
S.T.H.
Do not modify intended aesthetic effects, as judged solely by Architect, except with
Architects approval. If modifications are proposed, submit comprehensive
explanatory data to Architect for review.
PROJECT CONDITIONS
Field Measurements: Indicate measurements on Shop Drawings.
1.07
WARRANTY
A. Special Assembly Warranty: Manufacturers standard form in which manufacturer
agrees to repair or replace components of metal-framed skylights that fail in materials
or workmanship within specified warranty period.
1.
S.T.H.
1.
Failures include, but are not limited to, checking, crazing, peeling, chalking and
fading of finished.
2.
MANUFACTURERS
Manufactures: Subject to compliance with requirements, provide products by one of the
manufacturers listed at the list of manufacturers.
2.02
FRAMING SYSTEMS
A. Systems:Naturalite HP-1175, or equal, 44.5 mm by 171.5 mm thermal aluminum
system using HP-1103 rafters and HP-1103 rafters and HP-1106 purlins.
B. Aluminum: Alloy and temper recommended in writing by manufacturer for type of use
and finish indicated.
1. Sheet and Plate: ASTM B 209 M.
2. Extruded Bards, Rods, Profiles and Tubes: ASTM B 221 M.
3. Extruded Structural Pipe and Tubes: ASTM B 429.
C. Pressure Caps: Manufacturers standard aluminum components that mechanically
retain glazing.
1.
At pressure caps, use ASTM A 193/A 193M, 300 series stainless-steel screws.
2. Where fasteners are subject to loosening or turning out from thermal and structural
movements, wind loads or vibration, use self-locking devices.
3. Exposed Fasteners:
a. Use exposed fasteners with countersunk screw heads.
b. Finish exposed portions to match framing system.
4. At movement joints, use slip-joint linings, spacers and sleeves of material and type
recommended in writing by manufacturer.
F. Concrete and Masonry Inserts: Hot0dio galvanized cast-iron, malleable-iron, or steel
inserts complying with ASTM A 123/A 123M or ASTM A 153/A 153M requirements.
G. Anchor Bolts: ASTM A 307, Grade A (ASTM F 568M, Property Class 4.6), hot-dip zinc
coating, ASTM A 153/A 153M, Class C.
H. Concealed Flashing: Dead-soft, 0.457-mm thick stainless steel, ASTM A 240/A 240M
type recommended in writing by manufacturer.
S.T.H.
2.03
GLAZING SYSTEMS
A. Glazing: Fritted glass as specified in Division 08 Section Glazing.
B. Spacers, Setting Blocks and gaskets: Manufacturers standard elastomeric types.
C. Glazing Sealant: As recommended in writing by manufacturer.
2.04
ACCESSORY MATERIALS
A. Insulating Materials: Specified in Division 07 Section Building Insulation.
B. Bituminous Paint: Cold-applied asphalt-mastic paint complying with SSPC-Paint 12
requirements except containing no asbestos, formulated for 0.762-mm thickness per
coat.
2.05
FABRICATION
A. Fabricate aluminum components before finishing.
B. Fabricate aluminum
characteristics:
components that,
S.T.H.
ALUMINUM FINISHES
A. General: Comply with NAAMMs Metal Finished Manual for Architectural and Metal
Products for recommendations for applying and designating finishes.
B. Finish designations prefixed by AA comply with the system established by the
Aluminum Association for designating aluminum finishes.
C. Class II, Clears Anodic Finish: AA- M12C22A31 (Mechanical Finish: nonspecular as
fabricated; Chemical Finish, etched, medium matte; Anodic Coating: Architectural Class
II, clear coating 0.010 mm or thicker, complying with AAMA 611.
PART 3- EXECUTION
3.01
EXAMINATION
Examine areas, with Installer present, for compliance with requirements for installation
tolerances and other conditions affecting performance of work.
1. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02
INSTALLATION
A. General:
1. Comply with manufacturers written instructions.
2. Do not install damaged components.
3. Fit joints between aluminum components to produce hairline joints free of burrs and
distortion.
4. Rigidly secure nonmovement joints.
5. Install anchors with separators and isolators to prevent metal corrosion and
electrolytic deterioration and to prevent impending movement of moving joints.
6. Weld components in concealed locations to minimize distortion or discoloration of
finish. Protect glazing surfaces from welding.
S.T.H.
END OF SECTION
S.T.H.
GENERAL
DESCRIPTION
Scope
It is the intent that this section shall provide for the supply of all items of finishing hardware
and adequately service this project as indicated in the Hardware Schedule and the
drawings.
1.2
WORK INCLUDED
Supply of finishing hardware as scheduled including Hardware Schedule-Hardware Sets
reviewing in conjunction to latest revision of Drawings and Specifications.
1.3
GENERAL REQUIREMENTS
A.
Door hardware and furniture shall be approved types, suitable for the location
and the
intended function of the doors, in accordance with the Product Information and relevant
Standards.
B.
C.
Verify correct handing, internal external application, compliance to fire rating requirements, if
applicable, and suitability of Hardware with the door type and door/frame construction, floor
levels, door swing limits for all Hardware items before commencing.
D.
Include fixings, striker plates, shims, and escutcheons for a complete installation, whether
indicated or not.
Coordinate the work of this trade with the base-structure, services and adjacent work.
Coordinate with:
WOOD DOORS
SLIDING DOORS
SIGNAGE
ELECTRICAL SERVICES for power and control wiring for electric, electromagnetic and electronic strikes, locks, detectors, controllers and similar
devices.
SECURITY SERVICESDRAWINGS for locations and extent.
MATERIAL/PRODUCTS SCHEDULE for finishes selections.
DOOR SCHEDULE.
FIRE ENGINEERING REPORT for doors, if applicable.
ACOUSTIC REPORT for doors, if applicable.
S.T.H.
1.4
REFERENCES
Comply with the current edition of all relevant standards to include:
No. of Doc.
Title
EN 1670
Corrosion resistance
EN 12209
EN 1303
EN 1935
EN 1154
EN 1155
EN 1158
EN 1906
EN 1125
EN 1527
EN 12365
EN 1634
The BHIF (Builders Hardware Industry Federation) code of practice for hardware for timber
fire and escape doors.
All fire and life safety codes shall be met as required by the authority having jurisdiction.
1.5
SUBMITTALS
A.
Prepare and supply 6 copies of a completely detailed hardware schedule. The schedule will
list all the doors by number, size, hand and degree of opening.
B.
Indicate the handling of each door and the degree of swing. In case of pairs of doors,
indicate the active door. Schedule to indicate the material, finish, dimensions, and details of
fastenings for each hardware.
C.
The schedule shall indicate the manufacturers name and the article numbers.
D.
Submit samples as each hardware type is specified finish and the appropriate fasteners.
E.
Provide with templates and hardware schedule, original catalogue cuts of all the hardware
scheduled.
F.
G.
Submit a key schedule for review with the consultant and the client.
H.
Approved samples may be incorporated in the works unless otherwise instructed by the
architect.
I.
Submit affidavits to verify that hardware in each case has been installed in the correct
location and that it is operating correctly.
1.6
QUALITY ASSURANCE
A.
The supplier of finishing hardware shall be regularly involved in the sale and distribution of
Builders Hardware for commercial projects of this nature.
S.T.H.
The supplier shall employ a qualified Architectural Hardware Consultant (A.H.C.) or Dip GAI
(Guild of Architectural Ironmongers) to supervise all the issues related to doors and doors
hardware. The Hardware consultant will be responsible for architectural submittals, samples
submission, to review Hardware sets in conjunction with Drawings, specifications, statuary
rules, international standards such as Life Safety code and Disability Act. The Hardware
consultant should also look after material deliveries to site, making sure right material is
delivered, marked and packed.
1.7
1.8
WARRANTY
All hardware shall be guaranteed for a period of one year from the date of issue of
completion certificate. Lever handles to be guaranteed for a period of five years from the
date of issue of completion certificate. Material shall be covered against manufacturing
defects or breakage, will-full damage excluded.
The warranty shall include particular reference to failure of, or due to, the following:
Structural adequacy.
Integrity of seals.
The warranty shall include an undertaking that spare parts and replacement items will be
available for sale off-the-shelf, or with a lead time not exceeding four weeks from date of
order, for a period not less than the warranty period.
Warranty shall be accompanied by a current retail price list properly identified and dated.
The warranty shall include an undertaking with respect to price control for the following
items:
S.T.H.
Replacement keys.
Replacement cylinders.
MAINTENANCE INSTRUCTIONS
A.
Provide maintenance data, parts lists and manufacturers instructions for installation and
maintenance for each type of hardware including door closer, lock case, exit devices, etc.
B.
Provide 3 nos. copies of catalogues for all hardware used for incorporation into maintenance
manual. Only original catalogue shall be used.
1.10
SELECTION
In as much as the items in the hardware schedule represent the Architects / Engineers
selection pertaining to weight, method of fixing, design, finish, and function, alternatives will
only be considered if, in their opinion, it equals or exceeds the set standard and quality of
the hardware.
PART 2:
2.1
PRODUCTS
MANUFACTURERS
Manufacturers: Products listed in the hardware schedule are from the manufactures listed
below.
Dorma GmbH +Co KG
P.O. Box 4009
D-58247 Ennepetal, Germany
Dorma Architectural Hardware
DORMA Drive, Drawer AC, USA.
Dorma Gulf Door Control FZE
PO Box 17268
Jebel Ali Free Zone South
Dubai, UAE
Dorma Productions GmbH
No.2 Jalan Terusan, Jurong
Singapore 619285
National Guard Products (NCP)
P.O.Box 753430 (38175)
4985 E. Raines Road
Memphis, TN 38118
GIESSE s.p.a.
Via Leonardo Da Vinci
320/414 40060 Villa Fontana di
Medicinia Bologna Italy
Trimco
Triangle Brass Manufacturing
Company, INC.
3528 Emery St. PO Box 23277
LA, California 90023, U.S.A.
S.T.H.
Hinges
HARDWARE ITEMS
A.
HINGES
Hinges and screws shall be suitable approved types and sizes.
Submit product information, and Control Sample if directed.
Coordinate with door and frame manufacturer for correct location of hinge recesses and
screw holes.
Hinges shall be Dorma Type JC603 5 knuckle ball bearing but hinges, template drilled,
suitable for timber and metal doors, to be tested for performance as per ANSI/BHMA
Grade1. Unless otherwise specified, hinge size shall be 4.5x4x3.4mm with hospital tip
Where specified for external outward opening doors, JC603 NRP hinges shall be used.
Aluminium hinges are not acceptable.
For Aluminium doors use Dorma LM hinges type B22, 2 or 3 parts hinges as per weight and
size of door with Eccentric bearing bins with door clearance adjustment feature after
installation.
B.
DOOR CLOSERS
Door closers and controllers shall be approved types, suitable for the location and the
intended function of the doors, including size and weight of the door, door swings and wind
pressure, in accordance with the product information and relevant standards. All door
closers to comply with EN 1154.
Where the Fire rated doors are to be used by public, door closer should be Cam-action
mechanism, to comply with the maximum opening force needed of 22.5 N at 30-60 degrees
as per approved document M 2004 and simultaneously comply to minimum closing force as
per BS 8300:2001 and comply to DIN SPEC 1104/CEN/TR 15894-2009-12 (DIN SPEC
1104 advises the application of manually-operated fittings that reduce the opening
resistance of a door by around 40% in the sweep range from 2 to 60 degrees thus to
facilitate effortless door operation for children, the elderly and disabled people by enabling
door to be opened with 40% less effort as compared to convention door closers)
Submit product information, and Controlled Samples if required by the consultant.
Where specified use Door closers Dorma Type TS92 with Cushion Block size 3 with Slide
track and arm. Suitable for fire and smoke check doors. Door closer to have two
independent values force closing speed adjustment. Door closer to be CE marked.
For heavy or external doors where specified, use Cam-Action door closer Dorma type TS93,
EN 2-5, 5 and 7 as per width and weight parameters of the door. Closing speed and latching
speed shall be controlled by separate concealed key operated valves. External doors facing
high wind conditions and internal doors likely to be opened with high forces shall be having
back check to protect the door and adjacent wall damage. Door closer to be CE marked.
The door closers should be installed on the push side of doors opening to exterior. Where
floor stops cannot be used, use Dorma Type 8616 door closers with Parallel Arm door Saver
for push side installation and Integra Stop Arm for pull side installation to control opening of
the door and prevent damage to the door leaf and adjacent walls.
For Non public areas, use TS73V, rack and pinion spring strength adjustable overhead
closer, non handed, hydraulic control from 180 degree, thermo-constant, pressure relief
valve, separate sweep and latch value, self adjusting back-check for standard or fame
installation on interior doors up to 1100mm wide doors. finish as specified in hardware
schedule. For external or heavy doors use TS83, rack and pinion door closer.
S.T.H.
FLOOR CLOSERS
Floor closers and controllers shall be approved types, suitable for the location and the
intended function of the doors, including size and weight of the door, door swings and wind
pressure, in accordance with the product information and relevant standards. Floor closers
to conform to EN 1154.
Submit product information, and Controlled Samples if required.
Where need, the floor closer to be installed with Terrazzo pans and interchangeable
spindles to allow insertion of floor finish material in the pan to avoid sight of cover plates.
Sealing compound to be used where there is chance of water reaching to the door closer
body.
For door where floor closer is indicated or required, the floor closer to be Universal nonhanded floor spring Dorma type BTS 80. Floor closer to be suitable for single and double
door up to 300kg of door leaf weight. Floor closer to have adjustable closing speed,
adjustable closing action, back check and hold open feature.
The cover plate to be stainless steel, suitable for both left and right handed doors. Single
action doors to have spindle with 3 degree offset for securely closing the door in windy
conditions.
Where need, the floor closer to be installed with Terrazzo pans and interchangeable
spindles to allow insertion of floor finish material in the pan to avoid sight of cover plates.
Sealing compound to be used where there is chance of water reaching to the door closer
body.
When used for fire rated doors, floor closer have to be tested and certified by accredited
internationally known fire testing laboratory. In case of hold open or free swing feature in
S.T.H.
E.
PULL HANDLES
Pull handles shall be approved types, suitable for the location and the intended function of
the doors.
Submit product information, and Controlled Samples if required.
Pull handles to be Dorma TG9355, TG9356, with single side and back to back fixing as
specified.
F.
MORTISE LOCKS
Locks and latches shall be approved types, suitable for the location and the intended
function in accordance with the relevant standards.
Locks and latches to conform to EN 12209.
Samples if directed.
Unless otherwise indicated, locksets and latch-sets shall be mortise type. Use only
proprietary strike plates nominated for the required locks or latches.
All latch-sets and locksets shall be from one manufacturer, unless otherwise indicated.
Locks to be Dorma type 132 for dead bolt, Dorma type 771 for non fire rated doors, Dorma
752F for fire rated doors, Dorma type 775 for Bathroom/WCs. For doors where only latching
is required use, Dorma type 115-latch lock. For narrow style doors use, Dorma type 952,
type 985 roller latch and type 917 dead bolt where specified.
Lock case to be sealed and zinc plated. Nickel Plated Latch and/or bolt. Bolt projection to be
double throw, 20mm, with 8mm square steel follower mounted in drawn steel bushes.
Springs and other moving parts not fabricated from brass shall be corrosion-resistant steel
alloy or stainless steel. The forends to be 24mm width, square edges, of stainless steel
S.T.H.
H.
FLUSH BOLTS
Flush bolts shall be approved proprietary types, suitable for the location and the intended
function, in accordance with the Product Information.
Submit product information, and Control Samples if directed.
Flush bolts to be TRIMCO 3917 for Metal doors and TRIMCO 3913 for Timber doors.
Automatic flush bolt to be Trimco 3810 for Metal Doors and 3815 for Timber doors.
Inactive leaf of double doors except those having exit devices, to have manual bolts.
Rebated doors or doors having astragal where closing of the leaves is controlled by door
coordinator, the flush bolt should be automatic type that bolts the door automatically when
closed. Frame at the top to have flush bolt strike and flooring at the bottom to have Dust
Proof strike-TRIMCO 3911 to receive the bolts.
Door with heights above 2200mm, to have extension bolt for the top manual flush bolt for
easy access.
For aluminium doors use flush bolt of type GIESSE 2150.
Lever action flush bolts appropriate to the type of the door i.e., Steel/wood/Aluminium should
be used.
S.T.H.
EXIT DEVICES
Exit Devices shall be approved proprietary types, suitable for the location and the intended
function, in accordance with the Product Information.
Submit product information, and Control Samples if directed.
Exit devices to be Dorma 9000 series without side trim suitable for Euro profile cylinder.
Exit devices to conform to EN 1125, (EN 13633 for Electronic panic devices). Exit devices to
be full length touch bar in satin stainless steel finish. The touch bar, rail and chassis cover to
be in true architectural finish.
Single doors to have rim type while double doors to have vertical rod exit devices either
concealed or surface mounted as specified, with trim outside on the active leaf. All doors
leading from lobbies to staircases and staircase to the exit should have exit devices.
Exit devices for non-fire rated door to have dogging option, if required. For fire rated doors, if
required, panic devices to be Dorma 9000 Series with Magnetic Dogging feature. The
dogging should release upon activation from the fire alarm systems or interruption of power
supply. Exit devices for fire rated doors to be CE Marked.
When in combination with card readers use electric bolt retraction (ES) for accessing the
door. All vertical rod devices to have less bottom rod for aesthetic reasons and for easy
accessibility for the disabled.
For locations where Delayed egress exit device is required, use DORMA DE9000. Device to
have Delayed egress, Nuisance Alarm, Local or Remote alarm, Indicator LED, Key switch
Control, Remote authorized egress, Remote rearm, and door position input. The Delayed
egress exit device to be listed by U.L. under continuing re-inspection programs and
conforms to the standards U.L. 10C and U.B.C. 7-2 positive pressure testing. The Delayed
egress exit device to by Certified by BHMA to the requirements of ANSI A156.3 for Grade 1
exit devices. For Aluminium doors where delayed egress feature is required, DE9000
Narrow Stile series panic bar to be used.
J.
DOOR SEALS
Door seals to be NGP 5050C jamb and header weather seals for internal doors and NGP
152 for external doors,
Door seals, including weather seals, smoke seals, acoustic seals and air seals, shall be
suitable for the location and the intended function in accordance with the Product
Information.
Submit product information, and Control Samples if directed.
Include fixings, rebates, grooves, and clearances for correct installation and operation of
seals.
Coordinate with the door-frame manufacturer for required rebates to door-frames.
All external door to have suitable weather seals to protect against outside dust, wind and
cold.
Threshold type to be Saddle/Panic thresholds UL listed ADA complaint. Jamb and header
seals proprietary to the aluminium door and frames to be used subject to the approval of the
consultant. Jamb and header seals to be with pressure sensitive tape 6.4mm in charcoal
finish.
S.T.H.
L.
DOOR STOPS
Door stops to be Dorma TZ5000 for floor mounting, Dorma TZ5012 for wall mounting. For
locations where door stop cannot be installed on floor as well as wall, overhead door stop
Dorma 911S, if hold open is also required then Dorma 911H shall be used.
Door stops shall be approved proprietary types, suitable for the location and the intended
function, in accordance with the Product Information.
Submit product information, and Control Samples if directed.
Provide door stops to limit door swing where indicated or required to prevent damage to
adjacent work by uncontrolled door opening.
Verify floor or wall mounting locations before installation where not indicated. Do not mount
door stops to un-reinforced lightweight walls.
Where stops for non-fire rated doors are not practicable, provide overhead stays to control
door swing.
M.
DOOR COORDINATORS
Door closers to have Dorma GSR-V with cover set and arms.
Door coordinators shall be approved proprietary types, suitable for the location and the
intended function, in accordance with the Product Information.
Submit product information, and Control Samples if directed.
Where two number door closers are used for double doors, where possible the door closers
should have integral door coordinating system.
N.
S.T.H.
POWER SUPPLY
Where specified use Dorma RZ 01 power supply unit, 230 vAC +/- 10%, 16VA, max current
output 600mA, IP class 21, with LED for status indication size 160x80x50mm. For Delayed
Egress panic bars, use Power supply model ADPS-501 for input 220-240 VAC, 50/60Hz,
24VDC. For Panic bars with other electrical functions, use power supply AD100, input 220V,
output 24VDC, 6 AMP
P.
Q.
R.
CABLE LOOP
Where specified for power transfer use concealed cable loop KU 480
S.
SWITCHES
Where specified use Dorma manual release switch HT-UP wall concealed installation.
Where specified use Dorma Key switch TL-ST PZ S55, surface mounted to EN60947-5-1,
prepared for Euro-profile single cylinder DIN 18252, Locking cam centre 30-32mm, overall
length 40.5-43.5, locking cam position 90 degree.
T.
BREAK GLASS
TL-N S 55 Emergency break glass push button, System 55 format ,LED illuminated, red
emergency push button, with optical indicator of lock status( green/red), visual alarm with
yellow flashing light for tamper/sabotage attempts, emergency push button operation,
audible alarm via integral alarm siren, anti tamper emergency push button with glass lens of
shatter proof safety glass. System to have stainless steel cover unit with adapter frames.
There should be visual sign for indication of emergency exit , above the push button.
U.
FASTENERS
Furnish all finish hardware with all necessary screw bolts and other fasteners as needed for
anchoring the hardware in position, for long life.
All fastenings shall harmonise with the hardware with respect to the material and finish.
S.T.H.
FINISHES
FINISH
1.12
SSS
SCP
SNP
CH
SB
Satin Brass
Silver -
Silver finish
Mill
Aluminium finish.
KEY CONTROL
Provide an approved proprietary lockable key cabinet with adequate compartments, pockets
or hooks to accommodate all required keys
Each key shall be attached to an approved plastic key tag by a metal split ring, properly
labelled with the final room name or number.
1.13
APPROVED SUPPLIERS
As per approved List of Manufacturers.
PART 3: EXECUTION
1. INSTALLATION
Mount hardware units at heights indicated in "Recommended Locations for Builders
Hardware for Standard Steel Doors and Frames" by the Door and Hardware Institute, except
as specifically indicated or required to comply with governing regulations, and except as
may be otherwise directed by Architect.
Install each hardware item in compliance with manufacturers instructions and
recommendations. Wherever cutting and fitting is required to install hardware onto or into
surfaces which are later to be painted or finished in another way, coordinate removal,
storage and reinstallation or application or surface protection with finishing work specified in
the Division 9 sections. Do not install surface mounted items until finishes have been
completed on the substrate.
Set units level, plumb and true to line and location. Adjust and reinforce the attachment
substrate as necessary for proper installation and operation.
S.T.H.
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
BISUL
45434IS
No.
S.S.S.
4030E5SAI
No.
S.S.S.
TE6B3535NAM
No.
S.N.P.
MS0L885IS
Set
S.S.S.
Type-H1
TESA
TESA
TESA
TESA
S.T.H.
PHOTO
GEZE
103392 /
102421
No.
Silver
TESA
TOPINOX45IS
No.
S.S.S.
NO OF DOORS
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
BISUL 45434IS
No.
S.S.S.
203450AI
No.
S.S.S.
MS5R800IS-
Set.
S.S.S.
TESA
MB0REMESSIS
No.
S.S.S.
TRIMCO
KO050
No.
S.S.S.
TRIMCO
KM050
No.
S.S.S.
TESA
TOPINOX4320IS
No.
S.S.S.
Type-H2
TESA
TESA
TESA
NO OF DOORS
S.T.H.
PHOTO
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
TESA
BISUL 45434IS
No.
S.S.S.
TRIMCO
1001-3
No.
S.S.S.
No.
S.S.S.
PHOTO
Type-H2a
TESA
TR19150SSIS
GEZE
103392 /
102421
No.
Silver
TRIMCO
KO050
No.
S.S.S.
TRIMCO
KM050
No.
S.S.S.
TESA
TOPINOX4320IS
No.
S.S.S.
NO OF DOORS
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
BISUL 45434IS
No.
S.S.S.
TESA
203450AI
No.
S.S.S.
TESA
MB0REMESSIS
No.
S.S.S.
TSR350IM
No.
S.S.S.
TR19150SSIS
No.
S.S.S.
Type-H3
TESA
TESA
TESA
S.T.H.
PHOTO
VISUALMINUSIS
No.
S.S.S.
TESA
MS5R800IS-
Set.
S.S.S.
TRIMCO
KO050
No.
S.S.S.
TRIMCO
KM050
No.
S.S.S.
TESA
TOPINOX45IS
No.
S.S.S.
UNIT
FINISH
QTY
TESA
NO OF DOORS
BRAND
ITEM
DESCRIPTION
Type-03A
BISUL
45434IS
No.
S.S.S.
TESA
203450AI
No.
S.S.S.
TESA
MB0REMESSIS
No.
S.S.S.
TRIMCO
KO050
No.
S.S.S.
TRIMCO
KM050
No.
S.S.S.
TESA
MS0L885IS
Set
S.S.S.
TESA
TOPINOX45IS
No.
S.S.S.
TESA
NO OF DOORS
S.T.H.
PHOTO
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
114548 /
50644 /
102127 / 7432
/ 6666
No.
S.S.S.
403650AI
No.
S.S.S.
TESA
TE6B3535NAM
No.
S.N.P.
TRIMCO
1001-3
No.
S.S.S.
No.
S.S.S.
No.
S.S.S.
PHOTO
Type-H4
GEZE
TESA
TESA
TR19150SSIS
TESA
TOPINOX45IS
NO OF DOORS
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
114548 /
50644 /
102127 / 7432
/ 6666
No.
S.S.S.
403650AI
No.
S.S.S.
TESA
TE6B3535NAM
No.
S.N.P.
TRIMCO
1001-3
No.
S.S.S.
TESA
TOPINOX45IS
No.
S.S.S.
Type-H4 a
GEZE
TESA
NO OF DOORS
S.T.H.
PHOTO
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
TESA
BISUL
45434IS
No.
S.S.S.
TRIMCO
3815L x 3825L
Set
630
TRIMCO
3911
No.
630
4030E5SAI
No.
S.S.S.
TE6B3535NAM
No.
S.N.P.
MS0L885IS
Set
S.S.S.
GEZE
102789 /
102421
No.
Silver.
TESA
TOPINOX45IS
No.
S.S.S.
Type-H5
TESA
TESA
TESA
NO OF DOORS
S.T.H.
PHOTO
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
BISUL
45434IS
No.
S.S.S.
TRIMCO
3815L x 3825L
Set
630
TRIMCO
3911
No.
630
4030E5SAI
No.
S.S.S.
TE6B3535NAM
No.
S.N.P.
MS0L885IS
Set
S.S.S.
GEZE
102789 /
102421
No.
Silver.
TESA
TOPINOX45IS
No.
S.S.S.
UNIT
FINISH
PHOTO
Type-H5 B
TESA
TESA
TESA
TESA
NO OF DOORS
BRAND
ITEM
DESCRIPTION
QTY
Type-H5C
10400/400
No.
Set
No.
No.
U-profile 30 x 30 mm 3m long
No.
Hanger
Screwing plate, top-fixing
NO OF DOORS
S.T.H.
PHOTO
BRAND
ITEM
DESCRIPTION
BISUL 45434IS
TESA
MNBT101S09SGGT
TESA
MMNMTCSCPPT
UNIT
FINISH
QTY
S.S.S.
No.
Silver
No.
Silver
TE653510NAM
No.
S.N.P.
GEZE
103392 / 102421
No.
Silver
TESA
TOPINOX4320IS
No.
S.S.S.
UNIT
FINISH
QTY
S.S.S.
PHOTO
Type-H6
TESA
TESA
NO OF DOORS
BRAND
ITEM
DESCRIPTION
BISUL 45434IS
TESA
MNBT101S09SGGT
No.
Silver
TESA
MMNMTCSCPPT
No.
Silver
TESA
TE653510NAM
No.
S.N.P.
GEZE
103392 / 102421
No.
Silver
TESA
TOPINOX4320IS
No.
S.S.S.
Type-H6'
TESA
NO OF DOORS
S.T.H.
PHOTO
BRAND
ITEM
DESCRIPTION
UNIT
FINISH
QTY
BISUL
45434IS
No.
S.S.S.
403650AI
No.
S.S.S.
TE6B3535NAM
No.
S.N.P.
TESA
TSCA300IM
No.
S.S.S.
TRIMCO
1001-3
No.
S.S.S.
GEZE
103392 /
102421
No.
Silver
TESA
TOPINOX45IS
No.
S.S.S.
Type-H7
TESA
TESA
TESA
NO OF DOORS
S.T.H.
PHOTO
PRODUCTS
2.1.
MATERIALS
A. GROUND FLOOR , PODIUM AND TOWER:
The Glass to be 28mm hermetically sealed structural silicone double glazed unit of
the following make up:
Outer lite
:
6mm EmiCool Solite Zircon M on EFG Clear (#2) treated with
Vitroglaze self cleaning nano-coating (#1) fully tempered or
equal approval.
Space
:
20 mm Argon filling
Inner lite
:
6mm EFG Clear Glass Fully Tempered
The Optical and thermal data for the above item including the frames should
be as follows:
Visible Light Transmittance : 50% Visible Light Reflectance-In : 12%
Visible Light Reflectance-Out : 12% Total U Value inc. Frame: 0.92 W/m/k
Solar Energy Transmittance : 24% Shading Co-efficient
: 0.33
CURTAIN WALLS AND WINDOWS:
VISION:
The glass to be hermetically sealed structural silicone double glazed unit of the
following make up:
The Glass to be 28mm hermetically sealed structural silicone double glazed unit of
the following make up:
Outer lite
:
6mm EmiCool Solite Jar on EFG Clear (#2) treated with
Vitroglaze self cleaning nano-coating (#1) Heat Strengthened
Space
:
20 mm Argon filling
Inner lite
:
6mm EFG Clear Glass Fully Tempered
The Optical and thermal data for the above item including the frames should be as
follows:
Visible Light Transmittance : 36%
Visible Light Reflectance-In : 14%
Visible Light Reflectance-Out : 10% Total U Value inc. Frame: 0.92 W/m/k
Solar Energy Transmittance : 17% Shading Co-efficient
: 0.25
SPANDRELL:
The glass to be 28mm hermetically sealed structural silicone double glazed unit of
the following make up:
Outer lite
S.T.H.
20 mm Argon filling
Inner lite
Back Pane
Insulation
S.T.H.
1. General Guidance
All glazing beads, glazing tapes, strips or channel, sealants and setting blocks should be
used as specified in the appropriate approval document for the particular system being
used.
2. Glazing
The glazing pressure on the glass edges should be low and glazing tapes should be noncombustible and flexible.
Seal between glass and frame should be fully continuous without breaks, along the full
edge of the glass and frame.
Any direct contract between the glass and the frame material, or between glass and glass,
is not allowed under any circumstances.
Glass glaze should be clear multi0laminated fire-resistant glasses, composed of alternate
sheets of annealed glass and a special glassy interlayer which intumesces on expose to
S.T.H.
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
Section Includes:
1.
B.
Related Requirements:
1.
2.
3.
1.3
A.
1.4
A.
1.5
A.
2.
A.
S.T.H.
Section 061000 "Rough Carpentry" for furring, blocking, and other carpentry work
not exposed to view and for framing exposed to view.
Section 099123 "Interior Painting" for priming and backpriming of interior finish
carpentry.
Section 062020 - Interior Architectural Woodworks for installation of interlayer
laminated glass on front of greeter and nurses desks.
DEFINITION
1.
1.6
ACTION SUBMITTALS
Product Data: For each type of product.
Shop Drawings: For decorative glass. Show fabrication and installation details. Include the
following:
1.
2.
3.
4.
5.
C.
D.
E.
Decorative Glazing Schedule: List decorative glass types and thicknesses for each size
opening and location. Use same designations indicated on Drawings.
F.
1.7
INFORMATIONAL SUBMITTALS
A.
B.
C.
D.
1.8
A.
1.9
CLOSEOUT SUBMITTALS
Maintenance Data: For each type of decorative glass and each decorative film overlay
and each applied coating to include in maintenance manuals.
QUALITY ASSURANCE
A.
Installer Qualifications: A qualified installer who employs glass installers for this Project
who are certified under NGA's Certified Glass Installer Program or similar local
certification in UAE.
B.
C.
S.T.H.
1.10
A.
PRECONSTRUCTION TESTING
Preconstruction Adhesion and Compatibility Testing: Test each laminated decorative
glass product, glass with decorative film overlay, tape sealant, gasket, glazing accessory,
and glass-framing member for adhesion to and compatibility with elastomeric glazing
sealants.
1.
2.
3.
4.
5.
1.11
Build mockups in the location and of the size indicated or, if not indicated, as
directed by Engineer.
Subject to compliance with requirements, approved mockups may become part of
the completed Work if undisturbed at time of Substantial Completion.
Testing is not required if data are submitted based on previous testing of current
sealant products and glazing materials matching those submitted.
Use ASTM C 1087 to determine whether priming and other specific joint-preparation
techniques are required to obtain rapid, optimum adhesion of glazing sealants to
glass, tape sealants, gaskets, and glazing channel substrates.
Test no fewer than eight Samples of each type of material, including joint
substrates, shims, sealant backings, secondary seals, and miscellaneous materials.
Schedule enough time for testing and analyzing results to prevent delaying the
Work.
For materials failing tests, submit sealant manufacturer's written instructions for
corrective measures including the use of specially formulated primers.
A.
B.
1.12
FIELD CONDITIONS
A.
Environmental Limitations: Do not deliver or install decorative glass until spaces are
enclosed and weathertight, wet work in spaces is complete and dry, and temporary HVAC
system is operating and maintaining ambient temperature and humidity conditions at
occupancy levels during the remainder of the construction period.
B.
1.13
A.
S.T.H.
WARRANTY
Special Warranty on Laminated Glass: Manufacturer agrees to replace laminated-glass
units that deteriorate within specified warranty period. Deterioration of laminated glass is
defined as defects developed from normal use that are not attributed to glass breakage or
to maintaining and cleaning laminated glass contrary to manufacturer's written
instructions. Defects include edge separation, delamination materially obstructing vision
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
Source Limitations for Glass: Obtain each type of decorative glass from single source
from single manufacturer.
B.
Source Limitations for Glazing Accessories: Obtain from single source from single
manufacturer, for each product and installation method.
2.2
PERFORMANCE REQUIREMENTS
A.
B.
C.
2.3
Safety Glazing: Where safety glazing is indicated, provide glazing that complies with
16 CFR 1201, Category II.
GLASS PRODUCTS, GENERAL
A.
B.
Safety Glazing Labeling: Where safety glazing is indicated, permanently mark glazing with
certification label of the SGCC or another certification agency acceptable to authorities
having jurisdiction or manufacturer. Label shall indicate manufacturer's name, type of
glass, thickness, and safety glazing standard with which glass complies.
C.
D.
Strength: Where annealed float glass is indicated, provide annealed float glass, heatstrengthened float glass, or fully tempered float glass as needed to comply with
S.T.H.
GLASS PRODUCTS
A.
Clear Annealed Float Glass: ASTM C 1036, Type I, Class 1 (clear), Quality-Q3.
B.
Ultraclear Float Glass: ASTM C 1036, Type I, Class I, Quality-Q3, and with visible light
transmission not less than 91 percent.
C.
Tinted Annealed Float Glass: ASTM C 1036, Type I, Class 2 (tinted), Quality-Q3.
D.
Fully Tempered Glass: ASTM C 1048, Kind FT (fully tempered), Condition A (uncoated)
unless otherwise indicated, Type I, Class 1 (clear) or Class 2 (tinted) as indicated, QualityQ3.
1.
E.
F.
Patterned Glass: ASTM C 1036, Type II, Class 1 (clear) or Class 2 (tinted) as indicated,
Form 3; finish, pattern, and quality as indicated.
G.
Tempered Patterned Glass: ASTM C 1048, Kind FT (fully tempered), Type II, Class 1
(clear) or Class 2 (tinted) as indicated, Form 3; finish, pattern, and quality as indicated.
H.
Patterned Ultraclear Glass: ASTM C 1036, Type II, Class 1 (clear), Form 3, with visible
light transmission not less than 91 percent; finish, pattern, and quality as indicated.
I.
Tempered Patterned Ultraclear Glass: ASTM C 1048, Kind FT (fully tempered), Type II,
Class 1 (clear), Form 3, with visible light transmission not less than 91 percent; finish,
pattern, and quality as indicated.
J.
K.
Laminated Glass: ASTM C 1172. Use materials that have a proven record of no tendency
to bubble, discolor, or lose physical and mechanical properties after fabrication and
installation.
2.5
A.
S.T.H.
DECORATIVE GLASS
Decorative Color Glass, Back-Coated (Code: SF10a)
Back-Coated Color Glass: Float glass, ASTM C 1036, back coated glass with color
coating applied to second surface.
High quality environmentally friendly water-based glass coating system
Smooth flat furniture quality finish on painted side of glass
Low-iron clear (gloss finish) glass, thickness as indicated
Low-iron acid etch (matte finish), thickness as indicated
Color and pattern: As indicated.
2.
Configuration: View
Pattern: Custom
Color: As indicated.
Finish: Standard
Processing: Manufacturers standard.
Overall Nominal Thickness: 20.9 mm.
Associated Components
a.
Top Lite
1)
2)
3)
b.
Bottom Lite
1)
2)
3)
c.
A.
2.7
Type: Tempered
Thickness: As indicated.
Class: Clear
Interlayer
1)
2)
2.6
Type: Tempered
Thickness: As indicated.
Class: Clear
Design: As indicated.
Thickness: Not less than 2 mm.
GLAZING MATERIALS
Glazing Sealants, Tapes, and Miscellaneous Glazing Materials: As specified in
Section 088003 "Interior Glass and Glazing."
HARDWARE FOR GLASS INSTALLATION
A.
B.
Fasteners: Fabricated of same basic metal and alloy as fastened metal and matching it in
finished color and texture where fasteners are exposed.
C.
S.T.H.
2.8
Anchors and Inserts: Provide devices as required for hardware installation. Provide metal
expansion-bolt devices for drilled-in-place anchors. Provide stainless-steel anchors and
inserts for applications on inside face of exterior walls and where indicated.
DECORATIVE-GLASS FABRICATION
A.
Fabricate decorative glass and provide other glazing products in sizes required to glaze
openings indicated for Project, with edge and face clearances, edge and surface
conditions, and bite complying with product manufacturer's written instructions and with
referenced glazing standard.
B.
Edge Finishing: Finish edges smooth and polished, without chips, scratches, or warps.
1.
2.
C.
D.
Decorative Film Overlay: Apply squarely aligned to glass edges, uniformly smooth, and
free from tears, air bubbles, wrinkles, and rough edges, in pattern indicated on Drawings
to the back face of clean glass, according to manufacturer's written instructions, including
surface preparation and application temperature limitations.
PART 3 - EXECUTION
3.1
A.
EXAMINATION
Examine decorative-glass framing members, with Installer present, for compliance with
the following:
1.
2.
3.
B.
3.2
Manufacturing and installation tolerances, including those for size, squareness, and
offsets at corners.
Minimum required face or edge clearances.
Effective sealing between joints of decorative-glass framing members.
Proceed with installation only after unsatisfactory conditions have been corrected.
PREPARATION
A.
Clean glazing channels and other framing members receiving glass immediately before
glazing. Remove coatings not firmly bonded to substrates.
B.
S.T.H.
INSTALLATION
A.
Set decorative-glass units in each series true in line with uniform orientation, pattern,
draw, bow, and similar characteristics.
B.
Set glass lites with proper orientation so that each outer surface faces the direction
indicated on Drawings.
C.
Set decorative glass in locations indicated on Drawings. Install glass with hardware and
accessories according to hardware manufacturer's written instructions. Attach hardware
securely to mounting surfaces and building structure.
D.
Set decorative glass in locations indicated on Drawings and as specified in interior design
Control Book.
3.4
GLAZING, GENERAL
A.
Decorative Glass: Install glazing as specified in Section 088003 "Interior Glass and
Glazing."
B.
C.
Protect glass edges from damage during handling and installation. Remove damaged
glass from Project site and legally dispose of off Project site. Damaged glass is glass with
edge damage or other imperfections that, when installed, could weaken glass and impair
performance and appearance.
D.
Apply primers to joint surfaces where required for adhesion of sealants, as determined by
preconstruction testing.
E.
Install setting blocks in sill rabbets, sized and located to comply with referenced glazing
publications, unless otherwise required by glass manufacturer. Set blocks in thin course of
compatible sealant suitable for heel bead.
F.
Do not exceed edge pressures stipulated by glass manufacturers for installing glass lites.
G.
Provide spacers for glass lites where length plus width is more than 1270 mm.
1.
2.
H.
S.T.H.
Locate spacers directly opposite each other on both inside and outside faces of
glass. Install correct size and spacing to preserve required face clearances, unless
gaskets and glazing tapes are used that have demonstrated ability to maintain
required face clearances, and to comply with system performance requirements.
Provide 3-mm- minimum bite of spacers on glass and use thickness equal to sealant
width. With glazing tape, use thickness slightly less than final compressed thickness
of tape.
Provide edge blocking where indicated or needed to prevent glass lites from moving
sideways in glazing channel, as recommended in writing by glass manufacturer and
according to requirements in referenced glazing publications.
A.
Install continuous spacers, or spacers combined with cylindrical sealant backing, between
glass lites and glazing stops to maintain glass face clearances and to prevent sealant
from extruding into glass channel and blocking weep systems until sealants cure. Secure
spacers or spacers and backings in place and in position to control depth of installed
sealant relative to edge clearance for optimum sealant performance.
B.
Force sealants into glazing channels and between glass-to-glass joints to eliminate voids
and to ensure complete wetting or bond of sealant to glass and channel surfaces.
C.
3.6
A.
B.
Protect glass from contact with contaminating substances resulting from construction
operations. If, despite such protection, contaminating substances do come into contact
with glass, remove substances immediately as recommended in writing by glass
manufacturer.
C.
D.
Wash glass on both exposed surfaces not more than four days before date scheduled for
inspections that establish date of Substantial Completion. Wash glass as recommended in
writing by glass manufacturer.
END OF SECTION
S.T.H.
PART 1:
1.1.
1.
1.2.
1.
2.
3.
4.
5.
1.3.
GENERAL
GENERAL CONDITIONS
The tender documents and addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
RELATED WORK SPECIFIED ELSEWHERE
Section
Section
Section
Section
Section
03300:
07500:
07900:
08800:
09200:
Concrete
Roofing
Sealants
Glass and glazing
Plaster
QUALITY ASSURANCE
1.
The firm executing work of this section shall have a minimum of ten (10) years
continuous experience in successful installation of work of type and quality shown
and specified.
2.
Erection of the aluminum work and curtain wall system and component parts shall
be performed by workmen specially trained and experienced in this type of work.
Have a senior, qualified representative at the job to direct the various stages of
operations at all times.
3.
Conform to the requirements of the local authorities, latest BSI and ASTM
standards.
4.
Contractor's Responsibility: The contractor shall examine the contract drawings and
these specifications to ensure that the work is complete. If errors, omissions or
inconsistencies are discovered, he shall so notify the Engineer in writing before
executing a contract.
5.
Only original profiles, fittings and accessories may be used for fabrication. The fittings
shall be selected by the fabricating plant to withstand anticipated stresses.
1.4.
1.
1.5.
1.
1.6.
1.
EXAMINATION
Make thorough examination of drawings and details, check anchorage, structural
deflections, size and shape of glass, system of sealing, interfacing with work of other
sections and other factors influencing design and performance of the glazing system,
and be fully cognizant of requirements.
EQUIPMENT
Provide safe and adequate equipment on the site to execute the work, tools, plant,
safety protection, and other equipment required for the completion of the work.
DESIGN REQUIREMENTS
Design aluminum work and glazing in strict accordance with the requirements
S.T.H.
3.
4.
5.
6.
Provide and/or make allowances for free and noiseless vertical and horizontal
thermal movement, due to the contraction and expansion of any or all
component arts, for an ambient temperature range of from -25C to +40C.
Buckling, opening of joints, glass breakage, undue stress on fasteners,
failure of sealants or any other detrimental effects due to the thermal movement
of any or all component parts will not be permitted. Fabrication, assembly
and erection procedures shall take into account the ambient temperature range
at the time of the respective operation.
7.
The design and installation of the aluminum work, including the glass, shall
accommodate all inherent building structure movements, expansion, creep and
deflections and the fabrication and installation tolerances of all related work not
included in this section, without the loss of, or detrimental effect to, the
performance requirements herein specified.
8.
There shall be no water infiltration into the building through the aluminum work and
glazing under the design wind loads.
1.7.
1.
DESIGN CRITERIA
Design components to sizes and profiles indicated having reinforcement, flange and
web thicknesses as required for adequate rigidity and strength to limit deflection to
L/200 maximum under positive and negative peak wind design gust pressures.
Design wind load shall be calculated by reference to B.P. 3: Chapter V: Part 2.
The maximum wind speed to be allowed for in calculations is 150 km/hr.
S.T.H.
If, with a window casement open, a transom can be subjected to load by persons
leaning out, the necessary additional vertical load shall be taken into account.
3.
4.
Make allowance in the design for localized zones where increased wind loads and
reactions will occur due to the building location and configuration.
5.
Resultant effects of structural elements on the indoor climate shall be taken into
account, particularly in regard to the type and arrangement of the air conditioning at
exterior wall surfaces and the solar radiation involved.
6.
No water infiltration when subjected to water spray at rate of 23 liters per .093 m2
per hour maintained for 15 minutes with static pressure difference across the glass
of 1.2 kPa.
7.
Air infiltration and exfiltration of 0.57 L/min/m2 for window areas and 0.57
L/min/m2 for spandrel and soffit areas, when subjected to static pressure of
0.075 kPa. Permissible air leakage shall not be cumulative between
windows, spandrels and soffits.
8.
Difference in temperature between central and edge portions of any inner pane of
sealed units shall be less than the maximum permissible difference recommended
by the manufacturer of sealed glass units.
9.
All sizes such as oversize, cutting sizes, glass sizes shall be established on the sole
responsibility of the fabricator, maintaining the design intent to the approval of the
Engineer. In all cases involving abnormal stresses, it is necessary to document
details, attachments, etc. in the form of drawings, and to carry out structural
calculations for stressed profiles and anchors and to have these checked and
approved by Professional Engineer licensed to work in place of work.
10. SYSTEM DRAINAGE: Provide complete system drainage for all water which has
penetrated.
11. All components must sustain the forces acting on them and be capable of
transmitting them to the load bearing part of the building structure, complying with
the requirements of B.S. 8200 and B.S. C.P. 118.
1.10.
SUBMITTALS
1.
Furnish complete shop and erection drawings required for the work of this section to
the Engineer for review prior to fabrication. Submit shop drawings in accordance
with General Conditions.
2.
Co-ordinate shop drawings for work of this section with those for other sections to
ensure correct interface details required to provide a water-tight installation.
3.
No work shall be fabricated until the shop drawings and all other related submittals,
documentation, certifications and samples as required by the specifications, have
been reviewed by the Engineer.
4.
Shop drawings shall incorporate plans, elevations, sections and details for all work in
this section. The details shall be at full scale as far as practical and shall show and
specify the construction of all parts of the work including metal and glass thicknesses,
S.T.H.
All anchorage assemblies and components; the fabrication and erection tolerances
for the work in this section and the adjoining related work. Show connection details
of all work which is connected to or assimilated into the system.
6.
Furnish prototype unit consisting of the sections necessary to make the typical
intersection of the split vertical and split horizontal mullion condition. Unit shall be
approximately 460 mm X 460 mm and be complete with glazing, gaskets, thermal
barriers, tapes and sealants.
7.
8.
The profile dimensions of frame, casement, transom and mullion shall be determined
in accordance with the structural analysis tables for profiles and fittings and in
accordance with the specifications and drawings. Cavity profiles shall be used in all
cases for inner and outer frames.
9.
SAMPLES: Submit to Engineer for approval before fabrication of work, samples of all
materials, components and finishes to be used in the Work and typical frame jointing
method.
1.11.
MOCK-UP
1.
Supply and install to a location directed by the Engineer a mock-up panel, with
glazing, for approval prior to final production, consisting of one window units.
2.
When approved by the Engineer the mock-up panel may remain as part of the
building system and become the standard by which the Work of this section is
judged.
1.12.
1.
1.13.
WARRANTY
Warrant Work of this section against defects in materials and workmanship in
accordance with the General Conditions but for an extended period of five (5) years
and agree to promptly make good defects which become evident during warranty
period without cost to the Client. Defects shall include but not be limited to, leaking,
deformation of members, loss of seal in sealed glass units, frame distortions and
thermal forces, discoloration of finishes and failure of sealants.
STORAGE, DELIVERY, HANDLING & PROTECTION
1.
Before shipment, coat exposed portions of aluminum with SPV blue colored film
coating.
2.
Co-ordinate deliveries to comply with construction schedule and arrange ahead for
strategic off the ground, under cover storage locations.
S.T.H.
Provide safe and adequate equipment on the site to execute the work, scaffolding,
staging, safety protection equipment, tools, plant and other equipment required for
the completion of the work.
4.
Protect the Work of other trades from soiling and damage during the execution of the
Work.
PART 2:
2.1.
PRODUCTS
MATERIALS
1.
ALUMINUM WINDOW: Shall be suitable for glazing with insulated sealed glass units.
The general size and profile of the window units shall be as indicated on the
drawings.
2.
3.
EXTRUDED SHAPES: Aluminum 6063 (HEQ TF) with a minimum yield of 139
MPa/25mm2 anodizing quality, free from defects impairing appearance, strength
and durability. Stress induced in aluminum framing members and their fixings shall
not exceed the values in CP 118.
1.
4.
STEEL SECTIONS: BS 5950. All structural steelwork shall comply with the
requirements of the National Structural Steelwork Specification for building
Construction, publication No. 1/89 March 1989. All steel shall be hot dipped
galvanized. Welds shall be treated with "galvafroid" zinc rich paint.
5.
6.
7.
POLYETHYLENE ROPE: Closed cell foamed polyethylene, 50% larger than joint.
8.
9.
S.T.H.
2.
Hardware shall be offset pivot hinges and closers, provide a ms lock c/w
thumb turn. Provide aluminum thresholds and complete (4 sides)
weather stripping.
2.
3.
4.
Range: Color shall be selected from the full range of the shades on the
RAL color card. Sheen shall be selected by Engineer from high gloss (G)
with approximately 80-100% gloss and satin gloss (S) with approximately 6080% gloss.
5.
Material: Fine powder with grain size less than 100 microns, with a solid
content of 100%.
6.
SPECIFICATIONS
Supply form: Fine powder, grain size less than 100 microns
Solid content: 100
Specific Weight: 1.3 1.6 kg./liter
Shelf Life: At least 6 months in dry air and at temperature not exceeding 25%.
7.
S.T.H.
EQUIPMENT
SUBSTRATE PRE-TREATMENT:
IG polyester powder coating PES 54 grades adhere direc. If applied for indoor
use, an iron phosphating on iron, zinc and aluminum or cleaning with trior
perchlorethylene. For outdoor use, a careful pre-treatment is essential.
Multigrade chromating is recommended on non-ferrous metal e.g aluminum,
magnesium zinc and the alloys thereof. Yellow green or transparent
chromating by dipping or spraying may be applied.
9.
CONTROL PROGRAMME:
Testing for water leakage should be done
:
:
:
:
:
:
:
:
6A.
(230V) 0.6A
70 W
HTD 8M toothed belt
5Kg.
57 cm/sec. Double doors
102 cm/sec. Double doors
from -20 to +70c
Operator
FLY-PB 2100 manufacture by CAME Italy
Max. weight 200 Kg. Per leaf, gear motor runs at 24V
Automatic closure, Obstacle detection stop the door movement.
Adjustment of the speeds of opening, closing and slowing down during closing.
S.T.H.
Power supply
Frequency
Nominal input
Motor power
Max. motor input
Absorbed input
Max. torque
Opening Time
Closing Time
Operation intermittence
Operating temperature
230/24 V.A.C.
50/60 Hz.
0.6 A
24 V.D.C.
6A
Automation 276 W
Accessories 60 W
40 Nxm
from 2 to 5 second
from 1 to 6 second
Continuous duty
from -20 to 70 C
Technical Data:
Duty cycle
Speed
Nominal current
Power
Power supply
Reduction ratio
Torque
Maximum thrust
Weight
2.2.
1.
:
:
:
:
:
:
:
:
:
50%
10.5 m/min.
2A
0.75 Kw
380/220 V
1/30
135 N.m
3500 (adjustable)
74 Kg.
FABRICATION
Measurements submitted and reviewed during shop drawing review may change
due to site conditions. It is this Subcontractors responsibility to coordinate and
verify, by measurement at the job site, all dimensions affecting the Work.
S.T.H.
Workmanship shall be the best modern shop and field practice known to
recognized manufacturers specializing in this work. Joints and intersecting
members shall be accurately fitted to true planes, adequately and securely
fastened and made completely watertight. Cuts shall be machined and fitted to
form permanent hairline joints. Component fastenings shall be concealed of
adequate strength, fabricated from stainless steel or shall be concealed fusion
welds.
3.
Fabricate units from extrusions of profile and size indicated having wall thickness
required by design criteria (minimum 3 mm thick) and complete with rabbets,
interlocks, miscellaneous angles, trim and filler sections, as required to interface
with work of other contracts.
4.
5.
6.
Fabricate window sills from refinished sheet aluminum in color and finish to
match adjacent window framing. Accurately construct sills with mitered corners.
Construction of sills shall be to Engineer's approval. All fastenings shall be
concealed and stainless steel.
7.
Form accurate extrusions with clean, straight, sharply defined profiles free from
any defects.
8.
Joints between horizontal and vertical mullions shall be accurately cut and fitted.
Horizontal and vertical mullions shall be in true plane with interior and exterior
faces in line.
9.
S.T.H.
throughout, of adequate
strength, should be
PANEL FABRICATION
Composition: The Aluminum composite cladding shall have two sheets of aluminum,
sandwiching a core of extruded thermo plastic, formed in a continuous process, with no glues
(or) adhesives between dissimilar materials. The materials shall be alucubond.
2. GENERAL SPECIFICATION
Aluminum composite panels shall have thick aluminum on both the sides (PERALUMAN
100). The front shall be side stove lacquered with gloss approximately 30-35% according to
Gardner, with protective peel-off foil. The reverse side shall be mill finished.
3.
PARTICULAR SPECIFICATION
Overall panel thickness
:
a. Rigidity of pane
:
b. Section modulus
:
c. Weight of panels
:
d. Average airborne sound
Transmission loss
:
(for frequency range of 100-3200 Hz)
e. Linear thermal expansion
:
f. Temperature resistance
:
4.
4mm
0.24 KN Sq. M/M
1.57 Cub. M/M
5.5 Kg./Sq.M
25 dB
2.4 MM/M/100 K
From -50C to +80C
FINISHES
1.
2.
3.
4.
5.
6.
7.
8.
9.
S.T.H.
EXECUTION
INSTALLATION
1.
Check structural elements and adjoining work on which work is dependent, verify
governing dimensions, floor elevations, floor to floor heights, minimum clearances
between aluminum work and structural frame. Confirm conditions satisfactory before
proceeding. Commencement of work shall be deemed to be acceptance of existing
conditions.
2.
3.
Backpaint aluminum and steel surfaces in contact with concrete, surfaces between
dissimilar metals, one coat of bitumastic paint. Touch up field welds in steel with two
coats of zinc chromate paint.
4.
Joints and intersections shall be accurately fitted in true planes, free of distortion,
waves, twists, buckles or other defects detrimental to appearance or performance.
Prevent damage to metal finish.
5. Fit flexible seals, tapes, formed neoprene deflectors and gaskets at locations required
to provide water, air, vapor and weathertight junction. Caulk junctions of system
components to themselves and other work with sealant to maintain effective vapour,
air and water barrier. Where joints are 12 mm deep or deeper, back with polyethylene
rope filler. Sealant bead depth shall be 1/2 width but not less than 6 mm. Apply
sealants with pressure gun. Caulk exterior junction of glass to mullion caps at sill and
100 mm up each jamb with neat bead of clear silicone sealant.
6.
3.2.
1.
Fixing
1.
Installation and anchoring shall be carried out in accordance with the highest
standards of safety and security.
2.
In the case of elements with movable casements, transoms and mullions, the
outer frames shall be anchored in such a way that the forces from the hinges,
pivots, transoms and mullions are transmitted to the building structure.
CLEANING
At completion of work remove all labels from glass and clean inner and outer faces of
glass and all exposed aluminum surfaces at interior and exterior. Replace scratched
or broken glass and make good any damaged materials, including operating hardware.
S.T.H.
1.2.
1.
2.
3.
4.
5.
1.3.
1.
1.4.
GENERAL
GENERAL CONDITIONS
The tender documents and addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
RELATED WORK SPECIFIED ELSEWHERE
Section 03200:
Section 04200:
Section 07500:
Section 07900:
Section 09900:
Concrete Reinforcement
Masonry Units
Membrane Roofing
Joint Sealers
Painting and Coatings
GENERAL:
The Contractor shall perform all attendance upon other trades and protect all works
specified under this section from damage during subsequent operations, make good
any defects, clear away upon completion, clean throughout and leave all work in
perfect condition to the approval of the Engineer.
MOCK UP
1.
2.
Panel shall show complete construction and exterior finish. When approved by the
Engineer sample shall become the standard for the project.
PART 2:
2.1.
1.
PRODUCTS
MATERIALS
CEMENT:
1.
2.
White (non stain) cement shall conform to the requirements of the Standard
Specification for Masonry Cement of the AASHO Designation: M-150
(ASTM: C91): Latest Edition.
2.
3.
4.
S.T.H
PART 3:
3.1.
EXECUTION
1.
All plaster work and the necessary substrate preparations shall comply with
the relevant BS, ASTM and DIN Standards.
2.
All surfaces to be plastered shall be clean and free from dust, oil, grease, loose or
projecting mortar, and all traces of salts are to be thoroughly sprayed with water. All
water shall be allowed to dry and disappear from the surface before the plaster is
applied.
3.
Plastering shall not be commenced until the background has been suitably prepared.
Blockwork joints shall be deeply raked out, efflorescence brushed off and all dust and
foreign matter removed. On all external surfaces and on all smooth internal surfaces
spatterdash of cement and sand which shall contain 500 kgs of cement per one meter
cube of sand shall be applied and allowed to dry before finishing commenced.
4.
The contractor shall form vertical and horizontal guide screeds 25 mm wide. The
spacing shall not exceed 1500 mm, or as instructed by the Engineer.
5.
The screeds shall be plumb and in the same plane with each other. The sides of the
screed shall be left rough to bond with plaster.
6.
The finished surface shall be true to shape and angle even in all directions, with
straight arises free from cracks and towel marks and to the satisfaction of the
Engineer.
7.
Cement Mortar:
Cement sand mortar shall consist of one part cement and 4 parts sand. The
ingredients of the mortar shall be mixed together dry on a clean wooden stage until
the mix is homogeneous in color. Water shall then be added through a hose in
sufficient quantity to give no more than stiff workability. The whole shall then be
turned until perfectly mixed.
Mortar shall be remixed or worked up again after it has stiffed. Any mortar that has
commenced to set shall not be used in the works.
Mortar shall comply with B.S. 4551 and P.D. 6472.
3.2.
1.
S.T.H
All surfaces shall be kept scrupulously clean at all times, and strict precautions shall
be taken to avoid the plaster or other materials from becoming contaminated by
pieces of partially set material which would tend to retard or accelerate the setting
time.
3.
4.
At all junctions of dissimilar materials (i.e. concrete and blockwork) the joints shall be
covered by metal lath strip not less than 200 mm wide securely fixed to the surface.
5.
All metal lath work shall be performed before the application of the spatter dash
coat.
6.
Provide typical, closed control joints in soffit areas with insulation above, in areas
which are not covered by insulation use plaster stops back to back with 6 mm space
between. At perimeter use plaster stops 6 mm clear of surrounding materials to
allow air flow through soffits. Control joints shall be at least 4500 mm O.C. each
way unless otherwise shown on drawings.
7.
2.
S.T.H
A "Splatter Dash Coat" shall be first applied. The object of this coat is
to provide a firm surface on which the first coat of rendering can be
applied. The mix proportions for "Splatter Dash shall be:
1 part ordinary Portland cement.
2 parts clean sharp sand. If damp sand is used, allowance
shall be made for "bilking" up to 25%. The grading of sand shall
comply with table 1 of BS 1199 or with zones 2 or 3 of BS 882.
2.
The cement and sand shall be mixed with sufficient water to give a
consistency of a thick slurry.
The "Splatter Dash" coat shall not be more than 3 mm thick and shall
be cured.
Final Coat:
1.
The mix proportions for the final coat of rendering shall be:
1 part ordinary Portland cement.
3 parts clean dry sand to table 1 of BS 1199.
2.
The final coat shall be 12 mm thick and shall be floated with a wood
float to give a dense level and even surface. A tolerance of 3mm
under a 3000mm straight edge shall be achieved.
3.
It is important that the final coat shall be slightly weaker than the
preceding one. Otherwise, the former coat will tend to pull the lower
one off.
3.3
1.
4.
5.
EXTERIOR FINISH
Preparation:
1.
2.
3.
Completely remove dust, stains, oil & flat, paints, powders, laitance etc.
sticking to base substrates.
4.
5.
After a rain fall, wait till substrate surfaces are dried up uniformally and then
apply work, (Dampness to be totally avoided).
6.
7.
Before use of materials, adequately stir them in well ventilated areas, and use after
making them uniform.
8.
S.T.H
B.
2.
3.
2.
Division 7 Section "Fire stopping" for fire stopping systems and fire
resistance-rated joint sealants.
3.
1.2 DEFINITIONS
A.
B.
Fire Resistance:
ratings indicated.
S.T.H.
2.
Expansion anchor.
Wire Hangers: ASTM A 641M, Class 1 zinc coating, soft temper, 4.1 mm
diameter.
F.
S.T.H.
1.
2.
3.
4.
Thickness:
2.
Depth:
3.
Protective Coating:
H. Steel Rigid Furring Channels: ASTM C 645, hat shaped, depth of 22.2 mm,
and minimum thickness of base (uncoated) metal as follows:
I.
1.
Thickness:
2.
Protective Coating:
B. Steel Studs and Runners: ASTM C 645, with flange edges of studs bent back
90 degrees and doubled over to form 5-mm wide minimum lip (return), and
complying with the following requirements for minimum thickness of base
(uncoated) metal and for depth.
1.
Thickness:
2.
Thickness:
0.84 mm as follows:
3.
a.
For head runner, sill runner, jamb, and cripple studs at door and
other openings.
b.
Depth:
S.T.H.
2.
E. Steel Rigid Furring Channels: ASTM C 645, hat shaped, depth and minimum
thickness of base (uncoated) metal as follows:
F.
1.
Thickness:
2.
Depth:
22.2 mm minimum.
Furring Brackets: Serrated-arm type, adjustable, fabricated from corrosionresistant steel sheet complying with ASTM C 645, minimum thickness of base
(uncoated) metal of 0.84 mm, designed for screw attachment to steel studs
and steel rigid furring channels used for furring.
J.
Steel Flat Strap and Backing Plate: Steel sheet for blocking and bracing
complying with ASTM A 653 (ASTM A 653 M) or ASTM A 568 (ASTM A 568
M), length and width as indicated, and with a minimum base metal (uncoated)
thickness as follows:
1.
S.T.H.
Thickness:
B.
Widths:
Type:
2.
Type:
3.
Type:
4.
Type:
5.
6.
D.
S.T.H.
4.
5.
6.
Thickness:
indicated.
2.
3.
B.
Width: Manufacturer's standard width, but not less than 800 mm.
2.
b.
LC-bead with both face and back flanges; face flange formed to
receive joint compound. Use LC-beads for edge trim, unless
otherwise indicated.
c.
d.
U-bead with face and back flanges; face flange formed to be left
without application of joint compound. Use U-bead where indicated.
e.
One piece control joint formed with V-shaped slot and removable
strip covering slot opening.
S.T.H.
General: Provide joint treatment materials complying with ASTM C 475 and
the recommendations of both the manufacturers of sheet products and the
joint treatment materials for each application indicated.
B.
D. Setting-Type Joint Compounds for Gypsum Board: Factory-packaged, jobmixed, chemical-hardening powder products formulated for uses indicated.
1. Where setting-type joint compounds are indicated as a taping compound
only or for taping and filling only, use formulation that is compatible with
other joint compounds applied over it.
2.
3.
4.
B.
S.T.H.
B.
Spot Grout: ASTM C 475, setting type joint compound recommended for
spot-grouting hollow metal door frames.
C.
Steel drill screws complying with ASTM C 1002 for the following applications:
1.
2.
D. Steel drill screws complying with ASTM C 954 for fastening gypsum board to
steel members from 0.84 to 2.84 mm thick.
E. Steel drill screws of size and type recommended by unit manufacturer for
fastening cementitious backer units.
F. Asphalt-Saturated Organic Felt: ASTM D 226, Type I (No. 15 asphalt felt),
non-perforated.
G.
B.
S.T.H.
D.
2.
Where partition framing and wall furring abut structure, except at floor.
a.
b.
Install deflection track top runner to attain lateral support and avoid
axial loading.
c.
Do not bridge building control and expansion joints with steel framing of
furring members. Independently frame both sides of joints with framing or
furring members.
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Particular
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
Section Includes:
1.
2.
B.
Related Requirements:
1.
1.3
A.
1.4
A.
Section 092900 "Gypsum Board" for interior non-load-bearing wall studs and
gypsum ceiling assembly.
ACTION SUBMITTALS
Product Data: For each type of product.
INFORMATIONAL SUBMITTALS
Evaluation Reports: For dimpled steel studs and runners and firestop tracks, from ICCES.
PART 2 - PRODUCTS
2.1
PERFORMANCE REQUIREMENTS
A.
B.
C.
Design Pressure and Maximum Deflections: Select steel studs in accordance with the
manufacturer's standard load tables:
S.T.H
Design
Pressure
Maximum
1
Deflection
478.8 Pa
L/240
478.8 Pa
L/240
239.4 Pa
L/240
239.4 Pa
L/360
239.4 Pa
L/240
Footnotes:
1. Limit deflection to L/360 where wall cladding on either face is any of the
following: Ceramic Tile, Stone Tile, Porcelain Tile, Thin Brick,, Lath & Plaster,
Simulated Masonry or Veneer Plaster.
2. Where elements meet multiple conditions; Use most stringent Deflection and Design
Pressure values.
2.2
A.
FRAMING SYSTEMS
Framing Members, General: Comply with ASTM C 754 for conditions indicated.
1.
2.
B.
Steel Sheet Components: Comply with ASTM C 645 requirements for metal unless
otherwise indicated.
Protective Coating:
ASTM A 653/A 653M, Z180, hot-dip galvanized unless
otherwise indicated.
2.
C.
2.
3.
S.T.H
Single Long-Leg Runner System: ASTM C 645 top runner with 51-mm- deep
flanges in thickness not less than indicated for studs, installed with studs friction fit
into top runner and with continuous bridging located within 300 mm of the top of
studs to provide lateral bracing.
Double-Runner System: ASTM C 645 top runners, inside runner with 51-mm- deep
flanges in thickness not less than indicated for studs and fastened to studs, and
outer runner sized to friction fit inside runner.
Deflection Track: Steel sheet top runner manufactured to prevent cracking of
finishes applied to interior partition framing resulting from deflection of structure
Fire-stop Tracks: Top runner manufactured to allow partition heads to expand and
contract with movement of the structure while maintaining continuity of fire-resistancerated assembly indicated; in thickness not less than indicated for studs and in width to
accommodate depth of studs.
E.
Flat Strap and Backing Plate: Steel sheet for blocking and bracing in length and width
indicated.
1.
F.
G.
3.
2.3
Cold-Rolled Furring Channels: 1.34-mm uncoated-steel thickness, with minimum 13-mmwide flanges.
1.
2.
J.
Depth: 38 mm minimum.
Clip Angle: Not less than 38 by 38 mm, 1.72-mm- thick, galvanized steel.
I.
H.
Z-Shaped Furring: With slotted or non-slotted web, face flange of 32 mm, wall
attachment flange of 22 mm, minimum uncoated-metal thickness of 0.45 mm, and depth
required to fit insulation thickness indicated.
SUSPENSION SYSTEMS
A.
Tie Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft temper, 1.59-mm- diameter
wire, or double strand of 1.21-mm- diameter wire.
B.
S.T.H
C.
Wire Hangers:
diameter.
D.
E.
F.
2.
Cold-Rolled Channels: 1.34-mm uncoated-steel thickness, with minimum 13-mmwide flanges, 19 mm deep.
Steel Studs and Runners: ASTM C 645.
a.
b.
3.
4.
S.T.H
Grid Suspension System for Gypsum Board Ceilings: ASTM C 645, direct-hung system
composed of main beams and cross-furring members that interlock.
AUXILIARY MATERIALS
General: Provide auxiliary materials that comply with referenced installation standards.
1.
B.
A.
5.
2.4
4.12 mm in
G.
Fasteners for Metal Framing: Of type, material, size, corrosion resistance, holding
power, and other properties required to fasten steel members to substrates.
Asphalt-Saturated Organic Felt: ASTM D 226, Type I (No. 15 asphalt felt), nonperforated.
Foam Gasket: Adhesive-backed, closed-cell vinyl foam strips that allow fastener
penetration without foam displacement, 3.2 mm thick, in width to suit steel stud
size.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine areas and substrates, with Installer present, and including welded hollow-metal
frames, cast-in anchors, and structural framing, for compliance with requirements and
other conditions affecting performance of the Work.
B.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
A.
PREPARATION
Suspended Assemblies: Coordinate installation of suspension systems with installation of
overhead structure to ensure that inserts and other provisions for anchorages to building
structure have been installed to receive hangers at spacing required to support the Work
and that hangers will develop their full strength.
1.
B.
2.
3.3
A.
Before sprayed fire-resistive materials are applied, attach offset anchor plates or
ceiling runners (tracks) to surfaces indicated to receive sprayed fire-resistive
materials. Where offset anchor plates are required, provide continuous plates
fastened to building structure not more than 600 mm o.c.
After sprayed fire-resistive materials are applied, remove them only to extent
necessary for installation of non-load-bearing steel framing. Do not reduce
thickness of fire-resistive materials below that required for fire-resistance ratings
indicated. Protect adjacent fire-resistive materials from damage.
INSTALLATION, GENERAL
Installation Standard: ASTM C 754.
1.
2.
3.
4.
S.T.H
Furnish concrete inserts and other devices indicated to other trades for installation
in advance of time needed for coordination and construction.
Install supplementary framing, and blocking to support fixtures, equipment services, heavy
trim, grab bars, toilet accessories, furnishings, or similar construction.
C.
D.
Do not bridge building control and expansion joints with non-load-bearing steel framing
members. Frame both sides of joints independently.
3.4
A.
B.
Where studs are installed directly against exterior masonry walls or dissimilar metals at
exterior walls, install isolation strip between studs and exterior wall.
C.
D.
Install tracks (runners) at floors and overhead supports. Extend framing full height to
structural supports or substrates above suspended ceilings except where partitions are
indicated to terminate at suspended ceilings. Continue framing around ducts penetrating
partitions above ceiling.
1.
2.
3.
4.
Other Framed Openings: Frame openings other than door openings the same as
required for door openings unless otherwise indicated. Install framing below sills of
openings to match framing required above door heads.
Fire-Resistance-Rated Partitions: Install framing to comply with fire-resistance-rated
assembly indicated and support closures and to make partitions continuous from
floor to underside of solid structure.
a.
5.
6.
S.T.H
Fire-stop Track: Where indicated, install to maintain continuity of fireresistance-rated assembly indicated.
Sound-Rated Partitions:
indicated.
Curved Partitions:
E.
Direct Furring:
1.
2.
F.
2.
3.
3.5
A.
Z-Furring Members:
1.
G.
Bend track to uniform curve and locate straight lengths so they are tangent to
arcs.
Begin and end each arc with a stud, and space intermediate studs equally
along arcs. On straight lengths of no fewer than two studs at ends of arcs,
place studs 150 mm o.c.
Installation Tolerance: Install each framing member so fastening surfaces vary not more
than 3 mm from the plane formed by faces of adjacent framing.
INSTALLING SUSPENSION SYSTEMS
Install suspension system components according to spacings indicated, but not greater
than spacings required by referenced installation standards for assembly types.
1.
2.
3.
B.
Isolate suspension systems from building structure where they abut or are penetrated by
building structure to prevent transfer of loading imposed by structural movement.
C.
Install hangers plumb and free from contact with insulation or other objects within
ceiling plenum that are not part of supporting structural or suspension system.
a.
2.
S.T.H
Splay hangers only where required to miss obstructions and offset resulting
horizontal forces by bracing, counters playing, or other equally effective
means.
Where width of ducts and other construction within ceiling plenum produces hanger
spacings that interfere with locations of hangers required to support standard
suspension system members, install supplemental suspension members and
hangers in the form of trapezes or equivalent devices.
4.
5.
6.
7.
8.
Wire Hangers: Secure by looping and wire tying, either directly to structures or to
inserts, eye screws, or other devices and fasteners that are secure and appropriate
for substrate, and in a manner that will not cause hangers to deteriorate or
otherwise fail.
Flat Hangers: Secure to structure, including intermediate framing members, by
attaching to inserts, eye screws, or other devices and fasteners that are secure and
appropriate for structure and hanger, and in a manner that will not cause hangers to
deteriorate or otherwise fail.
Do not attach hangers to steel roof deck.
Do not attach hangers to permanent metal forms. Furnish cast-in-place hanger
inserts that extend through forms.
Do not attach hangers to rolled-in hanger tabs of composite steel floor deck.
Do not connect or suspend steel framing from ducts, pipes, or conduit.
D.
E.
Seismic Bracing: Sway-brace suspension systems with hangers used for support and
requirements.
F.
Grid Suspension Systems: Attach perimeter wall track or angle where grid suspension
systems meet vertical surfaces. Mechanically join main beam and cross-furring members
to each other and butt-cut to fit into wall track.
G.
Installation Tolerances: Install suspension systems that are level to within 3 mm in 3.6 m.
measured lengthwise on each member that will receive finishes and transversely between
parallel members that will receive finishes.
END OF SECTION
S.T.H
1.2
A.
1.3
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
Section includes factory-fabricated, glass-fiber-reinforced gypsum fabrications for interior
applications.
ACTION SUBMITTALS
Product Data: For each type of product.
1.
B.
Shop Drawings:
1.
2.
3.
4.
C.
A.
Samples: For each exposed product and for each color and texture specified.
1.
2.
1.4
Linear Moldings: 600-mm- long section with finished joint. Show complete pattern.
Nonlinear Shapes: Full-size unit.
INFORMATIONAL SUBMITTALS
Coordination Drawings: Reflected ceiling plans, drawn to scale, on which the following
items are shown and coordinated with one another, using input from installers of the items
involved:
1.
2.
3.
S.T.H
Lighting fixtures.
Air outlets and inlets.
Speakers.
Sprinklers.
Mockups: Build mockups to set quality standards for fabrication and installation.
3.
4.
A.
1.7
A.
B.
Perimeter moldings.
QUALITY ASSURANCE
1.
2.
1.6
Access panels..
PART 2 - PRODUCTS
2.1
GLASS-FIBER-REINFORCED FABRICATIONS
A.
Fabrications:
Molded,
ASTM C 1381/C 1381M.
B.
Glass Fiber Reinforced Gypsum Fabrications (Code: SF11): Provide high density gypsum
reinforced with continuous filament glass fiber mat and structural reinforcing as required
complying with the following characteristics.
1.
2.
3.
S.T.H
glass-fiber-reinforced
gypsum
units
complying
with
Variation from Dimensions Indicated on Drawings: Plus and minus 3 mm, maximum.
1.
2.
3.
4.
Variation from Plane Along Edge or Surface: Plus and minus 1.5 mm in 300 mm,
maximum.
Outside Corner Radius: 1.5 to 3 mm.
Draft Angle: 3 degrees, minimum, on returns, setbacks, reveals, and grooves.
Items Too Large or Heavy to be Adhesively Installed: Provide concealed anchorage
points for plaster type wire anchors.
D.
E.
2.2
Self-finishing, with light open texture, directional quality and partial self-polish.
Color and texture: To be selected from manufacturers full range.
AUXILIARY MATERIALS
A.
B.
C.
D.
Control Joints: ASTM C 1047, one-piece control joint with V-shaped slot and removable
strip covering the slot opening.
1.
E.
2.3
A.
S.T.H
Tie Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft temper, 1.59-mm- diameter
wire, or double strand of 1.21-mm- diameter wire.
FABRICATION
Fabricate glass-fiber-reinforced gypsum units in factory to comply with
ASTM C 1381/C 1381M, with smooth-finished surfaces; repair hollows, voids, scratches,
and other surface imperfections. Fabricate units in lengths and sizes that will minimize
number of joints between abutting units.
Embedments: Incorporate embedments into units to develop the full strength of glassfiber-reinforced gypsum fabrications. Cover embedments with not less than 5-mm
thickness of glass-fiber-reinforced gypsum composite.
C.
Connection Hardware: Designed and fabricated to support and connect glass-fiberreinforced gypsum fabrications to hangers, support framing, and substrates.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting performance of the
Work.
B.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
INSTALLATION
A.
B.
Install glass-fiber-reinforced gypsum fabrications level, plumb, true, and aligned with
adjacent materials. Use concealed shims where required for alignment.
C.
Attach glass-fiber-reinforced gypsum fabrications to framing and substrates with steel drill
screws unless otherwise indicated. Do not use pneumatic staple guns. Countersink screw
heads below adjoining finished surface.
1.
2.
Pre-drill fastener holes in units. Clean fastener holes to remove dirt and oil.
Locate fasteners not less than 7.9 mm from edges or ends of units.
D.
E.
Where glass-fiber-reinforced gypsum fabrications are joined to form composite units, join
fabrications with adhesive. Band or brace units together until adhesive cures.
F.
G.
S.T.H
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
This Section includes the following:
1.
2.
3.
4.
5.
6.
1.3
Metal Beads.
Metal Dividers.
Metal movement joint profiles.
SUBMITTALS
A.
B.
Shop Drawings: Show locations of each type of tile and tile pattern. Show widths, details,
and locations of expansion, contraction, control, and isolation joints in tile substrates and
finished tile surfaces.
C.
Full-size units of each type and composition of tile and for each color and finish
required.
Assembled samples with grouted joints for each type and composition of tile and for
each color and finish required, at least 300 mm square and mounted on rigid panel.
Use grout of type and in color or colors approved for completed work.
Full-size units of each type of trim and accessory for each color and finish required.
D.
Master Grade Certificates: For each shipment, type, and composition of tile, signed by tile
manufacturer and Installer.
E.
F.
G.
Material Test Reports: For each tile type or model, tile-setting and -grouting product and
special-purpose tile.
S.T.H.
QUALITY ASSURANCE
Source Limitations for Tile: Obtain all tiles of same type and color or finish from one
source or producer.
1.
Obtain tile from same production run and of consistent quality in appearance and
physical properties for each contiguous area.
B.
Source Limitations for Setting and Grouting Materials: Obtain ingredients of a uniform
quality for each mortar, adhesive, and grout component from a single manufacturer and
each aggregate from one source or producer.
C.
Mockups: Build mockups to verify selections made under sample Submittals and to
demonstrate aesthetic effects and qualities of materials and execution.
1.
2.
3.
4.
D.
1.5
A.
Deliver and store packaged materials in original containers with seals unbroken and labels
intact until time of use. Comply with requirement in ANSI A137.1 or CE for labeling sealed
tile packages.
B.
Store tile and cementitious materials on elevated platforms, under cover, and in a dry
location.
C.
Store aggregates where grading and other required characteristics can be maintained and
contamination avoided.
D.
Store liquid latexes and emulsion adhesives in unopened containers and protected from
weather conditions.
E.
Handle tile that has temporary protective coating on exposed surfaces to prevent coated
surfaces from contacting backs or edges of other units. If coating does contact bonding
surfaces of tile, remove coating from bonding surfaces before setting tile.
1.6
A.
S.T.H.
PROJECT CONDITIONS
Environmental Limitations: Do not install tile until construction in spaces is complete and
ambient temperature and humidity conditions are maintained at the levels indicated in
referenced standards and manufacturer's written instructions.
PRODUCTS, GENERAL
Ceramic Tile Standard: Provide tile that conforms or exceeds with one of the following
Standard Specifications;
1.
2.
3.
B.
Standards for Tile Installation Materials: Provide materials that conform or exceeds with
any of the following standards and classifications:
1.
Adhesive:
a.
b.
c.
2.
Grout:
a.
b.
c.
C.
2.2
ANSI A118
EN 13888:2009
IS0 13007
Colors, Textures, and Patterns: Where manufacturer's standard products are indicated for
tile, grout, and other products requiring selection of colors, surface textures, patterns, and
other appearance characteristics, provide specific products or materials complying with
the following requirements:
1.
D.
ANSI A118
EN 12004:2007
IS0 13007
A.
B.
Quality standards manufactured to ANSI A137.1 or EN 14411-group B1b tiles and meet
the following properties and characteristics:
1.
Characteristics
a.
b.
c.
S.T.H.
Manufacture:
Composition:
Size:
Nominal Thickness:
ribs.
Surface Finish:
Colour and Pattern:
Back Condition:
Edge Condition:
Water Absorption:
Bending Resistance:
Abrasion Resistance:
Surface Hardness:
e.
Resistance Against
3)
4)
b)
5)
3.00%
27 N/mm2
205 mm3
Testing Method
ISO 10545.3
ISO 10545.4
ISO 10545.6
6
Chemical Agents:unaffected.
ISO 10545.13
Liner Thermal Expansion Coefficient:
9 MK
-1
ISO
10545.9
Stain Resistance:
ISO
10545.14
Floor Tile Slip Resistance: Comply with any of the following:
a)
Minimum value of R9 for dry and R10 for wet areas according to
DIN 51130.
Minimum value of 36 PTV according to BS 7976 standard, Rz
surface roughness value for wet areas shall be not less than 20
m according to Slip Assessment Tool.
Ceramic Wall Tiles (Code: W4a, W4b, SF9): Manufactured to ANSI A137.1 or BS EN
14411-Group B 2a tiles and meet the following properties and characteristics:
1.
Characteristics
a.
b.
c.
d.
e.
f.
g.
h.
S.T.H.
Value
a.
b.
c.
d.
1)
2)
C.
Unglazed.
Match basis of design product.
Raised pattern for keying.
Square
Performance Properties
Property
3.
Manufacture:
Composition:
Size:
Nominal Thickness:
Surface Finish:
Colour and Pattern:
Back Condition:
Edge Condition:
Performance Properties
Property
a.
b.
c.
d.
e.
f.
g.
3.
D.
Testing Method
Water Absorption:
6.00%
ISO 10545.3
Bending Resistance: 27 N/mm2
ISO 10545.4
Abrasion Resistance: 205 mm3
ISO 10545.6
Surface Hardness
6
Liner Thermal Expansion Coefficient: 9 MK -1 ISO 10545.9
Stain Resistance:
resistant
ISO 10545.14
Color Stability: No change in brightness or color. DIN 51094
Fully Vitrified Stoneware (Porcelain) Tiles: (Code: F2a, F2b, F2c, F2d, F2e, F2f, F2g, F2h,
F2i, S3, S4, W2a, W2b, W2c, W2d, W2e)
1.
2.
Characteristics
Size:
As indicated on Drawings.
Nominal Thickness: Minimum 9.00 mm excluding keying ribs.
Surface Condition:
Textured with matt finish.
Color and Pattern:
Match basis of design product.
Back Condition:
Raised pattern for keying.
Edge Condition:
Square
Performance Properties
Property
a.
b.
c.
d.
e.
f.
g.
2)
h.
3.
Value
Testing Method
Water Absorption:
0.5%
ISO 10545.3
Bending Resistance: 27 N/mm2
ISO 10545.4
Resistance Against
Chemical Agents:
unaffected.
ISO 10545.13
Liner Thermal Expansion Coefficient: 9 MK -1 ISO 10545.9
Stain Resistance:
resistant
ISO 10545.14
Floor Tile Slip Resistance: Comply with any of the following:
1)
S.T.H.
Value
Minimum value of R9 for dry and R10 for wet areas according to DIN
51130.
Minimum value of 36 PTV according to BS 7976 standard, Rz surface
roughness value for wet areas shall be not less than 20 m according to
Slip Assessment Tool.
DIN 51094
2.3
A.
VOC Content of Ceramic Tile Adhesive: Comply with VOC content limits required by
authorities having jurisdiction in Abu Dhabi.
B.
Portland Cement Mortar (Thickset) Installation Materials: ANSI A108.1A and as specified
below:
1.
2.
3.
4.
5.
6.
C.
3.
S.T.H.
Use product of waterproofing properties. Water absorption shall not exceed that of
adjoining tiles.
E.
F.
Use for floor and wall tiles installation, unless other material is specified.
Polymer-Modified Tile Grout: ANSI A118.7 or ISO 13007 color as indicated or directed by
Engineer.
1.
2.
Factory mixed and packaged dry-grout mix with latex additive in liquid form.
Polymer Type: Acrylic resin or styrene-butadiene rubber in liquid-latex form for
addition to prepackaged dry-grout mix.
a.
b.
c.
2.4
ELASTOMERIC SEALANTS
A.
B.
VOC Content of Interior Sealants: Provide interior sealants and sealant primers that
comply with the limits for VOC content required by authorities having jurisdiction in Abu
Dhabi.
C.
Colors: Provide colors of exposed sealants to match colors of grout in tile adjoining
sealed joints, unless otherwise indicated or instructed by Engineer.
2.5
MISCELLANEOUS MATERIALS
A.
Sand Beds: Siliceous natural sand from approved pits conforming to ASTM C33, not more
than 10% retained on 4.60 mm sieve and not more than 3% by weight of silt and clay.
Spread sand beds over 0.150mm thick polyethylene vapor barrier.
B.
S.T.H.
Tile Cleaner: A neutral cleaner capable of removing soil and residue without harming tile
and grout surfaces, specifically approved for materials and installations indicated by tile
and grout manufacturers.
D.
Grout Sealer: Manufacturer's standard silicone product for sealing grout joints that does
not change color or appearance of grout.
2.6
A.
METAL ACCESSORIES
Metal Beads: Proprietary metal fittings, high quality metal profile products for use in
decorative applications of PVC, extruded aluminum alloy and temper 6063-T5, brass,
stainless steel. Install one integral piece for each application.
1.
2.
B.
Divider Strips and Edging: Metal or combination of metal and EPDM or neoprene base,
designed specifically for flooring applications, in longest lengths available, and as follows:
1.
2.
3.
4.
5.
2.7
A.
Mix mortars and grouts to comply with referenced standards and mortar and grout
manufacturers' written instructions.
B.
C.
Obtain and use type of mixing equipment, mixer speeds, mixing containers, mixing time,
and other procedures to produce mortars and grouts of uniform quality with optimum
performance characteristics for installations indicated.
PART 3 - EXECUTION
3.1
A.
EXAMINATION
Examine substrates, areas, and conditions where tile will be installed, with Installer
present, for compliance with requirements for installation tolerances and other conditions
affecting performance of installed tile.
1.
S.T.H.
Verify that substrates for setting tile are firm; dry; clean; free of oil, waxy films, and
curing compounds; and within flatness tolerances required by referenced
2.
3.
B.
3.2
Proceed with installation only after unsatisfactory conditions have been corrected.
PREPARATION
A.
Remove coatings, including curing compounds and other substances that contain soap,
wax, oil, or silicone, that are incompatible with tile-setting materials.
B.
Blending: For tile exhibiting color variations within ranges selected during Sample
submittals, verify that tile has been factory blended and packaged so tile units taken from
one package show same range of colors as those taken from other packages and match
approved Samples. If not factory blended, either return to manufacturer or blend tiles at
Project site before installing.
C.
Field-Applied Temporary Protective Coating: Where indicated below under tile type or
needed to prevent grout from staining or adhering to exposed tile surfaces, precoat them
with continuous film of temporary protective coating, taking care not to coat unexposed tile
surfaces.
1.
3.3
A.
Exposed surface of unglazed ceramic floor tiles and porcelain floor tiles.
INSTALLATION, GENERAL
Tile Installation Standard Codes of Practice: Comply with one of the following standards:
1.
2.
3.
4.
5.
B.
Extend tile work into recesses and under or behind equipment and fixtures to form
complete covering without interruptions, unless otherwise indicated. Terminate work
neatly at obstructions, edges, and corners without disrupting pattern or joint alignments.
C.
Accurately form intersections and returns. Perform cutting and drilling of tile without
marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in
items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and
other penetrations so plates, collars, or covers overlap tile.
D.
Jointing Pattern: Lay tile in patterns indicated on Drawings or approved shop Drawings.
Align joints when adjoining tiles on floor, base, walls, and trim are same size. Lay out tile
work and center tile fields in both directions in each space or on each wall area. Adjust to
minimize tile cutting. Provide uniform joint widths, unless otherwise indicated.
S.T.H.
Expansion Joints: Locate expansion joints and other sealant-filled joints, including control,
contraction, and isolation joints, where indicated during installation of setting materials,
mortar beds, and tile. Do not saw-cut joints after installing tiles.
1.
2.
3.4
A.
General: Install floor tile to comply with requirements indicated on Drawings, specified in
this Section and in the referenced installation standard.
B.
Joint Widths: Unless otherwise indicated elsewhere in Contract Documents, install tile on
floors with the following joint widths:
1.
2.
3.
C.
3.5
Grout Sealer: Apply grout sealer to cementitious grout joints according to grout-sealer
manufacturer's written instructions. As soon as grout sealer has penetrated grout joints,
remove excess sealer and sealer that has gotten on tile faces by wiping with soft cloth.
WALL TILE INSTALLATION
A.
General: Install floor tile to comply with requirements indicated on Drawings, specified in
this Section and in the referenced installation standard.
B.
Install metal lath and keying scratch (dash) coat for walls to comply with ANSI A108.1A,
Section 4.1A or any of the corresponding Tile Installation Standard Codes of Practice
approved by Engineer.
C.
Joint Widths: Unless otherwise indicated elsewhere in Contract Documents, install tile on
walls with the following joint widths:
1.
2.
3.6
A.
S.T.H.
B.
C.
Prohibit foot and wheel traffic from tiled floors for at least seven days after grouting is
completed.
D.
Before final inspection, remove protective coverings and rinse neutral cleaner from tile
surfaces.
END OF SECTION 09300
S.T.H.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.02
SUMMARY
A. Section includes the following applications of dimension stone:
1.03
1.
Interior flooring.
2.
Wall cladding.
3.
4.
Bases (skirting).
5.
Thresholds.
REFERENCE STANDARDS
A. ANSI, American National Standards Institute.
B. ASTM, American Society for Testing and Materials.
C. ILI, Indiana Limestone Institute.
D. MIA, Marble Institute of America.
E. NBGQA, National Building Granite Quarries Association.
1.04
SUBMITTALS
A. Product/Technical Data:
1. For each variety of stone and for each type of product indicated.
2. Performance criteria, compliance with appropriate reference standard,
characteristics, limitations and warranties.
3. Product transportation, storage, handling and installation requirements.
B. Shop Drawings:
1. Include plans, sections, details and attachments to other work.
2. Provide shop.
S.T.H.
QUALITY ASSURANCE
A. Fabricator Qualifications: A qualified fabricator that custom fabricates stone.
B. Mockups: Build mock-ups to demonstrate aesthetic effects and set quality
standards for materials and execution.
1. Build mockup of typical interior floor area as shown on Drawings.
2. Build mockup of typical wall cladding area as shown on Drawings.
3. Build mockup of typical column cladding area in area as indicated by
Architect.
4. Approved mockups may become part of the completed Work if undisturbed at
time Substantial Completion.
1.06
PROJECT CONDITIONS
A. Cold-Weather Requirements for Interior Stone Flooring:
1. Do not set stone when air or material temperature is below 50 deg F (10 deg
C).
2. Maintain temperature at 50 deg F (10 deg C) or above in installation areas
during installation and for 7 days after completion.
1.07
EXTRA MATERIALS
Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
1. Stone Tile: Furnish quantity of full-size units equal to 3 percent of amount
installed, for each type, composition color, pattern and size indicated.
S.T.H.
WARRANTY
The manufacturer and installer of stone tiles, adhesives, grouts, accessories and
mortars shall provide a comprehensive written Ten (10) years warranty against
defective products which covers replacement materials and labour costs for
demolition, tiles and installation systems.
PART 2- PRODCUTS
2.01
STONE
A. Acceptable marble, stone tile, adhesive and grout suppliers shall be as per list
manufacturers.
B. Marble flooring (MAR): Conforming to ANSI/ASTM C503.
1. Marble wall cladding to be fired.
2. Finishes: Polished, honed.
3. Pattern: To be selected by Architect.
4. Colors: Allow for four colors to be selected by the Architect from
manufacturers full range.
5. Marble types as follows:
a. MAR1: To be selected by Architect.
b. MAR2: To be selected by Architect.
c. MAR3: To be selected by Architect.
d. MAR4: To be selected by Architect.
6. Technical data of marble (Compressive strength, water absorption .etc.) shall
be proposed by the specialist supplier and approved by Engineer/Client.
C. Granite floor (GRAN): Conforming to ASTM C615.
1. Pattern: To be selected by Architect.
2. Finishes: Polished, honed.
3. Colors: Allow for four colors to be selected by the Architects.
4. Granite tile types as follows:
a. GRAN1: To be selected by Architect.
b. GRAN2: To be selected by Architect.
S.T.H.
THRESHOLDS
A. General: Fabricate to sizes and profiles indicated or required to provide transition
between adjacent floor finishes.
1. Bevel edges at 1:2 slopes, aligning lower edge of bevel with adjacent floor
finish. Limit height of bevel to 12.7 mm or less and finish bevel to match face
of threshold.
B. Stone Thresholds: Free of cracks, seams and starts impairing their structural
integrity of function, and are from a single quarry for each type, variety, color and
quantity of stone specified.
1. Size and Profile: As required to provide transition between finished surface of
tile and that of adjacent finished flooring.
2. Marble Thresholds: ASTM C 503.
3. Color and Finish: Unless otherwise directed by Engineer/ Client, color and
finish shall be white, honed marble classified Group A per definitions for
soundness classification in MIA Dimension Stone Design Manual IV.
2.03
BASE (SKIRTING)
A. Stone Base: Stone base tile to match floor or wall tile as indicated. Fabricate to
sizes and profiles indicated. Type, colors and styles to be selected by Architect.
Locations: As indicated in drawings.
2.04
2.05
MORTAR MATERIALS
A. Portland Cement: ASTM C 150, Type I or II. Provide natural color or white
cement as required to produce mortar color indicated.
S.T.H.
GROUT
A. Grout Colors: As selected by Architect from manufacturers full range.
B. Sand-Portland Cement Grout: ANSI A108.10.
C. Standard Cement Grout: ANSI A 118.6.
1. Unsanded grout mixture for joints 3 mm and narrower.
2. Sanded grout mixture for joints wider than 3 mm.
D. Polymer Modified Cement Grout: ANSI A118.7.
1. Unsanded grout mix for 3 mm and narrower.
2. Sanded grout mix for joints wider than 3 mm.
2.07
ACCESSORIES
A. Water-Cleanable Epoxy Adhesive: ANSI A118.3.
B. Divider Strips and Edging: Metal or combination of metal and PVC as per
selection of Engineer/Client, designed specifically for flooring applications, in
longest lengths available, and as follows:
1. Exposed-Edge Material: Stainless steel; ASTM A 666, Type 316, unless
otherwise indicated.
S.T.H.
STONE FABRICATION
A. Select stone for intended use to prevent fabricated units from containing cracks,
seams and starts that could impair structural integrity or function.
B. Fabricate stone to comply with requirements indicated and with the following
references:
1. For granite, comply with recommendations in NBGQAs Specifications for
Architectural Granite.
2. For marble, comply with recommendations in MIAs Dimension StoneDesign Manual.
S.T.H.
PREPARATION
A. Vacuum clean concrete substrates to remove dirt, dust, debris and loose
particles.
B. Remove substrates from concrete substrates that could impair mortar bond.
C. Clean dirty or stained stone surfaces by thoroughly scrubbing with fiber brushed
and then drenching with clear water. Use only mild cleaning compounds.
3.02
INSTALLATION, GENERAL
A. Install stones in accordance with manufacturers instructions and TTMAC
Specification Guide 09300 Tile Installation Manual. Manufacturers installation
instructions govern over TTMA Installation Manual.
B. Do necessary filed cutting as stone is set. Cut lines straight and true and finish
field-cut edges to match shop-cut edges.
1. Use power saws with diamond blades to cut stone except for stone that is
specified to have rough-split edges.
C. Set stone to comply with Drawings and Shop Drawings.
D. Align floor, base and wall grout joints.
E. Scribe and field-cut stone as necessary to fit at obstructions. Produce neat joints
of size specified or indicated.
S.T.H.
INSTALLATION TOLERANCES
A. Variation in Joint Width: Do not vary joint thickness more than 1.5 mm or of
nominal joint width, whichever is less.
B. Variation in Surface Plane: Do not exceed 3 mm in 3 m, 6 mm in 6m or 10 mm
maximum from level or slope indicated.
C. Variation in Plane between Adjacent Units (Lipping): Do not exceed 0.8-mm
difference between planes of adjacent units.
3.04
3.05
S.T.H.
3.06
3.07
GROUTING
A. Grout stone joints to comply with ANSI A108.10 and with manufacturers written
instructions.
1. Do not use sanded grout for polished stone.
2. Grout joints as soon as possible after initial set of setting bed. Force grout into
joints, taking care not to smear grout on adjoining stone and other surfaces.
After initial set of grout, finish joints by tooling to produce a slightly concave
polished joint, free of drying cracks.
3. Cure grout by maintaining in a damp condition for seven days except as
otherwise recommended by manufacturer.
3.08
S.T.H.
OBJECT
System should install ventilated faade in new building or restoration, composed by
ceramic tiles fixed to the framework with chemical and mechanical anchors.
The framework is based in vertical profiles, fixations and its corresponding anchors.
They were developed to be installed on regular and vertical walls. These walls can
be done of concrete, bricks or metallic structure.
Anyway, anchors should be defined in the ventilated faade technical project
depending the support and loadings to transmit.
S.T.H.
Vertical Aluminium profiles anchored to wall support with brackets and the
necessaries anchors. These profiles will be coincident with the vertical joints.
Stainless steel clips AISI 304
Single component elastic putty, based on polymer.
Tile Fixing
Tiles to be clad to the external substrate by mechanical fixing using grade 304
stainless steel angles from approved manufacturer, as per the attached section
details.
3.2
SUBSTRUCTURE
3.2.1
Brackets
There exist two types:
-
Vertical Profile
Dimensional and shape tolerances are agree with Norm UNE EN 755-9. To
special applications, the profiles to be non-standardized according to the needs.
3.2.3
Fasteners
The fasteners to join profiles together and also to the brackets are manufactured
with stainless on A2 or A4 alloy with the measurements and mechanical
properties according to this table.
3.2.4
Anchorages to support
Type, position and number of anchorages of the brackets to the wall support will
depend according to the support material and the efforts transmitted to it, being
reflected on the previous ventilated faade project.
The standard anchorages to the slabs are the mechanical plugs A2 M8x75 with
these main characteristics:
-
S.T.H.
Description
Sides
Standard
EN ISO 10545-2
Thickness
EN ISO 10545-2
Water Absorption
Modules of repture
EN ISO 10545-3
EN ISO 10545-4
EN 13364 : 2002
Skid Resistance
EN ISO 10545-5
EN ISO 10545-6
EN ISO 10545-8
EN ISO 10545-9
EN ISO 10545-12
EN ISO 10545-13
EN ISO 10545-14
EN ISO 12825
* * * END OF SECTION * * *
S.T.H.
Specified Value
0.6% Max.
(2.0 mm Max.)
5.0% Max.
(0.5 mm Max.)
0.05%
R45 N/mm
6080 N
1,200 N
0.88
134 mm
6.3x10 C
No Damage
No Damage
UA ULA UHA
5
Center = 6.40 KN
Center Point of Side = 7.43 KN
Diagonal = 4.14 KN
R11
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.02
SUMMARY
This Section includes mineral fiber, solid and perforated lay-in system acoustical
panels and exposed suspension systems for ceilings.
1.03
REFERENCE STANDARDS
A. ASTM, American Society for Testing and Materials.
B. CISCA, Ceiling & Interior Systems Construction Association.
C. NAAMM, National Association of Architectural Metal Manufacturers.
D. NVLAP, National Voluntary Laboratory Accreditation Program.
1.04
DEFINITIONS
A. AC: Articulation Class.
B. CAC: Ceiling Attenuation Class.
C. LR: Light Reflectance coefficient.
D. NRC: Noise Reduction Coefficient.
1.05
DESIGN REQUIREMENTS
A. Design ceiling suspension systems
manufacturers printed directions.
in
accordance
with
ASTM
C636
and
B. Design tile ceiling system in away that allow adequate support of electrical fixtures as
required by the current bulletin of the Electrical Safety Authority. Acoustic panel
system is not designed to carry the weight of electrical equipment.
C. Design hanger anchor and entire suspension system static loading not to exceed 25%
of their ultimate capacity including lighting fixture dead loads. Acoustic panel system is
not designed to carry the weight of electrical equipment.
D. Design tile suspension system in away to allow rotation/relocation of light fixtures.
Acoustic panel system is not designed to carry the weight of mechanical and electrical
equipment.
S.T.H.
SUBMITTALS
A. Product Data: For each type of product indicated.
B. Shop drawings:
1. Suspension system layout including hangers and supports for acoustic tile system.
2. Acoustic panel system including suspension system, hangers, supports and panel
sizes and locations.
3. Conditions at abutting, intersecting and penetrating construction.
4. Dimensioned locations of lighting fixtures, diffusers, sprinkler heads and other
items that pierce the ceiling plane.
C. Samples for verification: For each component indicated and for each exposed finish
required, prepared on Samples of size indicated below.
1. Acoustical Panel: Set of full-size samples of each type, color, pattern, and texture.
2. Exposed Suspension System Members, Moldings and Trim: Set of 300-mm long
Samples of each, finish and color.
D. Certificates: Submit written certification stating that suspended ceiling system is
designed for adequate support of electrical fixtures as required by the current bulletin
of Electrical Safety Authority.
E. Maintenance Data: For finishes to include in maintenance manuals.
1.07
QUALITY ASSURANCE
A. Acoustical Testing Agency Qualifications: An independent testing laboratory, or an
NVLAP-accredited laboratory, with the experience and capability to conduct the testing
indicated, as documented according to ASTM E 548. NVLAP-accredited laboratories
must document accreditation, based on a Certificate of Accreditation and a Scope of
Accreditation listing the test methods specified.
B. Source Limitations:
1. Acoustical Ceiling Panel: Obtain each type through one source from a single
manufacturer.
2. Suspension System: Obtain each type through one source from a single
manufacturer.
C. Fire-Test-Response Characteristics: Provide acoustical panel ceilings that comply with
the following requirements:
S.T.H.
1.09
PROTECT CONDITIONS
Environmental Limitations: Do not install acoustical panel ceilings until spaces are
enclosed and weatherproof, wet work in spaces is complete and dry, work above
ceilings is complete and ambient temperature and humidity conditions are maintained
at the level indicated for Project when occupied for its intended use.
1.10
COORDINATION
Coordinate layout and installation of acoustical panels and suspension system with
other construction that penetrates ceilings or is supported by them, including light
fixtures, HVAC equipment, fire-suppression system and partition assemblies.
1.11
EXTRA MATERIALS
A. Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
S.T.H.
WARRANTY
A. The manufacturer and installer of Acoustical Panel Ceiling shall provide a
comprehensive non pro-rated written Ten (10) years warranty against defective
products which covers replacement materials and labour costs for repair and
installation systems.
PART 2- PRODUCTS
2.01
2.02
S.T.H.
B.
S.T.H.
S.T.H.
standard
compression
struts
designed
to
H. Seismic Clips: Manufacturers standard seismic clips designed and spaced to secure
acoustical panel in-place.
I.
S.T.H.
2.07
PART 3- EXECUTION
3.01
EXAMINATION
A. Examine substrates, areas and conditions, including structural framing to which
acoustical panel ceilings attach or abut, with Installer present, for compliance with
S.T.H.
PREPARATION
Measure each ceiling are and establish layout of acoustical panels to balance border
widths at opposite edges of each ceiling. Avoid using less than half-width panels at
borders and comply with layout shown on reflected ceiling plans.
3.03
INSTALLATION, GENERAL
A. General: Install acoustical panel ceilings to comply with ASTM C 636 and seismic
requirements indicated, per manufacturers written instructions and CISCAs Ceiling
Systems Handbook. The Acoustical tiles shall be applied in one level, so no
deformation in level will be allowed.
B. Suspend ceiling hangers from buildings structural members and as follows:
1. Install hangers plumb and free from contact with insulation or other object within
ceiling plenum that are not part of supporting structure or ceiling suspension
system.
2. Splay hangers only where required to miss obstructions; offset resulting horizontal
forces by bracing, counters playing, or other equally effective means.
3. Where width of ducts and other construction within plenum products hanger
spacings that interfere with location of hangers at spankings required to support
standard suspension system members, install supplemental suspension members
and hangers in form of trapezes or equivalent devices.
Size supplemental suspension members and hangers to support ceiling loads
within performance limits established by referenced standards and publications.
4. Secure wire hangers to ceilings suspension members and hangers to support
above with a minimum of three tight turns. Connect hangers directly either to
structures or to inserts, eye screws or other devices that are secure and
appropriate for substrate and that will not deteriorate or otherwise fail due to age,
corrosion or elevated temperatures.
5. Secure flat, angle, channel and rod hangers to structure, including intermediate
framing members, by attaching to inserts, eye screws or other devices that are
secure and appropriate for both structure to which hangers are attached and type
of hanger involved. Install hangers in a manner that will not cause them to
deteriorate or fail due to age, corrosion or elevated temperatures.
6. Do not support ceilings directly from permanent metal forms or floor deck. Fasten
hangers to cast-in-place hanger inserts, post installed mechanical or adhesive
anchors, or power-actuated fasteners that extend through forms into concrete.
7. Do not attach hangers to steel deck tabs.
S.T.H.
CLEANING
A. Clean exposed surfaces of acoustical panel ceilings, including trim, edge moldings
and suspension system members. Comply with manufacturers written instructions for
cleaning and minor finish damage. Remove and replace ceiling components that
cannot be successfully cleaned and repaired to permanently eliminate evidence of
damage.
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Particular
Conditions and Division 01 Specification Sections, apply to this Section.
4.02
A.
4.03
SUMMARY
Section includes acoustical panels and concealed suspension systems for ceilings.
PRE-INSTALLATION MEETINGS
B. Pre-installation Conference: Conduct conference at Project site.
4.04
ACTION SUBMITTALS
C. Product Data: For each type of product.
D. Samples: For each exposed product and for each color and texture specified, 150 mm
in size.
E. Samples for Initial Selection: For components with factory-applied color finishes.
S.T.H.
4.05
Acoustical Panel: Set of full-size Samples of each type, color, pattern, and
texture.
Concealed Suspension-System Members, Moldings, and Trim: Set of 150-mmlong Samples of each type, finish, and color.
INFORMATIONAL SUBMITTALS
A. Coordination Drawings: Reflected ceiling plans, drawn to scale, on which the following
items are shown and coordinated with each other, using input from installers of the
items involved:
1.
2.
3.
4.
5.
Lighting fixtures.
Air outlets and inlets.
Speakers.
Sprinklers.
Access panels.
Perimeter moldings.
CLOSEOUT SUBMITTALS
Maintenance Data: For finishes to include in maintenance manuals.
MAINTENANCE MATERIAL SUBMITTALS
A.
Furnish extra materials that match products installed and that are packaged with
protective covering for storage and identified with labels describing contents.
1.
2.
3.
4.
S.T.H.
QUALITY ASSURANCE
A. Retain "Testing Agency Qualifications" Paragraph below if Contractor or manufacturer
selects testing agency or if Contractor is required to provide services of a qualified
testing agency in "Field Quality Control" Article. Qualification requirements are in
addition to those specified in Section 014000 "Quality Requirements."
I. Testing Agency Qualifications: Qualified according to NVLAP for testing indicated or
European equivalent acceptable to Engineer.
J. Mockups: Build mockups to verify selections made under sample submittals and to
demonstrate aesthetic effects and set quality standards for materials and execution.
1.
2.
4.09
A.
B.
Before installing acoustical panels, permit them to reach room temperature and a
stabilized moisture content.
C.
Handle acoustical panels carefully to avoid chipping edges or damaging units in any way.
4.09
A.
FIELD CONDITIONS
Environmental Limitations: Do not install acoustical panel ceilings until spaces are
enclosed and weatherproof, wet work in spaces is complete and dry, work above
ceilings is complete, and ambient temperature and humidity conditions are maintained at
the levels indicated for Project when occupied for its intended use.
1.
Pressurized Plenums: Operate ventilation system for not less than 48 hours
before beginning acoustical panel ceiling installation.
PART 5 - PRODUCTS
5.01
PERFORMANCE REQUIREMENTS
L. Performance and other requirements standards indicated below are basic requirements
of the product/s in this Section. Subject to compliance with requirements, Contractor
may provide equivalent product that comply with similar or more stringent
international standards acceptable to Engineer.
M.
S.T.H.
5.02
Indicate design designations from UL's "Fire Resistance Directory" or from the
listings of another qualified testing agency.
D.
A.
ACOUSTICAL PANELS
Classification: Provide fire-resistance-rated panels complying with ASTM E 1264 or
corresponding European standard for type, form, and pattern as follows:
1.
2.
3.
4.
S.T.H.
Mounting Method for Measuring NRC: Type E-400; plenum mounting in which
face of test specimen is 400 mm away from test surface according to
ASTM E 795 or corresponding European test method acceptable to Engineer.
Acoustical Panel Colors and Patterns: Match appearance characteristics indicated for
each product type.
1.
5.03
Acoustical Ceiling Panel: Obtain each type from single source from single
manufacturer.
Suspension System:
Obtain each type from single source from single
manufacturer.
Type and Form: Type III, mineral base with painted finish; Form 2, water felted.
Pattern: As indicated by manufacturer's designation.
Suspension: Exposed Grid System, Demountable Ceiling
Dimensions As indicated.
Technical Performance
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
C.
5.04
High-Humidity Finish:
Comply with ASTM C 635/C 635M requirements for
"Coating Classification for Severe Environment Performance" where high-humidity
finishes are indicated.
T. Attachment Devices:
Size for five times the design load indicated in
ASTM C 635/C 635M, Table 1, "Direct Hung," unless otherwise indicated. Comply
with seismic design requirements.
1.
Anchors in Concrete: Anchors of type and material indicated below, with holes or
loops for attaching hangers of type indicated and with capability to sustain, without
failure, a load equal to five times that imposed by ceiling construction, as
determined by testing according to ASTM E 488 or ASTM E 1512 as applicable,
conducted by a qualified testing and inspecting agency.
a.
b.
S.T.H.
Corrosion Protection:
Stainless-steel components complying with
ASTM F 593 and ASTM F 594, Group 1 Alloy 304 or 316 for bolts; Alloy 304
or 316 for anchor.
Corrosion Protection: Components fabricated from nickel-copper-alloy rods
complying with ASTM B 164 for UNS No. N04400 alloy.
Zinc-Coated, Carbon-Steel Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft
temper.
Stainless-Steel Wire: ASTM A 580/A 580M, Type 304, nonmagnetic.
Nickel-Copper-Alloy Wire: ASTM B 164, nickel-copper-alloy UNS No. N04400.
Size: Select wire diameter so its stress at three times hanger design load
(ASTM C 635/C 635M, Table 1, "Direct Hung") will be less than yield stress of
wire, but provide not less than 3.5-mm- diameter wire.
V. Hanger Rods or Flat Hangers: Mild steel, zinc coated or protected with rust-inhibitive
paint.
W.
Angle Hangers: Angles with legs not less than 22 mm wide; formed with 1-mmthick, galvanized-steel sheet complying with ASTM A 653/A 653M, Z275 coating
designation; with bolted connections and 8-mm- diameter bolts.
BB.
S.T.H.
5.06
ACOUSTICAL SEALANT
A. Acoustical Sealant: Manufacturer's standard sealant complying with ASTM C 834 and
effective in reducing airborne sound transmission through perimeter joints and
openings in building construction as demonstrated by testing representative
assemblies according to ASTM E 90.
3.
4.
5.
PART 6 - EXECUTION
6.01
EXAMINATION
A.
B.
Examine acoustical panels before installation. Reject acoustical panels that are wet,
moisture damaged, or mold damaged.
C.
Proceed with installation only after unsatisfactory conditions have been corrected.
6.02 PREPARATION
A. Measure each ceiling area and establish layout of acoustical panels to balance border
widths at opposite edges of each ceiling. Avoid using less-than-half-width panels at
borders, and comply with layout shown on reflected ceiling plans.
6.03
INSTALLATION
A.
General: Install acoustical panel ceilings to comply with ASTM C 636/C 636M or EN
13964 and seismic design requirements indicated, according to manufacturer's written
instructions or CISCA's "Ceiling Systems Handbook" or similar European system
handbook or code acceptable to Engineer.
1.
S.T.H.
Fire-Rated Assembly: Install fire-rated ceiling systems according to tested firerated design.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Install the main runners (t-profiles) with quick hangers at 1250mm centres,
depending on the tile width. These are fixed to the soffit using suitable, approved
fixings dependent on the soffit type. The installed profiles are aligned, levelled and
fixed in the chosen module size with spacer bars at twice the length of each tile.
Install hangers plumb and free from contact with insulation or other objects within
ceiling plenum that are not part of supporting structure or of ceiling suspension
system.
Splay hangers only where required and, if permitted with fire-resistance-rated
ceilings, to miss obstructions; offset resulting horizontal forces by bracing,
counters playing, or other equally effective means.
Where width of ducts and other construction within ceiling plenum produces
hanger spacings that interfere with location of hangers at spacings required to
support standard suspension-system members, install supplemental suspension
members and hangers in form of trapezes or equivalent devices.
Secure wire hangers to ceiling-suspension members and to supports above with a
minimum of three tight turns. Connect hangers directly either to structures or to
inserts, eye screws, or other devices that are secure and appropriate for substrate
and that will not deteriorate or otherwise fail due to age, corrosion, or elevated
temperatures.
Secure flat, angle, channel, and rod hangers to structure, including intermediate
framing members, by attaching to inserts, eye screws, or other devices that are
secure and appropriate for both the structure to which hangers are attached and
the type of hanger involved. Install hangers in a manner that will not cause them
to deteriorate or fail due to age, corrosion, or elevated temperatures.
Do not support ceilings directly from permanent metal forms or floor deck. Fasten
hangers to cast-in-place hanger inserts, postinstalled mechanical or adhesive
anchors, or power-actuated fasteners that extend through forms into concrete.
When steel framing does not permit installation of hanger wires at spacing
required, install carrying channels or other supplemental support for attachment of
hanger wires.
Do not attach hangers to steel deck tabs.
Do not attach hangers to steel roof deck. Attach hangers to structural members.
Space hangers not more than 1200 mmo.c. along each member supported
directly from hangers unless otherwise indicated; provide hangers not more than
200 mm from ends of each member.
Size supplemental suspension members and hangers to support ceiling loads
within performance limits established by referenced standards and publications.
D. Secure bracing wires to ceiling suspension members and to supports with a minimum of
four tight turns. Suspend bracing from building's structural members as required for
hangers, without attaching to permanent metal forms, steel deck, or steel deck tabs.
Fasten bracing wires into concrete with cast-in-place or post installed anchors.
E. Install edge moldings and trim of type indicated at perimeter of acoustical ceiling area
and where necessary to conceal edges of acoustical panels.
1.
2.
3.
S.T.H.
2.
For chamfered or square-edged panels, install panels with edges fully hidden from
view by flanges of suspension-system runners and moldings.
a.
3.
4.
5.
6.
6.04
A.
C.
Paint cut edges of panel remaining exposed after installation; match color of
exposed panel surfaces using coating recommended in writing for this purpose by
acoustical panel manufacturer.
Install hold-down clips in areas indicated, in areas required by authorities having
jurisdiction, and for fire-resistance ratings; space as recommended by panel
manufacturer's written instructions unless otherwise indicated.
Install clean-room gasket system in areas indicated, sealing each panel and
fixture as recommended by panel manufacturer's written instructions.
Protect lighting fixtures and air ducts to comply with requirements indicated for
fire-resistance-rated assembly.
Testing Agency: Engage a qualified testing agency to perform tests and inspections
and prepare test reports.
Perform the following tests and inspections of completed installations of acoustical
panel ceiling hangers and anchors and fasteners in successive stages. Do not
proceed with installations of acoustical panel ceiling hangers for the next area until
test results for previously completed installations show compliance with
requirements.
1.
S.T.H.
The tile edge configurations for the long and short edges of tiles are
different. To secure the tiles in the system (supported on the main runners),
the tiles feature an (demountable) edge Push edge onto the T-profile
concealing the grid at the same time. On the opposite side, the tile simply
sits on the main runner. The tiles can be installed or demounted by gentle
lifting and shifting of the tiles. The long edge features a (grooved) edge and
is reinforced with L profiles.
1.
B.
b.
Within each test area, testing agency will select one of every 10 poweractuated fasteners and post installed anchors used to attach hangers to
concrete and will test them for 890 N of tension; it will also select one of
every two post installed anchors used to attach bracing wires to concrete
and will test them for 1957 N of tension.
When testing discovers fasteners and anchors that do not comply with
requirements, testing agency will test those anchors not previously tested
until 20 pass consecutively and then will resume initial testing frequency.
D. Acoustical panel ceiling hangers and anchors and fasteners will be considered defective
if they do not pass tests and inspections.
E. Prepare test and inspection reports.
6.05
A.
CLEANING
Clean exposed surfaces of acoustical panel ceilings, including trim, edge moldings, and
suspension-system members. Comply with manufacturer's written instructions for
cleaning and touchup of minor finish damage. Remove and replace ceiling components
that cannot be successfully cleaned and repaired to permanently eliminate evidence of
damage.
SUMMARY
A. Section includes plain, unperforated metal pans and associated suspension system for
interior ceilings.
7.02
PREINSTALLATION MEETINGS
A. Pre-installation Conference: Conduct conference at Project site.
7.03
ACTION SUBMITTALS
A. Product Data: For each type of product.
B. Samples: For each exposed product and for each color and texture specified.
C. Delegated-Design Submittal: For design of seismic restraints and attachment devices.
7.04
INFORMATIONAL SUBMITTALS
A. Product test reports.
B. Evaluation reports.
7.05
CLOSEOUT SUBMITTALS
A. Maintenance data.
S.T.H.
QUALITY ASSURANCE
A. Mockups: Build mockups to verify selections made under Sample submittals and to
demonstrate aesthetic effects and set quality standards for materials and execution.
1.
2.
PART 8 - PRODUCTS
8.01
PERFORMANCE REQUIREMENTS
A.
B.
8.02
Aluminum Sheet: Rolled aluminum sheet, complying with ASTM B 209M; alloy
and temper recommended by aluminum producer and finisher for type of use and
finish indicated.
a.
8.03
S.T.H.
C. Exposed Metal Edge Moldings and Trim: Provide exposed members as indicated or as
required to comply with seismic requirements of authorities having jurisdiction, to
conceal edges of and penetrations through ceiling, to conceal edges of pans and
runners, for fixture trim and adapters, for fasciae at changes in ceiling height, and for
other conditions; of metal and finish matching metal pan ceiling units unless otherwise
indicated.
8.05
B.
Appearance of Finished Work: Noticeable variations in same piece are not acceptable.
Variations in appearance of adjoining components are acceptable if they are within the
range of approved Samples and are assembled or installed to minimize contrast.
S.T.H.
ALUMINUM FINISHES
A. Color-Coated Finish: Manufacturer's standard powder-coat baked paint complying with
coating manufacturer's written instructions for surface preparation, pretreatment,
application, baking, and minimum dry film thickness.
8.07
PART 9 - EXECUTION
9.01
INSTALLATION
A.
General: Install metal pan ceilings to comply with ASTM C 636/C 636M and seismic
design requirements indicated, according to manufacturer's written instructions and
CISCA's "Ceiling Systems Handbook."
B.
Install edge moldings and trim of type indicated at perimeter of ceiling area and where
necessary to conceal edges of metal pans.
C.
Install metal pans in coordination with suspension system and exposed moldings and
trim. Comply with installation tolerances according to CISCA's "Metal Ceilings Technical
Guidelines."
1.
D.
Install sound attenuation panels in areas indicated by reflected ceiling plans or room
finish schedules.
END OF SECTION
S.T.H.
PART 1 - GENERAL
7.01
A.
7.02
A.
7.03
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Particular
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
This Section includes stretch membrane ceiling system complete with accessories for
interior installations.
DEFINITIONS
A.
B.
7.04
REFERENCE STANDARDS
A.
B.
Fire Rating: Stretch PVC ceiling shall have a fire hazard of Class 1 within the
requirements of the ASTM E84 Flame Spread Test or corresponding European
standards acceptable to local authorities having jurisdiction in Abu Dhabi.
7.05
A.
7.06
A.
PRE-INSTALLATION MEETINGS
Pre-installation Conference: Conduct conference at Project site.
ACTION SUBMITTALS
Product Data: For each type of product.
1.
2.
B.
Shop Drawings: For each stretch-PVC system. Include installation and system details;
details joints and corners; and details at ceiling intersections and intersections with
walls. Indicate frame edge and core materials.
C.
Samples for Initial Selection: For each type of PVC facing from stretch-PVC system
manufacturer's full range.
D.
S.T.H.
INFORMATIONAL SUBMITTALS
Coordination Drawings: Reflected ceiling plans and other details, drawn to scale, on
which the following items are shown and coordinated with each other, using input from
installers of the items involved:
1.
2.
3.
4.
5.
Lighting fixtures.
Air outlets and inlets.
Speakers.
Alarms.
Sprinklers.
Access panels.
B.
C.
D.
7.08
A.
7.09
CLOSEOUT SUBMITTALS
Maintenance Data: For stretch-PVC system to include in maintenance manuals.
Include PVC manufacturer's written cleaning, stain-removal, restretching,
recommendations.
QUALITY ASSURANCE
A.
B.
Mockups: Build mockups to verify selections made under Sample submittals and to
demonstrate aesthetic effects and set quality standards for materials, fabrication, and
installation.
1.
S.T.H.
C.
7.10
Approval of mockups does not constitute approval of deviations from the Contract
Documents contained in mockups unless Engineer specifically approves such
deviations in writing.
Source Limitations: Obtain stretch-PVC ceiling system from single source from single
manufacturer.
DELIVERY, STORAGE, AND HANDLING
A.
Comply with stretch-PVC ceiling system manufacturers' written instructions for minimum
and maximum temperature and humidity requirements for shipment, storage, and
handling.
B.
Store all materials off the ground and protected from dirt and dust of construction
operations.
C.
D.
Handle all materials in a manner that will protect them from damage.
7.11
FIELD CONDITIONS
A.
Do not begin installation until spaces to receive stretch ceilings have been enclosed,
sufficient heat is provided, dust generating activities have terminated, and overhead
mechanical and electrical work is completed, tested, and approved.
B.
C.
Maintain uniform temperatures and humidity prior to, during and after installation.
D.
E.
If a ventilation system is used, air intakes and outlets must have the right dimensions to
be correctly balanced.
7.12
A.
WARRANTY
Special Warranty: Manufacturer and Installer agree to repair or replace components of
stretch-PVC system that fail in performance, materials, or workmanship within specified
warranty period.
1.
2.
3.
S.T.H.
Acoustical performance.
PVC sagging, distorting, or releasing from panel edge.
Warping of core.
7.02
A.
f.
g.
h.
2.
Harpoon: A semi rigid PVC harpoon (depending on rail type selected) is welded at
the factory onto the perimeter of the ceiling membrane.
3.
Seams / Welds: The seams will be lapped and factory welded. The seam location
to be specified by the Engineer.
4.
Rails:
a.
b.
S.T.H.
5.
Rings: Reinforcement rings in Class A PVC available in the shape and size to fit
light fixtures, sprinkler heads, HVAC, smoke detectors, etc.
6.
Acoustical Materials: Can be installed above the Stretch-PVC ceiling but not on it.
This acoustical material must meet the requirements of the acoustical specialist
and comply with the requirements of the Contract Documents.
EXAMINATION
A.
Install PVC Stretch Ceiling System in accordance with approved submittals, reflected
ceiling plan in Architectural Drawings, manufacturers published recommendations and
Contract Documents.
B.
Examine the condition of the installation site and the conditions. Notify the Contractor or
Engineer in writing of any unsatisfactory conditions. Do not proceed with the work until
such conditions have been corrected in a manner satisfactory to the PVC Stretch
Ceiling System installers.
C.
Survey the installation site for exact field measurements for custom production of the
ceiling membrane. Take actual field measurements for each ceiling.
D.
Inspect each space which is to receive wall fixed mounted rails. The surface where the
rails will be fixed must be smooth, flat, and finished prior to installation of the rails.
E.
The stretch ceiling should only be installed if the wet work is completed and dry, the
space is enclosed weather tight and dust-free, all painting and wall covering is
completed and dry, the work of other trades is completed included electrical work,
sprinkler system, HVAC, etc.
7.02
PREPARATION
A.
Measure each area and establish layout of panels and joints of sizes indicated on
Drawings within a given area.
B.
Before installation, allow PVC to adjust and become stable in spaces where it will be
installed in accordance with stretch-PVC system manufacturer's written instructions.
Acclimatize PVC for minimum of 48 hours at ambient temperature and humidity
conditions indicated for spaces when occupied for their intended use.
7.03
A.
INSTALLATION
General: Install stretch-PVC ceiling system in accordance with system manufacturer's
written instructions.
1.
2.
3.
7.04
A.
CLEANING
Clean PVC ceiling on completion of installation to remove dust and other foreign
materials according to manufacturer's written instructions.
END OF SECTION
S.T.H.
1.7
CLOSEOUT SUBMITTALS
Maintenance Data: For stone flooring to include in maintenance manuals. Include
product data for stone-care products used or recommended by Installer and names,
addresses, and telephone numbers of local sources for products.
QUALITY ASSURANCE
A.
Fabricator Qualifications: Shop that employs skilled workers who custom fabricate stone
flooring.
B.
C.
D.
Mockups: Build mockups to demonstrate aesthetic effects and to set quality standards
for fabrication and execution.
1.
2.
3.
1.8
A.
Lift stone with wide-belt slings; do not use wire rope or ropes that might cause
staining. Move stone, if required, using dollies with cushioned wood supports.
Store stone on wood A-frames or pallets with nonstaining, waterproof covers.
Arrange to distribute weight evenly and to prevent damage to stone. Ventilate
under covers to prevent condensation.
B.
Mark stone units, on surface that is concealed after installation, with designations used
on Shop Drawings to identify individual stone units. Orient markings on vertical panels
so that they are right side up when units are installed.
C.
Store cementitious materials on elevated platforms, under cover, and in a dry location.
Do not use cementitious materials that have become damp.
1.9
FIELD CONDITIONS
A.
B.
Cold-Weather Requirements for Exterior Stone Flooring: Do not use frozen materials or
materials mixed or coated with ice or frost. Do not build on frozen substrates. Remove
S.T.H.
STONE FLOORING
096340 - 1
_____________________________________________________________________
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
Section Includes:
1.
2.
1.3
A.
1.4
PRE-INSTALLATION MEETINGS
Pre-installation Conference: Conduct conference at Project site.
ACTION SUBMITTALS
A.
Product Data: For each variety of stone, stone accessory, and manufactured product.
B.
Shop Drawings: Include plans, sections, details, and attachments to other work.
1.
2.
Show locations and details of joints both within stone flooring and between stone
flooring and other finish materials.
Show direction of veining, grain, or other directional patterns.
C.
Samples: Full size samples of the proposed products shall be submitted to Engineer
when requested.
D.
Samples for Initial Selection: For joint materials involving color selection.
E.
1.5
For each stone type indicated, in sets of Samples not less than 300 mm square.
Include at least two four or more Samples in each set and show the full range of
color and other visual characteristics in completed Work.
For each color of grout or pointing mortar required.
INFORMATIONAL SUBMITTALS
A.
B.
S.T.H.
Stone Test Reports: For each stone variety proposed for use on Project, by a
qualified testing agency, indicating compliance with required physical properties,
according to referenced ASTM standards. Base reports on testing within previous
five years.
PART 2 - PRODUCTS
2.1
A.
STONE FLOORING
Source Limitations for Stone: Obtain each variety of stone, from single quarry with
resources to provide materials of consistent quality in appearance and physical
properties.
1.
2.
3.
For stone types that include same list of varieties and sources, provide same
variety from same source for each.
Make quarried blocks available for examination by Engineer.
Make stone slabs available for examination by Engineer.
a.
b.
c.
B.
C.
2.2
Minimum value of R9 for dry and R10 for wet areas according to DIN 51130.
Minimum value of 36 PTV according to BS 7976 standard, Rz surface roughness
value for wet areas shall be not less than 20 m according to Slip Assessment
Tool.
GRANITE
A.
B.
C.
Match Engineer's samples for color, finish, and other stone characteristics relating to
aesthetic effects.
2.3
A.
S.T.H.
MARBLE
Material Standard: Comply with ASTM C 503/C 503M.
B.
C.
Match Engineer's samples for color, finish, and other stone characteristics relating to
aesthetic effects.
2.4
A.
MORTAR MATERIALS
Portland Cement: ASTM C 150, Type I or Type II.
1.
Low-Alkali Cement: Not more than 0.60 percent total alkali when tested according
to ASTM C 114.
B.
C.
D.
Mortar Pigments: Natural and synthetic iron oxides and chromium oxides, compounded
for use in mortar mixes and complying with ASTM C 979. Use only pigments with a
record of satisfactory performance in stone masonry mortar.
E.
Colored Portland Cement-Lime Mix: Packaged blend of portland cement, hydrated lime,
and mortar pigments. Mix shall produce color indicated or, if not indicated, as selected
from manufacturer's standard colors. Pigments shall not exceed 10 percent of portland
cement by weight.
F.
Aggregate: ASTM C 144; except for joints narrower than 6 mm and pointing mortar, use
aggregate graded with 100 percent passing 1.18-mm sieve.
1.
2.
G.
H.
Thin-Set Mortar:
1.
2.
I.
S.T.H.
Water: Potable.
GROUT
A.
B.
Sand-Portland Cement Grout: ANSI A108.10, composed of white or gray cement and
white or colored aggregate to produce required color.
C.
D.
E.
2.6
Polymer Type: Acrylic resin or ethylene vinyl acetate, in dry, redispersible form,
packaged with other dry ingredients.
Polymer Type: Acrylic resin or styrene-butadiene rubber in liquid-latex form for
addition to packaged dry-grout mix.
Unsanded grout mix for joints 3 mm and narrower.
Sanded grout mix for joints wider than 3 mm.
Water-Cleanable Epoxy Grout: ANSI A118.3 packaged, chemical-resistant, watercleanable, tile-setting and -grouting epoxy.
ACCESSORIES
A.
B.
Paver Pedestals: Manufacturer's standard paver support assembly, including fixedheight adjustable or stackable pedestals, shims, and spacer tabs for joint spacing of 3
mm or 5 mm.
C.
Temporary Spacers: Resilient plastic, nonstaining to stone, sized to suit joint thickness.
D.
Cleavage Membrane:
Polyethylene sheeting, ASTM D 4397,
unperforated asphalt felt, ASTM D 226/D 226M, Type I (No. 15).
E.
F.
Divider Strips and Edging: Metal or combination of metal and PVC or neoprene base,
designed specifically for flooring applications, in longest lengths available.
G.
Abrasive Inserts for Stair Treads: Abrasive strips consisting of aluminum oxide, silicon
carbide, or a combination of both, in an epoxy-resin binder, fabricated for installing in
routed grooves of stair treads to provide slip resistance. Provide epoxy-resin installation
adhesive compatible with inserts.
1.
2.
3.
H.
S.T.H.
0.1 mm thick; or
Cork Joint Filler: Preformed strips complying with ASTM D 1752, Type II.
Cleaner: Stone cleaner specifically formulated for stone types, finishes, and applications
indicated, as recommended by stone producer and by sealer manufacturer. Do not use
cleaning compounds containing acids, caustics, harsh fillers, or abrasives.
J.
Floor Sealer: Colorless, slip- and stain-resistant sealer that does not affect color or
physical properties of stone surfaces, as recommended by stone producer for application
indicated.
2.7
A.
B.
C.
Latex-Modified Portland Cement Setting Mortar: Proportion and mix portland cement,
aggregate, and latex additive to comply with latex-additive manufacturer's written
instructions and to produce a stiff mixture with a moist surface when bed is ready to
receive stone.
D.
E.
Cement-Paste Bond Coat: Mix either neat cement or cement and sand with water to a
consistency similar to that of thick cream.
F.
Latex-Modified Portland Cement Bond Coat: Proportion and mix portland cement,
aggregate, and latex additive to comply with latex-additive manufacturer's written
instructions.
G.
Pointing Mortar: Comply with requirements indicated above for setting mortar, including
type and the following:
1.
2.
S.T.H.
Pigmented Pointing Mortar: Select and proportion pigments with other ingredients
to produce color required. Do not exceed pigment-to-cement ratio of 1:10, by
weight.
Packaged Portland Cement-Lime Mix Mortar: Use portland cement-lime mix of
selected color.
2.8
A.
Joint Grout: Comply with mixing requirements in referenced ANSI standards and with
manufacturer's written instructions.
STONE FABRICATION
Select stone for intended use to prevent fabricated units from containing cracks, seams,
and starts that could impair structural integrity or function.
1.
B.
2.
3.
4.
4.
2.
2.
S.T.H.
Cut stone from one block or contiguous, matched blocks in which natural markings
occur.
Number stone units and note numbers on Shop Drawings to designate installation
location of each unit.
F.
Pattern Arrangement: Fabricate and arrange stone units with veining and other natural
markings to comply with the following requirements:
1.
E.
D.
Repairs that are characteristic of the varieties specified are acceptable provided
they do not impair structural integrity or function and are not aesthetically
unpleasing, as judged by Engineer.
Fabricate stone to comply with requirements indicated and with the following references:
1.
C.
Bevel edges of thresholds at 1:2 slope, aligning lower edge of bevel with adjacent
floor finish. Limit height of bevel to 13 mm or less, and finish bevel to match
adjacent surfaces of threshold.
Where difference in floor levels exceeds 13 mm, bevel edge of threshold at 1:12
slope, aligning lower edge of bevel with adjacent floor finish. Finish bevel to match
adjacent surfaces of threshold.
Carefully inspect finished stone units at fabrication plant for compliance with
appearance, material, and fabrication requirements. Replace defective units. Clean
sawed backs of stones to remove rust stains and iron particles.
Grade and select stone for overall uniform appearance when assembled in place.
Natural variations in appearance are acceptable if installed stone units match
range of colors and other appearance characteristics represented in approved
Samples and mockups.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine surfaces to receive stone flooring and conditions under which stone flooring will
be installed, with Installer present, for compliance with requirements for installation
tolerances and other conditions affecting performance of stone flooring.
B.
C.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
PREPARATION
A.
Vacuum or Sweep concrete substrates to remove dirt, dust, debris, and loose particles.
B.
Remove substances from concrete substrates that could impair mortar bond, including
curing and sealing compounds, form oil, and laitance.
C.
D.
Before setting stone, clean dirty or stained stone surfaces by removing soil, stains, and
foreign materials. Clean stone by thoroughly scrubbing with fiber brushes and then
drenching with clear water. Use only mild cleaning compounds that contain no caustic or
harsh materials or abrasives.
3.3
A.
INSTALLATION, GENERAL
Do necessary field cutting as stone is set. Cut lines straight and true and finish field-cut
edges to match shop-cut edges.
1.
Use power saws with diamond blades to cut stone except for stone that is
specified to have rough-split edges.
B.
Set stone to comply with requirements indicated. Match stone for color and pattern by
using units numbered in sequence as indicated on Shop Drawings.
C.
Scribe and field cut stone as necessary to fit at obstructions. Produce neat joints of size
specified or indicated.
D.
Provide control and expansion joints of widths and at locations indicated. Keep control
and expansion joints free of mortar, grout, and other rigid materials.
S.T.H.
INSTALLATION TOLERANCES
A.
Variation in Line: For positions shown in plan for edges of flooring, ramps, steps,
changes in color or finish, and continuous joint lines, do not exceed 3 mm in 3 m, 6 mm
in 6 m, or 10 mm maximum.
B.
Variation in Joint Width: Do not vary from average joint width more than plus or minus
1.5 mm or one-fourth of nominal joint width, whichever is less.
C.
D.
Variation in Plane between Adjacent Units (Lipping): Do not exceed 0.8-mm difference
between planes of adjacent units.
3.5
A.
Saturate concrete with clean water several hours before placing setting bed. Remove
surface water about one hour before placing setting bed.
B.
Apply mortar-bed bond coat to damp concrete and broom to provide an even coating
that completely covers the concrete. Do not exceed 1.5-mm thickness. Limit area of
mortar-bed bond coat to avoid its drying out before placing setting bed.
1.
Place reinforcing wire mesh over concrete, lapped at joints by at least one full
mesh and supported so mesh becomes embedded in middle of mortar bed. Hold
edges back from vertical surfaces about 13 mm.
C.
Apply mortar bed immediately after applying mortar-bed bond coat. Spread, tamp, and
screed to uniform thickness at elevations required for setting stone to finished elevations
indicated.
D.
Mix and place only that amount of mortar bed that can be covered with stone before
initial set. Cut back, bevel edge, and discard material that has reached initial set before
stone can be placed.
E.
Place stone before initial set of mortar occurs. Immediately before placing stone on
setting bed, apply uniform 1.5-mm- thick bond coat to mortar bed or to back of each
stone unit.
F.
Tamp and beat stone with a wooden block or rubber mallet to obtain full contact with
mortar bed and to bring finished surfaces within indicated tolerances. Set each unit in a
single operation before initial set of mortar; do not return to areas already set and disturb
stone for purposes of realigning finished surfaces or adjusting joints.
G.
Rake out joints to depth required to receive grout or pointing mortar as units are set.
H.
Point joints after setting. Fill full with mortar type and color indicated. Tool joints flat,
uniform, and smooth, without visible voids.
3.6
A.
S.T.H.
B.
3.7
At locations not adjacent to stone flooring, install stone thresholds in thin-set, latexportland cement mortar to comply with ANSI A108.5 water-cleanable epoxy adhesive to
comply with ANSI A108.4.
STONE STAIR TREAD AND RISER INSTALLATION
A.
Install stone stair treads and risers to comply with "Installation of Stone Bonded to
Concrete" Article.
B.
Install stone stair treads and risers in thin-set, latex-portland cement mortar to comply
with ANSI A108.5 water-cleanable epoxy adhesive to comply with ANSI A108.4.
3.8
A.
GROUTING
Grout stone joints to comply with ANSI A108.10 and with manufacturer's written
instructions.
1.
2.
B.
3.9
A.
Grout stone joints with water-cleanable epoxy grout to comply with ANSI A108.6 and
with manufacturer's written instructions.
ADJUSTING AND CLEANING
Remove and replace stonework of the following description:
1.
2.
3.
4.
B.
C.
D.
Clean stonework after setting and pointing and grouting are complete. Use procedures
recommended by stone fabricator for application types.
E.
S.T.H.
PROTECTION
A.
B.
Protect installed stonework during construction with non-staining kraft paper. Where
adjoining areas require construction work access, cover stonework with a minimum of
20-mm untreated plywood over non-staining kraft paper.
END OF SECTION
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
SUMMARY
Section Includes:
1.
1.3
A.
1.4
A.
PRE-INSTALLATION MEETINGS
Pre-installation Conference: Conduct conference at Project site.
ACTION SUBMITTALS
Product Data: For each type of product.
1.
Include data on physical characteristics, durability, fade resistance, and firetest-response characteristics.
B.
Shop Drawings: Show location and extent of each wall-covering type. Indicate
pattern placement, seams and termination points.
C.
Samples: For each type of wall covering and for each color, pattern, texture, and
finish specified, full width by 914-mm- long in size.
1.
Wall-Covering Sample: From same production run to be used for the Work,
with specified treatments paint applied. Show complete pattern repeat. Mark
top and face of fabric.
D.
E.
Samples for Verification: For each type of wall covering and for each color, pattern,
texture, and finish specified, full width by 914-mm- long in size.
1.
F.
1.5
A.
S.T.H.
Wall-Covering Sample: From same production run to be used for the Work,
with specified treatments paint applied. Show complete pattern repeat.
1.6
A.
1.7
A.
Product Test Reports: For each wall covering, for tests performed by a qualified
testing agency.
CLOSEOUT SUBMITTALS
Maintenance Data: For wall coverings to include in maintenance manuals.
QUALITY ASSURANCE
Mockups: Build mockups to verify selections made under Sample submittals and to
demonstrate aesthetic effects and to set quality standards for installation.
1.
2.
3.
1.8
Build mockups for each type of wall covering on each substrate required.
Comply with requirements in ASTM F 1141 for appearance shading
characteristics.
Approval of mockups does not constitute approval of deviations from the
Contract Documents contained in mockups unless Engineer specifically
approves such deviations in writing.
Subject to compliance with requirements, approved mockups may become
part of the completed Work if undisturbed at time of Substantial Completion.
FIELD CONDITIONS
A.
Environmental Limitations: Do not deliver or install wall coverings until spaces are
enclosed and weathertight, wet work in spaces is complete and dry, work above
ceilings is complete, and temporary HVAC system is operating and maintaining
ambient temperature and humidity conditions at levels intended for occupants after
Project completion during the remainder of the construction period.
B.
Lighting: Do not install wall covering until lighting that matches conditions intended
for occupants after Project completion is provided on the surfaces to receive wall
covering.
C.
Ventilation: Provide continuous ventilation during installation and for not less than
the time recommended by wall-covering manufacturer for full drying or curing.
PART 2 - PRODUCTS
2.1
A.
PERFORMANCE REQUIREMENTS
Fire-Test-Response Characteristics: As determined by testing identical wall
coverings applied with identical adhesives to substrates according to test method
indicated below by a qualified testing agency. Identify products with appropriate
markings of applicable testing agency.
1.
S.T.H.
2.2
A.
2.3
Pattern: As indicated
Color: As indicated
Contents 100% Xorel
Use Wallcoverings
Alternate Uses: Panels
Width: 132 cm
Useable Width: 132 cm.
Repeat: 51 cm- length x 43 cm- width
Finish: Microventing
Backing: Proprietary backing technology which prevents stains and moisture
from passing through the textile enabling the wall or seating
Flame Retardancy ASTM E84 Class A / Class 1
Cleaning Code WS & BC-Water/Solvent & Bleach Cleanable
ECO Info Cradle-to-Cradle Silver Certified by MBDC
SCS Indoor Advantage Gold
PVC Free
Anti Bacterial
Responsible Return Program
ACCESSORIES
A.
Adhesive: Use a heavy duty adhesive that should not be thinned with chemical
solvent. If paperbacked, apply the adhesive to the paper. If acrylic backed, apply
adhesive to the wall or as recommended in writing by wall-covering manufacturer.
B.
C.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
All wall coverings must be examined for pattern, color and quantity. Make sure that
multiple rolls match each other.
B.
Examine substrates and conditions, with Installer present, for compliance with
requirements for levelness, wall plumbness, maximum moisture content, and other
conditions affecting performance of the Work.
C.
Proceed with installation only after unsatisfactory conditions have been corrected.
S.T.H.
PREPARATION
A.
B.
Clean substrates of substances that could impair bond of wall covering, including
dirt, oil, grease, mold, mildew, and incompatible primers.
C.
Prepare substrates to achieve a smooth, dry, clean, structurally sound surface free
of flaking, unsound coatings, cracks, and defects.
1.
2.
3.
4.
5.
D.
Check painted surfaces for pigment bleeding. Sand gloss, semigloss, and eggshell
finish with fine sandpaper.
E.
Remove hardware and hardware accessories, electrical plates and covers, light
fixture trims, and similar items.
F.
3.3
A.
3.4
A.
B.
Cut wall-covering strips in roll number sequence. Change the roll numbers at
partition breaks and corners.
C.
D.
Install wall covering without lifted or curling edges and without visible shrinkage.
E.
Trim edges and seams for color uniformity, pattern match, and tight closure. Butt
seams without overlaps or gaps between strips.
S.T.H.
3.5
Fully bond wall covering to substrate. Remove air bubbles, wrinkles, blisters, and
other defects.
CLEANING
A.
B.
C.
D.
Reinstall hardware and hardware accessories, electrical plates and covers, light
fixture trims, and similar items.
END OF SECTION
S.T.H.
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.02
SUMMARY
A. This Section includes factory-formed and assembled, composite aluminum panels for
wall & soffit assemblies, exterior percales and canopy work as indicated at the
drawings.
1.03
DESIGN REQUIREMENTS
A. Design exterior metal wall panel system to withstand live, dead, lateral, wind, seismic,
handling, transportation and erection loads, imposed and other loads.
B. Prevent rain penetration through wall system. Incorporate means of draining to the
exterior.
C. Design exterior metal wall panel system to support weight and the wind load, positive
and negative, prevalent for the location of the building, but no less than windgust
pressure calculated from the International Building Code. To minimize the potential for
dished panels after loading, permanent set of the panel, measured normal to the
panel surface after application and removal of the design load, must not exceeding
L/800 of distance between supported edges of panel or distance between stiffeners
where stiffeners are used. Stiffeners, where used, must not deflect more than L/90 of
span under load.
D. Design exterior metal wall panel system to accommodate thermal movements of the
components and structural movements to provide and installation free of oil canning,
buckling, delamination, and failure of joint seals, excessive stress on fasteners or any
other detrimental effects.
E. Design composite panel system to prevent rattling and vibration of panels,
overstressing of fasteners and clips and other detrimental effects on the system.
F. Panel removal: System design to allow removal of individual panels within wall
system.
G. Design miscellaneous, additional structural framing members as required to complete
composite panel system, where not indicated on Contract Drawings.
H. The attachment face of subgirls supporting the panel system must not deflect
vertically more than 3 mm due to the dead load of the panel system.
I.
S.T.H.
Structural Performance: Capable of withstanding the effects of gravity loads and the
following loads and stresses, based on testing according to ASTM E 330:
SUBMITTALS
A. Shop Drawings: Show layouts of composite panels and canopies, including plans,
elevations, sections, details and attachment to other work.
1. Include details of edge conditions, joints, panel profiles, corners, anchorages,
attachment system, trim, flashings, closures and accessories.
2. Include structural analysis data signed and sealed by the qualified professional
engineer responsible for their preparation.
3. Submit shop drawings for sunshades indicating elevations, sections, details,
dimensions, materials, gauges and finishes. Shop drawings and design
calculations shall be stamped by a Professional Engineer licensed to practice in
the Place of Work.
B. Coordination Drawings: Drawn to scale and coordinating composite panel installation
with penetrations and wall-mounted items.
C. Samples: Submit two 300 x 300 mm samples panels in the selected colors and finish
for approval.
D. Reports: Submit written flied inspection and test report results after each inspection.
1.05
QUALITY ASSURANCE
A. Installer Qualifications: An employer of workers trained and approved by
manufacturer.
1. Installers responsibilities include fabricating and installing composite panel
assemblies and providing professional engineering services needed to assume
engineering responsibility and perform the following:
1. Design of the composite metal panel system.
2. Review, stamp andsign shop drawings.
3. Conduct shop and field inspections and prepare and submit inspection
reports.
S.T.H.
1.07
EXTRA MATERIALS
A. Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
1. Composite aluminum cladding: Furnish quantity of full-size units equal 2 percent
of amount installed, for each type, composition, color, pattern and size indicated.
1.08
WARRANTY
A. Special Warranty: Manufacturers standard form which manufacturer agrees to repair
or replace components of composite panel assemblies that fail in materials or
workmanship within specified warranty period.
1. Failures include, but are not limited to, the following:
1) Structural failures, including rupturing, cracking or puncturing.
2) Deterioration of metals, metal finishes and other materials beyond normal
weathering.
S.T.H.
MANUFACTURERS
A. Manufacturers: Subject to compliance with requirements, provide products by one of
the manufacturers listed at the list of manufacturers.
2.02
PANEL MATERIALS
A. Composite Material:
1. Basis-of-Design Product: Composite Aluminum Panel.
2. Two sheets of 0.51 mm thick aluminum 3003, sandwiching a core of extruded
thermoplastic formed in a continuous process without the use of glues or
adhesives between dissimilar materials. Panel thickness: 4 mm. Bond integrity
testing to adhere to ASTM D1781.
B. Aluminum Extrusions: ASTM B 221 (ASTM B 221M), alloy and temper recommended
by manufacturer for type of use and finish indicated. All aluminum sheet to come from
the same patch.
C. Finish:
1. Exposed to view:
1) Anodized Coating System: Manufacturers standard shall performance
requirements of AAMA 2605.
2) Color: Unless otherwise directed by Engineer/Client, color to match color
Titanium C310.
2. Concealed Aluminum finish: Mill finish
D. Panel Sealant:
1. Sealant Tape: Pressure-sensitive, gray polyisobutylene compound sealant tape
with release-paper backing; 13 mm wide and 3 mm thick.
2. Joint Sealant: ASTM C 920; as recommended in writing by aluminum composite
panel manufacturer.
3. Butyl-Rubber-Based, Solvent-Release Sealant: ASTM C 1311.
S.T.H.
2.04
SUBSTRATE BOARDS
A. Glass-Matt Gypsum Sheathing Board: ASTM C 1177/C 1177M; Type X, 16 mm thick.
B. Substrate-Board Fasteners: Factory-coated steel fasteners and metal or plastic plates
complying corrosion-resistance provisions in FMG 4470, designed for fastening
substrate board with substrate.
2.05
S.T.H.
MISCELLANEOUS MATERIALS
A. Fasteners: Self-tapping screws, bolts, nuts,, self-locking rivets and bolts, end-welded
studs and other suitable fasteners designed to withstand design loads. Provide
exposed fasteners with heads matching color of composite panels by means of plastic
caps of factory-applied coating.
1. Fasteners for Panels: Self-drilling or self-tapping 410 stainless or zinc-alloy steel
hex washer head, with EPDM or PVC washer under heads of fasteners bearing
on weather side of composite panels.
2. Fasteners for Flashing and Trim: Blind fasteners or self-drilling screws with hex
washer head.
3. Blind Fasteners: High-strength aluminum or stainless-steel rivets.
B. Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for
15-mil (0.4-mm) dry film thickness per coat. Provide inert-type noncorrosive
compound free of asbestos fibers, sulfur components and other deleterious impurities.
2.07
2.08
ACCESSORIES
A. Composite Panel Accessories: Provide components required for a complete
composite panel assembly including trim, copings, fasciae, mullions, sills, corner
units, clips, flashings, sealants, gaskets, fillers, closure strips, and similar items.
Match material and finish of composite panels unless otherwise indicated.
1. Closures: Provide closures at eaves and rakes, fabricated of same metal as
composite panels.
2. Closure Strips: Closed-cell, expanded, cellular, rubber or crosslinked, polyolefinfoam or closed-cell laminated polyethylene; minimum 25-mm-thick, flexible
closure strips; cut or premolded top match aluminum panel profile. Provide
closures strips where indicated or necessary to ensure weather construction.
B. Flashing and Trim: Formed from 0.45-mm thick, metallic coated steel sheet. Provide
flashing and trim as required to seal against weather and to provide finished
appearance. Locations include, but are not limited to, bases, drips, sills, jambs,
S.T.H.
2.10
FABRICATION
A. General: Fabricate and finish aluminum composite panels and accessories at the
factory to greatest extent possible, by manufacturers standard procedures and
processes, as necessary to fulfill indicated performance requirements demonstrated
by laboratory testing. Comply with indicated profiles and with dimensional and
structural requirements.
1. Fabricate panels with panel stiffeners as required to maintain fabrication
tolerances and to withstand design loads.
B. Fabricate composite panels in a manner that eliminates condensation on interior side
of panel and with joints between panels designed to form weather tight seals.
C. Where indicated, fabricate panel joints with factory-installed captive gaskets or
separator strips that provide a tight seal and prevent metal-to-metal contact, in a
manner that will minimize noise from movements within panel assembly.
D. Sheet Metal Accessories: Fabricate flashing and trim to comply with
recommendations in SMACNAs Architectural Sheet Metal Manual that apply to the
design, dimensions, metal and other characteristics of item indicated.
S.T.H.
PART 3- EXECUTION
3.01
PREPARATION
A. Install flashings and other sheet metal to comply with requirements specified in
Division 07 Section Section Metal Flashing and Trim.
B. Miscellaneous Framing: Install subgirts, base angles, sills, furring and other
miscellaneous panel support members and anchorage according to ASTM C 754 and
composite manufacturers written recommendations.
3.02
S.T.H.
3.04
ACCESSORY INSTALLATION
A. General: Install accessories with positive anchorage to building and weathertight
mounting and provide for thermal expansion. Coordinate installation with flashings
and other components.
1. Install components required for a complete composite panel assembly including
trim, copings, corners, seam covers, flashings, sealants, gaskets, fillers, closure
strips and similar items.
2. Comply with performance requirements, manufacturers written installation
instructions, and SMACNAs Architectural Sheet Metal Manual. Provide
concealed fasteners where possible and set units true to line and level as
indicated. Install work with laps, joints and seams that will be permanently
watertight and weather resistant.
3. Provide elbows at base of downspouts to direct water away from building.
S.T.H.
END OF SECTION
S.T.H.
GENERAL
RELEATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
1.2
SUMMARY
A. This Section includes the following:
1. Lead sheet, strip, and plate.
2. Lead glass.
3. Lead-lined building materials and products including the following:
a. Gypsum board.
b. Wood doors.
c. Steel doors.
d. Observation windows frames.
e. Modular shielding partitions.
4. Neutrons-Shielding Doors and Frames (Linear Accelerator Swinging Doors
and Frames).
5. Radio Frequency Shielded Glass.
1.3
REFERENCE STANDARDS
A. ASTM, American Society for Testing and Materials.
B. NAAMM, National Association of Architectural Metal Manufacturers.
1.4
DEFINITIONS
A. Lead Equivalences: The thickness of lead that provides the same attenuation
(reduction of radiation passing through) as the material in question under the
specified conditions.
1. Lead equivalence specified for materials used in diagnostic x-ray rooms is as
measured at 100 kV, unless otherwise indicated.
1.5
S.T.H.
SUBMITTALS
A. Product Data: For each type of product indicated.
B. Shop Drawings: Show layout of radiation-protected areas. Indicate lead thickness
or lead equivalence of components. Show components and installation conditions
not fully dimensioned or detailed in Product Data.
1. Show ducts, pipes, conduit and other objects that penetrate radiation
protection together with details of penetrations.
2. Show details of neutron-shielding doors and frames, including anchorage to
and coordination with other work. Show locations of electrical conduit and
boxes for connecting door operators, door operator switches and door
interlock switches.
3. Show details of radio frequency shielding glass, including anchorage to and
coordination with other work.
C. Samples for Initial Selection: For each type prefinished item indicated.
D. Qualification Data: For Installer.
1.7
QUALITY ASSURANCE
A. Source Limitations: Obtain each type of radiation protection product through one
source from a single manufacturer.
B. Installers qualifications: Perform Work of this Section by a company that has a
minimum of five years proven experience in Work of Similar size and nature and
that is approved by manufacturer. Submit to Consultant, applicators current
certificate of approval by the material manufacturer as proof of compliance.
C. Pre-installation Conference: Conduct conference at Project site to comply with
requirements in the Conditions of Contract. Reviews methods and procedures
related to radiation protection including, but not limited to, the following:
1. Sequence and schedule of radiation protection work in relation to other work.
S.T.H.
1.9
1.
2.
Mark each door on top and bottom rail with opening number used on
Shop Drawings.
EXTRA MATERIALS
A. Furnish extra materials described below that match products installed and that
are packaged with protective covering for storage and identified with labels
describing contents.
1. Radiation Protection materials: Furnish quality of full-size units equal to 3
percent of amount installed, for each type, composition, color and size
indicated.
S.T.H.
PRODUCTS
MANUFACTURERS
A. Manufacturers: Subject to compliance with requirements, provide products by
one of the manufacturers listed at the list of manufacturers.
2.2
MATERIALS
A. Lead Sheet, Strip and Plate:
copper lead).
B. Borated Polyethylene:
Manufactured specifically for neutron shielding and
containing not less than 5 percent boron.
C. Lead Glass:
Lead-barium, polished plate glass containing more than 60
percent heavy metal oxides, including 55 percent lead oxide by weight. Thickness
of glazing shall provide the protection required, equal to the lead thickness
occurring in the adjacent wall.
D. Lead-Lined Gypsum Board:
12.7 mm-thick gypsum board complying with
Division 9 Section Gypsum and Calcium Silicate Board, of width and length
required for support: spacing and to prevent cracking during handling, and with
single sheet of lead laminated to the back of the board.
1. Provide lead lining full width and length of board.
2. Provide 75-mm-wide lead strips for wrapping metal stud tangles.
3. Provide 50-mm- wide lead strips for backing lots.
4. Provide 8 mm lead disks tore covering screw heads.
E. Radio Frequency Shielded Glass:
1. Double glazed unit with two panes of 6.4 mm thick high impact resistant
laminated glass specifically designed to give increased electromagnetic
shielding using the Faraday Principle.
2. Color: As selected by Consultant.
F. Grout: ASTM C 476, with a slump of 200 to 280 mm as measured according to
ASTM C 143/C 143 M.
1. For grouting frames of neutron-shielding doors, use coarse grout made from
aggregate having a density not less than that used for concrete walls in which
frames are installed.
G. Accessories and Fasteners: Provide manufacturers standard fasteners and
accessories as required for installation, maintaining same lead equivalence as
rest of system.
S.T.H.
MANUFACTURED UNITS
A. Lead-Lined Steel Door Frames: Steel door frames complying with NAAMM
HMMA 861 and lined with lead sheet of thickness not less than that required for
doors and walls where frames used.
1. Provide additional reinforcements and internal supports to adequately (carry
the weight of lead-lined doors. Install reinforcements and supports before
installing lead lining).
2. Form lead sheet to match frame contour, continuous in each Jamb and across
the head, lapping the stops. Form lead shields around areas prepared to
receive hardware. Fabricate lead lining wide enough to install an effective lap
with lead of adjacent shielding.
B. Lead-Lined Wood Doors: Flush wood doors with lead lining.
1. Door Construction: Veneer face, five ply, bonded wood block core.
2. Lead Lining: One or more continuous sheets of lead extending from top to
bottom and edge to edge, constructed either in the core or between the core
and faces at manufacturers option.
3. Comply with Division 08 Section Flush Wood Doors for grade, faces, veneer
matching, fabrication, finishing and other requirements, unless otherwise
indicated.
4. Factory fit doors to suit frame opening indicated with 1.5-mm clearance at
heads and jambs and minimum clearance at bottom. Factory machine doors
for hardware not surface applied.
5. Shield cutouts for locksets with lead sheet of same thickness used in door. Lap
lining of cutouts with door lining.
6. Prepare doors to receive view windows and louvers as indicated. Provide
removable wood stops for glazed openings.
7. Provide lead-lines astragals for pairs of doors.
C. Lead-Lines Observation-Window Frames: Fabricate from 1.1-mm thick, formedsteel sheet or 1.6-mm thick aluminum extrusions with mitered corners, welded or
bolted with concealed fasteners.
1. Line with lead sheet formed to match frame contour, continuous in each jamb
and across head and sill, lapping the stops and fabricated wide enough to
maintain an effective lap with lead of adjoining assemblies.
2. Construct so lead lining overlaps glazing materials perimeter by at least 9.5
mm and provide removable stops.
S.T.H.
Apply filler to interior of door faces to provide smooth, even surfaces for
applying lead and polyethylene. Bond lead to interior of door face with
permanent adhesive.
b.
Install lead in one piece and polyethylene in single or multiple sheets, all
full height and width of door interior.
4. Door Frame Construction: Fabricate from 6-mm thick steel plate to dimensions
indicated, fully welded together. Continuously weld exposed joints and finish
smooth, matching adjacent surfaces.
a.
b.
Reinforce frames and drill and tap as needed to accept finish hardware.
c.
d.
Provide channel-shaped sill fabricated from 6-mm thick steel plate lined
with lead. Make sill 38 mm deep by same width as jambs and weld to
door jambs.
S.T.H.
b.
c.
d.
Provide rough box for installing switch, fabricated from 6-mm thick
steel plate welded to frame and lined on all sides with 6-mm thick lead
plate.
S.T.H.
EXECUTION
EXAMINATION
A.
B.
3.2
Supplier shall provide information and templates required for installation of work
of this Section, and assist or supervise, or both, the setting of anchorage
devices, and construction of other work incorporated with products specified in
this Section in order that they function as intended.
B.
C. Provide lead sheet envelope to enclose back and sides of all items and
equipment recessed in solid masonry walls and in locations so noted. Form lead
so as not to reduce the effective thickness at any location. Lead shall not be
pierced for fastening unless essential and pierced areas shall be covered with
sheet lead lapped to ensure continuously of protection.
D.
All cabinets, pipes conduits or any other materials built into or projection through
lead lining shall be shielded with 1.6 mm thick sheet lead. Overlap sheets a
minimum of 50 mm.
E.
3.3
S.T.H.
Install with long edge parallel to supports and lead lining facing support. Provide
blocking at end joints. Install using construction adhesive and supplementary
fasteners.
B.
3.4
D.
Openings: Extend lead lined gypsum board into frames of openings, lapping
lead lining with lead frames or frame linings at least 25 mm. Arrange board
around opening so neither horizontal nor vertical joints occur at corners of
openings.
E.
Install control and expansion joints where indicated with appropriate trim
accessories. Install lead strip on face of framing, extending across joint and lap
with lead lining of gypsum board.
B.
C.
Frames: Comply with NAAMM HMMA 840, unless otherwise indicated. Except
for frames located in existing walls or partitions, place frames before
constructing walls. Set frames accurately in position, plumb and brace securely
until permanent anchors are set.
1. Provide three anchors per jamb, located adjacent to hinge on hinge jamb and
at corresponding heights on strike jamb.
2. In masonry construction, use wire or T-strap anchors and apply a coat of
asphalt mastic or paint to lead lining where lead will come in contact with
masonry or grout.
S.T.H.
D.
E.
Lead Lining of Frames: Line inside of Frames with lead of thickness not less
than that required in doors and walls where frames are used. Form lead to
Install doors in frames level and plumb, aligned with frames and with uniform
clearance at each edge.
3.5
H.
I.
J.
Check and readjust operating hardware items, leaving doors and frames
undamaged and in proper operating condition.
INSTALLATION OF LEAD GLASS
A.
3.6
3.7
S.T.H.
B.
C.
Install doors in frames and install door operators, doors controls, interlock
switches and other components according to manufacturers written instructions
and Shop Drawings.
D.
E.
Check and readjust operators and controls for opening, closing, latching and
back-checking speeds and for open-and closed-door positions.
B.
Provide lead linings, sleeves, shields and other protection in thickness not less
than that required in assembly being penetrated.
3.8
3.9
3.10
C.
Secure shields at penetration using adhesive or wire ties but not penetrating
fasteners unless indicated on Drawings.
D.
Outlet Boxes and Conduit Cover of line with lead sheet lapped over adjacent
lead lining at least 25 mm. Wrap conduit with lead sheet for 250 mm from box.
E.
Duct Openings: Unless otherwise indicated, line or wrap ducts with lead sheet
for distance from partitions/ceiling equal to three times the largest opening
dimension, Lap lead sheet with adjacent lead lining at least 25.
F.
Piping: Unless otherwise indicated, wrap piping with lead sheet for 250 mm from
point of penetration.
Install radio frequency shielded double glazed unit in accordance with approved
shop drawings and manufacturers written instructions.
B.
B.
C.
Testing: After radiology equipment has been installed and placed in operating
condition, Owner will engage a radiation health physicist to test radiation
protection.
D.
PROTECTION
A.
Lock radiation-protected rooms once doors and locks are installed and limit
access to only those performing work in the rooms.
END OF SECTION
S.T.H.
PART 1:
1.1.
09900-1
GENERAL
GENERAL CONDITIONS
The tender documents and Addenda thereto form an integral part of this specification
and must be read in conjunction herewith.
1.2.
1.
2.
3.
4.
5.
1.3.
Section 07900:
Section 08210:
Section 09200:
Division 15:
Division 16:
Sealants
Wood Doors
Plaster
Mechanical
Electrical
QUALITY ASSURANCE
1.
2.
3.
Paints shall be factory manufactured and delivered to the site in unbroken containers
which show the designated name, formula, colour, manufacturers directions and name
of manufacturer all of which shall be plainly legible at the time of use. All paints shall be
products that have a minimum of 5 years satisfactory field service.
1.4.
1.
SUBMITTALS
COLORS:
1.
2.
SAMPLES:
1.
1.5.
Paint colors will be selected by Engineer, from manufacturer's full color range
including light and dark tones.
Submit samples of various finishes for Engineer's approval, at least thirty days
before materials are required. Submit samples in triplicate for approval.
1.
Deliver materials to site in sealed original containers with labels intact. Keep stored
materials covered at all times. The presence of any unauthorized material or containers
for such on the site shall be sufficient cause for rejection of all paint materials on the site
at that time.
2.
Exercise extreme caution in the storage of materials to prevent fire or which may create
fire hazards. Thinners and solvents shall be stored in safety containers in accordance
with local requirements and governing fire and safety regulations.
S.T.H.
1.6.
09900-2
ENVIRONMENTAL CONDITIONS
1.
All areas shall be clean and dust free before painting is commenced.
2.
In all areas where interior painting and decorating work is proceeding, provide a
minimum of 269 lux lighting on the surfaces to be painted.
3.
In all areas where interior painting and decorating work is proceeding, provide adequate
continuous ventilation. Relative humidity shall be below 85%.
4.
Make thorough examination of drawings, details and schedules, determine the intent,
extent, materials, types of surfaces, locations and be fully cognizant of requirements.
5.
Use sufficient clean drop cloths and protective coverings for full protection of floors,
furnishings and work not being painted. Protect components of building which do not
require painting from paint spotting and other soiling during painting process. Mask
adjoining work adjacent to work being painted or carefully cut in without overlaps.
6.
Be responsible for damage to the Work of this section until the contract is complete and
accepted by the Client.
1.7.
1.
EXTRA MATERIAL
Provide five sealed cans, one litre capacity of each paint product in each colour used in
the work for maintenance use. Containers shall be new, clearly labelled with
manufacturer's name, type of paint, colour and colour number.
PART 2:
2.1.
PRODUCTS
MATERIALS
1.
Paint, varnish, stain, and fillers shall be of type and brand herein specified, and shall be
manufacturers premium grade products.
2.
Provide safe and adequate equipment, scaffolding, ladders, plant, tools, brushes, rollers,
clean drop cloths and other items required for the completion of the Work.
3.
Ensure the proper use of proprietary materials in strict accordance with manufacturer's
directions.
4.
Undercoating and primers shall be made for the purpose by the manufacturer of the
finishing materials being used.
5.
Paint shall dry to uniform, smooth, appearance. There shall be no laps, skips, highlighted spot or brush marks.
6.
Stopping: (Putty filler): Cement based putty consistency proprietary filler product
obtained from an approved supplier, with compatible acrylic based topcoat.
2.2.
1.
Formula 1:
09900-3
One coat of wood primer, alkyd based flat primer, vol. solids >45% as per ISO
3233 : 1998 E
2 coats PVA Co-polymer based stucco/filler, vol. solids> 50% as per ISO 3233 :
1998 (E)
1 coat enamel matt lead free non-yellowing alkyd finish flat, based on a special
alkyd resin with volume solids >49% as per ISO 3233 : 1988 (E)
2 coats enamel semi-gloss lead free non-yellowing alkyd finish semi gloss, based
on a special alkyd resin with volume solids >41% as per ISO 3233: 1988 (E)
2.
4.
S.T.H.
FORMULA 5
09900-4
Acrylic Co Polymer based highly washable silk emulsion with excellent colour retention
properties for internal walls.
Emulsion- Silk
Cement Plaster/Concrete
Refer to Manufacturers Technical Data Sheet
Roller/Spray/Brush
Once coat PVA Primer, a PVA co-polymer based primer/sealer, vol. Solids> 14% as per
ISO 3233: 1998 (E), VOC in gms/ltr: 0 as per USA EPA Methods 24, Maximum
allowable limit in gms/ltr:<50 as per LEED.
2 coats Stucco a PVA co-polymer based putty, vol. Solid>50% as per ISO 3233: 1998
(E), VOC in gms/ltr: 18 as per USA-EPA Method 24, Maximum allowable limit in gms/ltr:
<50 as per LEED.
2 full coats Emulsion Silk, and vinyl acrylic co-polymer based highly washable emulsion
in silk finish, vol. Solids >42% as per ISO 3233: 1998 (E) VOC in gms/ltr: 0 as per USAEPA Methods 24, Maximum allowable limit in gms/ltr:<150 as per LEED.
Tested independently as per BS 7719 for drying time, low temperature film formation
appearance and opacity, scrubbing test, mud cracking, sieve residue & wet adhesion.
Abrasion resistance tested as per ASTM D 2486 > 8000 scrubs.
Opacity as per ASTMD D 2805.
Tested at Warrington Fire Research Institute for surface spread of flame as per BS- 476:
Part 7: classified as Class 1 Y.
b.
FORMULA 5A
Alkyd Enamel Finish with Filler
Once coat of Wood Primer, alkyd based flat primer, vol. Solids >45% as per ISO 3233:
1998 (E)
2 coats PVA Co-polymer based stucco/filler. Vol. Solids>50% as per ISO 3233: 1998
(E).
1 coat enamel matt lead free non-yellowing alkyd finish semi gloss, based on a special
alkyd resin with volume solids > 41% as per ISO 3233: 1998 (E).
c.
FORMULA 5B
Alkyd Enamel Finish, Filler
Once coat of Wood Primer, alkyd based flat primer, vol. Solids >45% as per ISO 3233:
1998 (E).
2 coat PVA Co-polymer based Stucco/filler, vol. Solids>50% as per ISP 3233: 1998 (E)
1 coat enamel matt lead free non-yellowing alkyd finish flat, based on a special alkyd
resin with volume solids >49% as per ISO 3233: 1998 (E)
2 coats enamel semi-gloss lead free non-yellowing alkyd finish semi-gloss, based on a
special alkyd resin with volume solids >41% as per ISO 3233: 1998 (E).
5.
S.T.H.
09900-5
Interior Plastic
FORMULA 10
Alkyd Enamel Finish
One coat of Wood Primer, alkyd based flat primer, vol. Solids > 45% as per ISO 3233:
1998 (E)
2 coats PVA Co-polymer based Stucco/filler, vol. Solids>50% as per ISO 3233: 1998 (E)
1 coat enamel matt lead free non-yellowing alkyd finish flat, based on a special alkyd
resin with volume solids> 49% as per ISO 3233: 1998 (E)
2 coats on enamel semi-gloss lead free non-yellowing alkyd finish semi gloss based on a
special alkyd resin with volume solids > 41% as per ISO 3233: 1998 (E)
7.
8.
S.T.H.
09900-6
Waterbased co-polymer system with highly durable silicone acrylic based top coat which
gives long lasting gloss finish with low dirt pick up.
Acrylic Texcotile System
Cement Plaster/Concrete
Refer Manufacturer Technical Data Sheet
Roller/Trowel/Spray/Brush
One coat water based alkali resistant primer/ sealer, vol. Solids > 35% as per ISO 3233:
1998 (E) VOC in gms/ltr: 24 as per USA- EPA Methods 24
One coat, acrylic co-polymer based intermediate coat specifically formulated to be
applied by spray equipment to achieve a textured surface, vol. Solids > 60% as per ISO
3233: 1998 (E) VOC in gms/ltr: 24 as per USA-EPA Method 24.
Independently tested for following properties.
Static Crack bridging abilility, Taywood UK Certificate no. 9568 Up to 0.6mm
Carbon Dioxide Diffusion Resistance- Taywood UK Certificate no. 9567 2.44 x 10-8 cm2
s-1
Equivalent Air layer Thickness R Value 151 m
Moisture Vapor Transmission Rate Taywood UK Certificate no. 9566 AVG 4.6 x 10.-5
cm2 s-1.
9.
10.
S.T.H.
09900-7
Special/Hardtop System
Mild & Galvanized Steel / Aluminium
Blast cleaning to Sa 2.5 for Mild Steel
Stripe coating and, One full coat Special System @ 100 microns as primer
(Solids % by volume: >48, mixing ratio: 4:1)
Two coats of Hardtop System each @ 50 microns
(Solids % by volume: >48, Mixing ratio; 4:1)
FORMULA 14: Enamel Finish
Special/Hardtop System
Mild & Galvanized Steel Aluminium
Blast cleaning to Sa 2.5 for Mild Steel
Stripe coating and, one full coat of Special system @ 100 microns as a primer
(Solids % by volume: > 48, Mixing ratio: 4:1)
Two coats of Hardtop system each @ 50 microns
(Solid % by volume: > 48, Mixing ratio: 4:1)
Colour selection to be based on pipe identification requirements of BS1710. Coordinate
with mechanical sub-contractor for each mechanical service. Use Rust-Oleum Federal
Safety Colour whenever possible. Fire pipes to be coloured to Abu Dhabi Department of
Civil Defense Regulations.
11.
12.
S.T.H.
09900-8
Pure acrylic water based, highly reflective, crack bridging, breathable, anticarbonation
coating with long lasting colours.
Surface(s): Cement Plaster/Concrete
Preparation: Refer Manufacturer Technical Data Sheet
Application: Roller/Spray/Brush
Initial Coat/Primer: One coat water based alkali resistant primer/ sealer, vol. Solids >
35% as per ISO 3233: 1998 (E) with the following properties in Silk finish, VOC in
gms/ltr: <200 as per LEED.
Independently Tested for following properties.
Crack bridging ability (ASTM C 836:95) from Bodycote Up to 0.72 mm
Carbon Dioxide Diffussion Resistance- Taywood UK Certificatea no. 7934 2.44 x 10-8
cm2 s-1
Equivalent Air layer Thickness R Value 626 m
Moisture Vapor Transmission Rate- Taywood UK Certificate no, 7933. Avg1 .55 x 10-3
cm1 s-1
Equivalent Air layer Thickness SD 1.3 m
Chloride lon Diffusion- Taywood UK Certificate no. 6428 6.20 x 10-9 cm2 s-1
Reduction in water absorption- Taywood Lab UK Certificate no. 7949 99.9%
Tensile Strength certificate Al Futtaim Tarmac 2.86 N/mm2
Elongation certificate Al Futtaim Tarmac 51%
Light reflectivity certificate- Al Futtaim Tarmac 97.3 %
Warrington Fire Global Safety Certificate No. 188861 for surface spread of flame
products as per BS 476: Part 7- Bodycote Classified as Class 1 Warrington Fire Global
Safety Certificate No. 158860 for fire propagation of products as per BS 476: Part 6Bodycote Fire Propagation Index I-1.36.
13.
Anti-Bacterial Paint
Self-sterilizing solvent based elastomeric polymeric membrane with polyester top coat
showing self-sterilizing Bacteria with UV resistance.
As a self-sterilizing topcoat over the self-sterilizing base and undercoat for concrete,
masonry and steel to Kill/inhibit bacterial and fungal growth for the life of the
coating.Final coat in conjunction with the correct base and undercoat coat. All paints
must have the Following Characteristics:
S.T.H.
Non Static
High abrasion, crack and flake resistance
Acid and alkali and solvent resistant
Unaffected by ionizing radiation in excess of 1000 mrad
Superior protection of concrete against carbonation
Non-toxic in the dry film state.
(a)
Technical Data
Part A
Solids on W/W
Density at 25C
Colour
Minimum storage Life
Storage Temperature
Application Temperature
Intercoatable
Sandable
Below the Waterline
Potable Water
(b)
09900-9
Part B
67% 1
40% 1
1.35% 0.05
1.00% 0.05
All Colours
Clear
12 Months in unopened
12 Months in unopened
container
container
4 to 45 C
4 to 45 C
4 to 45 C
Yes must be sanded
Yes
No
Yes after first good rain
Application
Stir before use. Application is by brush, roller, or suitable spray equipment. Part A and Part B
to be mixed together at the ratio of 7 Part A to 4 Part B. The rate of application of the mix (Part
A and Part B) is 250um per m (0.32kgs/m). Drying time is dependent on temperature and
humidity. However at 25C and 85% humidity allow 2 hour to touch dry and 44 hours for
through dry. Only one coat is required on the surface of the undercoat. Provide adequate
ventilation during use.
Apply final coat over the self sterilizing undercoat basecoat.
application and the undercoat to be at least 1 hour old.
(c)
Clean up
Clean all equipment in exylene or equivalent immediately after use whilst the coating is still wet.
All spillage cleaned whilst coating still wet.
14.
1 EPOXY PAINT
Constructed as followings:
A- PRIMER
B- TEXTURE EPOXY
C- FINAL COAT (2 COATS)
Primer is a tow0 pack, Epoxy coating based on a high molecular weight epoxy resin.
S.T.H.
09900-10
TECNICAL DATA:
Color: red, grey and white
Specifc Gravity: 1.30+0.05
Solid 55% by volume
Drying time: Touch dry 5-6 hours. Fully cured after 6 days.
Theoretical spreading rate I 5-8 m2/Ltr.
Dry film thickness: 75-100 microns.
APPLICATION DATA
Surface Preparation: surfaces must be clean, dry and free from any damaged coats
application methods: brush or Airless spry
B- TEXTURE EPOXY
PRODUCT DESCRIPTION:
Epoxy is a two pack Epoxy based product specially processed for decorative purpose &
to be applied by special spray equipment to give an attractive textured from/
TECHNICAL DATA:
Colour: Off white
Specific Gravity: 1.45 + 0.05 after mixing with hardener 1.3
Viscosity: thick paste
Solid: 58% by volume
Flash point: 20 C
Drying Time: Touch dry 4 hours. Dry for recoating 24 hours.
Fully cured 6-7 days
Theoretical spreading Rate: 1-2 m2/Ltr. According or the textured required
APPLICATION DATA:
Surface: surfaces must be dry and primer
Application methods: By special spry gun.
Mixing Ratio: 4 Paint: 1 Handler
Mixing just before application
C-FINAL COAT:
S.T.H.
09900-11
PRODUCT DECSRIPTION:
Two component product base on Epoxy resin. Used as a top coat to give a long lasting
elastic, anticarbonation weather resistance and Ultra-Violet light resistance coat.
TECHNICAL DATA:
Colour: Limited colours and clear
Specified Gravity: 1.01 + 0.05
Flash point 20C.
Drying time: Touch dry 1 hour. Hand dry 8 hours.
Theoretical spreading rate: 9 m2/Ltr.
APPLICATION DATA:
Surface preparation: Themedium coat must be dry.
Thinning: flaco Thinner 2020
Application Methods: Brush, roller, spray
Mixing ratio: 4 paint: 1 Hardener
Mixing just before application.
PART 3:
3.1.
EXECUTION
CONDITIONS OF SURFACES
1.
2.
Inspect surfaces to be coated for gouges, marks, nibs, and other defects and properly
prepare by patching, filling, smoothing or other surface preparation necessary to ensure
satisfactory finish.
3.
4.
Proceed with work only when surfaces and conditions are satisfactory for production of
first-class job. Remove dust, grease, rust, scale and extraneous matter, tool and
machine marks from all surfaces which could be detrimental to a satisfactory and
acceptable finish.
3.2.
PREPARATION
1.
2.
S.T.H.
3.
09900-12
1.
MILLWORK: Inspect millwork to assure surfaces are smooth and free from
machine marks and that nailheads have been countersunk. Seal all knots and
sapwood in surfaces to receive paint with a sealer compatible with the finish
specified. Sand smooth all woodwork which is to be finished and clean surfaces
free of dust before applying first coat. Fill nail holes, splits and scratches with nonshrinking filler after first coat is dry. Where these occur on a transparent surface,
stain filler to match finish.
2.
METAL: Clean unpainted and shop primed metal to provide satisfactory surfaces
to receive overcoats and provide permanent adhesion of coatings. Clean metal
surfaces with a mordant solution which shall be slightly acidic in nature and
containing solvents to remove grease, organic soaps and to provide a physical key
to new smooth metallic surfaces.
PLASTER:
Ensure that plaster is clean and free of extraneous matter.
3.3.
APPLICATION
1.
After the Contractor receives approval to a brand of paint, he shall use the primers,
undercoats, etc. manufactured or recommended by the manufacturers of that brand and
carry out the work in accordance with the manufacturers specification to give the best
result.
2.
Mixing and application of paint shall be in accordance with the specifications of the
manufacturers concerned and to the approval of the Engineer.
3.
The mixing of paints or paint related products of different brands before or during
application shall not be permitted.
4.
Apply interior finishes to all surfaces scheduled to be finished. Finishes shall be free of
defects in materials and workmanship affecting appearance and performance.
5.
6.
Permit paint to dry before applying succeeding coats, touch up suction spots and sand
between coats with No. 00 sandpaper, Remove dust of sanding.
7.
Finishes and number of coats specified are intended to cover surfaces completely. If
they do not, apply further coats until complete coverage is achieved as required, Paint
entire plane of areas exhibiting incomplete or unsatisfactory coverage. Patching will not
be acceptable.
8.
Prime woodwork designed for painting as soon as possible after woodwork is delivered
to site.
9.
Prime wood doors, reseal all cut edges of wood to be painted or finished, if material was cut subsequent to initial sealing, Seal or prime tops and bottoms of wood .doors.
10.
Apply primer coats to ferrous metal surfaces that have not received shop coat of primer.
11.
Touch up shop primed metal work after loose paint and scale have been removed.
12.
Painting shall be three coat work throughout. Priming coat shall be colour toned lighter
than second coat; second lighter than finish coat; finish coat shall be approved colour.
Each coat shall be inspected by the Engineer.
S.T.H.
09900-13
1.
Finish paint primed mechanical and electrical equipment, electrical cabinets, louvers,
grilles, diffusers and other items with two coats of paint.
2.
3.
Co-ordinate the painting of pipes, ducts and coverings with mechanical contractor to
ensure that he does not install pipe colour banding, flow arrows and pipe identification
until the painting of the pipes, coverings and ducts has been done.
4.
Remove grilles, covers, access panels for mechanical and electrical systems from
installed locations and paint separately, if these items are not factory finished.
5.
Paint metal access panels while open and keep open until dry.
6.
Air diffusers shall be primed and finished with two coats of paint of same colour and
sheen as ducts and/or ceiling as instructed by the Engineer.
3.5.
1.
3.6.
1.
PATCHING
Do all retouching to ensure that the Work is handed over to the Employer in perfect
condition, free of runs, spatter, finger marks, rust, watermarks, scratches, blemishes or
other disfiguration.
CLEANING
Promptly as the Work proceeds and on completion of the Work, remove all paint where
spilled, splashed or spattered; during the progress of the Work keep the premises free
from any unnecessary accumulation of tools, equipment, surplus materials and debris; at
the conclusion of the work leave the premises neat and clean to the satisfaction of the
Engineer.
END OF SECTION
S.T.H.
INTERIOR PAINTINGS
099123-1
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Particular
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
This Section includes surface preparation and field painting of interior items and
surfaces.
1.
2.
B.
Paint exposed surfaces, except where these Specifications indicate that the surface or
material is not to be painted or is to remain natural. If an item or a surface is not
specifically mentioned, paint the item or surface the same as similar adjacent materials
or surfaces. If a color of finish is not indicated, Engineer will select from standard
colors and finishes available.
1.
C.
Surface preparation, priming, and finish coats specified in this Section are in
addition to shop priming and surface treatment specified in other Sections.
Surface preparation, priming, and finish coats of high performance anti-bacterial
paint systems as specified in this Section.
Painting includes field painting of exposed bare and covered pipes and ducts
(including color coding), hangers, exposed steel and iron supports, and surfaces
of mechanical and electrical equipment that do not have a factory-applied final
finish.
Do not paint prefinished items, concealed surfaces, finished metal surfaces, operating
parts, and labels.
1.
2.
3.
S.T.H.
Anodized aluminum.
Stainless steel.
Chromium plate.
Copper and copper alloys.
Bronze and brass.
Powder coated aluminum
PVDF coated aluminum
1.3
A.
3.
4.
Flat refers to a lusterless or matte finish with a gloss range below 15 when
measured at an 85-degree meter.
Eggshell refers to low-sheen finish with a gloss range between 20 and 35 when
measured at a 60-degree meter.
Semigloss refers to medium-sheen finish with a gloss range between 35 and 70
when measured at a 60-degree meter.
Full gloss refers to high-sheen finish with a gloss range more than 70 when
measured at a 60-degree meter.
Abbreviations:
1.
2.
3.
4.
A.
Labels: Do not paint over UL, FMG, or other code-required labels or equipment
name, identification, performance rating, or nomenclature plates.
2.
1.4
DEFINITIONS
1.
B.
099123-2
Operating parts include moving parts of operating equipment and the following:
a.
b.
c.
d.
e.
5.
INTERIOR PAINTINGS
SUBMITTALS
Product Data: For each paint system indicated. Include block fillers and primers.
1.
2.
B.
Samples: Full size samples of the proposed products shall be submitted to Engineer
when requested.
C.
Samples for Initial Selection: For each type of finish-coat material indicated.
1.
D.
Samples for Verification: For each color and material to be applied, with texture to
simulate actual conditions, on representative Samples of the actual substrate.
1.
S.T.H.
After color selection, Engineer will furnish color chips for surfaces to be coated.
Provide stepped Samples, defining each separate coat, including block fillers and
primers. Use representative colors when preparing Samples for review.
Resubmit until required sheen, color, and texture are achieved.
099123-3
Provide a list of materials and applications for each coat of each Sample. Label
each Sample for location and application.
Submit three Samples on the following substrates for Engineer's review of color
and texture only:
a.
b.
c.
1.5
INTERIOR PAINTINGS
QUALITY ASSURANCE
A.
B.
Source Limitations: Obtain block fillers, fillers, putties, undercoats, and primers for
each coating system from the same manufacturer as the finish coats. Furnish paint
materials as comprehensive integral paint system with all materials from same
manufacturer or from sources recommended by top coat manufacturer in products
technical data sheet.
1.6
A.
B.
1.7
A.
1.8
A.
S.T.H.
Keep storage area neat and orderly. Remove oily rags and waste daily.
WARRANTY
Contractor shall furnish minimum 5 years warranty on material and workmanship.
PROJECT CONDITIONS
Apply waterborne paints only when temperatures of surfaces to be painted and
surrounding air are between 10 and 32 deg C.
INTERIOR PAINTINGS
099123-4
B.
C.
Do not apply paint in rain, fog, or mist; or when relative humidity exceeds 85 percent;
or at temperatures less than 3 deg C above the dew point; or to damp or wet surfaces.
PART 2 - PRODUCTS
2.1
A.
Material Compatibility: Provide block fillers, primers, and finish-coat materials that are
compatible with one another and with the substrates indicated under conditions of
service and application, as demonstrated by manufacturer based on testing and field
experience.
B.
C.
Colors:
1.
2.
2.2
Colors: Color of any paint system covered under this Section shall be as
indicated on Drawings or as selected by Engineer from manufacturers full range
of colors for the system.
Paints shall be factory prepared in computerized mixers.
ENVIRONMENTAL REQUIREMENTS
A.
All interior paints to be used in this Project shall be free from cadmium and lead
meeting Green Seal Criteria or corresponding European certification acceptable to
authorities having jurisdiction in Abu Dhabi.
B.
Chemical Components of Interior Paints and Coatings: Provide topcoat paints and anticorrosive and anti-rust paints applied to ferrous metals that comply with the following
chemical restrictions; these requirements do not apply to paints and coatings that are
applied in a fabrication or finishing shop:
1.
2.
Aromatic Compounds: Paints and coatings shall not contain more than 1.0
percent by weight of total aromatic compounds (hydrocarbon compounds
containing one or more benzene rings).
Restricted Components: Paints and coatings shall not contain any of the
following:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
S.T.H.
Acrolein.
Acrylonitrile.
Antimony.
Benzene.
Butyl benzyl phthalate.
Cadmium.
Di (2-ethylhexyl) phthalate.
Di-n-butyl phthalate.
Di-n-octyl phthalate.
1,2-dichlorobenzene.
Diethyl phthalate.
099123-5
Dimethyl phthalate.
Ethylbenzene.
Formaldehyde.
Hexavalent chromium.
Isophorone.
Lead.
Mercury.
Methyl ethyl ketone.
Methyl isobutyl ketone.
Methylene chloride.
Naphthalene.
Toluene (methylbenzene).
1,1,1-trichloroethane.
Vinyl chloride.
Properties:
1)
2)
3)
4)
b.
2.
3.
Alkyd paint System on Portland Cement Plaster: Top and under coats are to be
alkyd based, oleo resinous, non-toxic, drying to a smooth, highly opaque surface
to produce a durable flexible and water-resistant coating with excellent adhesion
and color retention. Undercoat is to be suitable to receive further coatings. Finish
is to be gloss or semi-gloss as selected by the Engineer.
a.
4.
S.T.H.
INTERIOR PAINTINGS
Epoxy paint on Portland Cement Plaster: Top coat and primer are to be based on
a high molecular weight epoxy resin. Finish is to be gloss, unless otherwise
indicated on Drawings or directed by Engineer.
1.
Alkyd Paint System for Woods: Top and under coats are to be alkyd based, oleoresinous, non-toxic, drying to a smooth, highly opaque surface to produce a
durable, flexible and water-resistant coating with excellent adhesion and color
retention. Undercoat is to be suitable to receive further coatings. Finish is to be
gloss or semi-gloss as selected by the Engineer.
2.
Stained Varnish System: Wood stains for interior applications, which dries to a
tough durable coating; and moisture-curing, single-component, polyurethanebased, clear varnish with gloss or flat finish. Color of stain and finish of varnish
are to be to the selection of Engineer. Fillers are to be to manufacturers
recommendations.
3.
Ferrous Surfaces:
1.
j.
VOC Content:
k.
2.
Dry Film Thickness: Apply two coats over primer at spreading rate
recommended by manufacturer to achieve a dry film thickness of 75
microns per coat, minimum.
i.
1)
2)
Epoxy Paint System for Steel Items: Top coat and primer are to be based on a
high molecular weight epoxy resin. Finish is to be gloss, unless otherwise
indicated on Drawings or directed by Engineer.
a.
S.T.H.
099123-6
Wood Surfaces:
a.
C.
INTERIOR PAINTINGS
Pavements:
1.
Pavement-Marking Paint: Fast-drying non-bleeding factory-formulated weatherresistant pavement marking paints based on alkyd resin and chlorinated rubber
with color-stable pigments and tough inert extenders. Specific gravity shall not be
less than 1.45 kg/L and minimum solids contents is 53%.
a.
b.
2.4
A.
Performance Criteria:
a.
b.
c.
d.
e.
f.
g.
2.
Acrylic Primer
a.
b.
S.T.H.
099123-7
Alkyd Paint System for Steel Items: Top and under coats are to be alkyd based,
oleo-resinous, non-toxic, drying to a smooth, highly opaque surface to produce a
durable, flexible and water-resistant coating with excellent adhesion and color
retention. Undercoat is to be suitable to receive further coatings. Finish is to be
semi-gloss. Primer is to be to the manufacturers recommendations.
a.
D.
INTERIOR PAINTINGS
INTERIOR PAINTINGS
099123-8
pH value: 8
Specific gravity: 1.01 g/cm3
PART 3 - EXECUTION
3.1
A.
EXAMINATION
Examine substrates, areas, and conditions, with Applicator present, for compliance
with requirements for paint application.
1.
2.
Proceed with paint application only after unsatisfactory conditions have been
corrected and surfaces receiving paint are thoroughly dry.
Start of painting will be construed as Applicator's acceptance of surfaces and
conditions within a particular area.
a.
3.
3.2
A.
2.
Schedule cleaning and painting so dust and other contaminants from the
cleaning process will not fall on wet, newly painted surfaces.
All substrates that exhibit signs of bacteria or fungal growth prior to application
must be treated with proprietary cleaning compound prior to application of antibacterial paint primers.
S.T.H.
C.
Notify Engineer about anticipated problems when using the materials specified
over substrates primed by others.
PREPARATION
1.
B.
d.
2)
3)
4)
b.
c.
d.
e.
S.T.H.
Scrape and clean small, dry, seasoned knots, and apply a thin coat of
white shellac or other recommended knot sealer before applying primer.
After priming, fill holes and imperfections in finish surfaces with putty or
plastic wood filler. Sand smooth when dried.
Prime, stain, or seal wood to be painted immediately on delivery. Prime
edges, ends, faces, undersides, and back sides of wood, including
cabinets, counters, cases, and paneling.
If transparent finish is required, back prime with spar varnish.
Back prime paneling on interior partitions where masonry, plaster, or other
wet wall construction occurs on back side.
Seal tops, bottoms, and cutouts of unprimed wood doors with a heavy coat
of varnish or sealer immediately on delivery.
Ferrous Metals: Clean ungalvanized ferrous-metal surfaces that have not been
shop coated; remove oil, grease, dirt, loose mill scale, and other foreign
substances. Use solvent or mechanical cleaning methods that comply with
SSPCs recommendations.
a.
b.
5.
Wood: Clean surfaces of dirt, oil, and other foreign substances with scrapers,
mineral spirits, and sandpaper, as required. Sand surfaces exposed to view
smooth and dust off.
a.
4.
099123-9
Remove efflorescence, chalk, dust, dirt, grease, oils, and release agents.
Roughen as required to remove glaze. If hardeners or sealers have been
used to improve curing, use mechanical methods of surface preparation.
Use abrasive blast-cleaning methods if recommended by paint
manufacturer.
Determine alkalinity and moisture content of surfaces by performing
appropriate tests. If surfaces are sufficiently alkaline to cause the finish
paint to blister and burn, correct this condition before application. Do not
paint surfaces if moisture content exceeds that permitted in manufacturer's
written instructions.
Prepare surfaces with two coats of filler or putty that is compatible with
under coats and finish coats and obtained from same manufacturer of paint
coats:
1)
3.
INTERIOR PAINTINGS
8.
D.
2.
3.
3.3
A.
Maintain containers used in mixing and applying paint in a clean condition, free of
foreign materials and residue.
Stir material before application to produce a mixture of uniform density. Stir as
required during application. Do not stir surface film into material. If necessary,
remove surface film and strain material before using.
Use only thinners approved by paint manufacturer and only within recommended
limits.
APPLICATION
General: Apply paint according to manufacturer's written instructions. Use applicators
and techniques best suited for substrate and type of material being applied.
2.
3.
4.
5.
6.
Paint colors, surface treatments, and finishes are indicated in the paint
schedules.
Do not paint over dirt, rust, scale, grease, moisture, scuffed surfaces, or
conditions detrimental to formation of a durable paint film.
Provide finish coats that are compatible with primers used, always check
compatibility prior to commencing coating.
The term "exposed surfaces" includes areas visible when permanent or built-in
fixtures, louvers and similar components are in place. Extend coatings in these
areas, as required, to maintain system integrity and provide desired protection.
Paint surfaces behind movable equipment and furniture the same as similar
exposed surfaces. Before final installation of equipment, paint surfaces behind
permanently fixed equipment or furniture with prime coat only.
Sand lightly between each succeeding enamel or varnish coat.
Scheduling Painting: Apply first coat to surfaces that have been cleaned, pretreated,
or otherwise prepared for painting as soon as practicable after preparation and before
subsequent surface deterioration.
1.
S.T.H.
Tinting: Tint each undercoat a lighter shade to simplify identification of each coat when
multiple coats of same material are applied. Tint undercoats to match the color of the
finish coat, but provide sufficient differences in shade of undercoats to distinguish each
separate coat.
1.
B.
E.
099123-10
Ferrous Metals: Clean ungalvanized ferrous-metal surfaces that have not been
shop coated; remove oil, grease, dirt, loose mill scale, and other foreign
substances. Use solvent or mechanical cleaning methods that comply with
recommendations of referenced standard specification.
a.
b.
7.
INTERIOR PAINTINGS
The number of coats and film thickness required are the same regardless of
application method. Do not apply succeeding coats until previous coat has cured
as recommended by manufacturer. If sanding is required to produce a smooth,
2.
3.
C.
INTERIOR PAINTINGS
099123-11
Application Procedures: Apply paints and coatings by brush, roller, spray, or other
applicators according to manufacturer's written instructions.
1.
2.
3.
Brushes: Use brushes best suited for type of material applied. Use brush of
appropriate size for surface or item being painted.
Rollers: Use rollers of carpet, velvet-back, or high-pile sheep's wool as
recommended by manufacturer for material and texture required.
Spray Equipment:
Use airless spray equipment with orifice size as
recommended by manufacturer for material and texture required.
D.
E.
Mechanical and Electrical Work: Painting of mechanical and electrical work is limited
to items exposed in equipment rooms and occupied spaces.
F.
Prime Coats: Before applying finish coats, apply a prime coat, as recommended by
manufacturer, to material that is required to be painted or finished and that has not
been prime coated by others. Recoat primed and sealed surfaces where evidence of
suction spots or unsealed areas in first coat appears, to ensure a finish coat with no
burn-through or other defects due to insufficient sealing.
G.
H.
I.
Stipple Enamel Finish: Roll and redistribute paint to an even and fine texture. Leave
no evidence of rolling, such as laps, irregularity in texture, skid marks, or other surface
imperfections.
J.
Completed Work: Match approved samples for color, texture, and coverage. Remove,
refinish, or repaint work not complying with requirements.
3.4
A.
S.T.H.
INTERIOR PAINTINGS
099123-12
B.
Engage the services of an independent testing agency to sample the paint material
being used. Samples of material delivered to the Project will be taken, identified,
sealed, and certified in the presence of the Engineer and Contractor.
C.
The testing agency will perform appropriate tests for the following characteristics as
required by the Engineer:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
D.
Engineer may direct the Contractor to stop painting if test results show material being
used does not comply with specified requirements.
E.
Contractor shall remove non-complying paint from the site, pay for testing, and repaint
surfaces previously coated with the rejected paint. If necessary, the Contractor may be
required to remove rejected paint from previously painted surfaces if, on repainting with
specified paint, the two coatings are incompatible.
3.5
A.
CLEANING
Cleanup: At the end of each workday, remove empty cans, rags, rubbish, and other
discarded paint materials from Project site.
1.
3.6
PROTECTION
A.
Protect work of other trades, whether being painted or not, against damage from
painting. Correct damage by cleaning, repairing or replacing, and repainting, as
approved by Engineer.
B.
Provide "Wet Paint" signs to protect newly painted finishes. After completing painting
operations, remove temporary protective wrappings provided by others to protect their
work.
1.
S.T.H.
After work of other trades is complete, touch up and restore damaged or defaced
painted surfaces.
INTERIOR PAINTINGS
099123-13
A.
Coordinate the following paint coats with surface preparation steps as specified.
B.
C.
Concrete: Provide the following paint systems over interior concrete and brick
masonry surfaces:
1.
2.
D.
First and Second Coats: Flat, acrylic latex-based, interior paint applied at
spreading rate recommended by the manufacturer to achieve a total dry film
thickness of not less than 0.060 mm per coat.
Gypsum Board:
surfaces:
1.
b.
Portland Cement Plaster: Provide the following finish systems over new, interior
Portland cement plaster surfaces:
1.
2.
b.
S.T.H.
E.
Zinc-Coated Metal: Provide the following finish systems over zinc-coated metal:
1.
Full-Gloss, Alkyd-Enamel Finish: One finish coat over an enamel undercoat and
a primer.
a.
b.
c.
2.
b.
H.
resin
as
Ferrous Metal: Provide the following finish systems over ferrous metal:
1.
2.
S.T.H.
099123-14
Woodwork and Hardboard: Provide the following paint finish system over new, interior
wood surfaces:
1.
G.
INTERIOR PAINTINGS
099123-15
I.
INTERIOR PAINTINGS
a.
b.
J.
Traffic Markings: Apply traffic paint for striping and other markings with mechanical
equipment to produce uniform straight edges. Apply at manufacturer's recommended
rates for a 0.2-mm- minimum dry film thickness.
K.
Acrylic\Urethane Coatings: Apply minimum two coats to obtain dry film thickness
recommended by manufacturer but not less than 35-micron DFT per coat.
END OF SECTION
S.T.H.
B.
Type and style includes metal, baked enamel finish, ceiling-hung toilet
compartments.
Toilet Accessories, such as toilet paper holders, grab bars, and purse
shelves, are specified in another Division 10 Section.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A.
2.2 MATERIALS
A.
General: Provide materials which have been selected for surface flatness
and smoothness. Exposed surfaces which exhibit pitting, seam marks, roller
marks, stain, discolorations, telegraphing of core material, or other
imperfections on finished units are not acceptable.
B.
Steel sheets for Baked Enamel Finish: ASTM A 591, Class C, galvanizedbonderized, of the following minimum thicknesses:
1.
Pilasters (un-braced):
1.3 mm.
2.
1.0 mm.
3.
Doors:
0.85 mm.
C.
D.
E.
S.T.H.
Pilasters Shoes and Caps: ASTM A 167, Type 302/ 304 stainless steel, not
less than 76 mm high, 1.0 mm, finished to matched hardware.
I.
2.3 FABRICATION
A.
B.
Door Dimensions: Unless otherwise indicated, furnish 600 mm wide inswinging doors for ordinary toilet stalls and 800 mm wide (clear opening) outswinging doors for stalls equipped for use by handicapped.
C.
D.
E.
F.
Hinges: Cutout inset type, adjustable to hold door open at any angle up
to 90 degrees. Provide gravity type, spring-action cam type, or concealed
torsion rod type to suit manufacturer's standards.
2. Latch and Keeper: Recessed latch unit, designed for emergency
access, with combination rubber-faced door strike and keeper.
3. Coat Hook: Manufacturer's standard unit, combination hook and
rubber-tipped bumper, sized to prevent door hitting mounted
accessories.
S.T.H.
END OF SECTION
S.T.H.
PART 1 GENERAL
1.01
RELATED DOCUMENTS
A.
1.02
SUMMARY
A.
1.03
REFERENCE STANDARDS
A.
B.
1.04
SUBMITTALS
A.
B.
Samples:
1.
2.
C.
1.05
S.T.H.
B.
C.
COORDINATION
A.
1.07
All work under this Section shall be closely coordinated with framing and
mechanical and electrical work and other work that affects or is affected by
work included herein.
QUALITY ASSURANCE
A.
B.
Fire-Performance Characteristics: Provide curtains that are certified to be antimicrobial and flame resistant according to requirements of NFPA 701.
Permanently attach label to each curtain indicating whether curtain is
permanently and inherently flame resistant, or whether it will require retreatment after dry cleaning.
C.
Mock-up:
1. Provide mock-up work for each type and color in accordance with
requirements specified in Contract Documents.
1.08
MEASUREMENTS
A.
1.09
1.10
EXTRA MATERIALS
A.
Furnish 2 additional sets of curtains for each set installed. Provide each
additional set of curtains in a separate package, labeled describing contents.
B.
Furnish additional curtain carriers equal to 5-percent of the number provided for
the first complete set of curtains.
WARRANTY
A.
S.T.H.
Provided a written warranty, signed and issued in the name of the Owner,
stating that the curtain and tracks is warranted against defects and failure
under normal usage for a period of five (5) years from date of Certificate of
Substantial Completion.
PART 2 PRODUCTS
2.01
MANUFACTURERS
A.
2.02
S.T.H.
INTRAVENOUS ASSEMBLY
A.
Track: Surface mounted, anodized extruded aluminum track with nylon glider.
B.
C.
PART 3 EXECUTION
3.01
INSTALLATION
A.
END OF SECTION
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
Section Includes:
1.
1.3
SUBMITTALS
A.
Product Data: For each type of product indicated. Include construction details, material
descriptions, dimensions of individual components and profiles, and finishes.
B.
Shop Drawings: For toilet compartments. Include plans, elevations, sections, details,
and attachments to other work.
1.
2.
3.
C.
D.
Samples for Verification: For the following products, in manufacturer's standard sizes
unless otherwise indicated:
1.
2.
Include Samples of
Each type of material, color, and finish required for units, prepared on 156-mm
square Samples of same thickness and material indicated for Work.
Each type of hardware and accessory.
E.
F.
1.4
A.
S.T.H.
QUALITY ASSURANCE
Comply with requirements in GSA's CID-A-A-60003, "Partitions, Toilets, Complete." or
corresponding European code acceptable to Engineer.
C.
1.5
A.
PART 2 - PRODUCTS
2.1
A.
2.2
MATERIALS
Phenolic Panels: Provide materials that comply with requirements of referenced quality
standard for each type of solid phenolic core decorative plastic laminate with multiple
resin-impregnated kraft and surface sheets fused at high temperature and pressure and
quality grade specified unless otherwise indicated.
PHENOLIC-CORE UNITS
A.
B.
C.
Door, Panel, Screen, and Pilaster Construction: Solid phenolic-core panel material with
melamine facing on both sides fused to substrate during panel manufacture (not
separately laminated), and with eased and polished edges. Provide minimum 13-mm
thick doors and pilasters and minimum 13-mm thick panels.
D.
Phenolic-Panel Finish:
1.
2.
E.
F.
S.T.H.
ACCESSORIES
Hardware and Accessories:
hardware and accessories.
1.
2.
3.
4.
5.
6.
B.
Overhead Bracing: Manufacturer's standard continuous, stainless steel, type 316 tube
top/head rail and in manufacturer's standard finish.
C.
2.4
FABRICATION
A.
B.
Door Size and Swings: Unless otherwise indicated, provide 610-mm wide, in-swinging
doors for standard toilet compartments and 914-mm wide, out-swinging doors with a
minimum 813-mm wide, clear opening for compartments designated as accessible.
PART 3 - EXECUTION
3.1
A.
INSTALLATION
General: Comply with manufacturer's written installation instructions. Install units rigid,
straight, level, and plumb. Secure units in position with manufacturer's recommended
anchoring devices.
1.
S.T.H.
Maximum Clearances:
Stirrup Brackets: Secure panels to walls and to pilasters with no fewer than three
brackets attached at midpoint and near top and bottom of panel.
a.
b.
B.
3.2
A.
Locate wall brackets so holes for wall anchors occur in masonry or tile joints.
Align brackets at pilasters with brackets at walls.
Overhead-Braced Units: Secure pilasters to floor and level, plumb, and tighten. Set
pilasters with anchors penetrating not less than 44 mm into structural floor unless
otherwise indicated in manufacturer's written instructions. Secure continuous head rail to
each pilaster with no fewer than two fasteners. Hang doors to align tops of doors with
tops of panels, and adjust so tops of doors are parallel with overhead brace when doors
are in closed position.
ADJUSTING
Hardware Adjustment:
Adjust and lubricate hardware according to hardware
manufacturer's written instructions for proper operation. Set hinges on in-swinging doors
to hold doors open approximately 30 degrees from closed position when unlatched. Set
hinges on out-swinging doors to return doors to fully closed position.
END OF SECTION
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
Section Includes:
1.
2.
1.3
A.
ACTION SUBMITTALS
Product Data: For each type of product.
1.
2.
B.
Shop Drawings:
1.
2.
Show layout and types of cubicles, sizes of curtains, number of carriers, anchorage
details, and conditions requiring accessories. Indicate dimensions taken from field
measurements.
Include details on blocking above ceiling and in walls.
C.
Samples: For each exposed product and for each color and texture specified, 254 mm in
size.
D.
Samples for Initial Selection: For each type of curtain material indicated.
E.
Samples for Verification: For each type of product required, prepared on Samples of
size indicated below:
1.
2.
3.
4.
F.
S.T.H.
1.5
A.
CLOSEOUT SUBMITTALS
Operation and Maintenance Data: For curtains, track, and hardware to include in
operation and maintenance manuals.
QUALITY ASSURANCE
Mockups: Build mockups to verify selections made under Sample submittals and to
demonstrate aesthetic effects and set quality standards for materials and execution.
1.
2.
3.
PART 2 - PRODUCTS
2.1
A.
B.
Carriers: General Cubicles virgin nylon axle with nylon wheels, complete with nickelplated brass bead-chain and hook assembly.
1.
2.2
A.
A.
S.T.H.
CUBICLE CURTAINS
Curtain Materials:
1.
2.
3.
4.
2.3
Corner Bends: Shall have a 300 mm radius fabricated in one continuous L shape.
Finish: Clear anodized aluminum.
WINDOW CURTAINS
Curtain Materials:
Fabric: As indicated
Color: As indicated.
Fiber Contents: 100% Trevira CS Polyester
Width: 300 cm
Flame Retardancy: NFPA 701
Cleaning: Codes WS - Water / Solvent
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine substrates and conditions, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting performance of the
Work.
B.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
INSTALLATION
A.
General: Install tracks level and plumb, according to manufacturer's written instructions.
B.
C.
D.
E.
Track Accessories: Install splices, end caps, connectors, end stops, coupling and joining
sleeves, and other accessories as required for a secure and operational installation.
1.
2.
S.T.H.
Curtain Carriers: Provide curtain carriers adequate for 152-mm spacing along full length
of curtain plus an additional carrier.
G.
Curtains: Hang curtains on each curtain track. Secure with curtain tieback.
END OF SECTION
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
Section Includes:
1.
2.
3.
1.3
A.
PERFORMANCE REQUIREMENTS
Structural Performance: Provide handrails capable of withstanding the effects of gravity
loads and the following loads and stresses within limits and under conditions indicated:
1.
2.
3.
1.4
Wall guards.
Impact-resistant handrails.
Corner guards.
ACTION SUBMITTALS
A.
Product Data: Include construction details, material descriptions, impact strength, firetest-response characteristics, dimensions of individual components and profiles, and
finishes for each impact-resistant wall protection unit.
B.
Shop Drawings: For each impact-resistant wall protection unit showing locations and
extent. Include sections, details, and attachments to other work.
1.
C.
D.
S.T.H.
For installed products indicated to comply with design loads, include structural
analysis data signed and sealed by the qualified professional engineer responsible
for their preparation.
For each type of impact-resistant wall protection unit
Include similar Samples of accent strips and accessories involving color selection.
Samples for Verification: For each type of exposed finish required, prepared on Samples
of size indicated below. Include Samples of accent strips to verify color selected.
Wall and Corner Guards: 300 mm long. Include examples of joinery, corners, end
caps, top caps, and field splices.
Door-Surface Protection: 150 by 150 mm square.
Handrails: 300 mm long. Include examples of joinery, corners, and field splices.
INFORMATIONAL SUBMITTALS
A.
B.
C.
D.
1.6
A.
CLOSEOUT SUBMITTALS
Maintenance Data: For each impact-resistant wall protection unit to include in
maintenance manuals.
1.
1.7
QUALITY ASSURANCE
A.
B.
Source Limitations: Obtain impact-resistant wall protection units from single source from
single manufacturer.
C.
D.
Do not modify intended aesthetic effects, as judged solely by Architect, except with
Architect's approval.
If modifications are proposed, submit comprehensive
explanatory data to Engineers for review.
E.
F.
G.
S.T.H.
Maintain room temperature within storage area at not less than 21 deg C during
the period plastic materials are stored.
Keep plastic sheet material out of direct sunlight.
Store plastic wall protection components for a minimum of 72 hours, or until plastic
material attains a minimum room temperature of 21 deg C.
a.
b.
1.9
A.
1.10
A.
PROJECT CONDITIONS
Environmental Limitations: Do not deliver or install impact-resistant wall protection units
until building is enclosed and weatherproof, wet work is complete and dry, and HVAC
system is operating and maintaining temperature at 21 deg C for not less than 72 hours
before beginning installation and for the remainder of the construction period.
WARRANTY
Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair
or replace components of impact-resistant wall protection units that fail in materials or
workmanship within specified warranty period.
1.
2.
Structural failures.
Deterioration of plastic and other materials beyond normal use.
PART 2 - PRODUCTS
2.1
A.
MATERIALS
PVC Plastic: Textured, chemical- and stain-resistant, high-impact-resistant PVC or
acrylic-modified vinyl plastic with integral color throughout; extruded or sheet material,
thickness as indicated.
1.
2.
3.
S.T.H.
C.
Aluminum Extrusions: Alloy and temper recommended by manufacturer for type of use
and finish indicated, but with not less than strength and durability properties specified in
ASTM B 221M for Alloy 6063-T5.
D.
E.
Brass: ASTM B 249/B 249M for extruded shapes and ASTM B 36/B 36 M for sheet.
F.
Particleboard:
formaldehyde.
G.
H.
2.2
A.
WALL GUARDS:
Crash Rail: Curved wall protection system made of smooth PVC rails project 30 mm, are
200/120 or 60 mm deep and snap-fix to aluminum brackets or continuous aluminum
core, 3 mm thick, class 0 fire-rated and solid color, the PVC rails provide a smooth
surface finish with decorative grooves. Finish is provided by end pieces, external and
internal 90 smooth PVC angle pieces and aluminums joint blocks.
1.
2.
3.
4.
5.
6.
7.
2.3
A.
S.T.H.
HANDRAILS:
Impact-Resistant Plastic Handrails. Assembly consisting of snap-on plastic cover
installed over continuous retainer. Hand and wall protection rail comprising 3 mm thick
smooth PVC profile with a depth of 140 mm achieving, class 0 fire-rating and solid color.
The mounting system combines a completely smooth tubular upper part and a lower wall
protection rail with decorative grooves. The PVC profile snap-fixes to a continuous
aluminum section and finish is provided by smooth PVC finishing accessories with
decorative grooves (wall returns, external 90 and variable angle pieces from 91 to
CORNER GUARDS:
Surface-Mounted, Resilient, Plastic Corner Guards: Assembly consisting of snap-on
plastic cover installed over continuous retainer; including mounting hardware. Corner
guards shall be 90 corner protector with contrast strip on aluminum core comprising
smooth 2.5 mm thick PVC profile, class 0 fire-rating with solid color. Wings are 60 mm
wide (internal measurement) and snap-fix to continuous predrilled aluminum core. The
central rounded bead forms a decorative and harmless contrast strip. Smooth PVC caps
are provided for ends.
1.
2.
3.
4.
5.
6.
7.
8.
2.5
Angle: 90
Wing width: 60 mm (internal measurement)
Thickness: 2.5 mm
Length: 1.30 m, 2.00 m or 4.00 m
Material: Antibacterial and fire-rated PVC, solid color
Surface finish: smooth
Fixing system: continuous pre-drilled aluminum core
Colors: As indicated.
FABRICATION
A.
Fabricate impact-resistant wall protection units to comply with requirements indicated for
design, dimensions, and member sizes, including thicknesses of components.
B.
C.
Fabricate components with tight seams and joints with exposed edges rolled. Provide
surfaces free of wrinkles, chips, dents, uneven coloration, and other imperfections.
Fabricate members and fittings to produce flush, smooth, and rigid hairline joints.
D.
S.T.H.
METAL FINISHES
Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for
recommendations for applying and designating finishes.
1.
2.
3.
4.
B.
Remove tool and die marks and stretch lines, or blend into finish.
Grind and polish surfaces to produce uniform finish, free of cross scratches.
Run grain of directional finishes with long dimension of each piece.
When polishing is completed, passivate and rinse surfaces. Remove embedded
foreign matter and leave surfaces chemically clean.
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine substrates and wall areas, with Installer present, for compliance with
requirements for installation tolerances, fire rating, and other conditions affecting
performance of work.
B.
Examine walls to which impact-resistant wall protection will be attached for blocking,
grounds, and other solid backing that have been installed in the locations required for
secure attachment of support fasteners.
1.
C.
3.2
For impact-resistant wall protection units attached with adhesive or foam tape,
verify compatibility with and suitability of substrates, including compatibility with
existing finishes or primers.
Proceed with installation only after unsatisfactory conditions have been corrected.
PREPARATION
A.
B.
Before installation, clean substrate to remove dust, debris, and loose particles.
3.3
A.
INSTALLATION
General: Install impact-resistant wall protection units level, plumb, and true to line
without distortions. Do not use materials with chips, cracks, voids, stains, or other
defects that might be visible in the finished Work.
1.
S.T.H.
Provide splices, mounting hardware, anchors, and other accessories required for a
complete installation.
a.
b.
c.
3.4
CLEANING
A.
Immediately after completion of installation, clean plastic covers and accessories using a
standard, ammonia-based, household cleaning agent.
B.
S.T.H.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Available Manufacturers:
Subject to compliance with requirements,
manufacturers offering products that may be incorporated in the Work
includes.
B.
Fire Extinguisher Cabinets for this project are based upon the #7225-F-HB (7902) cabinet for extinguishers as manufactured by Potter-Roemer, Inc.
C. Fire Hose Valve Cabinets for this project are based upon the #8220-F-B-HB
(7915) cabinet for valves as manufactured by Potter-Roemer, Inc.
D. Combination Fire Extinguisher/ Hose Valve Cabinets for this project are
based upon the #8225-F-B-HB (-7901-7915) cabinet for valves and
extinguishers as manufactured by Potter-Roemer, Inc. Naming of
manufacturer is not intended to limit selection. Other equipment similar in
appearance as described below and meeting specification may be proposed
for use on this project.
2.2 FIRE EXTIGUISHERS
A.
B.
S.T.H.
D.
Trim Style: Fabricate trim in one piece with corners mitered, welded, and
ground smooth.
1. "Trim-less": One-piece combination trim and perimeter door frame
recessed in surrounding wall surface with frame face covered by
overlapping door, with finished door surface flush with finished wall
surface.
E.
F.
G.
S.T.H.
Door Style: Manufacturer's standard design, hollow metal flush door panel
without glazed opening.
I.
B.
C.
Color and Gloss: Manufacturer's standard color and gloss for interior
and exterior of cabinet, white color.
END OF SECTION
S.T.H.
PART 1: GENERAL
1.1.
1.
1.2.
1.
2.
3.
4.
5.
1.3.
1.
1.4.
1.
1.5
GENERAL CONDITIONS
The tender documents and addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
RELATED WORK SPECIFIED ELSEWHERE
Section 07900:
Section 08800:
Section 09200:
Section 09300:
Sections 09900:
Joint Sealers
Glazing
Plaster & Gypsum Board
Tile
Painting and Coatings
QUALITY ASSURANCE
The Contractor executing work of this section shall have a minimum of five (5) years
continuous experience in successful manufacture/fabrication and installation of
work of type and quality shown and specified.
SUBMITTALS
Submit shop drawings in accordance with General Conditions. Show and describe in
detail, materials, finishes, dimensions, details of connections and fastenings,
elevations, plans, sections, and any other pertinent information.
STORAGE, DELIVERY, HANDLING AND PROTECTION
1.
Coordinatedeliveries to comply with construction schedule and arrange ahead for off
the ground, under cover storage location. Do not load any area beyond the design
limit.
2.
3.
PART 2: PRODUCTS
2.1.
MATERIALS
1.
2.
All Sanitary wares shall comply with Estidama requirements with regard to flow and
pressure for all mixers and dual flushing for all water closets, contractor has to
comply with the following sanitary ware performance:
3.
Vitreous China shall conform to BS 3402: 1969 (high grade ceramic ware used for
sanitary appliances).
STH
4.
5.
All fittings and accessories are to be to the approval of the Hospital Authority and
the Engineer.
Quality Standards
Above all a functional and economic use of water, hence, developed a number of water
saving closet plans and w.c. suits, that flush with only 6 litres of water.
Guarantee
Sanitary guarantee a durable and reliable quality of all vitreous-china sanitary ware that is
manufactured and sold by our company.
SANITARY UNITS ACCESSORIES
a cistern for wall hung WC
Rapid SL flushing cistern for Wall Hung WC GD 2 with small maintenance access 1.13 m installation
height for on-the-wall installations or studded walls powder coated steel frame, self for drycladding, completely with fixed connections for single or rail installation quick adjustment, lockable
fixing material TV approved 2 WC fixing bolts fixing device for ceramic distance of fixing bolts
180/230 mm outlet bend 80 mm, depth adjustable reducer 80/100 mm inlet and outlet
connecting set flushing cistern GD 2, 6 - 9 l adjustment ex factory 6 l and 3 l pneumatic discharge
valve offering modes of operation: dual flush start/stop or non-interruptible water supply from
left/right or back low noise (group I acc. To German Noise Specification) DIN approved insulated
against condensation " water supply connection including integrated angle valve and push fit
flexible hose union no tools required for the installation of the inspection shaft incl. protection
during construction phase for vertical or horizontal use without accessories for on-the installation
self-supporting pre-assembled (6/3l)orcl. Water consumption shall be 6.0/4.0 liters/flush cycle
(full/low) as part of PW-R1 Minimum interior water use reduction in Abu Dhabi Urban Planning
Council's Estidama Pearl Rating System.
STH
Bath Shower mixer X=Combination Consisting of exposed single-lever shower mixer with
diverter allows change between head shower Euphoria Cosmopolitan (27 492 000)
horizontal swivable 450 mm shower arm with ball joint rotation angle 15 hand shower
Euphoria 110 Massage (27 239 000) 9.5 l/min. flow limiter Silverflex shower hose 1 750
mm (28 388 000) minimum flow rate 7 l/min. technology for less water and perfect flow
46 mm ceramic cartridge chrome finish adjustable in height with gliding element (12 140
000) suitable for instantaneous heaters from 18 kW/hc.
Water consumption shall be 9.5 liters/minute at 551.6 KPa as part of PW-R1: Minimum
interior water reduction in Abu Dhabi Urban Planning Council's Estidama Pearl rating
system.
STH
Single-lever bidet mixer 1/2" single hole installation metal lever 35 mm ceramic cartridge
chrome finish adjustable flow rate limiter adjustable minimum flow rate 2.5 l/min balljoint mousseur pop-up waste set 1 1/4" flexible connection hoses GROHE QuickFixTM
installation system optional temperature limiter ref. no. 46 375 noise classification 1 in
accordance with DIN4109.
Water consumption shall be 6.0 liters/minute at 413.7 KPa as part of PW-R1: Minimum
interior water reduction in Abu Dhabi Urban Planning Council's Estidama Pearl rating
system.
STH
Infra-red electronic basin mixer battery supply6V lithium-battery, type CR-P2 single hole
installationrapid installation systemexternal batterysafety stop after 60 sec.multistage
battery status displayfunctions to activate with remote control 36 206 and with IR sensor:
3 min temporary off-function (cleaning mode)automatic flushing after 1 or 3 days without
usethermal disinfection for 3.5 or 11 minbattery capacity request possible mixing device
with temperature limiteradjustableflow limiter 6 l/minflexible connection hoses with
non-return valve 3/8"dirt strainersCE approvedtype of protection IP 56technology for less
water and perfect flow chrome finish.
Water consumption shall be 6.0 liters/minute at 413.7 KPa as part of PW-R1: Minimum
interior water reduction in Abu Dhabi Urban Planning Council's Estidama Pearl rating
system.
Electronic wall Spout with Integrated sensor, vandal proof aerator to be combined with
electronic boxes or thermostat kit. Water flow regulator shall be 6.0 liters/minute at 413.7
KPa as part of PW-R1: Minimum interior water reduction in Abu Dhabi Urban Planning
Council's Estidama Pearl rating system.
STH
The chrome finish on the entire range does not alter overtime and is granted certificate.
Articles not made of brass are AISI 304 Stainless Steel, a guarantee of strength and
durability should be cover. Also consider the excellent quality of mirrors which silvering
has a 10 years guarantee.
a Mirror :
size = 60 x 80 x 0.6 cm.
Complete with stainless steel hunger & screw with adjustable top lock.
b Wall bracket :
constructed of brass chrome.Complete with all screw & nuts.
c Grab bar: Grab rail for wall mounting, stainless steel, surface satin finished, rough
polishing for better surface feel, 32 mm pipe diameter, material thickness 1.2 mm,
inspected and certified product, with two stainless steel covers for hidden mounting, incl.
stainless steel screws and dowels.Size 60cmx32mm in diameter
d Cloth wall bracket:Double hook for wall mounting, stainless steel, surface satin
finished, 18 mm pipe diameter, drilled hole on bottom for fixation, incl. stainless steel
screws and dowels.Material thickness: 18.00 mm
Surface finish: satin finished
Gross weight: 0.1 kg
Net weight: 0.1 kg
Type of fixing: screw
Type of mounting: wall mounting
Number of hooks: 2
Overall width: 69 mm
Overall height: 18 mm
Overall depth: 60 mm
e Soap holder : Soap dish for wall mounting, 304 stainless steel, round covers with
drilled hole on bottom for fixation, incl. stainless steel screws and dowelsSurface finish:
satin finished
Gross weight: 0.5 kg
Net weight: 0.5 kg
Type of fixing: screw
Overall width: 155 mm
Overall height: 60 mm
Overall depth: 125 mm
STH
f Soap dispenser :Soap dispenser for wall mounting, stainless steel, surface satin
finished, material thickness 0.8 mm, folded front cover, cylinder lock with Franke standard
key, suitable for liquid soaps and lotions, 1 liter soap tank, push button on front, incl.
stainless steel screws and dowels.
Filling quantity: 1.00 liter
Overall width: 200 mm
Overall height: 140 mm
Overall depth: 132 mm
Material thickness: 0.80 mm
Surface finish: satin finished
Gross weight: 1.3 kg
Net weight: 1 kg
Type of fixing: screw
g Tissue dispenser : Jumbo roll holder for wall mounting, stainless steel, surface satin
finished, material thickness 0.8 mm, cylinder lock with Franke standard key, closed round
casing with inspection window, paper withdrawal over two tear-off edges, for 1 roll with
max. 260 mm, incl. stainless steel screws and dowels.
Filling quantity: 1.00 rolls
Overall width: 269 mm
Overall height: 269 mm
Overall depth: 116 mm
Maximum depth/diameter of consumable: 260 mm
Maximum width of consumable: 105 mm
Spindle: yesMaterial thickness: 0.80 mm
Surface finish: satin finished
Gross weight: 1.7 kg
h Paper holder : Toilet roll holder for wall mounting, stainless steel, surface satin
finished, material thickness 0.8 mm, folding cover, for 1 roll with max. 130 mm, incl.
stainless steel screws and dowels
Filling quantity: 1.00 rolls
Overall width: 145 mm
Overall height: 130 mm
Overall depth: 25 mm
Maximum depth/diameter of consumable: 150 mm
Maximum width of consumable: 130 mm
Spindle: yes
i Folding seat :Foldable shower seat for wall mounting, stainless steel, surface satin
finished, 32 mm pipe diameter, material thickness 1.2 mm, mounting through eight
drilling holes, two prefixed white seat battens made of polyethylene, incl. stainless steel
screws and dowels.
Material thickness: 1.20 mm
Surface finish: satin finished
Colour: white
Gross weight: 3.5 kg
Net weight: 3.5 kg
Type of fixing: screw
STH
j Bath tub seat :Foldable shower seat for wall mounting, stainless steel, surface satin
finished, 32 mm pipe diameter, material thickness 1.2 mm, mounting through eight
drilling holes, two prefixed white seat battens made of polyethylene, incl. stainless steel
screws and dowels.
Material thickness: 1.20 mm
Surface finish: satin finished
Colour: white
Gross weight: 3.5 kg
Net weight: 3.5 kg
Type of fixing: screw
Type of mounting: wall mounting
Overall width: 484 mm
Overall height: 115 mm
Overall depth: 526 mm
Bending angle: 0.00
Back: no
Pipe diameter: 32
Hidden fixing: no
Hinged: yes
Number of fixing points: 2
k Shower rod (angle)
Shower rod constructed in aluminium
Size = 80x80 cm.
l Shower rod (linear)
Shower rod constructed in aluminium
Size = 200 cm.
m Shower curtains :
Polyester shower curtains
Size = 180x200 cm.
n Rubber :
Free standing mat rubber
o Waste receptacle :Waste bin for wall mounting, stainless steel, surface satin finished,
material thickness 0.8 mm, selfclosing lid, folding bag holder, cylinder lock with Franke
standard key, approx. 30 liter capacity, incl. stainless steel screws and dowels.
Gross weight: 5.5 kg
STH
p Multi support arm with folded projection:Foldable grab rail without toilet roll holder
for wall mounting, stainless steel, surface satin finished, rough polishing for better surface
feel, 32 mm pipe diameter, material thickness 1.2 mm, prevention against unmeant
folding, gum rubber stop absorber, inspected and certified product, 4 mm thick mounting
plate with three fixing holes, incl. stainless steel screws and dowels.(600mm)
Overall width: 100 mm
Overall height: 250 mm
Overall depth: 600 mm
Bending angle: 180.00
q Safe hand grips support : Grab rail for wall mounting, stainless steel, surface satin
finished, rough polishing for better surface feel, 32 mm pipe diameter, material thickness
1.2 mm, inspected and certified product, with two stainless steel covers for hidden
mounting, incl. stainless steel screws and dowels.
Overall width: 1143 mm
Overall height: 81 mm
Overall depth: 95 mm
Pipe diameter: 32
Hidden fixing: yes
STH
1.) Wallhung closet-pan type 1:(Location: staff, patient & Visitor toilets)
Washdown WC without Flushing Rim 4.5/6 Liters Wall hung 540mm Projection , for
concealed cistern or concealed pressure flush combinable with prewall element .
CE, EN997-cl1-6A-6C,EN 33
Water consumption shall be 6.0/4.0 liter/flush cycle (full/low) as part of PW-R1 Minimum interior
water use reduction in Abu Dhabi Urban Planning Council's Estidama Pearl Rating System.
STH
4.) Wallhung Bidet Type 1 :(Location: staff, patient & Visitor toilets)
Wall hung bidet for Single-Hole Taps
CE, DIN EN 14528- CL25- EN36
Water consumption shall be 6.0 liters/minute at 413.7 KPa as part of PW-R1: Minimum
interior water reduction in Abu Dhabi Urban Planning Council's Estidama Pearl rating
system.
5.) Wallhung Wash Basin Type 1:(Location: staff, patient & Visitor toilets)
Hand Rinse Washbasin Wall Hung with Semi-pedestal with Tap Hole without Overflow
500x380mm. Water consumption shall be 1.9 liters/minute at 417.7 KPa as part of PW-R1:
Minimum interior water reduction in Abu Dhabi Urban Planning Council's Estidama Pearl
rating system.
STH
STH
9.) Sink:
Single Bowl Kitchen sink Large bowl sizes ;Functional design ;Specific drainboard
patternWith 3 1/2'' stainless steel basket strainer (Width of base unit : 45 cm Bowl
depth: 160 mm ) (waste fitting, 3 1/2'' basket strainer). Water consumption shall be
6 liters/minute at 417.7 KPa as part of PW-R1: Minimum interior water reduction in
Abu Dhabi Urban Planning Council's Estidama Pearl rating system.
Height525 mm
Width470 mm
Depth400 mm
Water consumption shall be 1.9 liters/minute at 417.7 KPa as part of PW-R1: Minimum
interior water reduction in Abu Dhabi Urban Planning Council's Estidama Pearl rating
system.
STH
STH
B.
PART 2 - PRODUCTS
2.1 MATERIALS
A.
B.
2.2 FABRICATION
A.
B.
Backing: Provide mirror backing and support system which will permit rigid,
temper-proof glass installation and prevent accumulation of moisture, as
follows:
1.
C. Hangers: Provide system of mounting mirror units which will permit rigid,
temper-proof and theft-proof installation, as follows:
1.
One-piece galvanized steel wall hanger device with spring action locking
mechanism to hold mirror unit in position with no exposed screws or
bolts.
END OF SECTION
S.T.H.
GENERAL
1. General
Shading System for Car Sheds and around the building cover shall be glass reinforced
plastic units consisting of single homogeneous laminate of glass fiber reinforced polyester
resin, with a uniform gel finish on the exposed surfaces, to sizes, shapes, colors and textures
as detailed on drawings or as approved by the Engineer.
The support structure shall be of galvanized steel pipe columns with "I" beams and tubular
welded sections, welded to each other as detailed on drawings. The galvanized steel support
structure shall be prepared, primed and painted with epoxy paint to a DFT of minimum 290
microns as specified under painting to ferrous surfaces.
2. Quality Assurance
The manufacture and assembly of all GRP elements shall be executed by a specialist firm
having at least 5 years experience in the manufacture and installation of materials described
herein. The specialist shall provide evidence of successful completion of similar works for the
approval of the Engineer before commencing any work.
All laminating shall be carried out in a well ventilated, temperature and humidity controlled
environment.
Full quality control records are to be kept and full records made available on request. The
structural steel support structural shall be as specified under Structural Steel Work.
3. Submittals
The Contractors shall submit the following for the approval of the Engineer.
Large scale shop drawings.
Sample of all materials and minimum 60 x 60 size of finished product.
Shop drawings and design calculation as applicable.
4. Materials
The materials for the GRP units shall be as follows:
Gelcoat: Gelcoat shall be a thixotropic isophthalic polyester gelcoat resin ultra violet
stabilized with excellent durability and resistant to water and chemicals and conforming to BS
3532:1962. All covers elements shall be in compliance with ASTM E1980 - 01 (Standard
Practice for Calculating Solar Reflectance of Horizontal and Low-Sloped Opaque Surfaces)
and all shed shall have a minimum Solar Reflective Index (SRI) of 29.
Laminating Resin: Laminating resin shall be a pre-accelerated, general purpose polyester
resin, conforming to BS 3532:1962 to suit the requirements of the spaces they are used in, to
meet the Authorities requirements and to meet the relevant codes and standards.
Glass Reinforcement: Glass reinforcement shall be Chopped strand mat of continuous
filament E glass manufactured to BS 3496:1973. 450 gm/m2 piles.
S.T.H.
All resin shall be stored in the dark in the containers in which they are supplied. Storage
temperature shall be as per the resin manufacturers' recommendations. The containers shall
not be opened until required.
Colour: Colour shall be as shown on the drawings or as directed by the Engineer. The light
fastness to be 6 or 7 in accordance with BS 1006:1961 on a 2-7 scale. All gel coat used for
the Contract shall be manufactured and pigmented in one batch.
The colour shall not only be uniform throughout the gel coat and polyester resin layers in
each element, but also between all interchangeable components or elements.
6. Manufacture
The elements shall be factory produced using conventional hand lay and shall be cured to
give a dimensionaly stable and stress-free product. The mould shall be so designed as to
enable production of a flat element of uniform thickness without any surface blemishes such
as blowholes, air inclusions, voids and surface undulations.
S.T.H.
RELATED DOCUMENTS
1.1.1
Drawings and general provisions of the Contract and Division 1 Specification
Sections, apply to this Section.
1.2 SUMMARY
1.2.1
This Section includes PVC coated polyester-fabric covering for Shaded areas of
Walkways and Public open space as indicated on drawings.
1.3
RELATED SECTIONS
.1
.2
.3
1.4
SUBMITTALS
1.4.1
1.4.2
Shop Drawings: Show fabrication and installation details for fabric covered panels,
including plans, elevations, sections, details, and attachments to other Work. Include
attachment devices; and details at head, base, joints, corners, and intersections with
other components. Indicate panel edge and core materials.
1.4.3
Samples: For the following products. Prepare Samples from the same material to be
used for the Work.
.1
.2
.3
.4
1.4.4
S.T.H.
Material:
a. Fabric:
QUALITY ASSURANCE
1.5.1
1.6
1.6.1
Store materials inside a well-ventilated area, away from uncured concrete and masonry,
and protected from moisture, soiling and abrasion.
1.7
PROJECT CONDITIONS
1.7.1
Field Measurements: Where items of work are indicated to fit to other construction,
verify dimensions of other construction by field measurements before fabrication and
indicate measurements on Shop Drawings. Coordinate fabrication schedule with
construction progress to avoid delayning of the work.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
Refer to approved List of Manufacturers.
2.2
FABRIC MEMBRANE
2.2.1
MATERIAL
Fabric panels shall be constructed out of Valmex FR1000 Mehatop F fabric,
manufactured by MEHLER of Germany or equal approved. This is a type III PVC-coated
Polyester fabric with PVDF lacquer finish on both faces. Its main properties are:
Tensile strength
Tear strength
Total Weight
Finish
Colour
:
:
:
:
:
All covers elements shall be in compliance with ASTM E1980 - 01 (Standard Practice for
Calculating Solar Reflectance of Horizontal and Low-Sloped Opaque Surfaces) and
shall have a minimum Solar Reflective Index (SRI) of 29.
2.2.2
DESIGN
The stresses in the fabric due to initial tension (pre-stress), self weight and wind loads
(140km/hr gust wind speed) shall be checked by a structural engineer experienced in
the design of fabric structures using a suitable finite element design analysis package.
The fabric stresses shall be checked, and reinforcing added where required keeping
fabric stresses to allowable values. The supporting cables, hardware and steel structure
shall be designed for the loads calculated by the analysis.
2.2.3
DETAILING
Fabric shall be reinforced at corner plates, bale rings and other locations as specified by
the patterning engineer, so as to avoid over-stressing the fabric during erection and
service.
2.2.4
S.T.H.
FABRICATION
2.3
STEEL CABLES
2.3.1
MATERIAL
Steel cables shall be made of 1x19 galvanized strand, to AS2841-1986, with a breaking
strength of 1570 MPa. Cable end fittings to be in Grade 316L stainless steel.
2.3.2
2.4
STRUCTURAL STEEL
2.4.1
GENERAL
Structural steelwork shall comply with BS5950.
2.4.2
MATERIAL
Steel sections shall be Grade 43, with yield strength = 275MPa, complying with BS4848,
unless noted otherwise on the drawings.
Bolts and nuts shall be Grade 8.8, complying with BS4190 or BS3692, unless noted
otherwise on the drawings.
2.4.3
FABRICATION
Unless noted otherwise on the drawings:.1
Join all components with 6mm continuous fillet weld.
.2
Plates are 10mm thick.
.3
Cap plates for hollow sections shall be 6mm thick.
.4
Exposed edges and corners shall be ground to a radius of approximately 2mm.
2.4.4
CORROSION PROTECTION
Below is the proposed corrosion protection system for all structural steel components:
.1
Sandblast all steel surfaces to SA2 .
.2
Apply one coat of inorganic zinc-rich primer to 60 DFT.
.3
Apply two coats of high-build epoxy to 160 DFT.
.4
Apply one topcoat of polyurethane to 50 DFT.
.5
Total protection cover to be minimum 260 DFT.
2.5
2.5.1
MATERIALS
Welding electrodes shall be Grade E51 to BS639.
2.5.2
S.T.H.
WORKMANSHIP
INSPECTION
All welds shall be visually inspected. 10% of full strength butt welds shall be
ultrasonically tested to BS3923. Weld inspection shall be carried out by qualified
operators with evidence of having been trained and assessed for competence by a
recognized authority.
2.6
WARRANTY
2.6.1
The whole structure will be covered by a Ten years warranty covering its structural
integrity.
PART 3 - EXECUTION
3.1
EXAMINATION
3.1.1
Examine fabric, substrates with Installer present, for compliance with requirements for
installation tolerances and other conditions affecting performance of fabric systems.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
INSTALLATION
3.2.1
The installation procedure shall be designed to avoid damaging the fabric, damaging the
steelwork, damaging the steel paint system, or putting workers in unsafe situations. The
fabric shall be tensioned and adjusted to produce a taut, smooth surface, as free of
wrinkles as possible. It is the Contractors responsibility to leave the fabric clean of
stains or marks.
3.3
CLEANING
3.3.1
3.3.2
Remove surplus materials, rubbish, and debris resulting from installation, on completion
of the Work, and leave areas of installation in a neat and clean condition.
3.4
PROTECTION
3.4.1
END OF SECTION
S.T.H.
10950-1
BURJEEL MEDICAL CITY
GENERAL NOTE
This booklet should be read and evaluated as part of all approved and submitted
drawings, details, specification documents, bill of quantity and samples.
Swatches and sample image colors may vary due to printing quality; actual material
sample should be submitted by the contractor to the designer or client for approval.
Any differences or exclamation marks about any item in the booklet should be
communicated with STH for approval to avoid any kind of misunderstanding or
discrepancy.
1|P a g e
10950-2
BURJEEL MEDICAL CITY
CODE
F
F1a
F1b
F2a
F2b
F2c
F2d
F2e
F2f
F2g
F2h
F2i
F3a
F3b
F4a
F4b
F5a
F5b
FA
FA1
MATERIAL
FLOORING
Vinyl Flooring
Vinyl Flooring
Porcelain Tile
Porcelain Tile
Porcelain Tile
Porcelain Tile
Porcelain Tile
Porcelain Tile
Porcelain Tile
Porcelain Tile
Porcelain Tile
Ceramic Tile
Ceramic Tile
Granite
Granite
Marble
Marble
FLOORING ACCESSORIES
Full Coving
S
S1
S2b
S3
S4
SKIRTING FINISH
Stainless Steel
Vinyl
Porcelain
Porcelain
C
C1
C2
C3
C4
C5
C6
C7
CEILING FINISH
Gypsum Board-Painted
Acoustic Ceiling Tile
Acoustic Ceiling Tile
Acoustic Ceiling Tile
Lay-in Aluminum Ceiling Tile
Gypsum with anti-microbial paint
Lighting Stretch Ceiling
W
W1a
W1b
W2a
W2b
W2c
W2d
W2e
W3b
W4a
W4b
WALL FINISH
Interior Wall Paint
Textured Paint
Porcelain Tile
Porcelain Tile
Porcelain Tile
Porcelain Tile
Porcelain Tile
Mosaic Tile
Ceramic Tile
Ceramic Tile
2|P a g e
10950-3
BURJEEL MEDICAL CITY
CODE
TP
TP1
TP2
MATERIAL
TOILET PARTITION
Phenolic Board
Phenolic Board
SF
SF1a
SF1b
SF2
SF3
SF6
SF7a
SF7b
SF8a
SF9
SF10a
SF10b
SF11
SPECIAL FINISH
WP
WP1
WP2
WP3
WALL PROTECTION
Corner Guard
Handrail
Crash Rail
CB
CB1a
CB1b
CB3
CB4
3|P a g e
10950-4
BURJEEL MEDICAL CITY
FLOOR
FINISHES
4|P a g e
10950-5
BURJEEL MEDICAL CITY
P01-HD-067
F1a
Rev. No.
Flooring
Date
1
../../..
Material: Vinyl
Description:
- Highly flexible homogenous flooring, 20% lighter weight than standard product, durable, stain resistant.
- Composed of 75% sustainable or renewable raw material
- 100% bio-based plasticizer
- Evercare Revolutionary patented surface treatment which will not require waxing throughout the lifetime of
the product& high stain resistance
- TVOC after 28 days < 10g/m3 => indoor air quality
- To be installed with Acrylic adhesives ES 12 from BCIC and using FG 70 surface leveling if necessary.
Thickness: 2.00mm
Width of Sheet: 2000m
Length of Sheet: 20lm
Pattern: Non-directional design with colored chips
NOTE:
5|P a g e
10950-6
BURJEEL MEDICAL CITY
P01-HD-067
F1b
Rev. No.
Flooring
Date
1
../../..
Material: Vinyl
Description:
- Highly flexible homogenous flooring, 20% lighter weight than standard product, durable, stain resistant.
- Composed of 75% sustainable or renewable raw material
- 100% bio-based plasticizer
- Evercare Revolutionary patented surface treatment which will not require waxing throughout the lifetime of the
product & high stain resistance
- TVOC after 28 days < 10g/m3 => indoor air quality
- To be installed with Acrylic adhesives ES 12 from BCIC and using FG 70 surface leveling if necessary.
Thickness: 2.00mm
Width of Sheet: 2000m
Length of Sheet: 20lm
Pattern: Non-directional design with colored chips
NOTE:
6|P a g e
10950-7
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
F2a
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain stoneware,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Dimension: 600 x 600 mm
Thickness: 10mm
Color: Golden Cream Evolution Marble Collection
Surfaces: Natural
NOTE:
7|P a g e
1
../../..
10950-8
BURJEEL MEDICAL CITY
P01-HD-067
F2b
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain stoneware,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Dimension: cut to size
Thickness: 10mm
Color: Bronzo Amani Evolution Marble Collectioni
Surfaces: Natural
NOTE:
8|P a g e
1
../../..
10950-9
BURJEEL MEDICAL CITY
P01-HD-067
F2c
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain stoneware,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Dimension: Cut to size
Thickness: 10mm
Color: Calacatta Evolution Marble Collectioni
Surfaces: Natural
NOTE:
9|P a g e
1
../../..
10950-10
BURJEEL MEDICAL CITY
P01-HD-067
F2d
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain tile,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Color: as per sample approval
Size: 600 x 600 mm
Thickness: 5.0% Max
Collection: Ethnic 1.0
NOTE:
10|P a g e
1
../../..
10950-11
BURJEEL MEDICAL CITY
P01-HD-067
F2e
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain tile,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Color: Marrakech Catarina Aqua
Size: 300 x 300 mm
Thickness: 5.0% Max
Collection: Ethnic 1.0
NOTE:
11|P a g e
1
../../..
10950-12
BURJEEL MEDICAL CITY
P01-HD-067
F2f
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain tile,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Pattern: Flower
Size: 300 x 300 mm
NOTE:
12|P a g e
1
../../..
10950-13
BURJEEL MEDICAL CITY
P01-HD-067
F2g
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain tile,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Pattern: as per sample approval
Size: 300 x 300 mmt
NOTE:
13|P a g e
1
../../..
10950-14
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
F2h
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain tile,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Pattern: Custom
Size: 1400 x 1400 mm
Colors: A. Opera Beige
B. Emperador
C. Elegant White
NOTE:
14|P a g e
1
../../..
10950-15
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
F2I
Rev. No.
Flooring
Date
Material: Porcelain
Description:
- High quality fine porcelain tile,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Pattern: Custom
Size: As per flooring layout (Main Lobby)
Colors: A. Opera Beige
B. Emperador
C. Elegant White
NOTE:
15|P a g e
1
../../..
10950-16
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
F3a
Rev. No.
Flooring
Date
1
../../..
Material: Ceramic
Description:
- Glazed ceramic floor tile with anti-slip (increased static friction) surface protection.
- Provided with antibacterial glaze containing silver ions which create a surface that severely inhibit the growth
and spread of bacteria. Silver ions in the glaze render surfaces 99% bacteria free within 24hours.
- To be installed with Ceramic tile adhesives PF 12 from BCIC and matching grout color to the ceramic tile PFJ
350.
Size: 300 x 300 mm
Thickness: 10mm
NOTE:
16|P a g e
10950-17
BURJEEL MEDICAL CITY
P01-HD-067
F3b
Rev. No.
Flooring
Date
1
../../..
Material: Ceramic
Description:
- Glazed ceramic floor tile with anti-slip (increased static friction) surface protection.
- Provided with antibacterial glaze containing silver ions which create a surface that severely inhibit the growth
and spread of bacteria. Silver ions in the glaze render surfaces 99% bacteria free within 24hours.
- To be installed with Ceramic tile adhesives PF 12 from BCIC and matching grout color to the ceramic tile PFJ
350.
Size: 300 x 300 mm
Thickness: 10mm
NOTE:
17|P a g e
10950-18
BURJEEL MEDICAL CITY
P01-HD-067
F4a
Rev. No.
Flooring
Date
Material: Granite
Description:
- Natural stone tile flooring, polished finish with straight edges.
- Water absorption 1atm left Compressive resist. (MPA) - left Resist. bending stress (MPA) - left
Size: Cut to size
Thickness: 10mm
Item: Black Galaxy
NOTE:
18|P a g e
1
../../..
10950-19
BURJEEL MEDICAL CITY
P01-HD-067
F4b
Rev. No.
Flooring
Date
Material: Granite
Description:
- Natural stone tile flooring, polished finish with straight edges.
- Water absorption 1atm 0,40 % Compressive resist. (MPA) - 112 Resist. bending stress (MPA) - 12,2
Size: Cut to size
Thickness: 10mm
NOTE:
19|P a g e
1
../../..
10950-20
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
F5a
Rev. No.
Flooring
Date
Material: Marble
Description:
Natural stone tile flooring, warm cream and beige color, and polished finish with straight edges.
Minimum Thickness: 20mm
Dimension: cut to size
Finish: Matt
Color: Crema Marfil
NOTE:
20|P a g e
1
../../..
10950-21
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
F5b
Rev. No.
Flooring
Date
Material: Marble
Description:
Natural stone tile flooring, polished finish with straight edges.
Minimum Thickness: 20mm
Dimension: cut to size
Finish: Matt
Color: Dark Emperador
NOTE:
21|P a g e
1
../../..
10950-22
BURJEEL MEDICAL CITY
FLOORING
ACCESSORIES
22|P a g e
10950-23
BURJEEL MEDICAL CITY
P01-HD-067
FA1
Rev. No.
FLOORING ACCESSORIES
Date
Blanc
Beige
Aluminium
Noir
NOTE:
23|P a g e
1
../../..
10950-24
BURJEEL MEDICAL CITY
SKIRTING
24|P a g e
10950-25
BURJEEL MEDICAL CITY
P01-HD-067
S1
Rev. No.
SKIRTING FINISH
Date
NOTE:
25|P a g e
1
../../..
10950-26
BURJEEL MEDICAL CITY
P01-HD-067
S2b
Rev. No.
SKIRTING FINISH
Date
Material: Vinyl
Description:
- Continuously coved vinyl (F1b) flooring.
Total thickness: 2mm
Width of sheet: 2000mm
Length of sheet: 20lm
Coverage/roll: 40sq.m.
Pattern: Non-directional design with colored chips
NOTE:
26|P a g e
1
../../..
10950-27
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
S3
Rev. No.
SKIRTING FINISH
Date
NOTE:
27|P a g e
1
../../..
10950-28
BURJEEL MEDICAL CITY
P01-HD-067
S4
Rev. No.
SKIRTING FINISH
Date
NOTE:
28|P a g e
1
../../..
10950-29
BURJEEL MEDICAL CITY
CEILING
FINISHES
29|P a g e
10950-30
BURJEEL MEDICAL CITY
P01-HD-067
Code
C1
Rev. No.
CEILING FINISH
Date
Sample Image:
NOTE:
30|P a g e
1
../../..
10950-31
BURJEEL MEDICAL CITY
P01-HD-067
C2
Rev. No.
CEILING FINISH
Date
1
../../..
NOTE:
31|P a g e
10950-32
BURJEEL MEDICAL CITY
P01-HD-067
C3
Rev. No.
CEILING FINISH
Date
1
../../..
NOTE:
32|P a g e
10950-33
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
C4
Rev. No.
CEILING FINISH
Date
1
../../..
NOTE:
33|P a g e
10950-34
BURJEEL MEDICAL CITY
P01-HD-067
C5
Rev. No.
CEILING FINISH
Date
NOTE:
34|P a g e
1
../../..
10950-35
BURJEEL MEDICAL CITY
P01-HD-067
C6
Rev. No.
CEILING FINISH
Date
1
../../..
NOTE:
35|P a g e
10950-36
BURJEEL MEDICAL CITY
P01-HD-067
C7
Rev. No.
CEILING FINISH
Date
1
../../..
NOTE:
36|P a g e
10950-37
BURJEEL MEDICAL CITY
WALL FINISH
37|P a g e
10950-38
BURJEEL MEDICAL CITY
P01-HD-067
W1a
Rev. No.
WALL FINISH
Date
1
../../..
NOTE:
38|P a g e
10950-39
BURJEEL MEDICAL CITY
P01-HD-067
Code
W1b
Rev. No.
WALL FINISH
Date
1
../../..
NOTE:
39|P a g e
10950-40
BURJEEL MEDICAL CITY
P01-HD-067
W2a
Rev. No.
WALL FINISH
Date
Material: Porcelain
Description:
- High quality fine porcelain stoneware,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Dimension: cut to size
Thickness: 10mm
Color: Opera Beige JW 10 (Jewel Encore Collection)
Surfaces: Natural
NOTE:
40|P a g e
1
../../..
10950-41
BURJEEL MEDICAL CITY
P01-HD-067
W2b
Rev. No.
WALL FINISH
Date
Material: Porcelain
Description:
- High quality fine porcelain stoneware,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Dimension: cut to size
Thickness: 10mm
Color: Emperador Selected JW 05 (Jewel Collection)
Surfaces: Natural
NOTE:
41|P a g e
1
../../..
10950-42
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
W2c
Rev. No.
WALL FINISH
Date
Material: Porcelain
Description:
- High quality fine porcelain stoneware,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Dimension: cut to size
Thickness: 10mm
Color: Elegant White JW 09 (Jewel Encore Collection)
Surfaces: Natural
NOTE:
42|P a g e
1
../../..
10950-43
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
W2d
Rev. No.
WALL FINISH
Date
Material: Porcelain
Description:
- High quality fine porcelain stoneware,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Dimension: 300 x 300 mm
Thickness: 10mm
Color: Elegant White JW 09 (Jewel Encore Collection)
Surfaces: Natural
NOTE:
43|P a g e
1
../../..
10950-44
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
W2e
Rev. No.
WALL FINISH
Date
Material: Porcelain
Description:
- High quality fine porcelain stoneware,
-Water absorption less than 0.02%
- Solid and vitrified throughout the mass.
Dimension: 300 x 300 mm
Thickness: 10mm
Color: Mosaico
Surfaces: Natural
NOTE:
44|P a g e
1
../../..
10950-45
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
W3b
Rev. No.
WALL FINISH
Date
1
../../..
NOTE:
45|P a g e
10950-46
BURJEEL MEDICAL CITY
P01-HD-067
Code
W4a
Rev. No.
WALL FINISH
Date
1
../../..
NOTE:
46|P a g e
10950-47
BURJEEL MEDICAL CITY
Proj. No. & Name
P01-HD-067
Code
W4b
Rev. No.
WALL FINISH
Date
1
../../..
NOTE:
47|P a g e
10950-48
BURJEEL MEDICAL CITY
TOILET PARTITION
48|P a g e
10950-49
BURJEEL MEDICAL CITY
P01-HD-067
Code
TP1
Rev. No.
TOILET PARTITION
Date
1
../../..
SYCAMORE
Sample Image:
49|P a g e
WALNUT
10950-50
BURJEEL MEDICAL CITY
P01-HD-067
TP2
Rev. No.
TOILET PARTITION
Date
1
../../..
SYCAMORE
Sample Image:
50|P a g e
WALNUT
10950-51
BURJEEL MEDICAL CITY
SPECIAL FINISH
51|P a g e
10950-52
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
SF1a
Rev. No.
WALL / COUNTER FINISH
Date
1
../../..
NOTE:
52|P a g e
10950-53
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
SF1b
Rev. No.
WALL / COUNTER FINISH
Date
1
../../..
NOTE:
53|P a g e
10950-54
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
SF2
Rev. No.
SOLID SURFACING
Date
NOTE:
54|P a g e
1
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10950-55
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
SF3
Rev. No.
SOLID SURFACING
Date
NOTE:
55|P a g e
1
../../..
10950-56
BURJEEL MEDICAL CITY
P01-HD-067
SF6
Rev. No.
RESIN PANEL- Privacy Partitions
Date
56|P a g e
1
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10950-57
BURJEEL MEDICAL CITY
P01-HD-067
SF7a
Rev. No.
Inter-layered Glass
Date
1
../../..
White
View
Custom Pattern
Standard Finish
NOTE:
57|P a g e
10950-58
BURJEEL MEDICAL CITY
P01-HD-067
SF7b
Rev. No.
Inter-layered Glass
Date
1
../../..
White View
Custom Pattern
Standard Finish
NOTE:
58|P a g e
10950-59
BURJEEL MEDICAL CITY
Proj. No. & Name
P01-HD-067
Code
SF8a
Rev. No.
WALL FINISH
Date
1
../../..
Material: Wallcovering
Description:
- 100% Xorel,
- Cradle-to-Cradle Silver Certified by MBDC
- SCS Indoor Advantage Gold
- PVC Free
- Anti Bacterial
-X-Protect: Proprietary Xorel backing technology which prevents stains and moisture from passing through the
textile enabling the wall or seating surface to be aggressively cleaned
Product Name: Genome Embroider W
Pattern No.: 6727W
Color code: 100 (White)
NOTE:
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10950-60
BURJEEL MEDICAL CITY
P01-HD-067
SF9
Rev. No.
CEILING FINISH
Date
1
../../..
NOTE:
60|P a g e
10950-61
BURJEEL MEDICAL CITY
P01-HD-067
SF10a
Rev. No.
DOME FINISH
Date
NOTE:
61|P a g e
1
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10950-62
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
SF10b
Rev. No.
WALL FINISH
Date
1
../../..
White View
Custom Pattern
Standard Finish
NOTE:
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10950-63
BURJEEL MEDICAL CITY
P01-HD-067
SF11
Rev. No.
WALL FINISH
Date
1
../../..
NOTE:
63|P a g e
10950-64
BURJEEL MEDICAL CITY
CONTINUATION OF SF11. . .
NOTE:
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NOTE:
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10950-66
BURJEEL MEDICAL CITY
NOTE:
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10950-67
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NOTE:
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10950-68
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NOTE:
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10950-69
BURJEEL MEDICAL CITY
NOTE:
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10950-70
BURJEEL MEDICAL CITY
NOTE:
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10950-71
BURJEEL MEDICAL CITY
NOTE:
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10950-72
BURJEEL MEDICAL CITY
NOTE:
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10950-73
BURJEEL MEDICAL CITY
NOTE:
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10950-74
BURJEEL MEDICAL CITY
ENDOF SF11. . .
NOTE:
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10950-75
BURJEEL MEDICAL CITY
WALL PROTECTION
75|P a g e
10950-76
BURJEEL MEDICAL CITY
Proj. No. & Name
P01-HD-067
Code
WP1
Rev. No.
WALL PROTECTION
Date
Walnut
76|P a g e
1
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10950-77
BURJEEL MEDICAL CITY
P01-HD-067
Code
WP2
Rev. No.
WALL PROTECTION
Date
Material: Handrail 1
Bumper handrail - Hygiene - Heavy traffic
Wall - Handrails
Model: Escort round
PVC-sheathed handrail
Diameter: 40 mm
Length: 4 m
Overall projection: 80 mm
Stand-off from wall: 40 mm
Material: Antibacterialand Bs2d0 fire-rated PVC,solid colour,
on continuousaluminium section,bactericidal joints
Fixing components: 2-pointself-locking perforatedbrackets,
satin silveranodised aluminium finish,screwed to wall at 1.20
mcentres
(0.80 m centresin heavy traffic areasand on light partitionslike
plasterboard)
Walnut
77|P a g e
1
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10950-78
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
WP3
Rev. No.
WALL PROTECTION
Date
Material: Crashrail1
Description:
Impact
3 heights available - Easy cleaning - Heavy traffic
Wall - Wall protection
Horizontal wall protection against intensive wheeled traffic for corridors,
kitchen and logistic areas
Impact resistance due to optimal PVC thickness 3 mm
Impact energy dissipated through 4 internal ribbing reinforcements
Quick installation with end cap serving as first clip
Easy cleaning due to rounded design and smooth surface
Walnut
78|P a g e
1
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10950-79
BURJEEL MEDICAL CITY
CURTAINS, BLINDS
AND FABRIC
79|P a g e
10950-80
BURJEEL MEDICAL CITY
Proj. No. & Name
P01-HD-067
Code
CB1a
Rev. No.
PRIVACY CURTAIN
Date
Material: Fabric
Description:
-51% Polyester, 49% Flame-Retardant Polyester
- Stain Repellent Finish/ Antimicrobial
Product Name: Current
Pattern No.: 4396
Color code: 3 (White)
NOTE:
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1
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10950-81
BURJEEL MEDICAL CITY
Proj. No. & Name
Code
P01-HD-067
CB1b
Rev. No.
WINDOW CURTAIN
Date
Material: Fabric
Description:
-100% Trevira CS Polyester
Product Name: Santana
Pattern No.: 100235
Color code: 10 (Beige)
NOTE:
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10950-82
BURJEEL MEDICAL CITY
P01-HD-067
CB3
Rev. No.
CURTAIN TRACK
Date
1
../../..
82|P a g e
10950-83
BURJEEL MEDICAL CITY
P01-HD-067
CB4
Rev. No.
ROLLER BLIND
Date
1
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Back rolling
83|P a g e
GENERAL
1.1 SUMMARY
This section includes supply, installation, testing, commissioning, training of operators and one
year warranty period for the maintenance of the Faade Cleaning Equipment.
The primary purpose of the facade cleaning equipment is to regularly clean the facades of the
building.
1.2 SYSTEM DESCRIPTION
Facade cleaning system shall include but shall not be limited to the following:
Horizontal Face Mounted Monorails
Monorail trolleys
Powered cradle with a safe working load of 200kg or two persons
SUBMITTALS:
Upon awarding the Order, the contractor shall submit a complete technical proposal for the
approval by the Consultant, which shall include the following:
Scaled shop drawings for the proposed system including:
Proposed system layout
Bracket spacing and maximum loads
Reactions at point of support
Location of the power supply points
Services to be provided by the other related sub contractors.
Upon completion of works, Operational and Maintenance manual in English shall he submitted
along with As Build Drawings for the system in 3 copies
1.3 DESIGN REQUIREMENT
Design the system such that the cradle is clear of the face of the building. Fenders to allow the
cradle to rest lightly against the facades at the time of cleaning
All assemblies and components shall be designed with a safety factor of 4 to 1 against failure as a
minimum.
Wire Ropes shall be completely capable of supporting the intended loads and have a factor of
safety of at least 10.
Each equipment shall be completely pre-assembled and thoroughly tested in factory prior to
dispatch for final installation.
1.4 PERFORMANCE REQUIREMENT
General:
Construct all components of heat treated aluminium alloy or stainless steel or hot dip galvanised
structural steel. Dissimilar metals, when used, shall be protected against electrolytic action.
S.T.H.
2.
PRODUCTS
SYSTEMS:
S.T.H.
Specifications:
Track section Type
Track material
Support bracket
Mounting of Track
Design load for the track support
Support spacing of track
Monorail trolley type
Suspended height
Monorail surface finish
Support bracket surface finish
colour)
Quantity
Surface treatment
Finish:
Aluminum
Alloy
6082.
Temper
T6
External Dimension
UTS
220 N/mm
Elongation % in50 mm
Finish:
8
Powder coated to standard RAL color.
S.T.H.
TRANSWILL-TW-C
200 Kg
2 Persons
External Dimension:
3 Kw
Hoisting Speed
8.5 m/min
HOISTING SYSTEM
Make/ Model
Number of Winches
Motor Type
Rated Power
Phase
Rated Voltage
Motor
Insulation Class
Method of starting
Enclosure
Wire Rope Diameter
POWER CLIMBER,BELGIUM
2
TEFC Brake Motor
0.75 KW
3
380-415 V
1400 rpm
F
Direct On line
IP 55
8.4 mm
2
400 mm
120 mm
S.T.H.
CONTROL SYSTEM
Control
4 (2 Suspension 2 Safety)
8.40 mm
5X26 RH cross lay, Light Performed
Galvanized Steel
0.255 Kg/mt
47 KN
10:1
S.T.H.
4. EXECUTION
EXAMNATION:
1. Examine work of other sections where such work influences the work of this section and report
unsuitable conditions to the Engineer
2. Supply anchors, inserts and templates required to be build-in by other sections in adequate
time
3. Proceed with the installation only after unsatisfactory conditions have been corrected.
4.1
INSTALLATION
1 . 0 Window washing equipment shall be installed by the manufacturer of the equipment or his
authorized representative.
2. Erect work true to dimensions, square, plumb, level, free from distortion or defects detrimental
to appearance and performance and tightly fitted, flush and level to adjacent surfaces.
3 Isolate metals as required to prevent electrolysis between dissimilar metals.
4 Supply and install all equipment and all necessary electrical work from power outlets provided
by other trade.
4.2
1. When requested, run tests on machinery and safety devices to show their proper operation for
design specified and/or shown. Upon completion of the work, leave all apparatus in proper
adjustment and operation.
2. Provide competent instructors to train employees of the Owner, or others as directed, who will
be responsible for the care, adjustment and operation of the equipment. Forward a statement to
Engineer designating the personnel given the instructions and certifying that the instructions were
furnished.
S.T.H.
END OF SECTION
S.T.H.
GENERAL
DESCRIPTION
A.
RECEIVING/WEIGHING DEBOXING
1.
Heavy duty electronic platform scale, mild steel with digital indicator. Capacity
500 kg. x 200 grams.
-
2.
Custom fabricated. 16 gauge stainless steel heavy duty platform trolley with
handle. On 4 castors, 2 swivel. Dim. 98 x 58 x 90 cm.
3.
Heavy duty, 4 tier shelving unit. Adjustable height heavy stainless steel,
reinforced wire shelves on 4 stainless steel corner post with adjustable feet.
Dim. 153 x 61 x 188 cm. Model 2460SHD.
4.
Polycarbonate food-tote storage box with lid. Cap 81.5 gls. Crack resistant. NSF,
USDA and FDA approved. Dim 46 x 66 x 38 cm. Model 3301+3302.
5.
Heavy duty, polymer, bushel laundry truck; with 4 castors. Capacity 250 Ltr. Dim
97 x 667 x 74 cm. Model PT02.
B.
Heavy duty, 4 tier shelving unit. Adjustable height heavy chrome plated,
reinforced steel wire shelves on 4 corner posts with adjustable feet. Dim 122 x
61 x 188 cm. Model 2448HD.
2.
Heavy duty, dunnage rack. Weight capacity 3000 lbs. rotationally molded grey
polyethylene construction. Slotted top for air circulation. Slots run front to back
for easy loading and unloading. All rack edges have generous radius to prevent
product snagging or marking. Dim 122 x 55 x 31 cm. Model HP2248PD.
3.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table, with all
welded frame. Reinforced, insulated top on stainless steel tubular legs with 4
adjustable feet. Dim 120 x 70 x 85 cm.
4.
S.T.H.
Custom fabricated 16 gauge stainless steel. Heavy duty, pot wash sink with
backsplash and 3 sides apron/ 1 bowl size 95.5 x 51 x 38 cm. fitted with heavy
duty mixer tap, overflow stand pipe, drain fitting and elbow stainless steel tubular
legs with adjustable feet. With undershelf. Overall dim. 120 x 70 x 85 cm.
6.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all
welded frame. Reinforced, insulated top on stainless steel tubular legs with 4
adjustable feet. Dim 160 x 70 x 85 cm.
7.
Stainless steel, heavy duty, electric, tilting basket vegetable washer. Stainless
steel 18/10 perforated drum, capacity 600 litres, with a load capacity of up to 70
kgs. Low tension (24v) control panel with automatic/manual controls and pilot
lights. 4 Adjustable feet. Dim 157 x 126 x 114 cm. 415/50/3. 1.85 Kw. Model
ATIR-I TILTING.
7a.
8.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all
welded frame. Polyethylene top 2.5 cm. thick, thermal properties 80C, Density
0.95 g/cm. On stainless steel tubular legs with 4 adjustable feet. Dim 200 x 70 x
85 cm.
With the following:
- Undershelf
- Backsplash.
9.
Custom fabricated, 16 gauge stainless steel. Heavy duty, work table, with all
welded frame. Reinforced, insulated top on stainless steel tubular legs with
adjustable feet. Dim 200 x 70 x 85 cm.
-
S.T.H.
10.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf
on stainless steel wall brackets. Dim. 200 x 40 cm.
11.
Heavy duty, polymer, bushel laundry truck; with 4 castors. Capacity 250 Ltrs.
Dim 97 x 67 x 74 cm. Model PT02.
12.
Heavy duty, 18/10 stainless steel, electric, quick onion peeler. Load capacity 7
kg. Output 140 kg/hour. Standing pedestal model, complete with wall timer with
pilot light. Direct coupled motor with remote control protection. Dim dia 82 x 101
cm high. 415/50/3. Model MAXIM- 0.7 kw.
Heavy duty, 18/10 stainless steel, electric, potato peeler with stainless steel
filters. Load capacity 15 kgs. Output 300 kgs/hour. Standing pedestal model,
complete with wall timer with pilot light. Geared motor, complete with magnetic
starter, overload and under voltage protection. Dim dia 57.5 x 102 cm high.
Voltage 415/50/3. Model PIONEER K 15. 0.55 KW.
14.
Custom fabricated, 16 gauge stainless steel, heavy duty, sink unit with
backsplash and 3 sides apron. 1 bowl size 60 x 50 x 32 cm. fitted with heavy
duty mixer tap, overflow stand pipe, drain fitting and elbow. On stainless steel
tubular legs with 4 adjustable feet. With undershelft. Overall dim 80 x 70 x 85
cm.
15.
Custom fabricated. 16 gauge stainless steel , heavy duty, work table, with all
welded frame. Reinforced, insulated top on stainless steel tubular legs with 4
adjustable feet. Dim 200 x 70 x 85 cm.
16.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf
on stainless wall brackets. Dim. 200 x 40 cm.
17.
S.T.H.
C-
D-
Complete with:
Door lock.
PVC transparent plastic curtains.
18.
4 tier anodized aluminum frame with removable poly slats- shelving system. As
per Drawing.
19.
Heavy duty, stainless steel, rack trolley. Square stainless solid rod frame. Good
for 18 trays to GN 2/1 or 36 trays to GN 1/1 size. On 2 fixed and 2 swivel
castors, 2 with locking brakes. Comes with corner bumpers. Size 59 x 67 x 163
cm Model RWRE 161.
20.
Greens keepers container. Its built-in reservoir lets water drain continuously
through colander holes in the bottom, so you can wash green right in the
container. Add thin layers of ice to crisp prepped lettuce. The Brute Greens
Keeper container can be emptied quickly with its spigot when and where its
convenient. And its rolls easily from receiving to sink to cooler, no need to
transfer goods from one container to another. Capacity 32 gallons. Model 2636.
DRY STORES
1.
2.
Heavy duty, 4 tier shelving unit. Adjustable height non corrosion epoxy coated,
reinforces wire shelves on 4 epoxy coated corner posts with adjustable feet. Dim.
183 x 53 x 188 cm. Model 2172 EHD.
3.
Heavy duty, 4 tier shelving unit. Adjustable height non corrosive epoxy coated,
reinforces wire shelves on 4 epoxy coated corner posts with adjustable feet. Dim
122 x 53 x 188 cm. Model 2148 EHD.
COLD STORES
1.
S.T.H.
S.T.H.
Complete with:
- Door lock
- PVC transparent plastic curtains.
- Pressure release valve.
- A/C for the SAS (supplied by Main Contractor).
2.
E-
F-
4 tier anodized aluminum frame with removable poly slats- shelving system. As
per Drawing.
FLOUR STORE
1.
Heavy duty, 4 tier shelving unit. Adjustable height heavy chrome plated,
reinforced steel wire shelves on 4 corner posts with adjustable feet. Dim 153 x 61
x 188 cm. Model 2460HD.
2.
3.
Heavy duty, dunnage rack. Weight capacity 3000 lbs. Rotationally molded grey
polyethylene construction. Slotted top for air circulation. Slots run front to back for
easy loading and unloading. All rack edges have generous radius to prevent
product snagging or marking. Dim 122 x 55 x 31 cm. Model HP2248PD.
4.
Heavy dutym dunnage rack. Capacity 1500 lbs. Rotationally molded grey
polyethylene construction. Slotted top for air circulation. Slots run front to back for
easy loading and unloading. All rack edges have generous radius to prevent
product snagging or marking. Dim 91 x 55 x 31 cm. Model HP2236PD.
PASTRY/BAKERY
1.
S.T.H.
Freezer temperature-15/-20C
Cooling unit: Semi-hermetic
Remote
Tropicalized +43C.
Power 2 hp.
Voltage 415/50/3ph.
Complete with:
- Door lock.
- PVC transparent plastic curtains.
- Pressure release valve.
2.
4 tier anodized aluminum frame with removable poly slats- shelving system. As per
Drawing.
3.
Heavy duty, stainless steel, rack trolley. Square stainless solid rod frame. Good for
18 trays to GN 2/1 or 36 trays to GN 1/1 size. On 2 fixed and 2 swivel castors, 2
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table, with all
welded frame. With left side bowl, fitted with heavy duty mixer tap, overflow stand
pipe, drain fitting and elbow. Reinforces, insulated top on stainless steel tubular
legs with 4 adjustable feet. Dim 150 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash.
5.
Stainless steel. Electronic bench scale, digital type. Capacity from 3 kgs. Platform
size 300 x 220 mm. 4 levelling feet. Overall dim. 314 x 337 x 370 mm.H.
Model FX 220.
6.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 150 x 40 cm.
7.
Electric, heavy duty beating mixer. Stainless steel bowl capacity 40 litres.
Continuous electronic changing speed system. Electronic timer control. Simple
speed adjustment to the required type of mixture. Safety guard. Set of stainless
steel mixing tools (hook, whip and beater) Asynchronous motor. Steel body.
Emergency stop button. Heavy duty painting. Dim 59 x 93 x 135 cm. 415/50/3+N.
Model BTF 040. 1.5 kw.
8.
Wall mounted water meter. Automatic dosing for a 99 lts. Maximum with possibility
to stop it any time and restart the closing from stopping point. Minimum working
pressure: atmospherical. Dim. 24 x 15 x 31 cm.H. 240/50/1ph. Model DAF0001.
9.
Electric, heavy duty, confectionery and bakery, spiral; mixer. Capacity 35 kgs, flour.
Digital control manual and automatic with 49 memories of desired working time.
Wheel mounted steel body. Independent electric motors for stainless steel on
stainless steel spiral. Two speed on stainless steel bowl. Heavy duty painting.
Asynchronous motor. 415/50/30+N. Dim 130 x 110 x 60 cm. Model AEF 035.
10.
Heavy duty, electric dough sheeter on stand for croissants, soft pastry and puff
pastry. Inlet/outlet belts and two speed motor with reverse motion and differential
speed between input and output belts. Working width 600mm. Both belts can be
removed and washed. S/S Rollers Dia. 69mm with an adjustable distance from 0 to
30mm. Easily removable roll scraper. Pastry Roll in PE HD 500 according to food
regulations. Safety grid in S/S, to prevent accidents. Emergency Stop button,
motor protection, fused. Anti Vibration support and Wheels. Overall dim when open
2300 x 940 x 1200 mm. 415/50/3. Model LMA620. Motor 0.75 kw. Weight 230kg.
11.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with Granite
Top, and all welded frame. On stainless steel tubular legs with 4 adjustable feet.
Dim 115 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash.
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 140 x 40 cm.
13.
Stainless steel heavy duty refrigerated counter with reinforced top. Capacity 390
litres. Three hinged doors. 0/+10 deg. C. Forced-air cooling. Thermostat control/
Automatic defrost and condensate evaporation. Inside with rounded edges for easy
cleaning and 1 chrome plated shelf per compartment. Hinged control panel and
easily removable condenser unit for maximum access to components. CFC free
refrigerant R134a. Tropicalised compressor up to +43C. Dim. 185 x 70 x 84 cm.
550 watts. 240/50/1. Model KUB.
14.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 160 x 40 cm.
15.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with Granite
Top, and all welded frame. On stainless steel tubular legs with 4 adjustable feet.
Dim 170 x 80 x 85 cm.
With the following:
- Undershelf
16.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table withGranite
Top, and all welded frame. On stainless steel tubular legs with 4 adjustable feet.
Dim 170 x 80 x 85 cm.
17.
Heavy duty, electric, commercial triple deck, bread pizza and pastry oven.
Stainless steel doors for the proofing cabinet. Each deck: internal Dim. 92 x 55 x 18
cm. high. Capacity 2 trays, each 46 x 66 cm. total cap. 6 trays 46 x 66 cm. each
oven. Oven doors fitted with view glass. Digital control panel with thermostat
control, digital temperature gauge, internal deck light switch, steam injection button,
pilot lights and timer. Complete with steam generator. Complete unit on proofing
cabinet base. Overall Dim. 132 x 100 x 182 cm. high. Voltage 415/50/3+N. 17 kw.
450 kgs.
18.
Heavy duty range match fryer. Stainless steel front and sides. 14 kgs. Shortening
capacity. 1 piece deep drawn, heavy gauge nickel plated steel tank equipped with
lift handles for east cleaning. 1 drain valve is located at the bottom. 2 chrome wire
baskets. Electromechanical thermostat with temperature control range or 200F to
375F. Incology sheath heating elements that swing up out of the way for tank
removal. 6 adjustable chrome plated legs. 415/50/3ph. 12 kw. Dim. 45.7 x 91 x 91
cm. 120 kgs. Model 36ES11.
19.
Heavy duty spreader cabinet. Stainless steel front and sides. Stainless steel front
rail. Stainless steel spreader work top. 6 adjustable chrome plated legs. Low
profile stainless steel backguard. Dim. 45.7 x 91 x 91 cm.H. 31 kgs. Model
36ESC18.
20.
Heavy duty electric range with full size oven. Stainless steel front and sides/
Stainless steel front rail. 91 x 61 cm. top consists of two 45.7 x 61 cm. boiling
plates with four heat zones, each controlled by three-heat switch. Standard oven is
controlled by a heavy duty electromechanical thermostat. Oven interior is 67 x 53 x
34 cm.H. with removable four position chrome plated over rack guides and one
oven rack, front and rear stainless steel grease troughs. Heat resistant, cool to
S.T.H.
Stainless steel Island type fresh air hood with capture air stream technology & filter
cassette & lights.
Model V-JET-STREAM A-90.
Suitable for all types of cooking equipment whether wall mounted or in an island
arrangement. The canopy features a double skin design which allows air to be
delivered through slots arranged along the inner front face and if required inner
sides of the canopy to effectively and efficiently contain the thermal plume and
direct it towards the grease filters. Supply air is also discharged through the
perforated front face of the canopy to ensure the ventilation system of the kitchen is
correctly balanced.
CONSTRUCTION
The canopy is fabricated entirely in type 304 stainless steel (1.0-1.2mm) thick. All
visible surfaces are ultra fine grain polished (320 grit) and polythene protected. The
canopy is cut, punched and folded into seamless sections up to 6m in length and
factory assembled by means of computer controlled seam welds and non visible
mechanical fixings. Joints are provided with internal coverplates so that no joints or
mechanical fixings are visible.
All metal edges are rolled smooth and are free from sharp edges and projections.
The canopy lower edge is formed into a condensation channel with inclined internal
elevation to simplify cleaning and the inner edges are crush folded for safety
purposes.
The canopy is equipped with Vianen Fecon grease extraction baffle filters. The
filters are designed to allow the grease to run off the filters into an integral grease
collecting channel and then into easily removable grease trays. The canopy has a
constant exhaust pressure drop of 100 Pa, an Jet Stream supply air pressure drop
of Pa and a front face supply pressure drop of 40 Pa.
SUPPLY AIR
Tempered supply air is ducted (by others) to the factory fitted spigot(s) on the top of
the canopy where it passes through the insulated supply plenum, over a perforated
diffuser plate and is delivered through a series of slots arranged along the internal
front edge of the canopy into the canopy. The air is delivered from these slots at a
maximum velocity of 8m/s and at a rate of 75 m3/h per linear metre, which
represents less than 15% of the total extract airflow rate. This ensures a positive
capture and containment of the thermal plume generated by the cooking process. A
proportion of the supply airflow is also discharged through the vertical perforated
front of the canopy. This ensures an even distribution of supply air over the full
length of the canopy at low velocity without any draughts. Air is also available to be
discharged through the ABS spot coolers located on the underside of the front lip of
the canopy for personal comfort of the cooking staff.
To suit various styles of cooking and canopy installation the Jet Stream canopy can
be offered with slots just along the inner front face or extended down both sides of
the canopy to enhance the capture and containment efficiency.
S.T.H.
Exhaust capacity
Jet supply air capacity
Supply air capacity
:
:
:
3978 m/h
330 m/h
3251 m/h
Hanging brackets are fitted on the top corners of the canopy for easy installation.
Canopy dimensions
Filters
the
system.
Constructed entirely in stainless steel.
Proven
And certified fire barrier (DIN 4102 &
TNO).
Lights
:
-
22.
Custom fabricated. 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable
feet. Dim 170 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
- Set of 3 Drawers.
23.
Electric, stainless steel, AISI 304/ 18-10, double door reach-in Refrigerator.
Capacity 1500 litres. Temperature -2/+8 deg. C. Fitted with 6 plasticized steel
heavy duty wire shelves to GN 2/1. Each door fitted with self closing hinges, full
length stainless steel handle and magnetic gasket. Digital control panel with on/off
switch, electronic thermometer/thermostat. Automatic defrost and condensate reevaporation. 4 adjustable feet. Dim 150 x 83.5 x 204 cm. 240/50/1. 650 W.
Tropicalized refrigerating units to +43C ambient. Refrigerant R404a. Model
VD150.
24.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforces, insulated top on stainless steel tubular legs with 4 adjustable
feet. Dim 200 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
- Sidesplash.
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 200 x 40 cm.
26.
Custom fabricated, 16 gauge stainless steel, heavy duty, pot wash sink backsplash
and 3 sides apron. 2 bowls each size 95.5 x 51 x 38 cm. With heavy duty Shower
group, overflow stand pipe, with drain fitting and elbow. Stainless steel tubular legs,
with 4 adjustable feet. With undershelf. Overall dim. 210 x 70 x 85 cm.
27.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top in stainless steel tubular legs with 4 adjustable
feet. Dim 100 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
28.
G-
Custom fabricated, stainless steel heavy duty, 4 tier solid shelving unit. 4 reinforced
solid stainless steel shelves on adjustable corner posts. Dim 140 x 60 x 160 cm.
MEAT PREPARATION
1.
Custom fabricated, stainless steel heavy duty, work table with all welded frame.
Polyethylene top 2.5 cm. thick, thermal properties 80C, Density 0.95 g/cm.
On stainless steel tubular legs with 4 adjustable feet. On stainless steel tubular legs
with 4 adjustable feet. Dim 60 x 60 x 85 cm.
2.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable
feet. Dim 140 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash.
3.
4.
S.T.H.
3 HP motor.
Saw blade : 5/8 wise x 126 long
Direct gear drive transmission
Tri-Rail Carriage
Open frame stainless steel construction.
Center Crown Pulley.
Removable double flanged pulleys,
Split rear table
Direction grain stainless steel.
Pivoted automatic tension.
Adjustable legs.
Voltage 415V/50HZ/3Ph.
Model 6614-5
Custom fabricated, 16 gauge stainless steel, heavy duty work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable
feet. Dim 130 x 70 x 85 cm.
Electric, table top refrigerated meat mincer. Capacity 600 kgs/Hr. are made with
material following CE laws, solid, easy to clean and the maintenance. Mincing group
by melting stainless steel for perfect cut of the meat used. Refrigerated parts include
hopper, feed tube and cutting set. Electronic thermostat for temperature control,
optimum working temperature 0C/+2C. Removing cover in plexiglass. Dim 41 x 57
x 58 cm. Voltage 240/50/1ph. 1,85 KW. Model TC 32/R ALASKA.
6.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable
feet. Dim 120 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
- Set of 3 drawers.
7.
Electric meat slicer, in anodized aluminum allow finish. Gravity feed. Chrome steel
blade 35 cm. Suction cups feet. Dim. 75 x 62 x 50 cm.H. Voltage 415/50/3ph. W.
Model G350N.
8.
Stainless steel heavy duty refrigerated counter with reinforced top and stainless
backsplash. Cap. 530 litres. Four hinged doors. Temperature 0/+10 deg. C. Forcedair cooling. Thermostat control. Automatic defrost and condensate evaporation.
Inside with rounded edges for easy cleaning and 1 chrome plated shelf per
compartment. Hinged control panel and easily removable condenser unit for
maximum access to components. CFC free refrigerant R134a. Tropicalised
compressor up to +43C Dim. 230 x 70 x 90 cm. 550 watts.
9.
Electric, heavy duty table top cutter mixer equipped with an electronic speed
variation which allows to adapt the speed depending on each type of food
preparation. The machine has speed controls from 1500 to 3000 rpm. 11.5 litre
stainless steel bowl. Motor braking system. New patented knife design for optimum
quality. Dim 36 x 56.5 x 57 cm. 415/50/3. Model R10. 2.2 kw.
10.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Polyethylene top 2.5 cm. thick, thermal properties 80C, Density 0..95
g/cm. On stainless steel tubular legs with 4 adjustable feet. Dim 200 x 70 x 85 cm.
With the following:
- Undershelf
11.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable
feet. Dim 170 x 70 85 cm.
With the following:
- Undershelf
- Backsplash
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty single solid wall shelf on
stainless steel wall brackets. Dim 150 x 40 cm.
13.
Custom fabricated, 16 gauge stainless steel, heavy duty, sink unit with backsplash
and 3 sides apron. 2 bowls, each bowl size 60 x 50 x 32 cm. fitted with heavy duty
mixer tap, overflow stand pipe, drain fitting and elbow. On stainless steel tubular
legs with 4 adjustable feet. With undershelf. Overall dim. 140 x 70 x 85 cm.
14.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable
feet. Dim 140 x 70 x85 cm.
With the following:
- Undershelf
- Backsplash
15.
H-
Electric, stainless steel, AISI 304 / 18-10, double door reach-in Refrigerator.
Capacity 1500 litres. Temperature -2/+8 deg c. Fitted with 6 plasticized steel heavy
duty wire shelves to GN 2/1. Each door fitted with self closing hinges, full length
stainless steel; handle and magnetic gasket. Digital control panel with on/off switch,
electronic thermometer/thermostat. Automatic defrost and condensate reevaporation. 4 adjustable feet. Dim 150 x 83.5 x 204 cm. 240/50/1. 650 W. Model
VD150. Tropicalised refrigerating units to +43C ambient. Refrigerant R404a.
POULTRY PREP.
1.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 160 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
- Set of 3 drawers.
2.
Heavy duty table top poultry cutter with stainless steel bard and chrome-steel blade.
Stainless steel base, support column and shaft, enameled cast aluminum fully
enclosed motor housing and blade guard. Size of blas is 20 cm. dia. Blade guard is
equipped with micro switch that turns off the unit if the guard is not in place. Over all
dim. 37.5 x 45 x 40.5 cm. H. Voltage 240/50/1. HP motor. Model PCI.
3.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless wall brackets. Dim. 180 x 40 cm.
4.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 150 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
5.
S.T.H.
Stainless steel heavy duty refrigerated counter with reinforced top and stainless steel
backsplash. Cap. 530 litres. Four hinged doors. Temperature 0/+10 deg. C. Forced-
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top stainless steel tubular legs with 4 adjustable feet.
Dim 180 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
7.
Custom fabricated, 16 gauge stainless steel, heavy duty, sink unit with backsplash
and 3 sides apron. 2 bowls, each bowl size 60 x 50 x 32 cm. fitted with heavy duty
mixer tap, overflow stand pipe, drain fitted and elbow. On stainless steel legs with 4
adjustable feet. With undershelf. Overall dim. 140 x 70 x 85 cm.
8.
Custom fabricated, 16 gauge stainless steel heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 120 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
9.
I-
Electric, stainless steel, AISI 304/18-10, double door reach-in Refrigerator. Capacity
1500 litres. Temperature -2/+8 deg c. Fitted with 6 plasticized steel heavy duty wire
shelves to GN 2/1. Each door fitted with self closing hinges, full length stainless steel
handle and magnetic gasket. Digital control panel with on/off switch, electronic
thermometer/thermostat. Automatic defrost and condensate re-evaporation. 4
adjustable feet. Dim 150 x 83.5 x 240/50/1. 650 W. Model VD150. Tropicalized
refrigerating units to +43C ambient. Refrigerant R404a.
FISH PREP.
1.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 230 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
- Set of 3 drawers.
2.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 140 x 40 cm.
3.
Stainless steel heavy duty refrigerated counter with reinforced top and stainless steel
backsplash. Cap. 530 litres. Four hinged doors. Temperature 0/+10 deg. C. Forcedair-cooling. Thermostat control. Automatic defrost and condensate evaporation.
Inside with rounded edges for easy cleaning and 1 chrome plated shelf per
compartment. Hinged control panel and easily removable condenser unit for
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 160 x 40 cm.
5.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 160 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
6.
Electric, countertop meat and bone band saw. Anodised cast aluminum body
machine. Complete with portioner and meat pusher. Band saw 170 cm long. 0.75 kw
motor. Dim 49 x 51 x 88 cms. 240/50/1. Model SO 23 2000.
7.
Custom fabricated, 16 gauge stainless steel, heavy duty, pot wash sink with
backsplash and 3 sides apron. 1 bowl size 128 x 51 x 38 cm, fitted with heavy duty
mixer tap, overflow stand pipe, drain fitting and elbow. Stainless steel tubular legs
with 4 adjustable feet. With undershelf. Overall dim. 140 x 70 x 85 cm.
8.
Stainless steel, heavy duty, wall type, faucet with swing nozzle and spray unit.
Complete with 30 cm swing nozzle, 244 cm flexible stainless steel hose. Built in
spring check valve to prevent back floor.
9.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Polyethylene top 2.5 cm. thick, thermal properties 80C, Density 0.95 g/cm.
On stainless steel tubular legs with 4 adjustable feet. Dim 140 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
10.
Fish scaling machine. Stainless steel tool case. Double electrical insulation. Flexible
length with tool 1820 mm. Rotating tool with 8 blades. East to use. Fir to be moved.
Easy cleaning. No maintenance. Very compact machine. All outside parts are rustproof. Overall dim of motor block 31 x 21 x 85 cm.H. 240/50/1phase. Model V 108.
11.
Electric, stainless steel, AISI 304/18-10, double door reach-in refrigerator. Capacity
1500 litres. Temperature -2/+8 deg C. Fitted with 6 plasticized steel heavy duty wire
shelves to GN 2/1. Each door fitted with self closing hinges, full length stainless steel
handle and magnetic gasket. Digital control panel with on/off switch, electronic
thermometer/thermostat. Automatic defrost and condensate re-evaporation. 4
adjustable feet. Dim 150 x 83.5 x 204 cm. 240/50/1.650 W. Model VD150.
Tropicalised refrigerating units to +43C ambient. Refrigerant R404a.
J-
S.T.H.
Electric, stainless steel, AISI 304/18-10, double door reach-in Refrigerator. Capacity
1500 litres. Temperature -2/+8 deg C. Fitted with 6 plasticized steel heavy duty wire
shelves to GN 2/1. Each door fitted with self closing hinges, full length stainless steel
handle and door fitted with self closing hinges, full length stainless handle and
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with backsplash
and 3 sides apron. 2 bowls, each bowl size 60 x 50 x 32 cm. fitted with heavy duty
mixer tap, overflow stand pipe, drain fitting and elbow. On stainless steel tubular legs
with 4 adjustable feet. With undershelf. Overall dim. 140 x 70 x 85 cm.
3.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 230 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
- Sidesplash
- Set of 3 drawers.
4.
Heavy duty automatic countertop orange juicer. Squeezing rate 21 fruits/minute and
up to 70 ltrs. Per hour. Stainless steel squeezing cylinders. Good for medium
operations such as small hotels, health clubs, restaurants etc. Dim. 24 x 56 x 67 cm.
240/50/1. Model OR M5 ELITE.
5.
Custom fabricate, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 140 x 40 cm.
6.
Heavy duty electric operated centrifugal juicer for all fruits and vegetables, except
citrus. Output approximately more than 1 ltr./min. Good for hotels, canteens,
restaurants etc. Stainless steel bowl and base. Dim. 47 x 33 x 51 cm.H.
240/50/1phase. Motor 1 HP. 740W. Model No. 28.
7.
High performance food blender. 2 speeds with pulse option for blending, mixing
chopping and pureeing a wide variety of food and drink mixtures. Powerful 1 HP,
motor with the torque needed to blend thick, heavy mixtures. Timer with automatic
shut off. 64 oz. Stainless steel container. Removable closing cup. Stainless steel
blades. Comes with blade assembly unit. Dim: dia 18 x 46 cm high. 240/50/1. Model
HBF400-CE. UL & NSF listed.
8.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 160 x 40 cm.
9.
Stainless steel heavy duty refrigerated counter with reinforced top and stainless steel
backsplash. Cap. 530 litres. Four hinged doors. Temperature 0/+10 deg. C. Forced-air
cooling. Thermostat control. Automatic defrost and condensate evaporation. Inside
with rounded edges for easy cleaning and 1 chrome plated shelf per compartment.
Hinged control panel and easily removable condenser unit for maximum access to
components. CFC free refrigerant R134a. Tropicalised compressor up to +43C. Dim.
230 x 70 x 90 cm. 550 watts. 240/50/1. Model KUCA.
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Polyethylene top 2.5 cm, thick, thermal properties 80C. Density 0.95
g/cm. On stainless steel tubular legs with 4 adjustable feet. Dim 190 x 65 x 85 cm.
With the following:
- Undershelf
11.
Heavy duty food processor (vegetable preparation machine) with a pusher feed-head
with full size opening hopper, including a feed tube and a stainless steel movable
stand. The gastronorm container perfectly designed for a high output ejection. Full
size opening head, specially designed for bulky vegetables. Two speed 375 to 750
rpm. Hourly output 150-400 kgs. Dim. 30 x 38 x 84 cm. 415/50/3+N. Model CL55. 1.1
kw.
Complete with the following discs:
- 2 mm. and 5 mm. slicers
- 2 mm. grater
- 3 mm. dicing
- 10 mm. slicer + dicing grid 10 x 10 mm.
- 20 mm. slicer + dicing grid 20 x 20 mm.
- Complete with wall disc holder.
12.
Electric, heavy duty tiltable cutter mixer. Stainless steel frame with system of three
sturdy built-in legs. The machine has two speed motors from 1500 to 3000 rpm. 23
litres stainless steel bowl with a transparent polycarbonate watertight lid. 0-15 minute
timer. Stainless steel control buttons flush with the casing. Safety indicator light. Motor
braking system. New patented knife design for optimum quality. Dim 60 x 70 x 125
cm. 415/50/3+N. Model R23. 4.5 kw.
13.
Custom fabricate, 16 gauge stainless steel, heavy duty work table with right side
bowl. Fitted with heavy duty mixer tap. Overflow stand pipe, drain fitting and elbow.
Reinforces, insulated top on stainless steel tubular legs with 4 adjustable feet. Dim
120 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
14.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 210 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
- Sidesplash
15.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf steel
wall brackets. Dim. 180 x 40 cm.
16.
Custom fabricated, Stainless steel heavy duty, refrigerated cold pans with refrigerated
cupboard base. 4 adjustable feet. Overall Dim 147 x 70 x 85 cm. 240/50/1phase.
-Containers not included.
S.T.H.
K-
Heavy duty, 4 tier shelving unit. Adjustable height heavy chrome plated, reinforced
steel wire shelves on 4 corner posts with adjustable feet. Dim 152 x 45 x 188 cm.
Model 1860HD.
POT WASH AREA
1.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 240 x 70 x 85 cm.
With the following:
- Backsplash
- Left sidesplash
2.
Custom fabricated 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 120 x 40 cm.
3.
Stainless steel food waste disposer with 15 sink receptable. 3 HP induction motor.,
1725 RPM, totally enclosed to provide protection against outside moisture. Built-in
thermal overload protection. All stainless steel construction. 415/50/3ph. Model SS300.
4.
Custom fabricated, 16 gauge stainless steel, heavy duty, pot wash sink with
backsplash and 3 sides apron. 2 bowl each size 95.5 x 51 x 38 cm. With heavy duty
Shower group, overflow stand pipe, with drain fitting and elbow. Stainless steel
tubular legs, with 4 adjustable feet. With undershelf. Overall dim. 210 x 70 x 85 cm.
5.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 120 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
6.
Custom fabricated, stainless steel heavy duty, 4 tier shelving unit. 4 reinforced solid
stainless steel shelves on adjustable corner posts. Dim 180 x 60 x 160 cm.
7.
Custom fabricated, stainless steel heavy duty, 4 tier shelving unit. 4 reinforced solid
stainless steel shelves on adjustable corner posts. Dim 200 x 60 x 160 cm.
8.
Custom fabricated, stainless steel heavy duty, 4 tier shelving unit. 4 reinforced solid
stainless steel shelves on adjustable corner posts. Dim 120 x 60 x 160 cm.
9.
Custom fabricated, stainless steel heavy duty, 4 tier shelving unit. 4 reinforced solid
stainless steel shelves on adjustable corners posts. Dim 140 x 60 x 160 cm.
L-
BREAKFAST PREP.
1.
S.T.H.
Electric, heavy duty, stainless steel AISI 304/18/10, reach-in refrigerator. Capacity
700 litres. Temperature -2/+8 deg C. Fitted with 3 plastized steel heavy duty wire
shelves to GN 2/1. 1 full length door, fitted with self closing hinges, full length integral
handle and magnetic gasket. Ventilated cooling with automatic defrost and
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with single bowl
sink. Fitted with heavy duty mixer tap, overflow stand pipe, drain fitting and elbow.
Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet. Dim
140 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
- Left sidesplash
3.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 160 x 40 cm.
4.
Multi purpose 1 gallon blender. Super heavy duty 2 speed 0.75 HP motor, at 15,000
high and 11,500 low rpm. Zinc aluminum alloy housing with stainless steel 1 gallon
container, fitted with removable surgical steel blade cutting assembly. Permanently
lubricated ball bearings and self lubricating motor to meet all commercial blending
requirements. Dim 24 x 22 x 55 cm. 240/50/1. Model 990-800 W. UL, NSF listed.
5.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 155 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash
6.
Stainless steel duty refrigerated counter with reinforced top and stainless steel
backsplash. Cap. 390 litres. Three hinged doors. 0/+10 deg. C. Forced-air cooling.
Thermostat control. Automatic defrost and condensate evaporation. Inside with
rounded edges for easy cleaning and 1 chrome plated shelf per compartment.
Hinged control panel and easily removable condenser unit for maximum access to
components. CFC free refrigerant R134a. Tropicalised compressor up to +43C.
Dim. 185 x 70 x 98.5 cm. 550 watts. 240/50/1. Model KUBA.
7.
Commercial electric conveyor toaster. Stainless steel housing and radiant reflector.
Metal sheathed heating elements. Stainless steel wire conveyor belt. Stainless steel
front wire guard. High temperature insulation protects control panel and exterior.
Each unit is equipped with a 39, three wire grounded power cord. Fully insulated and
air cooled. The toaster has a 13 wide conveyor, allowing the placement of 3 slices of
bread. Capacity approx. 900 slices/hour. Dim 46 x 54 x 36 cm.H. 240/50/1. Model
XTRM-3. 3.34 kw.
8.
Commercial Stainless steel microwave oven with New exclusive rota wave cooking
system for even cooking without Turning. Fully flexible, automatic electronic control
panel for programmable cooking with direct temperature readout. Cap. 34 litres. 1.2
cu. Ft. size 55 x 50 x 36 cm. 240V/50Hz/1ph. Model RC S511TS. 1100 W. (Relying
on operator awareness, the unit carries no warranty whatsoever besides being
delivered in working condition).
S.T.H.
COOKING AREA
1.
Self contained double single door roll-in refrigerator, 2 sections. Stainless steel
interior and exterior. Built-in door locks with heavy duty strikes. Recessed metal door
handles. Exterior digital thermometer. East to use electronic control. Easy access
flip up shroud. Three chrome plated wire shelves per section. Tough ABS interior
door liners. Stainless steel exterior ramp. HP. 240/50/1ph. Dim. 76 x 768 x 226
cm.H. 404A refrigerant. Model SSRR12-S.
-Complete with trolley.
2.
Self contained double single door roll-thru refrigerator, 2 sections. Stainless steel
interior and exterior. Built-in door locks with heavy duty strikes. Recessed metal door
handles. Exterior digital thermometer. East to use electronic control. East access flip
up shroud. Three chrome plated wire shelves per section. Tough door heater switch.
Inclined stainless steel exterior ramp. HP. 240/50/1ph. Dim. 76 x 168 x 226 cm.H.
404A refrigerant. Model SSRRT2-S.
-Complete with trolley.
3.
Heavy duty spice trolley with strong frame of rigid square tubing 25 x 25 mm. Push
handle at one end. At the opposite end, a dispensing frame is attached to take 3
spice containers GN 1/6 -150 with hinged transparent plastic lids. Next to these there
are 4 spice dispensers of 8 litres each, with a foldable pouring flap in the lid. The
main body is equipped with 2 titling drawer compartments, each fitted with 5 litre
plastic containers. Below these there are 3 pull out spice drawers on telescopic
runners, each with 3 stainless steel gastronorm containers GN 1/3-150 and 3 GN
1/3-100. On the rear side, there are two shelves to take 8 spice jars. Movable on 4
corrosion- resistant steering castors dia. 125 mm, 2 with locking brakes. Overall dim.
86 x 67 x 98 cm. Model GW: 8 x 6.
4.
Heavy duty, stainless steel, rack trolley/ Square stainless solid rod frame. Good for
18 trays to GN 2/1 or 36 trays to GN 1/1 size. On 2 fixed and 2 swivel castors, 1 with
locking brakes. Comes with corner bumpers. Size 59 x 67 x 163 cm. Model RWRE
161.
5.
S.T.H.
S.T.H.
Exhaust capacity
Jet supply air capacity
Supply air capacity
:
:
:
3503 m/h
248 m/h
3030 m/h
Hanging brackets are fitted on the top corners of the canopy for easy installation.
Canopy dimensions
330 x 140 x 60 cm
Filters
Lights
7.
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty, sink unit with
backsplash and 3 sides apron. 2 bowls, each bowl size 60 x 50 x 32 cm. fitted
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf
on stainless steel wall brackets. Dim. 140 x 40 cm.
9.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all
welded frame. Reinforced, insulated top on stainless steel tubular legs with 4
adjustable feet. Dim 150 x 70 x 85 cm.
10. Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf
on stainless steel wall brackets. Dim. 150 x 40 cm.
11. Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf
on stainless steel wall brackets. Dim. 100 x 40 cm.
12. Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf
on stainless steel wall brackets. Dim. 115 x 40 cm.
13. Stainless steel duty refrigerated counter with reinforced top and stainless steel
backsplash. Cap. 390 litres. Three hinged doors. 0/+10 deg. Forced-air cooling.
Thermostat control. Automatic defrost and condensate evaporation. Inside with
rounded edges for easy cleaning and 1 chrome plated shelf per compartment.
Hinged control panel and easily removable condenser unit for maximum access
to components. CFC free refrigerant R134a. Tropicalised compressor up to
+43C. Dim. 185 x 70 x 98.5 cm. 550 watts. 240/50/1. Model KUBA.
14. Fabricated, 16 gauge Stainless steel, heavy duty wall benched chefs table with
backsplash. Reinforced, insulated work top with inset bowl left hand side.
Complete with heavy duty mixer tap, drain fitting and elbow. Reinforces
undershelf. Stainless steel tubular legs with 4 adjustable feet. Dim 180 x 70 x 85
cm.
15. Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all
welded frame. Reinforces, insulated top on stainless steel tubular legs with 4
adjustable feet. Dim 200 x 70 x 85 cm.
16. Heavy duty electric range on open cabinet base. Stainless steel front and sides.
Top consists of one piece smooth griddle plate with three thermostatically
controlled heat zones. 6 adjustable chrome plated legs. Overall dim. 91 x 91 x
91 cm. 415/50/3ph. 15 kw. 249 kgs. Model 36ES38.
S.T.H.
S.T.H.
Exhaust capacity
Jet supply air capacity
Supply air capacity
:
:
:
9667 m/h
930 m/h
7770 m/h
Hanging brackets are fitted on the top corners of the canopy for easy
installation.
Canopy dimensions
620 x 260 x 60 cm
Filters
Lights
TLD fitting
Electrical supply is 220/240V
50Hz
Electrical box
S.T.H.
21.1
Stainless steel Island type fresh air hood with capture air stream technology &filter,
cassette - lights.
Model V-JET STREAM D-90.
Suitable for all types of cooking equipment whether wall mounted or in an island
arrangement. The canopy features a double skin design which allows air to be
delivered through slots arranged along the inner front face and if required inner sides
of the canopy to effectively and efficiently contain the thermal plume and direct it
towards the grease filters. Supply air is also discharged through the perforated front
face of the canopy to ensure the ventilation syste, of the kitchen is correctly
balanced.
CONSTRUCTION
The canopy is fabricated entirely in type 304 stainless steel (1.0- 1.2 mm) thick. All
visible surfaces are ultra fine grain polished (320 grit) and polythene protected. The
canopy is cut, punched and folded into seamless sections up to 6m in length and
factory assembled by means of computer controlled seam welds and non visible
mechanical fixings. Joints are provided with internal; cover plates so that no joint or
mechanical fixings are visible.
All metal edges are rolled smooth and are free from sharp edges and projections.
The canopy lower edge is formed into a condensation channel with inclined elevation
to simplify cleaning and the inner edges are crush folded for safety purposes.
The canopy is equipped with Vianen Fecon grease extraction baffle filters. The filters
are designed to allow the grease to run off the filters into an integral grease collecting
channel and then into easily removable grease trays. The canopy has a constant
exhaust pressure drop of 100 Pa, an Jet Stream supply air pressure drop of 90 Pa
and a front face supply pressure drop of 40 Pa.
SUPPLY AIR
Tempered supply air is ducted (by others) to the factory fitted spingot(s) on the top of
the canopy where it passes through the insulated supply plenum, over a perforated
diffuser plate and is delivered through a series of slots arranged along the internal
front edge of the canopy into the canopy. The air is delivered from these slots at a
maximum velocity of 8ms and at a rate of 75 m3/h per linear metre, which represent
less than 15% of the total extract airflow rate. This ensures a positive capture and
containment of the thermal plume generated by the cooking process. A proportion of
the supply airflow is also discharged through the vertical perforated front face of the
canopy. This ensures an even velocity without any draughts. Air is also available to
be discharged through ABS spot coolers located on the underside of the front lip of
the canopy for personal comfort of the cooking staff.
To suit various styles of cooking and canopy installation the Jet Stream canopy can
be offered with slots just along the inner front face or extended down both sided of
the canopy to enhance the capture and containment efficiency.
TECHNICAL DETAILS
-
S.T.H.
Exhaust capacity
10442 m/h
:
:
930 m/h
8468 m/h
Hanging brackets are fitted on the top corners of the canopy for easy installation.
Canopy dimensions
Filters
Lights
21.2
Stainless steel central service distribution unit. Length 620 cm. The unit shall be
manufactured entirely from (1.20 mm thick), type 304 stainless steel.
- All external surfaces shall be ultra fine grain satin polished to 320 grit.
- All polished surfaces shall be clad with polythene protective film. The unit shall be
formed into sub sections, integrally supporting and not requiring any form of sub
frame. All exposed or accessible metal edges shall be rolled smooth and be free
of sharp edges.
- Each section shall be mechanically fitted to the floor space and extended up to
the lower elevation of the ceiling;
The unit shall comprise:
- Vertical riser sections.
- Support legs.
Each section shall be mechanically fitted to the floor space and extended up to
the lower elevation of the ceiling;
- Horizontal raceway sections.
The unit will be incorporated with a full length removable top sections- hipped to
eliminate the unit being used as storage shelf. This top section can be hinged at
an additional cost. Removable top section gives full access to an integral full
width cable tray. The raceway shall incorporate a full length pipe work chamber
with internal dividing plate to provide a fixing point for services.
Access panels are fitted along the length of the piping section.
- All mechanical and electrical services and their immediate support system
to be provided by others on site upon completion of our works.
Excl.: piping & wiring
22.
Standard features:
S.T.H.
Complete with:
- Spring assisted, hinged, rotatable, domed stainless steel cover (CHS)
- 2 Tangent draw-off valve Draw-off valve.
23.
24.
Custom fabricated, 16 gauge stainless steel, heavy duty work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 210 x 70 x 85 cm.
Undershelf
Set of 3 drawers.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top in stainless steel tubular legs with 4 adjustable feet.
Dim 240 x 70 x 85 cm.
With the following:
- Undershelf
- Set of 3 drawers.
26.
Heavy duty spreader cabinet. Stainless steel front and sides. Stainless steel front rail.
Stainless steel front rail. Stainless steel spreader work top. 6 adjustable chrome
plated legs. Low profile stainless steel backguard. Dim. 61 x 91 x 91 cm.H. 34 kgs.
Model 36ESC24.
27.
Heavy duty electric fryer unit consisting of 3-Nos. fryers with solid state controllers
and stainless steel spreader cabinet with heat lamp. Open-pot design, easy to clean.
Frypot has an oil capacity of 80 ltrs. (160 lbs.), frying area of 61 x 63.5 cm. and a
variable cooking depth of 15 cm. Stainless steel frypot, sides and front. Redesigned
elements that rotate and lift up. Ribbon type, low-watt density, long life heating
elements. Multi-product computer. Built-in filtration system/ On cabinet with legs.
Voltage 415/50/3ph. 36 kw. Overall dim. 246.7 (W) x 100 (L) x 114 c. (H.) 589 kgs.
Model FPCI128/236S.
28.
SPARE NO.
29.
SPARE NO.
30.
Heavy duty spreader cabinet. Stainless steel front and sides. Stainless steel front rail.
Stainless steel spreader work top. 6 adjustable chrome plated legs. Low profile
stainless steel backguard. Dim. 91 x 91 x 91 cm.H. 35 kgs. Model 36ESC36.
31.
Electric, stainless steel, heavy duty pasta cooker with electronic programmable
controls. Bright LED cook time display. Digital entry cooking time. 8 kw. Incology
heating elements at rated voltage. Stainless steel cookpot. Enamel cabinet. Bulk
cooking basket each capacity 33 litres. Water inlet and outlet tap. 4 adjustable feet.
Dim. 91 x 83 x 109 cm. 415/50/3phase. 12 kw. Model 8SMSSC.
32.
Heavy duty electric range on open cabinet base. Stainless steel front and sides. Top
consists of one piece grooved griddle plate with three thermostatically controlled
heat zones. 6 adjustable chrome plate legs. Overall dim. 91 x 91 x 91 c. 415/50/3ph/
15 kw. 249 kgs. Model 36ES38.
33.
Electric salamander range mounted with six metal sheath elements, 1.16 kw. each.
Stainless steel front and splashwall, with black enamel top and sides. Removable full
width drip tray. Pull out rack with lock position for broiling. Two control switches each
controlling temperature over half of the broiler grid. Overall Dim. 91 x 41 x 35.6 cm.H.
240/50/1phase. 7kw. CE certification. 107 kgs. Model ER36.
34.
36E Series range, heavy duty, electric range with full size oven. 91 x 61 cm. top
consists of one boiling plate with six heat zones. Each controlled by a three-heat
switch. Stainless steel front and sides. Standard oven is controlled by a heavy duty
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 140 x 70 x 85 cm.
With the following:
Under shelf
Backsplash.
Single drawer.
36.
Commercial Stainless steel microwave oven with New exclusive rotawave cooking
system for even cooking without turning. Fully flexible, automatic electronic control
panel for programmable cooking with direct temperature readout. Cap. 34 litres. 1.2
cu. Ft. size 55 x 50 x 36 cm. 240 V/50Hz/1ph. Model RCS511TS. 1100 W. (Relying
on operator awareness, the unit carries no warranty whatsoever besides being
delivered in working condition).
37.
Stainless steel heavy duty refrigerated counter with reinforced top and stainless steel
backsplash. Cap. 530 litres. Four hinged doors. Temperature 0/+10 deg C. Forcedair cooling. Thermostat control. Automatic defrost and condensate evaporation.
Inside with rounded edges for easy cleaning and 1 chrome plated shelf per
compartment. Hinged control panel and easily removable condenser unit for
maximum access to components. CFC free refrigerant R134a. Tropicalised
compressor up to +43C. Dim. 230 x 70 x 90 cm. 550 watts. 240/50/1. Model KUCA.
38.
Custom fabricated, 16 gauge stainless steel, heavy dutym wall benched chefs table
with backsplash. Reinforced, insulated work top with inset sink bowl left hand side.
Complete with heavy duty mixer tap, drain fitting and elbow. Reinforced under shelf.
Stainless steel tubular legs with 4 adjustable feet. Dim 120 x 70 x 85 cm.
39.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable
feet. Dim 220 x 70 x 85 cm.
With the following:
Under shelf.
Backsplash
40.
Heavy duty, 4 tier shelving unit. Adjustable height heavy stainless steel reinforced
wire shelves on 4 stainless steel corner post with adjustable feet. Dim 122 x 61 x
188 cm. Model 2448SHD.
40.
Electric, automatic ice flaker, stainless steel finish. Modular stacking type with
unique ice production method that creates large, slow melting flakes steadily and
efficiently. Production upto 305 kgs/day (671 lbs). Air cooled. Fitted over a stainless
steel storage bin, capacity 195 kgs. (430 lbs.) Insulated with one piece seamless
polyliner. Non-marking, full length, hinged door, Rugged, corrosion-free base. 4
adjustable feet. Overall dim 62 x 86 x 197 cm. 230/50/1 ph. NSF, UL and CSA
Approved. Model RF-0650A+B-570.
S.T.H.
Heavy duty complete water filtering system, for removal of particle deposits, odors
and chemicals from water supply lines to ice cubers, and water coolers. The unit is
completely pre-piped, with all mounting bracket, in-let/outlet valves, pressure relief
button, filter change gauge. The unit consists of one pre-filter and two primary filter
assemblies, for maximum recommended output of 2 gpm @ 2.5 psid, thus achieving
sub-micron (0.2) rating of filtering efficiency. Maximum pressure 80 PSI. Maximum
water temperature 125 degree F. Dim 42 x 23 x 60 cm. Model TRIL25.
42.
Stainless steel, electric, automatic, ice cube maker. Production upto 682 kgs/day
(1500 lbs). Ice shape: Dice. Air cooled. Fitted over a stainless steel storage bin,
capacity 322 kgs. (710 lbs.) Insulated with one piece seamless polyliner. Nonmarking, full length, hinged door, Rugged, corrosion-free base. 4 Adjustable feet.
Overall dim 122 x 86 x 194 cm. H. Voltage 230V/50Hz/1pahse. NSF. UL and CSA
approved. ISO 9001 quality systems certified. Model IDI 402A + B970.
42.1
Heavy duty complete water filtering system, for removal of particle deposits, odors
and chemicals from water supply lines to ice cubers, and water coolers. The unit is
completely pre-piped, with all mounting bracket, inlet/outlet valves, pressure relief
button, filter change gauge. The unit consists of one pre-filter and two primary filter
assemblies, for maximum recommended output of 2 gpm @2.5 psid, thus achieving
sub-micron (0.2) rating of filtering efficiency. Maximum pressure 80 PSI. Maximum
water temperature 125 degree F. Dim 42 x 23 x 60 cm. Model TRIL25.
43.
Self contained double single door roll-thru refrigerator, 2 sections. Stainless steel
interior and exterior. Built-in door locks with heavy duty strikes. Recesses metal door
handles. Exterior digital thermometer. Easy to use electronic control. Easy access
flip up shroud. Three chrome plated wire shelves per section Tough ABS interior
door liners. Stainless steel beaker strips. Energy saving door heater switch. Inclined
stainless steel exterior ramp. 240/50/1ph. Dim. 86 x 167 x 226 cm.H. 404A
refrigerant. 16 AMPS. Model SSHRT2-S.
-Completely with trolley.
44.
Heavy duty modular Cold room, Chiller type. Paneling system with the following
specification:
Panels
===
Thickness 10 cm.
Made of non toxic plasticized galvanized sheet iron with an interposition of
polyurethane injected with a density of 40kgs/m3, closed by a double (male and
female) profile of PVC equipped with drawing hooks for the assembling of
refrigerating room. The whole structure is joined in fixed way, by means of its
perimeter profiles, self supporting structure being able to bear the weight of eventual
hook sets and of other loads hanging from ceiling.
Floors
==
Recessed reinforced floor at 3000 kg/per square inch.
Doors
==
Supplied with gasket, strong hinges with internal safety latch. Room supplied with
temperature control light. Dim. of doors 190 x 80 cm.
Hook
==
S.T.H.
Complete with:
Door lock.
PVC transparent plastic curtains.
45.
Heavy duty Roll-in Blast Chiller. With floor and ramp. Chilling Capacity 140 kgs. The
blast chiller makes it possible to reduce the core temperature from + 90C to + 3C in
less than 90 minutes.
GENERAL FEATURES:
- Outside stainless steel AISI 304 18/10 mm Scotch-Brite satin Finish
- Inside stainless steel AISI 304 18/10 with rounded corners
- Inside bottom and floor die-formed leak proof
- High-density expanded polyurethane insulation (about 42 kg/m) with thickness of
80 mm, without HCFC
- Copper-aluminum evaporator, protected with non toxic epoxy resins through
cataphoresis painting systems
- Anti-condensation heating element fitted on the door under the gasket
- Horizontal ergonomic handle with inside security lock
- Door with rubber sweeper gasket with closing hinges
- Door with lock
- Heated core probe in blast freeze for an easy extraction
INTERNAL SET-UP
- Internal bumpers in stainless steel to prevent damage by trolleys
- External guards in stainless steel to prevent damage to control panel
COOLING UNIT
- Remote condensing unit and possibility to have stainless steel protective cover
- Evaporator fitted with high rate fan for maximum cooling efficiency
- R401a refrigerant liquid
Z CONTROL FUNCTIONS
- Soft and Hard timed or core probe blast chilling
- Automatic blast chilling cycle with product density recognition (multipoint probe)
- Automatic pre-cooling key, disconnects when the door is opened
- Infinite timed cycle with settable room set-point
- 67 pre-set programs
- 30 free positions for saving customized programs
- Automatic storing at end of blast chilling cycle
S.T.H.
Automatic recognition of the core probe, if inserted into the product to blast chill.
Core probe heating
Timed manual defrosting
LCD
Connection through electric clamp RS 485 to printer or PC (HACCP)
Registration/display of the haccp alarms
Adjustment of the evaporator fan speed during chilling cycle
Voltage 415/50/3ph. 2 x 500 W.
Overall Dim. 120 x 195 x 223 cm. H.
Model BC 401 DZ
Heavy duty, stainless steel, rack trolley. Square stainless solid rod frame. Good for 18
trays to GN 2/1 or 36 trays to GN 1/1 size. On 2 fixed and 2 swivel castors, 22 with
locking brakes. Comes with corner bumpers. Size 59 x 67 x 163 cm Model RWRE 161.
N TRAY MAKE UP
1.
Electric, single track powered tray make-up conveyor. Conveyor belt to consist of dual
dia. Dura-San belting. Belting itself is USDA accepted. Highly resistant to abrasion,
dirt, oil and most chemicals. Start end to be provided with 6 long tray rest. Discharge
end to have 20 long tray pick-up area, with limit switch activated by stainless steel
lever protruding through slot in belt bed. Belt to be driven only on top surface of
conveyer bed. No drain pans. Caddy-veyor bed to be constructed of #14 gauge
stainless steel type 304. Drive housing to consist of #8 gauge stainless steel enclosure
on two sides. Motor to be controlled manually through an on/off push button switch and
automatically through a limit switch. Both located at discharge end. On Castors.
Voltage 240/50/1ph. Model XL-1.
2.
Mega-Temp rack caddy. Designed for easy dispensing of under plates in the tray
make-up line. Four shelf type. Capacity 240 plates. Each Mega-Temp rack shelf is
fitted with 2 removable plastisol coated cradles which can be placed piggy back on
standard dishwasher racks, where rack type dishwasher is used. Soiled Mega-Temp
under plates are then placed into cradles ready for dishwashing and removable in bulk
to storage racks. Mega-Temp rack 40-1/2 long x 20 wide with frame work of 1. #16
gauge stainless steel tubing with 3/8 Dia. Stainless steel cross rod supports. On
Castors, 2 with brakes. Model T-540.
3.
Parallel overhead tray starter to work in conjunction with model T-566. Provided with
fixed sloped shelf mounted on top of conveyor. Can be slid to any location. Model T565.
4.
5.
Heavy duty, stainless steel mobile tray lowerators, Good for 150 trays. Max. dim. of
trays 53 x 37 cm. Overall dim. 80 x 55 x 90 cm. Model CCE-A Art No. 590198
6.
Heavy duty, 18/10 stainless steel service trolley. 2 shelves, each 80 x 50 cm with all
round raised profile edge with sound deadening coat underneath. Space between
shelves 58 cms. Stainless steel dia. 25 mm tubular frame with 4 x 125 mm dia casters,
2 with brakes. Rubber bumper guards on 4 corners. Overall Dim. 90 x 60 x 95 cm.
Mod. SW8x5x2.
7.
SPARE NO.
S.T.H.
Stainless steel, heavy duty, electric heated, mobile meal distribution trolley. Dry or wet
use. 3 wells to GN 1/1 size or divisions thereof; each with separate thermostat control.
One stainless steel under shelf. Rubber bumper guards on all corners. 4 casters, 2 with
brakes. Dim 127,6 x 71 x 93 cm. Voltage 240/50/1. Model SAW 3. 2100 W.
-Containers not included.
9.
Stainless steel, heavy duty, electric, mobile double plate dispenser round. Capacity
approximately 120 plates from 26 to to 31 cm. dia. With heavy duty plexiglass plate
covers. With 4 casters, 2 with brakes. Interior dim 51 x 102 x 93 cm. Voltage 240/50/.
1.8 kw. Model 2 SHE 26-31.
10.
Stainless steel, heavy duty, electric, mobile meal distribution trolley. Dry or wet use. 4
wells to GN 1/1 size or divisions thereof; each with separate thermostat control. One
stainless steel under shelf. Rubber bumper guards on all corners. 4 casters, 2 with
brakes. Dim 161,5 x 71 x 93 cm. Voltage 240/50/1. Model SAW 4. 2.8 kw
-Containers not included.
11.
Stainless steel, electric, automatic twin urns coffee machine. 2 urns, each cap 3 gls of
coffee, with continuous hot water supply. 3 non-drip faucets with sight level gauge
each. Automatic water fill and coffee brewing. Timer. Coffee agitator. Thermostat
control. Total hourly output 22 gls of boiling water for coffee or tea brewing (about 565
cups). On 4 adjustable feet. Dim 85 x 45 x 73 cm. 240/50/1. 7Kw. Model CL-100N.
12.
Heavy gauge all stainless steel stationary, with legs, for safety. With single drainer.
Storage shelf below.132 x 66 x 86 cm. H. Model T-504.
13.
Commercial electric conveyer toaster. Stainless steel housing and radiant reflector.
Metal sheathed heating elements. Stainless steel wire conveyer belt. Stainless steel
front wire guard. High temperature insulation protects control panel and exterior. Each
unit is equipped with a 39, three wire grounded power cord. Fully insulated and air
cooled. The toaster has a 13 wide conveyor, allowing the placement of 3 slices of
bread. Capacity approx. 900 slices/hour. Dim 46 x 54 x 36 cm.H. 240/50/1. 3,34 kw.
Model XTRM-3.
14.
Bread, roll and toast cart. Stainless steel all-welded construction to support conveyer
and pop-up toasters. Lower shelf will accommodate two drawer roll warmer. Model T790.
15.
Mega-temp rack caddy. Designed for easy dispensing of under plates in the tray makeup line. Five shelf type. Capacity 300 plates. Each Mega-Temp rack shelf is fitted with
2 removable plastisol coated cradles which can be placed piggy back on standard
dishwasher racks, where rack type dishwasher is used. Soiled Mega-Temp under
plates are then placed into cradles ready for dishwashing and removal in bulk to
storage racks. Mega-Temp rack 40-1/2 long x 20 wide with frame work of 1. #16
gauge stainless steel tubing with 3/8 Dia. Stainless steel cross rod supports. On
Castors, 2 with brakes. Model T-545.
16.
Refrigerated dessert & salad unit with double frost tops. Unit accommodates 6 46 x
66 cm. sheet pans on lower and upper levels. Refrigerated under compartment will
hold up to 18 back-up 46 x 66 cm. sheet pans. User friendly for operator with 180
degree vision without turning. Refrigerated over shelf sloped with 2 deep frost pan,
strategically positioned over tray conveyor. Full length food service rated fluorescent
light illuminates lower frost top and conveyor surface. Overall dim. 224 x 91 x 165
cm.H. HP. Model RF-525.
S.T.H.
Frost top unit to accommodate 66 cm. sheet pan front to back. Capacity 3 sheet
pans. Overall dim. 150 x 84 x 89 cm.H. HP. Mode; RF-403.
18.
Stainless steel heavy duty open mobile basket dispenser. Capacity 6-10 basket. Size
of basket 50 x 50 cm. Easy to maneuver. On 4 swivel castors, 2 with brakes with 4
corner bumpers. Dim. 80.5 x 54.5 x 90 cm.
19.
Sliding removable work and storage shelf. Shelf supported by stainless steel tubular
leg, with 2 sides turned up. Can be used for coffee, cookies and miscellaneous items
for plating. Cane be located on either side of conveyor at any location. Size 51 (L) x 25
cm. (W). Model ACC-2010.
O-
DIET KITCHEN
1.
Self contained double single door roll-in refrigerator, 2 sections. Stainless steel interior
and exterior. Built-in door locks with heavy duty strikes. Recessed metal door handles.
Exterior digital thermometer. Easy to use electronic control. Easy access flip up
shroud. Three chrome plated wire shelves per section Tough ABS interior door liners.
Stainless steel beaker strips. Energy saving door heater switch. Inclined stainless steel
exterior ramp. HP. 240/50/1 ph. Dim. 76 x 168 x 226 cm. H. 404A refrigerant. Model
SSRR12-S.
-Complete with trolley.
2.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all Welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 220 x 70 x 85 cm.
With the following:
- Under shelf
- Backsplash
- Sidesplash
3.
Custom fabricated, 16 gauge stainless steel, heavy duty, sink unit with backsplash and
3 sides apron. 2 bowls, each bowl size 60 x 50 x 32 cm. fitted with heavy duty mixer
tap, overflow stand pipe, drain fitting and elbow. On stainless steel tubular legs with 4
adjustable feet. With under shelf. Overall dim. 140 x 70 x 85 cm.
4.
Custom fabricated, 16 gauge stainless steel. Heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 160 x 40 cm.
5.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 150 x 40 cm.
6.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 100 x 70 x 85 cm.
With the following:
- Under shelf
- Backsplash
- Sidesplash
7.
S.T.H.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 180 x 70 x85 cm.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 110 x 40 cm.
9.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 100 x 40 cm.
10.
Heavy duty blender, electric motor base with speed controller. Housing made of
chromed zinc die-casting. Safety cut-off. 1000 to 15000 rpm. Dia 24 cm. Die cast body.
240/50/1. Model GT-800. 800 W.
Complete with:
- 4 ltr. Polycarbonate jug. Code 1123021.
11.
Custom fabricated, 16 gauge stainless steel, heavy duty, low level table with all
welded frame. On stainless steel tubular legs with 4 adjustable feet. Dim190 x 70 x 70
cm.
With the following:
- Under shelf
- Backsplash
12.
13.
S.T.H.
Table top, 2/3 steam jacketed, electric tilting boiling kettle. Capacity 11 ltrs. (3 gallons).
Stainless steel, heavy duty, electric, table top, short order stove, with 2 removable fast
heating solid hot plates with thermostat control each and pilot light. 4 Adjustable feet.
Dim 39 x 64 x 34 cm. 240/50/1. Model EL 24 SH 5,2 Kw.
15.
Stainless steel Island type fresh air hood with capture air stream technology & filter,
cassette & lights.
Model V-JET STREAM A-90.
Suitable for all types of cooking equipment whether wall mounted or in an island
arrangement. The canopy features a double skin design which allows air to be
delivered through slots arranged along the inner front face and if required inner sides
of the canopy to effectively and efficiently contain the thermal plume and direct it
towards the grease filters. Supply air is also discharged through the perforated front
face of the canopy to ensure the ventilation system of the kitchen is correctly balanced.
CONSTRUCTION
The canopy is fabricated entirely in type 304 stainless steel (1.0 1.2 mm) thick. All
visible are ultra fine grain polished (320 grit) and polythene protected. The canopy is
cut, punched and folded into seamless sections up to 6m in length and factory
assembled by means of computer controlled seam welds and non visible mechanical
fixings. Joints are provided with internal cover plates so that no joints or mechanical
fixings are visible.
All metal edges are rolled smooth and are free from sharp edges and projections. The
canopy lower edge is formed into a condensation channel with inclined internal
elevation to simplify cleaning and the inner edges are crush folded for safety purposes.
The canopy is equipped with Vianen Fecon grease extraction baffle filters. The filters
are designed to allow the grease to run off the filters into an integral grease collecting
channel and then into easily removable grease trays. The canopy has a constant
S.T.H.
Exhaust capacity
Jet supply air capacity
Supply air capacity
:
:
:
1107 m/h
150 m/h
846 m/h
Hanging brackets are fitted on the top corners of the canopy for easy installation.
16.
Canopy dimensions
Filter
:
:
Lights
:
-
200 x 110 x 60 cm
Designed to remove grease particles from the
extract
Air stream of the ventilation system. Constructed
entirely in stainless steel. Proven and certified fire
barrier (DIN 4102 & TNO).
V-ITL integrated tube lights fittings IP 54 rated
TLD fitting
Electrical supply is 220/240V 50Hz
Electrical box
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 110 x 70 x 85 cm.
With the following:
- Under shelf.
- Backsplash.
- Sidesplash.
17.
S.T.H.
Stainless steel heavy duty refrigerated counter with reinforced top and stainless steel
backsplash. Cap. 390 litres. Three hinged doors. 0/+10 deg. C. Forced-air cooling.
Thermostat control. Automatic defrost and condensate evaporation. Inside with
rounded edges for easy cleaning and 1 chrome plated shelf per compartment. Hinged
control panel and easily removable condenser unit for maximum access to
Commercial Stainless steel microwave oven with New exclusive rotawave cooking
system for even cooking without Turning. Fully flexible, automatic electronic control
panel for programmable cooking with direct temperature readout. Cap. 34 litres. 1.2
cu.ft. size 55 x 50 x 36 cm. 240V/50Hz/1ph. Model RCS511TS. 1100 W. (Relying on
operator awareness, the unit carries no warranty whatsoever besides being
delivered in working condition).
19.
Custom fabricated, 16 gauge stainless steel, heavy duty, work table with all welded
frame. Reinforced, insulated top on stainless steel tubular legs with 4 adjustable feet.
Dim 130 x 60 x 85 cm.
With the following:
- Under shelf.
- Backsplash.
- Sidesplash.
Custom fabricated, 16 gauge stainless steel, heavy duty, storage cabinet with 3
intermediate shelves and 2 suspended sliding doors. 4 Adjustable feet. Dim 140 x 60 x
180 cm.
2.
Custom fabricated, 16 gauge stainless steel, receiving table. On stainless steel square
section, tubular legs with adjustable feet. Dim 220 x 70 x 85 cm.
With the following:
- Backsplash.
- Sidesplash.
3.
Custom fabricated, 16 gauge stainless steel, wall rack shelf. Dim 110 x 45 x 65 cm.
4.
Stainless steel soaking trolley, Extractable basket-shaped strainer to take out the
cutlery. Floodgate for the drain at the end of the operation. Placed on spinning wheels
for an easier movement. Dim. 57 x 57 x 65 cm. Model VAP.
5.
Stainless steel food waste disposer with 15 sink receptable. 3 HP induction motor,
1725 RPM, totally enclosed to provide protection against outside moisture. Built-in
thermal overload protection. All stainless steel construction. 415/50/3ph. Model SS300.
6.
Custom fabricated, 16 gauge stainless steel, heavy duty, sink unit with backsplash and
3 sides apron. 2 bowls and 1 drainer. Each bowl size 60 x 50 x 32 cm. Fitted with
heavy duty shower group, overflow stand pipe, drain fitting and elbow. On stainless
steel tubular legs with 4 adjustable feet. With undershelf. Overall dim. 210 x 70 x 85
cm.
7.
Custom fabricated, 16 gauge stainless steel, receiving table. On stainless steel square
section, tubular legs with adjustable feet. Dim 240 x 70 x 85 cm.
With the following:
- Backsplash.
S.T.H.
Left sidesplash.
8.
Custom fabricated, 16 gauge stainless steel, heavy duty, single solid wall shelf on
stainless steel wall brackets. Dim. 120 x 40 cm.
9.
Rack trolley complete with wheels and handle. Trolley base 540 x 540 x 50 mm. Model
RDOLLY1.
10.
Heavy duty electric operated belt conveyer. Two speed 2325 and 3800 or equivalent
trays.
- Body and tank in stainless steel construction18/10 AISI 304, 12/10 thick
Tunnel composition:
-
S.T.H.
Belt conveyor with stainless steel chain and nylon rolls for a silent sliding
Frontal maintenance
Water protection
Loading modular bracket with table for dishes bearing
Automatic tank loading
Electronic Thermometers for automatic control of wash and rinse temperatures
Start and Stop button in entry exit machine
Rinse economizer
Tank and pump filters
Insulated Boiler
Total Dim. 510 x 104 x 156 cm.
Voltage 415/50/3ph. 42.3 kw.
Model LINEAR 40 PRC.
Complete with:
Tunnel dryer 12 kw.
Steam condenser.
13.
Heavy duty side loading dish and tray cart. Adjustable dividers accommodate a
variety of different sized dishes and trays. Corrosion free polymer construction. 4
Casters 2 with brakes. Overall size 51 x 99 x 81 cm. Model SSD 16.
14.
Heavy duty polymer dish dolly. 4 Columns dolly, each with a capacity of up to 60
plates of maximum 28 cm (11) diameter. Total capacity 240 plates. Seamless
molded polymer construction with rigid polyurethane foam core; cracking, peeling
and chipping resistant; on 4 swivel casters, two with brakes. Dim 68 x 68 x 81
cm. Model PCD11. NSF Approved.
15.
Heavy duty, aluminum dish rack dolly with handle. Size 54 x 54 x 84 cm. Model
DH 2020N.
16.
Professional, 25 compartment base for high ball glasses. Rack moulded in one
piece with double wall construction from PP Co-polymer. Overall dim 50 x 50 x 10
cm. Model RBC25.
17.
Heavy duty, aluminum dish rack dolly with handle. Size 54 x 54 x 84 cm. Model
DH 2020N.
18.
19.
4 tier anodized aluminum frame with removable poly slats shelving system. As
per Drawing.
CHEMICAL STORE
S.T.H.
1.
4 tier anodized aluminum frame with removable poly slats shelving system. Dim
182.5 x 45 x 170 cm.
2.
4 tier anodized aluminum frame with removable ply slats shelving system. Dim
152.5 x 60 x 170 cm.
R-
3.
Heavy duty, dunnage rack. Weight capacity 3000 lbs. rotationally molded grey
polyethylene construction. Slotted top for air circulation. Slots run front to back for
easy loading and unloading. All rack edges have generous radius to prevent
product snagging or marking. Dim 152 x 55 x 31 cm. Model HP2248PD.
4.
UTENSILS STORE
1.
S-
4 tier anodized aluminum frame with removable poly slats shelving system. As
per drawing.
ACCESSORIES
S.T.H.
1.
Electronic flying insects exterminator. With 2 tubes and 6 pack of glue board. 40
watts. For indoors or undercover use only. Dim 61.5 x 10 x 28 cm. 240/50/1.
Model 806967.
2.
Hand wash basin with up stand height 540 mm Stainless steel construction.
Well 345 x 245 mm, depth 120 mm
Knee operated control
Mixer tap with non-return valves
Supplied with siphon and flexible connecting hose for connection of mitigated
water to swan neck.
Dim: 44 x 34 x 54 cm
Model: 806382
3.
Mobile step-on container, cap. 23 gal. (87 litres). Ideal for hand-free, sanitary
refuse disposal. Factory Mutual System and California State Fire Marshal
approved for fire safety. Deodorant block holder to help combat odour. Tightfitting, overlapping lid to help contain odour. Rounded corners and smooth
contours for easy cleaning and disinfecting. Tough, puncture-resistant, all-plastic
construction wont rust or dent, chip or peel. Dim. 51 x 41 x 83 cm. Model 6146.
4.
Step-on Container, cap 18 gal (68 litres). Ideal for hand-free, sanitary refuse
disposal. Factory Mutual System and California State Fire Marshal approved for
fire safety. Deodorant block holder to help combat odor. Tight fitting, overlapping
lid to help contain odor. Rounded corners and smooth contours for easy cleaning
and disinfecting. Tough, puncture-resistant, all-plastic construction wont rust or
dent, chip or peel. Dim 50 x 41 x 68 cm. Model 6145. Meet OSHA requirements
for blood borne pathogenic materials.
5.
Heavy duty, triple wall, seamless, mobile food storage bin, with sliding/swinging
lid. Cap 26 gls. NSF, USDA and FDA approved. Dim 75 x 39 x 71 cm. Model
3602.
6.
Heavy duty, wall type, retractable hose reel. Open coated hose reel 3/8 x 35 ft.
long. Fitted with blue handle grip and ring lock. Pull/push lock/retract action of
extended hose. Approx. Dim. 36.8 Dia. X 42 x 45.8 cm. Model B-7232-01.
Wall mount high pressure spray cleaner 800 psi with gravity fed soap and
sanitize injection. 50 ft hose. Stainless steel manual hose reel. 240/50/1ph. Model
SW-081-05R.
8.
Stainless steel floor grating with stainless steel trough 60/65 mm. deep. Finish:
Electro polish surface: serrated. With center vertical discharge pipe of 101.6 mm.
dia. The grid size 22 x 33 mm. Discharge should have a double removable
strainer with siphon to keep the food particles from being discharged into the
main drains. Dim. 300 x 20 cm.
-Installation by others.
10.Stainless steel floor grating with stainless steel trough 60/65 mm. deep. Finish:
Electro polish surface: serrated. With center vertical discharge pipe of 101.6 mm.
dia. The grid size 22 x 33 mm. Discharge should have a double removable
strainer with siphon to keep the food particles from being discharged into the
main drains. Dim. 200 x 20 cm.
-Installation by others.
11.
Stainless steel floor grating with stainless steel trough 60/65 mm. deep. Finish:
Electro polish surface: serrated. With center vertical discharge pipe of 101.6 mm.
dia. The grid size 22 x 33 mm. Discharge should have a double removable
strainer with siphon to keep the food particles from being discharged into the
main drains. Dim. 330 x 20 cm.
-Installation by others.
12.
Stainless steel floor grating with stainless steel trough 60/65 mm. deep. Finish:
Electro polish surface: serrated. With center vertical discharge pipe of 101.6 mm.
dia. The grid size 22 x 33 mm. Discharge should have a double removable
strainer with siphon to keep food particles from being discharged into the main
drains. Dim. 100 x 20 cm.
-Installation by others.
13.
S.T.H.
Stainless steel floor grating with stainless steel trough 60/65 mm. deep. Finish: Electro
polish surface: serrated. With center vertical discharge pipe of 101.6 mm. dia. The
grid size 22 x 33 mm. Discharge should have a double removable strainer with siphon
to keep the food particles from being discharged into the main drains. Dim. 80 x 20
cm.
-Installation by others.
S.T.H.
S.T.H.
GENERAL
1.01
DESCRIPTION
A.
S- CHEMICAL STORE
1. Rotationally molded grey polyethylene construction. Slotted top for air
circulation. Slots run front to back for easy loading and unloading. All rack
edges have generous radius to prevent product snagging or marking. Dim 152
x 55 x 31 cm.
2. 4 tier anodized aluminum frame with removable poly slat- shelving system. As
per Drawing.
B.
4. Stainless steel, heavy duty, work table. Reinforces, insulated top on stainless
steel tubular legs with 4 adjustable feel. Dim 140 x 70 x 85 cm.
With the following:
- Undershelf
- Backsplash.
S.T.H.
5. Heavy duty laundry and dry cleaning manual marking machine for fast, clean
and permanent marking. Prints tags from fibre rolls, of up to 16 alpha numeric
characters. Prints up to 4 lines, up to 16 characters per line, in sharp, clear,
easy to read characters. Maximum prints sharpness and clarify is assured by
printing on Thermopatch Q Label Tapes, plain or printed, offered in many
widths and colours (for colour code systems). These tapes are specially woven
from 100% cotton fiber to provide maximum ink absorption for permanent mark
durability.
Equally important, Q Label Tapes remain firmly bonded to the fabric-yet,can
be easily removed when desired.
-Provides clear, sharp marking on label tape, or prints directly on garments or
linens.
-Ink Ribbon reduced maintenance, no handling of wet inks, no need to clean
wicks or tape.
-Easy manual operation. No air electricity required.
-Can print from one to four lines, with 10 to 16 characters per line.
- Ink Ribbon advances automatically. Ribbons are easily replaces.
- Marks remain permanently legible through industrial and institutional
laundering and dry cleanings.
- A low cost way to identify code or route.
- Helps speed sorting and eliminate errors.
- Widely used wherever permanently legible, fast marking is required.
- Overall dim. 710 (D) x 305 (W) x 560 mm. (H).
- Gross Net Weight: 35 kgs/78 lbs.
6. Stainless steel, heavy duty, work table. Reinforces, insulated top on stainless
steel tubular steel legs with 4 adjustable feet. Dim 160 x 70 x 85 cm.
With the following:
- Undershelf.
- Backsplash.
- Sidesplash.
7. Stainless steel, heavy duty, pot wash sink with backsplash and 3 sides apron. 2
bowls each size 95.5 x 51 x 38 cm. With heavy duty shower group, overflow
stand pipe, with drain fitting and elbow. Stainless steel tubular legs, with 4
adjustable feet. Overall dim. 210 x 70 x 85 cm. Model LVP 2172V.The unit
conforms to the main international safety and hygiene standards,
including ISO 9001.
8. Stainless steel, heavy duty, single solid wall shelf on stainless steel wall
brackets. Dim. 120 x 40 cm.
S.T.H.
2. High spin hygienic Barrier Washer Extractor, steam heated. Capacity 49 kgs.
-
S.T.H.
3. Heavy duty, Steam heated tumbler dryer. 2 Capacity 120 lbs. (54-55 kgs.)
Manual digital timer control with reversing basket. Model CT120.
-
S.T.H.
5. Lint collector for dryer. Voltage 415V/50Hz/3ph. 400 CFM. Model FRP-4.
6. Light alloy anodized truck, perforated finish with stiffening ribs on walls,
anodized. Capacity 430 ltrs. Light alloy bottom buffer. Very strong, light and
handy, this truck is suitable for all transports inside the laundry. You can use it
for the sorting of soiled linen, for drying machines, etc. 2 fixed and 2 swiveling
rubber wheels diam. 14 Dim. 133 x 73 x 83 cm. (H).
7. Light alloy truck, solid finish with stiffening ribs on walls, anodized. Capacity 430
ltrs. Light alloy bottoms buffer. Very strong, light and handy, this truck is
suitable for all transports inside the laundry. You can use it for sorting of soiled
linen, for drying machines loading, etc. 2 fixed and 1 swiveling rubber wheels.
Dim 133 x 73 x 88 cm. (H).
S.T.H.
S.T.H.
Choice of Tri-Start 24: (600 mm) ironing cylinders to match exact production
needs.
Mirror-finish ground and polished ironing cylinder with 120 (3050 mm)
usable ironing width for even and efficient heat transfer.
Ironed and crossfolds items are delivered to left side receiving shelf or
optional stacker/ conveyor for added labour saving.
Primary folded or bypassed (ironed only) items are returned to front table
for removal.
Touch control AC frequency inverter variable speed drive with soft start and
jof features.
Heat-lock system including exhaust canopy with insulated rear heat shield,
two blowers and motors to remove excess moisture, raise Ironing
temperature, reduce energy consumption and improve laundry room
comfort.
User friendly controls with speed and temperature indicators to monitor
ironing conditions and alert operators of situations requiring attention.
Traditional method of heating with exceptionally low maintenance
requirements.
Temperature display and steam pressure gauge monitor heating system
performance.
Dependable rotary steam union admits steam and discharge condensate.
Environmentally-safe Nomex high temperature ironing textiles for long
service life and easy replacement.
Complete protection by safety covers, guards, stop buttons and bilingual
safety labels.
Safety finger bar protects full- width of ironer.
Complete finishing up to 800 lbs. (360 kgs.) per hour.
Overall Ironer dim. 164 (4166 mm) W x 92 (2324 mm.) D x 98 (2489 mm.)
H.
Stacker dim. 24 (610 mm) H x 43 (1081 mm.) D x 30 (762 mm.) W.
Voltage 415V/50HZ/3Ph. +N.
Model TRI-STAR 24 PCS.
8. Poly buck shelf truck. Model 90P Regular. 32 2 bushels. 3 casters, 2 swivel
and 2 stationary. Size 48 x 28.5 x 62 H. Grids can be turned horizontally to
act as shelves or vertically to make bulk carts.
9. Electrically heated, professional, steel ironing board. Complete with 3.3 kw
steam generator and air vacuum motor 0.3 HP. Supplied with 800 watts steam
electric iron. Enamel finished steel. Wire and hose hanging rod. Undershelf.
Work table size 112 x 42 x 26 cm. Overall dim 160 x 50 x 95 cm.
415V/50HZ/3ph. Model S/AAR.
10. Steam heated vacuum rectangular ironing table. With built-in vacuum, steam
gun, iron arm and attachment. Enamel finished steel. 415/50/3ph+N. Overall
dim 160 x 79 x 104 cm. Model S/AARM 3.3 kw.
E. W-BOILER ROOM
1. Water softener. Model FB-450-900
- Description: Time clock controlled water softener complete with:
S.T.H.
Standard Features:
-
Standard Trim:
5.
S.T.H.
Tank
Displacement
:
:
500 Ltrs.
635 L/M (29.7 CFM)
Work Pressure
:
10 BAR
Stages
:
Two
Cylinders
:
Two
Motor
:
7.5 HP.
Power
:
400/50/3ph.
Model PARTNER 500/BK 119-7.5
2. Wooden cabinet
BY OTHERS.
Lot
6. Counter
(BY OTHERS)
F-
Y- ACCESSORIES
1. Electronic flying insects exterminator. With 2 tube
and 6 pack of glue board. 40 watts. For indoors or
undercover use only. Dim 61.5 x 10 x 28 cm. 240/50/1.
Model 806967.
3.
S.T.H.
4.
16
5.
-
END OF SECTION
S.T.H.
PART 1: GENERAL
1.1.
1.
1.2.
1.
GENERAL CONDITIONS
The tender documents and/or addenda thereto form an integral part of this
specification and must be read in conjunction herewith.
SCHEDULES
The following schedules have been prepared for the guidance of the Contractor,
and generally indicate three choices. The Contractor is required to use these
schedules in conjunction with all the Drawings, Specifications and Bills of
Quantities.
END OF SECTION
S.T.H.
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY
Section Includes:
1.
B.
Related Requirements:
1.
1.3
A.
ACTION SUBMITTALS
Product Data: For each type of product.
1.
B.
Shop Drawings: Show fabrication and installation details for roller shades, including
shadeband materials, their orientation to rollers, and their seam and batten locations.
C.
Samples: For each exposed product and for each color and texture specified, 250 mm
long.
D.
Samples for Initial Selection: For each type and color of shadeband material.
1.
E.
F.
S.T.H.
Shadeband Material: Not less than 250 mm square. Mark inside face of material
if applicable.
Roller Shade: Full-size operating unit, not less than 400 mm wide by 900 mm long
for each type of roller shade indicated.
Installation Accessories: Full-size unit, not less than 250 mm long.
INFORMATIONAL SUBMITTALS
A.
B.
Product Certificates:
manufacturer.
C.
Product Test Reports: For each type of shadeband material, for tests performed by
manufacturer and witnessed by a qualified testing agency.
1.5
A.
1.6
CLOSEOUT SUBMITTALS
Maintenance Data: For roller shades to include in maintenance manuals.
QUALITY ASSURANCE
A.
B.
1.7
A.
1.8
Approval of mockups does not constitute approval of deviations from the Contract
Documents contained in mockups unless Engineer specifically approves such
deviations in writing.
Subject to compliance with requirements, approved mockups may become part of
the completed Work if undisturbed at time of Substantial Completion.
A.
Environmental Limitations: Do not install roller shades until construction and finish work
in spaces, including painting, is complete and dry and ambient temperature and humidity
conditions are maintained at the levels indicated for Project when occupied for its
intended use.
B.
Field Measurements: Where roller shades are indicated to fit to other construction, verify
dimensions of other construction by field measurements before fabrication and indicate
measurements on Shop Drawings. Allow clearances for operating hardware of operable
glazed units through entire operating range. Notify Engineer of installation conditions
that vary from Drawings. Coordinate fabrication schedule with construction progress to
avoid delaying the Work.
S.T.H.
2.
B.
Spring Operating Mechanisms: Roller contains spring sized to accommodate shade size
indicated. Provide with positive locking mechanism that can stop shade movement at
each half-turn of roller and with manufacturer's standard pull.
1.
D.
Provide for shadebands that weigh more than 4.5 kg or for shades as
recommended by manufacturer, whichever criteria are more stringent.
C.
Pole:
Manufacturer's standard type in length required to make operation
convenient from floor level and with hook for engaging pull.
E.
Mounting Hardware: Brackets or endcaps, corrosion resistant and compatible with roller
assembly, operating mechanism, installation accessories, and mounting location and
conditions indicated.
F.
S.T.H.
Shadebands:
1.
2.
H.
Installation Accessories:
1.
Front Fascia: Aluminum extrusion that conceals front and underside of roller and
operating mechanism and attaches to roller endcaps without exposed fasteners.
a.
b.
2.
3.
4.
b.
7.
8.
Closure Panel and Wall Clip: Removable aluminum panel designed for installation
at bottom of site-constructed ceiling recess or pocket and for snap-in attachment to
wall clip without fasteners.
a.
6.
5.
Shape: Curved.
Height: Manufacturer's standard height required to conceal roller and
shadeband when shade is fully open, but not less than 102 mm.
S.T.H.
Side Channels: With light seals and designed to eliminate light gaps at sides of
shades as shades are drawn down. Provide side channels with shadeband guides
or other means of aligning shadebands with channels at tops.
Bottom (Sill) Channel or Angle: With light seals and designed to eliminate light
gaps at bottoms of shades when shades are closed.
Installation Accessories Color and Finish: As selected from manufacturer's full
range.
SHADEBAND MATERIALS
A.
B.
2.3
ROLLER-SHADE FABRICATION
A.
Product Safety Standard: Fabricate roller shades to comply with WCMA A 100.1,
including requirements for flexible, chain-loop devices; lead content of components; and
warning labels.
B.
Unit Sizes: Fabricate units in sizes to fill window and other openings as follows,
measured at 23 deg C:
1.
2.
C.
2.
3.
S.T.H.
EXAMINATION
A.
Examine substrates, areas, and conditions, with Installer present, for compliance with
requirements for installation tolerances, operational clearances, and other conditions
affecting performance of the Work.
B.
Proceed with installation only after unsatisfactory conditions have been corrected.
3.2
A.
ROLLER-SHADE INSTALLATION
Install roller shades level, plumb, and aligned with adjacent units according to
manufacturer's written instructions.
1.
3.3
A.
3.4
Opaque Shade bands: Located so shade band is not closer than 51 mm to interior
face of glass. Allow clearances for window operation hardware.
ADJUSTING
Adjust and balance roller shades to operate smoothly, easily, safely, and free from
binding or malfunction throughout entire operational range.
CLEANING AND PROTECTION
A.
B.
C.
3.5
A.
DEMONSTRATION
Engage a factory-authorized service representative to train Employer's maintenance
personnel to adjust, operate, and maintain motor-operated roller shades.
END OF SECTION
S.T.H.
SCOPE OF WORK
These specifications cover the complete supply, installation, testing and
commissioning of elevators specified in the schedule to be used in this project
as manufactured by an approved manufacturer and in accordance with the
drawings and to the satisfaction of the Engineer and subject to his approval.
The scope of work shall include all labor, materials, plant and equipment,
engineering supervision, design, calculation, shop drawing and everything
required for design, procurement, fabrication, delivery to site, offloading, setting
out, placing into position, testing and commissioning of all materials to
complete the lift, escalator and inclined passenger conveyor work referred to
below and as required by the Drawings and Specification in accordance with
the Contract Documents.
1.2
1.2.1
1.2.2
Requirements of Installation
The elevators shall be supplied and installed by an approved manufacturer to
the Engineers approval.
The work will be carried out concurrently with the work of the building contract
and the main contractor will be required to carry out certain work in connection
with the specialist sub contract.
S.T.H.
1.2.3
S.T.H.
S.T.H.
Normally open free sensing contacts with wiring from fire alarm
panel to elevator shaft, if automatic recalling of elevators during fire
is required.
1.2.4
i.
j.
k.
1.2.5
Capacity
Each elevator shall have a safe carrying load inclusive of weight of complete
car cable and ropes and in accordance with the attached schedule.
1.2.6
Speed
The rated speed of the elevators shall be as specified in the schedule.
1.2.7
Traction Machine
The motor shall be permanent magnet synchronous motor to provide highest
possible efficiency. The system shall combine VVVF control utilizing vector
control and IGBT transistors. The traction sheave shall be made of suitable
material to provide good wearing properties of both ropes and sheaves.
The DC operated electromagnetic double independent brakes shall be
provided. The brake shoes being electrically held off the brake drum and
S.T.H.
Motor Drive
The variable voltage, variable frequency motor drive {VVVF} unit will
control the motor speed using a microprocessor.
The VVVF system will be provided with a converter which performs AC
to DC conversion and an inverter which is designed to invert DC to
three phase variable frequency AC. The inverter will give an output of
sinusoidal current by application of pulse width modulation technology.
The inverter will control voltage and frequency continuously and
accurately in accordance with speed command signal, which is
performed by a microprocessor in the elevator controller.
The VVVF drive unit will be capable of keeping the elevator service
under the following condition;
Supply Line Voltage Fluctuation:
voltage
Frequency Variation
The VVVF drive unit will be provided with contractors for removing the
power from the motor of the traction machine. The Contractors will open
each time the car stops. The brake of the traction machine will be
applied while the contact drops out.
A pulse rotary encoder will detect the actual speed of the car. The
difference between the speed command signal and the actual speed
measured by the pulse rotary encoder will control the motor speed while
the car is accelerating, decelerating and landing.
Protective devices will ensure to open the main circuit between the
VVVF unit and the motor of the traction machine to stop the elevator
when one of the following conditions occurs:
Phase reversal; phase failure, failure of supply voltage, over current,
overheating of thyristor and transistor, operation of any safety device.
1.2.9
Control System
The control system will consist of the VVVF motor drive unit and a
computerized controller.
S.T.H.
1.2.11
Hoistway Equipment
(A) GUIDE RAILS
For smooth running of the counterweight and the elevator car, guide rails with
steel tee sections shall be installed, covering the entire height of the elevator
shaft. The rails shall rest on the hoistway pit to prevent exerting any physical
forces on hoistway ceiling or walls of the building.
Proper expansion joints shall be provided to withstand forces created on
temperature variations.
(B) HOISTING ROPES.
Bright steel wire ropes with fiber cores of adequate cross section
manufacture to EN 81 or steel wire ropes with adequate cross section,
manufactured to EN81.
(C) GOVERNOR ROPES
These shall be manufactured similar to hoisting ropes. The two ends shall be
S.T.H.
Travelling Cables
The travelling cables shall be 300/500V grade multi core with stranded high
conductivity copper conductors, especially designed for elevator duty and
manufactured to EN 81. These cables shall be properly supported by retaining
straps and individual cable clamps.
1.2.13
Safety Equipment
The gradual type safety system, comprising of a close loop roping system,
over speed centrifugal governor, safety gear equipment etc. shall be provided.
The operation of the system shall be such that if the car over speeds in the
downward direction, the governor jaws shall trip, operating the safety gear. It
shall, in sequence cut off the motor power supply, apply normal brakes and
engage the safety gear jibs when the safety gear jibs engage with the car
guides. It shall apply a constant retarding force to bring the car to a gradual and
smooth stop within defined limits.
Re setting of the safety devices shall be possible by moving the car in
upward direction.
The complete system shall comply with the relevant sections of EN 81 elevator
safety code
A) OVER TRAVEL
Over travel limit switches shall be provide at the top and bottom of the terminal
landings of disconnect the power supply and apply brakes to bring the car to
safe stop position in the event of an over travel in either direction.
B) EVACUATION DEVICES
Provision shall be made to move the car manually from the machine room to a
nearest landing in either direction to facilitate evacuation of passengers during
a power failure.
S.T.H.
Elevator Car
The size of the car, interior design and decorations, ceiling and lighting and
other facilities shall be as called for in the schedule. The car shall be of rigid
steel framework with sound isolation designed and manufactured all in
accordance with relevant sections of EN81.
The operating buttons and keys shall be as given in the relevant section of the
specification. The following facilities shall be provided for each car, in addition
to the items already specified.
A) VENTILATION
Electric ventilation mounted on car roof with proper vents to be provided.
B) EMERGENCY LIGHTING
Self contained, non maintained emergency light, with a trickle charger.
C) EMERGENCY EXIT
An emergency exit shall be provided on car roof. This door shall be able to
open either inside or outside. A safety electrical switch shall be provided to
prevent the car travelling when this emergency exit is open.
D) INTERCOMMUNICATON SYSTEM
Intercommunication system between the car, main landing and the machine
room.
E) WORKING PLATFORM
A working platform, complying with EN 81 shall be provided on the roof of the
car.
F) CAR AND LANDING DOORS
The car and landing doors shall be fully automatic, two panel, centre opening
automatic sliding doors. The finish of the doors shall be as specified in the
schedule.
G) DOOR OPERATOR
The door operator shall be variable speed controlled AC motor with VVVF
control suitable for the specified heavy duty. It shall be estimated to work
800,000 starts per year door technical details with the required proof
certificates shall be submitted for consultant approval. The inverter shall
include high speed switching device which in turn shall provide a smooth sine
curve of output current to assure smooth, quite and precise door control. The
opening and closing speeds of the doors shall be adjustable. The landing and
S.T.H.
H) SAFETY FEATURES
Emergency unlocking key from landing side for evacuation and maintenance
work.
Manual opening of the doors from inside the car, within landing zones during
power failure.
Electronic curtain of light shall be fixed to the sill of the car doors to reverse the
doors when there is any obstruction for closing.
Electrical interlock to operate in conjunction with the car doors, so that
elevators cannot operate unless doors are closed.
Overload indicator with buzzer. If the car is overloaded it shall prevent from
starting. The blinking overload indicator and the sounding buzzer shall signal
the overload condition to the passengers.
Emergency light with trickle charger.
1.2.15
Testing
On completion, a thorough test of the elevators under the working conditions
shall be carried out in the presence of and to the approval of the engineer.
All materials used must be of the highest quality and best of their respective
kinds and must comply with the relevant EN 81. All weights necessary to carry
out the full load and overload tests must be provided by the contractor and
removed after use.
The tests will include the following:
No load current and voltage readings both on UP and DOWN circuits.
Full load current and voltage readings both on UP and DOWN circuits.
Stalling current and voltage and time taken to operate overload.
Overload protection.
Gate sequence relays, if provided and installed.
All interlocks.
Collective control and priority sequences, if installed.
Safety gear mechanism.
Speeds on up and down travel with loading and empty.
Door contacts.
Final terminal stopping device.
Normal terminal stopping device.
S.T.H.
1.2.18
S.T.H.
1.2.19
1.3
1.3.1
Quality Assurance
Approved Manufacturers for passenger elevators
1. KONE
2. Otis
3. Mitsubishi
1.3.2
Bidders must provide the following on company letterhead with their tender:
1. Description of the proposed equipment for all different lift types specified,
clearly indicating which model is included in the bid.
2. Description, make and model of control system for each lift group, identifying
which options have been included in the bid and which options have not been
included.
3. Description, make and model of drive system.
4. Location of manufacture.
1.3.3
1.3.4
1.3.5
Obtain and pay for required design submission registration, inspection and
permit, except operation and ownership permits, and make such tests as called
for by regulations of such authorities. Tests shall be made in presence of
authorized representatives of such authorities, the Consultant and the Client's
authorized representative(s).
1.3.6
All lift work shall be performed by properly trained and skilled mechanics in the
direct employ of the units manufacturer or authorized Installation Company.
1.4
1.4.1
S.T.H.
1.4.3
Interphone:
Interphone for three way communication between the elevator cabins, machine
room and security personnel at ground floor lobby near the elevator entrance.
1.4.4
1.4.5
Curtain of lights:
Each elevator shall be equipped with a curtain of lights fixed on the car door
sill. When a passenger or an object passes through the infra-red beams, the
closing doors will be opened immediately.
1.4.6
1.4.7
1.4.8
1.4.9
1.4.10
S.T.H.
1.4.12
1.4.13
1.4.14
: Gradual type
Buffers
: Oil type
Guide Rails
Counter Weights
Power Supply
Lighting Supply
End of Section
S.T.H.
SCHEDULE
SECTION 142100
LIFTS SCHEDULE
1.
VISITORmLIFTS
L17,L18,L19,L20,L21,L22,L23&
L24
MAIN:
Number of Elevators
Lift type (passenger, goods, fire fighting, scenic, vehicle, bed)
LOAD Q (kg)
MAIN BUILDING
8
Passenger
2000 Kg
LOAD (PERSONS)
26
Speed (m/s)
LIFT CODE
1.6 m / s
EN81-1
(mm)
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Duplex
9/9
B,G,P1~P3,Typ 1~4
none
As per drawings
5200mm x 3200mm / Common
shaft
1900 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
S.T.H.
FLOOR FINISHES
CAR CEILING MODEL / FINISH
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
DOOR SIZE (Width X Height)
(mm)
DOOR OPERATION
LANDING SIGNALISATION:
S.T.H.
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
LCD
position Indicator with
Directional Arrows on top of the
Landing Door
Black Acrylic with Stainless steel
Frame
Top of the Landing door
Rectangular
White Lighting
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
CAR SIGNALIZATION:
CAR OPERATING PANEL
S.T.H.
INDICATION
YES
White Lighting
Hands free
CONTROLLER FEATURES:
VISITORmLIFTS
L17,L18,L19,L20,L21,L22,L23&
L24
YES (ZONE 1A)
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Yes
Yes (G)
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
2.
MAIN:
Number of Elevators
Lift type (passenger, goods, firefighting, scenic, vehicle,
bed)
LOAD Q (kg)
S.T.H.
26
Speed (m/s)
LIFT CODE
1.6 m / s
EN81-1
Drive System
Control system
Operation ( Simplex , Duplex , Triplex , Four Car Group
etc)
Number of stops and openings
Floors Served Front
Floors Served Rear
Travel (m)
Hoistway size [ Width (W) x Depth (D) ]
(mm)
Not Applicable
Machine Room Less Gearless
Permanent
Magnet
Synchronous motor
VVVF
Microprocessor
Simplex
9/9
B,G,P1~P3,Typ 1~4
none
As per drawings
2900mm x 3400mm / For each
lift
1900 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FAN
SKIRTING
MIRROR
S.T.H.
Brushed
finished
Stainless
Steel , from lift Manufacture
standard range
Silver Etched Stainless Steel
Transparent glass with Brushed
stainless steel frame
25 mm recess to accept
Flooring by Main contractor
Suspended ceiling. LED Round
Spot lights In Stainless steel,
Ventilation by means of electric
blower. To be selected from
Supplier Standard Range
Out Blowing Electric type
100mm Finished with same
fishes of Front wall
Partial Height Partial width, on
the rear wall
(mm)
DOOR OPERATION
OTHERS
LANDING DOORS JAMPS ( SHAPE AND FINISH):
MAIN FLOOR (Wide Jamb with Lintel or Narrow
Jambs)
OTHERS (Wide Jamb with Lintel or Narrow Jambs)
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
S.T.H.
shape
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
CAR SIGNALISATION:
CAR OPERATING PANEL
CONTROLLER FEATURES:
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Yes
Yes (G)
S.T.H.
YES
YES
YES
Handicap Requirements
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
1.
MAIN:
Number of Elevators
Lift type (passenger, goods, fire fighting, scenic, vehicle, bed)
LOAD Q (kg)
MAIN BUILDING
8
Service
800 Kg
LOAD (PERSONS)
10
Speed (m/s)
LIFT CODE
1.6 m / s
EN81-1
Drive System
Control system
Operation ( Simplex , Duplex , Triplex , Four Car Group etc)
Number of stops and openings
Floors Served Front
Floors Served Rear
Travel (m)
Hoistway size [ Width (W) x Depth (D) ]
(mm)
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Duplex
9/9
B,G,P1~P3,Typ 1~4
none
As per drawings
3800mm x 2300mm / Common
shaft
1500 mm
4500 mm
S.T.H.
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
DOOR SIZE (Width X Height)
(mm)
DOOR OPERATION
S.T.H.
DOOR FINISHES
DOOR PROTECTION
SILL MATERIAL
LANDING DOORS FIRE RATING
LANDING SIGNALISATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
CAR SIGNALISATION:
S.T.H.
2.
CONTROLLER FEATURES:
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Yes
Yes (G)
YES
YES
YES
YES
YES
YES
YES
YES
YES
S.T.H.
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
MAIN:
Number of Elevators
Lift type (passenger, goods, fire fighting, scenic, vehicle, bed)
LOAD Q (kg)
MAIN BUILDING
3
Fireman Lifts
2000 Kg
LOAD (PERSONS)
Speed (m/s)
LIFT CODE
26
1.6 m / s
EN81-1
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Simplex
9/9
B,G,P1~P3,Typ 1~4
none
As per drawings
2700mm x 3300mm / For each ele
(mm)
1900 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
S.T.H.
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FLOOR FINISHES
CAR CEILING MODEL / FINISH
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
(mm)
DOOR OPERATION
LANDING DOOR FINISHES
MAIN FLOOR
OTHERS
LANDING DOORS JAMPS ( SHAPE AND FINISH):
MAIN FLOOR (Wide Jamb with Lintel or Narrow Jambs)
S.T.H.
LANDING SIGNALISATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
CAR SIGNALIZATION:
CAR OPERATING PANEL
S.T.H.
LCD
position
Indicator
with
Directional Arrows on top of the
Landing Door
Black Acrylic with Stainless steel
Frame
Top of the Landing door
Rectangular
White Lighting
LCD
position Indicator with
Directional Arrows on top of the
Landing Door
Black Acrylic with Stainless steel
Frame
Top of the Landing door
Rectangular
White Lighting
2.
CONTROLLER FEATURES:
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Yes
Yes (G)
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
S.T.H.
MAIN:
Number of Elevators
Lift type (passenger, goods, fire fighting, scenic, vehicle, bed)
LOAD Q (kg)
LOAD (PERSONS)
Speed (m/s)
LIFT CODE
MAIN BUILDING
2
Passenger(L26) & Bed(L25)
1150 Kgs - Bed
800 Kgs - Passenger
15 -Bed
10 - Passenger
1.6 m / s
EN81-1
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Duplex
10 / 10
B,G,P1~P3,Typ 1~4,R
none
As per drawings
As per drawing
(mm)
1900 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
S.T.H.
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
(mm)
DOOR OPERATION
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
S.T.H.
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
CAR SIGNALIZATION:
CAR OPERATING PANEL
2. CONTROLLER FEATURES:
S.T.H.
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Yes
Yes (G)
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
INPATIENT LIFTS L8
REAR WALL IN TRANSPARENT
GLASS
MAIN:
Number of Elevators
Lift type (passenger, goods, fire fighting, scenic, vehicle, bed)
LOAD Q (kg)
MAIN BUILDING
1
Passenger
2000 Kg
LOAD (PERSONS)
26
Speed (m/s)
LIFT CODE
1.6 m / s
EN81-1
S.T.H.
Drive System
Control system
Operation ( Simplex , Duplex , Triplex , Four Car Group etc)
Number of stops and openings
Floors Served Front
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Simplex
10 / 10
B,G,P1~P3,Typ 1~4,R
none
As per drawings
2900mm x 3400mm / For each lift
(mm)
1900 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
S.T.H.
(mm)
DOOR OPERATION
LANDING DOOR FINISHES
MAIN FLOOR
OTHERS
LANDING DOORS JAMPS ( SHAPE AND FINISH):
MAIN FLOOR (Wide Jamb with Lintel or Narrow Jambs)
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
S.T.H.
1200 x 2100
AC motor with electronic VVVF
control
Silver Etched Stainless Steel , from
lift Manufacture standard range
Brushed Finished Stainless Steel ,
from lift Manufacture standard
range
Wide frames in Brushed Finished
Stainless
Steel
from
lift
Manufacture standard range
Narrow frames in Brushed Finished
Stainless
Steel
from
lift
Manufacture standard range
Extruded hard Aluminum
Extruded hard Aluminum
LCD
position
Indicator
with
Directional Arrows on top of the
Landing Door
Black Acrylic with Stainless steel
Frame
Top of the Landing door
Rectangular
White Lighting
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
CAR SIGNALIZATION:
CAR OPERATING PANEL
2. CONTROLLER FEATURES:
LCD
position Indicator with
Directional Arrows on top of the
Landing Door
Black Acrylic with Stainless steel
Frame
Top of the Landing door
Rectangular
White Lighting
INPATIENT Lifts L8
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Yes
Yes (G)
S.T.H.
YES
YES
YES
Handicap Requirements
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
FIRE LIFTS L7
MAIN:
Number of Elevators
Lift type (passenger, goods, fire fighting, scenic, vehicle, bed)
LOAD Q (kg)
MAIN BUILDING
1
Fireman Lifts
2000 Kg
LOAD (PERSONS)
Speed (m/s)
LIFT CODE
26
1.6 m / s
EN81-1
Drive System
Control system
Operation ( Simplex , Duplex , Triplex , Four Car Group
etc)
Number of stops and openings
S.T.H.
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Simplex
10 / 10
B,G,P1~P3,Typ 1~4,R
none
As per drawings
2700mm x 3300mm / For each
ele
(mm)
1900 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
DOOR SIZE (Width X Height)
DOOR OPERATION
LANDING DOOR FINISHES
S.T.H.
(mm)
DOOR PROTECTION
SILL MATERIAL
LANDING DOORS FIRE RATING
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
S.T.H.
White Lighting
MAIN:
Number of Elevators
Lift type (passenger, goods, fire fighting, scenic, vehicle, bed)
LOAD Q (kg)
LOAD (PERSONS)
Speed (m/s)
LIFT CODE
21
1 m/s
EN81-1
S.T.H.
Not Applicable
Machine Room Less Gearless
Permanent
Magnet
Synchronous motor
VVVF
Microprocessor
Duplex
5/5
G, Typ 1~4
none
As per drawings
4800 mm x 3100mm / Common
shaft
(mm)
1500 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FLOOR FINISHES
CAR CEILING MODEL / FINISH
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
S.T.H.
(mm)
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
S.T.H.
Brushed
Finished
Stainless
Steel , from lift Manufacture
standard range
Curtain of Light Full door length
Extruded hard Aluminum
Not less than 120 minutes (UK
Two hours) at all floors
White Lighting
MAIN:
Number of Elevators
Lift type (passenger, goods, firefighting, scenic, vehicle, bed)
LOAD Q (kg)
LOAD (PERSONS)
Speed (m/s)
LIFT CODE
10
1 m/s
EN81-1
S.T.H.
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Simplex
5/5
G, Typ 1~4
none
As per drawings
2300 mm x 1800 mm / For each
ele
(mm)
1500 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FLOOR FINISHES
CAR CEILING MODEL / FINISH
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
DOOR SIZE (Width X Height)
DOOR OPERATION
S.T.H.
(mm)
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
FACEPLATE MATERIAL
POSITION
S.T.H.
3. CONTROLLER FEATURES:
Rectangular
White Lighting
YES
YES
YES
YES
YES
YES
S.T.H.
YES
YES
YES
YES
Yes
Yes (G)
YES
YES
YES
Handicap Requirements
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
MAIN:
Number of Elevators
Lift type (passenger, goods, firefighting, scenic, vehicle,
bed)
LOAD Q (kg)
BLOCK 2 : ADMINISTRATION
2
LOAD (PERSONS)
Speed (m/s)
LIFT CODE
21
1 m/s
EN81-1
S.T.H.
Passenger Lifts
1600 Kg
Drive System
Control system
Operation ( Simplex , Duplex , Triplex , Four Car Group
etc)
Number of stops and openings
Floors Served Front
Floors Served Rear
Travel (m)
Hoistway size [ Width (W) x Depth (D) ]
(mm)
Not Applicable
Machine Room Less Gearless
Permanent
Magnet
Synchronous motor
VVVF
Microprocessor
Duplex
5/5
G, Typ 1~4
none
As per drawings
4800 mm x 3100mm / Common
shaft
1500 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FLOOR FINISHES
CAR CEILING MODEL / FINISH
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
S.T.H.
(mm)
DOOR OPERATION
LANDING DOOR FINISHES
MAIN FLOOR
OTHERS
LANDING DOORS JAMPS ( SHAPE AND FINISH):
MAIN FLOOR (Wide Jamb with Lintel or Narrow
Jambs)
OTHERS (Wide Jamb with Lintel or Narrow Jambs)
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
FACEPLATE MATERIAL
S.T.H.
1000 x 2100
AC motor with electronic VVVF
control
Silver etched stainless steel
Brushed
Finished
Stainless
Steel , from lift Manufacture
standard range
Wide
frames
in
Brushed
Finished Stainless Steel from lift
Manufacture standard range
Narrow frames in Brushed
Finished Stainless Steel from lift
Manufacture standard range
Extruded hard Aluminum
Extruded hard Aluminum
steel Frame
Top of the Landing door
Rectangular
White Lighting
MAIN:
Number of Elevators
Lift type (passenger, goods, firefighting, scenic, vehicle, bed)
LOAD Q (kg)
BLOCK 2 : ADMINISTRATION
1
Passenger Lifts
800 Kg
LOAD (PERSONS)
Speed (m/s)
LIFT CODE
10
1 m/s
EN81-1
S.T.H.
Drive System
Control system
Operation ( Simplex , Duplex , Triplex , Four Car Group etc)
Number of stops and openings
Floors Served Front
Floors Served Rear
Travel (m)
Hoistway size [ Width (W) x Depth (D) ]
(mm)
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Simplex
5/5
G, Typ 1~4
none
As per drawings
2300 mm x 1800 mm / For each
ele
1500 mm
4500 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FLOOR FINISHES
CAR CEILING MODEL / FINISH
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
S.T.H.
(mm)
DOOR OPERATION
LANDING DOOR FINISHES
MAIN FLOOR
OTHERS
LANDING DOORS JAMPS ( SHAPE AND FINISH):
MAIN FLOOR (Wide Jamb with Lintel or Narrow Jambs)
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
OTHER FLOOR MODEL
S.T.H.
900 x 2100
AC motor with electronic VVVF
control
Silver etched stainless steel
Brushed Finished Stainless Steel ,
from lift Manufacture standard
range
Wide frames in Brushed Finished
Stainless
Steel
from
lift
Manufacture standard range
Narrow
frames
in
Brushed
Finished Stainless Steel from lift
Manufacture standard range
Extruded hard Aluminum
Extruded hard Aluminum
6. CONTROLLER FEATURES:
YES
YES
YES
YES
YES
S.T.H.
YES
YES
YES
YES
YES
Yes
Yes (G)
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
MAIN:
Number of Elevators
Lift type (passenger, goods, firefighting, scenic, vehicle, bed)
LOAD Q (kg)
LOAD (PERSONS)
Speed (m/s)
LIFT CODE
5
1 m/s
EN81-1
S.T.H.
Drive System
Control system
Operation ( Simplex , Duplex , Triplex , Four Car Group etc)
Number of stops and openings
Floors Served Front
Floors Served Rear
Travel (m)
Hoistway size [ Width (W) x Depth (D) ]
(mm)
Not Applicable
Machine Room Less Gearless
Permanent Magnet Synchronous
motor
VVVF
Microprocessor
Simplex
2/2
G, 1
none
As per drawings
1500 mm x 2150 mm / For each
ele
1300 mm
4100 mm
N/A
By Main contractor
By Main contractor
Bolted
Not required
By Lift contractor
By Main contractor
By Main contractor
By MEP contractor
LIFT CAR
Car: Width (W) x Depth (D))
FLOOR FINISHES
CAR CEILING MODEL / FINISH
FAN
SKIRTING
MIRROR
HANDRAIL
MAXIMUM ALLOWANCE FOR LOCAL FINISHES (KG)
DOORS:
DOOR TYPE (CENTRE OPENING OR SIDE OPENING)
S.T.H.
Power operated
Opening
panel
side
(mm)
DOOR OPERATION
LANDING SIGNALIZATION:
LANDING CALL STATIONS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
FACEPLATE SHAPE
BUTTON TYPE (Square or Round, Flush or Surface)
CALL REGISTERED BUZZER
COLOUR
HALL LANTERNS / INDICATORS
MAIN FLOOR MODEL
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
S.T.H.
800 x 2100
AC motor with electronic VVVF
control 800,000 Door Cycle Per
Year
HEAVY
DUTY
DOOR
OPERATOR
Silver etched stainless steel
Silver etched stainless steel
Wide frames in Brushed Finished
Stainless
Steel
from
lift
Manufacture standard range
Narrow
frames
in
Brushed
Finished Stainless Steel from lift
Manufacture standard range
Extruded hard Aluminum
Extruded hard Aluminum
FACEPLATE MATERIAL
POSITION
FACEPLATE SHAPE
COLOUR
CAR SIGNALISATION:
CAR OPERATING PANEL
8 . CONTROLLER FEATURES:
LCD
position Indicator with
Directional Arrows on top of the
Landing Door
Black Acrylic with Stainless steel
Frame
Top of the Landing door
Rectangular
White Lighting
YES
YES
YES
YES
S.T.H.
YES
YES
YES
YES
YES
YES
Yes
Yes (G)
YES
Handicap Requirements
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Buffer switch
YES
YES
YES
YES
S.T.H.
GENERAL
1.1
General Requirements
1.1.1
1.2
Works Included
1.2.1
1.2.2
1.3
1.3.1
1.3.2
BS , EN115-1:2008+A1:2010, A2.5.
All normative references listed in EN115.
PART 2
PRODUCTS
Balustrade
Balustrade should be designed as slime line type and made of 10mm thick clear
tempered safety glass.1000mm height trough entire length of balustrade.
2.1
2.1.1
The driving machine shall be a warm gear type driving machine. It shall be
mounted on the isolation rubber located in the top machine room truss. The
driving machine shall be of high efficiency, step chain driven by the main shaft
and handrails are driven by a separate drive shaft, both of them using duplex
chain for this. Motor should be provided with magnetic brake and speed governor
at the input gear shaft and with drive sprocket at the output gear shaft. The warm
gear type driving machine shall be enclosed in a cast iron housing which shall
also hold the lubricant. Due to height efficiency a direct drive system is preferred.
Details should be provided with tender.
2.1.2
The motor shall be a squirrel cage and totally enclosed, fan cooled, protection
IP54, isolation class-F with temperature rise not exceeding Class B limits. Free
from objectionable noise and vibration and specially designed for escalator
service. It shall have a square shaft extension at the non driving end, a handwinding wheel suitably marked "up"" and "down" and a manual break release
lever to allow manual operation of the escalator, motor speed shall not exceed
1800 r.p.m.
2.1.3
S.T.H.
All bearings shall be dust proof ball or roller type bearing and shall be provided
with easy access and ample means of lubrication.
2.1.5
Step drive unit shall be designed and manufactured for smooth operation, silent
running and vibration free operation.
2.1.6
The handrails shall be driven from the main drive of escalator and arranged, to
move in synchronism with steps at the same speed and in the same direction.
However, a direct handrail drive system is preferred. Details should be provided
with tender. Handrails shall be constructed of laminated, pre-stretched with highgrade linings, canvas and rubber properly vulcanized and be spliced and
vulcanized to ensure strong and smooth splice.
2.2
2.2.1
The step should be made of one-piece rigid design and high tensile die cast
aluminium.
The step chain rollers should have a diameter of 75mm fitted with sealed roller
bearings lubricated for life-time. Lubrication nipples are not permitted
2.2.2
2.2.3
2.2.4
Step treads shall be fire resistant die-casting aluminium alloy with closely spaced
cleats and black-painted grooves designed in such a way to insure foot hold.
Steps shall be designed and constructed to carry maximum load without
permanent distortion.
2.2.5
Both sides and front edges of step treads shall be provided with yellow plastic
demarcation comb and cleats to allow easy differentiation of each step.
2.2.6
The landing and floor plates shall be made of stainless steel, 304 quality, non slip
surface, punched with diamond pattern, grooves painted in black. Combs should
be made of aluminium with yellow powder coating.
2.2.7
The track system shall be of such a design and tolerances that in the event of a
step chain breaking there is no likelihood of the steps lifting out of place.
2.2.8
Tracks shall be made of galvanized steel not less than 2mm thickness conforming
to approved standard.
2.2.9
2.3
Control
2.3.1
The controller shall be a self contained totally enclosed unit containing all the
necessary switchgear including an earth leakage circuit breaker and local control
push buttons. It shall be located in the gruss at the upper landing and connected
S.T.H.
2.3.3
The escalator shall have a control station at each terminal consisting of a keyoperated start switch, suitably marked for "up" and "down" direction control and
an emergency stop button.
2.3.4
2.4
Safety Features
2.4.1
The escalator shall incorporate with the latest edition of EN115 safety code
requirements and addition to this not less than the following safety features:
2.4.2
Interlock contact which open if the step chain breaks, stretch unduly or falls below
a predetermined value.
2.4.3
Comb-Plate switches actuated by any object caught between a step and the teeth
of the comb-plate.
2.4.4
Overload relays that trip if the motor should draw excessive current due to
overload, mechanical defects, etc., operation of these devices shall bring the
escalator to a smooth stop and disconnect the supply.
2.4.5
2.4.6
Magnetic break directly connected to the motor shaft operating when the motor
power source is disconnected either by the STOP button being pushed or
operation of a safety device, providing positive stopping.
2.4.7
A secondary break for escalators with a rise above 6m rise according EN115
which shall be automatically applied if the driving chain between the worm gear
and the head drive wheel should break.
2.4.8
The skirting shall be faced with low friction material to minimize the risk of
anything being drawn in between the step treads and balustrades. Skirtings
should be equipped with skirt deflectors with aluminium holders.
2.4.9
The apertures in the balustrades for handrail entry and exit shall be guarded to
ensure safety of passengers.
2.4.10
In case of emergency, escalator will stop immediately when this button is pushed.
2.4.11
2.4.12
Escalators should be equipped with LED type traffic lights and both landings.
Prefer to be fixed at both sides at each glass balustrade newel ends.
S.T.H.
2.5
Electrical Equipment
2.5.1
Escalator installation shall include all electrical equipment together with wiring,
conduits, electrical control, protective equipment and any other equipment
necessary for the proper operation, starting from the supply points made available
in the vicinity of the top section of the escalator and travelators.
2.5.2
All electrically operated equipment shall comply in all respect with the
international standards mentioned.
2.5.3
All electrical wiring and installations shall comply with the latest editions of the
local regulations.
2.5.5
2.5.6
2.5.7
2.5.8
2.5.9
2.5.10
2.5.11
All electrically operated equipment shall be suitable for continuous and prolonged
operation under the local ambient conditions.
2.5.12
Allowance shall be made for local rises in air temperature due to the operation of
the equipment.
Electro-magnetic compatibility (EMC). To ensure that there is no interference with
other electrical systems within the building, the escalator should be designed to
comply with European Standards EN 12015 and EN 12016 EMC Product Family
Standards for Lifts, Escalators and Passenger Conveyors.
2.5.13
2.6
Electric Motors
2.6.1
2.7
Schedules
2.7.1
Schedule No. 1
S.T.H.
2.7.1.1
: 8 Escalators
- Rise
: 5000 mm
- Speed
: 0,5m/s
: 6000
- Level Steps
- Step width
: 1000 mm
- Angle of inclination
: 35 deg.
2.7.2
Schedule No. 2
2.7.2.1
Finishes of Escalators
A. Balustrade:
- Internal Panel
: 1100 mm high Vertical to truss, flat
rectangular tempered glass panel as approved.
- Deck board
Silver
Brushed
Stainless
Steel
- Skirt guard
- Balustrade illumination
304
black color
- Tread board,
- Cleated riser
B. Step:
S.T.H.
black plastic
- Comb plate,
Landing plate,
Manhole cover
- Floor numeral
Must be provided.
D. Operating Panels
F. Other Features
:
Hand Rail Speed / Break Monitor
Skirt Switches
Broken drive chain device
Monitoring Contacts
Fault Diagnostics Display
Anti slip floor plate
2.7.3
Schedule No. 3
2.7.3.1
2.
3.
4.
PART 3
EXECUTION
3.1
Construction
3.1.1
S.T.H.
3.1.3
A bottom section housing the step return idler sprocket, step chains, safety
switches and curved section of the track. Access may be gained by removing the
floor pans which cover the entire floor area occupied by the truss.
3.2
Earthing
3.2.1
All electrical equipment, motors and control gear shall have their frames and all
other metal parts not normally carrying currents, effectively earthed in accordance
with the regulations, governors and other components shall be separately connected to main earth conductor which shall be directly connected to the earth
electrode.
3.2.2
Series earthing of one piece of equipment to another shall not be accepted. The
main earth conductor shall have a cross-section not less than half that required to
carry the current to the motor or other components which it protects. Main earth
conductor shall not be smaller than 50 mm2.
END OF SECTION
S.T.H.