Documente Academic
Documente Profesional
Documente Cultură
:DWHU
2014
Introduction
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Tab 3
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Tab 4
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Tab 5
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Tab 6
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Tab 7
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Tab 8
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Tab 9
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Tab 10
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Tab 11
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Tab 12
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Basic Electricity
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Control System
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Sequences
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Tab B
Tab C
Tab D
Reference Drawings
Flow and Instrument Drawings
Symbols and Abbreviations
Hydraulic Start System
Ventilation and Combustion Air System
Turbine Lube Oil System
Generator Lube Oil System (60 Hz)
Fuel System
Water Wash System
Aux Instrumentation
Fire Protection System
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7245381-751232
7245381-751239
7245381-751244
7245381-751248
7245381-751260
7245381-751262
7245381-751272
F&ID- MC-1
Electrical Drawings
Electrical Symbols and Abbreviations
Turbine Control Panel Plan and Elevation
One Line Diagram
Fuel Control Layout
Control system Worksheet
Cause and Effect Matrix
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7245381-753014
7245381-753031
752145
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7245381-752149
7245381-751200
7245381-751202
7245381-751218
GA-MC-1
LM2500 Airflow
LM2500+ Airflow
LM2500
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This document is intended for training use only. It is not intended to cover all possible variations
in equipment or to provide for specific problems that may arise.
Technical drawings and descriptions herein are intended to illustrate conceptual examples and do
not necessarily represent as-supplied system details. System users are advised to refer to
drawings of current release when conducting troubleshooting, maintenance procedures, or other
activities requiring system information.
GE Aero Energy Products advises that all plant personnel read this training manual and the
Operation & Maintenance Manual to become familiar with the generator package, auxiliary
equipment and operation.
This manual is not a replacement for experience and judgment. The final responsibility for proper,
safe operation of the generator package lies with the Owners and Operators. Operation and
performance of auxiliary equipment and controls not furnished by GE is the sole responsibility of
the Owners and Operators.
Reproduction of this guide in whole or in part without written permission is prohibited.
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Course Objectives
This training course is designed to provide system operators with :
Understanding of basic Gas Turbine and Generator operation
Understanding of how each of the sub systems operates, individually and as part of
the total package
Ability to initiate and maintain normal system operation
Ability to recognize system alarm and fault information and take appropriate action
Understanding of system documentation
Knowledge of serviceable components and maintenance required for normal
operation
This course should be considered a mandatory prerequisite for more advanced training in
package mechanical maintenance or control system maintenance and troubleshooting.
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The following are general safety precautions that are not related to any specific procedures
and do not appear elsewhere in this manual. Personnel must understand and apply these
precautions during all phases of operation and maintenance.
Health Hazards
Use all cleaning solvents, fuels, oil adhesives, epoxies, and catalysts in a well-ventilated area.
Avoid frequent and prolonged inhalation of fumes. Concentrations of fumes of many cleaners,
adhesives, and esters are toxic and cause serious adverse health effects, and possible death, if
inhaled frequently. Wear protective gloves and wash thoroughly with soap and water as soon as
possible after exposure to such materials. Take special precautions to prevent materials from
entering the eyes. If exposed, rinse the eyes in an eyebath fountain immediately and report to a
physician. Avoid spilling solvents on the skid. Review the hazard information on the appropriate
Material Safety Data Sheet and follow all applicable personal protection requirements.
Environmental Hazards
The disposal of many cleaning solvents, fuels, oils, adhesives, epoxies, and catalysts is regulated
and, if mismanaged, could cause environmental damage. Review Material Safety Data Sheets,
product bulletin information, and applicable local, state and federal disposal requirements for
proper waste management practices.
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Fire Hazards
Keep all cleaning solvents, oils, esters and adhesives away from exposed-element electric
heaters, sparks or flame. Do not smoke when using flammable materials, in the vicinity of
flammable materials, or in areas where flammable materials are stored. Provide adequate
ventilation to disperse concentrations of potentially explosive fumes or vapors. Provide approved
containers for bulk storage of flammable materials, and approved dispensers in the working
areas. Keep all containers tightly closed when not in use.
Electrical Hazards
Use extreme care when working with electricity. Electricity can cause shock, burns or death.
Electrical power must be off before connecting or disconnecting electrical connectors. Lethal output
voltages are generated by the ignition exciter. Do not energize the exciter unless the output
connection is properly isolated. Be sure all leads are connected and the plug is installed. All
personnel should be cleared to at least 5 feet before firing the exciter.
Compressed Air Hazards
Air pressure used in work areas for cleaning or drying operations shall be regulated to 29 psi or
less. Use approved personal protective equipment (goggles or face shield) to prevent injury to the
eyes. Do not direct the jet of compressed air at yourself or other personnel so that refuse is blown
onto adjacent work stations. If additional air pressure is required to dislodge foreign materials from
parts, ensure that approved personal protective equipment is worn, and move to an isolated area.
Be sure that the increased air pressure is not detrimental or damaging to the parts before applying
high-pressure jets of air.
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Procedural Hazards
Observe all specified and logical safety practices when assembling or disassembling the engine.
Wear safety glasses or other appropriate eye protection at all times. Do not allow safety wire or
wire clippings to fly from the cutter when removing or installing wire. Do not use fingers as guides
when installing parts or checking alignment of holes. Use only correct tools and fixtures. Avoid
shortcuts, such as using fewer-than-recommended attaching bolts or inferior-grade bolts. Heed
all warnings in this manual and in all vendor manuals, to avoid injury to personnel or damage to
gas turbine parts.
Tooling Hazards
Improperly maintained tools and support equipment can be dangerous to personnel, and can
damage gas turbine parts. Observe recommended inspection schedules to avoid unanticipated
failures. Use tooling only for its designed purpose and avoid abuse. Be constantly alert for
damaged equipment, and initiate appropriate action for approved repair immediately.
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OVERVIEW
The major components of the engine are a compressor section, combustion section, and a turbine. The turbine is
mechanically coupled and drives the compressor by a drive shaft.
The compressor, combustor, and turbine are called the core of the engine, since all gas turbines have these components.
The core is also referred to as the gas generator (GG) since the output of the core is hot exhaust gas.
The gas is passed through an exhaust duct to atmosphere. On some types of applications, the exhaust gas is used to drive
an additional turbine called the power turbine which is connected to a piece of driven equipment (i.e. generators, pumps,
process compressors, etc).
Because of their high power output and high thermal efficiency, gas turbine engines are also used in a wide variety of
applications not related to the aircraft industry. Connecting the main shaft (or power turbine) of the engine to an electromagnet rotor will generate electrical power. Gas turbines can also be used to power ships, trucks and military tanks. In
these applications, the main shaft is connected to a gear box.
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TURBINE BASICS
The balloon drawings above illustrate the basic principles upon which gas turbine engines operate.
Compressed inside a balloon, as in (A) above, exerts force upon the confines of the balloon. Air, which has weight and
occupies space, by definition, has mass. The mass of the air is proportional to its density, and density is proportional to
temperature and pressure. The air mass confined inside the balloon, accelerates from the balloon, creating a force as it is
released (B). This force increases as mass and acceleration increase, as stated in Newtons second law; force equals mass
times acceleration (F = MA).
The force created by the acceleration of the air mass inside the balloon results in an equal and opposite force that causes
the balloon to be propelled in the opposite direction, as stated in Newtons third law (for every action, there is an equal and
opposite reaction). Replacing the air inside the balloon, as in (C) sustains the force and, although impractical, allows a load
to be driven by the force of the air mass accelerating across and driving a turbine, as in (D).
In (E) a more practical means of sustaining the force of an accelerating air mass used to drive a load is illustrated. A
housing contains a fixed volume of air, which is compressed by a motor driven compressor. Acceleration of the compressed
air from the housing drives a turbine that is connected to the load.
In (F) fuel is injected between the compressor and the turbine to further accelerate the air mass, thus multiplying the force
used to drive the load.
In (G) the motor is removed and the compressor is powered by a portion of the combustion gas, thus making the engine
self-sufficient as long as fuel is provided.
In (H) a typical gas turbine-engine operation is represented. Intake air is compressed, mixed with fuel and ignited. The hot
gas is expanded across a turbine to provide mechanical power and exhausted to atmosphere.
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Some compressor stator vanes are designed to move, changing their divergence, allowing regulation of compressor outlet
pressure and velocity to achieve the proper ratio of air for fuel combustion and cooling versus engine speed and power
output.
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COMPRESSORS
Compressors in gas turbine engines use convergent and divergent ducts to generate the high pressures necessary to (a)
provide a wall of pressure, preventing expanding hot gas from exiting through the engine inlet as well as through the
exhaust; and (b) provide the proper ratio of air-to-fuel for efficient combustion and cooling of the combustion chamber.
Pressure decreases through convergent ducts and increases through divergent ducts, a phenomenon which is
demonstrated in paint spray equipment. Compressed air, forced through a convergent duct, generates a lower pressure
through the narrow section to draw in paint. Expansion through a divergent section then increases pressure and air
volume, dispersing the paint in an atomized mist.
All turbine engines have a compressor to increase the pressure of the incoming air before it enters the combustor.
Compressor performance has a large influence on total engine performance. There are two main types of compressors:
axial and centrifugal.
In the illustration, the example on the left is called an axial compressor because the flow through the compressor travels
parallel to the axis of rotation. An apparent contradiction in the operation of the axial-flow compressor is that high pressure
is generated, although the overall divergent shape would appear to cause a lower output pressure. Output pressure is
increased by divergence in each static inter-stage section. Rotating compressor blades between each static stage
increases the velocity that is lost by injecting energy.
The compressor on the right is called a centrifugal compressor because the flow through this compressor is turned
perpendicular to the axis of rotation. Centrifugal compressors, which were used in the first jet engines, are still used on
small turbojets and turbo-shaft engines. Modern large turbojet, turbofan, and turbo-shaft engines usually use axial
compressors.
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COMPRESSOR STALL
A stall can happen within the compressor if the air moves from its general direction of motion (also known as the angle of
attack). At this point, the low pressure on the upper surface disappears on the stator blade. This phenomenon is known as a
stall. As pressure is lost on the upper surface, turbulence created on the backside of the stator blade forms a wall that will
lead into the stall. Stall can be provoked if the surface of the compressor blade is not completely even or smooth. A dent in
the blade, or a small piece of material on it, can be enough to start the turbulence on the backside of the blade, even if the
angle of attack is fairly small. Each stage of compression should develop the same pressure ratio as all other stages. When
a stall occurs, the front stages supply too much air for the rear stages to handle, and the rear stage will choke.
High Angle of Attack
If the angle of attack is too high, the compressor will stall. The airflow over the upper airfoil surface will become turbulent and
destroy the pressure zone. This will decrease the compression airflow. Any action that decreases airflow relative to engine
speed will increase the angle of attack and increases the tendency to stall.
Low Angle of Attack
If there is a decrease in the engine speed, the compression ratio will decrease with the lower rotor velocities. With a
decrease in compression, the volume of air in the rear of the compressor will be greater. This excess volume of air causes a
choking action in the rear of the compressor with a decrease in airflow. This in turn decreases the air velocity in the front of
the compressor and increases the tendency to stall.
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COMBUSTORS
All turbine engines have a combustor, in which the fuel is combined with high pressure air and burned. The resulting high
temperature exhaust gas is used to turn the turbine and produce thrust when passed through a nozzle.
The combustor is located between the compressor and the turbine. The combustor is arranged like an annulus, or a
doughnut, as shown by illustrations above. The central shaft that connects the turbine and compressor passes through the
center hole. Combustors are made from materials that can withstand the high temperatures of combustion. The liner is often
perforated to enhance mixing of the fuel and air.
There are three main types of combustors, and all three designs are found in gas turbines:
The combustor at the right is an annular combustor with the liner sitting inside the outer casing which has been peeled
open in the drawing. Many modern combustors have an annular design.
The combustor on the left is an older can or tubular design. Each can has both a liner and a casing, and the cans are
arranged around the central shaft.
A compromise design (not shown) is a can-annular design, in which the casing is annular and the liner is can-shaped. The
advantage to the can-annular design is that the individual cans are more easily designed, tested, and serviced.
Turbine blades exist in a much more hostile environment than compressor blades. Located just downstream of the
combustor, turbine blades experience flow temperatures of more than a thousand degrees Fahrenheit. Turbine blades must
be made of special materials that can withstand the heat, or they must be actively cooled. In active cooling, the nozzles and
blades are hollow and cooled by air which is bled off the compressor. The cooling air flows through the blade and out
through the small holes on the surface to keep the surface cool.
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TURBINE
All gas turbine engines have a turbine located downstream of the combustor to extract energy from the hot flow and turn the
compressor. Work is done on the turbine by the hot exhaust flow from the combustor.
Since the turbine extracts energy from the flow, the pressure decreases across the turbine. The pressure gradient helps
keep the boundary layer flow attached to the surface of the turbine blades. Since the boundary layer is less likely to
separate on a turbine blade than on a compressor blade, the pressure drop across a single turbine stage can be much
greater than the pressure increase across a corresponding compressor stage. A single turbine stage can be used to drive
multiple compressor stages. Because of the high pressure change across the turbine, the flow tends to leak around the tips
of the blades. The tips of turbine blades are often connected by a thin metal band to keep the flow from leaking.
Turbine blades exist in a much more hostile environment than compressor blades. Sitting just downstream of the
combustor, the blades experience flow temperatures of more than a thousand degrees Fahrenheit. Turbine blades must be
made of special materials that can withstand the heat, or they must be actively cooled. In active cooling, the nozzles and
blades are hollow and cooled by air which is bled off the compressor. The cooling air flows through the blade and out
through the small holes on the surface to keep the surface cool.
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TURBINE (Continued)
The compressor drive turbine is an impulse reaction-type designed for maximum efficiency in converting hot-gas flow into
rotational mechanical energy. A first-stage fixed nozzle directs flow into the first-stage of rotating blades. The impulse of
expanding hot gas upon the lower surface of each rotating blade propels motion in the upward direction.
Hot gas flow above the following blade creates a lower pressure above the blade as above an aircraft wing, causing
additional rotational force. Subsequent stages operate identically, multiplying the rotational force. Compressor and loaddriving turbines consist of a varying number of stages, depending upon the load being driven and other design
considerations.
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Single Shaft
Twin Shaft
Concentric Shaft
with Power Turbine
Concentric Shaft
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TURBINE SHAFTS
The figure above shows the standard gas turbine shaft arrangements. Single shaft illustration is the traditional single shaft
assembly. It consists of the axial flow compressor; Turbine and Power Turbine are all mechanically linked. If we add to this
shaft the generator and gearbox, we have a shaft system with a high moment of inertia. This is the favored configuration for
electrical generation because this provides additional speed (Frequency) stability of the electrical current during large load
fluctuations. This configuration is typical of heavy-duty industrial frame turbines, such as the MS7001.
The twin shaft illustration shows the standard two shaft arrangement with the compressor and turbine only connected, and an
unconnected power turbine and output shaft that will rotate independently. This configuration is favored for variable speeddrive packages, such as pumps and compressors, because the gas generator or gas producer can run at its own optimum
speed for a given load. The LM2500 utilizes this configuration and has been applied to both electric power generation and a
variety of mechanical drive applications.
Aircraft jet engines have for many years been adapted for industrial use as shown in the diagrams above. The concentric
shaft illustration, above left, shows a more complicated aero-derivative industrial turbine arrangement. This, too, is still
essentially a two shaft configuration but the gas generator core (an original jet-engine) was designed with two spools, a Low
Pressure Shaft and a High Pressure Shaft. This engine configuration allows the load to be driven from either the exhaust end
or the compressor air intake end. This is the configuration used by the LM6000
The concentric shaft with power turbine illustration is essentially a two shaft arrangement with a gas generator originally
designed for propulsion. An independently rotating Power Turbine, manufactured especially to match the flow of the jet
engine, is added to the gas path as the power/torque producer. This configuration is found in the LM1600 and the LMS100.
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NOx CONTROL
Oxides of Nitrogen result from the thermal fixation of molecular nitrogen and oxygen in the combustion air. Its rate of
formation is extremely sensitive to local flame temperature and, to a lesser extent, to local oxygen concentrations. Virtually
all thermal NOx is formed in the region of the flame at the highest temperature. Maximum thermal NOx production occurs
at a slightly lean fuel-to-air ratio due to the excess availability of oxygen for reaction within the hot flame zone. Control of
local flame fuel-to-air ratio is critical in achieving reductions in thermal NOx.
Combustion Controls
Reduction of Nox emissions are accomplished by:
Injection of water or steam at the fuel nozzle in order to reduce combustion temperature
Specially designed Dry Low Emissions (DLE) combustors and fuel systems
The injection of water or steam into the flame area of a turbine combustor provides a heat sink, which lowers the flame
temperature and thereby reduces thermal NOx formation. Water or steam injection, also referred to as "wet controls," have
been applied effectively to both aeroderivative and heavy duty gas turbines, and to all configurations. Reduction
efficiencies of 70 to 85+ percent can be achieved with properly controlled water or steam injection, with NOx emissions
generally higher for oil-fired turbines than for natural gas-fired units. The most important factor affecting reduction efficiency
is the water-to-fuel ratio. In general, NOx reduction increases as the water-to-fuel ratio increases; however, increasing the
ratio increases carbon monoxide and, to a lesser extent, hydrocarbon emissions at water-to-fuel ratios less than one.
Further, energy efficiency of the turbine decreases with increasing water-to-fuel ratio.
Post-Combustion Controls
The major type of post-combustion control used in gas turbines is Selective Catalytic Reduction (SCR). Applications use
SCR to supplement reductions from steam or water injection, or combustion modifications. Carefully designed SCR
systems can achieve NOx reduction efficiencies as high as 90 percent. The Selective Catalytic Reduction (SCR) process
reduces NOx emissions by using ammonia in the presence of a catalyst. Vaporized ammonia is injected into the flue gas
at the appropriate temperature. The ammonia functions, in the presence of the NOx removal catalyst, as a reducing agent
to decompose nitrous oxides NOx in the flue gas into nitrogen gas and water vapor.
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Engine Overview
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Genealogy
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Comparison
=13.8 longer
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Following terminology.
T2 (Compressor Inlet
Temperature or CIT)
P2 (Compressor Inlet
Total Pressure or CDP)
Ps3 (Compressor
Discharge Static
Pressure of CDP)
T3 Compressor Discharge
Temperature
T4.8 (Power Turbine Inlet
Temperature)
P4.8 (Power Turbine Inlet
Pressure)
PTB (Pressure Thrust
Balance)
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Inlet Components
Gas Generator.
Power Turbine
Exhaust Components
High Speed Coupling
Shaft
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Frames
The LM2500+ has 4 frames:
1. Compressor Front
Frame (CFF)
2. Compressor Rear
Frame (CRF)
3. Turbine Mid Frame
(TMF)
4. Turbine Rear Frame
(TRF)
Frames are rigid, nonmoving, engine structural
elements. The primary
purpose of a frame is to
provide support.
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ROLLER BEARING
BALL BEARING
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Gas Generator
Power turbine
33R
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Synthetic lube oil is supplied to the bearings and scavenged out of the sumps by a seven (7)
element pump assembly which is mounted on the accessory gearbox. A single supply element
provides lubricating oil to all the bearings and gearboxes. The remaining six elements are
utilized to scavenge oil away from the bearing sumps, gearboxes, and the air/oil separator. The
sump-A scavenge oil drains to the transfer gearbox (TGB) through the 6:00 oclock compressor
front frame (CFF) strut that houses the radial driveshaft, and then oil is scavenged through the
transfer gearbox. The No. 4R/4B and No. 5R/6R bearing zones of sump-B and sump-C are
individually scavenged, as is the No. 7R bearing zone of sump-D.
All sumps emit oil mist-carrying air that is vented to an air-oil separator which is mounted on
the front side of the AGB. The oil is then scavenged from the separator and the air is vented to
the exhaust diffuser.
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Inlet Duct
The inlet duct is constructed of
aluminum (AMS4026) and
shaped like a bellmouth. The
inlet duct is painted white, and
must be maintained in the
painted condition.
Centerbody
The centerbody is a flow divider
bolted to the front of the gas
generator. The centerbody is
sometimes known as the
bulletnose, and is made of a
graphite reinforced fiberglass
composite.
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Inlet Duct
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Rubber Gasket
P=P0 vs. P1
1H20=Alarm
2H20=S/D
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FOD Screen
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Stage 0 Blisk
Blade disk combination comes as
one unit.
The blades are not removable.
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Variable Vanes
The Inlet Guide Vanes (IGVs)
and next 7 stages of vanes
are called Variable Stator
Vanes, or VSVs. These vanes
are all mechanically ganged
together, and will change their
angular pitch in response to a
change in compressor inlet
temperature or a change in
gas generator speed. The
purpose of this is to provide
stall-free operation of the
compressor through-out a
wide range of speed and inlet
temperatures.
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VSV Actuator
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SAC
Same as base except 2nd T3 port has been added
Made of
Inconel 718
B
(6 ea)
CDP discharge
SAC CRF
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STAGE 2 NOZZLE
STAGE 1 NOZZLE
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Stage 2 cooling is
accomplished entirely by
convection.
Cooling channels within the
blades are serpentine to
ensure a uniform temperature
distribution across blade
surface.
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HPTN1 Cooling
Impingement, convection and
film cooling circuits within
each individual HPTN1 vane
are supplied with high
pressure cooling air directly
from the compressor
discharge chamber.
To distribute the cooling flows,
inserts are installed into
forward and aft cooling
chambers machined into the
vanes.
High pressure air from the
compressor discharge
chamber enters the forward
insert through the underside of
the HPTN1 forward inner seal.
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HP Recoup
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Power Turbine
The power turbine is composed
of:
1. Low Pressure Turbine
Rotor
2. Low Pressure Turbine
Stator
3. Turbine Rear Frame (TRF)
The power turbine is
aerodynamically coupled to the
gas generator and is driven by
the gas generator exhaust gas.
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6 Stage
Power Turbine
Exhaust Diffuser
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Exhaust Components
The exhaust duct consists of an
inner and outer duct forming the
diffusing passage from the
turbine rear frame. The inner
diffuser duct can be moved aft
to gain access to the high
speed coupling shaft. The
exhaust duct is mounted
separately from the gas turbine,
and piston-ring type expansion
joints are used to accommodate
the thermal growth.
Note: The exhaust duct is
supplied by the packager.
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7B
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7R
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Goes up in case of
failure, so IGB can
be removed
Accessory Gearbox
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Bottom View
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HP Recoup Pressure
Sensing line
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LM2500+ G4 Operating
Parameters
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Duplex RTDs
INLET SENSORS
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T2/P2 Sensor
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NGG A & B
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Piezoelectric
1 on GG @ CRF 0-4 ips velocity
1 on PT @TRF (6 pk) 0-2 ips velocity
@ Bearing support on 2 stage
Bypassed with GG
Speed less than 5500 rpm
T3 Sensor
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Accelerometer
LM2500+ Engine Construction
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T3 Sensor
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ACCELEROMETER
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Ps3
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Ignition System
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IGNITORS
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ULTRAVIOLET COMBUSTOR
FLAME SENSOR
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Reads between
-40 to2000 deg F
B
G
T4.8 Thermocouple
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T48 Sensors
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P48 Sensor
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NPT
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PTB
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F-025-10-20-103-00
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General
The LM2500+ turbine is lubricated by an internal pump and lubrication system described in
GE publication GEK-105054. GE AE provides an external lube oil system to filter, cool, and
de-aerate the lube oil discharged from the internal system. The external system is fed by a
scavenge pump, which is driven by the turbine accessory gearbox whenever the turbine gas
generator is rotating.
Purpose
The synthetic lube oil (SLO) system functions to prevent damage to the high-pressure (HP)
and low-pressure (LP) rotor bearings and sumps as well as the inlet transfer gearbox (TGB)
and accessory gearbox (AGB). The SLO system also provides oil for operating the actuators
for the variable stator vanes (VSVs) and lubrication to protect the over-running clutch for the
hydraulic starter motor.
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Magnetic Chip
Detectors
Sump Scavenge
Screen
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Scavenge Line
RTDs
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Air/Oil Separator
To prevent excessive oil losses from venting oil vapor overboard, all sumps and gearboxes are vented to
the Air/Oil Separator, located on the turbine lube oil tank. The sump vent air is discharged after passing
through the separator.
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Scavenge Filter
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Supply filter
LM2500+ Turbine Lube Oil System with 6-stage PT
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IGB
AGB
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Over-running Clutch
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Typical Sump
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System Operation
Refer to Flow & Instrument Diagram (F&ID) XXXXX-751244, Turbine Lube Oil System. System
operation for the GTG set is as follows:
The internal turbine lube oil pump draws lube oil from the 150-gallon reservoir through the check valve
and inlet port L1. Oil passes from discharge port L2
2 to the lube oil supply filter assembly in the
external system.
Differential pressure on the supply line filter is monitored by transmitter PDT-1006, which sends a 4-20
mA signal the electronic-turbine control system. Pressure differential indicator PDI-1006 displays the
filter differential pressure at the operator screen as well as locally at the turbine gauge panel. When
differential pressure across the filter reaches 20 psid (138 kPaD) increasing, the control system activates
high alarm PDAH-1006. Manual shut-off valves upstream and downstream of the filter allow for
maintenance.
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Tab 5
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The high pressure compressor (HPC) is comprised of 17 stages (numbered 0 through 16).
The inlet guide vanes and the next seven stages (Stages 0 6) comprise the components referred to as
the variable stator vanes. These vanes are mechanically ganged together and their pitch can be changed
as needed during turbine operation. Pitch of the blades is changed in response to changes in compressor
inlet temperature (T2) or gas generator speed (NGG).
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SEVENTEEN STAGES
0 - 16
VARIABLE
STAGES
0-6
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IGVs
Stages 0 - 6
Non-adjustable
Linkages
Torque Shaft
Actuator
Actuation Rings
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ACTUATORS
The variable vanes are connected to two actuators (3:00 & 9:00) via a pair of torque shafts. When operated by the
individual actuators, the torque shafts operate the variable guide vanes through actuation rings and linkages.
The integral linear variable differential transformers (LVDTs) are the feedback type in which the movement of the actuators
is used to provide a feedback signal to the VSV control.
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PUMP
Oil from the turbine oil system is
delivered to the VG pump located on the
accessory gearbox. The VG hydraulic
pump is a fixed-displacement design
which supplies pressurized lube oil to the
servo-valve assembly for delivery to the
actuators.
The hydraulic pump/servo-valve houses
a motor-positioned hydraulic servo for
porting fluid at regulated pressures. All
return flow is bypassed back to the high
pressure side of the gas turbine lube oil
pump, and the VSV servo-valve will
close the VSVs in the event of a failure of
the hydraulic pump.
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VSV CONTROL
The VG control system consists of the VG hydraulic pump and an electrohydraulic VSV servovalve assembly. The
hydraulic pump/VSV servovalve houses a torque motor-positioned hydraulic servo for porting fluid at regulated pressures,
and two VSV actuators with integral linear-variable differential transformers (LVDTs) to provide feedback position signals
to the off engine control unit.
The VG pump provides hydraulic flow to the head- and rod-ends of the VSV actuators. The actuators are positioned in
response to compressor inlet temperature (T2) and gas generator speed (NGG). For any one temperature and any one
speed, the VSVs take one position and remain in that position until the NGG or T2 changes.
Positioning of the inlet guide vanes (IGV) and VSVs is scheduled by packager-supplied control system electrical input to
the servovalve, mounted on the VG hydraulic pump. Position feed back to the control is provided by LVDTs from the VSV
actuators.
VG
PUMP/SERVO
MOTOR
CONTROL
(NGG & T2)
PISTON/LVDT
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Tab 6
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F-025-10-20-050-00
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Hydraulic Start System Operation (Refer to F&ID xxxxxxx-751232 Hydraulic Start System)
Hydraulic fluid is drawn from the reservoir by the charge pump. The charge pump replenishes the main, closed-loop start
system with hydraulic fluid at 350 psi (2413 kPaG). The main pump increases the hydraulic fluid pressure to 5200 psig
(35853 kPaG) and delivers the pressurized fluid to the hydraulic starter motor at approximately 56 gpm (212 L/min).
Discharge from the hydraulic starter motor is routed back to the hydraulic reservoir through filter and cooler assemblies.
Filters remove particles 10 . The cooler removes heat generated during starter motor operation.
Power from the MCC lighting-and-distribution panel is applied to the power supply for the hydraulic start unit.
The hydraulic start system is automatically controlled. The solenoid operated valve SOV-6019 for the pump-control piston
and the MCC unit starter are controlled by electronic systems at the TCP.
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Reservoir
Hydraulic fluid is stored in a 40-gal (182 L) stainless steel tank equipped with sight level gauge LG-6020, temperature
element TE-6003, fluid-level transmitter LT-6001, thermostatically controlled immersion heaters HE-6010 and TC-60101 and
a 200-mesh, hydraulic pump suction strainer with an integrated bypass valve.
During turbine engine operation, hydraulic fluid is drawn from the reservoir through the strainer and the supply shutoff valve,
and flows into the charge pump. Should the hydraulic pump strainer become obstructed with differential pressures 3 psid,
(20.7 kPaD) hydraulic fluid will bypass the filter element to prevent damage to the filter assembly.
The supply line is monitored by pressure indicator PI-6000 located between the supply shutoff valve and the charge pump.
NOTICE
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LP Return Filter
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Slide 16
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Hydraulic Pump
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Hydraulic Starter
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Slide 20
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Tab 7
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On the auxiliary trailer, the liquid fuel passes through the following:
A 100-mesh strainer
A positive displacement gear type pump
A set of duplex filters
The liquid fuel is delivered to the main trailer at the following conditions:
45 gpm (170 LPM)
140F (60C) Max.
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Duplex Liquid
Fuel Filters
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Liquid Fuel
Manifolds
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Secondary
Fuel/Water
Injection Manifold
Primary Fuel
Manifold
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Liquid Fuel/Water
Gas Fuel
Combustion Air
Mounting Flange
Gas Fuel
Liquid Fuel
Water
Injection
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On the auxiliary trailer, the gas fuel passes through the following:
A manual shut off valve
A set of duplex filters
A flow meter
The gas fuel is then delivered to the main trailer where it passes through the following:
The upstream fuel gas shut off valve
The fuel gas control valve
The downstream fuel gas shut off valve
The fuel gas manifold
The 30 fuel nozzles
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Duplex Gas
Fuel Filter
Manual Shut
Off Valve
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Gas Fuel
Shut Off
Valves
Gas Fuel
Flow
Control
Valve
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On the auxiliary trailer, the demin water passes through the following:
A 10 micron basket strainer
A positive displacement gear type pump
A 10 micron y-strainer
The demin water is delivered to the main trailer at the following conditions:
33 gpm (125 LPM)
140F (60C) Max.
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Water Injection
Pump
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Water Injection
Pump
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Gas Purge
When running on natural gas, fuel gas is used to purge the primary and secondary liquid fuel manifolds and nozzles. Gas is
bled from the fuel system downstream of shut-off valve FSV-2004 through a 3/4 line where it passes through a check valve
and enters the feed lines to either the primary or secondary liquid fuel manifold. SOV-2013 can stop purge gas from
entering the secondary manifold if water injection is to be used for NOX abatement.
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Tab 8
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Combustion air flows through a plenum and an FOD screen to the gas turbine engine. Combustion airflow, at a nominal rate
of 150,000 scfm (4248 scmm), enters the turbine engine where it is mixed with fuel and burned in the combustor.
Ventilation airflow drawn by the ventilation fans at a nominal rate of 17,500 scfm (496 scmm), enters the turbine
compartment where it circulates around and cools mechanical components. Two ventilation fans are provided, one active
and one on standby. Ventilation air, having exchanged heat with the mechanical components, is drawn out through the
enclosure wall and expelled through the exhaust assembly.
The control system activates differential pressure alarm PDAL-4007 when pressure differential reaches 0.1 (2.5 mm) Wg
increasing/decreasing (determines eductor or fan mode).
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Combustion Air
Ventilation Air
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Filtration
The guard filter is an disposable filter utilized to catch a majority of the airborne contaminates which will prolong the life of
the more expensive barrier filters. When differential pressure increases to an alarm state, the filter assembly will be replaced
and the old filter disposed.
Barrier filters (high efficiency filter) consist of a minipleat element. All units will have barrier filters as these are the primary
filter for the unit.
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FOD Screen
This screen is the last chance filtration of the combustion air before it enters the engine and it is designed to catch any
small foreign objects. The screen is supported by a stainless steel mesh across the inlet bell mouth and is rated at 1200
micron.
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Fire Dampers
The ventilation fans have CO2 activated dampers that close in the event of fire. Should a fire occur these dampers
automatically seal the turbine enclosure, thereby eliminating the oxygen required for combustion. Sensors ZSC-4266A and
ZSC-4266B monitor ventilation damper position, and initiate an alarm in the closed position.
A bypass damper is provided to increase flow area so that an eductor can pull more air when the ventilation fans are turned
off. Both the bypass dampers and the filter dampers are used while operating in eductor mode
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Ventilation Air
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Combustion Air
TM2500+ Ventilation and Combustion Air
System
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Slide 10
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Tab 9
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THEORY OF OPERATION
The water wash system provides a mechanism for cleaning engine compressor blades to increase compressor
efficiency and improve engine power output versus fuel burned. There are many types of compressor fouling.
The type and rate of fouling depend on the environment in which the gas turbine operates and the type of inlet
filtration.
Among the most common types of contaminants are:
Dirt or soil
Sand
Coal dust
Insects
Salt (Corrosion)
Oil
Salt, aside from being a contaminant by itself, also causes corrosion of blading and ductwork and subsequent
ingestion of rust and scale. Oil increases the ability of contaminants to cling to compressor passages and
airfoils. The type of material that is deposited on the compressor blading influences the method of its removal.
In other words, some material will respond to one cleaning media, others to another.
Keeping the compressor internals clean can alleviate a number of problems before they ever become apparent.
Besides the obvious benefits of enhanced efficiency (increased power output, lower T-3 temperatures, etc.),
keeping the HPC clean will help blades survive longer. If the compressor is dirty, additional weight is added to
the airfoil and this increases the cyclic stress. Performing thorough water washes with high quality ingredients on
a regular basis with help combat these conditions.
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Methods of Detection
Visual
Performance Monitoring
VISUAL INSPECTION
The best method for detecting a fouled compressor is visual inspection. This involves shutting
the unit down, removing the inlet plenum inspection hatch, and visually inspecting the
compressor inlet, bellmouth, inlet guide vanes, and early stage blading. If there are any
deposits, including dust or oily deposits that can be wiped or scraped off these areas, the
compressor is fouled sufficiently to affect performance. The initial inspection reveals whether the
deposits are oily or dry. For oily deposits, a water-detergent wash is required, followed by clean
water rinses. The source of the oil should be located and corrected before cleaning to prevent
recurrence of the fouling.
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PERFORMANCE MONITORING
A second method for detecting a fouled compressor is performance monitoring. Performance
monitoring involves obtaining gas turbine data on a routine basis, which in turn is compared to
baseline data to monitor trends in the performance of the gas turbine.
The performance data is obtained by running the unit at a steady base load and recording output,
exhaust temperatures, inlet air temperatures, barometric pressure, compressor discharge pressure
and temperature, and fuel consumption. The data should be taken carefully with the unit warmed
up. If performance analysis indicates compressor fouling, it should be verified by a visual inspection.
Washing and rinsing solutions are mixed in a holding reservoir and pumped into nozzle rings in the
engine air inlet under controlled pressure and flow rates for optimum cleaning. Operators are
responsible for charging the reservoir and initiating the washing and rinsing cycles. Software logic
then operates the valve controls and a local Start switch will operate the pump, based upon operator
mode selections and engine safety permissives.
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Water Wash
Tank
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Water Wash
Pump
Water Wash
Local Start
Button
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OFF-LINE WASH
Uses de-min water/detergent solution
* T48 average must be < 200 qF (93 qC)
Remove the following sensor lines on the engine as close to the sensing point
as possible.
Tape off, with non-residue tape, the sensor side of the line.
P2 High Pressure Compressor Inlet Pressure
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P2/T2
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Ps3
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P4.8
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PTB
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NOTICE
THE BALL VALVE ON THE TANK DRAIN LINE IS NORMALLY CLOSED DURING NON-WASH
CYCLES.
SOLENOID-ACTIVATED VALVE SOV-5032 ADMITS OFF-LINE WASH SOLUTION TO TURBINE
INLET PORT S1.
OFF-LINE WATER WASH MAY NOT BE INITIATED UNTIL GAS TURBINE SURFACE
TEMPERATURES ARE LESS THAN 200 qF (93.3 C).
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The off-line water wash (referred to as a crank-soak wash) consists of the following cycles:
Wash
- When the local start button is depressed, the hydraulic starter is energized and NGG is taken
up to 1200 rpm where the starter will then de-energize until NGG coasts to below 200 rpm.
The starter is then re-engaged, and NGG is taken back up to 1200 rpm where the starter is deenergized again, and this cycle continues until the wash tank is empty. The sequencing is all
automatic and the water wash pump will engage when the hydraulic starter first engages. To
stop the sequence, press the local start button a second time.
Soak
- Allow the engine to soak for a minimum of 10 minutes.
Rinse
- This is the same as the wash sequence, only without detergent. Typically, a wash would
take 2 rinses, but this can vary with detergent vendors. Rinsing is complete when there are
no bubbles coming from the exhaust drain at customer connection [7] .
Purge
- Run the pump dry for several minutes to purge the water wash piping/manifold.
Dry
- Within 30 minutes of completing the wash/rinse cycle, start the engine and run at idle for 5
minutes. If engine operation is prohibited during this period, motor engine for minimum 5
minutes.
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Tab 10
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GEN.
10
12
13
GAS &
FIRE
11
GEN.
OPTICALS
TURBINE
OPTICALS
AGENT
RELEASE
AGENT
RELEASE
BLOCK VALVE
ALARM
MODULE
INPUT
MODULE
INPUT
MODULE
RELEASE
MODULE
MANUAL
PULL
FAULT
MODULE
TURBINE
GAS
MODULE
GAS
MODULE
NT420
% LFL
NT420
% LFL
GAS
MODULE
NT420
% LFL
SET
RESET
STEP
SET
RESET
STEP
SET
RESET
HIHI ALARM
HI ALARM
HIHI ALARM
HI ALARM
HIHI ALARM
HI ALARM
LO ALARM
LO ALARM
LO ALARM
FAIL
FAIL
FAIL
FIRE 1
FIRE 1
HORN
FIRE 2
FIRE 2
STROBE
FIRE 3
FIRE 3
FAULT 2
FAULT 1
FAULT 2
FAULT 1
FAULT 2
FAULT 3
FAULT 3
FAULT 3
R
E
S
E
I
N
H
I
B
I
T
R
E
S
E
T
GAS ALARMS
FIRE
SYSTEM
ALARMS
HEAT
DETS
I
N
H
I
B
I
T
HIHI ALARM
HI ALARM
LO ALARM
FAIL
S
E
FAULT 2
FAULT
SET
RESET
STEP
S
I
L
E
N
C
E
17
AUX =
NT420
% LFL
BELL
FAULT 1
STEP
15 16
14
FAULT 3
FAULT 3
I
N
H
I
B
I
T
SYSTEM
FAULTS
TERMINATION CUBICLE
1
18
NGG &
NPT
19
20
21
22 23 24 25 26
27 28
29
30
31
32
33
34
35
3500
3500
G-29-03
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VIBRATION MONITORING
The vibration monitoring system for the turbine engine generator consists of sensing elements for monitoring the turbine and
generator vibration during operation. These sensing elements transmit vibration signals to the TCP. For General Electric
transducer-mounting arrangement, refer to GE publication GEK-97310, Operation and Maintenance Manual for General
Electric LM2500 60Hz Series Gas Generators and Gas Turbines.
The sensors for the vibration system consist of accelerometers that monitor turbine-casing vibration and proximitors
monitoring generator-bearing vibration. Sensors also monitor the high and low rotor speeds. Accelerometers on the CRF
and on the TRF monitor turbine vibration. An accelerometer interface module for each accelerometer conditions the
accelerometer output signals for application to the monitor unit in the TCP. Proximitors, with shaft proximity probes, monitor
shaft vibration at the generators drive and exciter ends.
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ACCELEROMETER
ACCELEROMETER OPERATION
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CRF ACCELEROMETER
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TRF ACCELEROMETER
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Drive end y
Non-drive end x
Non-drive end y
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Generator Bearing
Proximitors (DE)
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Low Voltage DC Power Supply / Future Expansion: Operates under fully loaded conditions with a
single power supply. When two power supplies are installed in a rack, the supply in the lower slot
acts as the primary supply and the supply in the upper slot acts as the backup supply. If the
primary supply fails, the backup supply will provide power to the rack without interrupting rack
operation.
2.
Rack Interface Module: Primary interface that supports Bently-Nevada proprietary protocol used to
configure the rack and retrieve machinery information. The rack interface module provides the
connections needed to support current Bently-Nevada Communications Processors and Dynamic
Data Interface External.
3.
Communications Gateway Module: Provides serial communications between the 3500 Monitor
System and a plant information system such as a distributed control system (DCS) or a
programmable logic controller (PLC). Collects data from the modules in the rack over a high-speed
internal network and sends this data to the information system upon request. The module is able
to establish communications with up to six hosts over Ethernet.
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4.
Aero GT Vibration Monitor: 4-channel monitor that accepts input from four Velocity Transducers
and uses these inputs to drive alarms. The monitor can be programmed using the 3500 Rack
Configuration Software to execute any filter options.
5.
Keyphasor Module: 2-channel module used to provide Keyphasor signals to the monitor modules.
The module receives input signals from proximity probes or magnetic pickups and converts the
signals to digital Keyphasor signals that indicate when the Keyphasor mark on the shaft is under
the Keyphasor Probe. A Keyphasor signal is a digital timing signal that is used by monitor modules
and external diagnostic equipment to measure vector parameters like 1x amplitude and phase.
6.
Proximitor Monitor: 4-channel module that accepts input from proximity transducers, linear variable
differential transformers (DC & AC LVDTs), and rotary potentiometers and uses this input to drive
alarms. It is programmed by using the 3500 Rack Configuration Software to perform any of the
following functions: Thrust Position, Differential Expansion, Ramp Differential Expansion,
Complementary Input Differential Expansion, Case Expansion, and Valve Position.
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7.
Future Expansion
8.
4 Channel Relay Module: Contains four relay outputs. Each relay output is fully programmable
using AND and OR voting. The Alarm Drive Logic for each relay channel can use alarming inputs
(alerts and dangers) from any monitor channel in the rack. The Alarm Drive Logic is programmed
using the Rack Configuration Software.
9.
Dynamic Pressure Monitor: Single slot, 4- channel monitor that accepts input from various high
temperature pressure transducers and uses this input to drive alarms. The monitor has one
proportional value per channel, bandpass dynamic pressure. The bandpass corner frequencies
are configured using the 3500 Rack Configuration Software along with an additional notch filter.
10.
- 16.
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Future Expansion
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Thermal
Spot
Detector
Control
Panel
Cylinders
of Inert
Gas
Manual
Discharge
Switch
Discharge
Nozzles
Gas
Detector
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FIRE-EXTINGUISHING AGENT
CO2 is used as the extinguishing agent for
the main skid. The systems CO2 is stored in
two sets of
bottles, main and reserve,
outside the engine compartment. The CO2
bottles have been provided with solenoidoperated discharge heads. A check valve on
each tank ensures the activation of one tank
at a time.
There is no level indicator on these bottles!
They need to be weighed every six months
minimum. Full weight is 300 lbs.
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***NOTE***
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ALARM HORNS
Alarm horns, inside and outside the enclosure, will sound if
fire is detected. CO2 is released 30 seconds after the
alarm horns sound. A manual switch is provided as a
Horn Acknowledge mute switch.
STROBE LIGHTS
Strobe lights, inside and outside the enclosure, emit a
bright, flashing red light whenever the fire suppression
system has been activated.
***NOTE***
- Strobe lights activate with the initialization of the FPP panel. The strobe latch-in relay is
armed when a shutdown condition occurs and the fan latched-out relays are armed (CO2 discharged). In
the condition where high LEL initiates a shutdown, the strobe latch-in relays are armed. The strobes
cannot be turned off until the key-operated CO2 purge switch is activated and fan logic reset.
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SOLENOID
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The Fire Protection Panel illustrated above is comprised of plug-in modules that link to thermal and gas detection
sensors inside the turbine enclosure. The FPP also contains Alarm, Release, Manual Pull, and Fault modules that
provide activation of CO2 release solenoids and annunciation of operating conditions. The function of the individual
modules is as described on the following pages.
***NOTE*** - The fire detection panel has a reset button that enables it to be returned to its standby configuration
after being tripped.
***NOTE*** - Unlike most modular control systems, the slots within the Fire Protection System cardframe are
numbered from right to left. Thus, for reference, the module in slot number 1 is located at the far right hand end of
the cardframe, when viewed from the front of the control panel.
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FAULT MODULE
The Fault module assists operators in identifying fault categories and
provides a mechanism for resetting the audible fault horn. The Power LED
indicates low battery supply voltage. The AUX LED is not used in the system
as presently configured. Faults are also displayed locally on each plug-in
module type.
1. System Amber indicator illuminates when a fault in any module in the
system is present.
2. Battery Voltage Green indicator illuminates should the battery power rise
to approximately 30V or fall to approximately 18V.
3. Aux (Not Used) Amber indicator illuminates when normally closed circuit
is open.
.
4. Power LED Green indicator illuminates when power is applied to the
module.
5. Reset Switch Toggle switch used to reset module and alarm conditions.
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RELEASE MODULE
The release module activates CO2 release solenoids after pre-set time delays. Manual pull
switches, high temperature detection, or flame detection will activate a 30-second timer in the
Release module. Following the 30-second warning delay, the primary bank of CO2 bottles is
released. At the time of release, 10-second and 90-second timers are initiated. If CO2
pressure is not sensed in the release lines when the 10-second timer elapses, the backup
bottle bank is released. If flames continue to be detected when the 90-second timer elapses,
the backup bottle bank is also released.
1. Main Red indicator illuminates when CO2 is released from CO2 cylinders.
2. Reserve Red indicator illuminates when CO2 is released from reserve CO2 cylinders.
3. Main Amber indicator illuminates when an open conductor in the Main Release circuit is
detected.
4. Reserve Amber indicator illuminates when an open conductor in the Reserve Release
circuit is detected.
5. PSW Amber indicator illuminates when an open conductor in the Pressure Switch (PSW)
line is detected.
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RELEASE MODULE
6. Abort Amber indicator will illuminate when an open conductor in the abort line is
detected.
7. Power LED Green indicator illuminates when power is applied to the module.
8. Inhibit/Reset Switch Inhibit position inhibits release of CO2 while testing Input
Module Alarms. Manual Pulls may still be used in normal manner while Inhibit function is
selected. Reset position allows user to reset the fault circuit provided the condition
causing the fault has been cleared.
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INPUT MODULE
The input module accepts inputs from two thermal sensor inputs. Two thermal
inputs are wired in parallel from the turbine enclosure and, once activated by
a sensor, the Input Module will initiate the Alarm Module. When reset with the
spring-loaded Reset switch, the LEDs extinguish. Fault LEDs do not blink.
To prevent nuisance alarms, adjustable time delays on the input module
printed circuit cards determine the length of time sensor contacts must
remain closed before being captured and presented as a valid signal.
1. Fire 1 Red indicator illuminates as long as the detector remains in alarm.
When the alarm clears, the LED will blink to indicate there has been a relay
closure. The module can be reset when all alarms on this module have been
cleared.
2. Fire 2 Red indicator illuminates as long as the detector remains in alarm.
When the alarm clears, the LED will blink to indicate there has been a relay
closure. The module can be reset when all alarms on this module have been
cleared.
3. Fire 3 Red indicator illuminates as long as the detector remains in alarm.
When the alarm clears, the LED will blink to indicate there has been a relay
closure. The module can be reset when all alarms on this module have been
cleared
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INPUT MODULE
4. Fault 1 Amber indicator illuminates when there is a sensor contact open
in No. 1 Fault Input circuit.
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ALARM MODULE
Note: The horn, strobe, and bell circuits are fused. Open fuses or continuity loss to the end
devices will activate the associated Fault LEDs on the module front panel.
The Input or Manual Pull modules activate the alarm module. When activated the Alarm
Module will sound the annunci ation devices and turn on the strobe light
1. Bell Red indicator illuminates when the Manual Pull via Release Module activates the
Bell upon an alarm input from the Input Module. The LED will blink once the alarm has
been silenced to indicate that it has been silenced.
2. Horn Red indicator illuminates when the Manual Pull via Release Module activates the
Horn upon an alarm input from the Input Module. The LED will blink once the alarm has
been silenced to indicate that it has been silenced.
3. Strobe Red indicator illuminates when the Manual Pull via Release Module activates
the Strobe upon an alarm input from the Input Module. The LED will blink once the alarm
has been silenced to indicate that it has been silenced.
4. Fault 1 Amber indicator illuminates when there is a fault in the Bell circuit, and it
flashes when the Silence switch has been operated.
5. Fault 2 Amber indicator illuminates when there is a fault in the Horn circuit, and it
flashes when the Silence switch has been operated.
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ALARM MODULE
6. Fault 3 Amber indicator when there is a fault in the strobe light circuit.
7. Power LED Green indicator illuminates when power is applied to the module.
8. Silence/Reset Switch The Silence function will silence the horn after which the Horn
LED blinks until Reset is activated. The reset function extinguishes the Horn and Strobe
LEDs. The Reset function is only permitted if the event causing the alarm is cleared.
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BRUSH GENERATOR
TM2500+ Generator Construction
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GENERATOR OVERVIEW
The generator converts rotational shaft horsepower into electrical energy when driven by an LM2500 gas
turbine prime mover.
The generator is typically installed without an enclosure and there are various methods used to cool the
air. The unit is bolted to the gas turbine-generator package main skid, such that the rotor is axially aligned
with the power turbine. A flexible coupling through the engine exhaust connects the generator rotor to the
power turbine shaft.
The generator is characterized as a three-phase, two-pole brushless exciter type, with an open-circuit aircooling system. To avoid degraded performance under high-current loads or ambient temperatures,
cooling has been a major consideration in the design of the generator.
Bearings at the drive and non-drive ends support the rotor. The gross weight of the assembled generator
is approximately 61 tons.
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1.
Stator Winding
2.
Stator Core
3.
Rotor
4.
Rotor Endcap
5.
6.
7.
8.
Endframe Bearing
9.
Exciter Stator
10.
Rotating Diodes
11.
Exciter Rotor
12.
PMG
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MAJOR COMPONENTS
1. Stator Winding - High voltage coils are mounted in the generator frame. Rotors lines
of force cut through these coils and create the generators output voltage.
2. Stator Core Thin laminations of low-loss electrical steel are stacked together to form
the generator core. The core concentrates the rotors magnetic flux in the stator coils and
completes the path of the rotors magnetic loops.
3. Rotor The rotor is a solid forging of nickel-chromium-molybdenum alloy steel. The
rotor supports the field windings of solid copper bars. Current in the rotor windings
creates magnetic flux around the rotor. This flux cuts the stator coils and produces the
generators high-voltage output.
4. Rotor Endcaps The rotor endcaps are non-magnetic steel. The endcaps cover and
protect the end portions of the rotor windings.
5. Shaft-Mounted Fan(s) Two fans (one on each end of the rotor) pull cooling air into
the generator through top inlets at each end of the generator frame. The fans force the air
over the rotor and core and out through the central top exhaust exit.
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6.
Pressure Oil Seals Twin lube oil seals are mounted at the inner and outer edge of each bearing
cavity. Air pressure from the shaft fans is inserted between the seals to contain the bearing lube
oil.
7.
Exciter Cooling Air Duct A fan on the exciter shaft pulls cooling air through this duct and forces
the air over the exciter components.
8.
Endframe Bearing(s) White-metal lined, hydrodynamic, cylindrical bearings support the rotor
shaft at each end. These bearings require continuous lubrication while the rotor is turning.
9.
Exciter Stator DC excitation current flows through these fixed stator coils, producing a magnetic
field around the coils. The exciter rotor coils cut through this magnetic field, and a voltage is
built in the rotating coils. Note: The energy is transferred to the rotating shaft without brushes,
slip rings or physical contact.
10. Rotating Diodes These diodes rectify the AC voltage in the Exciter Rotor Coils and produce DC
current to energize the rotor main windings.
11. Exciter Rotor A voltage is built in the Exciter Rotor coils when they cut through the magnetic flux
of the Exciter Stator coils. This voltage is rectified by diodes, providing DC current to energize
the main rotor windings.
12. Permanent Magnet Generator (PMG) The flux from sixteen shaft-mounted permanent magnets
cuts through the PMG stator coils and creates the AC utility voltage needed for excitation.
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Generator Frame
The generator frame is a box-shaped weldment built of carbon steel plates. The frame is stiffened
internally by web plates. These plates are aligned by key bars running parallel to the axis of the
machine. The key bars support the stator core.
After fabrication, the generator frame is machined on a large lathe. The lathe cuts an accurate cylinder
along the axis and provides machined faces on each end for mounting the generator end pieces.
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Main Rotor
The rotor is machined from a single alloy-steel forging of tested metallurgical properties. Longitudinal
slots are machined radially in the body in which the rotor windings are installed. The windings are
secured against centrifugal force by steel wedges fitted into dovetail openings machined in the rotor
slots. The coils are insulated from the slot walls by molded slot liners. Molded ring insulation is provided
at the coil ends to separate and support the coils under thermal and rotational stresses. A centering ring
held into place by shrink fit restricts axial movement.
A single brush, spring-loaded against the rotor, carries stray ground currents from the rotor to the frame
ground. The brush is located near the drive end of the main rotor.
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STATOR CORE
COMPLETES
MAGNETIC CIRCUIT
AROUND ROTOR
LAMINATED
CORE SUPPORTS
STATOR COILS
Stator Core
The stator core is built into a fabricated steel frame and consists of low-loss silicon, steel-segmented
stampings insulated by a layer of varnish on both sides. The stampings are divided into short sections by
radial-ventilating ducts extending from the center through to the outer ends. The stator windings are
arranged in patterns to minimize circulating currents. Conducting tape between the windings and the
machine frame provides Corona protection.
The stator core is a compressed stack of insulated, laminated steel strips. (The laminated construction
reduces electrical losses in the core.) The stator core provides the return path to complete the rotors
magnetic circuit. This concentrates the flux and produces more power in the stator coils.
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WYE CONNECTED
PHASES
Generator Terminals
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Generator Connections
The generator has three stator coils, one per phase. Standard phase and terminal numbering is shown
in A above. Three coil terminals extend through the left side of the generator housing, near the exciter
end of the frame (T1,T2,T3), and three terminals extend through the right side of the generator housing
(T4,T5,T6), as shown below.
The generator connects to the site equipment through Lineside and Neutral Cubicles. These cubicles
contain heavy busbars to transmit the generator voltage to the load. The cubicles are mounted on the
generator at the site. The Lineside Cubicle can be mounted on either side of the generator to suit the
customers layout. The Neutral Cubicle mounts on the side opposite from the Lineside Cubicle.
In the Neutral Cubicle, three of the generator terminals are connected together by busbar, creating a
Wye arrangement, as shown in B above. The common, or Neutral, point is connected to ground
through a grounding transformer, as shown in C above.
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Lineside Cubicle
The Lineside cubicle connects to the high-voltage
output terminals of the generator. The customer
then connects the Lineside cubicle to the
generator circuit breaker (52G) with busbar or
high voltage cables.
Three sets of lightning arrestors and surge
capacitors are mounted in the Lineside cubicle.
These devices short-circuit lightning energy to
ground and protect the generator if lightning
should strike the grid.
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GENERATOR BEARINGS
A pressure-lubricated journal bearing supports the rotor at the drive and non-drive ends. Thrust pads are
installed between the drive-end journal and the bearing, to prevent longitudinal loads that may be imposed
upon the drive turbine.
The bearings are supported in fabricated steel housings, which are bolted directly to the machine ends. The
bearing housings are split on the horizontal shaft centerline with the lower half forming the bearing oil sump.
The bearings are of plain cylindrical design, white metal lines, and spherically seated within the end frames.
Oil under pressure is fed to the bearings and distributed over the bearing surface by internal grooves.
On both the 60 Hz and 50HZ generators, there are two Lube Oil Pumps. One is a mechanically driven pump
attached to the generator shaft at the exciter end, and there is an auxiliary DC Pump mounted to the
generator lube oil tank.
Orifices in each bearing supply lines controls the bearing oil flow. Drain oil discharges into the bottom of the
bearing housing from where it is returned to the lube oil system.
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Generator Airflow
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Two RTDs are embedded in the bearings, one on the generator drive end and one on the exciter end
Two RTDs are installed in the bearings oil supply drain flow, one on the generator drive end and one on
the exciter end
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The risk of diode failure is very remote. However, if a diode does break down a heavy reverse
current will flow which is interrupted by the fuse. The adjacent diode and fuse would then be called
upon to carry the whole current that was previously divided between two parallel paths. Each path
is designed with sufficient surplus capacity to carry the full current continuously. The generator
will therefore continue running as if nothing had happen.
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INTRODUCTION TO ELECTRICITY
All matter is composed of atoms that often arrange themselves into groups called molecules. The atom is composed of
smaller particles separated by space. The center of the atom is the nucleus that contains various particles, including
protons. These protons are said to have positive charge. The electrons, which complete the atomic structure, are said to
orbit the nucleus and have a negative charge.
Different atoms have different numbers of electrons, and atoms in their complete state have equal numbers of electrons
and protons. In this structure, the positive and negative charges cancel out each other, leaving the atom electrically
neutral.
Consider the copper atom; notice the outer electron is farthest from the nucleus and subject to a smaller force of attraction
than those electrons in the inner orbit. This electron is weakly held in position and often breaks free, moving at random
among the other copper atoms. An atom that loses an electron in this way is left with an overall positive charge, since it
has a positive proton in excess of those required to balance the effect of the negative electrons. Such an atom is called a
positive ion.
Electrons in motion constitute electric current. By the laws of nature, opposites attract. If opposite-charged materials are
connected electrically in some way, current will flow to the movement of electrons from negative to positive.
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Consider a block of conducting material. Free electrons are moving at random among positive ions. If a battery is
connected across the block, free electrons close to the positive plate will be attracted to it and free electrons near the
negative plate will be repelled from it.
A steady flow of electrons occurs from the negative battery terminal to the positive terminal. For each electron entering the
positive terminal, one is ejected from the negative terminal, thus the total number of electrons in the material remains
constant.
VOLTAGE, CURRENT, AND RESISTANCE
To consider the basic DC circuit we must introduce the notion of voltage.
Consider our basic circuit, the battery connected across the piece of material. The reason there is current flow is because
there is an excess of electrons at the negative terminal and a deficiency of them at the positive one. We say there is a
difference in potential between the positive and the negative terminals, and we measure this potential difference in volts.
Adopting the physical analogy to electricity, we can say the following: In order for electrons to move, a force must be
applied. This force is called electromotive force (EMF) and is measured in volts.
In all conducting materials there is a resistance associated with electron movement. This is the electrical resistance and is
measured in ohms.
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OHMS LAW
The conditions required to set up and maintain the flow of electric current are as follows:
There must be a source of EMF (battery or generator
There must be a continuous external path (circuit) for the current to flow in
Consider the simple circuit shown on the previous page. When the switch is closed, a current will flow. The value of this
current depends on the battery EMF (in volts) and the amount of resistance in the circuit.
The relationship between EMF, current, and resistance is defined in the statement called Ohms law. The current flowing in
a circuit is directly proportional to the applied voltage.
EMF is inversely proportional to the resistance. We tend to express this relationship mathematically as follows:
I=V/R
I = Current (A)
V = EMF (V)
R = Resistance (R)
This gives us the magic triangle from which is given two of the circuit parameters; we can deduce the remaining one.
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POWER
To complete the definitions portion of this section, we need to consider power. We define power as the rate of doing work.
Whenever a force of any kind causes motion, work is said to be done. A difference in potential between any two points in an
electric circuit gives rise to a voltage, which causes electrons to move and current to flow. Thus, force causes motion and
work is done. So whenever voltage causes electrons to move, work is done in moving them.
The rate at which the work of moving electrons from point to point is done is called electrical power. The unit in which it is
measured is the watt (W). It is defined as the rate at which work is being done in a circuit in which a current of 1 ampere
(A) is flowing when the EMF applied is 1 volt (V). In real terms, power is the rate at which electrical energy can be
converted into useful forms of energy, such as heat or light.
Electrical power is expressed in watts (W), kilowatts (kW), or megawatts (MW). One horsepower of mechanical energy is
equal to 746 W or about kW (1000 W = 1 kW). As an example, 13,800 volts 1500 amperes = 20,700 kW (20.7 MW).
This example provides for the instantaneous amount of electrical power being generated.
The total energy produced by the generator is expressed in kilowatt-hours. As an example, 20,000 kW 2 hours of
generation = 40,000 kilowatt-hours. The formula for calculating kW (shown in the above illustration) is valid for directcurrent (DC) circuits and for alternating-current (AC) circuits when the AC voltage and current are in phase with each other.
The power (P) consumed in a resistor is determined by the voltage measured across it, multiplied by the current flowing
through it. The following power formula results: P = V I Watts = Volts Amps.
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MAGNETISM
Let us consider a common bar magnet. Magnetism about the magnet is exhibited in the form of lines of force. These
invisible lines of force are called flux lines and the shape of the area they occupy is called the flux pattern or magnetic field.
The magnetic lines of force always travel out from the North Pole and reenter the magnet through the South Pole. Inside the
magnet the lines of force travel from the South Pole to the North Pole. This way, the lines remain continuous and unbroken
and the complete path they take is called the magnetic circuit.
Flux lines per unit area, or flux density, are greater at the ends of the coil, where flux lines leave the north pole and enter the
south pole.
Pushing two similar poles of different magnets together, you experience a force of repulsion between them. By bringing
similar poles together, one can feel a strong force of attraction. It is a characteristic of all magnetic lines of force that they
always tend to repel one another and never unite or cross.
Two magnetic fields, which are brought close together, will deform themselves into considerably distorted flux patterns, but
will not cross each other. The type of magnet we have been considering is the natural phenomena of permanent magnetism
that is exhibited in some natural materials. It is possible, however, to induce magnetism in a material by means of electricity.
This is known as electromagnetism.
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ELEMENTARY GENERATOR
In order to understand the ac waveform, it does well to examine how it is produced. To do this, we need to understand the
mechanism of ac power generation. An elementary generator consists of a loop of wire placed so that it can be rotated in a
uniform magnetic field to produce electricity in the loop. If sliding contacts are used to connect the loop to an external
circuit, a current will flow around the external circuit and the loop.
The pole pieces are the North and South Poles of the magnet that supply the magnetic field. The loop of wire that rotates
through the field is called the armature. The ends of the armature loop are connected to rings called slip rings, which
rotate with the armature. Current collectors, called brushes, brush off the slip rings to pick up the electricity generated in
the armature and carry it to the external circuit.
In the description of the generator outlined, visualize the loop rotating through the magnetic field. As the sides of the loop
cut through the magnetic field, they generate an emf, which causes a current to flow through the loop, slip rings, brushes,
ammeter, and load resistor, all connected in series. The emf, which is generated in the loop and, therefore, the current that
flows, depends on the position of the loop in relation to the magnetic field.
ALTERNATING-CURRENT FREQUENCY
We have seen that as the loop of the elementary generator rotated through 360 degrees, one complete revolution, the
generated emf completed one cycle. If the loop rotates at a speed of 60 revolutions per second, the generated emf will
complete 60 cycles per second (c/s). It will then be said to have a frequency of 60 cycles per second.
The units we use for frequency are hertz (hz = c/s). Frequency is the number of cycles per second. The standard
commercial frequency used in the United States is 60 Hz. Other parts of the world use frequencies of 50 Hz. Lower than
50 Hz causes problems; for instance, a visible flicker of lights can be seen using an electrical supply of less than 50 Hz.
This is because every time the current changes direction, it falls to zero and momentarily switches off an electric lamp as it
does so. At 50 c/s, the lamp switches on and off at 100 times per second (faster than the human eye can detect, and
therefore, we have the impression that the lamp is permanently lit). At lower frequencies, it would be possible to discern
this switching.
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When magnetic lines of force cut a coil, a VOLTAGE is built in the coil.
When a current is passed through a coil, a MAGNETIC FIELD is built around the coil.
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Tab 14
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F-025-10-30-300-00
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To prevent damage, the generator bearings must be lubricated whenever the generator rotor shaft rotates. Thus, lubricating
oil must be supplied to the bearing assemblies during startups, at operational speeds, and while the rotor shaft coasts to a
stop during shutdown. To ensure that these lubrication requirements are met under all conditions, an auxiliary 125 VDC
pump remains on standby in the event the main generator-driven pump fails, or turbine shutdown is initiated. The auxiliary
pump also supplies lubricating oil to the bearings during startup until the main pump has a chance to reach operating
pressure.
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System Operation
Refer to F&ID Dwg. xxxxxx-751248, Generator Lube Oil System.
Lube oil pumps draw oil from the system reservoir through independent suction lines. Both pumps feed a common
discharge line. A check valve maintains oil in the generator-driven pump to ensure instantaneous oil flow to the bearing
assembly whenever the pump begins operation.
Valve PCV-0013 prevents the lube oil pressure in the common discharge line from exceeding 30 psig (207 kPaG) and ports
excess oil back to the reservoir.
A relief valve PSV-0003 prevents pressure at the output of the auxiliary pump from exceeding 85 psig (586 kPaG).
Heated lube oil from the discharge of either the generator-driven or the auxiliary pump is cooled by a fin-fan heat exchanger,
located on the auxiliary trailer, before flowing through the simplex oil filter assembly. The lube oil may bypass the coolers if
thermostatic control valve TCV-0000 determines the temperature to be 140 qF (60 C). As the lube oil temperature
increases during generator operation, the valve progressively directs more oil through the heat exchanger until, at 140 F
(60 C), nearly all the oil flows through the heat exchanger. After the lube oil passes through control valve TCV-0000,
temperature indicator TE-0025 measures actual lube oil temperature downstream of the cooler, signaling an indicator and
activating an alarm and shutdown. Temperature indicator TI-0025 provides a temperature reading to the electronic-turbine
control system. Alarm TAH-0025 activates when temperatures reach 160 qF (71 C) or higher, and a cool down lock out
(CDLO) is activated when temperatures reach 190 qF (88 C) or higher.
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Pressure at the filter output is controlled by pressure control valve PCV-0013 which prevents the supply line pressure
from exceeding 30 psig (206.8 kPaG). This valve protects against overpressure, which can force oil past the seals in the
generator-bearing assemblies, by porting excess oil back to the reservoir. Pressure transmitter PT-0026 monitors
pressure down stream of the filter, signaling an indicator and activating an alarm and shutdowns. Pressure indicator PI0026 provides a pressure reading to the electronic-turbine control system. Alarm PAL-0026 is activated when pressure
drops to 25 psig (1170 kPaG) or less. FSLO shutdown PALL-0026 is activated when pressure drops to 12 psig (83
kPaG) or lower. FSLO shutdown PAHH-0026 is also activated when pressure increases to 60 psig (413 kPaG) or higher.
From PT-0026, lubricating oil enters the generator shaft-bearing assemblies through the orifice at the non-drive end and
another orifice at the drive end. Sensing elements TE-0021 and TE-0023 monitor bearing temperatures, activating an
alarm at 197 F (92 C) and initiating a shutdown at 203 F (95 C). Sensing elements TE-0035 and TE-0036 monitor the
temperature of lube oil leaving the bearings, activating an alarm at 189 F and initiating a shutdown at 194 F. Sensing
elements TE-0021, TE-0023, TE-0035, and TE-0036 transmit this data in the form of 420-mA signals to the electronic
control system for display on the DCS monitor.
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Tab 15
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Fuel Control
Sequencing
Protection
Generator Excitation Control
Human Machine Interface
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FUEL CONTROL
More than simple speed governing
Includes speed control, temperature control, fuel
scheduling/limiting, and variable geometry
control
Fuel control performed by Woodward MicroNet
Plus
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SEQUENCING
Startup/shutdown control
Sequencing of auxiliary equipment
Monitoring of package instrumentation
Central point of communication for all control
system components
Primary interface to HMI
Performed by GE FANUC RX7i Process
Automation Controller with VersaMax I/O
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GE FANUC RX7i
CPU with ethernet
communication
Redundant Genius buss
communications to
VersaMax I/O
Located in Turbine
Control Panel
Slide 7
gGE Energy
VersaMax I/O
Remote I/O modules
mounted in TCP, MTTB, and
MGTB
Redundant Genius Buss
communications
4-20mA analog, RTD and
Discrete input/output module
types
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PROTECTION
Protection functions exist in both fuel control and
sequencer
Separate, dedicated equipment is provided for
Backup Overspeed
Vibration Protection
Fire and Gas Detection
Electrical Faults
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HMI Displays
HMI (Human Machine Interface) displays allow
the operator to view operational trends of the
GTG set and its various systems
Screens show critical operating parameters and
system setpoints
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Tab 16
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TM2500+ SEQUENCES
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TM2500+ Sequences
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PRE-START INSPECTION
Before starting the TM2500+ MGTG set, perform the following inspections and initial
steps to avoid inadvertent shutdown or possible damage to the equipment.
1. Check the turbine inlet plenum for foreign objects or debris. Remove any debris.
CAUTION
FOREIGN OBJECTS OR DEBRIS LEFT IN THE TURBINE INLET PLENUM COULD RESULT IN
SEVERE DAMAGE TO THE TURBINE ENGINE.
2.
Check the oil level in the turbine, hydraulic starter, and generator lube oil systems
reservoirs. Fill as required. Use only the approved lube oils for the turbine, starter, and
generator lube oil systems. Check lube oil temperatures. Minimum acceptable lube oil
temperature is 70 F (21 C).
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3. Check the fuel pressure. Fuel inlet pressure must be within specifications.
4. Check fluid level in the reservoir of the hydraulic start unit. Replenish fluid levels as
needed. Use approved fluid.
5. Examine all fluid fittings, piping, flanges, and hoses for evidence of leakage. Check
hoses for chafing.
NOTICE
LEAKS AT FUEL LINE FITTINGS ARE OFTEN CAUSED BY LOOSE FITTINGS AND CAN BE
ELIMINATED BY SIMPLY TIGHTENING. IF REQUIRED, LOCK-WIRE FITTINGS IN ACCORDANCE
WITH THE STANDARD MAINTENANCE PRACTICES OUTLINED IN THE GE LM2500 ON-SITE
OPERATION & MAINTENANCE MANUAL.
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NOTICE
GAS DETECTOR SENSORS ARE VERY SENSITIVE AND REQUIRE FREQUENT CALIBRATION. IF
IN DOUBT, CALIBRATE OR REPLACE THEM WITH NEW SENSORS.
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TM2500+ Sequences
Slide 4
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8. Check and record all instrument readings at regular intervals while the GTG set is in
operation. Ensure that all readings are within normal limits.
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F-025-10-50-004-00
TM2500+ Sequences
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SYSTEM RESPONSE
1.
2.
Set
Voltage
Regulator
excitation mode switch to Auto
position; and set Voltage
Regulator On-Off switch to On
position.
3.
COMMENTS
This is the preferred mode of operation.
The switch settings are required for
automatic voltage, frequency, and phase
matching.
This permits automatic
synchronizing and paralleling of the
applicable breaker.
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TM2500+ Sequences
Slide 7
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OPERATOR ACTION
3.
SYSTEM RESPONSE
COMMENTS
4.
5.
Light-off speed.
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TM2500+ Sequences
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OPERATOR ACTION
5.
SYSTEM RESPONSE
COMMENTS
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Slide 9
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OPERATOR ACTION
6.
SYSTEM RESPONSE
COMMENTS
Excitation
increases
as
the
accelerates to synch idle speed
7.
8.
F-025-10-50-004-00
TM2500+ Sequences
match
angle,
on the
closes
unit
Slide 10
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OPERATOR ACTION
9.
10.
11.
SYSTEM RESPONSE
COMMENTS
END OF SEQUENCE
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TM2500+ Sequences
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TM2500+ Sequences
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1)
2)
3)
4)
5)
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Slide 14
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TM2500+ Sequences
Slide 15
Tab 17
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1
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TECHNICAL MANUAL ABBREVIATIONS AND ACRONYMS
A
A
Ampere(s)
abs
Absolute
AC
Alternating Current
acfm Actual Cubic Feet per Minute
acmm Actual Cubic Meter per Minute
AGB Accessory Gearbox
ALF Aft, Looking Forward
Assy Assembly
ASTM American Society for Testing and
Materials
atm Atmosphere
AUX Auxiliary
AVRX Auxiliary Voltage Regulator
B
(Beta) Variable Stator Position
BEM Brush Electrical Machines
bhp
Brake Horsepower
BOP Balance of Plant
Btu
British Thermal Unit
C
C
Degree Celsius (Centigrade)
cc
Cubic Centimeter
CCW Counterclockwise
CDLO Cooldown Lockout
CDP Compressor Discharge Pressure
cfm Cubic Feet per Minute
CG
Center of Gravity
cid
Cubic Inch Displacement
CIT Compressor Inlet Temperature
cm
Centimeter
cm2 Square Centimeter
cm3 Cubic Centimeter
Cont Continued
CRF Compressor Rear Frame
CRT Cathode-Ray Tube (Screen)
CT
Current Transformer
CW Clockwise
D
dB
dBA
Decibel
Decibel (Absolute)
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3
g
DC
DCS
DF
dn/dt
Direct Current
Digital Control System
Diesel Fuel
Differential Speed/Differential Time
(Rate of Change, Speed vs. Time)
dp
Differential Pressure
dp/dt Differential Pressure/Differential
Time
-dPs3/dt Negative Rate of Change of HighPressure Compressor Static
Pressure
DSM Digital Synchronizing Module
Dwg. Drawing
E
EMU Engine Maintenance Unit
F
F
FCV
F&ID
Fig.
FIR
FMP
FOD
FLSO
Degree Fahrenheit
Flow Control Valve
Flow & Instrument Diagram
Figure
Full Indicator Reading
Fuel Manifold Pressure
Foreign-Object Damage
Fast Stop Lockout Without
Motoring
FSWM Fast Stop With Motoring
ft
Foot (Feet)
2
Square Feet
ft
ft3
Cubic Feet
ft-lb Foot-Pound
G
GA
gal
GE
GG
gpm
GT
GTG
General Arrangement
Gallon(s)
General Electric
Gas Generator
Gallons per Minute
Gas Turbine
Gas Turbine Generator
H
H-O-A HAND-OFF-AUTO (Switch)
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g
hp
HP
HPC
HPCR
HPT
HPTR
h
Hz
Horsepower
High Pressure
High-Pressure Compressor
High-Pressure Compressor Rotor
High-Pressure Turbine
High-Pressure Turbine Rotor
Hour(s)
Hertz (Cycles per Second)
I
ID
Inside Diameter
IEEE Institute of Electrical and
Electronics Engineers
IGHP Isentropic Gas Horsepower
IGKW Isentropic Gas Kilowatt
IGV Inlet Guide Vane
in
Inch(es)
in2
Square Inch
in3
Cubic Inch
in-Hg Pressure, Inches of Mercury
in-lb Inch-Pound
in-Wg Pressure, Inches of Water
I/O
Input/Output
IPB Illustrated Parts Breakdown
ISA Instrument Society of America
K
kg cm Kilogram-Centimeter
kg m Kilogram-Meter
kohm Kilohm
kPa
KiloPascal
kPad KiloPascal Differential
kPag KiloPascal Gauge
K (CONT)
kV
Kilovolt
kVA Kilovolt Ampere
kvar Kilovar
kW
Kilowatt
kWh Kilowatthour
kWhm Kilowatthour Meter
L
L
lb
Liter
Pound(s)
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5
g
LEL
LFL
LP
LPC
Lpm
LPCR
LVDT
M
m
Meter
2
m
Square Meter
m3
Cubic Meter
mA
Milliampere
Maint. Maintenance
MAVR Modular Automatic Voltage
Regulator
mb
Millibar
MCC Motor Control Center
MGTB Main Generator Terminal Box
MHz Megahertz
MIL Military
MIL-SPEC Military Specification
MIL-STD
Military Standard
min Minute(s)
mm Millimeter
Mohm Megohm(s)
mph Miles Per Hour
MTTB Main Turbine Terminal Box
Mvar Megavar
MW Megawatt
N
NEMA National Electrical Manufacturers
Association
Nm
Newton Meter
NOx Oxides of Nitrogen
O
OAT Outside Air Temperature
OD
Outside Diameter
O&M Operation and Maintenance
P
P2
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g
Total Pressure
High-Pressure Compressor Inlet
Total Pressure
P48 Low-Pressure Turbine Inlet Total
Pressure
Pamb Ambient Pressure
Para. Paragraph
P (CONT)
PCB Printed Circuit Board
PF
Power Factor
PMG Permanent Magnet Generator
ppm Parts Per Million
Ps3
High-Pressure Compressor
Discharge Static Pressure
Ps25 High-Pressure Compressor Inlet
Static Pressure
Ps55 Low-Pressure Turbine Discharge
Static Pressure
psia Pounds per Square Inch Absolute
psid Pounds per Square Inch
Differential
psig Pounds per Square Inch Gauge
PT
Pressure Transmitter
PTO Power Takeoff
P25
R
rms
rpm
RTD
RTV
S
scfm Standard Cubic Feet per Minute
scmm Standard Cubic Meters per Minute
SDTI Step Decelerate to Idle
sec
Second(s)
SG
Specific Gravity
shp
Shaft Horsepower
SMEC Spray Mist Evaporator Cooler
SML Slow Decelerate to Minimum Load
S/O Shutoff
SOV Solenoid-operated Valve
S&S Stewart & Stevenson Services, Inc.
STIG Steam Injection
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g
T
T2
T3
T25
T48
Tamb
TAN
TBD
TGB
theta 2
TIT
TRF
V
V
Volt
VAC Volts, Alternating Current
var
Volt-Ampere Reactive
VBV Variable Bypass Valve
VDC Volts, Direct Current
VG
Variable Geometry
V (CONT)
VIGV Variable Inlet Guide Vane
VSV Variable Stator Vane
W
W
W2
Watt
Low Pressure Compressor Physical
Airflow
W25 High Pressure Compressor Physical
Airflow
Wf
Flow, Fuel
Wg
Pressure, Water Gauge
Wh
Watt-Hour
WHRU
Waste Heat Recovery Unit
X
XN2
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XN2R Low-Pressure Rotor Speed Corrected
XN25 High-Pressure Compressor Speed Physical
XN36 Acoustic monitor DLE
XN25R High-Pressure Compressor Speed Corrected
XNSD Low-Pressure Turbine Speed
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9
10
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GLOSSARY
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12
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GLOSSARY
A
A/D Conversion Analog-to-Digital Conversion: A con-version that takes an analog input
in the form of electrical voltage or current and produces a digital output.
ABT Automatic Bus Transfer: For critical loads, normal and alternate, power sources are
provided. The power sources are supplied from separate switchboards through separate cable
runs. Upon loss of the normal power supply, the transfer switch automatically disconnects
this source and shifts the load to the alternate source.
AC Alternating Current: Alternating current is an electric current that flows first in one
direction for a given period of time, and then in the reverse direction for an equal period of
time, constantly changing in magnitude.
A Ampere: A unit of electrical current or rate of flow of electrons. One volt across one
ohm of resistance causes a current flow of one ampere.
Analog Signal: An analog signal is a measurable quantity that is variable throughout a given
range and is representative of a physical quantity.
Annular: In the form of, or forming, a ring.
Anti-Icing: A system for preventing the buildup of ice on the gas turbine intake systems.
APD Automatic Paralleling Device: Automatically parallels any two gas turbinegenerator sets.
B
Babbitt: A white alloy of tin, lead, copper, and antimony which is used for lining bearings.
BAS Bleed-Air System: The BAS uses as its source compressed air extracted from the
compressor stage of each gas turbine module and gas turbine-generator set. The BAS is used
for anti-icing, prairie air, masker air, and low-pressure gas turbine starting for both the gas
turbine module and the gas turbine-generator set.
Bleed Air: Hot, compressed air bled off the compressor stage of the gas turbine module and
gas turbine-generator set. See BAS Bleed-Air System.
Blow-in Doors: The blow-in doors located on the high-hat assembly are designed to open by
means of solenoid-operated latch mechanisms if the inlet airflow becomes too restricted for
normal engine operation.
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g
Borescope: A small periscope used to visually inspect internal engine components.
BTB Buss Tie Breaker: A BTB is used to connect one main switchboard to another main
switchboard.
Buffer: To electronically isolate and filter an electrical signal from its source.
Bus: The term used to specify an uninsulated power conductor.
C
CB Circuit Breaker: An automatic protective device that, under abnormal conditions,
will open a current-carrying circuit.
CIT Compressor Inlet Temperature (T2): CIT is the temperature of the air entering the
gas turbine compressor as measured at the front frame. CIT is one of the parameters used for
calculating engine power output (torque) and scheduling fuel flow and variable stator vane
angle.
Coalesce: To grow together, unite, or fuse, as uniting small liquid particles into large
droplets. This principle is used to remove water from fuel in the filter/separator.
Condensate: The product of reducing steam (gas) to a liquid; (water). For example, as used
in the distilling process.
D
D/A Conversion Digital-to-Analog Conversion: A con-version that produces an analog
output in the form of voltage or current from a digital input.
DC Direct Current: Direct current is an electric current that flows in one direction. A
pure direct current is one that will continuously flow at a constant rate.
Deaerator: A deaerator is a device that removes air from oil as in the LS&C tank (gas
turbine module) which separates air from scavenged oil.
Delta P Differential Pressure: The pressure drop across a fixed device.
Demisters: A moisture-removal device that separates water from air.
Dessicant: A substance having a great affinity for water and used as a drying agent.
Diffuser: A device that reduces the velocity and increases the static pressure of a fluid
passing through a system.
Digital Signal: A signal, in the form of a series of discrete quantities, that has two distinct
levels.
14
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E
Eductor: The eductor is a mixing tube which is used in the gas turbine module exhaust
system. It is physically positioned at the top of the stack so that the gas flow from the gas
turbine module exhaust nozzles will draw outside air into the exhaust stream as it enters the
mixing tube.
EG Electronic Governor: An electronic governor is a system that uses an electronic
control unit, in conjunction with an electrohydraulic governor actuator, to control the position
of the liquid fuel valve on the gas turbine-generator set and regulate engine speed.
F
Fault Alarm: This type of alarm is used in the Fuel Oil Control System and Damage Control
Console. It indicates that a sensor circuit has opened.
FO System Fuel Oil System: The FO system provides a continuous supply of clean fuel to
the gas turbine module and to the gas turbine-generator set. The gas turbine module and gas
turbine-generator set can operate on DFM, ND, and JP-5.
FOD Foreign-Object Damage: Damage as a result of entry of foreign objects into a gas
turbine engine.
G
GB Generator Breaker: Circuit breaker used to connect a gas turbine-generator set to its
main switchboard.
GCU Generator Control Unit: A static GCU is supplied for each gas turbine-generator
set consisting of a static exciter/voltage regulator assembly, field rectifier assembly, motordriven rheostat, and a mode select rotary switch. It controls the output voltage of the
generator.
Governor Droop Mode: Droop mode is normally used only for paralleling with shore
power. Because shore power is an infinite bus, droop mode is necessary to control the load
carried by the gas turbine-generator set. If a gas turbine-generator set is paralleled with shore
power, and one attempts to operate in isochronous mode instead of droop mode, the gas
turbine-generator set governor speed reference can never be satisfied because the gas turbinegenerator set frequency is being held constant by the infinite bus. If the gas turbine-generator
set governor speed reference is above the shore power frequency, the load carried by the gas
turbine-generator set will increase beyond capacity in an effort to raise the shore power
frequency. If the speed reference is below the shore power frequency, the load will decrease
and reverse in an effort to lower the shore power frequency. The resulting overload or reverse
power will trip the gas turbine-generator set circuit breaker.
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g
Governor Isochronous Mode: The isochronous mode is normally used for gas turbinegenerator set operation. This mode provides a constant frequency for all load conditions.
When operating two gas turbine-generator sets in parallel isochronous mode, it also provides
equal load sharing between the units.
GTG Set Gas Turbine-Generator Set: The GTG set consists of a gas turbine engine; a
reduction gearbox; and a three-phase, alternating-current generator rated at 2000 kW and 450
VAC.
GTM Gas Turbine Module: The GTM consists of the main propulsion gas turbine unit,
including the gas turbine engine, base, enclosure, shock-mounting system, fire detection and
extinguishing system, and the enclosure environmental control components.
H
Header: This is a piping manifold that connects several sub-lines to a major pipeline.
Head Tank: A tank located higher than other system components to provide a positive
pressure to a system by gravity.
Helix: A tube or solid material wrapped like threads on a screw.
High-Hat Assembly: A removable housing over the main engine air intake ducts, which
contains the moisture-separating system, inlet louvers, and blow-in doors.
Hz Hertz: A unit of frequency equal to one cycle per second.
I
I/O Input/Output: The interfacing of incoming and outgoing signals from the computer to
the controlled device.
IGV Inlet Guide Vanes: Vanes ahead of the first stage of compressor blades of a gas
turbine engine whose function is to guide the inlet air into the gas turbine compressor at the
optimum angle.
Immiscible: Incapable of being mixed.
Impinge: To strike, hit, or be thrown against, as in the case of condensate impinging against
the tubes or baffles.
Inlet Plenum: That section of the gas turbine inlet air passage that is contained within the
engine enclosure.
16
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ISO Isochronous: Governing with steady-state speed regulation of essentially zero
magnitude.
L
Labyrinth/Windback Seals: The labyrinth/windback seals combine a rotating element with
a smooth-surface stationary element to form an oil seal. This type of seal is used in
conjunction with an air seal, with a pressurization air cavity between the two seals. Pressure
in the pressurization air cavity is always greater than the sump pressure, therefore, flow across
the seal is toward the sump, thus preventing oil leakage from the sump. The windback is a
course thread on the rotating element of the oil seal which, by screw action, forces any oil
which might leak across the seal back into the sump.
Latent: Present, but not visible or apparent.
LED Light-emitting Diode: A solid-state device which, when conducting, emits light.
The LEDs are used for the digital displays and card fault indicators in the local control panel
and other electronic systems.
Liquid Fuel Valve: Meters the required amount of fuel for all engine operating conditions
for the GTG set engine.
Load Shedding: Generator overpower protection by automatically dropping preselected
nonvital loads when generator output reaches 100% for 3 seconds, and additional dropping of
preselected semivital loads if the overload condition exists for another 5 seconds.
Local Control: Startup and operation of equipment by means of manual controls attached to
the machinery, or by the electric panel attached to the machinery or located nearby.
LOCOP Local Control Panel: Electronic enclosure containing operating and monitoring
equipment used to control the turbine during operation. The control elements of the system
are powered by 28 VDC from the switchboard or batteries.
M
micron: A unit of measure equal to one-millionth of a meter.
mil: A unit of measure equal to one-thousandth of an inch.
MRG Main Reduction Gear: The reduction gear is a single-reduction, single-helical
(spiral), gear-type speed reducer.
N
Nozzle: A small jet (hole) at the end of a pipe.
F-000-00-60-001-00
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O
Orifice: A restricted opening used primarily in fluid systems.
P
PCB Printed Circuit Board: An electronic assembly mounted on a card using etched
conductors. Also called Printed Wiring Board (PWB).
PF Power Factor: The ratio of the average (or active) power to the apparent power (rootmean-square voltage rms current) of an alternating-current circuit.
Pinion: A smaller gear designed to mesh with a larger gear.
Pitch: A term applied to the distance a propeller will advance during one revolution.
PMA Permanent Magnet Alternator: PMA is mounted on the generator shaft extension
of each GTG set and supplies speed sensing and power to the EG. PMA also supplies initial
generator excitation.
Poppet-Type Check Valve: A valve that moves into and from its seat to prevent oil from
draining into the GTG set when the engine is shut down.
ppm Parts Per Million: Unit of measure.
pps Pulses Per Second: Unit of measure.
psi Pounds per Square Inch: Unit of measure (pressure).
psia Pounds per Square Inch Absolute: Unit of measure (pressure).
psid Pounds per Square Inch Differential: Unit of measure (pressure).
psig Pounds per Square Inch Gage: Unit of measure (pressure).
PTO Power Takeoff: PTO is the drive shaft between the GTG set, gas turbine engine, and
the reduction gearbox. Transfers power from the gas turbine to the reduction gearbox to drive
the generator.
Pushbutton Switch Indicators: A panel-mounted device that contains both switch contacts
and indicating lights. The contacts are actuated by depressing the device face. The indicator
lights are labeled and wired for indicating alarm or status information.
R
18
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Rabbet Fit: A groove, depression, or offset in a member into which the end or edge of
another member is fitted, generally so that the two surfaces are flush. Also known as register
and spigots.
Radio-Frequency Interference: An electrical signal capable of being propagated into, and
interfering with, the proper operation of electrical or electronic equipment.
RTD Resistance Temperature Detector: Same as RTE.
RTE Resistance Temperature Element: These temperature sensors work on the principle
that as temperature increases, the conductive materials exposed increase their electrical
resistance.
S
Scavenge Pump: Used to remove oil from a sump and return it to the oil supply tank.
scfm Standard Cubic Feet per Minute: Unit of measure.
Sensor: A device that responds to a physical stimulus and transmits a result impulse for
remote monitoring.
Serial Data Bus: The bus is time-shared between the LOCOP and the end device. Control
and status information are exchanged in the form of serial data words.
Stall: An inherent characteristic of all gas turbine compressors to varying degrees and under
certain operating conditions. It occurs whenever the relationship between air pressure,
velocity, and compressor rotational speed is altered to such extent that the effective angle of
attack of the compressor blades becomes excessive, causing the blades to stall in much the
same manner as an aircraft wing.
Sync Synchronize: The state where connected alternating-current systems operate at the
same frequency and where the phase-angle displacements between voltages in them are
constant or vary about a steady and stable average value.
SWBD SWitchBoarD: A large panel assembly which mounts the control switches, circuit
breakers, instruments, and fuses essential to the operation and protection of electrical
distribution systems.
Switch Indicator: See Pushbutton Switch Indicator.
T
T2 Compressor Inlet Temperature: Same as CIT.
TIT Turbine Inlet Temperature: TIT is the GTG sets turbine inlet temperature.
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U
Ultraviolet Flame Detectors: Ultraviolet flame detectors sense the presence of fire in the
GTM and GTG set and generate an electrical signal to the alarm panel.
X
XDCR Transducer: The XDCR is a sensor that converts quantities such as pressure,
temperature, and flow rate into electrical signals.
XFR Transfer: The theoretical relationship between measure and output values, as
determined by inherent principles of operation.
20
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21
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g
GAS TURBINE ENGINE THEORY DEFINITIONS
INTRODUCTION
This information sheet has been prepared to aid the student in his understanding of the basic
principles of physics, the gas laws, thermodynamics, and the Brayton cycle, which are
associated with gas turbine engine operation. A thorough knowledge of these principles will
greatly aid the student throughout his career in the Gas Turbine field.
REFERENCES
Aircraft Gas Turbine Engine Technology
Sawyers Turbomachinery Maintenance Handbook
Modern Marine Engineers Manual
Handbook of Physics and Chemistry
Basic Thermodynamics
DEFINITIONS
Absolute pressure P
The actual pressure applied to a system. Normally found by
adding a value of 14.7 to gauge readings. (Normal units are expressed as pounds per square
inch, absolute (psia).)
Absolute temperature
T
Temperature that is reckoned form the absolute zero.
(Normal units are expressed as either degrees Rankine or degrees Kelvin.)
Absolute zero
The point at which all molecular activity ceases. Computed to be a
temperature of approximately 460 degrees Fahrenheit (460 F) or 273 degrees Celsius
(273 C).
Acceleration a
The rate of change of velocity, in either speed or direction. (Normal
units are expressed as feet per second squared (ft/sec2).)
Adiabatic
As applied to thermodynamics, applies to a process or cycle that occurs
with no net loss or gain of heat.
Ambient pressure Pamb For our uses while studying marine gas turbine engines, the
pressure felt directly outside the ship (atmospheric pressure).
Ambient temperature
Tamb For our uses while studying marine gas turbine engines,
the temperature felt directly outside the ship (atmospheric temperature).
DEFINITIONS (CONT)
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Bernoulli theorem
As a fluid flows through a restricted area such as a nozzle, the
velocity of the fluid will increase with a corresponding decrease in pressure and a slight
decrease in temperature. The inverse is true for fluid flow through a diffuser.
Boyles law
If the absolute temperature of a given quantity of gas is held constant,
the absolute pressure of the gas is inversely proportional to the volume the gas is allowed to
occupy.
Brayton cycle
The thermodynamic cycle on which all gas turbine engines operate,
considered to be a constant pressure cycle (combustion occurs at a constant pressure).
British thermal unit Btu Defined as the quantity of heat required to raise the temperature
of a 1-pound mass of water 1 degree Fahrenheit (1 F). (Water is to be pure distilled water,
and the temperature change is from 64 degrees Fahrenheit (64 F) to 65 degrees Fahrenheit
(65 F).)
Cascade effect
As related to compressor stall, cascade effect is where
turbulence created in the forward stages of the compression section is passed rearward
through the compressor, with an increase in the total amount of turbulence with each
successive stage.
Celsius (centigrade) C
Normally used by scientists, a temperature scale in which the
temperature c in degrees Celsius (C) is related to the temperature Tk in kelvins by the
formula:
c = Tk 273.15.
Charles law
If the absolute pressure of a given quantity of gas is held constant, the
volume the gas is allowed to occupy is directly proportional to the absolute temperature of the
gas.
Compound blading
A blending of both reaction and impulse turbine blading such
that the actual blades are impulse at the root and reaction at the tip. It is the most common
type of blading used in the turbine and power turbine sections of modern gas turbine engines.
Compressor discharge pressure
CDP The actual pressure of the air exiting the
compressor section, after having passed through all stages of compression and the diffuser,
and passing on to the combustion section.
Compressor discharge temperature
CDT The temperature of the compressed air
that has passed through all compression stages and the diffuser, and is being passed to the
combustor.
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Compressor inlet pressure
CIP
The pressure of the air at the inlet to the inlet guide vanes of
the compressor. Normally slightly less than atmospheric pressure.
Conservation of momentum
During an elastic collision with no losses owing to heat
or friction, the total momentum of Object 1 must equal the total momentum of Object 2.
Convection
A method of heat transfer in which one area of a fluid is heated,
causing a current to be set up that transfers the heat throughout the fluid.
Cycle
conditions.
A process that begins with certain conditions and ends at the original
Cycle efficiency
The output horsepower of the engine divided by the input
energy used. In the case of all gas turbine engines, efficiency is equal to work rate brake
divided by heat rate of addition (the units for both must be the same). (Normal units are
expressed as percent (%).)
Delta
Distance
Diameter
D
The length of a straight line through the center of an object. (Normal
units are expressed as feet (ft) or inches (in).)
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Dovetail
A type of blade attachment normally used to attach the rotating blades
in the compressor section of an axial-flow compressor to the disk.
Elastic collision
In physics, a collision in which there are no losses owing to
friction or heat, and no plastic deformation occurs.
Energy
(ft-lb.).)
Fir tree
Fluid
Any substance which conforms to the shape of its container (may be either
liquid or gas).
Force F
A vector quantity that tends to produce, modify, or retard motion. (Normal
units are expressed as pounds (lb).)
Fuel flow
Wf
The amount of fuel an engine is using at any given time. (Normal units
are expressed as gallons per hour (gal/hr).)
Function
Gas constant R
A number derived for any gas by use of the perfect gas equation. This
constant for atmospheric air is 53.345.
Gas generator G/G The section of a split-shaft engine that is composed of the compressor,
combustor, and turbine.
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Gas turbine engine GTE A form of internal combustion heat engine that operates on the
Brayton cycle, and in which all events occur continuously during normal engine operation.
Gauge pressure
psig The actual pressure readings taken from gauges that are
calibrated to read absolute pressure.
General gas law
Gravity
g
The gravitational attraction of the mass of the earth, the moon, or a
planet for bodies at or near its surface. On earth, the acceleration owing to gravity is 32.174
ft/sec2.
Heat Q
The energy associated with the random motion of atoms, molecules, and
smaller structural units of which matter is composed.
.
The extent of elevation above a level. (Normal units are expressed as feet (ft).)
Horsepower hp
The unit of power in the British engineering system, equal to 550 footpounds per second, approximately 745.7 watts.
Impulse blading
A type of turbine or power turbine blading which operates
principally by the conservation of momentum.
Inlet guide vanes
IGV A set of vanes located in the forward part of the axial-flow
compressor which are used to direct the incoming air at a predetermined angle toward the
direction of rotation of the first-stage blades.
Kelvin K
scale.
Kinetic energy
pounds (ft-lb).)
EK
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27
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Local sound of speed CS
temperature.
Mass m
The quantity of fundamental matter of which an object is composed. Mass of
an object does not change with location.
Matter
Momentum M
A property of a moving body that determines the length of time
required to bring it to rest when under the action of a constant force.
Newtons laws
physics:
Every body or substance will continue in its state of rest or uniform motion in a
1st
straight line, unless acted upon by some external force.
2nd
A force is required to accelerate a body; the magnitude of this force is directly
proportional to the mass of the body and to the acceleration produced. Mathematically
written as: F = m a.
3rd
Open cycle
A cycle in which the operating medium is drawn in at atmospheric
conditions, undergoes some process or processes, and is then returned to atmospheric
conditions.
Potential energy
Ep
Stored energy.
pi
The ratio of the circumference of any circle to its diameter. A constant with no
units; an approximation is 3.1416.
Power p
The time rate of doing work. (Normal units are expressed as horsepower (hp).)
Power turbine
extracted.
P/T
Pound(s)
lb
Pressure
The force or thrust exerted over a surface divided by its area. (Normal
units are expressed as pounds per square inch (psi).)
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Primary air
all CDP air.
The CDP air which is actually used for combustion in a GTE; 25% of
Radiation
One type of heat transfer in which the thermal energy is transferred from one
body or substance which is not in physical contact with a second body or substance by random wave
motion.
Rankine
R
Degrees Rankine. An absolute temperature scale that is directly related to the
Fahrenheit temperature scale.
Reaction blading
The type of turbine blading which operates mainly on the
principle of action and reaction.
Revolutions per minute
rpm
Secondary air
The portion of CDP air which is used to cool and center the flame of
combustion, 75% of all CDP air.
Second law of thermodynamics
Heat cannot, on its own accord, be made to flow
from a body or substance of lower temperature to a body or substance of higher temperature
in a continuous, self-sustaining process. More simply stated, heat transfer is from hot to cold.
Single-shaft engine
One of the simplest forms of GTE which has only one shaft and
three major components: (1) a compressor, (2) a combustor, and (3) a turbine.
Specific enthalpy
Specific heat c
The quantity of heat required to raise the temperature of a 1-pound
mass of a substance at 1 degree Fahrenheit (1 F).
cv
cp
Speed N
Distance traveled per unit time. (Common units are expressed as feet per
second (ft/sec), miles per hour (mph), and revolutions per minute (rpm).)
Temperature T
A measure of the intensity of heat. (Normal units are expressed as
Fahrenheit (F) or Rankine (R) (where an absolute unit is required).)
Theta
Thermodynamics
or reaction of heat.
F-000-00-60-001-00
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29
g
Time t
A measured or measurable period during which an action, process, or condition
exists or continues.
Tip clang
The actual bending of the rotating blades used in an axial-flow
compressor when the pressures across the blades become excessive because of the turbulence
of stall. When these have enough pressure to cause them to physically bend, they can actually
contact the stationary vanes; when this occurs, the condition is known as tip clang.
Turbine inlet temperature TIT The temperature of the gases exiting the combustion
section of the engine and entering the turbine section.
Total energy Et
The algebraic sum of the potential and kinetic energy of a body or substance.
Velocity
vel
Speed in a given direction; a vector quantity. (Normal units are
expressed as feet per second (ft/sec) or revolutions per minute (rpm).)
Vector quantity
Volume
V
inches (in3).)
Weight wt
A measure of the pull of gravity on a quantity of matter. (Normal units are expressed
as pound(s) (lb).)
Work W
Work is equal to the product of the force applied to an object, multiplied by the
distance through which the force acts.
Work rate brake
Wb
30
F-000-00-60-001-00
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CONVERSION CHARTS
F-000-00-60-001-00
GE Energy
31
32
F-000-00-60-001-00
GE Energy
F-000-00-60-001-00
GE Energy
33
34
F-000-00-60-001-00
GE Energy
Tab 18
Tab A
Tab B
***PRELIMINARY***
X
-4 C
50 C
-40 C
80.0 C
95
X
4
Copyright 2010
GE Packaged Power, L.P.
All rights reserved.
This drawing is the proprietary and/or confidential property of GE
Packaged Power, L.P. and is loaned in strict confidence with the
understanding that will not be reproduced nor used for any purpose
except that for which it is loaned. It shall be immediately returned
on demand and is subject to all other terms and conditions of any
written agreement or purchase order that incorporates or relates to
this drawing.
1
1
1
3
1
1
1
1
0
1
14 SLOT MICRONET PLUS CHASIS VME RACK WITH FAN ASSEMBLY ------------------------------------ 5453-759
MICRONET CPU5200 (POWERPC MPC5200, 400MHZ, 64MB FLASH, 128MB RAM, DUAL CAN) ------- 5466-1035
POWER SUPPLY MODULE, 24 VDC INPUT POWER ---------------------------------------------------------------5466-1000
ANALOG I/O MODULE (2 X 12 ISOLATED ANALOG INPUTS - RTDs, OR 4-20mA,
OR TYPE K THERMOCOUPLES, AND OUTPUTS 2 X 4 -- 4-20mA PER) ---------------------------------------5466-425
MAGNETIC PICKUP MODULE (4 INPUTS PER) --------------------------------------------------------------------- 5464-658
ACTUATOR DRIVER/FDBK MODULE (2 ACT OUTPUTS PER) -------------------------------------------------- 5501-432
DISCRETE OUTPUT MODULE ( 64 CHANNELS) -------------------------------------------------------------------- 5464-654
ISOLATOR, ETHERNET PORT ------------------------------------------------------------------------------------------- 5453-754
DRIVER BOX ASSM., FOR 3 DLE GAS FUEL VALVES ------------------------------------------------------------ 8301-706
LINKNET CONTROLLER MODULE------------------------------------------------------------------------------------- 5466-031
ORIGINATED: 10/10/07
PRINTED: 11/03/2014 03:10 p. m.
REV DATE: 01/25/10
1
1
0
0
0
6
0
0
0
15
28
7
***PRELIMINARY***
POWER
SUPPLY
1PA1
2 SLOTS
SLOT 1
SLOT 2
SLOT 3
SLOT 4
SLOT 5
CPU
COVER
PLATE
COVER
PLATE
SPEED
SENSOR
MPU
SERIAL
I/O
5200
SLOT 7
DISCRETE
OUTPUT
SLOT 8
SLOT 9
ACTUATOR HI-DENS
TWO
ANALOG
CHANNEL
IN/OUT
SLOT 10
SLOT 11
SLOT 12
HI-DENS
ANALOG
IN/OUT
HI-DENS
DIST
ANALOG
I/O
IN/OUT NETWORK
SLOT 13
SLOT 14
COVER
PLATE
COVER
PLATE
COVER
PLATE
COVER
PLATE
RESERVED FOR
POWER SUPPLY
WIDE
4 CH
A1
W101-1
CABLES
SLOT 6
HI-DENS
SIMPLEX
DISCRETE
IN/OUT
MODULE
CONNECTORS
ENET1
ENET2
RTN1
RTN2
DEBUG
COM1
CAN1
CAN2
TERMINAL
BLOCKCONNECTOR
EISO1
ESWM1
A2
A3
A4
W104
4 CH
A5
W1009-1
UL1.1A4J1 UL1.1A5J1
UL1.1A5J2
UL1.1A5J3
UL1.1A5J4
FTM104
DMMF
2 X 24 IN
2 X 12 OUT
2 X 32 OUT
A6
W106-1
W106-2
A7
W107-1
W107-2
A8
W108
UL1.1A6J1
UL1.1A6J2
UL1.1A7J1
UL1.1A7J2
UL1.1A8J1
FTM106.1
FTM106.2
FTM107.1
FTM107.2
FTM108
24-IN/
8 OUT
24-IN/
8 OUT
24-IN/
8 OUT
A9
W109-1
W109-2
A10
W110-1
W110-2
A11
W111-2
FTM109.1
FTM109.2
FTM110.1
FTM110.2
2 SLOTS
A12
W112-1
W112-2
W112-3
A13
WIDE
A14
NTWK1
NTWK2
NTWK3
NTWK4
FTM111.2
ORIGINATED: 10/10/07
PRINTED: 11/03/2014 03:10 p. m.
REV DATE: 01/25/10
***PRELIMINARY***
OTHER
CABLE
W101-1
W101-2
W101-3
W101-4
W101-5
W101-6
W101-7
W101-8
W104
W105-1
W105-2
W1009-1
W105-4
W106-1
W106-2
W107-1
W107-2
W108
W109-1
W109-2
W110-1
W110-2
W111-1
W111-2
W112-1
W112-2
W112-3
W112-4
QUANTITY
5417-041
LD DISC
12 FT
5417-040
LD DISC
10 FT
CABLE
5417-045
LD DISC
20 FT
TYPE
5417-029
LD ALG
12 FT
5417-175
HD
14 FT
5417-176
HD
16 FT
5417-177
HD
18 FT
1
0
0
0
0
0
0
0
1
0
0
1
0
1
1
1
1
1
1
1
1
1
0
1
0
0
0
0
2
FUNCTION
ETHERNET COM #1
ETHERNET COM #2
REAL TIME NETWORK #1
REAL TIME NETWORK #2
RS232 SERVICE PORT
RS232 / 422 / 485 PORT
CAN1
CAN2
SPEED SENSORS
RS232 PORT #1
RS232 PORT #2
RS232 / 422 / 485 PORT #3
RS232 / 422 / 485 PORT #4
HD DISCRETE I/O
HD DISCRETE I/O
RELAY OUT
RELAY OUT
ACTUATOR
HD ANALOG I/O # 1
HD ANALOG I/O # 2
HD ANALOG I/O # 1
HD ANALOG I/O # 2
HD ANALOG I/O # 1
HD ANALOG I/O # 2
LINKNET COM #1
LINKNET COM #2
LINKNET COM #3
LINKNET COM #4
TERMINAL BLOCK
AND CONNECTOR
ISOLATOR
FTM104
ANALOG
5437-523
DEVICE
DESIGNATION
HD ANALOG I/O
HD DISC I/O
ACT DVR
5441-695
5441-693
5437-672
16 RELAYS OUT
1751-6091
DMMF/VIB COMM
FTM106.1
FTM106.2
FTM107.1
FTM107.2
FTM108
FTM109.1
FTM109.2
FTM110.1
FTM110.2
FTM111.1
FTM111.2
MTTB - N101
M,GTB - N207
TCP - N340
TERM BLOCK QTY
1
1
1
1
1
1
1
1
1
1
ISOLATOR = 5453-754
ORIGINATED: 10/10/07
PRINTED: 11/03/2014 03:10 p. m.
REV DATE: 01/25/10
***PRELIMINARY***
N101
B
LOOP 1
MTTB
TB
LOOP 2
MGTB
TB
LOOP 3
TCP/MCC
TB
N102
TB
4-20 mA
INPUT
100 OHM
RTD
N108
TB
100 OHM
RTD
N209
TB
100 OHM
RTD
N110
TB
100 OHM
RTD
N206
TB
N340
DISCRETE
DIGITAL
INPUT
N105
TB
4-20 mA
INPUT
N207
B
80.0 C
95
X
4
100 OHM
RTD
N119
TB
100 OHM
RTD
N212
TB
100 OHM
RTD
N103
TB
100 OHM
RTD
N217
TB
TERMINATOR
TB
4-20 mA
INPUT
TERMINATOR
TB
4-20 mA
INPUT
TERMINATOR
TB
LOOP 4
AUX SKID
NOT USED
0
8
0
0
1
0
3
0
ORIGINATED: 10/10/07
PRINTED: 11/03/2014 03:10 p. m.
REV DATE: 01/25/10
***PRELIMINARY***
ISOCHRONOUS
ISOCHRONOUS (LOAD SHARING)
DROOP
DROOP (FREQUENCY COMPENSATED)
3.
4.
5.
6.
7.
8.
9.
N2 MINIMUM SPEED ----------------------------------N2 SPEED SWITCH 1 SET POINT ---------------------N2 SPEED SWITCH 2 SET POINT ---------------------N2 SPEED SWITCH 3 SET POINT ---------------------N2 OVERSPEED SWITCH 4 SET POINT -------------N2 FAILURE SPEED ------------------------------------DROOP CALIBRATION ----------------------------------
GAS FUEL
LIQUID FUEL
* = TUNABLE RANGE
N1 SPEED CONTROL:
N2 SPEED CONTROL:
1. N2 RPM/MPU FREQUENCY RATIO 1 RPM =------2. N2 ACTUAL SPEED READOUT CALIB 4mA =----20mA =
X
X
1.3833 Hz
0 RPM
5000 RPM
60 Hz
1800
3000
3598
3900
3960
500
5
RPM
RPM
RPM
RPM
RPM
RPM
%
50 Hz
1500
2500
2995
3250
3960
500
5
0.783294
0
12000
1700
1200
4500
5000
10100
10200
500
Hz
RPM
RPM
RPM (FUEL & IGN ON "GAS")
RPM (FUEL & IGN ON "LIQ")
RPM (STARTER CUT-OFF)
RPM (IDLE)
RPM (OVERSPEED ALARM)
RPM (OVERSPEED SHUTDOWN)
RPM
N1 SPEED REFERENCE:
N2 SPEED REFERENCE:
1.
2.
3.
4.
5.
6.
7.
8.
N2
N2
N2
N2
N2
N2
N2
N2
UPPER LIMIT -----------------------------------------POSITION 1 CONTROL POINT -------------------POSITION 2 CONTROL POINT -------------------LOWER LIMIT ---------------------------------------SLOW RATE ----------------------------------------MEDIUM RATE --------------------------------------FAST RATE -------------------------------------------REFERENCE READOUT CALIB 4mA = -----20mA =
3852
3600
3634
3200
6
8
12
0
5000
RPM
RPM
RPM
RPM
RPM/SEC
RPM/SEC
RPM/SEC
RPM
RPM
3210
3000
3034
2666
6
8
12
RPM
RPM
RPM
RPM
RPM/SEC
RPM/SEC
RPM/SEC
1.
2.
3.
4.
5.
6.
9.
N1 UPPER LIMIT ------------------------------------------------------N1 POSITION 2 CONTROL POINT ---------------------------------N1 POSITION 3 CONTROL POINT ---------------------------------N1 LOWER LIMIT -----------------------------------------------------N1 SLOW RATE -------------------------------------------------------N1 MEDIUM RATE ---------------------------------------------------N1 FAST RATE ---------------------------------------------------------
10500
5300
5300
5000
30
60
120
RPM
RPM
RPM
RPM (* 5000,5500)
RPM/SEC
RPM/SEC
RPM/SEC
NOTE:
* 1: TUNABLE (60 Hz 3600,3900)
(50 Hz 3000,3250)
ORIGINATED: 10/10/07
PRINTED: 11/03/2014 03:10 p. m.
REV DATE: 01/25/10
***PRELIMINARY***
60 Hz
1.
2.
3.
4.
5.
6.
7.
8.
9.
THERMOCOUPLE TYPE K
T48 SWITCH 1 SETPOINT -------------------------T48 SWITCH 2 SETPOINT -------------------------T48 SWITCH 3 SETPOINT -------------------------T48 SWITCH 4 SETPOINT -------------------------T48 FAILURE OVERRIDE SETPOINT ----------T48 FAILURE LEVEL -------------------------------T48 SPREAD CHECK -------------------------------T48 GAS FUEL DRY --------------------------------T48 LIQ FUEL DRY --------------------------------10. T48 GAS FUEL WET TO 42 PPM NOX ---------T48 LIQ FUEL WET TO 42 PPM NOX ----------11. T48 GAS FUEL WET 25/42 PPM NOX ----------T48 LIQ FUEL WET 25/42 PPM NOX ------------12. T48 OVERTEMP DRY -----------------------------T48 OVERTEMP WET TO 42 PPM NOX--------T48 OVERTEMP WET 25/42 PPM NOX----------
ORIGINATED: 10/10/07
PRINTED: 11/03/2014 03:10 p. m.
REV DATE: 01/25/10
200
400
1150
1200
400
400
200
1540
1565
1530
1555
1520
1545
1575
1565
1555
50 Hz
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
DEG F
200
400
1150
1200
400
400
200
1525
1550
1515
1540
1505
1530
1575
1565
1555
***PRELIMINARY***
A
B
B
B
B
B
REVISION
INITIAL ISSUE
UPDATED CABLES ON SHEET 2
UPDATED MODULE CONNECTORS ON SHEET 2
UPDATED TERMINAL BLOCK CONNECTORS ON SHEET 2
UPDATED CABLE SCHEDULE ON SHEET 3
UPDATED ORDER ON LINKNET DISTRIBUTIVE I/O BLOCKS
DATE
10/10/07 ML
01/25/10 HS
01/25/10 HS
01/25/10 HS
01/25/10 HS
01/25/10 HS
ORIGINATED: 10/10/07
PRINTED: 11/03/2014 03:10 p. m.
REV DATE: 01/25/10
SITE: ECOPETROL
SH 1
SIGNAL
E
V FUNCTION
ITEM
SOURCE/
DESTINATION
CHASSIS
IN/
OUT
CABLE
BOARD
CHANNEL NUMBER
TYPE
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
FTM TERMINALS
TERMINAL
FUNCTION
COMMENTS
ANALOG
1111-
1
2
3
4
SE-8000A
SE-8002A
SE-8000B
SE-8002B
IN
IN
IN
IN
MAG
MAG
MAG
MAG
1
1
1
1
1
4
4
4
4
4
1
2
3
4
W104
W104
W104
W104
W104
2222222222222222-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TE-8043A
TE-8043B
TE-8043C
TE-8043D
TE-8038C
TE-8038D
FT-2000
PT-2021
TE-1013
PT-2029
PT-2030
PT-2074
ZC-2019
ZC-2001
SOV-6019
MW
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8
IN9
IN10
IN11
IN12
OUT1
OUT2
OUT3
OUT4
TYPE K
TYPE K
TYPE K
TYPE K
TYPE K
TYPE K
4-20
4-20
RTD
4-20
4-20
4-20
4-20
4-20
4-20
4-20
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
W109-1
FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1FTM109.1-
15/14/16
21/20/22
27/26/28
33/32/34
39/38/40
45/44/46
54/51/52
60/57/58
61/62/63/64
72/69/70
78/75/76
84/81/82
1/2/3
4/5/6
7/8/9
10/11/12
86
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+24V/+/SHLD
+24V/+/SHLD
X/-/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
-/+/SHLD
-/+/SHLD
-/+/SHLD
-/+/SHLD
GROUND
2222222222222222-
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
EVX
EAX
BVX
BFX
GVX
PDT-4005
PDT-4004
LT-6001
TE-6003
PT-8060
PT-8004A
PT-8064
IN13
IN14
IN15
IN16
IN17
IN18
IN19
IN20
IN21
IN22
IN23
IN24
OUT5
OUT6
OUT7
OUT8
4-20S
4-20S
4-20S
4-20S
4-20S
4-20
4-20
4-20
RTD
4-20
4-20
4-20
4-20
4-20
4-20
4-20
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
13
14
15
16
17
18
19
20
21
22
23
24
5
6
7
8
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
W109-2
FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2FTM109.2-
15/14/16
21/20/22
27/26/28
33/32/34
39/38/40
48/45/46
54/51/52
60/57/58
61/62/63/64
72/69/70
78/75/76
84/81/82
1/2/3
4/5/6
7/8/9
10/11/12
86
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
X/-/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
-/+/SHLD
-/+/SHLD
-/+/SHLD
-/+/SHLD
GROUND
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
MVAR
GVX
FTM104FTM104FTM104FTM104FTM104-
20/21/2
22/23/4
24/25/6
26/27/8
37
PACKAGE - LOCAL
ANALOG INPUTS/OUTPUTS
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
GROUND
SIGNAL TO CUSTOMER
SIGNAL TO CUSTOMER
SIGNAL TO CUSTOMER
SITE: ECOPETROL
SH 1
SIGNAL
E
V FUNCTION
ITEM
SOURCE/
DESTINATION
CHASSIS
IN/
OUT
TYPE
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
CABLE
BOARD
CHANNEL NUMBER
FTM TERMINALS
TERMINAL
FUNCTION
COMMENTS
ANALOG
3333333333333333-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TE-8043E
TE-8043F
TE-8043G
TE-8043H
TE-8038B
ZC-2018
FT-2002
FT-2003
ZC-2019
BE-8022A
ZS-2001
BE-8022B
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8
IN9
IN10
IN11
IN12
OUT1
OUT2
OUT3
OUT4
TYPE K
TYPE K
TYPE K
TYPE K
TYPE K
4-20S
4-20
4-20
4-20S
4-20
4-20S
4-20
4-20
4-20
4-20
4-20
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
W110-1
FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1FTM110.1-
15/14/16
21/20/22
27/26/28
33/32/34
39/38/40
45/44/46
51/50/52
57/56/58
63/62/64
72/69/70
75/74/76
84/81/82
1/2/3
4/5/6
7/8/9
10/11/12
86
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+24V/+/SHLD
+24V/+/SHLD
+/-/SHLD
+24V/+/SHLD
+/-/SHLD
+24V/+/SHLD
-/+/SHLD
-/+/SHLD
-/+/SHLD
-/+/SHLD
GROUND
3333333333333333-
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
TE-8038A
TE-2034
TE-2035
TE-6002
TE-2024
IN13
IN14
IN15
IN16
IN17
IN18
IN19
IN20
IN21
IN22
IN23
IN24
OUT5
OUT6
OUT7
OUT8
TYPE K
TYPE K
TYPE K
RTD
RTD
TYPE K
4-20
4-20
4-20
4-20
4-20
RTD
4-20
4-20
4-20
4-20
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
13
14
15
16
17
18
19
20
21
22
23
24
5
6
7
8
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
W110-2
FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2FTM110.2-
15/14/16
21/20/22
27/26/28
31/32/33/34
37/38/39/40
45/44/46
54/51/52
60/57/58
66/63/64
72/69/70
78/75/76
79/80/81/82
1/2/3
4/5/6
7/8/9
10/11/12
86
+/-/SHLD
+/-/SHLD
+/-/SHLD
X/-/+/SHLD
X/-/+/SHLD
+/-/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
X/-/+/SHLD
-/+/SHLD
-/+/SHLD
-/+/SHLD
-/+/SHLD
GROUND
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
LT-5042
PDT-2020
PDT-2063
WX
PT-8004B
TE-2037
ZC-2018
PACKAGE - LOCAL
ANALOG INPUTS/OUTPUTS
SITE: ECOPETROL
SH 1
SIGNAL
E
V FUNCTION
ITEM
SOURCE/
DESTINATION
CHASSIS
IN/
OUT
CABLE
BOARD
CHANNEL NUMBER
TYPE
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
FTM TERMINALS
TERMINAL
FUNCTION
COMMENTS
4444444444444444-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
ANALOG
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8
IN9
IN10
IN11
IN12
OUT1
OUT2
OUT3
OUT4
TE-8015A
TE-8015B
TE-8044I
TE-8044J
TE-8044K
MT-4000
TT-4000
MT-4000
TT-4000
TE-8015
IN13
IN14
IN15
IN16
IN17
IN15
IN16
IN20
IN21
IN22
IN23
IN24
OUT5
OUT6
OUT7
OUT8
RTD
RTD
TYPE K
TYPE K
TYPE K
4-20
4-20
4-20S
4-20S
4-20S
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
13
14
15
16
17
18
19
20
21
22
23
24
5
6
7
8
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
W111-1
FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1FTM111.1-
15/14/16
21/20/22
27/26/28
33/32/34
39/38/40
45/44/46
54/51/52
6057/58
63/62/64
72/69/70
75/74/76
84/81/82
1/2/3
4/5/6
7/8/9
10/11/12
86
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
W111-2
FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2FTM111.2-
13/14/15/16
19/20/21/22
27/26/28
33/32/34
39/38/40
45/44/48
54/51/52
6057/58
63/62/64
72/69/70
75/74/76
84/81/82
1/2/3
4/5/6
7/8/9
10/11/12
86
PACKAGE - LOCAL
ANALOG INPUTS/OUTPUTS
GROUND
X/-/+/SHLD
X/-/+/SHLD
X/-/+/SHLD
X/-/+/SHLD
X/-/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
GROUND
SITE: ECOPETROL
SH 1
SIGNAL
E
V FUNCTION
ITEM
SOURCE/
DESTINATION
CHASSIS
IN/
OUT
CABLE
BOARD
CHANNEL NUMBER
TYPE
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
FTM TERMINALS
TERMINAL
FUNCTION
COMMENTS
555555555555-
1
2
3
4
5
6
7
8
9
10
11
12
ANALOG
FCV-8073
ZE-8073A/B
ZE-8073A
ZE-8073A
ZE-8073B
ZE-8073B
OUT
OUT
IN
IN
IN
IN
OUT
OUT
IN
IN
IN
IN
ANALOG
ANALOG
ANALOG
ANALOG
ANALOG
ANALOG
ANALOG
ANALOG
ANALOG
ANALOG
ANALOG
ANALOG
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
8
8
8
8
8
8
8
8
8
8
8
1
2
3
4
5
6
7
8
9
10
11
12
W108
W108
W108
W108
W108
W108
W108
W108
W108
W108
W108
W108
W108
FTM108FTM108FTM108FTM108FTM108FTM108FTM108FTM108FTM108FTM108FTM108FTM108FTM108-
2/3/1
5/6/4
8/9/7
11/12/10
14/15/13
17/18/16
20/21/22
23/24/25
26/27/28
29/30/31
32/33/34
35/36/38
37
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
+/-/SHLD
GROUND
DATE
6/11/13 MR
REVISION LIST
A ORIGINAL RELEASE
NOTE: USE "GRAY" CELL COLOR FILL IN REVISION LIST FOR CELLS THAT HAVE FORMULAS CHANGED DURING A REVISION.
===== END ====================
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
PACKAGE - LOCAL
ANALOG INPUTS/OUTPUTS
ITEM
111111111111111111111111111111111111-
SITE: ECOPETROL
SH 2
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
SIGNAL
E
V
SOURCE/
DESTINATION
FUNCTION
CHASSIS
IN/
OUT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
ES3
AVR
K100/SS
AVR
SAS/CUSTOMER
SAS/CUSTOMER
A17
AVR
AVR
AVR
VIB-SYS
VIB-SYS
VIB-SYS
K67A
K1
F&G
F&G
F&G
F&G
K230A
K229A
SSW1/2
ESAS,ESGR,ESTR
AVR
CRIT PATH
CRIT PATH
CRIT PATH
VIB MON
K85
K83
A15
K28
K5/K115
HORN
VIB MON
K81
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8
IN9
IN10
IN11
IN12
IN13
IN14
IN15
IN16
IN17
IN18
IN19
IN20
IN21
IN22
IN23
IN24
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
OUT9
OUT10
OUT11
OUT12
ACTION
ACTIVE
SIGNAL
SWITCH
WIRED
CONTROL
VOLTAGE
FSLO
ALARM
CONTROL
STATUS
CONTROL
CONTROL
INTLK
ALARM
ALARM
ALARM
ALARM
FSLO
ALARM
STATUS
FSLO
FSLO
ALARM
FSLO
ALARM
STATUS
STATUS
FSLO
FSLO
ALARM
FSLO
FSLO
FSLO
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
STATUS
0
0
1
1/0
1
1
1
0
0
0
0
0
0
1
0
0
0
0
0
1
1
1
0
0
0
0
0
1
0/1
1#
1
1
1
1
1
1
N.O.
N.C.
*
N.O./N.C.
N.O.
N.O.
N.O.
N.C.
N.C.
N.C.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.C.
N.C.
N.O.
N.O.
N.O.
N.O.
N.C.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.C.
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
BOARD
CHANNEL
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
CABLE
NUMBER
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
W106-1
FTM
TERMINALS
FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1FTM106.1-
1/25
2/26
3/27
4/28
5/29
6/30
7/31
8/32
9/33
10/34
11/35
12/36
13/37
14/38
15/39
16/40
17/41
18/42
19/43
20/44
21/45
22/46
23/47
24/48
K1-51/52/53
K2-54/55/56
K3-57/58/59
K4-60/61/62
K5-63/64/65
K6-66/67/68
K7-69/70/71
K8-72/73/74
K9-75/76/77
K10-78/79/80
K11-81/82/83
K12-84/85/86
TB8-49
TB9-A
TB3-87
TB3-88
TERMINALS
FUNCTION
COMMENTS
IN/+24VDC
N.O.= SHUTDOWN (PULL)
IN/+24VDC
IN/+24VDC
* AUTO = 1, MANUAL = 0
IN/+24VDC
0 = MANUAL EXCITER; 1 = MVAR
IN/+24VDC
IN/+24VDC
IN/+24VDC
0 RPM = 1; POWER UP CHANGES RELAY
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
0 = DROOP; 1 = ISOC
IN/+24VDC
1 = ENABLE; 0 = SHUTDOWN
IN/+24VDC
FIRE DET - CHANGES STATE ON POWER UP
IN/+24VDC
TURN ON ALL FANS
IN/+24VDC
SHUTDOWN UNIT-LEAVE FANS ON
IN/+24VDC
FIRE SYS PWR AND OK SWITCH CLOSED
IN/+24VDC
IN/+24VDC
NOTE 6
IN/+24VDC
IN/+24VDC
N.O.= SHUTDOWN (PUSH)
IN/+24VDC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
0 = TRIP BKR , 1 = BKR CLOSE PERMISSIVE
COM/NO/NC
FOR BE-8016A & BE-8016B
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
CONTROLS HE-4050/51
+24VDC FIELD CONTACT POWER COMMON
+24VDC FIELD CONTACT POWER
+24VDC RELAY POWER
+24VDC RELAY POWER COMMON
ITEM
SITE: ECOPETROL
SH 2
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
SIGNAL
E
V
SOURCE/
DESTINATION
FUNCTION
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
2222222222222222-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
(SPARE)
TURBINE/GENERATOR LUBE OIL HEAT EXCHANGER FAN A
TURBINE/GENERATOR LUBE OIL HEAT EXCHANGER FAN B
(SPARE)
TURBINE WATER WASH PUMP
TURB ENCLOSURE VENT FAN (A)
TURB ENCLOSURE VENT FAN (B)
(SPARE)
(SPARE)
(SPARE)
TURBINE HYDRAULIC STARTER PUMP
TURBINE WATER INJECTION PUMP
TURBINE LIQUID FUEL PUMP
(SPARE)
(SPARE)
GEN DC LUBE OIL PUMP
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
CHASSIS
IN/
OUT
ACTIVE
SIGNAL
SWITCH
WIRED
CONTROL
VOLTAGE
1
0
0
1
1
*
0
0
0
0
*
0
0
1
1
0
0
0
1
1
0
0
0
0
1
1
N.O.
*N.O.
N.C.
N.O.
N.O.
N.C.
N.O.
N.O.
N.O.
N.C.
N.O.
N.O.
N.C.
N.O.
N.O.
N.C.
N.C.
N.O.
N.C.
N.O.
N.C.
N.O.
N.O.
N.O.
N.O.
N.O.
TCP
TCP
TCP
GTG SKID
GTG SKID
GTG SKID
1/0
1
1
1/0
1/0
1/0
1
1
N.O./N.C.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
CONTROL
CONTROL
1
1
N.O.
N.O.
+125VDC
+125VDC
CONTROL
CONTROL
CONTROL
1
1
1
N.O.
N.O.
N.O.
+125VDC
+125VDC
+125VDC
CONTROL
CONTROL
CONTROL
1#
1
1
N.O.
N.O.
N.O.
+125VDC
+125VDC
+125VDC
CONTROL
N.C.
+125VDC
ACTION
BOARD
CHANNEL
CABLE
NUMBER
FTM
TERMINALS
TERMINALS
FUNCTION
COMMENTS
AVR
AVR
AVR
ZC-2001
ZC-2019
ZC-2018
MOT-4276-1
MOT-4276-2
MOT-1076A
MOT-1076B
MOT-5035
MOT-4017A
MOT-4017B
MOT-6015
MOT-2075
MOT-2022
MOT-0034
IN25
IN26
IN27
IN28
IN29
IN30
IN31
IN32
IN33
IN34
IN35
IN36
IN37
IN38
IN39
IN40
IN41
IN42
IN43
IN44
IN45
IN46
IN47
IN48
OUT13
OUT14
OUT15
OUT16
OUT17
OUT18
OUT19
OUT20
OUT21
OUT22
OUT23
OUT24
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
OUT9
OUT10
OUT11
OUT12
OUT13
OUT14
OUT15
OUT16
ALARM
ALARM
STATUS
ALARM
ALARM
CDLO
ALARM
STATUS
FSLO
CONTROL
CONTROL
CONTROL
ALARM
ALARM
CDLO
ALARM
AVR
AVR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
13
14
15
16
17
18
19
20
21
22
23
24
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
W106-2
FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2FTM106.2-
1/25
2/26
3/27
4/28
5/29
6/30
7/31
8/32
9/33
10/34
11/35
12/36
13/37
14/38
15/39
16/40
17/41
18/42
19/43
20/44
21/45
22/46
23/47
24/48
K1-51/52/53
K2-54/55/56
K3-57/58/59
K4-60/61/62
K5-63/64/65
K6-66/67/68
K7-69/70/71
K8-72/73/74
K9-75/76/77
K10-78/79/80
K11-81/82/83
K12-84/85/86
TB8-49
TB9-A
TB3-87
TB3-88
IN/+24VDC
FIRST SELECT WATER WASH ON KEYPAD TO USE
IN/+24VDC
* WIRE N.O. CONT. OF "AUTO" POSITION ON CNTRL SWITCH - 1 = AUTO POSITION (MOT-0034)
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
*50 Hz=0; 60 Hz=1
IN/+24VDC
D.C. OUTPUT FAILED
IN/+24VDC
A.C. SUPPLY FAILED
IN/+24VDC
LOW BATTERY VOLTAGE
IN/+24VDC
BATTERY SYSTEM GROUNDED
IN/+24VDC
*50 Hz=0; 60 Hz=1
IN/+24VDC
CONTACT OPEN WHEN 86 TRIPPED
IN/+24VDC
IN/+24VDC
ACTIVE DURING AUTOMATIC SYNCH ONLY
IN/+24VDC
ACTIVE DURING AUTOMATIC SYNCH ONLY
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
1 = REMOTE; 0 = LOCAL
IN/+24VDC
MAIN CO2 RELEASE ALARM & SHUT DOWN
IN/+24VDC
NOTE 5
IN/+24VDC
NOTE 5
IN/+24VDC
NOTE 5
COM/NO/NC
ONLY ACTIVE WHEN IN REMOTE CONTROL (PULSE OUT)
COM/NO/NC
ONLY ACTIVE WHEN IN REMOTE CONTROL (PULSE OUT)
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
ACTIVATE ON NORMAL STOP
COM/NO/NC
COM/NO/NC
1=ENABLE; 0=SD GAS; 1-0-1 = RESET - NOTE 5
COM/NO/NC
1=ENABLE; 0=SD NOX; 1-0-1 = RESET - NOTE 5
COM/NO/NC
1=ENABLE; 0=SD LIQUID; 1-0-1 = RESET - NOTE 5
COM/NO/NC
COM/NO/NC
+24VDC FIELD CONTACT POWER COMMON
+24VDC FIELD CONTACT POWER
+24VDC RELAY POWER
+24VDC RELAY POWER COMMON
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
W107-1
FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1FTM107.1-
1/2/3
4/5/6
7/8/9
10/11/12
13/14/15
16/17/18
19/20/21
22/23/24
25/26/27
28/29/30
31/32/33
34/35/36
37/38/39
40/41/42
43/44/45
49/50/51
55
56
57
58
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
+ 24 VDC POWER
+ 24 VDC POWER COMMON
+ 24 VDC POWER
+ 24 VDC POWER COMMON
NOTE 4
NOTE 4
ITEM
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
333333333333333333333333333333333333-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
SIGNAL
E
V
SOURCE/
DESTINATION
FUNCTION
SITE: ECOPETROL
SH 2
SOV-2004
SOV-2006/2008
SOV-2012
SOV-2018
SOV-2009
SOV-2010
SOV-2017/2016
SOV-5032
IGPS1
IGPS2
K347
K365
HE-6010
HE-0005
HE-1004
MCC_GFEP
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
CUSTOMER
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
ACTION
ACTIVE
SIGNAL
SWITCH
WIRED
CONTROL
VOLTAGE
BOARD
CHANNEL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
CONTROL
(1#)
1#
1#
(1#)
1
1
1#
1#
0
0
1
1
0
0
0
0
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
N.O.
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+125VDC
+125VDC
+125VDC
+24VDC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
+24VDC
120 VAC
120 VAC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
CABLE
NUMBER
TERMINALS
FUNCTION
FTM
TERMINALS
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
W107-2
FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2FTM107.2-
1/2/3
4/5/6
7/8/9
10/11/12
13/14/15
16/17/18
19/20/21
22/23/24
25/26/27
28/29/30
31/32/33
34/35/36
37/38/39
40/41/42
43/44/45
49/50/51
55
56
57
58
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+24VDC
OUT/+125VDC
OUT/+125VDC
OUT/+125VDC
OUT/+24VDC
+ 24 VDC POWER
+ 24 VDC POWER COMMON
+ 24 VDC POWER
+ 24 VDC POWER COMMON
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
W113-1
FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1FTM113.1-
1/25
2/26
3/27
4/28
5/29
6/30
7/31
8/32
9/33
10/34
11/35
12/36
13/37
14/38
15/39
16/40
17/41
18/42
19/43
20/44
21/45
22/46
23/47
24/48
K1-51/52/53
K2-54/55/56
K3-57/58/59
K4-60/61/62
K5-63/64/65
K6-66/67/68
K7-69/70/71
K8-72/73/74
K9-75/76/77
K10-78/79/80
K11-81/82/83
K12-84/85/86
49
50
56
57
58
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
IN/+24VDC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
COM/NO/NC
+24VDC FIELD POWER
+24VDC FIELD POWER COMMON
+ 24 VDC POWER COMMON
+ 24 VDC POWER
+ 24 VDC POWER COMMON
COMMENTS
(SPARE)
(SPARE)
(SPARE)
(SPARE)
HEAT TRACING GROUND FAULT
CHASSIS
IN/
OUT
OUT17
OUT18
OUT19
OUT20
OUT21
OUT22
OUT23
OUT24
OUT25
OUT26
OUT27
OUT28
OUT29
OUT30
OUT31
OUT32
IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8
IN9
IN10
IN11
IN12
IN13
IN14
IN15
IN16
IN17
IN18
IN19
IN20
IN21
IN22
IN23
IN24
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
OUT9
OUT10
OUT11
OUT12
STATUS
N.O.
N.O.
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
ITEM
SITE: ECOPETROL
SH 2
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
SIGNAL
E
V
SOURCE/
DESTINATION
FUNCTION
CHASSIS
IN/
OUT
ACTION
ACTIVE
SIGNAL
SWITCH
WIRED
CONTROL
VOLTAGE
BOARD
CHANNEL
CABLE
NUMBER
FTM
TERMINALS
TERMINALS
FUNCTION
COMMENTS
REVISION LIST
ORIGINAL RELEASE
DATE
6/11/13 MR
NOTE: USE "GRAY" CELL COLOR FILL IN REVISION LIST FOR CELLS THAT HAVE FORMULAS CHANGED DURING A REVISION.
===== END ====================
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
R
ITEM
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
E
V
NETWORK
FUNCTION
SITE: ECOPETROL
SH 3
DEVICE
CONTROLLED
IN/
OUT
TYPE
NODE
LOCATION
NODE
CHANNEL
NODE
TERMINALS
TERMINALS
FUNCTION
COMMENTS
1
2
3
4
5
6
PDT-4007
PT-1021
PT-1022
PT-2098
PT-2027
TE-4036A
IN
IN
IN
IN
IN
IN
4-20
4-20
4-20
4-20
4-20
4-20
MTTB
MTTB
MTTB
MTTB
MTTB
MTTB
24+3
24+3COM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
N101N101N101N101N101N101N101N101N101-
4/5/7
8/9/11
12/13/15
16/17/19
20/21/23
25/26/27
2
3
1
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
222222-
1
2
3
4
5
6
LT-1002
PDT-1006
PT-2028
PDT-1014
PDT-1007
PT-2070
IN
IN
IN
IN
IN
IN
4-20
4-20
4-20
4-20
4-20
4-20
MTTB
MTTB
MTTB
MTTB
MTTB
MTTB
24+3
24+3COM
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
1
2
3
4
5
6
N102N102N102N102N102N102N102N102N102-
4/5/7
8/9/11
12/13/15
16/17/19
20/21/23
24/25/27
2
3
1
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
333333-
1
2
3
4
5
6
TE-4036B
PT-8024
PT-8061
TE-4019A
TE-4019B
IN
IN
IN
IN
IN
IN
4-20
4-20
4-20
4-20
4-20
4-20
MTTB
MTTB
MTTB
MTTB
MTTB
MTTB
24+3
24+3COM
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
1
2
3
4
5
6
N103N103N103N103N103N103N103N103N103-
5/6/7
8/9/11
12/13/15
17/18/19
21/22/23
24/25/27
2
3
1
+/-/SHLD
+24V/+/SHLD
+24V/+/SHLD
+/-/SHLD
+/-/SHLD
+24V/+/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
444444-
1
2
3
4
5
6
TE-1023A
TE-1024A
TE-1025A
TE-1026A
TE-1027A
TE-1028A
IN
IN
IN
IN
IN
IN
RTD
RTD
RTD
RTD
RTD
RTD
MTTB
MTTB
MTTB
MTTB
MTTB
MTTB
24+3
24+3COM
1
1
1
1
1
1
1
1
5
5
5
5
5
5
5
5
1
2
3
4
5
6
N105N105N105N105N105N105N105N105N105-
4/5/6/7
8/9/10/11
12/13/14/15
16/17/18/19
20/21/22/23
24/25/26/27
2
3
1
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
555555-
1
2
3
4
5
6
TE-0025
TE-0021A
TE-0036
TE-0023A
TE-0035
TE-0020
IN
IN
IN
IN
IN
IN
RTD
RTD
RTD
RTD
RTD
RTD
MGTB
MGTB
MGTB
MGTB
MGTB
MGTB
24+3
24+3COM
2
2
2
2
2
2
2
2
6
6
6
6
6
6
6
6
1
2
3
4
5
6
N206N206N206N206N206N206N206N206N206-
4/5/6/7
8/9/10/11
12/13/14/15
16/17/18/19
20/21/22/23
24/25/26/27
2
3
1
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
OPTION - LM2500+
50 DEG C - THERMAL FUSE, MOT-4019
MOT-4019
R
ITEM
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
E
V
NETWORK
FUNCTION
SITE: ECOPETROL
SH 3
DEVICE
CONTROLLED
IN/
OUT
TYPE
NODE
LOCATION
NODE
CHANNEL
NODE
TERMINALS
TERMINALS
FUNCTION
COMMENTS
666666-
1
2
3
4
5
6
TE-4021A
TE-4022A
TE-4023A
TE-4024A
TE-4025A
TE-4026A
IN
IN
IN
IN
IN
IN
RTD
RTD
RTD
RTD
RTD
RTD
MGTB
MGTB
MGTB
MGTB
MGTB
MGTB
24+3
24+3COM
2
2
2
2
2
2
2
2
7
7
7
7
7
7
7
7
1
2
3
4
5
6
N207N207N207N207N207N207N207N207N207-
4/5/6/7
8/9/10/11
12/13/14/15
16/17/18/19
20/21/22/23
24/25/26/27
2
3
1
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
777777-
1
2
3
4
5
6
TE-1023B
TE-1024B
TE-1025B
TE-1026B
TE-1027B
TE-1028B
IN
IN
IN
IN
IN
IN
RTD
RTD
RTD
RTD
RTD
RTD
MTTB
MTTB
MTTB
MTTB
MTTB
MTTB
24+3
24+3COM
1
1
1
1
1
1
1
1
8
8
8
8
8
8
8
8
1
2
3
4
5
6
N108N108N108N108N108N108N108N108N108-
4/5/6/7
8/9/10/11
12/13/14/15
16/17/18/19
20/21/22/23
24/25/26/27
2
3
1
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
888888-
1
2
3
4
5
6
TE-4030A
TE-4031A
TE-0057A
TE-4030B
TE-4031B
TE-0057B
IN
IN
IN
IN
IN
IN
RTD
RTD
RTD
RTD
RTD
RTD
MGTB
MGTB
MGTB
MGTB
MGTB
MGTB
24+3
24+3COM
2
2
2
2
2
2
2
2
9
9
9
9
9
9
9
9
1
2
3
4
5
6
N209N209N209N209N209N209N209N209N209-
4/5/6/7
8/9/10/11
12/13/14/15
16/17/18/19
20/21/22/23
24/25/26/27
2
3
1
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
999999-
1
2
3
4
5
6
TE-4002
TE-4054
TE-2032
TE-6027A
TE-6027B
TE-4082
IN
IN
IN
IN
IN
IN
RTD
RTD
RTD
RTD
RTD
RTD
MTTB
MTTB
MTTB
MTTB
MTTB
MTTB
24+3
24+3COM
1
1
1
1
1
1
1
1
10
10
10
10
10
10
10
10
1
2
3
4
5
6
N110N110N110N110N110N110N110N110N110-
4/5/6/7
8/9/10/11
12/13/14/15
16/17/18/19
20/21/22/23
24/25/26/27
2
3
1
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
101010101010-
1
2
3
4
5
6
TE-4021B
TE-4022B
TE-4023B
TE-4024B
TE-4025B
TE-4026B
IN
IN
IN
IN
IN
IN
RTD
RTD
RTD
RTD
RTD
RTD
MGTB
MGTB
MGTB
MGTB
MGTB
MGTB
24+3
24+3COM
2
2
2
2
2
2
2
2
12
12
12
12
12
12
12
12
1
2
3
4
5
6
N212N212N212N212N212N212N212N212N212-
4/5/6/7
8/9/10/11
12/13/14/15
16/17/18/19
20/21/22/23
24/25/26/27
2
3
1
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
R
ITEM
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
E
V
NETWORK
FUNCTION
SITE: ECOPETROL
SH 3
DEVICE
CONTROLLED
IN/
OUT
TYPE
NODE
LOCATION
NODE
CHANNEL
NODE
TERMINALS
TERMINALS
FUNCTION
COMMENTS
1
2
3
4
5
6
LT-0001
PT-0026
PDT-0015
PDT-4008
PDT-4009
TE-4091
IN
IN
IN
IN
IN
IN
4-20
4-20
4-20
4-20
4-20
4-20
MGTB
MGTB
MGTB
MGTB
MGTB
MGTB
24+3
24+3COM
2
2
2
2
2
2
2
2
17
17
17
17
17
17
17
17
1
2
3
4
5
6
N217N217N217N217N217N217N217N217N217-
4/5/7
8/9/11
12/13/15
16/17/19
20/21/23
25/26/27
2
3
1
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+24V/+/SHLD
+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
121212121212-
1
2
3
4
5
6
MCD-1061
MCD-1062
MCD-1063
MCD-1064
MCD-1060
TE-4090
IN
IN
IN
IN
IN
IN
RTD
RTD
RTD
RTD
RTD
RTD
MTTB
MTTB
MTTB
MTTB
MTTB
MTTB
24+3
24+3COM
1
1
1
1
1
1
1
1
19
19
19
19
19
19
19
19
1
2
3
4
5
6
N119N119N119N119N119N119N119N119N119-
4/5/6/7
8/9/10/11
12/13/14/15
16/17/18/19
20/21/22/23
24/25/26/27
2
3
1
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
SENSE/+/-/SHLD
+24VDC POWER
+24VDC POWER COM
GROUND
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
R
ITEM
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will not
be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all other
terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
E
V
NETWORK
FUNCTION
SITE: ECOPETROL
SH 3
DEVICE
CONTROLLED
IN/
OUT
TYPE
NODE
LOCATION
NODE
CHANNEL
NODE
TERMINALS
TERMINALS
FUNCTION
COMMENTS
REVISION LIST
ORIGINAL RELEASE
DATE
6/11/13 MR
NOTE: USE "GRAY" CELL COLOR FILL IN REVISION LIST FOR CELLS THAT HAVE FORMULAS CHANGED DURING A REVISION.
===== END ====================
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
SH 4
R
ITEM
NETWORK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Copyright 2013
GE Packaged Power, L.P. All rights reserved.
This drawing is the proprietary information of GE Packaged Power, L.P. and is loaned in strict confidence with the understanding that it will
not be reproduced nor used for any purpose except that for which it is loaned. It shall be immediately returned on demand and is subject to all
other terms and conditions of any written agreement or purchase order that incorporates or relates to this drawing.
E
V FUNCTION
SITE: ECOPETROL
SIGNAL
SOURCE
NODE
CHANNEL
NODE TERMINALS
COMMENTS
N340N340N340N340N340N340N340N340N340N340N340N340N340N340N340N340-
NOTE 4
NOTE 4
ALARM INDICATOR ONLY
DAMPER STATUS INDICATOR F&C - FOR ALTAIR USE ZSC-4158A
DAMPER STATUS INDICATOR F&C - FOR ALTAIR USE ZSC-4158B
UNDER VOLTAGE STATUS
1
1
1
1
1
1
1
1
1
N.O.
N.O.
N.O.
N.C.
N.C.
N.O.
N.O.
N.O.
N.O.
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
TCP
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
REVISION LIST
A ORIGINAL RELEASE
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
DATE
6/11/13 MR
NOTE: USE "GRAY" CELL COLOR FILL IN REVISION LIST FOR CELLS THAT HAVE FORMULAS CHANGED DURING A REVISION.
===== END ====================
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
SITE: ECOPETROL
SH 5
R
E
V
*** PROPRIETARY INFORMATION ***
WORKSHEET NOTES
ACTION CODES:
FSWM = FAST STOP WITH MOTOR
FSLO = FAST STOP LOCKOUT WITHOUT MOTOR
F-SD = FAST SHUTDOWN
CDLO = COOL DOWN LOCKOUT
CDNLO = COOL DOWN NON-LOCKOUT
INTLK = INTERLOCK
SD/STSY = SHUTDOWN STEAM SYSTEM ONLY
SML = SLOW DECEL TO MIN LOAD
SDTI = STEP DECEL TO IDLE
STATUS = STATUS OF I/O POINT
CONTROL = INPUT OR OUTPUT REQUIRED TO CONTROL A DEVICE OR FUNCTION.
ALARM = AUDIO AND VISUAL INDICATION OF A FAULT CONDITION.
ST/FSLO = STATUS OR FAST STOP LOCKOUT
NOTES:
1. "S" AFTER 4-20 IN TYPE COLUMN INDICATES 4-20 IS SOURCED FROM ANOTHER DEVICE. ALL OTHER INPUTS HAVE LOOP POWERED DEVICES.
2. # IN ACTIVE SIGNAL COLUMN = POWER TO RELAY TO BE REMOVED IF CRITICAL SHUTDOWN PATH TRIPPED.
3. ( ) IN ACTIVE SIGNAL COLUMN = RETURN WIRED THRU A15 SAFETY CIRCUIT.
4. WHEN THE VIBRATION SWITCH IS CLOSED (ie TRUE) = ALARM AND SWITCH OVER TO THE OTHER FAN (MOT-1076A / MOT-1076B) WHILE THE FAN UNDER FAULT CONDITION IS SHUT DOWN.
5. a. FUEL VALVE DRIVER FAILURE WILL RETURN THE FUEL VALVE TO MIN. POSITION. IF ONLY ONE FUEL IS BEING USED WHEN DRIVER FAILURE OCCURS = FSWM
b. IF MORE THEN ONE FUEL IS USED AT A TIME, SHUTDOWN THE FUEL SYSTEM WITH THE BAD DRIVER AND ALARM.
c. TO RESET FUEL DRIVER, DE-ENERGIZE AND RE-ENERGIZE "SD/RESET" OUTPUT FOR THE PARTICULAR FUEL DRIVER THAT NEEDS RESETTING AFTER THE FUEL SYSTEM FOR THAT DRIVER IS SHUTDOWN.
6. 1 = CONTACT CLOSED WHEN BREAKER CLOSED. - THIS INPUT ALSO USED FOR LOAD SHARE STATUS.
REVISION LIST
INITIAL RELEASE
DATE
6/11/13 MR
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
WORKSHEET NOTES
SITE: ECOPETROL
SH 6
R
E
V
*** PROPRIETARY INFORMATION ***
&
EFFECT
MATRIX
OL
LA
RM
AC
ER
TI
A
N
M
ON
N
-S
UN
TA
SM
C
IA
RT
LTI
TU
SL
ON
OW
RB
AL
IN
M
T
EP
O
-A
MI
NN
ER
N
M
UN
LO
CI
A
AT
D
SH
EB
UT
IT
DN
ID
FA
IL
UR
E
CAUSE
-A
AL
M
SH
UT
DO
W
SP
MALFUNCTION
/C
ON
TR
VIBRATION
INITIATING DEVICE
NOTE
3500 Rack
3500 Rack
(Vibration Malfunction Signal Active and one or more of the following bits true below)
Removal of the Rack Interface Module from the 3500 rack OR Plugging a module in the rack during self-test OR
Hardware failure in the rack OR Configuration file downloaded to rack OR Any module in the 3500 rack which has
detected a fault. "Summary Vibration System Malfunction Alarm."
Device
SERVICE DESCRIPTION
40 Prox Card
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
Bit Number
Transducer going not OK (with the exception of the on-engine accelerometers) OR OK Circuit Checks to the AIM and
Back
Summary of 4 channels on 44 Aero Card
44 Channel 1
44 Channel 2
44 Channel 3
44 Channel 4
44 Channels 1 to 4 failed
Summary of 2 channels on 25 KP card
25 Channel 1
25 Channel 2
Summary of 4 channels on 40 Card
40 Channel 1
40 Channel 2
40 Channel 3
40 Channel 4
Keyphasor < 1 rpm, Channel 1 or 2
Keyphasor > 99,999 rpm Channel 1 or 2
Config failure OR Slot ID Failure OR Voltage Node Failures
20 Card Config Fail
92 Card Config Fail
44 Aero Card Config Fail
25 KP Card Config Fail
40 Prox Card Config Fail
32 Relay Card Config Fail
42 Seismic Card Config Fail
ACTION
10001 OR 13685
X
X
X
X
X
X
X
10613
10621
10033
10869
10877
10885
10893
10613
10621
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
10009
10015
10021
10027
10033
10045
10063
X
X
X
X
X
X
X
10021
10357
10365
10373
10381
10357, 365, 373, 381
X
X
X
X
X
X
X
X
X
NOTES
1.
2.
3.
X
X
X
X
X
X
X
SITE: ECOPETROL
SH 6
R
E
V
*** PROPRIETARY INFORMATION ***
VIBRATION
MALFUNCTION
CAUSE
&
EFFECT
MATRIX
REVISION LIST
ORIGINAL RELEASE
DATE
6/11/13 MR
ORIGINATED: 06/11/13
PRINTED: 6/26/2013 2:32 PM
REV DATE: NA
CUSTOMER: ECOPETROL
Copyright, 2013,
GE Packaged Power, L.P.,
All Rights. Reserved.
SITE: COLOMBIA
This Drawing Is The Proprietary Information Of Ge Packaged Power, L.P., And Is Loaned In Strict
Confidence With The Understanding That It Will Not Be Reproduced Nor Used For Any Purpose
Except That For Which It Is Loaned. It Shall Be Immediately Returned On Demand, and Is Subject
To All Other Terms and Conditions Of Any Written Agreement Or Purchase Order Which
Incorporates Or Relates To This Drawing.
LINE
REV
TAG NO.
PROCESS DESCRIPTION
RANGE
LOW
RANGE
HIGH
LIMIT
DECR.
LIMIT
INCR.
ENGLISH
UNIT
RANGE
LOW
RANGE
HIGH
LIMIT
DECR.
LIMIT
INCR.
METRIC
UNIT
RANGE
MULT.
ACTION
100
-2
102
100
-2
102
x10
SF
95
95
x10
x10
LAL
1, 6
x10
LALL
2, 3
LT-6001
LT-6001
LT-6001
74
74
LT-6001
40
40
NOTE
ALARM
ALARM
DELAY (S)
SHUT DOWN
ABORT
START
LAH
START
PERM
CRANK
PERM
MOTORS
HEATERS
HE-6010 OFF
VALVES
COMMENTS
X
X
MOT-6015 PERM
MOT-6015 OFF
MOT-6015 OFF
5
6
TE-6002
TE-6002
TE-6002
10
TE-6003
11
TE-6003
12
13
-40
400
-48
408
180
40
DEG F
-40
204
-44
DEG F
DEG C
x10
SF
DEG C
x10
TAH
DEG C
x10
TAL
209
DEG C
x10
SF
209
82
DEG F
9
408
DEG F
190
DEG F
88
DEG C
x10
TAHH
2, 3
TE-6003
190
DEG F
88
DEG C
x10
TAHH
TE-6003
180
DEG F
82
DEG C
x10
TAH
14
TE-6003
35
DEG C
x10
EVENT
15
TE-6003
90
DEG F
32
DEG C
x10
EVENT
16
TE-6003
70
DEG F
21
DEG C
x10
TAL
-40
400
-48
95
-40
204
-44
DEG F
X
HE-6010 OFF
HE-6010 ON
X
17
18
HE-6010
MOT-6015
19
20
MOT-1076A/B ON
21
22
23
5
5
24
25
XAH
26
XAH
27
28
SOV-6019
100
-40
400
100
204
-44
x10
29
30
TE-6027A
408
DEG F
209
DEG C
x10
SF
31
TE-6027A
230
DEG F
110
DEG C
x10
TAHH
32
TE-6027A
-48
200
DEG F
93
DEG C
x10
TAH
33
TE-6027A
34
TE-6027B
408
DEG F
35
TE-6027B
230
DEG F
36
TE-6027B
37
TE-6027B
40
-40
400
-48
DEG F
200
40
-40
204
-44
DEG F
DEG F
DEG C
4
-40
TAL
FSLO
209
DEG C
x10
SF
110
DEG C
x10
TAHH
DEG C
x10
TAH
DEG C
x10
TAL
93
4
x10
FSLO
38
39
ORIGINATED: 09/02/2013
PRINTED: 11/03/2014 03:11 p. m.
REV DATE: NA
GE CLASS II (INTERNAL)
DWG NO: 7245381-752149 REV: A
EC-11200
SHEET 1 OF 12 PAGE 1 OF 2
CUSTOMER: ECOPETROL
Copyright, 2013,
GE Packaged Power, L.P.,
All Rights. Reserved.
SITE: COLOMBIA
This Drawing Is The Proprietary Information Of Ge Packaged Power, L.P., And Is Loaned In Strict
Confidence With The Understanding That It Will Not Be Reproduced Nor Used For Any Purpose
Except That For Which It Is Loaned. It Shall Be Immediately Returned On Demand, and Is Subject
To All Other Terms and Conditions Of Any Written Agreement Or Purchase Order Which
Incorporates Or Relates To This Drawing.
LINE
REV
TAG NO.
PROCESS DESCRIPTION
RANGE
LOW
RANGE
HIGH
LIMIT
DECR.
LIMIT
INCR.
ENGLISH
UNIT
RANGE
LOW
RANGE
HIGH
LIMIT
DECR.
LIMIT
INCR.
METRIC
UNIT
RANGE
MULT.
ACTION
NOTE
ALARM
ALARM
DELAY (S)
SHUT DOWN
ABORT
START
START
PERM
CRANK
PERM
MOTORS
HEATERS
VALVES
COMMENTS
NOTES
1. PART OF AUXILIARY CHECK SEQUENCE, MUST BE OUT OF ALARM TO GRANT PERMISSION.
2. SHUTDOWN START SYSTEM
3. ACTIVE ONLY DURING STARTUP BY START SYSTEM
4. ACTIVE WHEN START SYSTEM DORMENT
5. HYDRAULIC START & TURBINE / GENERATOR LUBE OIL FANS
a. IF FAN SELECTED AND WHEN UNIT RUNNING, RUN
b. IF FAN SELECTED AND GENERATOR NOT AT ZERO SPEED, RUN
c. INTENTIONALLY LEFT BLANK.
d. IF FAN SELECTED FAN RUNNING HAS A VIBRATION ALARM, SWAP SELECT TO BACKUP FAN.
6. HYDRAULIC STARTER OIL TANK HEATER
a. ON: TE6003 < 90 DEG. F.
b. OFF: TE6003 > 95 DEG. F OR LT6001 < 74%
7. WHEN STARTER HIGH SPEED START COMMAND IS REMOVED OR NOTED SHUTDOWNS FOR ANY REASON, WAIT 10 SEC. TO ALLOW PUMP TO RESET TO NEUTRAL POSITION BEFORE DE-ENERGIZING HYD START MOTOR.
LEGEND
1. SEE LEGEND TAB
REVISION LIST
DATE
ORIGINAL ISSUE
9/02/2013 HCL
ORIGINATED: 09/02/2013
PRINTED: 11/03/2014 03:11 p. m.
REV DATE: NA
GE CLASS II (INTERNAL)
DWG NO: 7245381-752149 REV: A
EC-11200
SHEET 1 OF 12 PAGE 2 OF 2
Tab C
Tab D