Material Selection and Process Pertemuan Ke 2

2nd appointment
Material Selection
and
Process
3/24/2011
hadisaputra@live.com
Materi 1
Konsep Design
Case study proses design
Evolusi material Teknik
Klasifikasi Material Teknik
Sifat-sifat Material Teknik
Komposisi Paduan
Case study Pemilihan Material untuk kaki meja
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Product Design
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Design flow Chart
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Material Selection and Process Ashby-Ist
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Case Study Design Product: Vacuum Cleaner

1. Need devices to remove dust from carpets in Home
2.Concepts
A Vacuum
Air Compressor
Adhesive Belt
Brush It Out
Draw it Out Electrostatically
Choose a Vacuum Methods
Specification :
- Power source is electrical
- Vacuum Pump
- A Filter to Catch the dust
- A pipe to direct action of pump to the carpets
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3. Embodiment
More Detail Calculation of :
Law Rates
Pump Design
Form of Filter
Diameter Length of Tube
The Casing
The Control
How to Integrating All
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- A Layout diagram
- Estimate Power
- Weight & performance
4. Detail Design
Pemilihan Material tiap komponen
Pemilihan standart part untuk tiap komponen.
Komponen yang bukan standart part perlu analysis
lebih lanjut , misal : Finite Element Analysis, Air Flow, dll
Production Methods
Predefine prosess tiap komponen
Predefine alternatif cost tiap komponen
Shape, Texture, and Color of external surface by other

Engineer
Complate a set of Engineering Drawing and Production

specifications
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Klasifikasi Material Teknik

Metals
Steels, Cast irons, Al Alloys , Cu-Alloys,
Zn-Alloys, Ti-Alloys
Polymer
PE, PEEK, PP, PET, PC, PS, PA (Nylons),
Polyesters, Phenolics , Epoxies
Glasses
Soda Glass, borosilicate glass, silica
glass, glass-cermics
Elastomers
Isoprene, Neoprene, butyl rubber,
natural rubber, Silicon
Composites
Composite, Shandwich, Segmented
structures, Lattices, weaves
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Klasifikasi Ferrous metal
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Sifat-sifat Material Teknik

Physical
Properties
Density, melting point,

optical, thermal,
coefisient of conductivity,
magnetic properties
Statics properties
Properties
of
Materilas
Dynamic properties
properties
Mechanical
Properties
Temperature Effercts
Machinability,
Formability, Weldability
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Fracture Toughness and

The fructure Mechanics
approch
Sifat-sifat Bahan Teknik

Static Properties
Tensile Test
Ductility and Britellness
Toughness berkaitan dengan
impact or shock loading
Damping Capacity kapasitas
absorbed vibration eg cranksahft
Compression testing
Hardness testing, eq. Brinell,
Rockwell, Vickers
Machineability, Formability, and
Dynamic properties
Impact Test
Fatigue and Endurance
Limit
Temperature effect
Contohnya pada konstruksi pesawat,
space vehicles, gas turbin, and nuklear
power plant, are required operated
under temp. as low as -130 C or as high
as 1250 C
Elevated Temp. usefull in modify the
strength and ductility of materials. Fig.
2-29
weldability
Fracture toughness and

Fracture mechanics approach
Ikatan Atom
Ionic Bonds
Primary
Bonds
Covalent
Bonds
Atomic
Bonds
Metalic
Bonds
Secondary
Bonds
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van der
Waals Forces
Crystal Structures of Metals

Structures unit cell :
BCC
FCC
HCP
Crystal system :
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Cubic
Hexagonal
Tetragonal
Rhombo
Ortho
Monoclinic
Triclinic
Unsur-Unsur Paduan Bahan teknik

Composite
Alloys
The two elements

exhibet some
degree of solubility
in the solid state
Elements combine
to form
intermetallic
compounds
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Two Type of building

Blocks in intimate
mechanical mixture
Substitusional
Interstistials
Ionic dan
covalent
Center Problem in Material selection
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Strategy To Choose Material
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Material Chart
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Material Chart
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Material Chart
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Material Chart
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Material Chart
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Material Chart
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Material Chart
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Material Chart
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Case Study : Material Selection for Table Leg (ashby , page 71)
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Tugas ?
Mahasiswa Mencari
1. Klasifikasi Baja?
2. Kodefikasi Baja?
3. Unsur-unsur paduan baja?
3/24/2011
References
Materials and Processes in Manufacturing, E. Paul Degarmo
Materials Selection in Mechanical Design, Ashby
3/24/2011

Material Selection and Process Pertemuan Ke 2

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2nd appointment

Design flow Chart

Material Selection and Process Ashby-Ist

Case Study Design Product: Vacuum Cleaner

Choose a Vacuum Methods

Shape, Texture, and Color of external surface by other

Complate a set of Engineering Drawing and Production

Klasifikasi Material Teknik

Klasifikasi Ferrous metal

Sifat-sifat Material Teknik

Density, melting point,

Fracture Toughness and

Sifat-sifat Bahan Teknik

Machineability, Formability, and

Fracture toughness and

Crystal Structures of Metals

Unsur-Unsur Paduan Bahan teknik

The two elements

Two Type of building

Center Problem in Material selection

Strategy To Choose Material

Materials and Processes in Manufacturing, E. Paul Degarmo

Materials Selection in Mechanical Design, Ashby

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